Rev B
Rev B
Preset Options
for Electronic
Dispensers
(SC-82 Computers)
Part No. 917441 Rev. B April 1991
Preset Options
for
Electronic Dispensers
(SC-82 Computers)
Service Manual
Page Title
1. OVERVIEW .............................................................................................................................. 1
1.1. Components ............................................................................................................... 1
1.1.1. Preset Control Board .................................................................................. 1
1.1.2. Preset Keypad ............................................................................................. 4
1.2. General Operation...................................................................................................... 4
1.2.1. Standalone Dispenser ................................................................................. 4
1.2.2. Console Controlled Dispenser .................................................................... 4
2. SERVICE THEORY ................................................................................................................... 5
2.1. Preset Keypads .......................................................................................................... 5
2.2. Preset Control Board ................................................................................................. 5
2.3. Preset Overruns.......................................................................................................... 6
2.4. Loss of Communications ........................................................................................... 6
3. TROUBLESHOOTING GUIDES .............................................................................................. 9
4. COMPONENT REPLACEMENT ........................................................................................... 13
4.1. PRESET CONTROL BOARDS .............................................................................. 13
4.1.1. All 360/370 Series Dispensers .................................................................. 13
4.1.2. 390 Dispensers .......................................................................................... 14
4.2. Preset Keypads ........................................................................................................ 15
4.2.1. Island Oriented 360 Series and 370 Series Non-column Side .................. 15
4.2.2. Island Oriented 370 Series Column Side .................................................. 15
4.2.3. All Lane Oriented 360/370 Series Dispensers .......................................... 18
4.2.4. 390 Dispensers .......................................................................................... 19
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY .............. Inside Back Cover
LIST OF FIGURES
LIST OF TABLES
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April 1991 Part No. 917441 Rev. B
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Part No. 917441 Rev. B April 1991
1. OVERVIEW
This manual outlines the general procedures for troubleshooting Wayne dispensers which have
the preset option installed. These dispensers will have an “S” in the model number suffix if the
preset was factory installed.
1.1. COMPONENTS
Dispensers with the preset option installed will have two components in the electronics
enclosure in addition to the components in a standard dispenser. These are the preset
control board and the preset keypad. (One keypad is installed per fueling point.)
The preset control board is the heart of the preset system. It handles all of the
communications to and from the dispenser computers and to the control
system. In other words if there is a system connected to a preset dispenser,
there is no direct communication from the dispenser computers to that system.
The Preset Control Board may be powered by either 115 VAC or 230 VAC input.
The selection of input voltage is controlled by jumper settings on the control
board. See section 2.2.1. The power supply is protected by a 1 amp pico fuse.
The Preset Control Board also monitors the keypad to determine if an entry
has been made. If there was a dollar amount entered, the preset calculates the
corresponding volume and based on the unit price of the selected grade stops
the dispenser on that amount.
There are several connectors and two banks of option switches on the preset
control board. Their uses are:
• J2 is used to bridge the unused pair of data wires from the dispenser
junction box.
• SW1 and SW2 are option switches and determine how the preset will
operate (See Table 1-1 for option switch settings).
Note: See Figure 1-1 for the location of all connectors and option switches.
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April 1991 Part No. 917441 Rev. B
TABLE 1-1. OPTION SWITCH SETTINGS
2
Table 1-1A-Switch Functions-Switch 1 Table 1-1B-Volume Slowdown-Switch 2
Position Setting Description Switch 2, positions 1 through 4 set the volume precutoff slowdown amount, that
is thE amount before the end of the sale at which the dispenser will go into
1 Closed CLOSED AT ALL TIMES slow flow. Each volume amount shown will be added to the base amount of .060
gallons (226 milliliters) if the corresponding switch position is open.
2 Closed CLOSED AT ALL TIMES
Switch Position Gallons Milliliters
3 Closed Calculate cash using volume times unit price.
Open Calculate cash using volume times ten times unit price. 1 .956 3618
Closed Closed Open Open N .0 0 0 0 * For example, if the switches are set C, O, O, C, and "2" "5" is pressed at
Open Closed Open Open .0 0 0 0 N
the keypad the dispenser will be preset for $25.00. If the switches are set, C,
C, O, C, the same entry will preset the dispenser for $.25.
