Camelina Derived Jet Fuel and Diesel - Sustainable Advanced Biofuels
Camelina Derived Jet Fuel and Diesel - Sustainable Advanced Biofuels
Camelina Derived Jet Fuel and Diesel - Sustainable Advanced Biofuels
Published online 10 June 2010 in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/ep.10461
382 October 2010 Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep
with indirect land use change (LUC) impacts. The for growing camelina are in Montana. Therefore, we
goal of this article is to introduce camelina as a sus- will focus on the specifics of how this practice in
tainable energy crop and to summarize the estimated Montana would result in the production of large
life cycle greenhouse gas (GHG) emissions for HRJ amounts of camelina with no reduction in the
and green diesel (GD) produced by the UOP process amount of land devoted to food production. The
when using camelina oil as feedstock. These results same basic logic would apply as camelina cultivation
will be compared to conventional petroleum-derived spreads to other states.
jet fuel and diesel. According to a recent United States Department of
Agriculture (USDA) census [8], there are approxi-
mately 2600 farm owners in Montana who classify
Introduction to Sustainable Camelina Cultivation themselves as wheat producers. These farmers report
Camelina has been cultivated in Europe since the that the average size of their operation is 2540 acres
Bronze Age [5]. For the past 60 yrs, camelina has not (72% of the farms acreage) is planted to wheat
been important commercially as Europe and the annually. The other 28% of their land is fallowed or
United States provided subsidies for higher yielding rotated to other crops. Allowing the ground to be
major commodity grains and oilseed crops. It is still a rotated to camelina during a fallow year provides sev-
relatively common weed in much of Europe and in eral key benefits for the subsequent wheat crop, as
dryland regions of North America with more than 120 shown in Figure 1. First, soil moisture increases pro-
different varieties found in Montana alone. Camelina, viding a significant boost to crop yields the following
also known as false flax, is a member of the Brassicas year. Second, breaking a crop cycle and not growing
family. Recent interest in camelina arises mainly from the same crop every year reduces pest problems and
the need for low-input oilseed crops with the poten- disease potential. Third, the nutrient profile changes
tial for nonfood use within a sustainable agricultural positively through complex soil biochemical mecha-
system [6]. Camelina is a short-season crop (85–100 nisms not fully understood. The soil moisture factor
days) well adapted to cultivation in the temperate cli- is very important to Montana farmers (and dryland
mate zone. It germinates at low temperatures and is farmers in other areas) because the 10–15 inches of
very frost tolerant. Camelina is relatively easy to annual rainfall is not sufficient for maximum crop
grow, needing fewer inputs than most other crops. It yields. Thus, a fallow-cropping system increases
grows on marginal land and responds well under farmer revenue over a continuous cropping
drought stress conditions. Thus, it is better suited to approach. Growing camelina during the fallow year
low rainfall regions on marginal agricultural land than provides the same yield improvements to subsequent
other oilseed crops [7]. wheat crops and provides additional revenue that
Agronomic and crop production improvements are year as well.
just beginning to be applied to camelina cultivation. There are approximately 1,800,000 acres in the
Important yield improvements have already been operations of these Montana farmers that need to be
realized from modern plant breeding and agricultural fallow or rotate annually. Plant breeders from Tar-
techniques. Field tests beginning in 2006, at over 85 geted Growth Inc. using modern agronomic techni-
locations in the United States and Canada have ques have selected and bred camelina to allow farm-
resulted in yield improvements of approximately ers an opportunity to grow a rotation crop on this
33%. In addition, the application of yield improving fallow land. Because camelina has shallow roots with
genes (via mutation breeding, a recent non-GMO drought resistant characteristics, the land can be
innovation) is expected to improve yields more rap- returned to wheat cultivation the following year with
idly than those produced by traditional plant-breed- moisture and soil nutrients intact quantitatively similar
ing approaches. For sustainable camelina cultivation, to a fallow year. Because the economics of camelina
it is important to understand that these yield improve- cultivation favors this dryland crop rotation practice,
ments are being developed in the context of dryland it is reasonable to conclude that there will be no
farming techniques using low applications of fertilizer food producing land lost as a result of cultivating
and other inputs. camelina.
