Cables Handbook

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Contents

Introduction to Metsec Cables Limited 4

Quality, Standards, Harmonisation and Legislation 11

Cable Design Materials and Functions 19

Wiring Cables 31

Power Cables 39

Flexible Cables 53

General Electrical Data 59

Useful Formulae 151

2 3
Our Vision People our most important resource
We communicate with our associates by providing feedback,
Our vision is to be a world-class organization by providing service reinforcement, motivation and recognition. We invest a
that exceeds customer expectations in the markets in which we great deal of time and energy in our employees and support
choose to operate performance-driven training and development.

Teamwork the path to excellence

Company Profile We promote trust and teamwork by initiating and supporting
meaningful group projects, as well as by reinforcing and
rewarding effective teamwork in action. At the same time, we
Metsec Cables Ltd is a leading player in the high technology
encourage diverse input and contributions.
business of energy and telecom cables in the East Africa Region.
Strongly positioned in the higher added-value market segments,
Metsec Cables Ltd, manufactures, and supplies a wide range of Speed our competitive advantage
cables addressing the most diverse applications in both the energy We know our customers have urgent needs. To meet them,
and telecoms sectors. we have eliminated waste and unnecessary work, thereby
reducing cycle time and excessive bureaucracy.
Specialising in delivering products and services created for specific
customer requirements, the key strengths of Metsec Cables Ltd Innovation the way we grow

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include: the capacity to innovate with products and production We believe in continually improving ourselves by promoting
processes and the ability to be customer focused, through creativity and daring to think beyond the ordinary. We
responding to their needs efficiently and effectively. strive to achieve a high degree of freshness in each of our
businesses.

Our Values Performance the way we win

We are not afraid to set ambitious goals. We will continue to
reinforce and recognize accomplishment and push ourselves
Customers our first priority even further to achieve our vision.
We take pride in being able to anticipate and meet customer
needs. We maintain strong relationships with our customers and
focus our work on their total satisfaction.

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Integrity the foundation of all our actions
We believe in ethical behavior in all transactions. We set high
personal standards for ourselves and expect the people with
whom we conduct business to do the same.

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Innovative Solutions for power as: fire-resistant cables; cables that continue to operate in
a fire and Low Smoke Zero Halogen cables with reduced
transmission and distribution emissions of dangerous gas and smoke in a fire; cables
and other products with relatively high technology content.
Metsec Cables Ltd manufactures and distributes a wide range of The second category (low-end), comprises: low voltage
cables and systems for the transmission standardized cables and rigid cables for buildings. An
and distribution of power. increasing proportion of our sales to the trade and installers
market segment consist of niche value-added products.

Utilities
Power Transmission Systems. Metsec Cables Ltd, produces Industrial
cables for power transmission directly from power plant sites Metsec Cables Ltd's product offering targeted to the
to primary distribution networks. This business line focuses industrial market segment includes customized products
mainly, customized to meet our customers' needs. Products used for various specialty applications by customers in the
in this business line include cables PVC and XLPE insulated chemical, electrical equipment, infrastructure, submersible
underground and aerial cables, Binding wires and Stay wires and automotive industries. The Group concentrates its
efforts on providing integrated, value-added cabling
Power Distribution Cables and Systems. These are low voltage solutions that are highly customized to the specific needs of
cables and systems for power distribution and the wiring of customers.

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buildings. All Metsec Cables Ltd products in this business line
comply with international standards regarding to insulation
capacity, fire resistance, smoke emissions and halogen levels.

Trade & Installers

Metsec Cables Ltd's principal product offering targeted to
the trade and installers market segment includes low voltage
cables and conductors with thermoplastic and crosslinked
insulation for the distribution of electrical power to and within
residential and commercial structures. In particular the Trade
and installers business area supplies both rigid and flexible

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cables, manufactured and tested in accordance with local and
international standards.

The products offered in this business area may be organized

into three categories based on their technical features. The first
category (high-end) includes high value-added products, such

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Copper Cables network components supplies that have to be accompanied by the relevant
certificates showing their compliance with the standards
and connectivity accessories established in the contract.

Copper Cables High standards of customer service to ensure a high

Metsec Cables Ltd produces a wide range of copper cables for standard of customer service, Metsec Cables Ltd, conducts
overhead cabling solutions and for residential and commercial a series of customer satisfaction surveys and take monthly
buildings. Cables are designed for high transmission, low measurements of service indicators.
interference and electromagnetic compatibility and in accordance
with the main international standards and specifications. Metsec
Cables Ltd can supply cables with specific performance criteria Partnering with customers
such as zero halogen emissions, low emission of toxic fumes and Metsec Cables Ltd is constantly engaged in the continuous
gases and non-propagation of fire. improvement of customer service, providing its clients with
The Group's product portfolio includes a vast range of copper an increasing number of logistics services and designing
cables with different capacities (from 1 to 100 pairs) including Cat new products to meet the changing customer requirements.
5e and Cat6 cables for Data.
Investing to Improve
Accessories Production
Metsec Cables Ltd supplies a comprehensive range of passive
In recent years, Metsec Cables Ltd has made significant

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connectivity products, through its subsidiaries.
investments to develop and reorganize its production
These products cover all cable management needs whatever the
facilities, with a view to confirming and reinforcing its
network type including aerial and underground installation as well
position on high value-added segments of the market and
as cabling in central offices, exchanges or customer premises.
further improving its capacity to meet the new requests and
requirements of customers.

Management Information Systems

Our Competitive Strategy The company has invested heavily in MIS to ensure real
Quality at every stage of the time data on key strategic information from manufacturing,
financial and logistics. This has greatly improved our
Production cycle customer service and align our overall resources
The quality of all Metsec Cables Ltd products is ensured by
strict monitoring of every stage of the production cycle, from

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the procurement of raw materials to the delivery of the finished People
product, by means of an extensive system of controls at each The company realizes that our key resource is our people
specific stage of the cycle. and Metsec Cables Ltd regularly conducts trainings to
In raw materials procurement, the focus of controls is on the improve the skills of our people using both internal training
selection of suppliers thus assuring the quality of individual programs and outside consultants.

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Environment
Metsec Cables Ltd demonstrates its constant commitmentto the Section 2
environment in various ways:
• recycling manufacturing waste
• economising in its use of water and energy
• developing finished products which enhance the
protection of the environment.

Metsec Cables Ltd is ISO 14001:2004 certified and the Group's

Quality,
environment committee ensures that our companies are made
aware of environmental issues and comply with relevant Group Standards,
Harmonisation and
directives.

Health & Safety

The single most important factor for Metsec Cables Ltd Ltd
is ensuring the safety of our employees and our community. 
Legislation
Commitment to improving plant safety and safe operating
practices is top priority. 

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Applicable Standards
NO. PRODUCT KENYAN STANDARD INTERNATIONAL STANDARDS

1 PVC – insulated cable ( non- armoured )for electric power and lighting KS 04 – 453 BS 6004
2 PVC – insulated cables for electricity supply (Armoured cable) KS 04 – 194 BS 6346
3 PVC insulated flexible cables and cords of rated voltage U/U KS 04- 192 BS 6500
up to and including 450/750 V
4 Specification for conductors of insulated cables. KS 04 - 187 BS 6746
5 Auto mobile cables KS 04 –314 part 1 -
6 LV copper /Aluminum concentric cable pvc insulated KS 1022 IEC 502, IEC 228
7 Galvanized steel wire ( stay wire) - BS 183 & 443
8 Aluminium binding wire bare & PVC insulated - BS 2627 & BS 6746
9 Drop wire covered steel wire for telephone and telegraphs purposes - BS 4087
10 Specification for stranded aluminium conductors steel – reinforced and KS 04 – 190 part 1 BS 215, BS 2627 & IEC
galvanized steel wire for reinforcing aluminium conductor 190 Part 2 209
11 Mv aluminum cables PVC insulated armoured cables - BS 6346, IEC 502 & 228

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12 XLPE insulated PVC sheathed armoured cable KS IEC 60502- 2 BS 5467 & IEC 60502-1
13 Conductor - BS – EN 60228
14 Insulation - BS EN 50363 -3
15 Sheath KS 188 BS 7655-4.2:2000
16 AAC, AAAC & conductors - BS 215 / ASTM- 13231
17 Aerial Bundled Conductor (ABC ) - IEC 60502 / NFC 33-209
18 PVC conduits - BS 4607 & BS EN 50085
19 Data Cables - ISO / IEC 11801
20 Single core PVC insulated flexible cables of rated voltage - BS 6231
600/1000v for switch gear and control gear wiring

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24 PVC fitting for electrical wiring KS 04 179 part 2 -
25 Telecommunication low frequency cables KS 04 1230 part 6 -
28 New harmonized colour coding to the IEE wiring regulatioin - BS 7671 2001

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Harmonisation covering the Restriction of Hazardous Substances. For
Metrication was the start of the process towards harmonisation. cables, this has dictated a development of ‘lead free’ PVC
CENELEC, the European Committee for Electrotechnical (lead was traditionally used as a stabilising agent) and the
Standardisation for the electrical industry, maintains HD21 and restriction of cadmium, used in certain pigments.
HD22 (HD=Harmonised Document) covering respectively PVC
and rubber insulated flexible cables and cords up to 450/750V
rating. These documents cover a range of wiring cables and In order to reduce the amount of domestic electrical
flexible cords. accidents,following requirements need to be
adhered to:
The ultimate aim is that HD’s will become IEC which allow no
selectivity - they must be published in full in each country. This • Reasonable provision shall be made in the
is inevitably a careful and measured process which can only design, installation, inspection and testing
take place at a controlled pace, if we are to safely maintain the of electrical installations in order to protect
continuity of commerce throughout the community. persons from fire or injury.

The HAR scheme for independent certification of harmonised • Sufficient information shall be provided so that
cables, was designed to facilitate trade in the community. persons wishing to operate, maintain or alter an
Each nation set up a body to issue HAR licences to cable electrical installation can do so with reasonable

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manufacturers, which have to be recognised throughout Europe safety.
by all signatories to the HAR agreement. The applicant is subject
to a prelicence audit and then regular audits up to four times per In addition, electrical installation work must comply
year. Annually, up to 150 samples of representative production with the Building Regulations in general. Within the
are taken away for independent testing. In Kenya, the system is document are guidelines and stipulations as to how
administered by KEBS. to make the necessary “Fire Safety Engineering”
precautions in order to achieve a safe design. These
Another impact of the East African Community has been the include the use of passive fire protection methods and
introduction of Directives - fundamental policy rulings which detection methods, and the approved document also
are required to be translated into regulations in all signatory makes reference to a number of British and European
countries. The Low Voltage Directive (LVD) has been in place for standards which outline the requirements for fire
alarms (BS 5839-1), emergency lighting (BS 5266) and

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some years and very broadly speaking determines that only safe
products are placed on the market. The LVD is at present subject a variety of applications where circuits require power
to a review, to which the cable industry has contributed and is protection (fire survivable circuits).
awaiting the outcome on what has already stood the test of time
as well proven. These circuits must now comply with BS7346-6 (now
BS8519-2010), the integrated test requirement for fire
More recently we have seen the emergence of the RoHS directive

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performance power cables. Implicit within these standards
are the fire testing requirements for cables, and approval
Cenelec Cable
to these standards is therefore a necessity to achieve
Identification Codes
compliance with the regulations. More recently we have The code, a mixture of letters and numbers, is made up
seen the introduction of the fire safety reform order, which in 3 parts (see common types below) -
puts the responsibility for fire safety ultimately onto the
building owner or user. Part 1 - covers the standard type and the rated voltage,

Part 2 - gives the insulation and sheathing materials,

construction & conductor type,

Part 3 - quotes the number of cores and conductor

size.

Part 1
H - Harmonised Standard Cable

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A - Recognised National Standard
03 - 300/300V
05 - 300/500V
07 - 450/750V
1 - 600/1000V

Part 2
V - PVC (standard)
V2 - PVC (heat resisting)
E - PE

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X - XLPE
S - Silicone Rubber
R - Rubber ( natural or synthetic)
B - EPR
Z - XLOHLS
Z1 - OHLS

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H - Flat Construction (divisible cores, figure 8) Section 3
H2 - Flat Construction (non-divisible)
H5 - Twisted Cores (non-sheathed)
No Symbol - Circular Construction

U - Solid Conductor (Class 1)

R - Stranded Conductor (Class 2) Cable Design
F - Flexible Conductor (Class 5, flexible cables)
K - Flexible Conductor (Class 5, fixed installations) Materials and
H - Highly Flexible (Class 6)
Functions
Part 3
X - Without Earth Core
G - With Earth Core (green/yellow)
N - Numbered Cores

Examples:
H05VV-F2X1.5
indicates a Harmonised 300/500V
PVC insulated & sheathed
twin twisted 1.5mm_ flexible cord
(3182Y 1.5)

H07V-R1X16
indicates a Harmonised 450/750V
PVC insulated single core 16mm2
stranded (6491X 16)

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Common Terms and Abbreviations Metallic Layers
PBE (Lead Alloy E barrier Sheath)
Copper (Plain or Tinned Wire or Tape)
Thermoplastic
PE (Polyethylene, Polythene) GSWA (Galvanised Steel Wire Armour)
PVC (Polyvinyl Chloride) GSWB (Galvanised Steel Wire Braid)
OHLS (Halogen Free Low Smoke) AWA (Aluminium Wire Armour)
LDPE (Low Density Polyethylene) TCWB (Tinned Copper Wire Braid)
MDPE (Medium Density Polyethylene) PCWB (Plain Copper Wire Braid)
HDPE (High Density Polyethylene) ABWB (Annealed Brass Wire Braid)
RPLA (Reduced Propagation Low Acid PVC) Alum-PE (Aluminium Polymer foil tape)
PUR (Polyurethane), can be thermosetting.

PA (Polyamide) Nylon Miscellaneous

MICA (Impregnated Fire Resistant Tape)
PETP (Polyethylene Terephthalate Binder Tape)

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Thermosetting ID (Identification Tapes or Threads)
XLPE (Cross Linked Polyethylene)
Fillers (Thermoplastic Centres & Wormings)
SR (Silicone Rubber)
Strain Members (Steel or Textile)
XLOHLS (Cross Linked OHLS)
Fibre Braid (Glass, Nylon or Textile)
PUR (Polyurethane), can be thermoplastic.
EPR (Ethylene Propylene Rubber)
PCP (Polychloroprene)
CSP (Chlorosulphonated Polyethylene)
CPE (Chlorinated Polyethylene)

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EVA (Ethylene Vinyl Acetate)
EMA (Ethylene Methyl Acrylate)

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Cable Design Materials Cable Making Materials
and Functions Conductors
The critical requirement of a cable is the ability to carry
1. Conductor - in a conductor 3. Bedding - by extrusion. On a specified electric current between two points. To make
electric current flows freely. armoured cables, the in- this economically practical, the conductor material chosen
Copper is a very good nersheath protects the inner
conductor of electricity and layers from should offer as little electrical resistance as possible. Silver
is widely used in electrical subsequent outer layers
wiring. including the armour. is an ideal candidate, but the cost of this precious metal,
makes its use very prohibitive.
4. Armour - provides
mechanical protection,
2. Insulation - A non Of the remaining contenders copper and aluminium, best
often also used as an
conducting barrier which
earth conductor. match the suitability of resistance against cost criteria.
prevents direct contact or
unsafe proximity between
the conductor and other Aluminium has only 62%of the conductance of copper, so
5. Sheathing - collects
objects. a much larger aluminium conductor is needed to carry the
all the cablecomponents
into a single compact
same current as its copper counterpart. Although aluminium

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body and provides overall
protection against exterior does provide a weight saving, having a density less than
damage.
a third of copper, the larger conductor and the cumulative
affect on following layers have traditionally left copper as the
preferred conductor material.

Most copper conductors in Kenya are in accordance with

BS EN 60228 (Formerly BS6360) - Conductors of Insulated
Cables - categorised by class, type and crosssectional area
in relation to their electrical resistance.

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BS EN 60228 covers both plain copper & metal coated
conductors -
AWG Comparison Chart
AWG Area of AWG Metric Conductor
Class 1 Solid
(American Wire Conductor (Nearest Standard)
Class 2 Stranded
Gauge Size) mm 2
mm2
Class 5 & 6 Flexible & Highly Flexible
22 0.35 0.5
20 0.52 0.5*
Traditionally, due to the reaction between curing agents in natural 18 0.82 1
rubber and plain copper, tinned copper was used, however the 16 1.31 1.5
synthetic rubbers of today have resolved this problem, hence plain 14 2.08 2.5
12 3.31 4
copper is most common.
10 5.26 6
8 8.37 10
Other metals are still widely used mostly for bespoke applications. 6 13.3 16
Thermocouple and Extension cables incorporate two different 4 21.15 25
2 33.62 35
metals specially selected, which when heated demonstrate an

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1 42.41 50
electrical potential difference between them. Similarly heating 1/0 53.49 50*
cables have conductors of metal alloys which resist the passage 2/0 67.43 70
of electricity and convert this energy to heat. 3/0 85.01 95
4/0 107.2 120
250 MCM 126.7 120*
BS EN 60228 is the UK/European metric conductor size 300 MCM 152 150*
specification. Other nationalities use their own bespoke system 350 MCM 177.3 185
(eg America and Japan) which are not totally compatible with the 400 MCM 202.7 240
500 MCM 253.4 240*
British/European systems. As an example of how these systems
600 MCM 304 300*
compare, see the AWG (American Wire Gauge) comparison chart 750 MCM 380 400

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overleaf. 800 MCM 405.4 400*
1000 MCM 506.7 500*
1250 MCM 633.4 630*
MCM = Circular Mils x 1000
* In some cases the nearest metric conductor size has a smaller area
than the actual AWG size. Check the reduced conductor size is
acceptable, and that the full load current can be maintained.

