AR42.10-P-0070NKB Remove/install front axle brake caliper 08.07.

2014

MODEL 117, 156, 176, 242, 246

MODEL 156.952, 176.052

2 Brake caliper
3 Screw
4 Bolts
5 Brake hose
S10/2x1 Right front brake wear sensor electrical connector

P42.10-2970-11

Shown on MODEL 246

1 Caliper support
2 Brake caliper
3 Screw
4 Screw
5 Brake hose
6 Screw
7 Bellows
8 Sliding bolt
S10/2x1 Right front brake wear sensor electrical connector

P42.10-2890-11

Shown on MODEL 246

01 Pusher tool
2 Brake caliper
5 Brake hose
11 Dust boot

P42.10-2871-11

Danger ! Risk of injury due to fan starting Do not reach into the rotation or hazard area AS20.40-Z-0001-01A
unexpectedly of the fan. Wear closed and close-fitting work
clothes.
© Daimler AG, 10/7/18, L/10/16, ar42.10-p-0070nkb, Remove/install front axle brake caliper Page 1 of 4
MODEL 117, 156, 176, 242, 246
 Danger ! Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A
when handling hot or glowing objects. and safety glasses, if necessary.
Danger ! Risk of poisoning from swallowing brake Only pour brake fluid into suitable and AS42.50-Z-0001-01A
fluid. Risk of injury from skin and eye contact appropriately marked containers. Wear
with brake fluid protective clothing and eye protection when
handling brake fluid.
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Brake fluid notes AH42.50-P-0001-01A
Notes on repairs to brake system AH42.00-P-0003-01A
Remove/install
1 Remove brake pads MODEL 117, 156 (except 156.952), 176 AR42.10-P-1600NKB
(except 176.052), 242, 246
MODEL 156.952, 176.052 AR42.10-P-1600MTA
2 Disconnect right front brake wear sensor When removing the brake caliper (2) on the
electrical connector (S10/2x1), remove screw right side of the vehicle.
(3) and detach right front brake wear sensor
electrical connector (S10/2x1) from brake
caliper (2)
Screw/bolt, brake wear connector to brake *BA42.10-P-1004-10N
caliper
3 Remove brake hose (5) When replacing the brake caliper (2).
AR42.10-P-0013NKB

Seal connections immediately.

Otherwise damage can be caused by
escaping brake fluid.
Brake hose to fixed or floating caliper on *BA42.10-P-1002-04L
front axle
Retaining screw, brake line to brake hose *BA42.10-P-1001-04L
Record plug *129589009100
4 Remove upper bolt (6) and remove brake MODEL 117 (except 117.352), 156 (except
caliper (2) 156.952), 176, 242, 246

Do not kink the brake hose (5) or subject it to

tensile loads. To relieve the load on the brake
hose (5), fasten the brake caliper (2) to the
vehicle free of tension.
Otherwise the brake hose (5) will be damaged.
5.1 Unscrew bolts (4) and remove brake caliper MODEL 117 (except 117.352), 156 (except
support (1) 156.952), 176, 242, 246
Screw/bolt, brake caliper to steering *BA42.10-P-1002-10N
knuckle
5.2 Remove bolts (4) and remove brake caliper (2) MODEL 117.352, 156.952

Do not kink the brake hose (5) or subject it to

tensile loads. To relieve the load on the brake
hose (5), fasten the brake caliper (2) to the
vehicle free of tension.
Otherwise the brake hose (5) will be damaged.
Screw/bolt, brake caliper to steering *BA42.10-P-1002-10N
knuckle
Measure
6 Check condition of brake pads and gauge
degree of wear
MODEL 117 AP42.10-P-4252AH
MODEL 156 AP42.10-P-4252GLA
MODEL 242 AP42.10-P-4252NKG
MODEL 246 AP42.10-P-4252NK
MODEL 176 AP42.10-P-4252KN
If there is damage or wear:

