DP3L1-805A/808A series

Open loop stepping driver

User manual

Wuxi Xinje Electric Co., Ltd.

Data No. D3C11 20230223EN 1.0
Basic description
 Thank you for purchasing Xinje DP3L1 series stepping driver. Please read this product manual carefully
before operating.
 The manual mainly provides the user with relevant guidance and instructions for the correct use and
maintenance of the step driver. The manual involves the function, use method, installation and maintenance
of the step driver.
 The contents described in the manual are only applicable to Xinje's DP3L1 series stepping driver products.

Notice to user
This manual is applicable to the following personnel:
 The installation personnel of stepper driver
 Engineering and technical personnel (electrical engineers, electrical operators, etc.)
 The designer
Before operating or debugging the stepper driver, the above personnel should carefully read the safety precautions
section of this manual.

Statement of responsibility
 Although the contents of the manual have been carefully checked, errors are inevitable and we can not
guarantee that they are completely consistent.
 We will always check the contents of the manual and make corrections in subsequent versions. We welcome
your comments.
 The contents described in the manual are subject to change without prior notice.

Contact us
If you have any questions about the use of this product, please contact the agent and office that purchased the
product, or contact Xinje company directly.
 Tel: 400-885-0136
 Address: No.816, Jianzhu West Road, Binhu District, Wuxi City, Jiangsu Province, China
 Postcode: 214072
 Website: www.xinje.com

WUXI XINJE ELECTRIC CO., LTD. Copyright

Without explicit written permission, this information and its contents shall not be copied, transmitted or

used. Violators shall be liable for the losses caused. All rights provided in patent license and registration

including utility module or design are reserved.

April 2022
 Catalog
1.PRODUCT INTRODUCTION ............................................................................................................................... 1

1-1. NAMING RULE .................................................................................................................................................. 1

1-2. PERFORMANCE ................................................................................................................................................. 1
1-3. APPLICATION FIELD .......................................................................................................................................... 1
1-4. ELECTRIC FEATURES ......................................................................................................................................... 2
1-5. SAFETY PRECAUTIONS ...................................................................................................................................... 2

2. INSTALLATION AND WIRING ........................................................................................................................... 3

2-1. INSTALLATION .................................................................................................................................................. 3

2-1-1 Outline dimension ..................................................................................................................................... 3
2-1-2 Installation environment ........................................................................................................................... 4
2-2. WIRING ............................................................................................................................................................ 4
2-2-1 Typical wiring diagram ............................................................................................................................. 4
2-2-2 Wiring notice ............................................................................................................................................. 5

3. DRIVER INTERFACE ........................................................................................................................................... 6

3-1. CONTROL SIGNAL INTERFACE ........................................................................................................................... 6

3-1-1 Function .................................................................................................................................................... 6
3-1-2 Control signal circuit ................................................................................................................................ 7
3-2. STRONG ELECTRICITY INTERFACE..................................................................................................................... 8
3-2-1 Function .................................................................................................................................................... 8
3-2-2 Power supply requirements ....................................................................................................................... 8

4. DIP SWITCH .......................................................................................................................................................... 9

4-1. PUL MODE (SW10 OFF) CURRENT SUBDIVISION SETTING ............................................................................. 10

4-1-1 Working (Dynamic) current setting ......................................................................................................... 10
4-1-2 Static current setting (auto half current function) ................................................................................... 10
4-1-3 PUL subdivision setting .......................................................................................................................... 10
4-1-4 Instruction filter time setting ................................................................................................................... 11
4-2. IO MODE (SW10 ON) SUBDIVISION SETTING.................................................................................................. 11
4-2-1 Speed subdivision setting ........................................................................................................................ 11
4-2-2 High/low acceleration/deceleration setting ............................................................................................ 11

5. PROTECTION FUNCTION ................................................................................................................................ 12

6. COMMON TROUBLESHOOTING .................................................................................................................... 13

i
1.Product introduction
1-1. Naming rule
DP3L1 - 80 8 - A
① ②③ ④
①: DP3L1 series open loop stepping driver
②: Driver output maximum peak current 8.0A
③: The maximum working voltage of the driver is
5: 50VAC or 80VDC
8: 80VAC or 110VDC
④: AC power supply

1-2. Performance
⚫ The performance of the new control algorithm is significantly improved, and the torque of medium and high
speed is 10-50% higher than that of the original product.
⚫ It can drive 4, 6, 8-wire two-phase stepping motor.
⚫ 3-digit switch, 8-gear current can be set.
⚫ 4-digit switch, PUL mode can adjust 16-gear subdivision, IO mode can set 16-gear speed.
⚫ Automatic power on and self-tuning function.
⚫ PUL mode has automatic current reduction by half when it is still, IO mode has high and low acceleration
and deceleration gear adjustment, and dial code is optional.
⚫ The pulse response frequency is 150KHz for 5/24V signal.
⚫ With over-current, over-voltage, short circuit and other protection functions.
⚫ External alarm output, maximum output current 50mA, withstand voltage 24VDC.
⚫ 808A AC drive supports 20-80VAC power supply, or 30-110VDC power supply, 805A AC drive supports
20-50VAC power supply, or 20-80VDC power supply.