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Insulation XLOHLS
To ensure conductors do not come into contact with each other A halogen free, low smoke insulation with superior
(in multicore cables), or metal which could divert or short circuit flame retardancy when compared to XLPE.
the current, a non conductive insulation material is employed to
totally isolate each conductor. Most frequently used for insulation Silicone
today are thermoplastic and thermosetting compounds applied by A versatile rubber insulation with a wide temperature
extrusion. Thermoplastic materials are relatively cost effective and range performance of -55 to 1500C. Silicone is
suitable for most hazard free installations, whereas thermosetting flexible, lightweight, halogen free and flame retardant
materials cover a greater temperature range and can be with excellent electrical properties. In a fire situation
strengthened to match specific installation characteristics. silicone rubber becomes an insulative ash and this
special feature ensures its suitability as the insulation
for many fire survival cables.
PVC
Polyvinyl chloride is the most widely used low voltage insulation
material. Inherently flame retardant, easy to use and handle, with Fire Barriers
good chemical and oil resistance. Though not halogen free, the By using combinations of a Mica glass tape over
acidic emission levels and smoke generation can be limited, and the uninsulated conductor, additional tapes over
the general temperature range of 0 to 700C, can be reduced or the assembled cores, along with selected insulation
exceeded by using special grades. grades and flame retardant sheaths, a wide variety of

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International fire survival standards can be achieved.

PE Screens
An excellent water resistant material, having electrical properties Screens are primarily used to protect against electro
superior to pvc, and a temperature range of -55 to 700C. magnetic influences. This is most commonly achieved
Used mainly in telecommunications, data transmission and using Aluminium/Polyester tape with a tinned copper
instrumentation cables. Heat deformation issues limit its use for drain wire to provide 100% screening. Other popular
power applications. Although halogen free, the compound is not forms include copper wire braids, copper & aluminium
flame retardant. tapes, Alum-PE, and semi-conductive layers
dependent on whether low voltage or power
applications
XLPE
Good water resistance and excellent electrical properties,

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together with improved heat deformation characteristics, where
an operating temperature of 900C increases the current carrying
capacity. XLPE is now the most popular insulation material for
power cable applications.

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General Material Characteristics
Material Temperature Range Resistance To Resistance To Resistance To Protection
A B C Water Flame Oil Weather Ozone Mechanical Abrasion Chemicals Solvents Electrical Mechanical
Propagation Damage (Insulation) (Sheath)
PVC 70 0 0 G G G G E F/G G G F G G
RPLA (PVC) 90 0 0 G E G G E F/G G G F G G
PE 70 0 -55 E P F G E G G G G E F/G
XLPE 90 -30 -40 G P G F/G G - F G G E -
XLOHLS 90 0 -10 G E F G F F/G G F F G -
OHLS* 90 0 -10 G E F G G G G G F - G
Silicone Rubber 150 -55 -55 G G F E E P F/P F P G F
PUR* 70 -5 -5 G G E E E G G G G - E
PA* 95 -40 -40 G F E G G G E G G - E
Natural Rubber 60 -55 -55 G P P P P F F/G F P G G
EPR 90 -40 -50 G P P G E P P F P E G

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PCP* 70 -30 -40 F/G G G G G E G F/G G - G/E
CSP* 85 -30 -35 F/G G G E E E G/E G G F G/E
CPE* 85 -30 -35 F/G G G E E G/E G/E G G F G/E
EVA 85 -20 -30 F G F F E G P F/G F - G
EMA* 85 -20 -30 F G G G E G P F/G G - G

Temperature Range E - Excellent

A - Max. Conductor (Continuous Operation) G - Good
B - Min. Flexing F - Fair
C - Min. Installation P - Poor

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* Not normally used for Insulation

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Armour/Protection
Provides mechanical protection, mainly in the form of Galvanised Section 4
Steel Wire Armouring, but in some cases, e.g. single core cables,
aluminium wire may be used. In addition, steel, copper, or brass
tapes, extruded lead sheath, or steel/annealed brass braids can
also be employed.

Sheathing Wiring Cables

The outer sheath provides protection during and after installation
from mechanical abrasion and also climatic influences. Both
thermoplastic and thermosetting compounds can be used. The
choice would depend on the working environment and the overall
performance requirement. Some commonly used materials are
listed below:

PVC
PVC is a very suitable sheathing compound, it has excellent
mechanical properties, with a typical operating temperature
range of -200C to +700C. Grades are available for more extreme
conditions outside this temperature range.

OHLS
Where smoke or acidic fumes would pose a major hazard in the
event of a fire, OHLS should be used as a sheathing material.
Suitably compounded, these materials have excellent mechanical
and electrical properties, UV resistance and superior flame
retardance.

PE
PE has a very good mechanical and water resistant properties
and can be used at lower temperatures (-550C) than the above
two options, but is highly flammable and will not satisfy flame
propagation tests. MDPE and HDPE can also be used to enhance
the mechanical properties.

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General Wiring Cable Application: Industrial wiring, these cables are
Ref. 6491X intended for installing into trunking and conduit.
Standard: KS 04-453, BS 6004 They may also be used inside fixed, protected
Voltage rating: 450/750V* installation such as light fitting, appliances,
Current rating: refers to tables 4D1A and 4D1B in switchgear and control gear.
BS7671.

Reference Nominal Class of Conductor Insulation Mean Approx. Harmonised

number area of conductor resistance thickness overall nett weight codes
conductor diameter
20°C (upper limit)
mm2 Ω/km mm mm kg/km
6491X **1 1 18.1 0.6 2.7 15 H05V-U1
1.5 1 12.1 0.7 3.2 21 H07V-U1
1.5 2 12.1 0.7 3.3 22 H07V-R1
2.5 1 7.41 0.8 3.9 32 H07V-U1
2.5 2 7.41 0.8 4.0 35 H07V-R1
4 2 4.61 0.8 4.6 50 H07V-R1

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6 2 3.08 0.8 5.2 71 H07V-R1
10 2 1.83 1.0 6.7 120 H07V-R1
16 2 1.15 1.0 7.8 180 H07V-R1
25 2 0.727 1.2 9.7 280 H07V-R1
35 2 0.524 1.2 10.9 380 H07V-R1
50 2 0.387 1.4 12.8 510 H07V-R1
70 2 0.268 1.4 14.6 710 H07V-R1
95 2 0.193 1.6 17.1 970 H07V-R1
120 2 0.153 1.6 18.8 1200 H07V-R1
150 2 0.124 1.8 20.9 1480 H07V-R1
185 2 0.0991 2.0 23.3 1900 H07V-R1
240 2 0.0754 2.2 26.6 2480 H07V-R1

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300 2 0.0601 2.4 29.6 3100 H07V-R1
400 2 0.0470 2.6 33.2 3950 H07V-R1
500 2 0.0366 2.8 36.9 5000 H07V-R1
630 2 0.0283 2.8 41.1 6350 H07V-R1
* When installed in an earthed metal enclosure, cables are
suitable for voltages up to 1000V a.c. or up to 750V to earth d.c.
** (1mm2 300/500V)

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PVC Insulated and PVC
Sheathed Single Core Cables
Ref. 6181YH
Standard: KS 04-453, BS 6004.
Voltage rating: 300/500V.
Current rating: refer to tables 4D1A and 4D1B in Application: Domestic and light industrial wiring.
BS7671. Can be clipped to surface, on trays or in free air
where there little risk of mechanical damage.
Suitable for laying into trunking or conduit etc.
when mechanical protection is required. May be
embedded in plaster.

Reference Nominal Class of Maximum Insulation Sheath Mean overall Approx

number area of conductor resistance thickness thickness diameter nett weight
conductor of conductor (upper limit)

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20°C
mm2 Ω/km mm mm mm kg/km
6491X **1 1 18.1 0.6 0.8 4.5 27
1.5 1 12.1 0.7 0.8 4.9 36
2.5 1 7.41 0.8 0.8 5.8 52
4 2 4.61 0.9 0.9 6.8 76
6 2 3.08 0.8 0.9 7.4 100
10 2 1.83 1.0 0.9 8.8 160
16 2 1.15 1.0 1.0 10.5 230
25 2 0.727 1.2 1.1 12.5 340
35 2 0.524 1.2 1.1 13.5 440

* Also available in precut metre tail packs.

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PVC Insulated and PVC
Sheathed Flat Wiring Cables Application: Domestic and light industrial
with Bare CPC wiring. Can be clipped to surface, on
trays or in free air where there is little
Ref. 624-YH risk of mechanical damage. Suitable for
Standard: KS 04-453, BS 6004. laying into trunking or conduit etc.
Voltage rating: 300/500V. when mechanical protection is required.
Current rating: refers to tables 4D5 in BS7671 May be embedded in plaster or laid in
walls.

Reference Nominal Class of Insulation Sheath Mean overall diameter Approx Approx
number area of conductor thickness thickness nett weight nett weight
conductor
Lower limit Upper limit
mm2 mm mm mm mm kg/km kg/km
6242YH 1 1 0.6 0.9 4.0 x 7.2 4.7 x 8.6 1.0 68
Twin 1.5 1 0.7 0.9 4.4 x 8.2 5.4 x 9.6 1.0 85

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Flat with 2.5 1 0.8 1.0 5.2 x 9.8 6.2 x 11.5 1.5 123
Earth 4 2 0.8 1.0 5.6 x 10.5 7.2 x 13.0 1.5 175
6 2 0.8 1.1 6.4 x 12.5 8.0 x 15.0 2.5 240
10 2 1.0 1.2 7.8 x 15.5 9.6 x 19.0 4.0* 390
16 2 1.0 1.3 9.0 x 18.0 11.0 x 22.5 6.0* 560

6243YH 1 1 0.6 0.9 4.0 x 9.6 4.7 x 11.0 1.0 91
Three Core 1.5 1 0.7 0.9 4.4 x 10.5 5.4 x 12.5 1.0 117
Flat with 2.5 1 0.8 1.0 5.2 x 12.5 6.2 x 14.5 1.0 170
Earth 4 2 0.8 1.1 5.8 x 14.5 7.4 x 18.0 1.5 250
6 2 0.8 1.1 6.4 x 16.5 8.0 x 20.0 2.5 340
10 2 1.0 1.2 7.8 x 21.0 9.6 x 25.5 4.0* 540
16 2 1.0 1.3 9.0 x 24.5 11.0 x 29 6.0* 790

+254 703 030 500

6241YH 1.0 1 0.6 0.9 4.0 x 5.1 5.2 x 6.4 1.0 40
Single Core 1.5 1 0.7 0.9 4.4 x 5.4 5.8 x 7.0 1.0 48
Flat with
Earth

* Stranded class 2 cpc

36 37
 Section 5

Power Cables

38 39
XLPE Insulated, PVC Bedded, Armoured and PVC
Sheathed Cables with Stranded Copper Conductors
Standard: BS 5467 Voltage rating: 1900/3300V (Um 3600V).

Reference Nominal Insulation Armour Approx. Approx. Approx. Maximum resistance Reactance Impedance Star Maximum
number area of thickness wire diameter overall cable of cable @50Hz AC @ 900C capacitance armour
diameter diameter under diameter weight DC at 20 C AC at 20 C
0 0
resistance
armour at 200C

mm2 mm mm mm mm kg/km Ω/km Ω/km Ω/km Ω/km μF/km Ω/km

Single 50* 2.0 1.25 14.9 20.6 820 0.3870 0.4939 0.114 0.507 0.28 0.75
Core 70* 2.0 1.25 6.7 22.4 1050 0.2680 0.3409 0.107 0.357 0.33 0.67
Aluminium 95* 2.0 1.25 18.6 24.3 1340 0.1930 0.2468 0.102 0.267 0.38 0.61
Wire 120* 2.0 1.6 20.6 27.2 1690 0.1530 0.1960 0.101 0.220 0.39 0.42
Armoured 150* 2.0 1.6 22.2 28.8 1980 0.1593 0.1240 0.098 0.187 0.43 0.39
Reference Nominal 185 Insulation
2.0Armour Approx.
1.6 Approx.
24.0 Approx.
30.8Maximum resistance
2380Reactance
0.0991Impedance
0.1279 Star Maximum
0.095 0.159 0.47 0.37
number area of thickness wire diameter overall cable of cable @50Hz AC @ 90ºC capacitance armour

www.metsec.co.ke
694133XL 240 2.0 1.6 26.6 33.4 2970 0.0754 0.0985 0.092 0.134 0.54 0.34
conductor diameter300 under diameter
2.0 weight
1.6 DC at 20ºC
29.1 AC at 36.1
20ºC resistance 3600 0.0601 0.0796 0.089 0.120 0.59 0.31
armour 400at 20ºC 2.0 2.0 32.4 40.4 4610 0.0470 0.0635 0.089 0.109 0.62 0.22
500 2.2 2.0 36.0 44.2 5690 0.0366 0.0513 0.087 0.101 0.66 0.20
mm2 mm mm mm630 mm kg/km2.4 2.0 40.4 48.8 7170 0.0283 0.0419 0.085 0.095 0.70 0.18
Ω/km Ω/km Ω/km800 Ω/km μF/km 2.6 Ω/km 2.5 45.6 55.4 9160 0.0221 0.0349 0.085 0.092 0.71 0.13
1000 2.8 2.5 50.6 60.6 11280 0.0176 0.0303 0.083 0.089 0.76 0.12

Three 16* 2.0 1.6 22.1 28.9 1610 1.1500 1.4665 0.104 1.470 0.19 1.90
Core 25* 2.0 1.6 25.4 32.2 2070 0.7270 0.9260 0.098 0.931 0.23 1.70
Steel 35* 2.0 1.6 28.0 35.0 2340 0.5240 0.6685 0.091 0.675 0.26 1.80
Wire 50 2.0 2.0 26.7 34.7 3050 0.3870 0.4939 0.088 0.502 0.28 1.30

+254 703 030 500

Armour 70 2.0 2.0 29.8 38.0 3810 0.2680 0.3411 0.084 0.351 0.32 1.20
95 2.0 2.0 33.0 41.4 4740 0.1930 0.2470 0.081 0.260 0.37 1.10
694333XL 120 2.0 2.5 36.1 45.7 6080 0.1530 0.1963 0.079 0.211 0.40 0.76
150 2.0 2.5 38.7 48.5 7020 0.1240 0.1596 0.077 0.177 0.43 0.71
185 2.0 2.5 41.9 51.9 8280 0.0991 0.1283 0.076 0.149 0.48 0.65
240 2.0 2.5 46.7 56.9 10320 0.0754 0.0988 0.074 0.123 0.52 0.59
300 2.0 2.5 50.8 61.2 12310 0.0601 0.0800 0.073 0.108 0.58 0.55
400 2.0 2.5 55.8 66.6 14790 0.0470 0.0641 0.071 0.096 0.64 0.50
40 41
XLPE Insulated, PVC Bedded, Armoured and PVC
Sheathed Cables with Stranded Copper Conductors
Ref. 694-XLH Standard: KS IEC 60502, BS 5467
Voltage rating: 600/1000V.
Current rating: refers to tables 4E4A and 4E4B in
BS7671, or ERA69- 30ptV Application: Industrial wiring and
(for single core AWA refer to 4E3A and 4E3B) mains distribution. Can be laid direct
in the ground, or in ducts, clipped to
surface, on trays or in free air. May be
embedded in concrete.
Reference Nominal Nominal Armour Approx. Approx. Approx. Maximum resistance Reactance Impedance Star Maximum
number area of area of wire diameter overall cable of cable @50Hz AC at 900C capacitance armour
conductor conductor diameter under diameter weight DC at 20ºC AC at 20ºC resistance
armour at 200C

mm2 mm mm mm mm kg/km Ω/km Ω/km Ω/km Ω/km μF/km Ω/km

www.metsec.co.ke
Single #50 1.0 0.9 12.7 17.5 800 0.3870 0.4938 0.104 0.505 0.41 1.30
Core #70 1.1 1.25 14.7 20.2 960 0.2680 0.3410 0.101 0.356 0.46 0.75
Aluminium #95 1.1 1.25 16.6 22.3 1240 0.1930 0.2469 0.097 0.265 0.53 0.67
Wire #120 1.2 1.25 18.5 24.2 1510 0.1530 0.1962 0.094 0.217 0.56 0.61
Armour #150 1.4 1.6 20.8 27.4 1900 0.1240 0.1594 0.095 0.186 0.52 0.42
Reference Nominal *185Insulation
1.6Armour Approx.
1.6 Approx.
23.2 Approx. Maximum resistance
30.0 2320 Reactance
0.0991 Impedance
0.1280 Star
0.093Maximum
0.158 0.54 0.38
number
694AWXL area of thickness
*240 wire
1.7 diameter overall
1.6 cable
26.0 of cable @50Hz
32.8 AC @ 90ºC
2930 capacitance
0.0754 armour
0.0985 0.090 0.134 0.59 0.34
conductor diameter *300under diameter
1.8 weight
1.6 DC at 20ºC
28.6 AC at 20ºC
35.6 resistance 3580 0.0601 0.0797 0.088 0.119 0.63 0.31
armour *400at 20ºC 2.0 2.0 32.4 40.4 4600 0.0470 0.0635 0.089 0.109 0.62 0.22
*500 2.2 2.0 36.0 44.2 5770 0.0366 0.0513 0.087 0.101 0.66 0.20
mm2 mm mm mm*630 mm kg/km2.4 2.0 40.4 48.8 7250 0.0283 0.0419 0.085 0.095 0.70 0.18
Ω/km Ω/km Ω/km*800 Ω/km μF/km Ω/km

+254 703 030 500

2.6 2.5 45.6 55.4 9381 0.0221 0.0349 0.087 0.094 0.85 0.13
*1000 2.8 2.5 50.6 60.6 11540 0.0176 0.0303 0.085 0.090 0.87 0.12
* Where applicable the electrical
characteristics for single core cables
are based on cables in trefoil touching
arrangements. Frequency 50Hz.

