CamScanner 05-08-2022 16.37

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BILL OF MATERIAL

THIS DRAWING IS THE


PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
PA VIEW OF CONTROL PANEL COMPONENT FIXING DETAILS
HOOTER
1100 DS
EYE BOLTS CANOPY
1050 FOR LIFTING
75 75
EMG0 HINGES
LOCK
L1 L2 L3

JMMR SCREEN-1
L4 L5 L6 L7 L8
FAN WITH FILTER
SW1 PB1 PB2 PB3 PT-1
LT

JMMR SCREEN-2
L9 L10 L11 L12 L13

PT-2
SW2 PB4 PB5 PB6
1300 LT

1050 JMMR SCREEN-3


L14 L15 L16 L17 L18

PT-3
SW3 PB7 PB8 PB9
LT

BELT CONVEYOR FILTER(LOUVER)


SW4 PB10 PB11 L19 L20 L21

Q1 PB12

100 BASE LHS VIEW RHS VIEW


FRONT VIEW 400 400

400
DETACHABLE TYPE GLAND
PLATE
1050
BOTTOM VIEW
LEGENDS
JMMR SCREEN-1 JMMR SCREEN-2 E-STOP
L14 - MR2 ON PANEL PROTECTION :- IP54
L4 - MR1 ON
L5 - MR1 OFF L15 - MR2 OFF
PANEL CONSTRUCTION :- 2 MM THICK CRCA SHEET
L6 - MR1 WATER LEVEL HIGH L16 - MR2 WATER LEVEL HIGH
START GLAND PLATE :- 3 MM THICK
L7 - MR1 MOTOR OVER LOAD L17 - MR2 MOTOR OVER LOAD
L8 - MR1 HIGH TORQUE L18 - MR2 HIGH TORQUE PAINTING :- POWDER COATED,LIGHT GRAY SHADE ON
SW1 - S.S. MANUAL/AUTO/REMOTE SW3 - S.S. MANUAL/AUTO/REMOTE
EXTERIOR & WHITE SHADE ON INTERIOR.
PB1 - MR1 STOP PUSH BUTTON PB7 - MR2 STOP PUSH BUTTON RESET
PB8 - MR2 START PUSH BUTTON TOLERANCE :- ± 10MM.
PB2 - MR1 START PUSH BUTTON LOCAL PUSH BUTTON STATION
PB3 - MR1 RESET PUSH BUTTON PB9 - MR2 RESET PUSH BUTTON
PT-3 - WATER LEVEL TRANSMITTER-3 QTY. - 3 Nos. * ALL DIMENSIONS ARE IN MILLIMETER.
PT-1 - WATER LEVEL TRANSMITTER-1
JMMR SCREEN-2 BELT CONVEYOR
L19 - CON ON P.A. VIEW & COMPONENT FIXING DETAILS OF DOUBLE DOOR
L9 - MR2 ON THIS DRAWING IS THE CONTROL PANEL FOR MULTI-RAKE SCREEN OPERATED BY
L10 - MR2 OFF L20 - CON OFF
L21 - CON MOTOR OVER LOAD PROPERTY OF JASH GEARED MOTOR
L11 - MR2 WATER LEVEL HIGH
SW4 - S.S. MANUAL/AUTO/REMOTE ENGINEERING LIMITED
L12 - MR2 MOTOR OVER LOAD
L13 - MR2 HIGH TORQUE PB10 - CON STOP PUSH BUTTON INDORE AND SHOULD
SW2 - S.S. MANUAL/AUTO/REMOTE PB11 - CON START PUSH BUTTON NOT BE REPRODUCED
PB4 - MR2 STOP PUSH BUTTON Q1 - MAIN POWER SWITCH OR COPIED WITHOUT
PB5 - MR2 START PUSH BUTTON L1,L2,L3 - R-PHASE, Y-PHASE, B-PHASE
OWNER'S PERMISSION.
PB6 - MR2 RESET PUSH BUTTON EMG. - MAIN EMERGENCY STOP
PT-2 - WATER LEVEL TRANSMITTER-2 PB12 - ALARM ACK PUSH BUTTON
POWER CIRCUIT FOR MULTI-RAKE SCREEN
R1

Y1

B1

N1

1R 1Y 1B 1R 1Y 1B 1R 1Y 1B 1R 1Y 1B

Q-1
4P-80A
10 11 12 19 20 21 28 29 30 37 38 39

F1,2A L1
R0
RED
13 14 15 22 23 24 31 32 33
F2,2A L2 N
Y0 C1
YELLOW
L1 L2 L3 L1 L2 L3 L1 L2 L3
F3,2A
VFD-1 VFD-2 VFD-3
B0 L3
BLUE 4.0 KW 4.0 KW 4.0 KW
U V W U V W U V W