Closed Open Open Open .N 0 0 0 0
April 1991
Open Closed Closed Closed 0 0 0 0 N
JDB-FH-129
Transformer
J6 J2 J4
J8
EPROM
Voltage Regulator J5
Heat Sink J1 J3
F1
J7
Switch 2 Switch 1
The preset keypad consists of both the keyboard and the display. The key-
board itself is a membrane type designed to be weather resistant. The display
consists of an LCD and the associated driver circuitry.
Preset dispensers can operate with or without a control system installed. However, the
operation will be slightly different in the two configurations.
With console controlled dispensers, the basic operation of the preset will be
similar to that described in section 1.2.1. However, there are three differ-
ences. First, the dispenser will have to be authorized from the console before
it will reset and dispense product. Second, the slowdown point which is
programmed in the control system will override what is set on the preset
control board. Third, if a preset amount is entered in the console as well as at
the dispenser, the Lowest of the two amounts will take effect.
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Part No. 917441 Rev. B April 1991
2. SERVICE THEORY
When servicing dispensers with the preset option installed, there are several things to keep in
mind.
1. When experiencing problems with keypads the opposite side of the dispenser will tempo-
rarily provide a stock of service parts which can be used to pinpoint the problem.
2. There are many installation considerations which can appear to be service problems.
3. Standard dispenser components, i.e., computers, solenoid drive boards, flow control valves,
can cause problems which appear to be caused by the preset.
4. When servicing presets, as with all electronic equipment, it is essential that a grounding
wrist strap be worn at all times.
2.1.1. If individual switches on a preset keypad are not responding, or are responding with
the wrong value, the problem will most likely be in the keypad itself. However, the
keypad on the opposite side of the dispenser can be used to verify the location of the
problem. By swapping the wiring harnesses between control board the problem can be
isolated. Move the wiring harness from J7 to J8 and J8 to J7. This can generally be
done without removing any components from the working side.
2.1.2. Problems with the display portion of the preset keypad can be isolated in the same
way. Keep in mind when using this procedure that any preset amounts which are
entered, and displayed, on the dispenser will take effect on the opposite side.
2.2.1. Blank displays on both presets can be a defective preset control board. However,
this could also be caused by several other problems such as:
Note: The S01-830088 connector jumps pins 1 & 3 and pins 2 & 4; the S02-830088
jumps pins 2 & 3.
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April 1991 Part No. 917441 Rev. B
2.3. PRESET OVERRUNS
2.3.1. Many preset overrun problems appear to be electronic problems, when in reality
they are caused by some problem with the dispenser hydraulics. When trouble-
shooting overruns use the appropriate dispenser service manual to determine if a
problem exists in the hydraulics.
2.3.2. Overruns can also be caused by improper inter-connection of the preset compo-
nents. The J3 data connector and the J7 keypad connector must connected to the
computer and keypad on one side of the dispenser. Similarly J4 and J8 must be
connected to the opposite side.
2.3.3. Incorrect option switch settings can cause the dispenser to go into slow flow so
close to the end of the sale that it cannot stop at the preset amount. See Table 1-1
for descriptions of switch settings.
2.3.4. Electronic problems within the dispenser can also cause preset overruns. As with
Section 2.3.1. use the appropriate service manual to determine if there is a prob-
lem in the electronics.
2.3.5. The preset control board can also cause the dispenser to overrun preset amounts.
However, if this is the problem it will normally affect both sides of the dispenser.
The preset control board controls all of the serial communication for the dispenser. It can
interrupt communications to a control system or lose communications to the dispenser
computers.
2.4.1. If the preset control board loses communications with a dispenser computer the
corresponding preset display will flash all eights. This can be caused by several
problems.
• For preset operation each dispenser computer must have a fueling point set in it.
The fueling points must be different for each side of the dispenser.
• If the dispenser only has one computer (i.e., a single, or single-sided dispenser),
the data wires must be connected to J3 on the preset control board.
• A defective control board can also cause loss of communication with one or both
computers in a given dispenser.
