AWC7813 Motion Controller User Manual RV1.3
AWC7813 Motion Controller User Manual RV1.3
User manual
Laser motion controller series
RV1.3
2020.08
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www.sztrocen.com/www.awc608.com
Copyright statement
Shenzhen Trocen Automation Technology Co. Ltd. ( hereinafter referred to as
Trocen)reserves the right to modify the products and product specifications in this
manual without prior notice.
Trocen shall not be liable for any direct, indirect, special, incidental or
consequential loss or liability arising out of the improper use of this manual or this
product.
Trocen owns the patent right, copyright and other intellectual property rights of
this product and its software. Without authorization, it shall not directly or indirectly
reproduce, manufacture, process or use the product and relevant parts thereof.
Machines in motion are dangerous.
It is the responsibility of the user to design effective error handling
and security protection mechanisms during the use of the machine.
Trocen shall have no obligation or responsibility for any incidental or
consequential damages caused thereby.
Contact us
Shenzhen Trocen Automation Technology Co. LTD
Address: 1st Floor, Building 4, Zhiheng Strategic Industrial Park, Nantou Pass,
Nanshan District, Shenzhen city, Guangdong Province, China.
The phone number: 0755-27958262
Fax: 0755-27447913-608
Email: [email protected]
Url: www.sztrocen.com/www. awc608.com
Document version
The version The revision date
V1.1 2020/07/20
V1.2 2020/08/26
V1.3 2020/08/27
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AWC7813 motion controller user manual
Preface
Thank you for choosing Trocen motion controller!
In return for customers, we will be first-class quality motion controller, perfect
after-sales service, efficient technical support, to help you complete the production
of equipment.
Use
By reading this instruction, the user can understand the basic operation of the
AWC7813 control card.
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CE certification statement
This product has passed the EU CE (Communate Europpene) safety certification,
has passed the corresponding conformity assessment procedure and the
manufacturer's conformity declaration, and complies with the relevant EU directives.
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Catalogue
1. Product Description....................................................................................................2
1.1 Features............................................................................................................ 2
1.3 Term/abbreviation............................................................................................4
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3.2.1 Reset.................................................................................................... 23
3.2.2 File....................................................................................................... 24
3.2.3 Menu................................................................................................... 24
3.2.4 More.................................................................................................... 25
3.2.5 Laser.................................................................................................... 25
3.2.6 Box....................................................................................................... 26
3.2.7 Origin................................................................................................... 26
3.2.8 Stop......................................................................................................27
3.2.9 Start..................................................................................................... 27
3.2.10 Pause................................................................................................. 28
3.2.11 Interface switching............................................................................ 28
3.6.1 The coordinate system with the machine zero in the upper left corner32
3.6.2 The coordinate system with the machine zero in the upper right
corner........................................................................................................... 33
3.6.3 The coordinate system with the machine zero in the lower left corner33
3.6.4 The coordinate system with the machine zero in the lower right
corner........................................................................................................... 34
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3.16.1.6 Range(mm)............................................................................. 66
3.16.1.7 Start Speed............................................................................. 66
3.16.1.8 Max Acc.................................................................................. 67
3.16.1.9 Max Speed..............................................................................67
3.16.1.10 Zero Offset............................................................................67
3.18 Language...................................................................................................... 78
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4.2 Why does the prompt "Engrave beyond border limit!" appear.....................89
4.3 Why does the prompt "Beyond border limit! Continue?" appear.................89
4.4 Why does the prompt " Beyond border limit!" appear................................. 92
4.7 Why does the prompt "To select the file!" appear........................................ 95
4.9 Why does the button movement speed slow down after turning on the
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1.Product description
Features
Terms/abbreviations
board
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1. Product Description
1.1 Features
Using high-speed DSP main control chip, fast calculation speed, advanced
motion algorithm
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Function
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1.3 Term/abbreviation
Term/abbreviation explain
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After receiving the product, please confirm whether the product and
accessories are complete. If there is any missing, please contact Shenzhen Trocen
Automation Technology Co. Ltd. after-sales customer service.
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panel
AWC7813 Control panel
(1 piece)
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Wiring board
AWC7813 Wiring board (base plate)
(1 piece)
USB cable
used by the computer to load files to the
(1 piece/3m)
panel
cable
used by the computer to load files to the
(1 piece/5m)
panel
CN Cable
Connect the CN1 port of the panel and
(1piece/1.6m)
wiring board
USB extension
cable
(1piece/0.5m)
Network
extension
cord
(1piece/0.5m)
Screw
Used to fix the panel
(2pcs)
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U Disk Jack
154mm 154mm
113mm
113mm
93mm
142mm
154mm
3mm
CN1 30mm
C
142mm
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209mm
135mm
125mm
195mm
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wiring diagram
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It is used to supply power to the wiring board and the panel. When connecting,
be careful to the positive and negative poles. Generally need DC24V3A switching
power supply.
Terminal number Terminal name Description
1 24V 24V power supply positive
2 GND 24V power ground
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The wiring board provides two sets of input signal terminals for the collection of
input signals. The default value of all input valid signals is 0V, and the default value of
waiting signal is 24V when not working.
Terminal group Silk screen Description
24V 24V power supply positive output
IN4 Reserved input signal
IN3 Reserved input signal
6P terminals
IN2 Foot switch signal
IN1 Open protection signal
GND Power ground-output signal
24V 24V power supply positive output
IN6 Reserved input signal
4P terminals
IN5 Reserved input signal
IN1:door open
IN2:foot pedal
close on contact
normally open
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The wiring board provides two sets of output ports for supplying external power
and controlling signals. When all output signals are working, the output voltage is
24V, and when not working, the output voltage is 0V. All output ports must connect
an external relay before they can be connected to other loads.
