Ke25 2020
Ke25 2020
Ke25 2020
300 120
KE-12
250 100
KE-25
200 80
KE-50 KE-50
150 60
KE-25
50 20
0 0
0 20 40 60 80 100 0 20 40 60 80 100 120
Oxygen Concentration (%) Time (sec.)
Dimensions
KE-12/KE-25/KE-50 standard version KE-25F1 (w/o flange) KE-25F3 (threaded top) KE-25F4 (O-ring top)
ø23±0.5
22.5±0.3
ø23±0.5
ø23±0.5
80±5
4±2
1.5
47.3±0.5
47.3±0.5
OXYGEN
50±0.5
Lead wire
57±0.5
KE-
NO.18
2.5
5
8
M16 x P1.0
15
ø23.2±0.5 ø23.2±0.5 ø16
4.5
ø23.2±0.5 ø16.6
13
13
ø9 ø9
ø9
ø5
ø9
ø5
15 15 Unit = mm
Specifications
Model Notes:
Item 1) When calibrated at both 0% and 100% of O2,
KE-12 KE-25 KE-50 accuracy in the range from 0-100% O2 shall be
within ±1% of full scale for both KE-12 and KE-25
Measurement range 0~100% O2
and ±2% of full scale for KE-50.
Accuracy (Note 1) ±1% full scale ±1% full scale ±2% full scale 2) Sensors should be used under conditions
where the air exchange is greater than
Atmospheric pressure 811hPa~1216hPa
200~300ml per minute in order to obtain the
Operating conditions Temperature 5˚~40˚C response speed as shown in the Specifications.
Relative humidity 10-~90%RH (no condensation) 3) Life expectancy at 20˚C in normal air (1013hPa
/ 20.7%O2)is defined as the period until sensor
Response time (90%) (Note 2) approx 5 sec. approx 15 sec. approx 60 sec output drops to 70% of its original value.
Life expectancy at 20˚C in normal air (Note 3) approx 2.5 yrs approx 5 yrs approx 10 yrs
* Please refer to the Limited Warranty and Limitation of Liability in the Technical Information for Maxell
Oxygen Sensor KE-Series. Manufacturer: Maxell, Ltd.
* KE-series oxygen sensors are designed, manufactured and tested for industrial application only, Distributor: FIGARO ENGINEERING INC.
and that the products are not designed, manufactured, tested, or intended specifically for use in or 1-5-11 Senba-nishi
incorporation into artificial respirators, ventilators and/or other equipment for medical application, or Mino, Osaka 562-8505 JAPAN
subassembly modules or parts thereof. KE-series oxygen sensors are not authorized for use as critical Tel: 81-72-728-2045
email: [email protected]
components in life support applications wherein a failure or malfunction of the products may result in www.figaro.co.jp
injury or threat to life.
REV: 06/20
TECHNICAL INFORMATION FOR KE-SERIES
an ISO9001 company
cell type oxygen sensor which
provides a linear output voltage
signal relative to percent oxygen
present in a particular atmosphere.
The sensor features long life
expectancy, excellent chemical
durability, and it is not influenced
by CO 2 , making it ideal for
oxygen monitoring.