42 43
 Reference Nominal Nominal Armour Approx. Approx. Approx. Maximum resistance Reactance Impedance Star Maximum
number area of area of wire diameter overall cable of cable @50Hz AC at 900C capacitance armour
conductor conductor diameter under diameter weight DC at 20ºC AC at 20ºC resistance
armour at 200C

mm2 mm mm mm mm kg/km Ω/km Ω/km Ω/km Ω/km F/km Ω/km

Two *1.5 0.6 0.9 7.3 12.1 302 12.1000 15.4280 0.104 15.428 0.23 10.20
Core *2.5 0.7 0.9 8.5 13.6 346 7.4100 9.4480 0.101 9.449 0.25 8.80
Steel *4 0.7 0.9 9.4 14.7 410 4.6100 5.8780 0.099 5.879 0.27 7.90
Wire *6 0.7 0.9 10.5 15.9 499 3.0800 3.9270 0.094 3.928 0.30 7.00
Armour #10 0.7 0.9 12.3 18.0 648 1.8300 2.3330 0.093 2.335 0.32 6.00
Reference #16 Insulation
6942XLH Nominal 1.25
0.7Armour Approx. 14.3 Approx.
Approx. 20.4
Maximum resistance 1.1500 Impedance
978 Reactance 1.469
0.088Maximum
1.4660 Star 0.35 3.70
25
number area of thickness 0.9 diameter1.25
wire 14.7 of cable20.4
overall cable @50Hz AC @ 90ºC 0.9260
0.7270 armour
1290capacitance 0.082 0.930 0.38 3.70
conductor diameter 0.9
35 under diameter 1.6 DC at 20ºC
weight 23.3 resistance 1500
16.8 AC at 20ºC 0.5240 0.6685 0.077 0.673 0.42 2.60
armour 50 at 20ºC 1.0 1.6 19.0 25.8 1890 0.3870 0.4940 0.076 0.500 0.45 2.30
70 1.1 1.6 22.0 29.0 2450 0.2680 0.3412 0.075 0.349 0.49 2.00
95
mm mm mm mm mm kg/km
2 1.1 2.0 25.1 33.1 3300 0.1930 0.2471 0.074 0.258 0.55 1.40
Ω/km Ω/km Ω/km120 Ω/km μF/km 1.2Ω/km 2.0 27.9 36.1 4020 0.1530 0.1964 0.072 0.209 0.57 1.30
150 1.4 2.0 30.9 39.3 4750 0.1240 0.1597 0.073 0.176 0.57 1.20

www.metsec.co.ke
185 1.6 2.5 34.9 44.7 6180 0.0991 0.1284 0.073 0.148 0.55 0.82
240 1.7 2.5 39.0 49.0 7570 0.0754 0.0989 0.072 0.122 0.60 0.73
300 1.8 2.5 43.3 53.5 9180 0.0601 0.0801 0.072 0.107 0.62 0.67
400 2.0 2.5 48.4 59.0 10500 0.0470 0.0641 0.071 0.096 0.64 0.59

Three *1.5 0.6 0.9 7.8 12.6 330 12.1000 15.4280 0.104 15.428 0.23 9.50
Core *2.5 0.7 0.9 9.2 14.1 390 7.4100 9.4480 0.101 9.449 0.25 8.20
Steel *4 0.7 0.9 10.0 15.3 464 4.6100 5.8780 0.099 5.879 0.27 7.50
Wire *6 0.7 0.9 11.2 16.6 568 3.0800 3.9270 0.094 3.928 0.30 6.70
Armour #10 0.7 1.25 13.1 19.5 866 1.8300 2.3330 0.093 2.335 0.32 4.00
6943XLH #16 0.7 1.25 15.3 21.6 1152 1.1500 1.4660 0.088 1.469 0.35 3.50
#25 0.9 1.6 18.9 25.5 1800 0.7270 0.9260 0.082 0.930 0.37 2.50
#35 0.9 1.6 21.3 28.0 2230 0.5240 0.6685 0.077 0.673 0.42 2.30

+254 703 030 500

50 1.0 1.6 21.7 28.5 2490 0.3870 0.4940 0.076 0.500 0.45 2.00
70 1.1 1.6 25.2 32.2 3290 0.2680 0.3412 0.075 0.349 0.49 1.80
95 1.1 2.0 28.8 37.0 4440 0.1930 0.2471 0.074 0.258 0.55 1.30
120 1.2 2.0 32.0 40.4 5470 0.1530 0.1964 0.072 0.209 0.57 1.20
150 1.4 2.5 35.9 45.5 6930 0.1240 0.1597 0.073 0.176 0.55 0.78
185 1.6 2.5 40.0 49.8 8350 0.0991 0.1284 0.073 0.148 0.55 0.71
240 1.7 2.5 44.9 55.1 10400 0.0754 0.0989 0.072 0.122 0.60 0.63
300 1.8 2.5 49.8 60.2 12600 0.0601 0.0801 0.072 0.107 0.62 0.58
44 400 2.0 2.5 55.8 66.6 14600 0.0470 0.0641 0.071 0.096 0.64 45 0.52
 Reference Nominal Nominal Armour Approx. Approx. Approx. Maximum resistance Reactance Impedance Star Maximum
number area of area of wire diameter overall cable of cable @50Hz AC at 900C capacitance armour
conductor conductor diameter under diameter weight DC at 20ºC AC at 20ºC resistance
armour at 200C

mm2 mm mm mm mm kg/km Ω/km Ω/km Ω/km Ω/km μF/km Ω/km

Four *1.5 0.6 0.9 8.5 13.5 365 12.1000 15.4280 0.104 15.428 0.23 8.80
Core *2.5 0.7 0.9 9.9 15.0 438 7.4100 9.4480 0.101 9.449 0.25 7.70
Steel *4 0.7 0.9 11.0 16.4 532 4.6100 5.8780 0.099 5.879 0.27 6.80
Wire *6 0.7 1.25 12.3 18.7 764 3.0800 3.9270 0.094 3.928 0.30 4.30
Armour #10 0.7 1.25 14.5 21.1 1013 1.8300 2.3330 0.093 2.336 0.32 3.70
6944XLH #16 0.7 1.25 17.0 22.9 1360 1.1500 1.4660 0.088 1.469 0.35 3.10
#25 0.9 1.6 21.0 27.6 2160 0.7270 0.9260 0.082 0.930 0.37 2.30
#35 0.9 1.6 23.6 30.4 2690 0.5240 0.6685 0.077 0.673 0.42 2.00
50 1.0 1.6 25.0 32.0 3130 0.3870 0.4940 0.076 0.500 0.45 1.80
70 1.1 2.0 29.5 37.7 4500 0.2680 0.3412 0.075 0.349 0.48 1.20
95 1.1 2.0 33.3 41.7 5600 0.1930 0.2471 0.074 0.258 0.55 1.10
120 1.2 2.5 37.5 47.1 7400 0.1530 0.1964 0.072 0.209 0.55 0.76
150 1.4 2.5 41.6 51.4 8780 0.1240 0.1597 0.073 0.176 0.55 0.68

www.metsec.co.ke
185 1.6 2.5 46.4 56.6 10630 0.0991 0.1284 0.073 0.148 0.55 0.61
240 1.7 2.5 52.6 63.0 13390 0.0754 0.0989 0.072 0.122 0.58 0.54
300 1.8 2.5 58.0 68.8 16290 0.0601 0.0801 0.072 0.107 0.62 0.49
400 2.0 3.15 65.4 78.1 19800 0.0470 0.0641 0.071 0.096 0.63 0.35

Five *1.5 0.6 0.9 9.7 14.3 410 12.1000 15.4280 0.104 15.428 0.23 8.20
Core *2.5 0.7 0.9 11.7 16.3 470 7.4100 9.4480 0.101 9.449 0.25 6.80
Steel *4 0.7 0.9 13.0 17.8 710 4.6100 5.8780 0.099 5.879 0.27 6.20
Wire *6 0.7 1.25 14.5 20.0 876 3.0800 3.9270 0.094 3.928 0.30 3.90
Armour #10 0.7 1.25 17.2 22.9 1165 1.8300 2.3330 0.093 2.336 0.32 3.40
#16 0.7 1.6 20.0 26.6 1742 1.1500 1.4660 0.088 1.469 0.35 2.20
#25 0.9 1.6 24.7 31.5 2323 0.7270 0.9260 0.082 0.930 0.37 1.80
#35 0.9 1.6 27.8 34.8 2932 0.5240 0.6685 0.077 0.673 0.42 1.60

+254 703 030 500

#50 1.0 2.0 32.4 40.4 4192 0.3870 0.4940 0.076 0.500 0.45 1.10
#70 1.1 2.0 37.9 46.3 5336 0.2680 0.3412 0.075 0.349 0.48 0.90
* Circular, non-compacted, conductors.
# Compacted circular conductors.

46 47
XLPE Insulated, PVC Bedded,
Armoured and PVC Sheathed.
Multicore Control Cables with
Stranded Copper Conductors Application: Industrial wiring for remote
control and telemetry circuits etc. Can be
Ref. 6945XL7W to 69448XL7W
laid direct in the ground, or in ducts, clipped
Standard: KS IEC 60502, BS 5467
to surface, on trays or in free air. May be
Voltage rating: 600/1000V.
embedded in concrete.
Current rating: available upon request

Reference Nominal Nominal Approx. Approx. Approx. Approx. Approx.

number area of area of diameter overall overall overall overall
conductor conductor under diameter diameter diameter diameter
armour

mm2 mm mm mm mm mm mm
Five 6945XL7W 1.5 7/0.53 9.5 11.3 14.3 420

www.metsec.co.ke
2.5 7/0.67 11.2 13.0 16.1 520
4.0 7/0.85 12.7 15.2 17.8 750
Seven 6947XL7W 1.5 7/0.53 10.2 12.1 15.2 470
2.5 7/0.67 12.3 14.1 17.1 600
4.0 7/0.85 14.0 16.5 19.7 890
Twelve 69412XL7W 1.5 7/0.53 13.7 16.2 19.4 780
2.5 7/0.67 16.3 18.8 22.4 1000
4.0 7/0.85 19.1 22.2 25.7 1410
Nineteen 69419XL7W 1.5 7/0.53 16.2 18.7 22.2 1000
2.5 7/0.67 19.9 23.1 26.6 1540
4.0 7/0.85 22.5 25.7 29.3 1830
Twenty-seven 69427XL7W 1.5 7/0.53 20.0 23.2 26.7 1500
2.5 7/0.67 24.0 27.2 30.7 1950

+254 703 030 500

4.0 7/0.85 27.5 30.7 34.4 2500
Thirty-seven 69437XL7W 1.5 7/0.53 22.3 25.5 29.0 1800
2.5 7/0.67 26.9 30.1 33.8 2350
4.0 7/0.85 31.0 35.0 39.2 3100
Forty-eight 69448XL7W 1.5 7/0.53 25.4 28.6 32.7 2050
2.5 7/0.67 31.0 35.0 39.3 3100
4.0 7/0.85 35.3 39.3 44.1 4100

48 49
XLPE Insulated and Application: Industrial wiring. Can be clipped
to surface, on trays or in free air where

PVC Sheathed Single there is little risk of mechanical damage.

Suitable for laying into trunking or conduit etc.
when mechanical protection is required. May
Core Cables be embedded in concrete.
Ref. 6U81SH
Standard: BS 7889
Voltage rating: 600/1000V.
BS7671

Reference Nominal area Insulation Sheath Mean overall Approx

number of conductor thickness thickness diameter nett weight
(upper limit)

mm2 mm mm mm kg/km
6U81SH #50 1.0 1.4 13.7 541
Single #70 1.1 1.4 15.8 749

www.metsec.co.ke
Core #95 1.1 1.5 17.5 1000
Circular #120 1.2 1.5 19.3 1241
#150 1.4 1.6 21.5 1523
185 1.6 1.6 24.7 1942
240 1.7 1.7 27.7 2514
300 1.8 1.8 30.6 3125
400 2.0 1.9 34.2 3967
500 2.2 2.0 38.0 5063
630 2.4 2.2 42.9 6491
800 2.6 2.3 47.8 8233
1000 2.8 2.4 53.0 10305

+254 703 030 500

# Circular compacted conductors

50 51
 Section 6

Flexible Cables

52 53
PVC insulated and PVC Application: Industrial wiring. Can
be clipped to surface, on trays or in
sheathed flexible cords free air where there is little risk of
mechanical damage. Suitable for laying
into trunking or conduit etc. when
Ref. 318-Y, Standard: KS 04-192, BS 6500, BS 7919 mechanical protection is required. May
Voltage rating: 300/500V. be embedded in concrete.
Harmonised designation: H05VV-F.
BS7671

Reference Nominal area Class of Maximum Insulation Sheath Mean overall diameter Approx.
number of conductor conductor resistance thickness thickness Lower limit Upper limit nett weight
of conductor
at 20ºC
mm2 Ω/km mm mm mm mm kg/km
3182Y 0.75 5 26.00 0.6 0.8 6.0 7.6 60
Twin 1.0 5 19.50 0.6 0.8 6.4 8.0 69
Circular 1.5 5 13.30 0.7 0.8 7.4 9.0 95
2.5 5 7.98 0.8 1.0 8.9 11.0 145

www.metsec.co.ke
4.0 5 4.95 0.8 1.1 10.1 12.0 185

3183Y 0.75 5 26.00 0.6 0.8 6.4 8.0 71

Three Core 1.0 5 19.50 0.6 0.8 6.8 8.4 82
Circular 1.5 5 13.30 0.7 0.9 8.0 9.8 118
2.5 5 7.98 0.8 1.1 9.6 12.0 175
4.0 5 4.95 0.8 1.2 11.0 13.0 237

3184Y 0.75 5 26.00 0.6 0.8 6.8 8.6 85

Four Core 1.0 5 19.50 0.6 0.9 7.6 9.4 105
Circular 1.5 5 13.30 0.7 1.0 9.0 11.0 150
2.5 5 7.98 0.8 1.1 10.5 13.0 214
4.0 5 4.95 0.8 1.2 12.0 14.0 290

+254 703 030 500

3185Y 0.75 5 2 6.00 0.6 0.9 7.4 9.6 110
Five Core 1.0 5 19.50 0.6 0.9 8.3 10.0 130
Circular 1.5 5 13.30 0.7 1.1 10.0 12.0 185
2.5 5 7.98 0.8 1.2 11.5 14.0 265
4.0 5 4.95 0.8 1.4 13.5 15.5 3 40

54 55
Heat resisting PVC insulated Application: General purpose, heat
resisting, indoors or outdoors in dry or

and PVC sheathed flexible damp situations. Suitable for portable

tools, immersion heaters, washing

cords machines, lawn mowers, refrigerators,

especially in higher temperature zones.
Ref. 309-Y, Standard: KS 04-192, BS 6500, BS 7919
Voltage rating: 300/500V.
Harmonised designation: H05V2V2-F.

Reference Nominal area Class of Maximum Insulation Sheath Mean overall diameter Approx.
number of conductor conductor resistance thickness thickness Lower limit Upper limit nett weight
of conductor
at 20ºC
mm2 Ω/km mm mm mm mm kg/km
3092Y 0.5 5 39.00 0.6 0.8 5.6 7.0 46
Twin 0.75 5 26.00 0.6 0.8 6.0 7.6 56

www.metsec.co.ke
Circular 1.0 5 19.50 0.6 0.8 6.4 8.0 65
1.5 5 13.30 0.7 0.8 7.4 9.0 80
2.5 5 7.98 0.8 1.0 8.9 11.0 135

3093Y 0.5 5 39.00 0.6 0.8 5.8 7.2 56

Three 0.75 5 26.00 0.6 0.8 6.4 8.0 61
Core 1.0 5 19.50 0.6 0.8 6.8 8.4 77
Circular 1.5 5 13.30 0.7 0.9 8.0 9.8 108
2.5 5 7.98 0.8 1.1 9.6 12.0 165

3094Y 0.5 5 39.00 0.6 0.8 6.4 7.8 68

Four 0.75 5 26.00 0.6 0.8 6.8 8.6 80

+254 703 030 500

Core 1.0 5 19.50 0.6 0.9 7.6 9.4 100
Circular 1.5 5 13.30 0.7 1.0 9.0 11.0 140
2.5 5 7.98 0.8 1.1 10.5 13.0 210

56 57
 Section 7

General
Electrical Data

Conductor Resistance
Current Ratings
Installation Data

58 59
Cable Installation 62
Table 4A2 - Schedule of Installation Methods of cables (including Reference Methods)
for determining current-carrying capacity 68
Installation methods specifically for flat twin and earth cables in thermal insulation) 75
Calculation of installed continuous current rating of a cable 76
Table 4A3 Schedule of cable specifications and current rating tables 78
Table 4B1 - rating factors for ambient air temperatures other than 300C to be
applied to the currentcarrying capacities for cables in free air 80
Table 4B2 - Rating factors for ambient ground temperatures other than 200C 82
Table 4B3 - Rating factors for cables buried direct in the ground or in an underground conduit 84
Table 4C1 - Rating factors for one circuit or one multicore cable or for a group of circuits, or A 86
Table 4C2 - Rating factors for more than one circuit, cables laid directly in the ground
reference method D in tables 4D1A - 4J4A single core or multicore cables 88
Table 4C1 -Rating factors for more than one circuit, cables laid in ducts in the ground
- reference method D in the tables 4D1A - 4J4A Multicore cables in single-way ducts 90
Rating factors for groups of more than one multicore cable, to be applied to reference current
-carrying capacities for multicore cables in free air - Reference method 94
Rating factors for groups of more than one circuits of single core cables, to be
applied to reference current-carrying capacities for one circuit of single core cable in free air 98
Single core 700C thermoplastic insulated cables, nonarmoured,
with or without sheath (copper conductors) 102

www.metsec.co.ke
Multicore Control and Auxiliary Cables. 108
Short circuit current ratings for Thermosetting insulated cables 109
Table 4D2A - Multicore 70°C thermoplastic insulated and thermoplastic sheathed cables,
non-armoured (copper conductors) 110
Table 4D5 - 70°C thermoplastic insulated and sheathed flat cable with protective
conductor (copper conductors) 114
Table 4E1A - Single core 90°C thermosetting insulated cables, unarmoured,
with or without sheath (copper conductors) 116
Table 4E2A- Multicore 90°C thermosetting insulated and thermoplastic
sheathed cables, non-armoured 122
Table 4E1A - Single core 90°C thermosetting insulated cables, unarmoured,
with or without sheath (copper conductors) 126
Table 4E4A - Multicore 90°C armoured thermosetting insulated cables (copper conductors) 130
Table 4F3A - flexible cords, non-armoured (copper conductors) 134