Terminal group Silk screen Description
GND Power ground, output signal
Work blowing signal (blowing in the whole
OUT1
process of work)
5P terminals
OUT2 Light blowing signal (blowing when lighting )
OUT3 Paintbrush signal
OUT4 Reserved output signal
GND Power ground, output signal
OUT5 Reserved output signal
5P terminals OUT6 Layer blowing signal
OUT7 Reserved output signal
OUT8 Reserved output signal
The usual output control signal is used to control the outgassing operation of
the laser. The wiring diagram is as follows:
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Note: When the laser is a radio frequency tube, there is no need to connect to
the TTL port, just connect to the PWM port to control the laser switch and power;
when the laser is a CO2 glass tube, you need to connect the TTL and PWM ports at
the same time, which are responsible for the laser switch And power.
Please refer to the laser parameter description and settings 3.16.2 Laser
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parameters.
Note: When the Y&Z double-driver control is turned on, the Z-axis direction
signal line should be connected to the Y-axis direction signal port, so that the Y&Z
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The wiring board can provide the limit signal access of 3 limit sensors.
Each axis can provide two limit signal input of maximum coordinate and
minimum coordinate.
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Limit switch
X+:X axis maximum
coordinate limit
X-:X axis minimum
coordinate limit
When the selected limit switch is a normally open limit switch, the voltage of
the limit signal input port is 24V. After the limit switch is touched, the voltage of the
limit signal input port becomes 0V, and limit-switch valid level is low-level. When the
selected limit switch is a normally closed switch, the voltage of the limit signal input
port is 0V. After the limit switch is touched, the voltage of the limit signal input port
is 24V, and limit-switch valid level is high-level.
For setting the content of limit-switch valid level and hardware limit, please
refer to 3.16.1.5 Limit-Switch Valid Level、3.16.5 HardLimit Settings.
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Copy the processing files to the mainboard and upgrade the mainboard via U
disk. For related content, see 3.12 U disk transfer files and mainboard upgrade.
Figure2-3-1 U Disk interface
The USB interface is the interface that the mainboard and PC access through the
USB cable. The USB cable and USB extension cable for details please refer to 1.4.2
List of accessories.
Figure 2-3-2-1 USB interface (front view)
USB cable
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cable
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Connect to PC
Connect the CN1 port of the mainboard and the wiring board through the CN
line.
Figure 2-3-4 Connection port of panel and wiring board
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Speed area
Graphic display area
display area
Coordinate display
area
3.2.1 Reset
Figure3-2-1 Reset
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In the Figure3-1-2 Main interface 2, after clicking the 【Reset】 button, the laser
head will move in the X-, Y- direction. When it touches the X-, Y- limit switches, the
laser head will stop and then move back for a certain distance. This distance is zero
offset distance. 【Zero offset(mm)】Please refer to 3.16.1.10 Zero Offset.
This function is to determine the zero position and establish a coordinate
system. If you do not reset, you may not return to the zero position or mistakenly
believe that the non-zero position is the zero point, and the cutting or engraving
graphics will exceed the【Range(mm)】. Please refer to the definition of【Range(mm)】
3.16.1.6 Range(mm). No matter what state the system is in, press this key to return
to the standby state and restart operation.
3.2.2 File
Figure3-2-2 File
In the Figure3-1-2 Main interface 2, Click the 【 File 】 button to enter the file
operation interface. This interface can browse the files stored in the board, and
perform operations, such as【Select】,
【Data Check】,【Copy to UDisk】, and【Delete】
on the files. For related content, please refer to3.11 File operations.
3.2.3 Menu
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Figure3-2-3 Menu
In the Figure3-1-2 Main interface 2 interface, click the 【Menu】 button to enter
the Menu interface, which includes 【UDisk Files】,【Origin manage】,【Motion
Parameters Settings】,【Common parameters Settings】,【Manufacturer Parameters
Settings】,【Network Settings】,【Language】,【System Version】eight functions. For
details, please refer to 3.12-3.19.
3.2.4 More
Figure3-2-4 More
3.2.5 Laser
Figure3-2-5 Laser
In the Figure3-1-1 Main interface 1, press and hold【Laser】to turn on laser, release
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this key to turn off the laser. For the content of laser power, please refer to 3.10.1
Modify Laser power.
3.2.6 Box
Figure3-2-6 Box
In the Figure3-1-1 Main interface 1, click the【box】button, the laser head starts
from the positioning point(the meaning of 【Origin】,please refer to 3.2.7 Origin),
walking a rectangular around the outer frame of the graph at 【RunBox’Speed】 (For
the definition of 【RunBox’Speed】, please refer to 3.15.2.3 RunBox’Speed), and it is
a rectangular graph.
This button is to test the size of the processed graphics and the currently
selected positioning point, that is, you can view the approximate position and range
of the graphics on the material by walking the box.
3.2.7 Origin
Figure3-2-7 origin
In the Figure3-1-1 Main interface 1, click the【Origin】button, set the starting point
of the laser head, the laser head moves to X+, Y+ direction to cut with this point as
the base point. Setting the position point is to determine the position of the graphic
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3.2.8 Stop
Figure3-2-8 Stop
This icon will only be displayed when the machine is working. When the
machine stops, this icon will automatically switch to【Box】icon. In the Figure3-1-1 Main
interface 1, click the
【Stop】button to stop the running machine, back to position point.
If you want to continue processing after stopped file, can click【Continue to Previous
Work】. For details, please refer to3.25.3 Continue to Previous Work.
3.2.9 Start
Figure3-2-9 Start
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3.2.10 Pause
Figure3-2-10 Pause
The icon is displayed when the machine is working. In the Figure3-1-1 Main
interface 1, click【Pause】button, the machine pauses and maintains its current state.
