DOCUMENT NO: SP-1.

0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

METHOD STATEMENT:
PURPOSE: The main objective of this method statement is to provide detailed, safe
operating procedure involved in Material shifting & installation of MS Pipe barrication .

The primary objective of our organization is to ensure effective control and elimination of
accident in all job sites, and to maintain a conductive environment and infrastructural
facilities at workplace with due consideration for occupational health and safety legislation.

An awareness of safety culture will be developed for building and maintaining an effective
accident prevention programmer by pertaining on the job safety training and following safe
operating procedure of all activities involved in this project, it is our firm belief that if the
procedure and code of practices are rigorously followed, we can reach our objective of
achieving “ZERO ACCIDENT”, Safety of work and accident prevention is the responsibility of
every employee

SCOPE : This Method statement covers shifting & installation of MS pipe Barrication in
accordance with the scope & specifications.

RESPONSIBILITY
LEAD ENGINEER/SITE INCHARGE :

It is the responsibility of concerned Lead Engineer/Site-in-charge to be fully aware of

the scope of work awarded & to identify a Person-In-charge the site
He should also see that all safety rules are followed by the Supervisor Or subcontract
engineer in charge
He shall carry out regular inspections to check implementation of safety in working
at all required operations area
Ensure all necessary checks, inspection & tests are carried out and passed before
proceeding to next stage of installation
Implements and materials safe working environment by adhering to correct work
practices and procedures

SUPERVISOR/PERSON IN CHARGE :

The Supervisor/Person-In-Charge of the work shall make himself known to all

persons directly involved in the works
He shall ensure that every person involved is competent to perform their task and is
aware of the work, the procedures to be followed and their responsibilities
He shall provide/arrange appropriate training / tool-box-talks to personnel on safety
working in project premises and take required permits from Client

SAFETY ENGINEER/SAFETY OFFICER :

 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

Work Permit to be verified after checking the safety requirements.

To check the condition of Vehicle and its document, all lifting accessories, tool &
tackles before start of work.
Close monitoring of activity.
Conduct site safety induction before start of work, to conduct the job specific tool
box talk.
To confirm that whether work is complying with standard practices.

EMPLOYEE DUTIES :
Carry out work in accordance with the method statement
Co-operate with management arrangements in respect of method statements
Report any uncontrolled hazards to the employer
Follow instruction, training and guidance given by the employer.

EQUIPMENTS/MACHINIRIES :

GRINDING MACHINE

HAND TOOLS

FARANA/HYDRA
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

GENERAL HAND TOOLS

WELDING MACHINE
SINGLE PHASE WITH
ALL ARRANGEMENTS

CRIMPING TOOLS, VBC

TERMINATION KIT

SPIRIT LEVEL, TAPE &

HAMMER

ELECTRODE

LIFTING EQUIPMENTS
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

HAND TOOLS

ACCESSORIES

FULL BODY HARNESS

EQUIPMENT HANDLING :
Assist and co-operate with the process of the assessment of risk
Assist the employer with the implementation of staff training, attend training
sessions as required and should apply the knowledge gained from training to their
daily work
Report all accidents, injuries and near misses involving handling activities however
trivial
Inform the employer if they are unable to undertake their normal manual handling
duties because of injury, illness, or any other condition
Not undertake any manual handling operation that they believe is beyond their
capability
Report any unsafe systems of work to the employer
SAFETY PREPARATION :
Obtain site inductions from safety officer or authorized person.
Appropriate signage board must be displayed at work site.
Barricade the work area with caution tape.
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

Restrict the movement of people while work is in progress

Approved hot work permit should be ensured along with general work permit.
Fire watcher must be deployed & should be stand up at work site during hot work.
Fire watcher will be watching the hot work area for a hour after completion of hot
work.
Appropriate & approved fire extinguisher & fire blanket should be ensured at work
site.
Ensure hot work position area should be cover from at least three sided with pre -
approved non-combustible materials.
Below the hot work position temporary water boat system should be ensured for
controlling the spark, fumes & hot pieces.
Conduct fire fighting training & emergency evacuation training for all involved
personal in the task.
Mandatory PPEs should be ensured prior to start the activities like-Leather hand
gloves, leather apron, welding shield, welding goggles, safety shoes, safety helmet, &
others required PPEs are mandatory for the job.

JOB PREPARATION & PREPARATION OF AUXILARY WORKS :

Keep all tools and tackles required ready for manual shifting and erection.
Isolate the electrical connection if required.
Ensure safety standard for manual materials handling.
For the heavy weight equipment, the manual installation equipment, routing
method for taking the equipment from temporary place, the direction and sequence
of installation etc., shall be made out before starting the works.
Ensure signage & working area barricading prior to start the job.
Ensure all required work Permit from authorized persons.
Required PPE’s to be used.
Shifted material shall be safely kept materials on the black pallet in the marked
location.
Ensure the work environment is free from any obstacle & other hazard.

MONITORING :
Check equipment, including any personal protective equipment supplied is safe
before use.
Co-operate with management agreements in respect of workplace inspection.
Standby supervisor or concern Engineer will be in place for the continue monitor of
the safe activity.
Follow any training information, guidelines and instruction given by top level persons
for checking inspection of safe practice.
Report any hazards or defects to the concern department immediately.
Fire watcher will watch the hot work area during the hot work activities & also he
watch the work site for one hour after completion of hot work.
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

STEP – 1 : SIGN BOARDS & OBTAINING WORK PERMITS

Obtaining all necessary work permits.

