BHE/PW/PUR/NTPRT-ACC PYLON/2758
For the convenience of bidders, BHEL has issued this excel sheet with all requisite formulae as detailed above. However this excel sheet shall not
form part of contract document.
Job: Construction of 20 Nos of ACC Pylons (RC Circular Hollow Columns and RC Top Slab over RC Columns supporting Air Cooled Condenser Fan
Deck (ACC) using Slipform System) at 3x800 MW PVUNL Patratu, Jharkhand
Weightage in %
ST No. Item Description Unit Qty Rate Value (Nearest to 10
decimal point)
CONCRETE WORK: Providing and placing concrete work including cost of labour,
materials (unless otherwise specified in BOQ/contract specification) and equipment
for handling, transportation, batching, mixing, placing, vibrating and curing
200 (excluding cost of centering, shuttering and reinforcement) with mechanised
equipments like batching plant, transit mixer, concrete pump etc. complete as per
drawing, specifications and as per direction of engineer in charge for the following.
(BHEL will supply Cement free of cost as per TCC)
Providing and laying Design Mix cement concrete of grade conforming to IS:456 & IS
10262-2009 for reinforced concrete works with coarse sand and graded hard stone
aggregate of 20mm nominal size in Circular Hollow columns of adequate thickness as
A206 per design from raft top to bottom of fan deck at any level as per ACC design, any
shape, position or thickness etc complete including use of plasticizer/ superplasticizer
conforming to IS:9103 (latest) to achieve required slump in concrete all complete as
per specification & drawing for the following.
b M 30 Grade CUM 7000.00 0.00 0 41.885
FORMWORK: Providing, fixing and removing formwork at all elevations for all
structures, as per specifications and including all labour, material, scaffoldings and
300 centereing etc. complete as per drawing, specifications and as per direction of 0.000
engineer in charge for the following.
Design, Engineering, Drawing, supply and mobilisation of Slipformwork system
required for ACC Column Shell Construction as per approved drawing duly reviewed
by Engineering/Third Party Structural Consultant work including mobilisation of Pre-
301 .I Engineered Cuplock System/ Equivalent access tower for facilitating Workmen & SET 6.00 3,800,000.00 22,800,000.00 12.261
Material Movment at Various level of Column Shell. Access Tower shall posses all
safety features for working at Height. (alongwith mobilization of one tower crane with
boom length 65 meter)
Providing and fixing formwork on inner & outer surfaces of A.C.C. Columns with Slip
Form Shuttering of approved quality for cast-in-situ, plain or reinforced concrete
works of any type and section (including curved surfaces and ACC Column shell) for
B302 all elevations, including labour, materials, equipment, waste of forms, shoring, SQM 35,000.00 2,500.00 87,500,000.00 33.457
strutting, scaffolding, staging, tieing, nailing, caulking, bolting etc. and removal of
form work and staging etc. all complete as per specifications, drawings and
instructions of the Engineer.
REINFORCEMENT WORK : Reinforcement work including all labour, material (unless
otherwise specified in BOQ/contract specification), equipment, transportation,
400 handling etc at all level as per specification, drawings and as directed by engineer - in - 0.000
charge for the following:
Providing, straightening, cutting, bending, placing in position at all level, binding in
position of steel reinforcements of TMT steel of grade Fe-500D or 500EQR confirming
402 to IS:1786 including cost of reinforcement steel, binding wire, labour, scaffolding, MT 1,040.00 20,000.00 20,800,000.00 10.304
transportation to & from stores etc complete all as per specifications, drawings and as
directed by Engineer. (BHEL will supply TMT free of Cost as per TCC)
MS EMBEDMENTS: Embedments including all labour, material (unless otherwise
700 specified in BOQ/contract specification), equipment, transportation, handling etc. at 0.000
all level as per specification, drawings and as directed by engineer - in - charge.
Supply, fabricating and fixing of mild steel embedments, inserts, pipe sleeves, angle
701 pieces, rungs of various diameters, plates of dimensions as required etc. including MT 1.00 180,000.00 180,000.00 0.083
welding, bolting, cutting, drilling, scaffolding, setting etc. all complete.