After pressing this button, except for the 【Stop】key, all the other keys cannot be
used. Press this key to set the speed and power of the file being processed. For
details, please refer to3.9.2 Modify the speed of the file being processed 、 3.10.2
Modify the power of the file being processed。
In the main interface, press this key to switch Figure3-1-1 Main interface 1 and
Figure3-1-2 Main interface 2.
It is mainly used to control the up and down movement of X-axis, Y-axis and
Z-axis, and switch between fast and slow movement. For details, please refer to
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In the Figure3-1-1 Main interface 1, press X, Y axis movement key to move X, Y axis.
1) Y axis up move key, control Y axis to move up.
Figure3-3-1-1 Y-axis up key
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Switch between fast movement and slow movement. Click the icon in the main
interface, if the Figure 3-3-2-1 Slow movement changed to Figure 3-3-2-2 Fast moving, at
this time the 【 KeyMove’Speed 】 is changed from slow to fast, the opposite is the
same.
When moving the X/Y axis, the slow moving speed defaults to the【start speed】
in the【motion parameters】,the default fast moving speed is【KeyMove’Speed】.
When moving the Z axis, the slow moving speed defaults to the【jumping speed】in
the【Z axis parameters】, the fast moving speed is【KeyMove’Speed】. For details,
please refer to 3.14.1.6 Start Speed、3.15.2.2 KeyMove’Speed.
Figure3-3-2-1 Slow movement
In the Figure3-1-2 Main interface 2, press the Z axis movement key to move the Z
axis.
1) Z axis up move key, control Z axis to move up.
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Mainly shows the working time of the current file, for details, please refer to
Figure3-1-3 Main interface area division.
When working, the status display area shows the proportion of the current file
completed; when not working, it shows as idle; when the current work is paused, it
shows as pause. For details, please refer to Figure3-1-3 Main interface area division.
lower left corner, a lock screen will appear, and all buttons on the screen will be
invalid; click the lock screen again to unlock.
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You can view the coordinate position of the laser head in the coordinate display
area, click this area to switch between the XY axis coordinates and the ZU axis
coordinates, for details, please refer to Figure3-1-3 Main interface area division. The
position of the machine zero is different, and the coordinate system is also different.
There are four coordinate systems with the machine zero at the upper left corner,
upper right corner, lower left corner, and lower right corner. According to different
coordinate systems to determine whether the graph is beyond the interface. For
details, please refer to 4.3 Why does the prompt "Beyond border limit! Continue?"
appear.
3.6.1 The coordinate system with the machine zero in the upper
left corner
When the machine zero (the machine limit position) is in the upper left corner,
the X-axis coordinate increases when the laser head moves to the right, and the
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Y-axis coordinate increases when the laser head moves down, as shown in the
following figure:
(X-Max,0)
(0,0)
(0,Y-Max)
3.6.2 The coordinate system with the machine zero in the upper
right corner
When the machine zero ( the machine limit position) is in the upper right corner,
the X-axis coordinate increases when the laser head moves to the left, and the Y-axis
coordinate increases when the laser head moves down, as shown in the following
figure:
(X-Max,0)
(0,0)
(0,Y-Max)
3.6.3 The coordinate system with the machine zero in the lower
left corner
When the machine zero (the machine limit position) is at the lower left corner,
the X-axis coordinate increases when the laser head moves to the right, and the
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Y-axis coordinate increases when the laser head moves up, as shown in the following
figure:
(0,Y-Max)
(0,0)
(X-Max,0)
3.6.4 The coordinate system with the machine zero in the lower
right corner
When the machine zero ( the machine limit position) is in the lower right corner,
the X-axis coordinate increases when the laser head moves to the left, and the Y-axis
coordinate increases when the laser head moves up, as shown in the following
figure:
(0,Y-Max)
(0,0)
(X-Max,0)
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In the Figure3-1-3 Main interface area division interface, click 【 File Name 】 →
【Property】 enter the property interface to modify【Repeat Count】/【Repeat
delay(s)】, and you can check the graphics size of the current processing file through
【X size(mm)】 and 【Y size(mm)】.
Figure3-7-1 Property graph
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In the Figure3-1-3 Main interface area division interface, click the numeric key after
【File name】→【Layer1】→【Speed】/【Power1】to modify the speed and power
of the processing file.
Figure3-7-2 Layer parameters graph
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In this area, you can check the number of file processing times, the former is
【current counts】, and the latter is【cumulative counts】. In the Figure3-1-3 Main
interface area division interface, click the corresponding numeric key after【count】to
clear it. The panel can be counted in three modes:【Count per work】, 【Count per
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Light】, 【Single of Array】. For details, please refer to 3.15.1.4 Count Mode.
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key after 【 Speed 】 to modify. After the speed is modified in this interface, the
【KeyMove’Speed】 in 【Common Parameters】 will also change accordingly. For
details, please refer to 3.15.2.2 KeyMove’Speed.
Figure3-9-1 Quickly modify the key move speed
When the machine is working, the speed area displays the working speed of the
laser head in Figure3-1-3 Main interface area division interface, that is the speed of
processing files. After clicking the【Pause】button, this value can be modified. The
modified value is only valid in the current job, and it will be restored to the value
before modification when the work of this file is completed.
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When the machine is idle, the power area displays the laser power in Figure3-1-3
Main interface area division interface, the former is the maximum power, and the latter
is the minimum power. At this time, you can click the numeric key after 【Power】to
modify.
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When the machine is working, the power area displays the working power of
the laser head in Figure3-1-3 Main interface area division interface, that is, the power of
the processing file. After clicking the【Pause】button, this value can be modified. The
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modified value is only valid in the current job, and it will be restored to the value
before modification when the work of this file is completed.