• The wiring from the preset control board to the computers can also be responsible
for a loss of communication.
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Part No. 917441 Rev. B April 1991
2.3. PRESET OVERRUNS, continued
2.4.2. Loss of communications from a fueling point(s) to a control system can be caused
by a faulty preset control board, in addition to the “normal” dispenser problems.
(See the service manual for the dispenser in question to isolate these types of
problems.) To determine if the preset is causing the loss of communications
remove the data wires from the J1 connector on the control board and connect
them directly to the problem computer(s). This will completely remove the preset
from the communication loop. If the problem still exists troubleshoot the dis-
penser, if the computer operates without the preset installed replace the preset
control board.
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April 1991 Part No. 917441 Rev. B
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Part No. 917441 Rev. B April 1991
3. TROUBLESHOOTING GUIDES
Warning: The following actions require that the electrical power to the equipment be on.
Remember that electrical power is dangerous and proper precautions to pro-
tect oneself from contact with the electrical power are necessary.
Unit overrunning 1. Unit not going into 1. Check when unit slows down.
preset amount. slow flow early Reset option switches or
enough. control system programming
as needed.
2. Problem in “normal”
dispenser components. See
dispenser service manual to
troubleshoot.
2. Incorrect entries 1. Verify that all amounts
from preset displayed correspond to keys
keypad. pressed (i.e., when “5” is
pressed “5” should be
displayed). Replace keypad if
necessary.
2. Defective preset control board.
Use keypad assembly from the
opposite side (If available) to
verify. Replace if necessary.
3. Defective preset 1. Replace.
control board.
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April 1991 Part No. 917441 Rev. B
3. TROUBLESHOOTING GUIDES, continued
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Part No. 917441 Rev. B April 1991
3. TROUBLESHOOTING GUIDES, continued
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April 1991 Part No. 917441 Rev. B
3. TROUBLESHOOTING GUIDES, continued
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Part No. 917441 Rev. B April 1991
4. COMPONENT REPLACEMENT
The replacement of preset components is divided into two categories. The replacement of the
control board and the keypad.
The replacement of the control board involves two different styles: one for all 360 and 370
series dispensers, and one for all 390 dispensers.
The section on replacement of the keypad is somewhat more involved because there are several
different methods for installing the keypads. In 390 dispensers the keypad is installed in the
upper left hand corner of the bezel and the replacement is very simple. In all 360/370 series lane
oriented dispensers the keypad will also be located in the bezel. With island oriented dispensers
the keypad may be in one of two positions. In all island oriented 360’s, and the non-column side
of island oriented 370’s, the keypad will be in the end of the electronic enclosure. On the column
side of island oriented 370’s the keypad will be mounted in the column itself.
• Always remove the control power from the dispenser before removing the bezel.
• Always place the defective part in the anti-static bag that the replacement part was
received in.
The preset control board is mounted to the top section of the electronics
enclosure above the computers and between both light tubes.
3. Remove all wiring harnesses from the preset control. Be careful to note
the connectors that each harness is attached to as they must be reinstalled
in the same location.
4. Remove the four (4) 6-32 mounting screws from the preset control board.
They are located one on each corner of the board.
5. Remove the preset control board and the insulator board. The insulator
board is mounted directly underneath the control board and is used to keep
the exposed pins on the rear of the control board from shorting to the top
of the electronics enclosure.
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April 1991 Part No. 917441 Rev. B
4.1.1. All 360/370 Series Dispensers, continued
9. Replace both bezels and dial faces. Check for correct operation.
2. Remove a bezel from the dispenser. Take care to disconnect any wiring
harnesses which may be attached to the bezel.
3. Locate the control board mounted on one inside end wall of the electronics
enclosure.
4. Disconnect all wiring harnesses from the control board. Take note which
connectors the wiring harnesses are removed from as they must be in-
stalled in the same connectors on the new board.
5. Remove the four (4) 6-32 mounting screws, one in each corner, from the
control board.
6. Remove the preset control board and the insulator board from the electron-
ics head. The insulator board is mounted between the control board and
the end wall of the enclosure and is used to keep the exposed pins on the
underside of the control board from shorting to the head.