40 41 42
16 17 18 25 26 27 34 35 36
R Y B N E
TB1 TB1 TB1 TB1
TB0 1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12

U V W U V W U V W U V W

3PH 4WIRE 415V AC +/-10%,50Hz M-1 M-2 M-3 M-4


INCOMING POWER SUPPLY 3~ 3~ 3~ 3~

MAIN INCOMER
PE 3 PHASE MOTOR PE 3 PHASE MOTOR PE 3 PHASE MOTOR PE 3 PHASE MOTOR
MULTIRAKE SCREEN-1 MULTIRAKE SCREEN-2 MULTIRAKE SCREEN-3 BELT CONVEYOR
(JMMR - 4.0 KW) (JMMR - 4.0 KW) (JMMR - 4.0 KW) (CON. - 2.2 KW)

POWER CIRCUIT DIAGRAM FOR MULTI-RAKE SCREEN AND


THIS DRAWING IS THE
CONVEYOR.
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
POWER CIRCUIT FOR MULTI-RAKE SCREEN
R1

Y1

B1

N1

R1 B1 Y1 N1
1B N1 1Y N

MCB-1 MCB-2 MCB-5


2P,4.0A 2P,4.0A DP,2A
R2 B2 Y2 N2
MCB-3 P4 4N
SP 2.0A AC AC

415VAC
TXR-300VA 110VAC R16

P5
0V 110V HOOTER

ALARM ACK PB
PB12
MCB-4
DP 6A
70 71

200 201

Y2 N2 Y2 N2 Y2 N2
CONTROL SUPPLY FOR
JMMR SCREEN & CONVEYOR
TO SHEET-5.1F,5.1B
L N E L N E L N E
DS
PUNE TECHTROL-1 PUNE TECHTROL-2 PUNE TECHTROL-3
TB2 TB2 TB2
+24V1 24 V +24V2 24 V +24V3 24 V
+ + +
1 11 21
NC NC NC
72 - 24V1 - 24 V - 24V2 - 24 V - 24V3 - 24 V

Relay2

Relay2

Relay2
2 12 22
P P P
1BR1 2BR1 3BR1
TX1

TX1

TX1
+ NO + NO + NO
3 13 23
A1 1BU1 2BU1 3BU1
- NC - NC - NC
4 14 24

SHEET -5

SHEET -6

SHEET -6
Relay1

Relay1

Relay1
1BR2 202 2BR2 202 3BR2 202
+ P + P + P
TX2

TX2

TX2
5 15 25
1BU2 NO 212 2BU2 NO 312 3BU2 NO 412
A2 - - -
6 16 26
SW.SOC. FAN

WATER LEVEL SENSOR-1 WATER LEVEL SENSOR-2 WATER LEVEL SENSOR-3

CONTROL CIRCUIT DIAGRAM FOR MULTI-RAKE SCREEN AND


THIS DRAWING IS THE
CONVEYOR.
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
255

257
254

256
248

249
FROM SHEET - 3.6.C
TB4 EMG.-0 TB4 TB4

1 2 7 RA2 8 JMMR SCREEN-1 9 RA6 10

201 TO SHEET - 6.1.F

202
MAIN 202 202 202 202 202 202
EMERGENCY STOP
BUTTON TB3 TB3
1 5

REMOTE E-STOP REMOTE RESET


(LPBS-1) 2
(LPBS-1) 6

217
203
RESET PB
PB3
TB4
3
MPCB-1
204 218
250 SW1 SW1

3 3

1 2 1 2 TB2
1-MANUAL
211 7
2-AUTO
3-REMOTE
251 252 253
205 210 TB2 PT-1 FROM FIELD LS1
4 5 6
RELAY1 MPCB-1 LIMIT SWITCH
9 RA7 VFD1 RA6 RA4 RA5
STOP PB
PB1 8
RL1

206
TB3 RA3 10
T1
3 FROM MAIN
MAIN PLANT
RA2 START PB START/STOP
REMOTE START
(LPBS-1) PB2
4

207

206 RA6 212 214 215 216 219

208 RA2
FROM SHEET - 4.2.C

A1 209
A1 A1 A1 A1 A1 A1
L4 L5 L6 L7 L8
A2 A2 GREEN RED A2 GREEN A2 RED A2 AMBER A2
RA1 RA2 T1 A2 RA3 RA4 RA5 RA6
200
SCREEN ON