Figure3-10-2-1 Modify the max power of the file being processed
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The files displayed on the file operation interface are all files stored in the
mainboard. When files need to be added, they can be transferred to the mainboard
via U disk, network, or USB communication. Click the 【File】 button in Figure3-1-2
Main interface 2 interface to enter the file operation interface. Browse the file name
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256 files.
Click 【 Data Check】 , the system will automatically detect
this file, if the data is correct, the system will prompt that
Data check the file data is correct, otherwise it will prompt that the
file data is wrong.
Copy to UDisk Click 【[Copy to U Disk】, and the file will be copied to the
U disk.
Delete Click 【Delete】, and the selected file will be deleted.
All Delete Click 【 All Delete 】 , all files in the mainboard will be
deleted.
Please refer to the USB flash drive interface content 2.3.1 U Disk interface.
Figure3-12 U disk transfer files and mainboard upgrade
1) Choose a USB flash drive that meets the requirements, please refer to the
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1) Choose a USB flash drive that meets the requirements, please refer to 4.1
what kind of U disk can the system read?;
2) Download the latest upgrade file of the corresponding model on the
company's official website;
3) Unzip the upgrade file and copy it to the root directory of the U disk;
4) In the Figure3-1-2 Main interface 2 interface, click【Menu】→【UDisk Files】
→【Upgrade’Files】→【Update System】, the system will be automatically
upgraded. After the upgrade, the system will automatically reset. Be careful
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not to power off or reset during the upgrade process. The upgrade will be
completed within 20 seconds.
Figure3-12-2 Upgrade the mainboard
The origin coordinates are mainly used to accurately and quickly switch
between different laser head positions.
Figure3-13 Origin manage
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When the laser head position is not at the required origin, in the Figure3-1-2 Main
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(1)Definition
The moving speed of the laser head when the laser tube does not emit light
under working conditions. The unit is mm/s.
(2)Value Ranges
Depending on the machine's endurance speed, the value increases or decreases
in units of 50. The maximum value is the smaller value of【Max Speed】of X and Y axis
parameters. For example, the【Max Speed】 in 【X Axis Parameters】 is 500, and the
【Max Speed】in【Y Axis Parameters】 is 600. At this time, the maximum value of
【Space Speed】 is 500.【Space Speed】 cannot be set too small, otherwise the
efficiency of processing files will be too low.【Max speed】of axis parameters please
refer to 3.16.1.9 Max Speed.
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(1)Definition
The amount of change in acceleration during cutting. The larger the setting of
【Cut jerk】, the faster the overall cutting speed, and the larger the machine jitter,
the worse the cutting effect. The unit is mm/s3.
(2)Value Ranges
The value range is 1-20, and the default value is 8. The value increases or
decreases in units of 1.
(1)Definition
When the laser head does not emit light, the amount of change in acceleration
during movement. the greater 【 Space Jerk 】 , the faster the idling speed of the
machine. At the same time, it may cause: Jitter occurs when a machine finishes
cutting a graph and starts cutting the next graph. The unit is mm/s3.
(2)Value Ranges
The value range is 1-20, and the default value is 10. The value increases or
decreases in units of 1.
(1)Definition
The minimum amount of change in the speed of the laser head during the
movement, that is, the acceleration of the laser head when it starts or turns. The unit
is mm/s2.
(2)Value Ranges
The value range is 100~800, and the default value is 300. Generally, you can
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keep the default value. The value increases or decreases in units of 100. It cannot be
set too large, otherwise it is easy to shake when it starts or turns.
(1)Definition
The amount of change from the speed when the machine starts moving to the
speed when the engraving is starting to keep the engraving speed constant, which is
only useful for engraving. The unit is mm/s2.
(3)Value Ranges
The value increases or decreases in units of 1000. When engraving on which
axis, the maximum value cannot exceed the 【Max Acc】 of that axis. If the laser
head is engraving in the X axis direction, the【Engrave Acc】cannot exceed the【Max
Acc】of 【X Axis Parameters】 (please refer to 3.16.1.8 Max Acc). 【Engrave Acc】
can not be set too small, otherwise the distance of the laser head space move on the
outside will be too long, which will easily lead to overstepping during engraving.
(1)Definition
The initial speed of laser head from rest to motion, the unit is mm/s.
(2)Value Ranges
The value range is 5~20, and the value is increased or decreased in units of 1.
Generally set to 10. The bigger machine, the smaller setting of 【Start Speed】. If the
setting is too large, the machine is easy to shake when starting. The maximum value
of 【Start Speed】 is the smaller value of 【Start Speed】 of X and Y axis parameters.
If the 【Start speed】 in 【X Axis Parameters】is 8, and the【Start speed】in【Y Axis
Parameters】is 10, the maximum value of 【Start speed】 is 8.
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(1)Definition
【Speed Factor】is a parameter that affects the arc cutting effect (arc includes
small circles and arcs at corners). If the cutting effect is not good, such as the
graphics have jitters and are not smooth enough, you can lower the【Speed Factor】
at this time. For details, please refer to 3.14.2.1 Wavy lines appear when cutting arcs.
(2)Value Ranges
The value range is 0.1~5.0, and the default value is 3. The larger the 【 Speed
Factor】, the faster the curve cutting speed.
When cutting small circles and small arcs (the arcs at the corners of non-circular
shapes), the laser head jitters, resulting in poor cutting results. This is because
【Speed Factor】 is too large. If the【Speed Factor】 is reduced, the small circles and
arcs to be cut will be smoother and more regular.
The example is shown in the figure below:
Other parameters are the same, only change the speed factor.
【Speed Factor】set 1, the graphic are 【Speed Factor】set 5, the graphic are
smoother and more regular. not smooth and have wavy lines.
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3.14.2.2 Wavy lines appear at the beginning and corners of the cutting
1) The machine jitters at the starting position, it may be that the【Min Acc】
setting is too large. At this time, it is necessary to reduce the【Min Acc】.