7. Remove the jumper plug from the J6 connector on the defective board and
install it on the new board. See Figure 1-1 for location of J6.
8. Install the new control board, with the insulator board behind it, in the
enclosure using the previously removed screws.
9. Reattach all wiring harnesses, replace the bezel, and check for proper
operation.
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Part No. 917441 Rev. B April 1991
4.2. PRESET KEYPADS
4.2.1. Island Oriented 360 Series and 370 Series Non-column Side
1. Remove both bezels from the dispenser and remove both light tubes.
2. From inside the electronics enclosure remove the two (2) 8-32 hex nuts,
and associated washers, which secure the preset face to the dispenser.
These are located beside each of the lamp holders. It may be necessary to
remove the lamp holders to access the nuts.
4. Remove the ten (10) 6-32 mounting screws from the outside of the preset
keypad.
5. Remove the preset keypad. Be careful that the four (4) spacers, located
one on each corner of the keypad are not lost. Also be careful that the two
(2) wiring harnesses which are attached to the keypad are not damaged.
(One of these “harnesses” is from the preset control board, the other is a
single ground wire.)
8. Reinstall the keypad, with the gasket behind it, using the previously
removed mounting screws. Be sure to reinstall the spacers one on each
corner of the keypad. The screws must be tightened sufficiently to com-
press the gasket to approximately one-sixteenth (1/16) inch thickness in
order to ensure a good seal.
9. Install the preset face, light tubes, and bezels. Test for proper operation.
In island oriented 370’s the column side keypad may be located in one of two
places. It may be in the upper column sheath above the hose retractor cables,
or in the intermediate column sheath below the hose retractor cables.
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April 1991 Part No. 917441 Rev. B
4.2.2. Island Oriented 370 Series Column Side, continued
2. Disconnect the two (2) wiring harnesses from the preset key-
pad. One of these is the harness to the control board and the
other is a single ground wire.
3. Remove the two (2) 6-32 hex nuts, and their associated wash-
ers, which secure the preset face. Remove the preset face and
the keypad guard.
4. Remove the ten (10) 6-32 screws, and their associated nuts and
washers, which secure the preset keypad.
5. Remove the preset keypad. Take care not to loose the spacers,
one on each corner of the keypad, as they will be needed in
reassembly.
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Part No. 917441 Rev. B April 1991
4.2.2. Island Oriented 370 Series Column Side, continued
2. Remove the two (2) hex head sheet metal screws which secure
the column top. If you look into the opening made by removal
of the intermediate sheath these screws can be seen inside the
top of the column, just above the keypad.
3. Remove the column top and disconnect the two (2) wiring
harnesses from the preset keypad. One harness connects to the
control board and the other is a single ground wire.
5. Remove the two (2) 6-32 hex nuts, and the associated washers,
which secure the preset face. Remove the preset face and the
keypad guard.
6. Remove the ten (10) 6-32 screws, nuts, and lockwashers which
secure the preset keypad. Be careful not to loose the spacers,
located one on each corner of the keypad, as they will be
needed in reassembly. Remove the preset keypad.
7. Install the new preset keypad with the screws, spacers, nuts,
and lockwashers removed in step six. Be sure to tighten the
screws sufficiently to compress the gasket to a thickness of
one-sixteenth (1/16) inch in order to ensure a good seal.
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April 1991 Part No. 917441 Rev. B
4.2.3. All Lane Oriented 360/370 Series Dispensers
1. Remove the bezel from the suspect side of the dispenser. Disconnect all
wiring harnesses from the preset keypad.
2. Remove the two (2) 6-32 hex nuts, and the associated washers,which
secure the preset face to the bezel. Remove the preset face and the keypad
guard.
3. Remove the ten (10) 6-32 screws, nuts, and lockwashers which secure the
keypad to the bezel. Remove the keypad. Be careful not to loose the four
(4) spacers, located one under each corner of the keypad, as they will be
needed in reassembly.
4. Install the new keypad using the screws, spacers, nuts, and lockwashers
removed in step three (3). Be sure to tighten the screws sufficiently to
compress the gasket to a thickness of one-sixteenth (1/16) inch in order to
ensure a good seal.
