PELTON Turbine
PELTON Turbine
The pelton wheel uses the kinetic energy of the water jet, due to this, it is mainly used where the
available pressure head is high – often of the order of hundreds of meters of water. The flow rate
through the turbine is relatively small.
Single units of up to 470 MW (in Switzerland) have been installed in power stations. Smaller
units of several hundred kilowatts are also common. The wheel diameter vary from several
metres to less than a meter for small wheels.
An Overall efficiency of about 75% has been obtained. The high pressure water can also be used
as so called hydro power to drive mechanical equipment like fans and winches directly by means
of pelton turbines.
Construction and working of pelton Wheel/ Turbine
A pelton wheel/ turbine consist of a rotor, at the periphery of which are mounted equally spaced
double hemispherical or double ellipsoidal buckets. Water is transferred from a high head source
through penstock which is fitted with a nozzle, through which the water flows out at high speed
jet. A needle spear moving inside the nozzle controls the water flow through the nozzle and the
same time, provides a smooth flow with negligible energy loss. All the available energy is thus
converted into kinetic energy before the jet strikes the buckets of the runner. The pressure all
over the wheel is constant and equal to atmosphere, so that energy transfer occurs due to purely
impulse action.
𝑉2 = velocity of jet, leaving the vane or velocity of jet at outlet of the vane,
𝑉𝑟2 = relative velocity of the jet with respect to the vane at outlet
𝑉𝑤2 𝑎𝑛𝑑 𝑉𝑓2 = the component of the velocity of the jet 𝑉2, in the direction of motion and
perpendicular to the direction of motion of the vane respectively,
𝑉𝑤2 is also known as velocity of whirl at outlet
𝑉𝑓2 is the also known as velocity of flow at outlet
The total pressure head h of the water in the nozzle causes the water to be discharged with a
velocity 𝑉1 from the nozzle.
If the velocity coefficient of the nozzle is 𝐶𝑣 , then
𝑉1 = 𝐶𝑣 √2𝑔ℎ ………………………………………………………………………………1
Consider the wheel if it is turning at speed of N r/ min or 𝜔 rad/. Then the velocity of the bucket
on the pitch circle diameter d is
𝐷 𝜋𝑁𝐷
𝑢 = 2𝜔 = ……………………………………………………………………………..2
60
The relative velocity of the jet, i.e. the velocity with which the water strikes the bucket is
𝑉𝑟1 = 𝑉1 − 𝑢……………………………………………………………………………….3
The water slides along the wall of the bucket and is deflected through an angle 180 − ϕ,the
deflection angle , and leaves the bucket with a relative velocity 𝑉𝑟2 which is usually somewhat
less than 𝑉𝑟1due to friction losses.
Putting 𝑉𝑟2 = 𝑛𝑉𝑟1, n being a constant which represents the losses. Usually the value of n is
about 90% - the velocity of water is reduced by 10% while flowing across the bucket.
To determine the force on the bucket we use the principle of the conservation of momentum.
That is the force that develops at a point of impact is equal to the mass flow rate of the water
times the change in velocity of the water in the direction of the force
The direction of the force is of course tangential to the wheel, thus in the same direction as the
initial jet of water. The velocity in this direction is the whirl velocity 𝑉𝑤
Thus 𝑉1 = 𝑉𝑤1
To determine 𝑉𝑤2 it is necessary to find the component of 𝑉2.
Note, it is sometimes necessary to determine the direction of 𝑉𝑤2 by inspection. This is done by
calculating the magnitude of 𝑉𝑟2 𝑐𝑜𝑠ϕ and comparing that with u. consider figure 4 showing the
various possibilities
ϕ
𝑉𝑟2 𝑉𝑟2
𝑉2 𝑉2
u 𝑉𝑤2 u 𝑉𝑤2
ϕ
𝑉𝑟2 𝑐𝑜𝑠ϕ < u 𝑉𝑟2 𝑐𝑜𝑠ϕ > u
Fig 4. Velocity triangle
The force on the bucket is
𝐹 = 𝑚̇(𝑉𝑤2 + 𝑉𝑤1 )………………………………………………………………………..4
𝜋
The mass flow rate 𝑚̇ = 𝜌𝑄 = 𝜌𝐴𝑉1 with 𝐴 = 4 𝑑 2 the cross sectional area of jet of diameter d.