HIGH TORQUE
SCREEN OFF

WATER LEVEL
SHEET SHEET SHEET SHEET SHEET SHEET SHEET
NO 8(1/D) NO 5(2/C) NO 5(3/D) NO 5(3/D) NO 5(8/D) NC 5(8/D) NO 5(8/F)

HIGH
NC NO 5(3/F) NC 5(8/D) NO 5(8/D)
NO 8(1/D) NC 5(2/C)
MANUAL MODE NO 9(6/B) CYCLIC TIMER OVER LOAD
(1SEC - 60 MNT.) SUM TRIP

CONTROL CIRCUIT DIAGRAM FOR "JMMR" MULTI-RAKE SCREEN


THIS DRAWING IS THE OPERATED BY GEARED MOTOR.
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
355

357
354

356
FROM SHEET - 5.8.F
TB4 TB4

15 RA8 16 JMMR SCREEN-2 17 RA12 18

TO SHEET - 7.1.F

202
202 202 202 202 202 202

TB3 TB3
7 11

REMOTE E-STOP REMOTE RESET


(LPBS-2) 8
(LPBS-2) 12

317
303
RESET PB
PB6
TB4
11
MPCB-2
304 318
350 SW2 SW2

3 3

1 2 1 2 TB2
1-MANUAL
311 17
2-AUTO
3-REMOTE
351 352 353
305 310 TB2 PT-2 FROM FIELD LS2
12 13 14
RELAY1 MPCB-2 LIMIT SWITCH
19 RA11 VFD2 RA12 RA10 RA11
STOP PB
PB4 18
RL1

306
TB3 20
RA9 T2
9 FROM MAIN
MAIN PLANT
RA8 START PB START/STOP
REMOTE START
(LPBS-2) PB5
10

307

306 RA12 312 314 315 316 319

308 RA8
FROM SHEET - 5.8.B

A1 309
A1 A1 A1 A1 A1 A1
L9 L10 L11 L12 L13
A2 A2 GREEN RED A2 GREEN A2 RED A2 AMBER A2
RA7 RA8 T2 A2 RA9 RA10 RA11 RA12
200
SCREEN ON

HIGH TORQUE
SCREEN OFF

WATER LEVEL
SHEET SHEET SHEET SHEET SHEET SHEET SHEET
NO 8(4/D) NO 6(2/C) NO 6(3/D) NO 6(3/D) NO 6(8/D) NC 6(8/D) NO 6(8/F)

HIGH
NC NO 6(3/F) NC 6(8/D) NO 6(8/D)
NO 8(4/D) NC 6(2/C)
MANUAL MODE NO 9(6/B) CYCLIC TIMER OVER LOAD
(1SEC - 60 MNT.) SUM TRIP

CONTROL CIRCUIT DIAGRAM FOR "JMMR" MULTI-RAKE SCREEN


THIS DRAWING IS THE OPERATED BY GEARED MOTOR.
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
455

457
454

456
FROM SHEET - 6.8.F
TB4 TB4

23 RA14 24 JMMR SCREEN-3 25 RA18 26

TO SHEET - 9.1.F

202
202 202 202 202 202 202

TB3 TB3
7 11

REMOTE E-STOP REMOTE RESET


(LPBS-3) 8
(LPBS-3) 12

417
403
RESET PB
PB9
TB4
19
MPCB-3
404 418
450 SW3 SW3

3 3

1 2 1 2 TB2
1-MANUAL
411 27
2-AUTO
3-REMOTE
451 452 453
405 410 TB2 PT-3 FROM FIELD LS3
20 21 22
RELAY1 MPCB-3 LIMIT SWITCH
29 RA17 VFD3 RA18 RA16 RA17
STOP PB
PB7 28
RL1

406
TB3 30
RA15 T3
9 FROM MAIN
MAIN PLANT
START PB START/STOP
REMOTE START RA14
(LPBS-3) PB8
10

407

406 RA18 412 414 415 416 419

408 RA8
FROM SHEET - 6.8.B

A1 409
A1 A1 A1 A1 A1 A1
L14 L15 L16 L17 L18
A2 A2 GREEN RED A2 GREEN A2 RED A2 AMBER A2
RA13 RA14 T3 A2 RA15 RA16 RA17 RA18
200
SCREEN ON

HIGH TORQUE
SCREEN OFF

WATER LEVEL
SHEET SHEET SHEET SHEET SHEET SHEET SHEET
NO 8(6/D) NO 7(2/C) NO 7(3/D) NO 7(3/D) NO 7(8/D) NC 7(8/D) NO 7(8/F)