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Table 4F1A - 600C thermosetting Insulated flexible cables with sheath 136
Table ERA 2 - Single core XLPE insulated 600/1000V and 1900/3300V 140
Table ERA 3 - Twin and multicore core XLPE insulated 600/1000V and 1900/3300V cables 142
Conductor resistance’s for Copper and Aluminium Conductors 144
Resistance correction factors for temperature (from 20°C) 146
Requirements for installation of cables and flexible cords 148
Temperature conversion 152
Common conversion factors 153

60 61
Cable Installation Reference Method B, for example, Installation Method 4 of
Table 4A2 (non-sheathed cables in conduit mounted on a
wooden or masonry wall) and Installation Method 5 of Table
METHODS OF INSTALLATION 4A2 (multicore cable in conduit on a wooden or masonry wall).
Table 4A2 lists the methods of installation for which this appendix The conduit is mounted on a wooden wall such that the gap
provides guidance for the selection of the appropriate cable size. between the conduit and the surface is less than 0.3 times the
Table 4A3 lists the appropriate tables for selection of current conduit diameter. The conduit can be metal or plastic. Where
ratings for specific cable constructions. The Reference Methods the conduit is fixed to a masonry wall the current-carrying
are those methods of installation for which the current-carrying capacity of the non-sheathed or sheathed cable may be higher.
capacities given in Tables 4DIA to 4J4A have been determined
(see below). The use of other methods is not precluded and in Reference Method C (clipped direct), for example, Installation
that case the evaluation of current-carrying capacity may need to Method 20 of Table 4A2 (single-core or multicore cable on a
be based on experimental work. wooden or masonry wall) Cable mounted on a wooden wall so
that the gap between the cable and the surface is less than 0.3
REFERENCE METHODS times the cable diameter. Where the cable is fixed to or
The Reference Methods are those methods of installation for embedded in a masonry wall the current-carrying capacity may
which the current-carrying capacity has been determined by test be higher.
or calculation.
NOTE: The term 'masonry' is taken to include brickwork, concrete,
plaster and similar (but excluding thermally insulating

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NOTE: It is impractical to calculate and publish current materials).
ratings for every installation method, since many
would result in the same current rating. Therefore a Reference Method D, for example, Installation Method 70 of
suitable (limited) number of current ratings have been Table 4A2 (multicore unarmoured cable in conduit or in cable
calculated which cover all of the installation methods ducting in the ground). The cable is drawn into a 100 mm
stated in Table 4A2 and have been called Reference diameter plastic, earthenware or metallic duct laid in direct
Methods. contact with soil having a thermal resistivity of 2.5 K. m/W
and at a depth of 0.8 m. The values given for this method are
Reference Method A, for example, Installation Methods 1 and those stated in this appendix and are based on conservative
2 of Table 4A2 (non-sheathed cables and multicore cables in installation parameters. If the specific installation parameters
conduit in a thermally insulated wall). The wall consists of an outer are known (thermal resistance of the ground, ground ambient
weatherproof skin, thermal insulation and an inner skin of wood or temperature, cable depth), reference can be made to the cable
wood-like material having a thermal conductance of at least lO manufacturer or the ERA 69-30 series of publications, which

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W/m2. K. The conduit is fixed such that it is close to, but not may result in a smaller cable size being selected.
necessarily touching, the inner skin. Heat from the cables is
assumed to escape through the inner skin only. The conduit can NOTE: The current-carrying capacity for cables laid in direct contact
be metal or plastic. with soil having a thermal resistivity of 2.5 K.m/W and at a
depth of 0.7 m is approximately 10 % higher than the values
tabulated for Reference Method D.

62 63
Reference Methods E, F and G, for example, Installation Methods Cable cleats, cable ties and cable hangers: Cable supports
31 to 35 of Table 4A (single-core or multicore cable in free air). hold the cable at intervals along its length and permit
The cable is supported such that the total heat dissipation is not substantially complete free air flow around the cable. The
impeded. Heating due to solar radiation and other sources is to be current-carrying capacity for cable cleats, cable ties and cable
taken into account. Care is to be taken that natural air convection hangers should be taken as Reference Methods E or F.
is not impeded. In practice, a clearance between a cable and any
adjacent surface of at least 0.3 times the cable external diameter Cable installed in a ceiling: This is similar to Reference Method
for multicore cables or 1.0 times the cable diameter for single-core A. It may be necessary to apply the rating factors due to higher
cables is sufficient to permit the use of currentcarrying capacities ambient temperatures that may arise in junction boxes and
appropriate to free air conditions. similar mounted in the ceiling.

OTHER METHODS NOTE: Where a junction box in the ceiling is used for the supply to a
luminaire, the heat dissipation from the luminaire may provide
Cable on a floor: Reference Method C applies for current rating higher ambient temperatures tban permitted in Tables 4DIA to
purposes. 4J4A. The temperature may be between 400C and 500C, and a
rating factor according to Table 4B1 must be applied.
Cable under a ceiling: This installation may appear similar to
Reference Method C but because of the reduction in natural air
convection, Reference Method B is to be used for the current
rating.

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Cable tray systems: A perforated cable tray has a regular pattern
of holes that occupy at least 30% of the area of the base of
the tray. The current-carrying capacity for cables attached to
perforated cable trays should be taken as Reference Methods
E or F. The current-carrying capacity for cables attached to
unperforated cable trays (no holes or holes that occupy less
than 30% of the area of the base of the tray) is to be taken as
Reference Method C.

Cable ladder system: This is a construction which offers a

minimum of impedance to the air flow around the cables, i.e.
supporting metalwork under the cables occupies less than 10% of

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the plan area. The currentcarrying capacity for cables on ladder
systems should be taken as Reference Methods E or F.

64 65
 GENERAL NOTES TO ALL TABLES IN THIS
APPENDIX
NOTE: Current-carrying capacities are tabulated for methods of

Table 4A1 installation which are commonly used for fixed electrical
installations. The tabulated capacities are for continuous
steady-state operation (100 % load factor) for d.c. or a.c. of
nominal frequency 50 Hz and take no account of harmonic
content.

NOTE: Table 4A2 itemises the reference methods of installation to

which the tabulated current-carrying capacities refer.

Schedule of Installation Methods in relation to

conductors and cables
Installation Method Installation Method
Conductors Without Clipped Conduit Cable Cable Cable On Support

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and cables fixings direct systems trunking ducting ladder, insulators wire
cable tray,
systems* systems cable
brackets
Bare conductors np np np np np np P np
Non-sheathed cable np np P1 P1 P1 np1 P np
Sheathed
cables (including Multicore P P P P P P n/a P
armoured
and mineral Single-core n/a P P P P P n/a P
insulated)

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P- Permitted
np - Not permitted.
n/a - Not applicable, or not normally used in practice.
*- including skirting trunking and flush floor trunking
1 Non-sheathed cables which are used as protective conductors or
protective bonding conductors need not be laid in conduits or ducts

66 67
Table 4A2 - Schedule of Installation Installation Method

Methods of cables (including Refer- No. Examples Description Reference

Method
ence Methods) for determining current- to be used
to determine

carrying capacity currentcarrying

capacity

NOTE: The illustrations are not intended to depict actual product or

installation practices but are indicative of themethod described. 5 Multicore cable in conduit B
on a wooden or masonry wall or
NOTE: The installation and referencemethods stated are in line with IEC. spaced less than 0.3 x conduit
However, not allmethods have a corresponding rating for all sable diameter from it c
types.

6 Non-sheathed cables in cable B

trunking on a wooden or
Installation Method 7 masonry wall 6 - run horizontally
Examples
b
7 - run vertically b, c
No. Description Reference
Method
to be used 8 Multicore cable in cable B*
to determine trunking on a wooden or
currentcarrying 9 masonry wall 8 - run horizontally

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capacity h
9 - run vertically b, c

10 Non-sheathed cables in B
1 Non-sheathed cables in conduit A
suspended cable trunking b
in a thermally insulated wall with
an inner skin having a thermal 11
Multicorecableinsuspended
conductance of not less than
cable trunking b
10 W/m2K
2 Multicore cable in conduit in a A 12 Non-sheathed cables run A
thermally insulated wall with an in mouldings c,e
inner skin having a thermal
conductance of not less than
10 W/m2K
3 Multicore cable direct in a A
b Values given for InstallationMethod B in Appendix 4 are for a single
thermally insulated wall with

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circuit.Where there ismore than one circuit in the trunking the group
an inner skin having a thermal rating factor given in Table 4C1 is applicable, irrespective of the
conductance of not less than presence of an internal barrier or partition.
10 W/m2K c Care is needed where the cable runs vertically and ventilation is
4 Non-sheathed cables in conduit B restricted. The ambient temperature at the top of the vertical section can
on a wooden or masonry wall or bemuch higher.
spaced less than 0.3 x conduit e The thermal resistivity of the enclosure is assumed to be poor because
diameter from it c of thematerial of construction and possible air spaces.Where the
construction is thermally equivalent to installation Methods 6 or 7,
Reference Method B may be used.
* Still under consideration in IEC.
68 69
 Installation Method Installation Method
No. Examples Description Reference No. Examples Description Reference
Method Method
to be used to be used
to determine to determine
currentcarrying currentcarrying
capacity capacity

13 Non-sheathed cables in B 43 Non-sheathed cables in cable Where

skirting trunking ducting in a building void 1.5 De < V
14 inmasonry having a thermal <20 De
B
Multicore cable in skirting resistivity not greater than 2 use B
trunking K.m/Wc, i, j
15 Non-sheathed cables in conduit A 44 Single-core ormulticore cable in Where
or single-core or multicore cable cable ducting in a building void 1.5 De < V
in architrave c, f in masonry having a thermal <20 De
resistivity not greater than use B
2 K.m/W c,i,j
16 Non-sheathed cables in conduit A 45 Non-sheathed cables in cable Where
or single-core or multicore cable ducting in masonry having a 1.5 De < V
in window frames c, f thermal resistivity not greater < 50 De

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than 2 K.m/W c, h, i use B

20 Single-core or multicore cables: C 46 Single-core or multicore cable in Where

fixed on (clipped direct), or cable ducting in masonry having 1.5 De < V
spaced less than O.3 x cable a thermal resistivity not greater < 50 De
diameter from a wooden or than 2 K.m/W c, h, i use B
masonry wall c
21 Single-core or multicore cables: B 47 Single-core or multicore cable: Where
fixed directly under a wooden or (Higher than - in a ceiling void 1.5 De < V
masonry m standard ambient - in a suspended floor < 50 De
temperatures ceiling
may occur with this use B
installation method)
22 Single-core or multicore cables: E, F or G*
spaced from a ceiling (Higher than standard c Care is needed where the cable runs vertically and ventilation is restricted.

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ambient temperatures The ambient temperature at the top of the vertical section can bemuch
ceilingmay occur
higher.
with this installation
method) g The factors in Table 4C1may also be used. h De = the external diameter of
23 Not used amulti core cable: - 2.2 x the cable diameter when three single-core cables
are bound in trefoil, or - 3 x the cable diameter when three single-core
cables are laid in flat formation.
i V = the smaller dimension or diameter of amasonry duct or void or the
vertical depth of a rectangular duct, floor or ceiling void or channel.
j De = external diameter of conduit or vertical depth of cable ducting.

70 71
 Installation Method Installation Method
No. Examples Description Reference No. Examples Description Reference
Method Method
to be used to be used
to determine to determine
currentcarrying currentcarrying
capacity capacity

50 Non-sheathed cables in flush B 58 Single-core ormulticore cable C

cable trunking in the floor direct inmasonry having a
thermal resistivity not greater
than 2 K.m/W - with added
mechanical protection n, o (i.e.
capping)
51 Multicore cable in flush B 59 Non-sheathed cables or B
cable trunking in the floor single-core cables in conduit in
masonry having a thermal
resistivity not greater than 2
K.m/W o

52 Non-sheathed cables in B 60 Multicore cables in conduit in B

flush trunking c masonry having a thermal
resistivity not greater than 2
53

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B K.m/W o
Multicore cable in flush
52 53
trunking c
54 Non-sheathed cables or single- Where
core cables in conduit in an 1.5 De < V
unventilated cable channel run < 50 De c Care is needed where the cable runs vertically and ventilation is
horizontally or vertically c, I, k, m use B restricted. The ambient temperature at the top of the vertical section can
be much higher.
k De = external diameter of conduit
55 Non-sheathed cables B
in conduit in an open or i V = the smaller dimension or diameter of a masonry duct or void, or the
ventilated cable channel verti cal depth of a rectangular duct, floor or ceiling void or channel. The
in the floor I, m depth of the channel is more important than the width.
l For multi core cable installed as Method 55, use current-carrying capacity
for Reference Method B.
56 Sheathed single-core or B
multicore cable in an open m It is recommended that these Installation Methods are used only in areas

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or ventilated cable channel where access is restricted to authorised persons so that the reduction in
run horizontally or vertically current-carrying capacity and the fire hazard due to the accumulation of
m debris can be prevented.
n For cables having conductors not greater than 16 mm2, the current-
57 Single-core ormulticore cable C
carrying capacity may be higher.
direct inmasonry having a
thermal resistivity not greater o Thermal resistivity of masonry is not greater tban 2 K.m/W. The term
than 2 K.m/W - without added masonry is taken to include brickwork, concrete, plaster and the like
mechanical protection n, o (excludes thermally insulating materials).

72 73
 Installation Method Installation methods specifically
No. Examples Description Reference
Method for flat twin and earth cables in
to be used
to determine
currentcarrying
thermal insulation)
capacity
Installation Method
No. Examples Description Reference
1 Multicore unarmoured cable in D Method
conduit or in cable ducting in the to be used
ground to determine
currentcarrying
capacity
2 Single-core unarmoured cable D
in conduit or in cable ducting in
the ground 43 Installation methods for flat twin Method 100
and earth cable clipped direct to a for cable type
wooden joist above a plasterboard covered by
ceiling with a minimum U value Table 4D5
of 0.1 W/m2K and with thermal
3 Sheathed, armoured or D insulation not exceeding 100 mm
multicore cables direct in in thickness
the ground: without added 44 Installation methods for flat twin Method 101

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and earth cable clipped direct to a for cable type
mechanical protection (see wooden joist above a plasterboard covered by
note) ceiling with a minimum U value of Table 4D5
O.1 W/m2K and with thermal
4 Sheathed, armoured or D insulation exceeding 100 mm in
multicore cables direct in the thickness
ground: with added mechanical 45 Installation methods for flat twin Method 102
and earth cable in a stud wall with for cable type
protection (e.g. cable covers) thermal insulation with a minimum U covered by
(see note) value of 0.1 W/m2K with the cable Table 4D5
touching the inner wall surface

46 Installation methods for flat twin and Method 103 for cable
earth cable in a stud wall with type covered by Table
thermal insulation with a minimum 4D5 with a current
U value of 0.1 W/m2K with the cable rating factor of 0.5 in
NOTE: The inclusion of directly buried cables is satisfactory where the not touching the inner wall surface accordance with
soil thermal resistivity is of the order of 2.5 K.m/W. For lower soil Regulation 523.7
resistivities, the current-carrying capacity for directly buried cables is

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appreciably higher than for cables in ducts.
Wherever practicable, a cable is to be fixed in a position such that it will not
be covered with thermal insulation.
Regulation 523.7, BS 5803-5: Appendix C: Avoidance of overheating of
electric cables, Building Regulations Approved document B and Thermal
insulation: avoiding risks, BR 262, BRE, 2001 refer.

74 75
Calculation of installed continuous
current rating of a cable
The following information should not be considered a
substitute for BS 7671, which should always be
consulted.

1. Consider the installation arrangement i.e. BS 7671 installation

or ERA 69-30 part V parameters.

2. Ascertain the maximum ambient temperature where the

cables will be installed and select the appropriate temperature
correction factor from table 4C1 for BS 7671 installation or
table ERA-1 for ERA parameters.

3. Consider any grouping arrangement and select the

appropriate grouping factor from table 4B1 or 4B3 for BS7671
installation or refer to ERA report 69-30 part III.

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4 For auxiliary cables, (with more than 5 cores) select the
appropriate factor from table 'A' according to the number of
loaded cores.

5. Select a tabulated current rating for the appropriate reference

installation method, cable type and size from tables 4D1A to
4E4A for BS 7671 installation or tables ERA-2 and ERA-3, for
ERA parameters.

6. Multiply the tabulated current and the various factors together

to obtain the continuous current rating.

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NOTE: BS7671 regulation 525-01-02 requires that the voltage
drop between the origin of an installation and a socket outlet
or the terminals of fixed equipment does not exceed 4%
of the nominal voltage of the supply. Voltage drop may be
checked using tables 4D1B to 4E4B and 4D5A.

76 77
 Table 4A3 Schedule of cable specifications and current rating tables

78
Specification Specification title Applicable Conductor
number current operating
rating temperature
Tables
BS 5467 Electric cables - Thermosetting insulated armoured cables 4E3,4E4, 90°C
KS IEC 60502 for voltages of 600/1000 V and 1900/3300 V. 4J3,4J4
BS 6004 Electric cables- PVC insulated, non-armoured cables for 4D1,4D2 70°C
KS 04-453 voltages up to and including 450/750 V, for electric power,
lighting and internal wiring.
Thermoplastic insulated and sheathed flat cable with 4D5 70°C
protective conductor to Table 8.
BS 6231 Electric cables - single-core pvc insulated flexible cables of 4D1 70 °C*
rated voltage 600/1000 V for switchgear and controlgear wiring
BS 6500 Electric cables - Flexible cords rated up to 300/500 V, for 4F3 60°C, 90°C
KS 04-192 use with appliances and equipment intended for domestic,
office and similar environments.