1 ̇
Kinetic energy (KE) of jet per second = 2 (𝜌𝐴𝑉1 )𝑉12
𝑊𝑜𝑟𝑘 𝑑𝑜𝑛𝑒 𝑝𝑒𝑟 𝑠𝑒𝑐𝑜𝑛𝑑 𝜌𝐴𝑉1 (𝑉𝑤1 +𝑉𝑤2 )×𝑢
Hydraulic efficiency, 𝜂ℎ = = 1 ̇
𝐾.𝐸 𝑜𝑓 𝐽𝑒𝑡 𝑝𝑒𝑟 𝑠𝑒𝑐𝑜𝑛𝑑 (𝜌𝐴𝑉1 )𝑉12
2
2[(𝑉1 −𝑢)(1+𝑛𝑐𝑜𝑠ϕ)]u
𝜂ℎ = .
𝑉12
𝑑 2[(𝑉1 −𝑢)(1+𝑛𝑐𝑜𝑠ϕ)]u
[ ]=0………………………………...7
𝑑𝑢 𝑉12
2(1 + 𝑛𝑐𝑜𝑠ϕ) 𝑑
× (𝑉 𝑢 − 𝑢2 ) = 0
𝑉12 𝑑𝑢 1
2(1+𝑛𝑐𝑜𝑠ϕ) 𝑑
Since, ≠ 0, (𝑉1 𝑢 − 𝑢2 ) = 0
𝑉12 𝑑𝑢
𝑉1
𝑉1 − 2𝑢 = 0 𝑜𝑟 𝑢 = …………………………………………………8
2
The above equation states that hydraulic efficiency of a pelton wheel is maximum when the
velocity of the wheel is half the velocity of jet of water at inlet. The maximum efficiency can be
𝑉
obtained by substituting the value of 𝑢 = 21 in eq 7.
𝑉 𝑉
2(𝑉1 − 1 )(1+𝑛𝑐𝑜𝑠ϕ) 1
2 2
(𝜂ℎ )𝑚𝑎𝑥 = 𝑉12
(1+𝑛𝑐𝑜𝑠ϕ)
(𝜂ℎ )𝑚𝑎𝑥 = ………………………………………………………………9
2
The hydraulic power transferred to the turbine wheel by the jet of water
𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 =
𝑜𝑢𝑡𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟 𝑜𝑓 𝑡ℎ𝑒 𝑚𝑎𝑐ℎ𝑖𝑛𝑒
……………………………………………13
𝑖𝑛𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟 𝑠𝑢𝑝𝑝𝑙𝑖𝑒𝑑 𝑡𝑜 𝑡ℎ𝑒 𝑚𝑎𝑐ℎ𝑖𝑛𝑒
𝜌𝑄[(𝑉1 −𝑢)(1+𝑛𝑐𝑜𝑠ϕ)]u
i.e. 𝜂𝑡𝑢𝑟 ℎ𝑦𝑑 =
𝜌𝑔𝑄ℎ
[(𝑉1 −𝑢)(1+𝑛𝑐𝑜𝑠ϕ)]u
= .
𝑔ℎ
Turbine overall
𝑃𝑚𝑒𝑐ℎ 𝑇𝜔
𝜂𝑡𝑢𝑟 = = ……………………………………………………………14
𝑃𝑝𝑖𝑝𝑒 𝜌𝑔𝑄ℎ
If the whole installation, supply pipe plus nozzle plus wheel is considered, the overall efficiency
of the installation can be defined as
𝑇𝜔
𝜂𝑖𝑛𝑠𝑡𝑎𝑙 = ………………………………………………………………16
𝜌𝑔𝑄𝐻𝑔𝑟𝑜𝑠𝑠
The hydraulic efficiency of the wheel only is
𝑃ℎ𝑦𝑑𝑟 𝜌𝑄[(𝑉1 −𝑢)(1+𝑛𝑐𝑜𝑠ϕ)]u
𝜂𝑤ℎ𝑒𝑒𝑙 ℎ𝑦𝑑 = = 1 ……………………………17
𝑃𝑗𝑒𝑡 𝜌𝑄𝑉12
2
[(𝑉1 −𝑢)(1+𝑛𝑐𝑜𝑠ϕ)]u
𝜂𝑤ℎ𝑒𝑒𝑙 ℎ𝑦𝑑 =
𝑉12
Example
A double jet pelton turbine has to drive a generator required to develop 20 000 kW. The available
pressure head at the nozzle is 660 m. Assume the efficiency of the generator is 95%, the overall
efficiency of the turbine is 87%, the 𝐶𝑣 value of the nozzle is 0.97, the bucket velocity is 0.46 of
the velocity of the jet, the outlet angle of the buckets is 15° and that the velocity of the water is
reduced by 10% while moving across the bucket.
(a) The volumetric flow rate
(b) The diameter of the jet
(c) The force exerted by the jet on the buckets and
(d) The hydraulic efficiency of the turbine and of the wheel.