The fallow-cropping system and the use of mar- Beyond the wheat farmers of Montana and other
ginal agricultural lands for camelina cultivation con- states, there is additional camelina acreage potential
tribute to a decreased concern about the ‘‘food versus in other states and beyond those farmers who iden-
fuel’’ issue. The choice of fallow-cropping versus tify themselves primarily as wheat farmers. Some
continuous cropping of wheat is determined by the farms have a primary focus on other cash sources
economic returns to the farmer. The fallow-cropping such as livestock, and engage in dryland cereals culti-
approach is currently favored by dry-land farmers vation (wheat, oats, and barley) to diversify their
because the extra soil moisture and nutrients provide farms and to produce feed. Other farms may be
a significant boost to wheat yields (and farmer reve- growing peas, lentils, alfalfa, or several other crops
nue) following a fallow year. Camelina fits into the and would find benefits in rotation to camelina to
fallow-cropping approach because of its low moisture restore soil characteristics. Altogether more than 5
and nutrient requirements. Thus, current agricultural million U.S. acres have the potential to grow camel-
practice favors the growing of camelina as a rotation ina in a sustainable manner with no impact on food
crop with wheat during fallow periods because it supply. Thus, with expected future gains in yields/
maximizes farmer revenue. Most of near term markets acre, camelina could be providing 800 million gallons
Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep October 2010 383
Figure 1. Benefits of camelina as a rotation energy crop with wheat or other dryland crops.
of oil per year for use as a secure and climate indication that this topic is still an active area of
friendly biofuel feedstock. research.
With 20 million acres of dry-land cereals (wheat, Regulators in Europe and California have reacted
oats, and barley) and fallowing every 3 or 4 yrs there to the LUC and iLUC research differently. In Decem-
would be 5–7 million acres available for camelina ber 2008, the European Parliament declared that the
cultivation annually as a rotation crop. Planned yield iLUC of a biofuel ‘‘is not currently expressed in a
improvements are expected to produce 3000 lbs of form that is immediately usable by economic opera-
seed per acre by 2016. The seeds are 36% oil with tors.’’ On April 23, 2009, the California Air Resources
the remainder meal. Thus, the oil potential is Board passed the low carbon fuel standard (LCFS).
between 750 and 1000 million gallons/year. The LCFS requires the state’s transportation system to
reach 90% of present carbon intensity by 2020. The
LCSF encompasses multiple actions. The one affecting
Discussion of Land Use Change Impacts biofuels will be the requirement on its producers to
Direct LUC (e.g. conversion of forest into agricul- use a Life Cycle Analysis that includes iLUC to certify
tural land) is a large source of GHGs and thus con- their reductions. The California regulatory action on
tributes to climate change. Indirect land use change biofuels has impacted federal action. The U.S. EPA
(iLUC) is an implied change, outside the production followed the California lead on iLUC while develop-
boundary of a feedstock, due to economic market ing the second version of the federal Renewable Fuel
forces initiated by energy crop production on existing Standards (RFS2) mandated by the Energy Independ-
agricultural lands. Displaced demand for food is ence and Security Act of 2007.
likely to produce LUC in places not directly associ- The EPA issued the final rule implementing RFS2
ated with biofuel production. In early 2008, two stud- on February 3, 2010. RFS2 assigns various combina-
ies appeared in Science [9, 10] indicating that biofuel tions of feedstock, fuel type, and production process
production may emit more GHGs than the fossil- to one of four categories of fuels eligible for compli-
based fuels displaced as a result of direct LUC and ance. For the purposes of GHG LCAs camelina, HRJ
iLUC. In the Fargione paper, GHG release from LUC and GD would be considered the same as soybean-
was termed a ‘‘carbon debt’’ and was identified as a based biodiesel. According to lifecycle analysis car-
potentially significant contributor to the life cycle ried out by the EPA biodiesel produced from domes-
analyses of biofuels. The time required to overcome tic soybean oil reduces GHG emissions by 57% com-
the carbon debt was termed the ‘‘payback period.’’ pared to petroleum diesel fuel and thus qualifies for
The original paper estimated ‘‘payback periods’’ in the biomass-based diesel program. Accordingly, cam-
the range of 100–1000 yrs. A more recent paper elina HRJ and GD also qualify for the program. The
arrived at payback periods between 3 and 14 yrs, a EPA uncertainty analysis indicates that GHG reduc-
difference of several orders of magnitude [11] and an tions could be as high as 85%. The EPA lifecycle cal-
384 October 2010 Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep
Figure 2. Life cycle product diagrams for petroleum diesel and jet, GD, and HRJ. [Color figure can be viewed in
the online issue, which is available at wileyonlinelibrary.com.]