Same as above items 701 with BHEL supplied material free of cost including loading,
703 transportation, unloading etc. all complete from BHEL store to plant site. 80,000.00 0.000
Mild steel embedments, inserts, pipe sleeves, angle pieces, rungs of various
A diameters, plates of dimensions as required etc. MT 7.00 190,000.00 1,330,000.00 0.137
Mild steel foundation bolt assembly conforming to IS:2062 and grade 1 of IS:432 in
B concrete along with nuts, lock nuts (as per IS:1363, 1364 and IS:3138), washers, MT 2.00 255,678.00 511,356.00 0.038
anchor plates, stiffner plates, protective tape, pipe sleeves, templates etc.
ROOFING / SIDE CLADDING: Roofing / side cladding work including all labour,
material (unless otherwise specified in BOQ/contract specification), equipment,
1500 transportation, handling, scaffolding, laps, hooks, washers, corner pieces etc. at all 0.000
level as per specification, drawings and as directed by engineer - in - charge.
METAL DECK SHEET Type-I, Fixing of permanently color coated galvanised MS
troughed metal sheet decking plate of approved colour over roof purlins for cast-in-
situ roof slab as per relevant IS code and Grade as per specification. Bare metal
thickness(BMT) of deck plate shall be minimum 0.8mm with minimum trough depth of
44mm of grade G250 as per AS1397/grade SS255 as per ASTM A653M/ grade
S250GD as per EN 10326 with zinc coating to class Z275 and shall serve as permanent
shuttering to the roof slab 40mm thick measured over crest of metal decking & shall
have adequate strength to support weight of green concrete and imposed loads of min
100 kg/sqm (for two span condition) during construction between beams as per
manufacturer's recommendations/ calculations/ test certificates for approval
including fixing of plates to beams, side lapping, end lapping etc. all complete for
A1502 below mentioned spans. The sheet shall be permanently coated with silicon modified 0.000
polyster(SMP silicon content 30%-50%) paint or super polyster paint of minimum 20
micron DFT on exposed surface (facing operating floor) over primer coat of minimum
5 micron(nominal) and minum 10 micron (nominal) SMP or super polyester paint
over primer coat of minum 5 micron (nominal) on other face. SMP and polyster paint
system sahll be of idustrial finish of product type 4 of AS/NZ2728, including fixing of
sheets to purlin with self drilling white zinc plated heat treated carbon steel screws of
minimum 5.6mm dia @ 260mm c/c in the tourgh and stich screws including 16mm
studs between two adjacent sheets and sealing with epoxy sealant. Measurement of
profile sheeting shall be of the plan area of the roof covered by MS trough metal
decking. (Metal Deck Sheet shall be issued by BHEL free of cost)
a Span Upto 1800mm SQM 470.00 - - 0.777
STRUCTURAL WORKS: Structural steel works including all labour, material (unless
otherwise specified in BOQ/contract specification), equipments unless otherwise
2300 specified, transportation, handling etc. at all level as per specification, drawings and as 0.000
directed by engineer - in - charge.
Fabrication and Erection of structural steel [of mild steel/High strength steel rolled
section / built up section / combination of both conforming to IS:2062, pipe sections]
true to line, level, plumb & dimension, lifting to all heights, cutting, red oxide painting,
including collection of materials like ISMB and ISMC from BHEL store and assembly,
welding to cast in fixing place, cutting, etc. complete as per approved drawing,
A2301 specification and approval of engineer in charge. The rolled sections shall be supplied MT 54.00 89,975.00 4,858,650.00 1.058
in variable length to the maximum length of 10 meters -12 meters and all erection
work on ground or at any elevation is included in this item.
Payment Terms:
(i) Fabrication and pre-assembly - 40%; (ii) Erection - 40%; (iii) Alignment, Welding &
Completion - 20%
Total Value 137,980,006.00 100.0000000001
3x800MW PVUNL Patratu
Summary of Balance Civil & Architectural Works
S.No. Description Amount Weightage (%)
Construction of 20 Nos of ACC Pylons (RC Circular Hollow Columns
and RC Top Slab over RC Columns supporting Air Cooled Condenser
1 0 100.00%
Fan Deck (ACC) using Slipform System) at 3x800 MW PVUNL Patratu,
Jharkhand
Total Amount (Rs) 0 100.00%
NOTE: Bidder has to quote Total Amount including Item Sl. No. 1 in Volume-II Price Bid at e-procurement portal.
Total RCC 0
Total 0
