Ecom B Eng
Ecom B Eng
Ecom B Eng
Index Page
Important Hints 4
1. Instrument Design 6
2. Switch on Instrument 7
3. Choose a storage location 8
4. Gas Analysis
4.1. Measurement Preparations 9
4.2. Gas Analysis 9
4.3. Draft Measurement 11
4.4. Soot...Oil trace 12
4.5. Record and print Measurement Result 12
4.6. After Measurement 13
5. Mean value (option) 14
6. Measurement Routines (option)
6.1. Atmospheric Boilers 15
6.2. Fan Burners
6.2.1. Gas Fan Burners 19
6.2.2. Oil Fan Burners 22
6.3. Diagnosis gas 24
7. Pressure Tests (option) 26
8. Adjustment 33
9. Control 36
10. Data processing
10.1. Communication 37
10.2. Data processing with App 38
11. Maintenance Tips 39
12. Technical Data 41
13. FAQ 42
Page 2 ecom-B
___________________________
Congratulations!
With your purchase you have decided on a high-quality product of
ecom GmbH.
Get to know the product before you start using it while reading care-
fully the following instructions of use and the safety indications. Use
the product only as described and only for the given areas of applica-
tion in order to ascertain its longevity.
___________________________
ecom-B Page 3
Important Hints
The ecom-B meets the requirements
of the DIN EN 50379 Part 2.
Page 4 ecom-B
Fresh air opening
ecom-B Page 5
1. Instrument Design Unlocking
front flap
Enter button Cursor control
Store Print
(confirm (up/down/scroll)
key key
selection)
Charging
socket IR diode
(for IR
printer)
Instrument
ESC key CAL key ON/OFF
(quit/
Condensate
exit menu) Standby
pad
key
Gas Draft
connection connection
RS232
interface
Gas temperature
connection
Air
temperature
Pressure
connection
connection
Page 6 ecom-B
2. Switch on Instrument Comb.measure.
Mean value
After switch on the instrument (press <I/0>)
the main menu appears on the display.
Atmosph. boiler
There will be displayed sub-menus with Burn. w. blower
following functions (not visible sub-menus Diagnosis gas
could be displayed by scrolling with arrow Pressure tests
keys): Data processing
Adjustment
Control
Comb. measure. : operate combustion measurement
(Mean value : operate mean value measurement)*
(Atmospheric boiler : operate routine for atmospheric boilers)*
(Fan burner : operate routine for fan burners)*
(Diagnostic gas : operate routine for gas fireplaces)*
(Pressure tests : pressure tests according to TRGI)*
(Data processing : assign measurements / Data transfer)*
Adjustments : change adjustments of instrument
Control : check operating status of instrument (* = Option)
ecom-B Page 7
3. Input or select a data record (Option)
The ecom-B has 300 storage locations Memory number 0
(option). In order to call up a data record Data record
with data are already stored in the instru- is empty !
ment or to create a new file, choose a data
record with the Cursor keys and confirm Confirm with :
with <Enter>
If you are choosing a data record with data, you can call up the data
with <Enter> / <Store> / <Enter>. Now you can view the data with
the Cursor keys <up/down>.
Page 8 ecom-B
4. Combustion Measurement
Condensate pad
Once the calibration cycle is over, the instrument enters the meas-
urement mode. The measurement values could be displayed on 4
screen pages (3 x gas analysis; 1 x draught measurement – change
with curser keys):
O2 4.0 %
O2 4.0 % O2 4.0 % CO2 12.5 %
CO 30 ppm
CO2 12.5 % CO2 12.5 % Lambda 1.23
T.Gas 166 °C
T.Air 20 °C CO 30 ppm T.Air 20 °C
Losses 7.0 %
T.Gas 212 °C Lambda 1.23 Eta 93.0 %
ecom-B Page 9
The position of the measured and calculated values (gas analysis)
can be selected freely on the display. To change the position or the
composition, please proceed as follows:
The values for CO2, Efficiency, Losses, Lambda and the Dew Point
are calculated values. They just can be calculated when realistic
figures for the basic values like O2 and the temperature are available.
It must be assured that:
The dew point can just be calculated correctly if in the menu “Ad-
justments / Air pressure” the current barometric air pressure has
been entered. If the combustion gas temperature falls below the dew
point /between 25 and 65°C) the efficiency will be calculated with
condensation gain. In this case a (C) is displayed behind the effi-
ciency . Correct measurement values are displayed after a delay of 1
to 1,5 minutes necessary for the gas transport to the sensors and to
establish a stable electrochemical reaction in the sensors. For stor-
age and printing wait for the values to become stable. If the gas val-
ue still fluctuates for more than 2 ppm, the reason could be in an
unstable draft condition in the gas channel.