culations implemented in the final rule include iLUC and harvesting of the camelina crop. Inputs of seed,
but differ considerably from calculations published fuel, fertilizer, and chemical pesticides are all used for
with the draft RFS2 regulations issued in May 2009. cultivation of the camelina plant for oil production.
The EPA indicated that significant new scientific data After harvesting, the camelina seeds are transported
was available to the agency. This is another indica- to a processing facility, where the oils can be
tion that biofuel lifecycle analysis remains an active extracted. A crusher and solvent-based process
research area. extracts the oil and recovers the co-product seed
meal. The oil is processed to remove oil impurities,
METHODOLOGY OF LIFE CYCLE ASSESSMENT FOR CAMELINA-DERIVED and then transported by rail (from Culberston, Mon-
JET AND DIESEL tana to Seattle, WA) to a site for GD or HRJ produc-
tion. The UOP conversion process requires hydrogen
Fuel Pathways to produce HRJ and GD. This hydrogen can come
The life cycle diagrams for petroleum diesel, petro- from the steam reforming of natural gas or from a
leum jet, GD, and HRJ are shown in Figure 2 with naphtha-to-gasoline reformer in an existing refinery,
important inputs and co-product outputs indicated. or a combination of these inputs. In this study, it is
HRJ and GD life cycles originate with the growing assumed that hydrogen is obtained 60% from a gaso-
Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep October 2010 385
Table 1. Cultivation inputs for camelina seed harvested (per kg seed).
line reformer and 40% from steam reforming of meth- ate because energy content is a fundamental charac-
ane. Renewable fuel co-products such as naphtha, teristic for all transportation fuels. Inventory data for
fuel gas and propane/butane (renewable LPG) are camelina cultivation, transportation, and oil extraction
also produced from camelina oil as shown in Figure were provided by Targeted Growth, Inc. for all cam-
2. A portion of the environmental burdens of the fuel elina cultivation inputs and oil extraction require-
production processes are allocated to these co-prod- ments. Data for conversion of oil feedstock to HRJ
ucts, and a similar allocation occurs at the stage of and GD were obtained from basic engineering design
camelina oil extraction. data, and was supplied by UOP. Energy allocation
Petroleum-based jet fuel and diesel were the refer- was applied to distribute GHG impacts among the
ence fuels for comparison. The GHG profile for pe- various products and co-products along the fuels life
troleum fuel is derived from a composite mix of U.S. cycle. Energy allocation was selected because a
production, which is likewise dependent on feed- recent guidance report recommends this form of allo-
stocks from different regions of the world. This com- cation for fuel products [13]. At the camelina oil
posite mix includes both domestic and foreign pro- extraction stage, inventory data from camelina culti-
duction of crude oil and tar sands oil. Transportation vation up to and including oil extraction were allo-
of crude oil to domestic refiners includes transoceanic cated to camelina oil and co-product seed meal using
tanker and pipeline modes and from refineries jet an energy balance. Allocation to oil 5 (A 3 LHVA)/
fuel or diesel is transported by barge, pipeline, rail, (A 3 LHVA 1 B 3 LHVB), where A is the mass flow
and semi truck. Impacts of refining are also derived rate of output oil from the seed extraction step, B is
from a mix of domestic and foreign facilities. GHG mass flow rate of meal, LHV is lower heating value,
emissions/MJ jet fuel and diesel were obtained from a and subscripts A and B are camelina oil and seed,
recent U.S. Department of Energy (DOE) study [12]. respectively. A similar calculation was performed at
the GD and HRJ production stages considering the
Goal and Scope co-products produced at that stage. Energy allocation
factors are presented in the next section.