HIGH
NO 7(3/F) NC 7(8/D) NO 7(8/D)
NO 8(6/D) NC 7(2/C)
MANUAL MODE NO 9(6/B) CYCLIC TIMER OVER LOAD
(1SEC - 60 MNT.) SUM TRIP

CONTROL CIRCUIT DIAGRAM FOR "JMMR" MULTI-RAKE SCREEN


THIS DRAWING IS THE OPERATED BY GEARED MOTOR.
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
VFD-1 FOR JMMR SCREEN-1 VFD-2 FOR JMMR SCREEN-2 VFD-3 FOR JMMR SCREEN-3
3PH 415V AC 3PH 415V AC 3PH 415V AC
POWER SUPPLY POWER SUPPLY POWER SUPPLY

13 14 15 22 23 24 31 32 33

L1 L2 L3 L1 L2 L3 L1 L2 L3

6 COM RELAY-1 6 COM RELAY-1 6 COM RELAY-1

RA2 1DI1 NC 21 RA8 2DI1 NC 21 RA14 3DI1 NC 21


8 DIN1 FORWARD 218 8 DIN1 FORWARD 318 8 DIN1 FORWARD 418
COM 22 COM 22 COM 22
1DI4 219 SHEET-4.8.D 2DI4 319 SHEET-6.8.D 3DI4 419 SHEET-7.8.D
RA1 NO 23
RA7 NO 23
RA13 NO 23
14 DIN4 50HZ 14 DIN4 50HZ 14 DIN4 50HZ
VFD1 RA3 VFD2 RA9 VFD3 RA15

15 DIN5 15 DIN5 15 DIN5


1DI6 2DI6 3DI6
PB3 PB6 PB9
16 DIN6 RESET 16 DIN6 RESET 16 DIN6 RESET

"Vacon" "Vacon" "Vacon"


VFD - 1 VFD - 2 VFD - 3

2R+

3R+
2R-

3R-
R+

R-

U V W U V W U V W

CABLE SIZE - CABLE SIZE - CABLE SIZE -


sq.mm sq.mm sq.mm
16 17 18 25 26 27 25 26 27

TB1 TB1 TB1


BRAKING 1 2 3 BRAKING 4 5 6 BRAKING 7 8 9

RESISTOR RESISTOR RESISTOR


M-1 M-2 M-2
~ ~ ~
"JMMR" SCREEN-1 "JMMR" SCREEN-2 "JMMR" SCREEN-2

CONTROL CIRCUIT DIAGRAM FOR VFD1,VFD2,VFD3..


THIS DRAWING IS THE
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
555
554

557
556
TB4 TB4

31 C1 32 BELT CONVEYOR 33 RA19 34

FROM SHEET - 7.8.F


202

202 202
202 202
417

ALARM ACK PB
PB12

MPCB-4
TB4
27

504 418
550 SW4 SW4

3 3

1 2 1 2
1-MANUAL
2-AUTO 511
3-REMOTE
551 552 553
505 510 TB2
28 29 30 MPCB-4
31 RA6 RA12 RA18 RA19 RA20
STOP PB
PB10
506
32
T4
FROM
MAIN PLANT DCS
C1 START PB START/STOP
PB11

507

RA19 512 419


C1
513
A1 25
FROM SHEET - 7.8.B

508
509 T4 RA2 RA8 RA14 A1
A1 A1
L19 L20 L21
A2 GREEN RED A2 RED
A2 26 514 A2
C1 RA19 RA20
200
CONVEYOR OFF
CONVEYOR ON

SHEET SHEET
OFF DELAY TIMER
(1 SEC TO 30 MIN) HOOTER ON
NO 9(2/C) NO 9(5/F)
NO 9(3/F) NC 9(2/C) NO SHEET
NC 9(3/C) 15-18 9(3/D)
OVER LOAD

CONTROL CIRCUIT DIAGRAM FOR BELT CONVEYOR.


