(INEM) Catalog 2022 (English)
(INEM) Catalog 2022 (English)
(INEM) Catalog 2022 (English)
Introduction _ 02
Products _ 03
Application Fields _ 04
Certificates _ 05
Technologies _ 07
Diaphragm _ 11
O-Ring _ 19
INEM co., ltd. 02
Introduction
Date of establishment
January 2011
Address
235, Techno2-ro, Yuseong-gu, Deajeon, Republic of Korea 34026
Contact
Tel +82-42-862-7509 Fax +82-42-862-7508 E-mail [email protected]
Website
www.inem.co.kr
Products
Diaphragm, O-Ring, Gasket, Rubber Packing, Rubber Component
03
Products
APPLICATION FIELDS
CERTIFICATES
CERTIFICATES
TECHNOLOGIES
1. Core Technology
Rubber product design system
2. Elastomer Technology
Elastomer development in line with the environment where the products are applied
Base
compound
Cross-liking
Reinforcement
agent
Elastomer Vulcanization
Antioxidant
Accelerator
TECHNOLOGIES
3. PRDUCTION TECHNOLOGY
Smart factory that improve productivity, quality, and customer satisfaction by applying ICT(Infor-
mation Communication Technology) combined with digital automation solution in the manufac-
turing process.
Artificial intelligence system that analyze and predict the database for optimal production and
quality.
Feedback
Monitoring Database AI System
Production Process
Compound Compression
Trimming Inspection Shipment
Mixing Molding
Diaphragm
11
Product Overview
Diaphragm is a thin film type core part that has immense influence on determining the device performance and
maintaining reliable operation in valves, pumps, flow meters, and other various devices.
INEM’s diaphragm is designed to be suitable for the customer’s required environment and purpose, and provides
reliable operation even in harsh conditions with its intensified strength using reinforced fiber. Also, the thickness of
diaphragm and the position of reinforced fiber are adjusted according to the purpose of use to improve dynamic
features, control and response.
INEM manufactures and supplies various types, standard as well as non-standard diaphragm through customized
design according to the customer’s requirement. INEM is suggesting the most suitable diaphragms by analyzing
external factors such as temperature / fluid / pressure.
Production Process
1 2 3
The raw material is stored in an air One vulcanisation tool produces multiple Rubber raw material sheet is prepared.
conditioned warehouse that is protected diaphragms simultaneously. Also re-inforced fabric is prepared.
against light and heat. This enables less
alteration of the material.
6 5 4
After completion of the vulcanisation During the vulcanisation process the specific The vulcanisation tool on the press –
process, the completed diaphragms can be manufacturing parameters (for example: the rubber blanks are placed in the moulds.
removed from the tool. time, temperature, pressure, etc.) are
monitored and recorded for future reference.
7 8
Completed high-tech diaphragm. The final Thorough final inspection makes sure of
product is a fully-compliant and traceable perfect quality.
diaphragm made to INEM high standard
specifications.
13
PROPERTIES OF ELASTOMERS
ALL Synthetic rubbers are made with own recipe developed by INEM,
which can be used ranging from -60℃ to +280℃
Resistant to nearly all chemical, oil, liquid and gases
Compression
Hardness Tensile Max
Material Code Set
(Shore A) strength(psi)
Elongation
Temperature
Resilience
Resistance
Epichlorohydrine
ECO FAIR-GOOD 30-95 1500-2000 300-400 140℃ GOOD
ethylene oxide
60-100
Urethane AU/EU FAIR 45-75 3000-9000 270-800 82℃ GOOD
(Durometer D)
FABRIC MATERIALS
A key component of diaphragms is the fabric to ensure the diaphragm which can withstand the pressure, stroke and
environment. INEM offers a comprehensive selection of standard fabric styles, each with specific physical character-
istics, based on weave patterns, tensile strength, formability and chemical and heat resistance capabilities, as well as
other variables. INEM engineers are available to assist for selecting the proper fabric for a specific application.