Page 10 ecom-B
CO-switch-off without purging pump
The internal program protects the CO-sensor for overload. In case
the limit of 2000 ppm (CO sensor without H2) is exceeded the gas
pump will be switched off. Remove the probe off the combustion gas.
Then press the key <CAL>. The gas pump turns on and purges the
instrument with fresh air. After sufficient purge time the unit switches
back to measuring mode (put the probe in the combustion gas).
ecom-B Page 11
4.4. Soot...Oil trace
By pressing the key <Enter> the entry will be transferred to the data
record of the measurement. The result of the oil derivative checking
will be documented as follows: Soot...Oil trace
T.Boiler --- °C
-set cursor to line „Soot...Oil trace“ 1.Soot meas. ---
2.Soot meas. ---
-select the result with the key <Enter> 3.Soot meas. ---
Oil trace ---
(“No”, “Yes” or “- - - “)
Input:
When all necessary entries have been made the entry can be closed
by pressing the key <ESC>. The measurement is now completed.
Page 12 ecom-B
sending diode receiving diode
Please care for a frictionless (direct sight) connection between the
sending diode and the receiving diode on the printer. The maximal
distance between both units should not exceed ca. 40 cm otherwise
a trouble free transfer is no more ascertained in any case.
Stow probe and probe tube in the device (only devices with alumini-
um cover) as follows:
1. Attach the probe to the designated fixation.
2. Slide the probe tube starting at the probe into the space between
device and case. Pass the hose here alternately from right to left and
from left to right.
Probe fixation Probe
ecom-B Page 13
5. Mean value (option)
By mean value measurement function, measurements can be sam-
pled within an adjustable time frame and mean values can be calcu-
lated. Should the several measurement values or the mean value
result be stored a storage place has to be selected as described in
chapter 4.
Page 14 ecom-B
6. Measurement Routines (Option)
The ecom-B provides measurement routines that makes standard
checking on atmospheric boilers and fan burners easier.
ecom-B Page 15
Another feature of the ecom-B is to deter- Atmosph. boiler
mine the thermal capacity brought to the Gas flow rate
boiler. For this the gas meter has to be - - . - m3/h
observed. By pressing <Enter> a stop- Perfo. - - . - kW
watch can be started and stopped. The
Start :
amount of gas consumed in the meantime
is necessary for calculation and is entered Atmosph. boiler
as follows: Gas flow rate
Time: 1 sec
1. Select the position which should be
changed with the keys <store> (left) and Continue with :
<Print> (right) (corresponding field flashes)
Atmosph. boiler
2. Set the value by using the cursers <up / Gas flow rate
down>. 0.100 m3
Page 16 ecom-B
For determination of the two temperatures Atmosph. boiler
the T-Room probe is used (waterproof W. Temp. warm
version). 48 °C
Val.: 48 °C
Storage of the measurement values (after Continue with :
getting stable) is done by the key <store>.
ecom-B Page 17
After storing the CO-values the next point Atmosph. boiler
are the draught measurements (curser key Draft
<down>). For exact measuring it’s recom- -0.04 hPa
mended to reset the sensor to zero. Re- Val.: -0.04 hPa
move the draught hose off the instrument Set zero point CAL.
and press <CAL>. The zero point of the
sensor is set now. After the draught has
stabilised it can be stored for later printout
by pressing the key <store>:
Page 18 ecom-B
6.2. Fan burners
Select from the main menu the sub menu “Fan burner” and press
<Enter>. The table of fuel types will be displayed. Following fuel
types can be selected:
Type of fuel
Natural gas (B) Natural gas (B)
Town gas (B) CO2max : 11.8
Coke gas (B) A1-fact. : 0.37
Liquid gas (B) Select with
ecom-B Page 19
Another feature of the ecom-B is to deter- Burn. w. blower
mine the thermal capacity brought to the Gas flow rate
boiler. For this the gas meter has to be - - . - m3/h
observed. By pressing <Enter> a stop- Perfo. - - . - kW
watch can be started and stopped. The Start :
amount of gas consumed in the meantime
is necessary for calculation and is entered Burn. w. blower
as follows: Gas flow rate
Time: 1 sec
1. Select the position which should be
changed with the keys <store> (left) and Continue with :
<Print> (right) (corresponding field flashes)
Burn. w. blower
2. Set the value by using the cursers <up / Gas flow rate
down>. 0.100 m3
Page 20 ecom-B
Storage of the measurement values (after Burn. w. blower
getting stable) is done with the key Difference
<store>. 33 °C
ecom-B Page 21
At the end of the measurement routine Burn. w. blower
(curser <down>) it is checked whether a
Gas leakage
gas leakage at the unit could be deter-
No
mined. Confirmation could be done by us-
ing the key <Enter> (yes / no). Change :
Page 22 ecom-B
At the next point of the routine (curser Burn. w. blower
<down>) there is the option of determina- W. Temp. cold
tion of a temperature difference (W. Temp. 21 °C
warm – W. Temp. cold). For determination Val.: 21 °C
of the two temperatures the T-Room probe Continue with :
is used (waterproof version).