1-3. Application field

The PUL mode of AC open-loop stepper driver is applicable to various small and medium-sized automatic
equipment and instruments, such as pneumatic marking machine, labeling machine, word cutting machine, laser
marking machine, plotter, small engraving machine, CNC machine tool, holding device, etc.
IO mode is a special type of motion control driver for external speed regulation, which has the performance of
dialing speed regulation, stable start, uniform speed, etc., and is widely used in conveying equipment, such as:
dock, PCB feeder, etc.
DP3L1-808A AC open-loop stepper driver has fan heat dissipation, which is suitable for working occasions with
AC power supply more than 50VAC. DP3L1-805A is radiator heat dissipation, which is suitable for working
occasions with AC power supply less than 50VAC.

1
1-4. Electric features
Item DP3L1-805A DP3L1-808A
Input power supply (VAC) 20-50 20~80
Input power supply (VDC) 20~80 30~110
Output peak current (A) 2.7~8.4
Matched motor (base) 57/86
Outline dimension (mm) 150*56*97.5
Step pulse frequency (Hz) 150K
Control signal input voltage 24/5
（VDC）
Working temperature -10℃～50℃
Storage temperature -20℃~65℃
Humidity 40%～90％ RH （No condensation or water droplets）
Vibration 5.9m/s2 Max

1-5. Safety precautions

(1) The drive must be installed and operated by professional technicians!
(2) The input voltage of the driver must meet the technical requirements. When AC open-loop stepping driver uses
DC power supply, it is necessary to distinguish positive and negative pole wiring!
(3) It is strictly forbidden to plug the strong current terminal of the driver when the power is on. When the motor
stops, there is still a large current flowing through the coil. Plug the strong current terminal will produce a huge
instantaneous induced electromotive force, which will burn the driver!
(4) Before power on, please ensure the correctness and firmness of power cable, motor cable and signal cable
connection!
(5) Avoid electromagnetic interference!

2
2. Installation and wiring
2-1. Installation

2-1-1 Outline dimension

⚫ DP3L1-805A Unit: mm

97.5
4 15.5
52.6 27.1 45.5 2-φ4.5
4 -φ

141.5
150

140
⚫ DP3L1-808A Unit: mm

56 97.5 15.5
52.6 4
27.1 45.5 φ 2-φ4.5
4-
141.5

140
150

3
2-1-2 Installation environment
The reliable working temperature of the driver is usually within 60℃ and that of the motor is within 80℃. To
ensure that the driver works within the reliable working temperature range, the driver should be installed in the
electric cabinet with good ventilation and proper protection. If necessary, a fan should be installed near the driver
for forced heat dissipation. Avoid being used in dust, oil mist, corrosive gas, high humidity and strong vibration.

2-2. Wiring

2-2-1 Typical wiring diagram

⚫ PUL mode (SW10 set to OFF)

VCC
PUL+
Pulse PUL-

DIR+
Direction DIR-

ENA+
Enable ENA-

ERR
Controller Error output
COM

GND
Power
supply +V Driver
A+
A-
Motor B+
B-

⚫ IO mode (SW10 set to ON)

4
 VCC
PUL+
Start PUL-

DIR+
Direction DIR-

ENA+
Enable ENA-

ERR
Controller Error output
COM

GND
Power
supply +V Driver
A+
A-
Motor B+
B-

2-2-2 Wiring notice

(1) In order to prevent the driver from being disturbed, it is recommended to use twisted pair shielded wire for the
control signal, and the shield layer is short-circuited with the ground wire. Except for special requirements, the
shield wire of the control signal cable is grounded at one end: the upper computer end of the shield wire is
grounded, and the driver end of the shield wire is suspended.
Note: The same machine is only allowed to be grounded at the same point. If it is not the real grounding wire, the
interference may be serious, and the shielding layer is not connected at this time.
(2) Pulse and direction signal wires or starting and direction signal wires and motor wires are not allowed to be
tied together side by side. It is better to separate them at least 10 cm or more, otherwise electric interference with
pulse direction signals will easily lead to inaccurate motor positioning, system instability and other faults.
(3) If one power supply is used for multiple drives, parallel connection shall be adopted at the power supply, and
chain connection from one power supply to another is not allowed.
(4) It is forbidden to connect the wire head to the terminal after tinning, otherwise the terminal may be damaged
due to overheating due to increased contact resistance.
(5) The wiring head shall not be exposed outside the terminal to prevent accidental short circuit and damage to the
driver.