BS 6724 Electric cables - Thermosetting insulated, armoured cables 4E3,4E4, 90°C

for voltages of 600/1000 V and 1900/3300 V, having low 4J3,4J4
emission of smoke and corrosive gases when affected by fire.

BS 7211 Electric cables - Thermosetting insulated, non-armoured 4E2 90°C

cables for voltages up to and including 450/750 V, for
electric power, lighting and internal wiring, and having low
emission of smoke and corrosive gases when affected by fire.
BS 7629-1 Specification for 300/500 V fire-resistant electric cables 4D2 70°C
having low emission of smoke and corrosive gases when
affected by fire - Part 1: Multicore cables.
BS 7846 Electric cables - 600/1000 V armoured fire-resistant cables 4E3,4E4, 90°C
having thermosetting insulation and low emission of smoke 4J3,4J4
and corrosive gases when affected by fire.
BS 7889 Electric cables - Thermosetting insulated, unarmoured cables 4El 90°C
for a voltage of 600/1000 V.
BS 7919 Electric cables - Flexible cables rated up to 450/750 V, for 4F1,4F2, 60°C, 90°C,
use with appliances and equipment intended for industrial 4F3 180°C
and similar environments.
79
* Cables to BS 6231 when installed in conduit or trunking are rated to 70°C.
** Sheath operating temperature.

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Table 4B1 - rating factors for
ambient air temperatures other than
300C to be applied to the currentcar-
rying capacities for cables in free air

Insulation
Ambient 700C Thermoplastic 900C Thermosetting
temperature 0C a

25 1.03 1.02
30 1.00 1.00

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35 0.94 0.96
40 0.87 0.91
45 0.79 0.87
50 0.71 0.82
55 0.61 0.76
60 0.50 0.71
65 - 0.65
70 - 0.58
75 - 0.50
80 - 0.41
85 - -
90 - -

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95 - -

a For higher ambient temperatures, consult manufacturer.

80 81
Table 4B2 - Rating factors for ambient
ground temperatures other than 200C
to be applied to the current-carrying
capacities for cables buried direct in
the ground or in a an underground
conduit system to BS EN 50086-2-4.

Insulation
Ambient 700C Thermoplastic 900C Thermosetting
temperature 0C

10 1.10 1.07
15 1.05 1.04

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20 1.00 1.00
25 0.95 0.96
30 0.89 0.93
35 0.84 0.89
40 0.77 0.85
45 0.71 0.80
50 0.63 0.76
55 0.55 0.71
60 0.45 0.65
65 - 0.60
70 - 0.53
75 - 0.46

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80 - 0.38

82 83
Table 4B3 - Rating factors for cables
buried direct in the ground or in an un-
derground conduit systems to BS EN
50086-2-4 for soil thermal resistivities
other than 2.5 K.m/W to be applied
to the current-carrying capacities for
reference method D

Thermal resistivity, K.m/W 0.5 0.8 1 1.5 2 2.5 3

Rating factor for cables in 1.28 1.20 1.18 1.1 1.05 1 0.96
buried ducts

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Rating factor for direct 1.88 1.62 1.5 1.28 1.12 1 0.90
buried cables

NOTE 1: The rating factors given have been averaged over the range of
conductor sizes and types of installation including in the relevant tables
in this appendix. The overall accuracy of factors is within + 5%.

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NOTE 2: The rating factors are applicable to cables drawn into buried ducts. For
cables laid direct in the ground the rating factors for thermal resistivities
less than 2.5 K.m/W will be higher. Where more precise values are
required they may be calculated by methods given in BS 7769 (BS IEC
60287).

NOTE 3: The rating factors are applicable to ducts buried at depths of up to 0.8
m.

84 85
Table 4C1 - Rating factors for one Group of multicore cables, to
circuit or one multicore cable or for be used with currentcarrying
a group of circuits, or A capacities of Tables 4D1A to 4J4A
Arrangement Number of circuits or multicore cables Number of circuits or multicore cables To be used with
(cables touching) current-carrying
1 2 3 4 5 6 7 8 9 12 16 20 capacities, Reference
Bunched in air, on a 1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.45 0.41 0.38 Methods A to F
surface, embedded
or enclosed
Single layer on wall 1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 0.70 0.70 0.70 Method C
or floor

Single layer multicore 1.00 0.88 0.82 0.77 0.75 0.73 0.73 0.72 0.72 0.72 0.72 0.72 Method E & F
on a perforated
horizontal or vertical

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cable tray system
Single layer multicore 1.00 0.87 0.82 0.80 0.80 0.79 0.79 0.78 0.78 0.78 0.78 0.78 Method E & F
on cable ladder
system or cleats etc.,

NOTE 1: These factors are applicable to uniform groups of Cables, equally NOTE 6: The rating factors given have been averaged over the range of
loaded. conductor sizes and types of installation included in Tables 4D1A to
NOTE 2: Where horizontal clearances between adjacent cables exceeds twice 4J4A the overall accuracy of tabulated values is within 5%.
their overall diameter, no rating factor need be applied. NOTE 7: For some installations and for othermethods not provided for in the
NOTE 3: The same factors are applied to: above table, itmay be appropriate to use factors calculated for specific
cases, see for example Tables 4C4 and 4C5.
- groups of two or three single-core cables;

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NOTE 8: When cables having differing conductor operating temperature are
- multi core cables. grouped together the current rating is to be based upon the lowest
NOTE 4: If a system consists of both two- and three-core cables, the total operating temperature of any cable in the group.
number of cables is taken as the number of circuits, and the NOTE 9: If, due to known operating conditions, a cable is expected to carry not
corresponding factor is applied to the tables for two loaded conductors more than 30%of its grouped rating, itmay be ignored for the purpose
for the two-core cables, and to the Tables for three loaded conductors of obtaining the rating factor for the rest of the group. For example, a
for the three-core cables. group of N loaded cables would normally require a group factor of Cg
NOTE 5: If a group consists of n single-core cables it may either be considered applied to the tabulated It. However, ifMcables in the group carry loads
as n/2 circuits of two loaded conductors or n/3 circuit of three loaded which are not greater than 0.3 CgIt amperes the other cables can be
conductors. sized by using the group factor corresponding to (N-M) cables

86 87
Table 4C2 - Rating factors for more
than one circuit, cables laid direct-
ly in the ground reference method
D in tables 4D1A - 4J4A single
core or multicore cables

Number of Cable to cable Cable to cable

circuits reference (a) reference (a)
Nil (cables One cable
0.125m 0.25m 0.5m
touching) diameter
2 0.75 0.80 0.85 0.90 0.90
3 0.65 0.70 0.75 0.80 0.85

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4 0.60 0.60 0.70 0.75 0.80
5 0.55 0.55 0.65 0.70 0.80
6 0.50 0.55 0.60 0.70 0.80

NOTE 1: Values given apply to an installation depth of 0.7m and a soil thermal
Multicore cables resistivity of 2.5 K.m/W. These are average values for the ranges of
cable sizes and types quoted for Tables 4D1A to 4J4A. The process
of averaging, together with rounding off, can result in some cases in
errors of up to + 10%. (where more precise values are required they
may be calculated by methods given in BS 7769 (BS IEC 60287).
NOTE 2: In case of a thermal resistivity lower than 2.5 K.m/W the rating
factors can be, in general, be increased and can be calculated by the
methods given in BS 7769 (BS IEC 60287).

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Single cables

88 89
Table 4C1 -Rating factors for more
than one circuit, cables laid in ducts in
the ground - reference method D in the
tables 4D1A - 4J4A

Multicore cables in single-way ducts

Number of Duct-to-duct clearance (α) Duct-to-duct clearance (α)

circuits
Nil (cables
0.25m 0.5m 1.0m
touching)
2 0.85 0.90 0.95 0.95
3 0.75 0.85 0.90 0.95

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4 0.70 0.80 0.85 0.90
5 0.65 080 0.85 0.90
6 0.60 0.80 0.80 0.90

Multicore cables NOTE 1: Values given apply to an installation depth of 0.7m and a soil thermal
resistivity of 2.5 K.m/W. These are average values for the ranges of
cable sizes and types quoted for Tables 4D1A to 4J4A. The process
of averaging, together with rounding off, can result in some cases in
errors of up to + 10%. (where more precise values are required they
may be calculated by methods given in BS 7769 (BS IEC 60287).
NOTE 2: In case of a thermal resistivity lower than 2.5 K.m/W the rating
factors can be, in general, be increased and can be calculated by the

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methods given in BS 7769 (BS IEC 60287).

90 91
Single-core cables in non-ferrous single-way ducts

Number of Duct-to-duct clearance (α) Duct-to-duct clearance (α)

circuits
Nil (cables
0.25m 0.5m 1.0m
touching)
2 0.80 0.90 0.90 0.95
3 0.70 0.80 0.85 0.90

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4 0.65 0.75 0.80 0.90
5 0.60 0.70 0.80 0.90
6 0.60 0.70 0.80 0.90

Single-core cables NOTE 1: Values given apply to an installation depth of 0.7m and a soil thermal
resistivity of 2.5 K.m/W. These are average values for the ranges of
cable sizes and types quoted for Tables 4D1A to 4J4A. The process
of averaging, together with rounding off, can result in some cases in
errors of up to + 10%. (where more precise values are required they
may be calculated by methods given in BS 7769 (BS IEC 60287).
NOTE 2: In case of a thermal resistivity lower than 2.5 K.m/W the rating
factors can be, in general, be increased and can be calculated by the

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methods given in BS 7769 (BS IEC 60287).

92 93
Rating factors for groups of more
than one multicore cable, to be ap-
plied to reference current-carrying
capacities for multicore cables in
free air - Reference method

Installation Method No.of No.of cables per tray or ladders

trays or 1 2 3 4 6 9
ladders

Perforated 31 1 SEE ITEM 4 OF TABLE 4C1

cable tray 2 1.00 0.87 0.80 0.77 0.73 0.68
systems
3 1.00 0.86 0.79 0.76 0.71 0.66

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(Note 3)
6 1.00 0.84 0.77 0.73 0.68 0.64

1 1.00 1.00 0.98 0.95 0.91 -

2 1.00 0.99 0.96 0.92 0.87 -
3 1.00 0.98 0.95 0.91 0.85 -

Vertical 31
Perforated 1 SEE ITEM 4 OF TABLE 4C1
cable tray 2 1.00 0.88 0.81 0.76 0.71 0.70
systems
(Note 4)

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1 1.00 0.91 0.89 0.88 0.87 -
2 1.00 0.91 0.88 0.87 0.85 -

94 95
 Installation Method No.of No.of cables per tray or ladders
trays or 1 2 3 4 6 9
ladders

Unperforated 31 1 0.97 0.84 0.78 0.75 0.71 0.68

cable tray 2 0.97 0.83 0.76 0.72 0.68 0.63
systems
3 0.97 0.82 0.75 0.71 0.66 0.61
6 0.97 0.81 0.73 0.69 0.63 0.58

Cable ladder 1 SEE ITEM 4 OF TABLE 4C1

systems, 2 1.00 0.86 0.80 0.78 0.76 0.73
cleats, wire
mesh tray, etc 3 1.00 0.85 0.79 0.76 0.73 0.70
(Note 3) 6 1.00 0.84 0.77 0.73 0.68 0.64
31

1 1.00 1.00 1.00 1.00 1.00 -

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2 1.00 0.99 0.98 0.97 0.96 -
3 1.00 0.98 0.97 0.96 0.93 -

NOTE 1: Values given are averages for the cable types and range of conductor
sizes considered in Tables 4D1A to 4J4A. The spread of values is
generally less than 5%.
NOTE 2: Factors apply to single layer groups of cables as shown above and do
not apply when cables are installed in more than one layer touching
each other. Values for such installations may be significantly lower and
must be determined by an appropriate method.
NOTE 3: Values are given for vertical spacing between cable trays of 300mm

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and at least 20mm between cable trays and wall. For closer spacing
the factors should be reduced.
NOTE 4: Values are given for horizontal spacing between cable trays of 225mm
with cable trays mounted back to back. For closer spacing the factors
should be reduced.

96 97
Rating factors for groups of more
than one circuits of single core
cables, to be applied to reference
current-carrying capacities for one
circuit of single core cable in free air

Installation Method No.of No.of three-phrase circuits Use as a

trays or per tray or ladder multiplier to
ladders 1 2 3 rating for

Perforated 31 1 0.98 0.91 0.87 Three cables

cable tray 2 0.96 0.87 0.81 in horizontal
systems formation
3 0.95 0.85 0.78

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(Note 3)

Vertical 31 1 0.96 0.86 - Three cables

Perforated 2 in vertical
0.95 0.84 -
cable tray formation
systems
(Note 4)

31 1 1.00 0.97 0.96 Three cables

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Cable ladder
systems, 33 2 in horizontal
0.98 0.93 0.89
cleats, wire 34 formation
3 0.97 0.90 0.86
mesh tray, etc
(Note 3)

98 99
 Installation Method No.of No.of three-phrase circuits Use as a
trays or per tray or ladder multiplier to
ladders 1 2 3 rating for

Perforated 31 1 1.00 0.98 0.96

cable tray 2 0.97 0.93 0.89
systems
3 0.96 0.92 0.86
(Note 3)

Vertical 31 1 1.00 0.91 0.89 Three cables

Perforated 2 in trefoil
1.00 0.90 0.86
cable tray formation
systems
(Note 4)

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Cable ladder 31 1 1.00 1.00 1.00
systems, 33 2 0.97 0.95 0.93
cleats, wire 34
3 0.96 0.94 0.90
mesh tray, etc
(Note 3)

NOTE 1: Values given are averages for the cable types and range of conductor NOTE 4: Values are given for horizontal spacing between cable trays of
sizes considered in Tables 4D1A to 4J4A. The spread of values is 225mm with cable trays mounted back to back. For closer spacing
generally less than 5%. the factors should be reduced.

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NOTE 2: Factors apply to single layer groups of cables as shown above and do NOTE 5: For circuits having more than one cable in parallel per phase, each
not apply when cables are installed in more than one layer touching 3 phase set of conductors is to be considered as a circuit for the
each other. Values for such installations may be significantly lower and purpose of this table.
must be determined by an appropriate method.
NOTE 3: Values are given for vertical spacing between cable trays of 300mm
and at least 20mm between cable trays and wall. For closer spacing
the factors should be reduced.

100 101
Single core 700C thermoplastic
insulated cables, nonarmoured, with or Current-carrying capacity (Amperes):

without sheath (copper conductors) Ambient temperature: 30°C

Conductor operating temperature: 70°C

Reference Method A Reference Method B Reference Method C

Conductor
(enclosed in conduit in (enclosed in conduit on a (clipped direct) Reference Method F
cross-sectional (in free air or on a perforated cable tray, horizontal or vertical)
area thermally insulating wall wall or in trunking etc)
etc.) Touching Spaced by one diameter
2 cables, 3 or 4 2 cables, 3 or 4 2 cables, 3 or 4 2 cables, 3 cables, 3 cables, 2 cables, single-phase
cables, singlephase threephase threephase A.C or D.C. or 3 cables
single-phase cables, single-phase cables, single-phase threephase A.C A.C A.C three-phase A.C. flat
A.C or D.C three -phase A.C or D.C three -phase AC or D.C A.C or D.C flat flat trefoil,
flat & flat &
A.C A.C touching Horizontal Vertical
touching or trefoil
1 2 3 4 5 6 7 8 9 10 11 12
mm2 A A A A A A A A A A A
1 11 10.5 13.5 12 15.5 14 - - - - -
1.5 14.5 13.5 17.5 15.5 20 18 - - - - -

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2.5 20 18 24 21 27 25 - - - - -
4 26 24 32 28 37 33 - - - - -
6 34 31 41 36 47 43 - - - - -
10 46 42 57 50 65 59 - - - - -
16 61 56 76 68 87 79 - - - - -
25 80 73 101 89 114 104 131 114 110 146 130
35 99 89 125 110 141 129 162 143 137 181 162
50 119 108 151 134 182 167 196 174 167 219 197
70 151 136 192 171 234 214 251 225 216 281 254
95 182 164 232 207 284 261 304 275 264 341 311
120 210 188 269 239 330 303 352 321 308 396 362
150 240 216 300 262 381 349 406 372 356 456 419

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185 273 245 341 296 436 400 463 427 409 521 480
240 320 286 400 346 515 472 546 507 485 615 569
300 367 328 458 394 594 545 629 587 561 709 659
400 - - 546 467 694 634 754 689 656 852 795
500 - - 626 533 792 723 868 789 749 982 920
630 - - 720 611 904 826 1005 905 855 1138 1070
800 - - - - 1030 943 1086 1020 971 1265 1188
1000 - - - - 1154 1058 1216 1149 1079 1420 1337

102 103
 Conductor operating temperature: 70°C
Voltage drop (millivolts per ampere per metre)

2 cables - single phase A.C.

Reference Method B Reference Methods C & F
Conductor 2 cables,
(enclosed in conduit on a (clipped direct, on tray or in free air)
cross-sectional single-phase
wall or in trunking etc)
area A.C or D.C Cables Touching Cables Spaced*

1 2 3 4 5
mm 2
mV/A/m mV/A/m mV/A/m mV/A/m
1 44 44 44 44
1.5 29 29 29 29
2.5 18 18 18 18
4 11 11 11 11
6 7.3 7.3 7.3 7.3
10 4.4 4.4 4.4 4.4
16 2.8 2.8 2.8 2.8
r x z r x z r x z

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25 1.75 1.80 0.33 1.80 1.75 0.20 1.75 1.75 0 .29 1.80
35 1.25 1.30 0.31 1.30 1.25 0.195 1.25 1.25 0.28 1.30
50 0.93 0.95 0.30 1.00 0.93 0.190 0.95 0.93 0.28 0.97
70 0.63 0.65 0.29 0.72 0.63 0.185 0.66 0.63 0.27 0.69
95 0.46 0.49 0.28 0.56 0.47 0.180 0.50 0.47 0.27 0.54
120 0.36 0.39 0.27 0.47 0.37 0.175 0.41 0.37 0.26 0.45
150 0.29 0.31 0.27 0.41 0.30 0.175 0.34 0.29 0.26 0.39
185 0.23 0.25 0.27 0.37 0.24 0.170 0.29 0.24 0.26 0.35
240 0.180 0.195 0.26 0.33 0.185 0.165 0.25 0.185 0.25 0.31
300 0.145 0.160 0.26 0.31 0.150 0.165 0.22 0.150 0.25 0.29
400 0.105 0.130 0.26 0.29 0.120 0.160 0.20 0.115 0.25 0.27
500 0.086 0.110 0.26 0.28 0.098 0.155 0.185 0.093 0.24 0.26

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630 0.068 0.094 0.25 0.27 0.081 0.155 0.175 0.076 0.24 0.25
800 0.053 - 0.068 0.150 0.165 0.061 0.24 0.25
1000 0.042 - 0.059 0.150 0.160 0.050 0.24 0.24
* Spacings larger than one cable diameter will result in a larger voltage drop

104 105
 Conductor operating temperature: 70°C
Voltage drop (millivolts per ampere per metre)

3 or 4 cables - Three phase A.C.