Install new brake pads

7 Check brake disks for condition and measure
wear
AP42.10-P-4258NK
If there is damage or wear:

Replace brake disks

AR42.10-P-0220NKB
8 Check brake caliper (2) and dust boot (11) on Replace brake caliper (2) if damaged.
brake piston for damage
9 Check boots (7) for damage and correct Replace brake caliper support (1) if
seating as well as sliding bolts (8) for ease of damaged.
movement
© Daimler AG, 10/7/18, L/10/16, ar42.10-p-0070nkb, Remove/install front axle brake caliper Page 2 of 4
MODEL 117, 156, 176, 242, 246
10 Press back brake piston using pusher tool If brake piston is sluggish replace the
(01) brake caliper (2).
Resetting device *000589524300
Clean
11 Clean contact surfaces of the brake pads on
brake caliper (2) and brake caliper support (1) In the process do not damage the dust boot
using a rag (11) on the brake piston. Do not use sharp-
edged or pointed objects.
Otherwise the brake caliper (2) or the brake
caliper support (1) can be damaged.
Assembly cleaner *BR00.45-Z-1028-04A
12 Install in the reverse order
Danger ! Risk of accident when commissioning the Before starting the engine, actuate brake AS42.50-Z-0002-01A
vehicle due to a lack of braking effect when pedal several times until pressure is built up
the service brake is operated for the first time and maintained in the brake system.
after repair work.
13 Press the brake pedal several times until the Firm resistance should be noticeable at the
brake pads contact the brake disks brake pedal.
14 Check fluid level in brake fluid reservoir, and
correct if necessary
General brake fluid BB00.40-P-0330-01A
Brake fluids (DOT 4 plus) BB00.40-P-0331-00A
15 Carry out brake test on the test stand
AP42.00-P-4290BA

Brake lines, brake hoses

Number Designation MODEL 117 MODEL 156

BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16

Brake lines, brake hoses

Number Designation MODEL 176 MODEL 242

BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16

Brake lines, brake hoses

Number Designation MODEL 246

BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16

Brake lines, brake hoses

Number Designation MODEL 117 MODEL 156

BA42.10-P-1002-04L Brake hose to fixed or floating caliper on front axle Nm 24 24

Brake lines, brake hoses

Number Designation MODEL 176 MODEL 242

BA42.10-P-1002-04L Brake hose to fixed or floating caliper on front axle Nm 24 24

Brake lines, brake hoses

Number Designation MODEL 246

BA42.10-P-1002-04L Brake hose to fixed or floating caliper on front axle Nm 24

Front axle brake caliper

Number Designation MODEL 117 MODEL 156

BA42.10-P-1002-10N Screw/bolt, brake caliper to steering knuckle Nm 130 130

© Daimler AG, 10/7/18, L/10/16, ar42.10-p-0070nkb, Remove/install front axle brake caliper Page 3 of 4
MODEL 117, 156, 176, 242, 246
 Front axle brake caliper

Number Designation MODEL 176, 246 MODEL 242

BA42.10-P-1002-10N Screw/bolt, brake caliper to steering knuckle Nm 130 130

Front axle brake caliper

Number Designation MODEL 117 MODEL 156

BA42.10-P-1004-10N Screw/bolt, brake wear connector to brake caliper Nm 8 8

Front axle brake caliper

Number Designation MODEL 176, 246 MODEL 242

BA42.10-P-1004-10N Screw/bolt, brake wear connector to brake caliper Nm 8 8

000 589 52 43 00 129 589 00 91 00

Resetting device Record plug

Repair materials

Number Designation Order number

BR00.45-Z-1028-04A Assembly cleaner Adolf Würth GmbH & Co. KG
Reinhold-Würth-Str. 12-17
74653 Künzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de

© Daimler AG, 10/7/18, L/10/16, ar42.10-p-0070nkb, Remove/install front axle brake caliper Page 4 of 4
MODEL 117, 156, 176, 242, 246