The document provides an overview of key concepts in supply chain design and management. It discusses how supply chains connect suppliers, manufacturers, distributors and customers. Choices about what work a firm performs itself and what it outsources to partners impact supply chain structure. The module explores how different parts of a supply chain coordinate actions and how choices can make a supply chain more efficient or responsive to demand changes. It introduces frameworks for analyzing supply chain strategy, planning and operations.
The document provides an overview of key concepts in supply chain design and management. It discusses how supply chains connect suppliers, manufacturers, distributors and customers. Choices about what work a firm performs itself and what it outsources to partners impact supply chain structure. The module explores how different parts of a supply chain coordinate actions and how choices can make a supply chain more efficient or responsive to demand changes. It introduces frameworks for analyzing supply chain strategy, planning and operations.
The document provides an overview of key concepts in supply chain design and management. It discusses how supply chains connect suppliers, manufacturers, distributors and customers. Choices about what work a firm performs itself and what it outsources to partners impact supply chain structure. The module explores how different parts of a supply chain coordinate actions and how choices can make a supply chain more efficient or responsive to demand changes. It introduces frameworks for analyzing supply chain strategy, planning and operations.
The document provides an overview of key concepts in supply chain design and management. It discusses how supply chains connect suppliers, manufacturers, distributors and customers. Choices about what work a firm performs itself and what it outsources to partners impact supply chain structure. The module explores how different parts of a supply chain coordinate actions and how choices can make a supply chain more efficient or responsive to demand changes. It introduces frameworks for analyzing supply chain strategy, planning and operations.
The Supply Chain Management module broadens our analytical lens to focus on
operating models that extend beyond an individual firm’s boundaries to include
other firms. A supply chain is a network of organizations, people, resources, activities, and information that connects suppliers to customers. This course module introduces some of the key concepts in supply chain design and management, and looks at the structure of how raw materials and services are converted into products. The organization of a firm’s supply chain reflects choices that it makes about what work it will perform itself, and what work it will procure from other organizations, including its suppliers and partners. These decisions are often highly dependent on geographic location choices, as different countries offer distinctive costs and benefits to having a factory situated within their borders. Supply chain performance is critical to a firm’s overall success. In this module, we explore how different parts of a supply chain coordinate their actions with each other, as well as some of the choices and actions that make a supply chain more efficient or responsive to fluctuating consumer demand. Interdependencies in gathering information and data and in decision making create opportunities for sharing and coordination that enable more effective choices. Chapter 1: Understanding the supply chain 1.1 What is a Supply Chain? • All stages involved, directly or indirectly, in fulfilling a customer request • Includes manufacturers, suppliers, transporters, warehouses, retailers, and customers • Within each company, the supply chain includes all functions involved in fulfilling a customer request (product development, marketing, operations, distribution, finance, customer service) • Customer is an integral part of the supply chain • Includes movement of products from suppliers to manufacturers to distributors and information, funds, and products in both directions • May be more accurate to use the term “supply network” or “supply web” • Typical supply chain stages: customers, retailers, wholesalers/distributors, manufacturers, component/raw material suppliers • All stages may not be present in all supply chains (e.g., no retailer or distributor for Dell) 1.2 Flows in a supply chain
1.3 The Objective of a Supply Chain
• Maximize overall value generated Supply Chain Surplus = Customer Value – Supply Chain Cost 1.4 The importance of supply chain decisions Supply chain design, planning, and operation decisions play a significant role in the success or failure of a firm. To stay competitive, supply chains must adapt to changing technology and customer expectations. 1.5 Decision Phases in a Supply Chain Supply chain strategy or design How to structure the supply chain over the next several years Supply chain planning Decisions over the next quarter or year Supply chain operation Daily or weekly operational decisions 1.6 Process Views of a Supply Chain Cycle View: The processes in a supply chain are divided into a series of cycles, each performed at the interface between two successive stages of the supply chain. Push/Pull View: The processes in a supply chain are divided into two categories, depending on whether they are executed in response to a customer order or in anticipation of customer orders. Pull processes are initiated by a customer order, whereas push processes are initiated and performed in anticipation of customer orders. Key Points Supply chain design, planning, and operation decisions play a significant role in the success or failure of a firm. To stay competitive, supply chains must adapt to changing technology and customer expectations. Supply chain decision phases may be categorized as design, planning, or operational, depending on the time frame during which the decisions made apply. Design decisions constrain or enable good planning, which in turn constrains or enables effective operation. A cycle view of the supply chain clearly defines the processes involved and the owners of each process. This view is useful when considering operational decisions because it specifies the roles and responsibilities of each member of the supply chain and the desired outcome for each process. A push/pull view of the supply chain categorizes processes based on whether they are initiated in response to a customer order (pull) or in anticipation of a customer order (push). This view is useful when considering strategic decisions relating to supply chain design.