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Part No. 917441 Rev. B April 1991
4.2.4. 390 Dispensers
2. Remove the two (2) 8-32 hex nuts, and the associated washers, which
secure the preset face.
5. Remove the eight (8) screws, washers, and nuts which secure the keypad
and remove the keypad.
6. Install the new keypad using the screws, washers, and nuts removed in
step five (5). Be sure to tighten the screws sufficiently to compress the
gasket to a thickness of one-sixteenth (1/16) inch in order to ensure a good
seal. Reconnect the ground strap to the keypad
7. Reinstall the preset face and guard using the previously removed hex nuts
and washers.
8. When installing the bezel be sure to connect all wiring harnesses which
were removed in step one (1).
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April 1991 Part No. 917441 Rev. B
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Part No. 917441 Rev. B April 1991
USER'S RESPONSE SHEET
Manual Title: Service: Preset Options for Electronic Dispensers (SC-82 Computers)
Street Address:
City/State/Zip Code:
Accuracy
Organization
Clarity
Completeness
Overall Design
Length
Illustrations
Examples
Index
Binding Method
Please list any discrepancy found in this manual by page, paragraph, figure, or table number in the following
space. If there are any other suggestions that you wish to make, feel free to include them. Thank you.
21
No postage necessary. Detach this form from manual, fold, seal with tape or staple and mail.
April 1991 Part No. 917441 Rev. B
FOLD
WAYNE DIVISION
DRESSER INDUSTRIES
ATTN: TECHNICAL DOCUMENTATION
124 WEST COLLEGE AVENUE • P. O. BOX 1859
SALISBURY, MD 21802-1859
FOLD
22
Part No. 917441 Rev. B April 1991
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY
Seller warrants that new products and parts of its own design and manufacture when shipped,
will be of good quality and will be free from defects in material and workmanship and will
conform to applicable specifications. Work, when performed by Seller, will meet applicable
work requirements. No warranty is made with respect to used or rebuilt equipment and with
respect to products not manufactured by Seller, Seller’s only obligation shall be to assign to
Buyer, at the time of sale, whatever warranty Seller has received from the manufacturer. Items
such as but not limited to lamps, electric motors, hoses, nozzles, hose swivels and safety impact
valves are included in the category referred to in the previous sentence. Seller’s recommenda-
tions with respect to the operation of Seller’s equipment are advisory only and are not warranted.
All claims under this warranty must be made in writing immediately upon discovery and, in any
event, within twenty-four (24) months from date of start-up, if a product is involved, or from
completion of the applicable work, if work is involved, or thirty (30) months from date of in-
voice (whichever shall occur first). (Provided however, that with respect to the Wayne Plus
system, 2400 system, DL series dispensers, and card readers, all claims must be made in writing
within twelve (12) months from date of start-up. With respect to receipts/totals printers, and any
other printers or printing mechanisms, all claims must be made in writing within ninety (90) days
from date of start-up. Wayne Vista dispenser external metal panels will be free from defects due
to rust and/or corrosion for a period of forty-eight (48) months from date of dispenser start-up.)
Defective and nonconforming items must be held for Seller’s inspection and returned to the
original f.o.b. point upon request. Seller’s warranty on service parts, whether new or recondi-
tioned, is ninety (90) days from the date of installation, or twelve (12) months from date of
invoice, whichever first occurs. THE FOREGOING IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES WHATSOEVER, EXPRESSED, IMPLIED AND STATUTORY,
INCLUDING WITHOUT LIMITATIONS, THE IMPLIED WARRANTIES OF MERCHANT-
ABILITY AND FITNESS.
Upon Buyer’s submission of a claim as provided above and its substantiation, Seller shall, at its
option either (I) repair or replace its product or work at the original f.o.b. point or location of
purchase products and/or parts or (II) refund an equitable portion of the purchase price.
Wayne Division, Dresser Industries Inc., P.O. Box 1859, Salisbury, MD 21802-1859,(410) 546-6600
Part No. 917441 Rev. B 4/91 ©1991 Dresser Industries, Inc. 400/4/91