Fabric Characteristics
Cotton Fair 170℃ 0.3~1.1 Weak acids resistance, excellent organic solvents resistance
Polyester Fair 170℃ 0.3~1.0 Light weight, general purpose, high stability
Polyamide(Nylon) Excellent 200℃ 0.2~0.7 High strength, high temperature, good abrasion resistance
Nitrile coated Nylon Good 120℃ 0.2~0.7 High strength, good formability
EPDM coated Polyester Fair 150℃ 0.3~1.0 General purpose, high stability
EPDM coated Nylon Good 120℃ 0.2~0.7 Special purpose, high strength, high stability
Rolling Diaphragms
i
h
g
d
e f
a b
Model a b c d e f g h i Thickness(mm)
b i j
h g
n k l m
f A o
a e
d
c
Model a b c d e f g h i j k l m n Thickness(mm)
1D 12×Φ9 215±0.2 235 173.4 149.7 48 10.5 R9.5 R8 R6 2±0.2 28.5 32.5 22.5 2
2D 12×Φ8.5 248±0.2 270 198.2 170 48 10.5 R12 R8 R14 2±0.2 32.5 38.5 28.5 2
3D 16×Φ8.5 305±0.3 324 251 218 86 15.2 R10 R12 R10 3±0.2 40 49 34 3.7
4D 16×Φ11 405±0.5 430 334 290 84 19 R10 R15 R11 4 52 63 44 4
INEM co., ltd. I Diaphragm 16
A
C
T2
H1
D
B
T1
H2
4-h DIA
Valve Size(mm) A B C D T1 T2 H1 H2 h
DN 20(3/4”) 62 58 45 40 4.6 0.9 10.6 3.3 9
d
e f g
h
c
Valve Size(mm) a b c d e f g h
DN 20(3/4”) 62 58 45 40 4.6 0.9 10.6 3.3
Dished Diaphragms
Flat Diaphragms
Convoluted Diaphragms
NBR
Nitrile Rubber (NBR)
Nitrile rubber, also known as NBR or Buna N, is one of the most commonly used sealing elastomers
due to its resistance to petroleum based fuels and lubricants and its relatively low price. Nitrile elas-
tomers are copolymers of acrylonitrile and butadiene. There are a number of common variation of
nitrile compounds.
Nitriles are often internally lubricated to improve ease of installation or reduce friction for dynamic
applications.
FKM
Fluorocarbon (FPM, FKM)
Fluorocarbon is a well-known high performance rubber, and especially it has excellent resistance to
high temperature, ozone, weather, oxygen, mineral oil, fuels, hydraulic fluids, aromatics and many
organic solvents and chemicals.
FKM has excellent resistance to high temperature, oil, solvent, flame, chemical and weather, and it is
usually applied in automotive, chemical processing, aerospace and many industrials.
INEM co., ltd. I O-Ring 20
EPDM
Ethylene Propylene Rubber (EPR EPDM)
EPDM is copolymer of ethylene and propylene, and further a terpolymer of ethylene and propylene
with a small amount of a third monomer(usually a diolefin) to permit vulcanization with sulfur,.
Generally Ethylene Propylene Rubber possesses excellent resistance to ozone, sunlight and weather-
ing, and has very good flexibility at low temperature, good chemical resistance(many dilute acids and
alkalis, polar solvents), and good electrical insulation property.
EPDMs are often internally lubricated to improve ease of installation or reduce friction for dynamic
applications.
EPDMs are usually used in phosphate ester type hydraulic fluid.
FFKM
Perfluoroelastomer (FFKM)
FFKM is Perfluoroelastomer compound that contains much more fluorine than FKM. It is made from
perfluorocarbon rubber which is the three-way copolymer of tetrafluoroethylene (TFE), perfluoro-
methyl vinyl ether (PMVE), and small perfluoro monomer having cross-link point. The resulted vulca-
nized rubber doesn’t have hydrogen atom in the molecular. Because there is no hydrogen atom, its
thermal resistance and chemical resistance are tend to increase quickly compare to FKM rubber.
It is dramatically special synthetic rubber having high chemical resistance and thermal resistance
beyond existing Fluorine rubber (FKM). It shows stability in almost all chemicals including ethers,
amines, ketones, oxidizer, organic solvent, acid/alkali, which was considered impossible. And its
thermal resistance relatively allows preserving its properties as a rubber even in high temperature
near 300℃. Its molecular structure is so similar to teflon that it has elasticity like rubber and good
chemical resistance, thermal resistance, and plasma resistance like teflon.
21
PROPERTIES OF ELASOMERS
(℃)
350
300
250
200
150
Fluorosilicone
FKM
100 Silicone
ACM
AEM
HNBR
XNBR
PU(AU, EU)
EPDM
50
ECO
NBR
CR
SBR
IIR
NR
0
-50
-100
275
250
FKM
225 Silicone
200
Fluorosilicone
175 AFM
ACM
150
EPDM HNBR
125 ECO
CR NBR
100 IIR EU XNBR AU
75
SBR/NR
50
25
PROPERTIES OF ELASTOMERS
ALL Synthetic rubbers are made with own recipe developed by INEM,
which can be used ranging from -60℃ to +280℃
Resistant to nearly all chemical, oil, liquid and gases
Compression
Hardness Tensile Max
Material Code Set
(Shore A) strength(psi)
Elongation
Temperature
Resilience
Resistance
Epichlorohydrine
ECO FAIR-GOOD 30-95 1500-2000 300-400 140℃ GOOD
ethylene oxide
60-100
Urethane AU/EU FAIR 45-75 3000-9000 270-800 82℃ GOOD
(Durometer D)