3 or 4 cables - Three phase A.C. Reference Method C & F
Conductor
Reference Methods A & B (clipped direct, on tray or in free air)
cross-sectional
(Enclosed in conduit or trunking)
area Cables touching, trefoil Cables touching, flat Cables spaced*, flat

1 6 7 8 9
mm2 mV/A/m mV/A/m mV/A/m mV/A/m
1 38 38 38 38
1.5 25 25 25 25
2.5 15 15 15 15
4 9.5 9.5 9.5 9.5
6 6.4 6.4 6.4 6.4
10 3.8 3.8 3.8 3.8
16 2.4 2.4 2.4 2.4
r x z r x z r x z r x z

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25 1.50 0.29 1.55 1.50 0.175 1.50 1.50 0.25 1.55 1.50 0.32 1.55
35 1.10 0.27 1.10 1.10 0.170 1.10 0.24 1.10 1.10 1.10 0.32 1.15
50 0.81 0.26 0.85 0.80 0.165 0.82 0.80 0.24 0.84 0.80 0.32 0.86
70 0.56 0.25 0.61 0.55 0.160 0.57 0.55 0.24 0.60 0.55 0.31 0.63
95 0.42 0.24 0.48 0.41 0.155 0.43 0.41 0.23 0.47 0.40 0.31 0.51
120 0.33 0.23 0.41 0.32 0.150 0.36 0.32 0.23 0.40 0.32 0.30 0.44
150 0.27 0.23 0.36 0.26 0.150 0.30 0.26 0.23 0.34 0.26 0.30 0.40
185 0.22 0.23 0.32 0.21 0.145 0.26 0.21 0.22 0.31 0.21 0.30 0.36
240 0.17 0.23 0.29 0.160 0.145 0.22 0.160 0.22 0.27 0.160 0.29 0.34
300 0.14 0.23 0.27 0.130 0.140 0.190 0.130 0.22 0.25 0.130 0.29 0.32
400 0.12 0.22 0.25 0.105 0.140 0.175 0.105 0.21 0.24 0.100 0.29 0.31
500 0.10 0.22 0.25 0.086 0.135 0.160 0.086 0.21 0.23 0.081 0.29 0.30

+254 703 030 500

630 0.08 0.22 0.24 0.072 0.135 0.150 0.072 0.21 0.22 0.066 0.28 0.29
800 - 0.060 0.130 0.145 0.060 0.21 0.22 0.053 0.28 0.29
1000 - 0.052 0.130 0.140 0.052 0.20 0.21 0.044 0.28 0.28

106 107
Multicore Control and Auxiliary Cables. Conductor Temperature
Where more than two cores carry an appreciable current, the
rating factors listed below should be applied to the two core
values. Where
Tp = Maximum permitted conductor temperature, (°C)
Number of cores. 3 4 5 6 7 10 12 14 Tc = Conductor temperature for load current
Rating factor. 0.86 0.72 0.68 0.62 0.57 0.51 0.47 0.46 Ib = Design current of circuit
It = Tabulated current rating
Number of cores. 19 24 27 30 37 44 46 48 TAR = Ambient temperature rating for current It
TA = Ambient temperature
Rating factor. 0.41 0.38 0.37 0.36 0.33 0.33 0.33 0.33
NOTE: The above formula enables the system designer to calculate the actual
Short circuit current ratings for PVC insu- conductor running temperature for current loadings other than those
stated in the tables. Conductor size One second rating mm2 amp
lated cable
Short circuit ratings for PVC insulated armoured cables to Short circuit current ratings for Thermo-
BS 6346 and non-armoured cables to BS 6004.
setting insulated cables
Conductor2 size One second rating Short circuit ratings for XLPE insulated and thermosetting
mm amp OHLS insulated cables to BS 5467, BS 6724 and BS 7211.
1 115 Conductor2 size One second rating

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1.5 173 mm amp
2.5 288
1 140
4 460
1.5 210
6 690
2.5 350
10 1150
4 570
16 1850
6 850
25 2875
10 1400
35 4025
16 2200
50 5750
25 3600
70 8050
35 5000
95 10930
50 6800
120 13800
70 9800
150 17250
95 13600
185 21280
120 17200
240 27600
150 21100

+254 703 030 500

300 34500
185 26500
400 41200
240 34900
500 51500
300 43700
630 64900
400 55900
The ratings are based on a maximum permissible conductor temperature of 160°C 500 70600
for sizes up to 300mm2and 140°C for 400mm2 and above, the temperature at the 630 90800
commencement of the fault being 70°C. It is assumed that all the heat generated
during the fault is retained in the conductor. For fault times other than one second, The ratings are based on a maximum permissible conductor temperature of 250°C, the
the appropriate rating given in column 2 above should be divided by the square temperature at the commencement of the fault being 90°C. It is assumed that all the heat
root of the fault time in seconds. generated during the fault is retained in the conductor. For fault times other than one
second, the appropriate rating given in column 2 above should be divided by the square
root of the fault time in seconds.
108 109
Table 4D2A - Multicore 70°C thermoplastic
insulated and thermoplastic sheathed cables, Current-Carrying Capacity (amperes):
Ambient temperature: 30°C
non-armoured (copper conductors) Conductor operating temperature: 70°C

Conductor Reference Method A Reference method B

Reference method E
(enclosed in conduit in (enclosed in conduit on a Reference method C (in free air or on a perforated cable tray
cross-sectional (clipped direct)
thermally insulating wall wall or ceiling, or in trunking) etc, horizontal or vertical)
area
etc.)

1 two-core 1 three-core 1 two core 1 three-core 1 two core 1 three-core cable* 1 two core cable,* 1 three-core cable* or
cable*, single cable* or 1 cable*, single cable* or 1 cable*, or single phase 1 four-core cable,
phase fourcore phase fourcore
A.C. or D.C. cable, A.C. or D.C. cable, single phase 1 four-core cable, A.C. or D.C. three-phase A.C.
three-phase three-phase A.C. or D.C. three-phase A.C.
A.C. A.C.
1 2 3 4 5 6 7 8 9
mm2 A A A A A A A A
1 11 10 13 11.5 15 13.5 17 14.5
1.5 14 13 16.5 15 19.5 17.5 22 18.5

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2.5 18.5 17.5 23 20 27 24 30 25
4 25 23 30 27 36 32 40 34
6 32 29 38 34 46 41 51 43
10 43 39 52 46 63 57 70 60
16 57 52 69 62 85 76 94 80
25 75 68 90 80 112 96 119 101
35 92 83 111 99 138 119 148 126
50 110 99 133 118 168 144 180 153
70 139 125 168 149 213 184 232 196
95 167 150 201 179 258 223 282 238
120 192 172 232 206 299 259 328 276
150 219 196 258 225 344 299 379 319

+254 703 030 500

185 248 223 294 255 392 341 434 364
240 291 261 344 297 461 403 514 430
300 334 298 394 339 530 464 593 497
400 - - 470 402 634 557 715 597
*With or without protective conductor

110 111
Table 4D2B

Conductor
Two-core Two-core cable Three or four-core cable
cross-sectional
cable D.C. single phase A.C. three phase A.C.
area

1 2 3 4
mm2 mV/A/m mV/A/m mV/A/m
1 44 44 38
1.5 29 29 25
2.5 18 18 15
4 11 11 9.5
6 7.3 7.3 6.4
10 4.4 4.4 3.8
16 2.8 2.8 2.4
r x z r x z

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25 1.75 1.75 0.170 1.75 1.50 0.145 1.50
35 1.25 1.25 0.165 1.25 1.10 0.145 1.10
50 0.93 0.93 0.165 0.94 0.80 0.140 0.81
70 0.63 0.63 0.160 0.65 0.55 0.140 0.57
95 0.46 0.47 0.155 0.50 0.41 0.135 0.43
120 0.36 0.38 0.155 0.41 0.33 0.135 0.35
150 0.29 0.30 0.155 0.34 0.26 0.130 0.29
185 0.23 0.25 0.150 0.29 0.21 0.130 0.25
240 0.180 0.190 0.150 0.24 0.165 0.130 0.21
300 0.145 0.155 0.145 0.21 0.135 0.130 0.185
400 0.105 0.115 0.145 0.185 0.100 0.125 0.160

+254 703 030 500

112 113
Table 4D5 - 70°C thermoplastic insulated
and sheathed flat cable with protective
Current-Carrying Capacity (amperes) and VOLTAGE DROP
conductor (copper conductors) (per ampere per metre):
Ambient temperature: 30°C
Conductor operating temperature: 70°C

Conductor Reference Reference Reference Reference Reference Method C* Reference Method Voltage Drop (per
cross-sectional Method 100# Method 100# Method 102# (in Method 103# (in (clipped direct) A* (enclosed in ampere per metre)
area (above a plaster (above a plaster a stud wall with a stud wall with conduit in an
board ceiling board ceiling thermal insulation thermal insulation insulated wall
covered by thermal covered by with cable with cable NOT
insulation NOT thermal insulation TOUCHING the TOUCHING the
EXCEEDING in EXCEEDING in inner wall surface inner wall surface
100mm thickness 100mm thickness

1 2 3 4 5 6 7 8
(mm2) (A) (A) (A) (A) (A) (A) (mV/A/m)
1 1 3 10.5 13 8 16 11.5 44

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1.5 16 13 16 10 20 14.5 29
2.5 21 17 21 13.5 27 20 18
4 27 22 27 17.5 37 26 11
6 34 27 35 23.5 47 32 7.3
10 45 36 47 32 64 44 4.4
16 57 46 63 42.5 85 57 2.8

A* For full installation method refer to Table 4A2 Installation Wherever practicable, a cable is to be fixed in a position such that it will not be
Method 2 but for flat twin and earth cable. covered with thermal insulation.
C* For full installation method refer to Table 4A2 Installation Regulation 523.7, BS 5803-5: Appendix C: Avoidance of overheating of electric
Method 20 but for flat twin and earth cable. cables.
100# For full installation method refer to Table 4A2 Installation
Method 10. Building Regulations Approved document B and Thermal insulation: avoiding

+254 703 030 500

risks, BR 262, BRE, 2001 refer.
101# For full installation method refer to Table 4A2 Installation
Method 101.
102# For full installation method refer to Table 4A2 Installation
Method 102.
103# For full installation method refer to Table 4A2 Installation
Method 103.

114 115
Table 4E1A - Single core 90°C thermosetting
insulated cables, unarmoured, with or without Current-Carrying Capacity (amperes):
sheath (copper conductors) Ambient temperature: 30°C
Conductor operating temperature: 90°C

Reference Method A Reference Method B Reference Method C

Conductor Reference Method F Reference Method G (in
(enclosed in conduit in (enclosed in conduit on a (clipped direct) (in free air or on a perforated free air) spaced by one
cross-sectional
thermally insulating wall wall or in trunking etc) cable tray, horizontal or vertical) cable diameter
area
etc.) Touching
2 cables, 3 or 4 2 cables, 3 or 4 2 cables, 3 or 4 2 cables, 3 cables, 3 cables, 2 cables, single-phase
cables, singlephase threephase threephase A.C or D.C. or 3 cables
single-phase cables, single-phase cables, single-phase threephase A.C A.C A.C three-phase A.C. flat
A.C or D.C three -phase A.C or D.C three -phase AC or D.C A.C or D.C flat flat trefoil,
flat & flat &
A.C A.C touching Horizontal Vertical
touching or trefoil
1 2 3 4 5 6 7 8 9 10 11 12
mm2 A A A A A A A A A A A
1 14 13 17 15 19 17.5 - - - - -
1.5 19 17 23 20 25 23 - - - - -

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2.5 26 23 31 28 34 31 - - - - -
4 35 31 42 37 46 41 - - - - -
6 45 40 54 48 59 54 - - - - -
10 61 54 75 66 81 74 - - - - -
16 81 73 100 88 109 99 - - - - -
25 106 95 133 117 143 130 161 141 135 182 161
35 131 117 164 144 176 161 200 176 169 226 201
50 158 141 198 175 228 209 242 216 207 275 246
70 200 179 253 222 293 268 310 279 268 353 318
95 241 216 306 269 355 326 377 342 328 430 389
120 278 249 354 312 413 379 437 400 383 500 454
150 318 285 393 342 476 436 504 464 444 577 527

+254 703 030 500

185 362 324 449 384 545 500 575 533 510 661 605
240 424 380 528 450 644 590 679 634 607 781 719
300 486 435 603 514 743 681 783 736 703 902 833
400 - - 683 584 868 793 940 868 823 1085 1008
500 - - 783 666 990 904 1083 998 946 1253 1169
630 - - 900 764 1130 1033 1254 1151 1088 1454 1362
800 - - - - 1288 1179 1358 1275 1214 1581 1485
1000 - - - - 1443 1323 1520 1436 1349 1775 1671
1. Where a conductor operates at a temperature exceeding 70°C it must be 2. Where cables in this table are connected to equipment or accessories

116 ascertained that the equipment connected to the conductor is suitable for the
conductor operating temperature (see Regulation 512.1.2).
designed to operate at a temperature not exceeding 70°C, the current ratings
given in the equivalent tables for 70°C thermoplastic insulated cables (Table 117
4D1A) must be used (Regulations 523.1).
Table 4E1B
VOLTAGE DROP (per ampere per metre):
Conductor operating temperature: 90°C

Conductor 2 cables - single phase A.C. 2 cables - single phase A.C.

2 cables Reference Methods C, F & G
cross-sectional Reference Methods A & B
D.C. (Clipped direct, on tray or in free air)
area (Enclosed in conduit or trunking)
Cables Touching Cables Spaced*
1 2 3 4 5
mm 2
mV/A/m mV/A/m mV/A/m mV/A/m
1 46 46 46 46
1.5 31 31 31 31
2.5 19 19 19 19
4 12 12 12 12
6 7.9 7.9 7.9 7.9
10 4.7 4.7 4.7 4.7
16 2.9 2.9 2.9 2.9
r x z r x z r x z

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25 1.85 1.85 0.31 1.90 1.85 0.190 1.85 1.85 0.28 1.85
35 1.35 1.35 0.29 1.35 1.35 0.180 1.35 1.35 0.27 1.35
50 0.99 1.00 0.29 1.05 0.99 0.180 1.00 0.99 0.27 1.00
70 0.68 0.70 0.28 0.75 0.68 0.175 0.71 0.68 0.26 0.73
95 0.49 0.51 0.27 0.58 0.49 0.170 0.52 0.49 0.26 0.56
120 0.39 0.41 0.26 0.48 0.39 0.165 0.43 0.39 0.25 0.47
150 0.32 0.33 0.26 0.43 0.32 0.165 0.36 0.32 0.25 0.41
185 0.25 0.27 0.26 0.37 0.26 0.165 0.30 0.25 0.25 0.36
240 0.190 0.21 0.26 0.33 0.20 0.160 0.25 0.195 0.25 0.31
300 0.155 0.175 0.25 0.31 0.160 0.160 0.22 0.155 0.25 0.29
400 0.120 0.140 0.25 0.29 0.130 0.155 0.20 0.125 0.24 0.27
500 0.093 0.120 0.25 0.28 0.105 0.155 0.185 0.098 0.24 0.26

+254 703 030 500

630 0.072 0.100 0.25 0.27 0.086 0.155 0.175 0.078 0.24 0.25
800 0.056 - 0.072 0.150 0.170 0.064 0.24 0.25
1000 0.045 - 0.063 0.150 0.165 0.054 0.24 0.24
* Spacings larger than one cable diameter will result in a larger voltage drop.

118 119
Table 4E1B (continued)

Conductor 3 or 4 cables - Three phase A.C. 3 or 4 cables - Three phase A.C.

cross- Reference Methods A & B Reference Method C, F & G Reference Methods C, F & G
sectional (Enclosed in conduit or (clipped direct, on tray or in free air) (Clipped direct, on tray or in free air)
area trunking) Cables touching, Trefoil Cables Touching, Flat Cables Spaced*, Flat
1 6 7 8 9
mm2 mV/A/m mV/A/m mV/A/m mV/A/m
1 40 40 40 40
1.5 27 27 27 27
2.5 16 16 16 16
4 10 10 10 10
6 6.8 6.8 6.8 6.8
10 4.0 4.0 4.0 4.0
16 2.5 2.5 2.5 2.5
r x z r x z r x z r x z

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25 1.60 0.27 1.65 1.60 0.165 1.60 1.60 0.190 1.60 1.60 0.27 1.65
35 1.15 0.25 1.15 1.15 0.155 1.15 1.15 0.180 1.15 1.15 0.26 1.20
50 0.87 0.25 0.90 0.86 0.155 0 .87 0.86 0.180 0.87 0.86 0.26 0.89
70 0.60 0.24 0.65 0.59 0.150 0.61 0.59 0.175 0.62 0.59 0.25 0.65
95 0.44 0.23 0.50 0.43 0.145 0.45 0.43 0.170 0.46 0.43 0.25 0.49
120 0.35 0.23 0.42 0.34 0.140 0.37 0.34 0.165 0.38 0.34 0.24 0.42
150 0.29 0.23 0.37 0.28 0.140 0.31 0.28 0.165 0.32 0.28 0.24 0.37
185 0.23 0.23 0.32 0.22 0.140 0.26 0.22 0.165 0.28 0.22 0.24 0.33
240 0.185 0.22 0.29 0.170 0.140 0.22 0.170 0.165 0.24 0.170 0.24 0.29
300 0.150 0.22 0.27 0.140 0.140 0.195 0.135 0.160 0.21 0.135 0.24 0.27
400 0.125 0.22 0.25 0.110 0.135 0.175 0.110 0.160 0.195 0.110 0.24 0.26
500 0.100 0.22 0.24 0.090 0.135 0.160 0.088 0.160 0.180 0.085 0.24 0.25

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630 0.088 0.21 0.23 0.074 0.135 0.150 0.071 0.160 0.170 0.068 0.23 0.24
800 - 0.062 0.130 0.145 0.059 0.155 0.165 0.055 0.23 0.24
1000 - 0.055 0.130 0.140 0.050 0.155 0.165 0.047 0.23 0.24

* Spacings larger than one cable diameter will result in a larger voltage drop.