Page
Introduction...............................................................................................2
Basic Information and Specifications
Features...............................................................................................2
Applications.......................................................................................2
Structure and Operating Principle.................................................2
Specifications.........................................................................2
Absolute Maximum Operating and Storage Conditions............3
Dimensions.................................................................................3
Manufacturing Code Number...........................................................4
Typical Sensitivity Characteristics
Sensitivity to Oxygen...........................................................................4
Response Speed..............................................................................4
Influence from Various Gases...........................................................4
Effects of Pressure Change......................................................5
Humidity Dependency...........................................................5
Temperature Dependency..................................................................6
Reliability
Influence of Organic Solvents.....................................................6
Life Expectancy.................................................................................6
Relationship of Expected Life and O2 Concentration..............6
Relationship of Expected Life and Storage Temperature.........6
Long Term Stability...........................................................................7
Cautions.......................................................................................7
Limited Warranty and Limitation of Liability..........................................9
Revised 06/20 1
TECHNICAL INFORMATION FOR KE-SERIES
1. Introduction Compensating
Bottom Lid Resistor
Lead Wire (-)
The Maxell Oxygen Sensor KE series (KE-25 and KE-50) is
a unique galvanic cell type oxygen sensor. Its most Air Bubble
notable features are a long life expectancy, excellent
Lead Wire (+)
chemical durability, and it is not influenced by CO2. Electrolyte
The KE series oxygen sensor is ideal to meet the
ever-increasing demand for oxygen monitoring in Thermistor Lead Electrode
various fields such as combustion gas monitoring, the Titanium (Anode)
biochemical field, domestic combustion appliances, Lead Wire
etc. Current
Collector
O-Ring
2. Basic Information and Specifications Gold Electrode
(Cathode)
Inner Lid
2-1 Features Oxygen Permeable Outer Lid
Membrane
* Long life (KE-25 - 5 years / KE-50 - 10 years)
Fig. 1 - Structure of KE-25/KE-50
* Virtually no influence from CO2, CO, H2S, NOx, H2
* Low cost body in order to compensate for internal influence from
* Operates in normal ambient temperatures pressure changes. The sensor's electrolyte is primarily
* Stable output signal composed of acetic acid with a pH of approximately 6.
* No external power supply required for sensor The sensor's body is made of ABS resin.
operation Both the KE-25 and the KE-50 sensors are based on
* No warm-up time is required identical design and performance principles. The
2-2 Applications basic difference between these two models is in
the thickness of the fluorine resin membrane. This
* Biotechnology - Oxygen incubators affects the diffusion speed of oxygen molecules and,
* Food industry - Refrigeration, greenhouses as a result, the response speed and life of the sensor.
* Safety - Air conditioners, oxygen detectors, fire Each model shows basically the same performance in
detectors the various conditions described in the technical data,
2-3 Structure and operating principle e.g. influence by other gases, pressure dependency, etc.
Revised 06/20 2
TECHNICAL INFORMATION FOR KE-SERIES
Model
Item Item Lower limit Upper limit
KE-25 KE-50
Measurement range 0~100% O2 Pressure 507hPA (Note 1) 1520hPA (Note 2)
Accuracy (Note 1) ±1% full scale ±2% full scale Temperature -20˚C (Note 3) 60˚C (Note 4)
Atmospheric pressure 811hPa~1216hPa
Relative humidity 0%RH (Note 5) 100%RH
Operating conditions Temperature 5˚~40˚C
Relative humidity 10~90%RH (no condensation) Table 2 - Absolute maximum operating and storage conditions
Response time (90%) (Note 4) 14±2 seconds 60±5 seconds of KE-25/KE-50
Initial output voltage under factory test conditions 10.0~15.5mV 47~65mV
Test gas 21% O2
2) At pressure in excess of the upper limit, sensor
Factory test conditions Atmospheric pressure 1013hPa output may become unstable due to excessive air
Temperature 25˚±5˚C entering through the o-ring.
Linearity (Va-V0)/(V100-V0)
(Note 2)
0.21±0.02 3) In the range -10~-20˚C, the electrolyte will freeze
Offset voltage V0 ≤0.5mV ≤6.0mV and the sensor will not function, but KE sensors
VH/Va 0.91~1.09 would not be damaged by freezing of the electrolyte
Temperature
characteristics (Note 3) and will resume functioning after the electrolyte
VL/Va 0.91~1.09
thaws to a liquid state. Below -20˚C, the sensor may
be damaged by freezing of the electrolyte, resulting
Table 1 - Specifications of KE-25/KE-50 in possible leakage of the electrolyte.