Burn. w. blower
Storage of the measurement values (after
W. Temp. warm
getting stable) is done by the key <store>.
54 °C
Val.: 54 °C
By using the curser <down> it can be
Continue with :
scrolled to the next measurement “Temp
free”. Here is the option for another tem-
perature measurement. Burn. w. blower
Difference
After storing the temperatures, the meas- 33 °C
urement of the combustion gases follows.
By pressing the curser <down> a 1-minute Continue with :
calibration cycle starts for flashing the sen-
sors with fresh air. During calibration cycle Burn. w. blower
the probe must not be positioned in the Temp. free
combustion tube. After calibration cycle, 37 °C
the combustion measurement at part ca- Val.: 37 °C
pacity can be started. For measurement Continue with :
the probe must be positioned in the com-
bustion tube. Measurement will be started
by pressing <Enter>. After 90 seconds the
CO2 12.5 %
measured values will be automatically O2 4.0 %
stored for later printout. CO 30 ppm
Eta 93.0 %
T.Gas 166 °C
Next point of the routine is the combustion T.Air 20 °C
measurement at full capacity by pressing Parti. load Start :
<Enter>. Also here the values will be
measured after 90 seconds.
CO2 12.5 %
O2 4.0 %
The printout (IR printer required) of all re- CO 30 ppm
sults of the measurement routine could be Eta 93.0 %
T.Gas 166 °C
done by pressing <Print>. T.Air 20 °C
Full load Start :
ecom-B Page 23
6.3. Diagnosis gas
Select from the main menu the sub menu “Diagnosis Gas” and
press <Enter>. The table of fuel types will be displayed. Following
fuel types can be selected:
Page 24 ecom-B
After determination of the burning capacity
the next point of the routine is the CO-
measurement. By pressing the curser
<down> a 1-minute calibration cycle starts
for flashing the sensors with fresh air. Dur- Diagnosis gas
ing calibration cycle the probe must not be CO ambient
positioned in the combustion tube. After 0 ppm
calibration cycle the CO-content of the Val.: - - - ppm
surrounding air can be determined. Use the CO max: 0 ppm
probe to check the area around the boiler.
Beside the stored value (press key
<store>) the instrument stores maximum
CO-value of the measurement.
ecom-B Page 25
7. Pressure Tests (option)
1. Use only air or inert gas for check !
2. Respect the „Technical Rules for
Gas installations“!
Connection hose
(Pump - Crosspiece)
Air pump
Crospiece
Conic test stopple Connection
or
One-pipe counter cap ecom-UNO (+)
or Connection Squirt
High-pressure test or Soot pump
stopple
Page 26 ecom-B
Call up the menu „Pressure Tests“ with the pre-programmed
measurement routines „Pressure Test“, „Loading Test“, „Tight-
ness Test“ and „Usage property“. Parameters to each measure-
ment routine can be adjusted in the menu „Setup“.
Setup
Scroll with cursor keys <Up/Down> until the menu “Setup”. Press
<Enter> to activate the menu. The following parameters can be ad-
justed for the corresponding measurement routine:
Pressure Test
- Stabilization time (1 - 10 min, default: 1 min)
- Measurement time (10 - 120 min, default: 5 min)
Loading Test
- Stabilization time (1 - 10 min, default: 1 min)
- Measurement time (10 - 120 min, default: 10 min)
- Test pressure (900 - 1200 hPa, default: 1000 hPa)
Tightness Test
- Stabilization time (1 - 10 min, default: 1 min)
- Measurement time (10 - 120 min, default: 10 min)
- Test pressure (90 - 160 hPa, default: 150 hPa)
Usage property
- Stabilization time (1 - 270 min, default: 1 min)
- Measurement time (10 - 240 min, default: 10 min)
- Test pressure (20 - 160 hPa, default: 50 hPa)
- Max. operation pressure (10 - 100 hPa, default: 23 hPa)
3. select the digit with the keys <Store> (left), <Print> (right) and
adjust with the cursor keys <up/down>.
ecom-B Page 27
Pressure Test
4. Create the pre-adjusted test pressure (max. 100 hPa) with the air
pump.