2) When cutting squares, the laser head jitters at the corners, resulting in poor
cutting results. This is because the【Min Acc】or【Cut Jerk】is set too large,
and you need to reduce the【Min Acc】or【Cut Jerk】at this time.
Solution: First adjust the【Min Acc】to the minimum value of 100. If the Wavy
lines does not appear at this time, there is no need to adjust the【Cut Jerk】; if the
wavy lines still appears, reduce the【Cut Jerk】.
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If this function is enabled, the laser head will stop at the origin after 【Reset】,
otherwise the laser head will stop at the machine zero.
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【Count per work】: Count plus one after processing all graphics in one format;
【Count per Light】: When the laser head emits light, it counts plus one;
【Single of Array】: The count of a solid line figure in the array is increased by
one after processing.
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It refers to the distance between the laser head and the surface of the material.
The wrong focus distance will affect the cutting and engraving effect. After setting,
turn on the 【Z-axis for Autofocus】 function, and then click 【More】→【Others】
→【Z Autofocus】 to complete focusing. For details, please refer to 3.16.6 Function
Configuration、3.25.1 Run Z AutoFocus function.
3.15.2.2 KeyMove’Speed(mm/s)
3.15.2.3 RunBox’Speed(mm/s)
The speed at which the laser head makes a circle around the outer frame of the
graph when it does not laser. The maximum value cannot exceed the small value of
【Max Speed】of X and Y axis parameters. If the【Max Speed】of the X-axis is 500 and
the【Max Speed】of the Y-axis is 600, the【RunBox’Speed(mm/s)】<=500. Please refer
to the definition of RunBox’Speed(mm/s) 3.2.6 Box.
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3.15.2.4 CutBox’Speed(mm/s)
The speed at which the laser head emits light and cuts the frame of the figure.
The maximum value cannot exceed the small value of【Max Speed】of X and Y axis
parameters. If the【Max Speed】of the X-axis is 500, and the【Max Speed】of the Y-axis
is 600, then the【CutBox’Speed(mm/s)】<=500. For related content, please refer to
3.22 Cut Box.
The time interval from when the machine starts to blow air until the laser head
emits light. Setting too large will affect the cutting efficiency, and it will pause for a
while before cutting.
The time interval from when the laser stop to when the blowing stops. Setting
too large will affect the cutting efficiency.
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The speed of the laser head when it is working on the Z axis. The maximum
value cannot exceed the 【Max Speed】 of【Z axis parameters】. The unit is mm/s.
For details, please refer to 3.16.1.9 Max Speed.
The reset speed of XY axis. The maximum value of【 XY Home Speed(mm/s)】
cannot exceed 200. The unit is mm/s.
The reset speed of Z axis, the maximum speed cannot exceed 200.【Z-Axis for
Autofocus】on the reset speed. For the definition of【Z-Axis for Autofocus】, please
refer to 3.25.1 Run Z AutoFocus function. The unit is mm/s.
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Name Instruction
Pulse Count Per The pulse counts for the motor to make the rotary axis
Rotate rotate one circle.
Current Diameter
The diameter of the material being processed.
(mm)
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★Note: For machines that do not support the 【Rotate Engraving & Cutting】
function, please do not turn on the【Rotate Engraving & Cutting】function, otherwise
the【KeyMove’Speed】 will become very slow. For details, please refer to Table3-15-4
Rotate Engraving & Cutting Instruction.
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3) 【 Rotate Engraving & Cutting 】 includes fixture type and roller type, as
shown in figure 3-15-4-3, 3-15-4-4. The fixture rotate engraving cutting only
needs to input the 【 Pulse Count Per Rotate 】 and 【 Current
Diameter(mm) 】 . The calculation formula of pulse count per rotate is as
follows: Pulse Count per Rotate = Pulse Number of Motor * (Number of
Gears in Gear1 / Number of Gears in Gear2)
Figure3-15-4-3 Fixture Rotate Engraving
Current Diameter=80mm
=6400*3=19200
4) Roller Rotate Engraving & Cutting no need to turn on【Rotate Engraving &
Cutting】, and directly adjust 【 Rotary Axis】 【Distance Per Pulse(um)】
(【Pulse Count Per Rotate】 is invalid). Take the X axis as the rotation axis as
an example:
i. Wrap a layer of paper around the roller.
ii. In the computer software LaserCAD, draw a straight line section with
fixed length as “A” (less than the current cutting object girth).
iii. Click 【Start】 key to cut the line on the paper.
iv. Take the same length of the cut trace along the roller with one wool or
other convenient object, and measure the length of this wool segment
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3) Click the 【Axis Movement】 button to move the laser head to a certain
position, click the laser button, then close the axis movement screen, and
then click the 【Step 2: Set As End Position】 button, and set this as point B;
Figure3-16-1-1-2 Set end point
4) Measure the actual distance between points AB with a measuring scale, and
click the value after 【Step 3: Input the Measured Distance(mm)】, enter the
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actual measurement value, and click enter (if the value after 【Step 2: Set
As End Position 】 is the same as the actual measurement, no need to
modify 【Distance Per Pulse】);
Figure3-16-1-1-3 Measured distance
5) Click the 【Step 4: Change the Pulse Value】 button, click "√" to set the
【Distance Per Pulse】;
Figure3-16-1-1-4 Modify distance per pulse
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Click 【Axis Movement】, and click the front button of 【Jog Distance】,
select "√", then click the value button after 【Jog Distance】, enter the
value you need to move, and click the left or right moving button to
measure the actual movement the distance. If the actual moving distance is
the same as the jog distance, the distance per pulse is correct, otherwise
repeat 3-6 actions.