The accumulated total duration of exposure to the 4) At temperatures in excess of the upper limit, the
absolute maximum conditions listed in Table 2 should ABS resin casing may deteriorate.
be limited to no more than 24 hours. 5) If used for a long period in an extremely dry
environment, sensor life may be shortened due to
Cautions: excessive evaporation of the liquid electrolyte.
1) Beneath the lower pressure limit, sensor life may
become shorter due to excessive evaporation of the 2-6 Dimensions (see Fig. 2)
liquid electrolyte.
KE-12/KE-25/KE-50 standard version KE-25F1 (w/o flange) KE-25F3 (threaded top) KE-25F4 (O-ring top)
ø23±0.5
ø23±0.5
80±5
4±2
1.5
47.3±0.5
47.3±0.5
OXYGEN
50±0.5
Lead wire
57±0.5
KE-
NO.18
2.5
5
M16 x P1.0
15
ø23.2±0.5 ø16.6
13
13
ø9 ø9
ø9
ø5
ø9
ø5
15 15 Unit = mm
Revised 06/20 3
TECHNICAL INFORMATION FOR KE-SERIES
80
Carbon dioxide 0-100% no effect
KE-25
Nitric monoxide 0-1% no effect 60
Nitrogen dioxide 0-1% no effect
40
Sulfur dioxide 0-3% 3% KE-50
Ammonia 0-3% 1% 0
0 30 60 90 100 110 120
Hydrogen 0-100% no effect
Time (sec.)
Hydrogen chloride 0-3% 1% Fig. 4 - Response speed of KE sensors to oxygen
Benzene 0-100ppm 1%
Methane 0-100% no effect
Revised 06/20 4
TECHNICAL INFORMATION FOR KE-SERIES
30
800 900 1000 1100 1200 1300
Atmospheric pressure (hPa)
Fig. 5 - KE-50 response of output voltage to
ambient pressure changes
(at 25˚C/60%RH)
max.
Figure 6 displays an example of humidity dependency
60
Sensor output (mV)
for KE-50. The Y-axis shows sensor output voltage. The typ.
sensor itself is not influenced by humidity, but its output
50
voltage may show some variation to the extent that O2
min.
is displaced by humidity, as indicated in Figure 7.
40
30
20 40 60 80 100
Humidity (%RH)
Fig. 6 - KE-50 effect of humidity on output voltage
(at 25˚C in ambient air)
21.0
5oC
10oC
20.5 15oC
O2 concentration (%)
�20oC
25oC
20.0 30oC
35oC
19.5
40oC
19.0
0 20 40 60 80 100
Humidity (%RH)
Fig. 7 - Effect of humidity on O2 concentration
Revised 06/20 5
TECHNICAL INFORMATION FOR KE-SERIES
Revised 06/20 6
TECHNICAL INFORMATION FOR KE-SERIES
5. Cautions 10
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Time (hrs.)
5-1 Required oxygen amount Fig. 10a - KE-25 long term stability
KE sensors consume a small amount of oxygen
during the detection process. It is recommended that
these sensors be used under conditions where the air 60
exchange is greater than 2~3ml per minute to offset max.
the sensor's oxygen consumption. Please note that typ.
Sensor output (mV)
Revised 06/20 7
TECHNICAL INFORMATION FOR KE-SERIES
5-4 Low O2 concentration detection The sensor must not have a counter-electromotive
force applied to it from any equipment to which it is
When less than 1% O2 is measured, offset voltage connected. Application of external electric potential
(which appears at close to 0% of O2) should be to the sensor's output terminals may cause temporary
taken into consideration when calculating O 2 instability in the output signal and reduced response
concentration. For details, please refer to the document speed. However, removal of this condition and
Application Notes on Offset Voltage and Low Concentration subsequent aging in normal air for several days will
Measurement. allow the sensor to recover to normal.