Providing tolls box talk to labor & conveying them regarding work methods &
accidents
Proper and relevant signage will be placed in work area.
Tools- Tackles, Materials required stacked properly in work location
Isolation of work area using soft barricading.
Use Personal Protective Equipment as per requirements
Warning/caution tapes and other safety measures

STEP -2 : INSPECTIONS:

o All equipment will be check by RBIPL safety team before entry in site premises.
o Physical inspection should be done of all tools & tackles through IPSM & MLDZ
checklist.
o Job specific TBT must be conducted, and TBT ref no shall be mentioned in PTW.
Immediate hazards/risk must be mentioned in PTW

o Presence of competent & authorized personnel only for supervising the job is
mandatory. The safety officer shall make frequent inspection to ensure safe
operation.

Sequence of Activities

 MS PIPE UNLOADING WORK

 Mobilization of manpower
 Mobilization of lifting equipment and vehicle
 Pre inspection of area and vehicle before operation
 Will park the material loaded vehicle at the unloading point.
 Put wheel chocks on parked vehicle.
 Ensure unloading Area must be barricaded
 Material Unloading by manually- Worker wearing proper PPE, will unload each pipe.
 Sharp edges must be protected while unloading the the ms pipe.
 The worker will be allowed to board the truck only after unloading the material to a
safe extent.
 Do not plan any activity in the road area at the time of arrival and departure of the
client's vehicle.
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

 Material unloading and shifting by farana/Hydra- Unload the secured quantity of MS

pipe by fixing the slings both side.
 Tag line rope must be tied with Material.
 During the operation only authorized person allowed in unloading area.

 PEDESTRIANS PATHWAY BARRICATION WORK

 Mobilization of manpower and material.
 Material shifting from storage yard to working location.
 Confirm location area measurement and layout
 MS Handrail material cutting as per standard.
 Railing Assemble work as per drawing.
 Vertical post fixing using anchor fastener
 Fixing of Horizontal pipe.
 Alignment of Railing.
 Supporting Work.
 Final welding.
 Grinding and finishing Work.
 Primer Painting of Railing
 2 coat final painting.


FENCING/BARRICADING WORK
o Provide suitable access for movement.
o Use only inspected hand tools.
o To ensure all person used mandatory PPE’s during Fencing work.
o Green net Fencing lines will be set out by a setting out engineer.
o Pegs (marked PFL) will be placed at all changes in direction of the fence line
and at appropriate centres for arcs in the fence line.
o The locations of gates will also be set out.
o Access to site office shall be approved with client access point.
o All works will be executed within the temporary fencing boundary by using
soft barrication.
o All work should be done with proper supervision and communicated to
team.
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

 FABRICATION WORK
o PTW must be obtained before starting any work.
o Only inspected power tools shall be used in fabrication work
o Ensure housekeeping before start the fabrication work.
o Mandatory PPEs shall be used during the hot work activity
o Fire Extinguisher & Sand bucket must be available at location.
o Fire watcher shall be deployed
o Work should be done under proper supervision

HOUSEKEEPING
Employees must:
1) Co-operate with management arrangements for good housekeeping in the
workplace
2) Follow any guidance and instruction given to prevent injury or ill health
3) Report to the employer any hazardous or dangerous situations
4) Keep the site neat and tidy. Keep adequate number waste bins
5) Keep accesses clear of all obstruction
6) Remove the nails or bend down from the wooden scrap and remove them from
site
7) Store the material in orderly manner

Hazard Identification: The following hazards have been identified when barricading

work sites:

 Falling objects from heights

 Tripping and slipping hazards
 Electrical hazards
 Traffic hazards
 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

 Exposure to hazardous substances

 Equipment and machinery hazards

Risk Assessment: The risk of these hazards can be reduced by implementing the following
control measures:

Control Measures:

1. Planning and preparation:

 Conduct a site assessment to identify any potential hazards.

 Develop a barricading plan that includes clear signage and warning systems.
 Ensure that all relevant parties are informed about the barricading plan.

2. Site setup and installation:

 Install barricades and fencing around the work site to prevent unauthorised access.
 Use high visibility barriers and signs to clearly identify the location of the work site.
 Ensure that barriers are securely fixed to the ground and are not easily dislodged.
 If necessary, install scaffolding or platforms for workers to access high areas.

3. Electrical safety:

 Identify and isolate any electrical hazards in the work site.

 Ensure that workers are trained and competent to work with electrical equipment and
machinery.
 Use insulated tools and equipment to minimise the risk of electric shock.

4. Traffic safety:

 Identify traffic hazards and implement appropriate traffic control measures such as
traffic signs, cones and barriers.
 Ensure that workers wear high visibility clothing to increase visibility to oncoming
traffic.
 Develop and implement a traffic management plan that includes safe access and
egress for workers and vehicles.

5. Exposure to hazardous substances:

 Identify any hazardous substances present in the work site and implement appropriate
control measures such as personal protective equipment (PPE) and ventilation.
 Store hazardous substances in a secure location and dispose of them according to
relevant legislation.

6. Equipment and machinery safety:

 Identify equipment and machinery hazards in the work site.

 DOCUMENT NO: SP-1.0
Hard Barrication Fixing work
EFFECTIVE DATE: 14/05/2023

 Ensure that workers are trained and competent to operate equipment and machinery.
 Implement appropriate control measures such as guards, emergency stop buttons and
regular maintenance checks.

Emergency Procedures:

 Develop an emergency plan that outlines the steps to be taken in the event of an
emergency such as a fire, medical emergency..
 Ensure that all workers are trained in the emergency procedures and know the
location of emergency equipment such as fire extinguishers and first aid kits.

Review and Monitoring:

 Regularly review and monitor the effectiveness of the barricading plan and control
measures.
 Ensure that any incidents or near-misses are reported and investigated to identify
areas for improvement.
 Review and update procedures as necessary to ensure they remain relevant and
effective.

Prepared By- Reviewed by- Approved By-