THIS DRAWING IS THE
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
R
+24V3
Y +24V1
CC-11 LEVEL SENSOR-3 24V DC FROM LEVEL
MAIN INCOMING POWER SUPPLY CC-01 LEVEL SENSOR-1 24V DC FROM LEVEL -24V3
-24V1 SENSOR-3 (PUNE TECH.)
B 4WIRE,3-PH 415V AC +/-10%,50HZ SENSOR-1 (PUNE TECH.)
3BR1
1BR1
N CC-12 LEVEL SENSOR-3 TX1 FROM LEVEL
CC-02 LEVEL SENSOR-1 TX1 FROM LEVEL 3BU1 SENSOR-3
1BU1 SENSOR-1
E
INCOMING EARTHING WIRE 3BR2
1BR2
CC-13 LEVEL SENSOR-3 TX2 FROM LEVEL
CC-03 LEVEL SENSOR-1 TX2 FROM LEVEL 3BU2 SENSOR-3
1BU2 SENSOR-1
202
202
CC-14 JMMR SCREEN-3 FROM LIMIT SWITCH
CC-04 JMMR SCREEN-1 FROM LIMIT SWITCH 415
215 LS-3(HIGH TORQUE)
LS-1 (HIGH TORQUE)
411
211 START/STOP (DI)COMMAND
CC-15 JMMR SCREEN-3
16 CC-05
START/STOP (DI)COMMAND 407 FROM MAIN PLANT DCS
JMMR SCREEN-1
207 FROM MAIN PLANT DCS (JMMR SCREEN-3)
17 (JMMR SCREEN-1) 511
PC-01 M-1 3 PHASE MOTOR +24V2 START/STOP (DI)COMMAND
CC-16 BELT CONVEYOR
18 3~ JMMR SCREEN-1 CC-06 507 FROM MAIN PLANT DCS
4.0 KW LEVEL SENSOR-2 24V DC FROM LEVEL
-24V2 (BELT CONVEYOR)
SENSOR-2 (PUNE TECH.)
2BR1
25 CC-07 LEVEL SENSOR-2 TX1 FROM LEVEL
2BU1 SENSOR-2
26 PC-02 M-2 3 PHASE MOTOR 2BR2
27 3~ JMMR SCREEN-2
4.0 KW CC-08 LEVEL SENSOR-2 TX2 FROM LEVEL
2BU2 SENSOR-2
202
34
CC-09 JMMR SCREEN-2 FROM LIMIT SWITCH
315
35 LS-2(HIGH TORQUE)
PC-03 M-3 3 PHASE MOTOR
JMMR SCREEN-3 311
36 3~ START/STOP (DI)COMMAND
4.0 KW CC-10 JMMR SCREEN-2
307 FROM MAIN PLANT DCS
(JMMR SCREEN-2)
40

41 PC-04 M-4 3 PHASE MOTOR


42 3~ BELT CONVEYOR
2.2 KW

TERMINAL DETAILS FOR MULTI-RAKE SCREEN AND CONVEYOR.


THIS DRAWING IS THE
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.
248
202
249 MAIN EMERGENCY STOP 550
CC-17 JMMR SCREEN-1 RMOTE E-STOP
203 COMMON
CC-20 JMMR SCREEN-1 CC-23
(LPBS-1) 250 BELT CONVEYOR
551
COMMON MANUAL
206
251 552 MANUAL/AUTO/REMOTE
RMOTE START MANUAL AUTO
207 (LPBS-1) MANUAL/AUTO/REMOTE
252 553
AUTO REMOTE
202
253 REMOTE 554
RMOTE RESET
217 (LPBS-1) 254 555 CONVEYOR RUN
202
255 JMMR SCREEN-1 RUN 556
CC-18 JMMR SCREEN-2 RMOTE E-STOP
303 (LPBS-2) 256 557 CONVEYOR TRIP/FAULT
306
257 JMMR SCREEN-1 TRIP/FAULT
RMOTE START
307 (LPBS-2) 350
COMMON
202 CC-21 JMMR SCREEN-2
351
RMOTE RESET MANUAL
317 (LPBS-2) MANUAL/AUTO/REMOTE
352
AUTO
202
CC-19
353 REMOTE
JMMR SCREEN-3 RMOTE E-STOP
403 (LPBS-3) 354
406
355 JMMR SCREEN-2 RUN
RMOTE START
407 (LPBS-3) 356
202
357 JMMR SCREEN-2 TRIP/FAULT
RMOTE RESET
417 (LPBS-3) 450
COMMON
CC-22 JMMR SCREEN-3
451
MANUAL

452 MANUAL/AUTO/REMOTE
AUTO

453 REMOTE

454

455 JMMR SCREEN-3 RUN

456

457 JMMR SCREEN-3 TRIP/FAULT

TERMINAL DETAILS FOR MULTI-RAKE SCREEN AND CONVEYOR.


THIS DRAWING IS THE
PROPERTY OF JASH
ENGINEERING LIMITED
INDORE AND SHOULD
NOT BE REPRODUCED
OR COPIED WITHOUT
OWNER'S PERMISSION.

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