The goal of this LCA is to determine the GHG
emissions, cumulative energy demand, and fossil
energy demand of camelina-derived HRJ and GD Life Cycle Inventory Analysis
over the entire life cycle and compute the GHG sav-
This section covers the input data and assumptions
ings per MJ of fuel compared to petroleum-based die-
used for procuring the camelina seed, extraction of
sel and jet fuel. A second goal is to evaluate impacts
crude camelina oil, and production of degummed
of fertilizer application rates and fossil fuel use in
(refined) camelina oil. Tables 1–3 show key inputs to
farm equipment employing data provided by Mon-
the camelina biofuel life cycle for these stages and
tana farmers and predict impacts of crop yield
for feedstock transportation. Cultivation inputs were
improvements expected in the future. A final goal is
based on actual field application rates as in the Farmer
to explore the impacts of model parameter uncer-
2007 and 2008 data, where increased N fertilizer appli-
tainty in the calculation of GHG emissions. The scope
cation rates for 2008 were designed to boost camelina
of this study encompasses the entire life cycle from
yields. The values reported as Forward 3000 represent
acquisition of raw materials from the environment
projected gains from crop improvement research.
through the production and use of the fuels in vehi-
These gains increased per acre seed productivity
cle and aircraft operations.
(3000 lb/ac; 3360 kg/ha) and decreased per acre N
application rates (75 lb N in fertilizer/ac; 84 kg/ha;
Functional Unit and Energy Allocation rate is equivalent to 55% of N content in seed, which
The functional unit chosen in this analysis is 1 MJ is 0.045 kg N/kg seed) and diesel consumption (33.3
of energy content in the fuel. This choice is appropri- L/ha) on the farm. Seed oil extraction inputs were also
386 October 2010 Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep
Table 2. Processing inputs for camelina seed Table 3. Processing Inputs for of camelina refined oil,
processed to degummed oil (per kg seed). per MJ.
Resources Resources
Camelina seed input per kg 84.5 MJ Camelina crude oil per MJ 1.0417 MJ
oil output refined oil
Electricity, medium voltage, 0.0083 kWh Steam 0.00282 kg
average U.S. mix Electricity, medium voltage, 0.0006 MJ
Heat, natural gas, at industrial 0.421 MJ average U.S. mix
furnace >100 kWh
Diesel, low-sulfur, at regional 0.0064 L
storage (seed transport) elina. GHG results for petroleum kerosene-based jet
Hexane (oil extraction solvent) 0.00125 L fuel was obtained from a recent DOE study [12].
Rail transport of crude 2 tkm
camelina oil
Impact Assessment and Comprehensive
Assumptions
The software used for this LCA was SimaPro 7.1
[16], which contains a large database of inventory
provided by TGI. Emission of CO2 from atmospheric data for material, chemical, and energy inputs. Inven-
oxidation of emitted oil extraction solvent hexane was tory data is from the Ecoinvent database, which is
also included. Crude camelina oil refining inputs were comprised of mostly European data that has close
obtained from a recent study [14]. Energy allocation technology relevance to U.S. production, but when-
factors for assigning impacts to the product crude ever possible, these ecoprofiles were adjusted for
camelina oil extraction were calculated using energy U.S. conditions; for example for electricity generation
balances around the process, as described above. was modeled as an average U.S. mix. The GHG
Energy allocation factor for the crude camelina oil impact assessment method used in SimaPro was IPCC
extraction processes as listed in Table 2 is 0.445, and 2007 GWP 100a V1.01 method whose output is in
for refined camelina oil conversion to biofuel, energy CO2 equivalents for all of the GHG emissions. The
allocation were calculated from data provided by UOP three primary gases that make up the CO2 equiva-
LLC. While included in the LCA modeling, the UOP lence are CO2, methane (CH4), and nitrous oxide
data describing the detailed hydroprocessing inputs (N2O), but the minor contributions from solvents and
are not included in these inventory tables. However, refrigerants were also included. In the IPCC 2007
key inputs to the GD and HRJ conversion process GWP 100a V1.01 method, each of these gases has dif-
include not only hydrogen, as shown in Figure 2, but ferent GHG potentials; for example, N2O has the
also electricity, steam, and water for boiler feed and GHG potential of 298 compared to CO2, and methane
process cooling as well as input rates of hydrogen has a GHG potential of 25. For the end use of the
compared to camelina oil and renewable co-product fuels, notably combustion in a vehicle, it was
production rates (CO2, H2O, fuel gas, LPG, and naph- assumed that the fuels would completely combust,
tha) are similar to those listed in a recent publication forming maximum yields of water and CO2. This
[4]. Steam is also generated as a result of biofuel pro- assumption is very close to reality in terms of the car-
duction through hydroprocessing, and steam was gen- bon dioxide emissions, and therefore stoichiometric
erated in sufficient amount to credit 4.2 g CO2 equiv/ emission factors were utilized based on the carbon
MJ GD and 2.3 g CO2 equiv/MJ HRJ. content of each fuel (e.g. 3.17 kg CO2/kg petroleum
Emissions of N2O from nitrogen fertilizers applied diesel and jet). Emission of CO2 from combustion of
to soils during plant cultivation was estimated using biofuels does not count toward the GHG calculation
both direct and indirect emission factors from the because biogenic carbon is sequestered during cam-
Intergovernmental Panel for Climate Change [15] in elina growth, and combustion simply returns this car-
which 1.325% of applied N in fertilizer is emitted as bon to the atmosphere in a closed cycle.