120 121
Table 4E2A- Multicore 90°C thermo-
setting insulated and thermoplastic Current carrying capacity (amperes)
Ambient Temperature 30°C

sheathed cables, non-armoured Conductor operating temperature 90°

Conductor Reference Method A Reference method B

Reference method E
(enclosed in conduit in (enclosed in conduit on a Reference method C (in free air or on a perforated cable tray
cross-sectional (clipped direct)
thermally insulating wall wall or in trunking) etc, horizontal or vertical)
area
etc.)

1 two-core 1 three or 1 two core 1 three or 1 two core 1 three or four 1 two core cable,* 1 three or four
cable*, single four core cable*, single four cable*, core cable*, single phase core cable*,
phase cable*, phase cable*,
A.C. or D.C. three-phase A.C. or D.C. three-phase single phase three-phase A.C. A.C. or D.C. three-phase A.C.
A.C. A.C. A.C. or D.C.

1 2 3 4 5 6 7 8 9
(mm2) (A) (A) (A) (A) (A) (A) (A) (A)
1 14.5 13 17 15 19 17 21 18
1.5 18.5 16.5 22 19.5 24 22 26 23

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2.5 25 22 30 26 33 30 36 32
4 33 30 40 35 45 40 49 42
6 42 38 51 44 58 52 63 54
10 57 51 69 60 80 71 86 75
16 76 68 91 80 107 96 115 100
25 99 89 119 105 138 119 149 127
35 121 109 146 128 171 147 185 158
50 145 130 175 154 209 179 225 192
70 183 164 221 194 269 229 289 246
95 220 197 265 233 328 278 352 298
120 253 227 305 268 382 322 410 346
150 290 259 334 300 441 371 473 399

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185 329 295 384 340 506 424 542 456
240 386 346 459 398 599 500 641 538
300 442 396 532 455 693 576 741 621
400 - - 625 693 803 667 865 741
1. Where a conductor operates at a temperature exceeding 70°C it must be ascertained that
*With or without protective conductor
the equipment connected to the conductor is suitable for the
conductor operating temperature(see Regulation 512.1.2)

2. Where cables in this table are connected to equipment or accessories designed to operate
at a temperature not exceeding 70°C thermoplastic insulated cables (Table 4D2A) must be
used.
122 123
Table 4E2B
VOLTAGE DROP (per ampere per metre):
Conductor operating temperature: 90°C

Conductor
Two-core Two-core cable Three or four-core cable
cross-sectional
cable D.C. single phase A.C. three phase A.C.
area

1 2 3 4
mm2 mV/A/m mV/A/m mV/A/m
1 46 46 40
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4.0
2.9 2.5

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16 2.9
r x z r x z
25 1.85 1.85 0.160 1.90 1.60 0.140 1.65
35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
50 0.98 0.99 0.155 1.00 0.86 0.135 0.87
70 0.67 0.67 0.150 0.69 0.59 0.130 0.60
95 0.49 0.50 0.150 0.52 0.43 0.130 0.45
120 0.39 0.40 0.145 0.42 0.34 0.130 0.37
150 0.31 0.32 0.145 0.35 0.28 0.125 0.30
185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
240 0.195 0.200 0.140 0.24 0.175 0.125 0.21
300 0.155 0.160 0.140 0.21 0.140 0.120 0.185
400 0.120 0.130 0.140 0.190 0.115 0.120 0.165

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124 125
Table 4E1A - Single core 90°C thermosetting
Current carrying capacity (amperes)
insulated cables, unarmoured, with or without Ambient Temperature 30°C
sheath (copper conductors) Conductor operating temperature 90°

Reference Method A Reference Method B Reference Method C Reference Method F Reference Method G
Conductor (clipped direct) (in free air or on a perforated (in free air)
cross-sectional (enclosed in conduit in (enclosed in conduit on a Spaced by one cable
cable tray, horizontal or vertical
area thermally insulating wall wall or in trunking etc) etc) Touching diameter
etc.)
2 cables, single-phase
2 cables, 3 or 4 2 cables, 3 or 4 2 cables, Cables, 2 cables, 3 cables, 3 cables, A.C or D.C or 3 cables
single-phase threephase singlephase threephase threephase threephase
single-phase cables, three single-phase cables, AC or D.C a.c A.C A.C A.C A.C flat
A.C or D.C -phase A.C A.C or D.C three - flat & flat & or D.C flat flat trefoil
phase A.C touching touching or
trefoil
Horizontal Vertical
1 2 3 4 5 6 7 8 9 10 11 12
mm2 A A A A A A A A A A A
1 14 13 17 15 19 17.5 - - - - -
1.5 19 17 23 20 25 23 - - - - -
2.5 26 23 31 28 34 31 - - - - -

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4 35 31 42 37 46 41 - - - - -
6 45 40 54 48 59 54 - - - - -
10 61 54 75 66 81 74 - - - - -
16 81 73 100 88 109 99 - - - - -
25 106 95 133 117 143 130 161 141 135 182 161
35 131 117 164 144 176 161 200 176 169 226 201
50 158 141 198 175 228 209 242 216 207 275 246
70 200 179 253 222 293 268 310 279 268 3 53 318
95 241 216 306 269 355 326 377 342 328 430 389
120 278 249 354 312 413 379 437 400 383 500 454
150 318 285 393 342 476 436 504 464 444 577 527
185 362 324 449 384 545 500 575 533 510 661 605
240 424 380 528 450 644 590 679 634 607 781 719

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300 486 435 603 514 743 681 783 736 703 902 833
400 - - 683 584 868 793 940 868 823 1085 1008
500 - - 783 666 990 904 1083 998 946 1253 1169
630 - - 900 764 1130 1033 1254 1151 1088 1454 1362
800 - - - - 1288 1179 1358 1275 1214 1581 1485
1000 - - - - 1443 1323 1520 1436 1349 1775 1671
1. Where a conductor operates at a temperature exceeding 2. Where cables in this table are connected to equipment
70°C it must be ascertained that the equipment connected or accessories designed to operate at a temperature not
to the conductor is suitable for the conductor operating exceeding 70°C thermoplastic insulated cables (Table
126 temperature.
4D2A) must be used. 127
Table 4E3B Voltage drop (millivolts per ampere per metre)
Conductor operating temperature: 90°C.

Reference Methods C & F Reference Methods C & F

Conductor
2 (clipped direct, on tray or in free air) (clipped direct, on tray or in free air)
cross-
cables 2 cables - single phase A.C. 3 or 4 cables - Three phase A.C.
sectional
D.C.
area Touching Spaced* Trefoil & Touching Flat & Touching Flat & Spaced*
1 2 3 4 5 6 7
mm mV/A/m
2
mV/A/m mV/A/m mV/A/m mV/A/m mV/A/m
r x z r x z r x z r x z r x z
50 0.98 0.99 0.21 1.00 0.98 0.29 1.00 0.86 0.180 0.87 0.84 0.25 0.88 0.84 0.33 0.90
70 0.67 0.68 0.200 0.71 0.69 0.29 0.75 0.59 0.170 0.62 0.60 0.25 0.65 0.62 0.32 0.70
95 0.49 0.51 0.195 0.55 0.53 0.28 0.60 0.44 0.170 0.47 0.46 0.24 0.52 0.49 0.31 0.58
120 0.39 0.41 0.190 0.45 0.43 0.27 0.51 0.35 0.165 0.39 0.38 0.24 0.44 0.41 0.30 0.51
150 0.31 0.33 0.185 0.38 0.36 0.27 0.45 0.29 0.160 0.33 0.31 0.23 0.39 0.34 0.29 0.45
185 0.25 0.27 0.185 0.33 0.30 0.26 0.40 0.23 0.160 0.28 0.26 0.23 0.34 0.29 0.29 0.41
240 0.195 0.21 0.180 0.28 0.24 0.26 0.35 0.180 0.155 0.24 0.21 0.22 0.30 0.24 0.28 0.37

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300 0.155 0.170 0.175 0.25 0.195 0.25 0.32 0.145 0.150 0.21 0.170 0.22 0.28 0.20 0.27 0.34
400 0.115 0.145 0.170 0.22 0.180 0.24 0.30 0.125 0.150 0.195 0.160 0.21 0.27 0.20 0.27 0.33
500 0.093 0.125 0.170 0.21 0.165 0.24 0.29 0.105 0.145 0.180 0.145 0.20 0.25 0.190 0.24 0.31
630 0.073 0.105 0.165 0.195 0.150 0.23 0.27 0.092 0.145 0.170 0.135 0.195 0.24 0.175 0.23 0.29
800 0.056 0.090 0.160 0.190 0.145 0.23 0.27 0.086 0.140 0.165 0.130 0.180 0.23 0.175 0.195 0.26
1000 0.045 0.092 0.155 0.180 0.140 0.21 0.25 0.080 0.135 0.155 0.125 0.170 0.21 0.165 0.180 0.24

NOTE: Spacings larger than one cable diameter will result in a larger voltage
drop.

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128 129
Table 4E4A - Multicore 90°C ar-
moured thermosetting insulated
cables (copper conductors) Current-carrying capacity (Amperes):
Air Ambient temperature: 30°C
Ground Ambient temperature: 20°C
Conductor operating temperature: 90°C

Reference method E (in free air or on

Reference method C Reference method D (direct in ground or in
a perforated cable tray etc, horizontal
(Clipped direct) ducting in ground, in or around buildings)
Conductor or vertical)
cross-sectional area
1 two core cable single 1 three or 1 four core cable 1twocorecablesingle 1threeorfourcore 1twocorecablesingle 1threeorfourcore
phase A.C. or D.C. three phase A.C. phaseA.C.orD.C. cablethreephaseA.C. phaseA.C.orD.C. cablethreephaseA.C.
1 2 3 4 5 6 7
mm2 A A A A A A
1.5 27 23 29 25 25 21
2.5 36 31 39 33 33 28
4 49 42 52 44 43 36
6 62 53 66 56 53 44

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10 85 73 90 78 71 58
16 110 94 115 99 91 75
25 146 124 152 131 116 96
35 180 154 188 162 139 115
50 219 187 228 197 164 135
70 279 238 291 251 203 167
95 338 289 354 304 239 197
120 392 335 410 353 271 223
150 451 386 472 406 306 251
185 515 441 539 463 343 281
240 607 520 636 546 395 324
300 698 599 732 628 446 365
847 728 - -

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400 787 673
2. Where cables in this table are connected to equipment or
1. Where a conductor operates at a temperature exceeding 70°C it must be
accessories designed to operate at a temperature not exceeding
ascertained that the equipment connected to the conductor is suitable for the
70°C, the current ratings given in the equivalent table for 70°C
conductor operating temperature.
thermoplastic insulated cables (Table 4D4A) must be used.

130 131
Table 4E4B
VOLTAGE DROP (per ampere per metre):
Conductor operating temperature: 90°C

Conductor
Two-core Two-core cable Three or four-core cable
cross-sectional
cable D.C. single phase A.C. three phase A.C.
area

1 2 3 4
mm2 mV/A/m mV/A/m mV/A/m
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4.0
16 2.9 2.9 2.5
r x z r x z

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25 1.85 1.85 0.160 1.90 1.60 0.140 1.65
35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
50 0.98 0.99 0.155 1.00 0.86 0.135 0.87
70 0.67 0.67 0.150 0.69 0.59 0.130 0.60
95 0.49 0.50 0.150 0.52 0.43 0.130 0.45
120 0.39 0.40 0.145 0.42 0.34 0.130 0.37
150 0.31 0.32 0.145 0.35 0.28 0.125 0.30
185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
240 0.195 0.20 0.140 0.24 0.175 0.125 0.21
300 0.155 0.16 0.140 0.21 0.140 0.120 0.185
400 0.120 0.13 0.140 0.190 0.115 0.120 0.165

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132 133
Table 4F3A - flexible cords,
CURRENT CARRYING CAPACITY (amperes):
non-armoured (copper conductors) and MASS SUPPORTABLE (kg):

Current-carrying capacity Maximum mass supportable by

Conductor Current-carrying capacity twin flexible cord
cross-sectional (see Regulations
area Single-phase A.C. Three-phase A.C.
522.7.2 and 559.6.1.5)
1 2 3 4
mm2 A A kg
0.5 3 3 2
0.75 6 6 3
1.0 10 10 5
1.25 13 - 5
1.5 16 16 5
2.5 25 20 5
4.0 32 25 5
Where cable is on a reel see the notes to Table 4F1A.
RATING FACTOR FOR AMBIENT TEMPERATURE

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600C thermoplastic or thermosetting insulated cords:
Ambient temperature 350C 400C 450C 500C 550C
Rating Factor 0.91 0.82 0.71 0.58 0.41

900C thermoplastic or thermosetting insulated cords:

Ambient temperature 350C to 500C 550C 600C 650C 700C
Rating Factor 1.0 0.96 0.83 0.67 0.47
VOLTAGE DROP (per ampere per metre)
Table 4F3B Conductor operating temperature: 60°C*
Conductor D.C. or single-phase A.C
cross-sectional area Three-phase A.C.

1 2 3
mm2 A mV/A/m
0.5 93 80

+254 703 030 500

0.75 62 54
1.0 46 40
1.25 37 -
1.5 32 27
2.5 19 16
4.0 12 10
NOTE: *The tabulated values above are for 600c thermoplastic or FOR: 900C thermoplastic or thermosetting insulated 1.09
thermosetting insulated flexible cords and for other types of flexible 1800C thermosetting insulated 1.31
134 cords they are to be multiplied by the following factors: 1850C glass fibre 1.43 135
Table 4F1A - 600C thermosetting
insulated flexible cables with sheath, CURRENT CARRYING CAPACITY (amperes):
Ambient temperature: 30°C
non-armoured (copper conductors) Conductor operating temperature: 60°C

Conductor Single-phase A.C. or D.C. Three-phase A.C. Single-phase A.C. or D.C.

cross-sectional
area 1 two-core cable, with or without 1 three-core, four-core or 2 single-core cables
protective conductor five-core cable
1 2 3 4
mm2 A A A
4 30 26 -
6 39 34 -
10 51 47 -
16 73 63 -
25 97 83 -
35 - 102 140
50 - 124 175
70 - 158 216

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95 - 192 258
120 - 222 302
150 - 255 347
185 - 291 394
240 - 343 471
300 - 394 541
400 - - 644
500 - - 738
630 - - 861

NOTE: A radial drum is one where the spiral layers of cable are accommodated between closely spaced
1. The current ratings tabulated are for cables in free air but may also be used for cables resting on a flanges; if fitted with solid flanges the ratings given above should be reduced and the drum is
surface. If the cable is to be wound on a drum on load the ratings should be reduced in accordance with described as non-ventilated. If the flanges have suitable apertures, the drum is described as
NOTE 2 below and for cables which may be covered, NOTE 3 below. ventilated. A ventilated cylindrical cable drum is one where layers of cable are accommodated

+254 703 030 500

between widely spaced flanges and the drum and end flanges have suitable ventilating apertures.
2. Flexible cables wound on reeling drums.
3. Where cable may be covered over or coiled up whilst on load, or the air movement over the cable
The current ratings of cables used on reeling drums are to be reduced by the restricted, the current rating should be reduced. It is not possible to specify the amount of reduction,
following factors: but the table of rating factors for reeling drums can be used as a guide.

A. Radial type drum B. Ventilated cylindrical type drum

Ventilated: 85% 1 layer of cable: 85%
Unventilated: 75% 2 layers of cable: 65%
3 l ayers of cable: 45%
4 l ayers of cable: 35%
136 137
Table 4F1B
CURRENT CARRYING CAPACITY (amperes):
Conductor operating temperature: 60°C

2 single-core cables, touching

Conductor Two-core 1 three-core, four-core or
cross-sectional Two-core cable five-core cable,
cables,
area single-phase A.C. three-phase A.C. D.C. Single-phase A.C. *
D.C.

1 2 3 4 5 6
(mm2) (mV/A/m) (mV/A/m) (mV/A/m) (mV/A/m) (mV/A/m)
4 12 12 10 - -
6 7.8 7.8 6.7 - -
10 4.6 4.6 4.0 - -
16 2.9 2.9 2.5 - -
rxz r x z r x z
25 1.80 1.80 0.175 1.85 1.55 0.150 1.55 - - - -
35 - - - - 1.10 0.150 1.15 1.31 1.31 0.21 1.32

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50 - - - - 0.83 0.145 0.84 0.91 0.91 0.21 0.93
70 - - - - 0.57 0.140 0.58 0.64 0.64 0.20 0.67
95 - - - - 0.42 0.135 0.44 0.49 0.49 0.195 0.53
120 - - - - 0.33 0.135 0.36 0.38 0.38 0.190 0.43
150 - - - - 0.27 0.130 0.30 0.31 0.31 0.190 0.36
185 - - - - 0.22 0.130 0.26 0.25 0.25 0.190 0.32
240 - - - - 0.170 0.130 0.21 0.190 0.195 0.185 0.27
300 - - - - 0.135 0.125 0.185 0.150 0.155 0.180 0.24
400 - - - - - - - 0.115 0.120 0.175 0.21
500 - - - - - - - 0.090 0.099 0.170 0.20
630 - - - - - - - 0.068 0.079 0.170 0.185
NOTE 1: * A larger voltage drop will result if the cables are spaced.