5. Interrupt the connection to the air pump (switch-off the ball valve)
and start “Pressure Test” with <Enter>.
Page 28 ecom-B
Loading Test
5. Create the pre-adjusted test pressure with the air pump (the unit
beeps as soon as the pressure level is achieved).
6. Interrupt the connection to the air pump (switch-off the ball valve).
7. Wait for stabilization time (if the pressure remains in the range
“test pressure +/- 10%” during stabilization time, so the measure-
ment will start).
ecom-B Page 29
Tightness Test
5. Create the pre-adjusted test pressure with the air pump (the unit
beeps as soon as the pressure level is achieved).
6. Interrupt the connection to the air pump (switch-off the ball valve).
7. Wait for stabilization time (if the pressure remains in the range
“test pressure +/- 10%” during stabilization time, so the measure-
ment will start).
Page 30 ecom-B
Usage property
Proceed as follows:
4. Adjust the air pressure (PA) with cursor keys <Up/Down> and
confirm with <Enter>.
5. Choose the gas type (f) with cursor keys <Up/Down> and confirm
with <Enter>. The following gas types are recorded with their re-
spective factors:
ecom-B Page 31
7. The pipe volume (V) is needed for the calculation of the leak rate.
The ecom-B offers two possibilities:
8. Create the pre-adjusted test pressure with the air pump (the unit
beeps as soon as the pressure level is achieved).
9. Interrupt the connection to the air pump (switch-off the ball valve).
10. Wait for stabilization time (if the pressure remains in the range
“test pressure +/- 10%” during stabilization time, so the measure-
ment will start).
11. Once the measurement time is over, the result is displayed and
can be printed (IR printer required) by pressing <Print>.
Page 32 ecom-B
8. Adjustment
In addition to the already described fea-
tures of the ecom-B, various settings could
Set clock
be made at the instrument. Select from the Display contrast
main menu the sub-menu <Adjustment> Type of fuel
and confirm with <Enter>. A list of the pos- Unit
sible settings is displayed and can be O2 refer.
changed according to usage. Scroll the
curser to the corresponding line and press
Air press.
<Enter>: Keyboard beep
AUX(COM)
Set clock Bluetooth
(setting can be made by pressing <Enter>): Eta(C)
-scroll with cursers (up / down) to the value
which should be changed
Printout
-activate the setting by pressing <Enter>
-set the time by using curser keys <up / down>
-confirm the setting by pressing <Enter>
-after finishing leave the menu with <ESC>
ecom-B Page 33
-calculated with reference O2 – formula for the calculation:
21 – O2ref
Eref = Emeas *
21 – O2meas
Bluetooth
(<BLE> no adjustment needed):
-Online data = Remote
Page 34 ecom-B
Eta(C) (adjustment via cursor keys):
- Efficiency calculation with or without condensation gain
ecom-B Page 35
9. Control
The electrochemical sensors used for gas analysis are submitted to
a wearing process and age. Along the operation period, they alter
their output values depending on the gas concentration, flow duration
and soiling degree of the measured gases. The programme controls
the sensors and corrects drifts. If drifts and the correlated measure-
ments errors increase, an error message is displayed. In this case
the corresponding sensors must be changed by one of our author-
ised service centres. The actual status of the sensors is displayed in
the control menu. Additionally on two more pages will be displayed
(change the display pages by using the cursers):
O2 1034 mV
-the battery voltage (charging status) CO -10 mV
displayed in all menus as symbol:
Batt 6.42 Volt
Battery full Battery ½ full Battery empty Tel.No. 02371/945-5
Ins.No. CL2-0009 V1.5
Further info with
-the phone number of next service centre
-the serial number Measurements 1521
-the software version Service date 23.06.17
CO-Überläufe 0
-the operation hours Error counter 00
-the date of last service Tel.No. 02371/945-5
Ins.No. CL2-0009 V1.5
-the number of CO switch offs Further info with
-the number of error occurred
Last service
26.06.16 103 hrs
10.06.15 073 hrs
-Collection of the last maintenance 31.05.14 035 hrs
-- . -- . --
-- . -- . --
Further info with
Page 36 ecom-B
10. Data processing
10.1. Communication
The menu „Data processing“ allows the
selection of the following functions:
Load data:
Possibility of data import e.g. from ecom software (available at
„www.ecom.de“ - check the transfer options of your software).
Proceed as follows:
Send data:
The date record completed with values can be transferred to the PC
program using this function (procedure identical to „Load data“).