【Valid Pulse Edge】 refers to the effective value of the driver level change. The
user can set it to 【Rising edge】 or 【Falling edge】 as required. If the setting is
wrong, there will be a misalignment phenomenon, that is, when returning to the
positioning point at the end of each repeated cutting, it will shift in one direction and
when cutting a large figure, the figure will shift in one direction.
【 Datum Direction 】 refers to the direction in which the motion axis moves
when the machine is reset. When the setting is wrong, the axis will reset in the
opposite direction.
When you click the 【Reset】 button, or click 【More】→【Reset】→【X&Y
Reset 】 , the laser head does not move in the direction of the origin, but in the
opposite direction, the 【Datum Direction】 needs to be modified.
Note: It may need to modify a certain axis parameter of X, Y axis or both X and Y
axis parameters, depending on the actual situation.
【 Key Direction 】 refers to the direction in which the axis moves when the
arrow keys are pressed on the panel. If the setting is wrong, when you press the
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【Limit-Switch Valid Level】 refers to the control level transmitted by the limit
switch to the control board. If the setting is wrong, the machine will stop without
touching the limit switch. If the limit switch is normally open, the machine will
receive a signal of 0 when it touches the limit switch; when it does not touch the
limit switch, it will receive a signal of 1. If the panel is set to 【High-Level】 at this
time, the machine will stop if it does not touch the limit switch when it is running.
The limit sensor is of NPN type, and the 【Limit-Switch Valid Level】 is set to
【Low-Level】; the limit sensor is of PNP type, and the 【Limit-Switch Valid Level】 is
set to 【High-Level】.
For related wiring content, see 2.2.6 Limit signal input port.
3.16.1.6 Range(mm)
【 Range 】 refers to the working area of the machine, which limits the
movement range of the laser head, that is, limits the maximum coordinate of the X Y
axis movement. The range must be set under the premise that the 【Distance Per
pulse】 and 【Datum Direction】 are correct.
In order to protect the machine, the user cannot increase the value of the
motion parameters unlimitedly, and the 【motion parameters】 is restricted by the
【manufacturer parameters】. If it is unable to increase the 【Motion Parameters】,
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【Max Acc】 refers to the maximum speed change of the motion axis during
acceleration and deceleration. The 【Max Acc】 of the laser head defaults to the
smaller value of the X axis and Y axis 【Max Acc】. For example, the 【Max Acc】 of
the X axis is 500 and the 【Max Acc】 of the Y axis is 600. So 【Max Acc】 is 500. This
value limits the maximum value of 【Engrave Acc】 in 【Motion Parameters】. For
details, please see 3.14.1.5 Engrave Acc.
【Max Speed】 refers to the highest limit speed that the motion axis can bear.
The maximum value of 【Max Speed】=【Distance per pulse】*180, when it exceeds
this value, it will default to distance per pulse*180. This value limits the maximum
value of 【Space Speed】. For details, please see 3.14.1.1 Space Speed.
The limit switch is not necessarily in the range, so it is necessary to adjust the
zero position. That is, the machine zero moves an offset distance along the X+
direction. When the machine is being reset, the laser head stops when it touches the
X-, Y- limit switches, and then walks back a certain distance, which is zero offset
distance.
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interface. Please refer to the description and wiring of the laser power control port of
the wiring board 2.2.4 Laser power control port.
Figure3-16-2 Laser parameters setting
As for laser mode, CO2 glass tube and radio frequency tube are optional. Please
refer to the wiring differences between the two lasers 2.2.4 Laser power control port.
【TTL Valid level】 refers to the control level of the laser tube, which can be set
to 【low-level】 (the TTL pin of the wiring board is connected to the L pin of the laser
power supply) or 【high-level】(the TTL pin of the wiring board is connected to the H
pin of the laser power supply). If the setting is wrong, the laser head emits light
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【PWM frequency】 refers to the pulse frequency used to set the control signal
used by the laser (refer to the laser tube manual), the higher the frequency, the
faster the work. Generally, the laser frequency of CO2 glass tube is 20000, and the
laser frequency of RF tube is 5000.
【Max power】 refers to the limit power of the laser tube. The laser power and
the power of the processing file cannot be higher than the maximum power. The
laser power is displayed as a percentage, generally set to 98% to prevent damage to
the machine due to excessive power. For the laser power and processing file power,
please refer to 3.10.1 Modify Laser power、Table3-7-2 description of layer parameters.
In order to prevent the radio frequency tube from leaking light in the standby
state, the minimum power of the radio frequency tube needs to be set. The
minimum power of the laser tube (refer to the laser tube manual) is generally set
between 6%-10%.
【Laser 1 Water Protect】 refers to the switch of laser 1 water protection, if you
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use water protection, you need to turn it on here. When the laser tube emits light, if
the temperature is too high, the laser tube will burst, so water needs to be
discharged to cool the laser tube. When this function is turned on, when the
machine detects a water stop signal, a "water protect!" prompt will appear, and the
machine will stop working to protect the laser tube.
3.16.3 IO Parameters
Use the foot pedal to control the operation of the machine, step on the machine
to start running, and then step on the machine to stop running, and enable this
function when needed. The modification steps are as follows:
1) Connect the corresponding hardware, the signal pin of the foot switch
corresponding to the mainboard is IN2, please refer to the relevant wiring
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During the working period of the laser cutting machine, in order to prevent the
deflection of the laser beam from hurting people, the upper protective cover of the
laser machine needs to be lowered. When the lid of the laser is not closed, and the
function of 【Open Protection】 is turned on at this time, it will prompt "Opened
Protected!" and the machine stops working. Ensure that the effective level when the
hardware is connected to work is the same as the corresponding 【input IO effective
level】 configuration in the panel, otherwise the " Opened Protected!" prompt will
appear. The modification steps are as follows:
1) Connect the corresponding hardware, the signal pin of the mainboard
corresponding to the open protection is IN1, please refer to the relevant
wiring content 2.2.2 Universal input port;
2) Ensure that the effective level when the hardware is connected to work is
the same as the configuration of the [input IO effective level] in the panel.