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138 139
Table ERA 2 - Single core XLPE in-
sulated 600/1000V and 1900/3300V
cables with copper conductors, ERA
parameters (ERA 69-30 Pt.V) Sustained current rating (AMP) (50Hz)

600/1000V three single core cables in trefoil 1900/3300V three single core cables in trefoil arrangement
Nominal arrangement
conductor area
mm2
Duct Duct
Direct Armoured Air Air Direct Air
Armoured Armoured
Armoured (Trefoil Unarmoured Armoured Armoured
(Trefoil Ducts)
Ducts)

50 231 231 223 231 222 219 240

70 284 278 284 295 271 264 300
95 340 327 352 362 324 310 368
120 386 366 412 420 366 342 428

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150 431 396 475 483 409 376 487
185 485 437 551 555 460 414 556
240 558 489 658 654 528 464 656
300 623 534 761 745 589 506 747
400 691 567 887 851 651 535 851
500 765 615 1027 963 720 579 963
630 841 664 1186 1084 789 624 1084
800 888 692 1347 1178 831 650 1178
1000 942 735 1503 1278 880 689 1278

Standard depth of laying 0.5m for 600/1000 Volt Cables

Cables shall only be continuously operated at their tabulated rating if the minimum
0.8m for 1900/3300 Volt Cables
current at which circuit protection is designed to operate does not exceed 1.45
times (in the case of cables in air or in ducts) or 1.3 times (in the case of cables

+254 703 030 500

Thermal resistivity of soil 1.2 K.m/W
laid direct in the ground) the values given above.
Standard ground temperature 15°C

Ambient air temperature 25°C

Maximum conductor temperature 90°C

140 141
Table ERA 3 - Twin and multicore
core XLPE insulated 600/1000V and
1900/3300V cables with copper conduc-
tors, ERA parameters (ERA 69-30 Pt.V)
Sustained current rating (AMP) (50Hz)

600/1000V one twin 600/1000V one three 1900/3300V one three core
Nominal core armoured cable or four core armoured cable armoured cable
conductor
area mm2 Direct Duct Air Direct Duct Air Direct Duct Air

1.5 38 31 31 32 26 26 - - -
2.5 49 41 41 42 34 35 - - -
4 65 53 55 55 45 47 - - -
6 81 67 70 69 56 59 - - -
10 109 89 95 92 75 82 - - -
16 141 115 126 119 96 107 114 96 112

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25 183 148 164 152 124 140 147 124 149
35 219 178 202 182 149 172 175 147 177
50 259 211 244 217 177 209 207 174 213
70 317 260 306 266 218 263 254 214 268
95 381 313 378 319 263 324 304 257 328
120 433 357 437 363 300 376 345 293 380
150 485 401 499 406 338 430 387 328 432
185 547 455 576 458 382 495 436 371 496
240 632 527 680 529 442 584 502 428 583
300 708 592 775 592 496 666 563 480 667
400 799 669 892 667 570 766 633 549 765

Standard depth of laying 0.5m for 600/1000 Volt Cables

+254 703 030 500

Cables shall only be continuously operated at their tabulated rating if the minimum 0.8m for 1900/3300 Volt Cables
current at which circuit protection is designed to operate does not exceed 1.45
times (in the case of cables in air or in ducts) or 1.3 times (in the case of cables Thermal resistivity of soil 1.2 K.m/W
laid direct in the ground) the values given above.
Standard ground temperature 15°C

Ambient air temperature 25°C

Maximum conductor temperature 90°C

142 143
Conductor resistance's for Copper
and Aluminium Conductors
Maximum Resistance (ohms per km @ 20° C)
Conductor Solid Conductor (Class 1) Stranded (Class 2) Flexible (class 5 & 6)
area Copper Copper Copper Copper Aluminium Copper Copper
Aluminium Metal Metal
plain Metal Coated Plain Plain Coated
Ω Coated
mm2 Ω Ω Ω Ω Ω Ω Ω
0.22 _ _ _ _ _ _ 92.0 92.4
0.5 36.0 36.7 _ 36.0 36.7 _ 39.0 40.1
0.75 24.5 24.8 _ 24.5 24.8 _ 26.0 26.7
1.0 18.1 18.2 _ 18.1 18.2 _ 19.5 20.0
1.5 12.1 12.2 18.1 12.1 12.2 _ 13.3 13.7
2.5 7.41 7.56 12.1 7.41 7.56 _ 7.98 8.21
4 4.61 4.70 7.41 4.61 4.70 7.41 4.95 5.09
6 3.08 3.11 4.61 3.08 3.11 4.61 3.30 3.39

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10 1.83 1.84 3.08 1.83 1.84 3.08 1.91 1.95
16 1.15 1.16 1.91 1.15 1.16 1.91 1.21 1.24
25 0.727 _ 1.20 0.727 0.734 1.20 0.78 0.795
35 0.524 _ 0.868 0.524 0.529 0.868 0.554 0.565
50 0.387 _ 0.641 0.387 0.391 0.641 0.386 0.393
70 0.268 _ 0.443 0.268 0.270 0.443 0.272 0.277
95 0.193 _ 0.320 0.193 0.195 0.320 0.206 0.210
120 0.153 _ 0.253 0.153 0.154 0.253 0.161 0.164
150 0.124 _ 0.206 0.124 0.126 0.206 0.129 0.132
185 _ _ 0.164 0.0991 0.100 0.164 0.106 0.108
240 _ _ 0.125 0.0754 0.0762 0.125 0.081 0.0817
300 _ _ 0.100 0.0601 0.0607 0.100 0.0641 0.0654

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400 _ _ _ 0.0470 0.0475 0.0778 0.0486 0.0495
500 _ _ _ 0.0366 0.0369 0.0605 0.0384 0.0391
630 _ _ _ 0.0283 0.0286 0.0469 0.0287 0.0292
800 _ _ _ 0.0221 0.0224 0.0367 _ _
1000 _ _ _ 0.0176 0.0177 0.0291 _ _

144 145
Resistance correction factors
for temperature (from 20°C)

Temperature Correction factor Correction factor Correction factor

of for for for
component Copper Aluminium Steel

20 1.000 1.000 1.000

25 1.020 1.020 1.025
30 1.039 1.040 1.050
35 1.059 1.060 1.075
40 1.079 1.081 1.100
45 1.098 1.101 1.125
50 1.118 1.121 1.150
55 1.138 1.141 1.175
60 1.157 1.161 1.200
65 1.177 1.181 1.225

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70 1.197 1.202 1.250
75 1.216 1.222 1.275
80 1.236 1.242 1.300
85 1.256 1.262 1.325
90 1.275 1.282 1.350
95 1.295 1.302 1.375
100 1.314 1.322 1.400
105 1.334 1.343 1.425

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146 147
Requirements for installation of ca-
bles and flexible cords Minimum Bending radius

Factor to be applied to the O.D.*

Cable construction * Overall diameter of cable to determine the
or Conductor type minimum internal bending radius

Non-armoured with circular conductors ≤10mm 3 (2)†

>10 ≤25 4 (3)†
>25 6

Non-armoured with shaped conductors any 8

Armoured with circular conductors any 6

Armoured with shaped conductors any 8

Flexible cords ≤25mm 3 (fixed)
≤25mm 6 (flexing)

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* To be taken as the major axis for flat cables † The figure in brackets relates to single core with circular stranded
conductors, installed in conduit ducting or trunking.

Requirements for installation of

cables and flexible cords
Non armoured, sheathed cables Armoured cables
* Overall diameter
of cables (mm) Horizontal † Vertical † Horizontal † Vertical †
mm mm mm mm
Not exceeding 9 250 400 - -
Exceeding 9 but not 15 300 400 350 450

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Exceeding 15 but not 20 350 450 400 550
Exceeding 20 but not 40 400 550 450 600
Exceeding 40 but not 50 600 800 900 1100
Exceeding 50 but not 60 750 1000 950 1100
Exceeding 60 but not 70 900 1200 1000 1200
Exceeding 70 1000 1400 1200 1400
* To be taken as the major axis for flat cables † The spacings stated for horizontal runs may be applied also to runs at an
angle of more than 30° from the vertical. For runs at an angle of 30° or less
from the vertical, the vertical spacings are applicable.
148 149
 Section 8

Useful
Formulae

150 151
Temperature conversion Common
conversion factors
°C °F °C °F °C °F °C °F To convert into Multiply x
0 32.0 26 78.8 52 125.6 78 172.4 Distance mils inch 0.001
1 33.8 27 80.6 53 127.4 79 174.2 inch mils 1000
2 35.6 28 82.4 54 129.2 80 176.0 mils mm 0.0254
3 37.4 29 84.2 55 131.0 81 177.8 inch mm 25.4
4 39.2 30 86.0 56 132.8 82 179.6 inch cm 2.54
5 41.0 31 87.8 57 134.6 83 181.4 cm inch 0.3937
6 42.8 32 89.6 58 136.4 84 1 83.2 mm inch 0.0394
7 44.6 33 91.4 59 138.2 85 185.0 Feet Metres 0.3048
8 46.4 34 93.2 60 140.0 86 186.8 Metres Feet 3.2808
9 48.2 35 95.0 61 141.8 87 188.6 Yards Metres 0.9144
10 50.0 36 96.8 62 ` 143.6 88 190.4 Metres Yards 1.0936
11 51.8 37 98.6 63 145.4 89 192.2 Miles km 1.6093
12 53.6 38 100.4 64 147.2 90 194.0 km Miles 0.6214
13 55.4 39 102.2 65 149.0 91 195.8
14 57.2 40 104.0 66 150.8 92 197.6 Area sq. inches circular mils 1,273,240

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15 59.0 41 105.8 67 152.6 93 199.4 sq. inches sq.mm (mm2) 645.16
16 60.8 42 107.6 68 154.4 94 201.2 sq.mm (mm2) sq. inches 0.00155
17 62.6 43 109.4 69 156.2 95 203.0 sq. metres sq. feet 10.764
18 64.4 44 111.2 70 158.0 96 204.8 sq. feet sq. metres 0.093
19 66.2 45 113.0 71 159.8 97 206.6 sq. yards sq. metres 0.8361
20 68.0 46 114.8 72 161.6 98 208.4 sq. metres sq. yards 1.196
21 69.8 47 116.6 73 163.4 99 210.2
22 71.6 48 118.4 74 165.2 100 212.0 Weight Ounces Grammes 28.35
23 73.4 49 120.2 75 167.0 - - Grammes Ounces 0.0353
24 75.2 50 122.0 76 168.8 - - Pounds kg 0.4536
25 77.0 51 123.8 77 170.6 - - kg Pounds 2.205

+254 703 030 500

Volume Litres Gallons 0.22
Gallons Litres 4.546

Other Horsepower Kilowatts 0.746

Kilowatts Horsepower 1.34
lbs/sq. foot kg/sq, metre 4.882
lbs/sq. inch kg/sq, cm 0.07
miles/hour km/hour 1.6093
152 153
 13. FORMULAS AND CONSTANTS

13. FORMULAS AND CONSTANTS

13.2 Resistance and Weight of Conductors

13.1 Electrical Properties of Circuits The resistance and weight of any uncoated copper wire at 20°C (68°F) having a conductivity of
100% IACS may be calculated from the following formulas:

0.0081455 or 10371.176
Ohms per 1,000 feet 
Cross- sectional area in sq. in. Cross- sectional area in circ. mils
Table 13.1–Electrical properties of circuits
Pounds per 1,000 feet  Area in sq. in.  3,854.09 or Area in circ. mils  0.0030269
Desired Direct
Data Alternating Current Current
Single Phase Two Phase Four Wire* Three Phase
Kilowatts
(kw)
I  V  cos θ 2  I  V  cos θ 1.73  I  V  cos θ IV 13.3 Resistance, Inductance, and Capacitance in AC Circuits
1,000 1,000 1,000 1,000

Kilovolt- IV 2IV 1.73  I  V IV

amperes Table 13.2–Resistance, inductance, and capacitance in AC circuits
1,000 1,000 1,000 1,000
(kva)
Horse-
If Circuit
I  V  cos θ  Eff. 2  I  V  cos θ  Eff. 1.73  I  V  cos θ  Eff. I  V  Eff. Contains: Reactance is: Impedance is: “V” for a Current “I” is: Power Factor is:
power 746 746 746 746
Output
Resistance
Amperes hp  746 hp  746 hp  746 hp  746 (R) 0 R IR 1
When
V  cos θ  Eff. 2  V  cos θ  Eff. 1.73  V  cos θ  Eff. V  Eff.
Horse-
power is Inductance
Known (I) (L) 2fL 2fL I2fL 0

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Amperes kw  1,000 kw  1,000 kw  1,000 kw  1,000
When
V  cos θ 2  V  cos θ 1.73  V  cos θ V Capacitance
Kilowatts 1 1
are (C) I 1 0
Known (I)
2fC 2fC 2fC

Amperes kva  1,000 kva  1,000 kva  1,000 kva  1,000 Resistance &
R
When Inductance 2fL R2  (2 fL)2 I R2  (2fL)2
V 2V 1.73  V V
Kilovolt- in Series R2  (2fL)2
amperes (R & L)
are
Known (I) Resistance & R
Capacitance 1 2 2
R2   1  I R2   1  2
R  1 
* In two-phase three-wire circuits, the current in the common conductor is 1.41 times that in either in Series 2fC  2fC  2fC 2
phase conductor. (R & C)  2fC
NOTATION
Resistance, R
cos θ  Power factor of load (pf) Inductance & 1  2fL  1 
2 2

Capacitance 2fL  2fC I R2   2fL  1 

2
V  Volts between conductors
  1 
2fC   2fC  R   2fL 
2
Eff.  Efficiency of motor in Series 2fC 
(R & L & C)

+254 703 030 500

V  Voltage in volts I  Current in amperes L  Inductance in henries
©Anixter Inc. 1996 222 f  Frequency in cycles per second R Resistance in ohms
C  Capacitance in farads π  3.1416

223 ©Anixter Inc. 1996

154 155
 13. FORMULAS AND CONSTANTS

Table 13.5–Engineering notation

13. FORMULAS AND CONSTANTS
e  2.7183
13.4 Series and Parallel Connections   3.1416

2  1.4142
3  1.7321 sinh x  (ex  e-x)/2
x -x
/4  0.7854 cosh x  (e  e )/2
1/C  one conductor
Table 13.3–Series and parallel connections
3/C  three conductor
Resistance Inductance Capacitance  greater than
(R) (L) (C)  less than or equal to
Series R  R1  R 2  R 3  . . . L  L1  L 2  L 3  . . . 1  1  1  1 ...  less than
C C1 C 2 C 3  greater than or equal to
1  1  1  1 ... 1  1  1  1 ...
Parallel C  C1  C 2  C 3  . . .
R R1 R 2 R 3 L L1 L 2 L 3

13.6 Diameter of Multiconductor Cables

13.5 Engineering Notation
To calculate the overall diameter of a group of round conductors of uniform diameters twisted together,
multipy the diameter of an individual conductor by the applicable factor below:

Table 13.4 –Engineering notation Table 13.6–Diameter of multiconductor cables

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Multiplying Factor Number of Conductors Factor
Prefix Symbol Scientific Conventional
1 1.000
tera T 1012 1,000,000,000,000 2 2.000
giga G 109 1,000,000,000 3 2.155
mega M 106 1,000,000
4 2.414
kilo k 103 1,000 5 2.700
hecto h 102 100 6 3.000
deca da 101 10
7 3.000
deci d 10-1 0.1 8 3.310
centi c 10-2 0.01 9 3.610
milli m 10-3 0.001
micro µ 10-6 0.000001
nano n 10-9 0.000000001
pico p 10-12 0.000000000001
femto f 10-15 0.000000000000001

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atto a 10-18 0.000000000000000001

225 ©Anixter Inc. 1996

©Anixter Inc. 1996 224

156 157
 13. FORMULAS AND CONSTANTS

13. FORMULAS AND CONSTANTS 13.9 Coaxial Capacitance

13.7 Determination of Largest Possible C
7.354 0
Log10 (1  2t/D)
Conductor in Cable Interstices
Where
The following factors permit the calculation of the maximum size conductor that will fit into the inter- C is Capacitance in picofarads per foot
stices (open spaces) of various conductor configurations, while keeping within a circumscribing circle. 0 is the Dielectric constant (SIC)
Multiply the diameter of one main conductor by the factor from the chart below to obtain the largest t is Insulation thickness in mils
diameter that will fit into the interstices. D is Diameter over the conductor (diameter under the insulation) in mils

Table 13.7–Determination of largest possible conductor in cable interstices

Number of Main Conductors Factor

2 0.667
3 0.483
4 0.414
5 0.377
6 0.354

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13.8 Conductor Diameter from Wire Diameter
To calculate the nominal diameter of any concentric-lay-stranded conductor made from round wires of
uniform diameters, multiply the diameter of an individual wire by the applicable factor below:

Table 13.8–Concentric stranded conductor diameter from wire diameter

Number of Wires Factor to Calculate

in Conductor Conductor Diameter

3 2.155
7 3.000
12 4.155
19 5.000
37 7.000
61 9.000

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91 11.00
127 13.00
169 15.00
217 17.00
271 19.00
For a greater number of wires use the formula:
227 ©Anixter Inc. 1996
Conductor Diameter  Wire Diameter   1.2 73No.
ofWir
es

©Anixter Inc. 1996 226

158 159
 Metsec Cables Ltd.
P.O. Box 75963 - 00200 Nairobi
Tel: +254 703 030 500
Email: [email protected]
www.metsec.co.ke
160