Format:
This function is normally only needed by the initial adjustment of the
instrument by the manufacturer (preparation of internal memory to
data receipt). Caution: All recorded values will get lost!
ecom-B Page 37
10.2. Data processing with App
To display and storage of measured values, the App "ecomMAND-
ER" for smartphones (iOS or Android) is available (Bluetooth LE
needed). Test results are stored along with customer information in a
pdf-file and can be sent f.e. as email attachment. Links to free down-
load of the Apps can be found on the ecom website.
Page 38 ecom-B
11. Maintenance Tips
To secure the accuracy of your measuring instrument we recom-
mend the annual check by an authorized ecom partner. In the case
of strong demand (e.g. permanent several hours of measurement
per day, rough conditions etc.) shorter intervals between checks
should be selected - please contact your ecom partner. All ecom
partners are listed under www.ecom.de. Do not use other sensor
than supposed by our factory and be aware that service done by
service stations not authorised by ecom will lead to expiration of any
warranty.
The following tips for the daily care of accessible parts and compo-
nents should be helpful:
Condensate pad
Condensate pad
ecom-B Page 39
Sensors
Each time the instrument is switched on the sensors are calibrated
with fresh air. The instrument permanently monitors the condition of
the sensors. New sensors wear out from use in time due to reaction
(O2-sensor) and due to soiled gases respectively gases in concen-
trations beyond the nominal range (toxic sensors). The output values
of the sensors are (see menu “Control”):
O2 approx. 1500 mV
CO 0 mV (+/- 30)
Power supply
The battery ensures a main power independent operation. The bat-
tery is automatically charged when the instrument is connected to
the main power supply. (Please do not interrupt the charging shortly
since the charging circuitry could operate faulty.) The recharge of the
battery should be done in any case if the voltage display (menu
“Control”) is less than 5.8 V (Instrument will stop working at 5.5 V).
Page 40 ecom-B
12. Technical Data
Parameter Range Measurement principles
O2 0 ... 21 vol.% electrochemical
CO (without H2) 0 ... 2000 ppm electrochemical
CO (with H2-option) 0 ...4000 ppm electrochemical
NO (Option) 0 ...5000 ppm electrochemical
CO2 0 ...CO2max calculated
T-G 0 ... 500 °C NiCr-Ni
T-R 0 ... 100 °C semiconductor
Pressure 0 ... +/- 100 hPa DMS-bridge
Efficiency 0 ... 120 % calculated
Losses 0 ... 99,9 % calculated
Lambda 1 ... calculated
CO-undiluted (reference-O2; adjustable) calculated
Dew point of combustion gases calculated
ecom GmbH
Am Großen Teich 2
D-58640 Iserlohn
Phone: +49 (0) 2371 - 945-5
Fax: +49 (0) 2371 - 40305
Internet: http://www.ecom.de
eMail: [email protected]
ecom-B Page 41
13. FAQ
Where do I find important instru- In the menu „Control“ all important instrument infor-
ment information? mation are shown (e.g. battery voltage, sensor val-
ues, unit number, next service date, operation hours
etc.). With the arrow keys stands you can switch to
the second page.
How long is the life span of the The life span depends on the operating hours and
sensors? the instrument equipment. The life span of the toxic
sensors (CO, NO, SO2, NO2) is affected by high gas
concentrations and a not sufficient purging. The life
span for these sensors amounts to on the average
between 4 and 6 years. The life span of the O2 sen-
sor is independent of the operating hours and
amounts to approx. 4 years.
Which sensors can I exchange? Please contact the next authorised service centre for
changing sensors.
The instrument shows the mes- This message appears automatically every 12
sage „Check required“! months or after 250 operating hours. Note: This is a
recommendation to let check the instrument. The
instrument is however still ready for use.
Page 42 ecom-B
My instrument cannot be - Please check the mains cable
switched on! - Please check the fuse
- Please check mains connection (Plug socket
switched on?)
- Please load the accumulator min. 8 hours
(Accumulator could be over-discharged)
My instrument does not print! Please check whether the printer paper is correctly
inserted. The thermal printer writes only on the ther-
mally sensitive side. Please use always the correct
paper for the printer, you will prevent defects at the
printer. Please make sure that the printer is clean (no
chads in the drive).
Can I change the printout? You can change the printout (Menu: “Adjustments”).
Hint: If you have several instruments of the same type, you can locate an error by
exchanging the accessories (probe, hose, temperature sensor etc.).
If further questions or problems should arise, please contact the next authorised ser-
vice centre.
ecom-B Page 43