Revised 06/20 8
TECHNICAL INFORMATION FOR KE-SERIES
care should be taken in handling the sensor, which THIS WARRANTY SHALL NOT APPLY IN THE
should immediately be placed into a plastic bag. The EVENT OF FAILURE TO COMPLY WITH ANY
liquid electrolyte is a weak aqueous acid solution INSTRUCTIONS OR CAUTIONS PROVIDED
(pH=5~6) with an irritating odor. The liquid is non- BY FIGARO, AND TO ANY KE-SERIES
flammable. Since this solution contains lead acetate, PRODUCTS OR PORTIONS THEREOF WHICH
which is harmful to humans, contact with this liquid HAVE BEEN SUBJECTED TO ABUSE, MISUSE,
should be avoided. IMPROPER INSTALLATION, STORAGE OR
MAINTENANCE, OR IMPROPER OPERATION
In case the liquid electrolyte contacts the skin or UNDER THE CONDITIONS WHICH DEVIATE
clothing, wash with soapy water and rinse generously SIGNIFICANTLY FROM NORMAL AMBIENT
with plain water. If the liquid electrolyte contacts AIR AND TEMPERATURE.
the eye, flush with water for at least 15 minutes
and obtain immediate medical assistance. In case of IN NO EVENT SHALL FIGARO ENGINEERING
breathing in of the electrolyte, flush the nasal cavity INC. (SELLER) OR MAXELL, LTD.
thoroughly with water and seek immediate medical (MANUFACTURER) BE LIABLE TO PURCHASER,
assistance. If the electrolyte is swallowed, rinse the ITS CUSTOMER, ITS ASSIGNS OR AGENTS,
mouth thoroughly with water and seek immediate FOR ECONOMIC LOSS, INCIDENTAL OR
medical assistance. CONSEQUENTIAL DAMAGES WHETHER
BASED UPON WARRANTY, CONTRACT,
5-11 Disposal OR TORT INCLUDING NEGLIGENCE AND
Spent KE-series oxygen sensors and leaked liquid PRODUCT LIABILITY WHETHER AT EQUITY
electrolyte should be disposed with utmost caution OR AT LAW, INCLUDING BUT NOT LIMITED
to avoid environmental pollution, e.g. by entrusting TO ANY DAMAGES FOR WORKMANSHIP
it to industrial waste disposal specialists. ARISING DIRECTLY OR INDIRECTLY FROM
USE OF THE KE-SERIES PRODUCTS.
5-12 When designing equipment using KE-series oxygen
sensors KE-series oxygen sensors are designed, manufact-
ured and tested for industrial application only, and
Sensor characteristics may be affected by
that the products are not designed, manufactured,
environmental conditions of use, such as ambient
tested, or intended specifically for use in or
temperature, humidity, gas pressure, flow rate, etc.
incorporation into artificial respirators, ventilators
Sensor performance should be evaluated under actual
and/or other equipment for medical application,
operating conditions before usage.
or subassembly modules or parts thereof. KE-series
oxygen sensors are not authorized for use as critical
6. Limited Warranty and Limitation of Liability
components in life support applications wherein a
failure or malfunction of the products may result in
KE-series oxygen sensors shall be warranted for 12
injury or threat to life.
months after the date of purchase from Figaro.
Provided that return of the sensor to Figaro is made Figaro reserves the right to make changes without
within the warranty period, if it is determined upon notice to any products herein to improve reliability,
reasonable inspection tests that any of the following functioning or design. Information contained in
defects exists, returned sensors will be replaced free this document is believed to be reliable. However,
of charge with a new sensor of the identical model: Figaro does not assume any liability arising out
of the application or use of any product or circuit
1) The output voltage of the sensor in normal air described herein; neither does it convey any license
at 25˚C±1˚C/60±5%RH and atmospheric pressure under its patent rights, nor the rights of others.
of 1013±5hPa is 70% or less than the initial output
voltage under the standard test conditions.
2) The output voltage change is not proportional to
the change in oxygen concentration.
The warranty of the replacement unit will continue
for the warranty of the original KE-series product.
Revised 06/20 9
TECHNICAL INFORMATION FOR KE-SERIES
Revised 06/20 10