N2O nitrogen. No accounting for N in camelina resi- Not included within the scope of this study are the
due left on farm is included in this N2O emission construction impacts of farming equipment and proc-
analysis due to lack of data on residues. CO2 emis- essing facilities, which are typically neglected in LCA
sion from urea mineralization in the soil was esti- studies of biofuels, as they constitute a relatively
mated to be 1.57 kg CO2/kg N fertilizer based on the small fraction of life cycle impacts. It is important to
fraction of carbon and nitrogen in urea. No effects of note here that no wastewater treatment or solid waste
LUC on possible GHG emissions were included in disposal was factored into the study, which typically
this analysis, although the anticipated cultivation as a constitute less than 1% to the total. Biomass feedstock
rotation energy crop with wheat that displaces fallow transportation was included in this study for a camel-
weeds suggests negligible adverse direct and indirect ina seed to oil processing facility based in Montana.
LUC impacts, since no food production is displaced In all cases, transport of the final fuel product to mar-
by camelina seed cultivation. The geographic context ket was included over a distance of 150 km. This is a
for the production of green jet is the U.S., with culti- reasonable and representative value for a U.S. facility
vation occurring in the U.S. Northern Plains for cam- serving a local market.
Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep October 2010 387
Figure 3. Cumulative energy demand by fuel type for each camelina biofuel product.
RESULTS AND DISCUSSION: GHG EMISSIONS FOR CAMELINA-DERIVED The emission of GHG over the life cycle for each
JET AND DIESEL transportation fuel alternative is shown in Figure 4
Energy consumption for each product over the life for the three camelina cultivation scenarios. The larg-
cycle is another important characteristic to judge est contribution to HRJ and GD GHG emissions is, in
the comparative advantages of camelina biofuels. roughly descending order: feedstock production >
Figure 3 shows the cumulative energy demand for biofuel production > feedstock chemicals feed-
each biofuel and cultivation method combination. stock transport. Emissions from fuel product transpor-
Total energy consumption for each camelina biofuel tation are negligible and combustion emissions of
product is comparable to petroleum fuels, but most CO2 do not contribute to climate warming because
energy is renewable biomass as opposed to non biofuels such as HRJ and GD contain no fossil car-
renewable fossil, and consumption of petroleum over bons, only carbon atoms sequestered from the atmos-
the life cycle for each biofuel product is <0.15 MJ phere as CO2 during plant growth. Feedstock produc-
(data not shown in Figure 3). Except for the use of tion involves all unit processes in camelina seed culti-
diesel on the farm and during transportation steps, vation, including emissions of urea-related N2O and
petroleum resources are nearly absent from the CO2 (high majority) as well as CO2 released from die-
camelina biofuel life cycles. sel use on the farm. Fuel production emissions are
388 October 2010 Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep
Figure 5. Contributions of GHG gases to total emissions.
Table 4. Effect of change in nitrogen fertilization rate, IPCC N2O emission factor, hydrogen production
method, and farm diesel input rate.
EF, emission factor for N2O released from soil; SRM, steam reforming of methane.
392 October 2010 Environmental Progress & Sustainable Energy (Vol.29, No.3) DOI 10.1002/ep