5
3. Driver interface
Signal indicator
Green light: Power
Red light: Alarm
Control signal interface

DIP switch

Strong electricity interface

3-1. Control signal interface

3-1-1 Function
Signal Function Explanation
PUL＋ In PUL mode, it is used as a pulse signal, and the rising edge is effective, supporting
Pulse
5/24VDC.
control
PUL－ It is used as a starting signal in IO mode. The high level is effective and supports
signal
5/24VDC.
DIR＋ Direction High/low level signal corresponds to two directions of motor operation.
control The initial running direction of the motor depends on the wiring of the motor.
DIR－ signal Exchanging any phase can change the initial running direction of the motor.
It is used to release the motor. When the enable signal is on, the driver will cut off the
ENA＋ Enable
current of each phase of the motor and be in a free state, and the step pulse will not be
/release
responded. At this time, the heating and temperature rise of the drive and motor will be
ENA－ signal
reduced. When not in use, hang the motor release signal terminal in the air.
ERR Alarm
Alarm output, maximum saturation output 50mA, maximum 24VDC, alarm output
output
COM terminal outputs high level.
signal

6
3-1-2 Control signal circuit
DP3L1 series allow receiving signals from open collector and PNP output circuits. There are two kinds of
connection methods: common cathode and common anode. Now taking NPN output as an example, the schematic
diagram of interface circuit is as follows:
⚫ PUL mode (SW10 set to OFF)

Open collector Driver

VCC
PUL+
Pulse PUL-

DIR+
Direction DIR-

ENA+
Enable ENA-

ERR
Error output
COM

⚫ IO mode (SW10 set to ON)

Open collector Driver

VCC
PUL+
Start PUL-

DIR+
Direction DIR-

ENA+
Enable ENA-

ERR
Error output
COM

Note:
VCC supported 5/24VDC.

7
3-2. Strong electricity interface

3-2-1 Function
Interface Function Explanation
808A AC drive supports 20-80VAC power supply, or 30-110VDC power
supply
AC1 AC power supply
805A AC drive supports 20-50VAC power supply, or 20-80VDC power
supply
Select the voltage according to the demand. If DC power is supplied, this
AC2 AC power supply
terminal needs to be connected to GND of power
A+，A- Motor phase A coil Exchange A+, A-, can change the motor operation direction
B+，B- Motor phase B coil Exchange B+, B-, can change the motor operation direction
Note:
The AC type open-loop stepper driver needs to select the appropriate power supply before power supply. The
power supply can be powered on only when the specification ensures that the wiring is correct.
When AC open-loop stepping drive uses DC power supply, there is no protection inside the plate, so it is
necessary to distinguish positive and negative pole wiring.

3-2-2 Power supply requirements

The power supply voltage can work normally within the calibration range, and the driver is preferably powered by
low-voltage AC power supply. It is recommended that users use 20V~80V (808A) or 20V~50V (805A) AC power
supply to avoid grid fluctuations exceeding the operating range of the driver voltage.
Note:
(1) Do not reverse the power supply voltage!
(2) Do not exceed the working range of the power supply to ensure the normal operation of the driver.
(3) The power supply should be low voltage AC power supply, and the output capacity of the power supply should
be greater than 60% of the set current of the driver.
(4) In order to reduce the cost, two or three drives can share one power supply, but the power supply should be
large enough.

8
DP3L1-805A/808A 开环步进驱动器用户手册 4 电流、细分拨码开关设定

4. DIP switch
DP3L1 AC series open-loop driver uses 8-bit dial switch to set subdivision or speed accuracy, dynamic current,
static half-current, high and low acceleration and deceleration. Detailed description is as follows:

PUL mode
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10

Dynamic current Half/full current Subdivision Instruction filter IO/PUL mode

IO mode
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10

Dynamic current High/low acc/dec Speed Instruction filter IO/PUL mod

9
4-1. PUL mode (SW10 OFF) current subdivision setting

4-1-1 Working (Dynamic) current setting

DP3L1 open loop stepping drive AC series dial code current:
Output peak current Output mean current SW1 SW2 SW3
Default(4.0A) Off Off Off
2.7A 1.9A On Off Off
3.6A 2.6A Off On Off
4.6A 3.3A On On Off
5.5A 3.9A Off Off On
6.4A 4.6A On Off On
7.3A 5.2A Off On On
8.4A 6.0A On On On

4-1-2 Static current setting (auto half current function)

SW4 set static current:
SW4 = off: (default) after the driver stops receiving the pulse for about 0.4 seconds, the output current is 50% of
the peak value (setting half current can reduce the heating of the driver and motor in some applications).
SW4 = on: the output current of the driver is 90% of the peak value when the motor is static.