Chapter 2: Supply Chain Operations: Planning and Sourcing
2.1 Model of Supply Chain Operations Plan: mean all operations needed to plan and organize the operations in the other three categories Soure: the activities necessary to acquire the inputs to create products or services Make: the operations required to develop and build the products and services that a supply chain provises Delivery: the activities that are part of receiving customer orders and delivering products to customers 2.2 Demand Forecasting and Planning All forecasts deal with four major variables. Supply: is determined by the number of producers of a product and by the lead times that are associated with a product Demand: refers to the overall market demand for a group of related products or services Product characteristics: includes the features of a product that influence customer demand for the product. Competitive environment: refers to the actions of a company and its competitors. Forecasting method There are four basic methods to use when forecasting: Qualitative: these method rely upon a person’s intuition or subjective opinions about a market Causal: assume that demand is strongly related to environmental or market factors Time series: are the most common form of forecasting. They are based on assumption that historical patterns of demand are a good indicator or future demand Simulation: use combinations of causal and time series methods to imitate the behavior of consumers under different circumstances 2.3 Source: Procurement a. Purchasing: Routine activities of issuing purchasing orders Two types of orders are made: direct or strategic materials for production and indirect or MRO (maintenance, repair, and operations) b. Consumption Mgt: Understand what categories of product are being bought throughout the company Set expected levels of consumption When consumption is irregular, bring this to the attention of authorities. c. Vendor selection Understand the current purchasing situation Search for suppliers who have both products and service capabilities needed Narrow down the number of suppliers to do business with. d. Contract negotiation Work out specific items, prices, and service levels Simplest negotiations are for contracts to purchase indirect products Complex negotiations are for contracts to purchase direct materials. e. Contract Mgt Measure and manage vendor performance Track performance of suppliers and hold them accountable to meet the service levels Routinely collect data about performance of suppliers.
Chapter 3: Transportation in a supply chain
3.1 The Role of transportation in a supply chain Movement of product from one location to another Products rarely produced and consumed in the same location Significant cost component Shipper requires the movement of the product Carrier moves or transports the product 3.2 Modes of Transportation and Their Performance Characteristics 3.2.1 Air 3.2.2 Package carriers 3.2.3 Truck 3.2.4 Rail 3.2.5 Water 3.2.6 Pipeline 3.2.7 Intermodal 3.3 Design options for a transportation network When designing a transportation network: 3.3.1 Should transportation be direct or through an intermediate site? 3.3.2 Should the intermediate site stock product or only serve as a cross- docking location? 3.3.3 Should each delivery route supply a single destination or multiple destinations (milk run)? Trade-offs in Transportation Design: 3.3.4 Transportation and inventory cost trade-off 3.3.5 Transportation cost and responsiveness trade-off Key point: When selecting a mode of transportation, managers must account for unit costs and cycle, safety, and in-transit inventory costs that result from using each mode. Modes with high transportation costs can be justified if they result in significantly lower inventory costs.
Chapter 4: Inventory in supply chain management
4.1 Supply Chain Inventory In the supply chain, inventory plays different roles: Improve supply chain reliability through safety stocks Allow flexibility of volume, mix or location Reduce purchasing/transport cost through batching Improve customer service with buffers Mitigate capacity or delivery constraints 4.2 SC characteristics The volume and positioning of supply chain inventory depends on the intended objectives: Delivery speed Delivery reliability Capacity and volume flexibility Product range and mix Unit cost Customer service Also depends on the process complexity Product/process structure 4.3 Types of SC inventory Cycle Inventory Average inventory in supply chain due to purchasing or producing in lot sizes larger than that required to satisfy immediate customer demand. How much and when to order. Safety stock Inventory surplus that a company holds to protect against uncertainty in demand, lead time and supply Anticipation Inventory Inventory used to absorb uneven rates of demand or supply. Pipeline inventory Inventory moving from point to point in the supply chain
4.4 Inventory management models
ABC analysis
EOQ (Economic Order Quantity)
POQ (Production Oder Quantity)
Chapter 5: Supply chain drivers and metrics 5.1 Financial Measures Of Performance
From a shareholder perspective, return on equity (ROE) is the main summary
measure of a firm’s performance
Net Income ROE Average Shareholder Equity
Return on assets (ROA) measures the return earned on each dollar invested by the firm in assets
Earnings before interest
ROA Average Total Assets Net Income Interest Expense (1 – Tax Rate) Average Total Assets
Two measures not part of financial statements
Markdowns: discounts required to convince customers to buy excess inventory Lost sales: represent customer sales that did not materialize because of the absence of products the customer wanted to buy 5.2 Drivers of Supply Chain Performance Facilities The physical locations in the supply chain network where product is stored, assembled, or fabricated Inventory All raw materials, work in process, and finished goods within a supply chain Transportation Moving inventory from point to point in the supply chain Information Data and analysis concerning facilities, inventory, transportation, costs, prices, and customers throughout the supply chain Sourcing Who will perform a particular supply chain activity Pricing How much a firm will charge for the goods and services that it makes available in the supply chain