For details, see 3.20 Input Test;
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When you click the 【Reset】 button and the laser head does not move, you
need to turn on the power-on reset function. Procedure as follows:
In Figure3-1-2 Main interface 2 interface, click 【 Menu 】 → 【 Manufacturer
Parameters Settings】→【AutoReset Settings】 to turn it on.
Figure3-16-4 Autoreset settings
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Please refer to the description and wiring of the limit signal input port 2.2.6
Limit signal input port.
Generally, setting the format size can control the operating range of the laser
head. If you need to turn on the hardware limit, the steps are as follows:
In Figure3-1-2 Main interface 2 interface, click 【 Menu 】 → 【 Manufacturer
Parameters Settings】→【HardLimit Settings】 to open.
Figure3-16-5 Hardlimit settings
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If you use 【Z-Axis For Autofocus】, you need to turn it on here. 【Autofocus
Distance 】 and 【 Z Autofocus 】 operation. Please refer to 3.15.2.1 AutoFocus
Distance(mm)、3.25.1 Run Z AutoFocus function.
For related wiring content, see 2.2.5 Motor driver control port.
When 【Y&Z Double-Driver Control】 is activated, the AWC7813 control board
drives two motors to control the movement of the laser head on the Y axis. When
resetting, the machine will touch the two limit switches Y- and Z-, the order of which
depends on the tilt angle of the cross beam. If you tilt to the Y-limit switch, the
machine will first touch the Y-limit switch and then touch the Z-limit switch, and vice
versa. After turning on 【 Y&Z Double-Driver Control 】 , the Z axis direction key
becomes invalid and turns gray, as shown in the following figure:
3-16-6-2 Z axis direction key is invalid
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3.18 Language
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The main thing is to cut the outer frame of the graph to be processed, and the
cut is a rectangular graph.
In Figure3-1-2 Main interface 2 interface, click 【More】→【Cut Box】→【Blank
Distance】→【Start cutting box】 to operate.
Note: If you cannot cut through, you can increase the laser power or decrease
the speed of the frame.
Figure3-22-1 Cut Box
blank distance The distance between the position of the graphic border and
the actual cutting border.
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5mm
Assuming that the cutting graphic is a circle, the cutting frame graphic is a red
rectangle. If the【Blanks Distance】is set to 5mm, the cutting frame graphic is a blue
rectangle, that is, the distance from the actual cutting frame position is 5mm.
Supplement: The difference between Run box and cut box
Same: Both follow the same path.
Difference: The former laser head does not emit light, while the latter laser
head emits light. The main purpose of walking the frame is to test the position and
size of the graphic on the material, and the purpose of cutting the frame is to cut off
the outer frame of the graphic.
During debugging, a certain axis can be reset separately to make the laser head
return to the X-, Y-, or Z-limit switch positions. Procedure as follows:
In Figure3-1-2 Main interface 2 interface, click【More】→【Reset】→【X&Y Reset】
/【Z Reset】 to operate.
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3) If the selection box in front of 【Jog distance】 becomes "×", only each axis
can be moved, and the value of movement is uncertain;
4) Click the selection box in front of 【Laser】, when it becomes "√", the light
will continue to be emitted when you move the direction key.
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the material, so that all laser beams are concentrated at one point, where the
power density is the largest and the cutting effect is the best. When you press
【 Z AutoFocus】 and the machine moves upward, you need to set 【 Datum
direction】 of Z-axis, please refer to 3.16.1.3 Datum direction.
After the auto focus function is turned on, set the 【AutoFocus distance】, and
then click this button to start auto focus. For details, see 3.15.2.1 AutoFocus
Distance(mm)、3.16.6.1 Z-Axis For AutoFocus.
Only after the 【Z-axis for autofocus】 function is turned on, the 【Z AutoFocus】
function in the 【Other】 interface is valid; when it is turned off, the function is
invalid and turns gray. As shown below:
Figure3-25-1 Z axis auto focus is invalid
to origin】, the laser head will quickly return to the positioning point.
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When the problem shown in the figure below occurs after inserting the U disk,
please pay attention to the following points:
Figure4-1 "No Udisk!"
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A B
Assuming that the blue rectangle is an engraving file, the engraving track of the
laser head is as shown in the figure above. To distinguish the speed, set the trajectory
of the laser head idling on the outside as a dotted line, and set the trajectory of the
laser head during engraving as a solid line. In order to achieve a certain engraving
speed, the distance from the laser head to point A must be increased, and after
reaching point B, it will be decelerated.
If the positioning point is set too far, it will easily cause the laser head to go
beyond the boundary during idling on the outside. Once the boundary is exceeded, it
will prompt "Engrave beyond the border limit!" and the machine will stop operating.
At this time, you need to adjust the positioning point in time, taking into account the
distance that the laser head travels outside. Please refer to the definition of anchor
point 3.2.7 Origin.
At the same time, when the 【Engrave Acc】 is too small, the distance of the
laser head travels too long, which will easily lead to out of bounds. At this time,
【Engrave Acc】should be increased. Please refer to the definition of【Engrave Acc】
3.14.1.5 Engrave Acc.
When the following situations occur, it will prompt "Beyond border limit!
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Continue ?"
1) When the positioning point is set too biased, the size of the graphics may
exceed the format (for the definition of the positioning point, please refer
to 3.2.7 Origin);
2) The size of the graphic itself is too large, which leads to the oversize;
3) The "relative graphic position of the laser head" (the "small blue dot" in the
display screen, see Figure4-3-1 the location of the little blue dot), If the
"small blue dot" is at the upper right of the picture, and the anchor point is
set at the far left, the file will definitely exceed the boundary;
Once the boundary is exceeded, the prompt "Beyond the border limit!