4-1-3 PUL subdivision setting

Steps SW5 SW6 SW7 SW8
200 On On On On
400 Off On On On
800 On Off On On
1600 Off Off On On
3200 On On Off On
6400 Off On Off On
12800 On Off Off On
25600 Off Off Off On
1000 On On On Off
2000 Off On On Off
4000 On Off On Off
5000 Off Off On Off
8000 On On Off Off
10000 Off On Off Off
20000 On Off Off Off
40000 Off Off Off Off

10
4-1-4 Instruction filter time setting
SW9 filter instruction dial switch:
SW9=off: instruction filtering time OFF.
SW9=on: instruction filtering time ON, filtering time 25ms.
The instruction filtering function is only effective in the PUL mode and is used to execute pulse instructions more
smoothly.
Note: SW9 is in OFF state by default.

4-2. IO mode (SW10 ON) subdivision setting

4-2-1 Speed subdivision setting

Speed SW5 SW6 SW7 SW8
10 On On On On
20 Off On On On
30 On Off On On
50 Off Off On On
60 On On Off On
80 Off On Off On
100 On Off Off On
150 Off Off Off On
200 On On On Off
250 Off On On Off
300 On Off On Off
400 Off Off On Off
500 On On Off Off
600 Off On Off Off
700 On Off Off Off
800 Off Off Off Off

4-2-2 High/low acceleration/deceleration setting

SW4 set acceleration/deceleration gear
SW4=off: acceleration/deceleration gear 1, low acceleration/deceleration.
SW4=on: acceleration/deceleration gear 2, high acceleration/deceleration.
The acceleration and deceleration should be set by default for different speeds to ensure that the speed under
dialing can run without getting stuck.
Note: IO type open-loop stepping driver is half current mode by default when working.

11
5. Protection function
The green LED is the power indicator. When the driver is powered on, the LED is always on; When the drive is
powered off, the LED goes off.
The red LED is the fault indicator. When there is a fault, the indicator will flash continuously, then stop for one
second, and then flash continuously; When the fault is cleared by the user, the red LED is always off. The
continuous flashing times of red LED represent different fault information, and the specific relationship is shown
in the table below.
The alarm output terminal outputs high level
Flashing Fault Reason and solution
The possible causes of alarm are: wiring error, driver short circuit,
Over current or short electromagnetic interference. Check wiring, power on again, clear
Flash once
circuit the alarm.

When the driver voltage exceeds 50 (805A) VAC or 80 (808A)

Flash 2 times VAC, it will enter the overvoltage protection. At this time, it is
Over voltage
continuously necessary to reduce the power supply and power on again to clear
the alarm.
The motor state is detected when the parameters of the power on
Flash 4 times Motor open circuit or motor are self-tuning. During the operation, the motor
continuously poor contact disconnection and other information are not detected. Check wiring,
power on again, clear the alarm
Note: since the driver does not have the function of power supply positive and negative reverse connection
protection, please confirm the power positive and negative pole wiring is correct before power on.
If the positive and negative poles are connected reversely, the fuse in the driver will be burnt out.

12
6. Common troubleshooting
Fault Reason Solution
Check the power supply
Power supply system error
The power light doesn't circuit
work Increase the power supply
Low supply voltage
voltage
The current setting is too small Set suitable current
Subdivision is too small in PUL
Set suitable subdivision
mode
Acceleration and deceleration time
Adjust the acc/dec time
is too short in IO mode
The motor doesn't work Protection circuit action Power on again
Release signal is low Do not connect this signal
Not power on Power on again
Motor wiring error Check the wiring
Check the pulse cable and
No pulse signal input
signal voltage
Line failure Check the circuit
Motor direction is error Interchange the wiring of any
Phase order is reversed
phase
Motor cable connection error Wiring again
Adjust the power supply
Alarm light is on Voltage too high or too low
voltage
Motor or driver damaged Check the motor and driver
Decrease the acceleration
Acceleration is too fast
Motor torque is small value
The model selection is not suitable Select the model again

13
 WUXI XINJE ELECTRIC CO., LTD.

No.816, Jianzhu West Road, Binhu District, Wuxi City, Jiangsu Province, China

Tel: 400-885-0136

Fax: (510) 85111290

www.xinje.com