Continue?" will appear. When you click "√", the machine will continue to work
outside the format, and when you click "", the machine will stop working.(see
Figure4-3-2 "Beyond border limit! Continue?")
Therefore, when setting the anchor point, you can combine 【X size】 with 【Y
size】 and the position of the "small blue dot" to estimate whether the graphics are
out of bounds. When the positioning key is pressed, the X and Y coordinates of the
coordinate area display the coordinates of the positioning point ( see Figure4-3-3
Graphic size and anchor point coordinates ) . Take the machine origin at the upper left
corner as an example. Only when the following conditions are met, can the graphics
be cut without oversize:
a) When the machine origin is at the upper left corner and the "small blue dot"
is at the upper left, X coordinate value + X size <= X axis format and Y coordinate
value + Y size <= Y axis format;
b) When the machine origin is at the upper left corner and the "small blue dot"
is at the upper right, X coordinate value-X size >=0 and Y coordinate value + Y size <=
Y axis format;
c) When the machine origin is at the upper left corner and the "small blue dot"
is at the lower left, X coordinate value + X size <= X axis format and Y coordinate
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X size
Y size
4.4 Why does the prompt " Beyond border limit!" appear
When the positioning point is too deviated and the size of the processed
graphics exceeds the format, press the 【Box】 key at this time, and the prompt will
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appear. At this time, the positioning point position should be adjusted. Please refer
to the definition of anchor point 3.2.7 Origin.
Figure4-4 "Beyond border limit!"
After opening the axis hardware limit, if the laser head touches the limit switch
during operation, the prompt "Motion axis has touched the limit switch!" will appear
and the machine will stop operating.
Or the 【Limit-switch valid level】 setting is wrong, press the direction key to
move the machine, and the “Trigger limit!” prompt appears when the machine does
not reach the limit switch position, and the machine stops operating. 【Limit-switch
valid level】 can be modified at this time.
Related content can refer to 3.16.5 HardLimit Settings 、 3.16.1.5 Limit-Switch
Valid Level.
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When all the files on the mainboard are accidentally deleted, click the 【File】
button in Figure3-1-2 Main interface 2 interface, this prompt will appear. At this time,
files can be transferred to the mainboard via U disk, network, or USB communication.
Figure 4-6 "No file!"
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4.7 Why does the prompt "To select the file!" appear
When all the files in the motherboard are deleted, thsat is, when there are no
files in the mainboard, click the 【Start】 【Box】 button in Figure3-1-2 Main
interface 2 interface, this prompt will appear. At this time, files can be transferred to
the mainboard via U disk, network, or USB communication.
Figure 4-7 "To select the file!"
When the machine suddenly cuts off power while the file is being processed,
the machine will pop up the prompt "Continue to work?" after it is powered on. Click
"√" to continue cutting the remaining part, and click "" to stop cutting. For related
content, see 3.25.3 Continue to Previous Work.
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When the 【 Laser 1 water protect 】 function is turned on, the mainboard
detects the WP1 signal during the operation of the machine, and it will prompt
"Water protect!", then please check the water protection switch. For details, see
3.16.2.6 Laser 1 Water Protect.
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When the function of【Open Protection】is turned on and the machine detects
the 【Open Protection】 signal, the machine stops operating and prompts the words
"Opened Protected!". It is also possible that when the 【input valid level】 is wrong,
it will also cause the words "opened protected!" to appear. At this time, please check
the related equipment and functions. Please refer to the definition and settings of
【Open Protection】 3.16.3.2 Open Protection.
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1) Install the LaserCAD software, see the software operation manual for
details;
2) According to the existing machine, set the machine zero position, page zero
position, and relative graphic position of the laser head in the software,
please refer to the software operation manual for details;
3) Draw the picture in the software or import the picture into the software;
4) Set the working mode, power and speed in the software layer parameters;
5) Turn on the machine normally, turn on the water tank, fan, etc.;
6) Select the communication method and transfer the file to the control card;
7) Move the laser head to estimate the approximate position of the cut image,
and press the 【Origin】 key on the panel;
8) Press the 【Box】 key to check the size and position of the figure, and place
the material;
9) Press the 【Start】 key and the machine will start cutting. If you find that
the cutting effect is not good, press the 【Pause】 key to adjust the power
and speed on the panel, please refer to 3.9.2 Modify the speed of the file
being processed、3.10.2 Modify the power of the file being processed; Or
press the【Stop】key, click the file name, and adjust the【layer parameters】
of the processing file. For details, see3.7.2 layer parameters of processing
files; Or adjust 【Motion Parameters】 and 【Axis Parameters】, please refer
to 3.14 Motion Parameters Settings、3.16.1 Axis parameters(take X axis as
an example).
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AWC7813 motion controller user manual
Concluding remarks
Thank you again for choosing Trocen motion controller!
Customer satisfaction is the only criterion for testing the company and products.
In order to live up to your trust and support, the company will continue to work hard
to design more high-quality and efficient products.
All parts of this manual, the copyright property rights belong to Shenzhen
Trocen Automation Technology Co., Ltd. Without the permission of Trocen, no unit or
individual shall arbitrarily imitate, copy, reprint or distribute the relevant content of
this manual. The contents of this manual are subject to update without notice.
If you encounter some problems during use, or use difficulties, please contact us
in time.
Add: First Floor, Building 4, Zhiheng Industrial Park , Nantou Pass Road ,Nanshan
District , Shenzhen City , Guangdong Province ,China.
Shenzhen Trocen Automation Technology Co.,Ltd.
Tel: 0755-27958262
Fax: 0755-27447913-608
Email: [email protected]
Website: www.sztrocen.com/www. awc608.com
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