Unit 5
Unit 5
Structure
5.1 Introdb. Hon
0hjectwes
5.2 Objectives of Estimating
5.3 Process of Estimating
5.3.1 Process Components
5.3.2 Pnontrsatlon
5.4 Identification of Components of Construction
5.4.1 Bas~chioc~ples
5.4.2 Constmaloo Sequence --
5.4.3 D ~ s c r e Con~trualon
~e Actlnties
5.5 Measurability of Components
5.5.1 Pnuaples of Measurement
5.5.2 Methodology of Measurement
5.5.3 Unlts of Measurement
'5.5.4 Llrmts of Measurements and Degree of Accuracy
5.5 5 Methods of Q u a n u f i a o n
5.6 Rate Analysis or Pricrng
5.6.1 Elements of Pnc~ng
5 6.2 Estabahment of Data
5.6 3 ksb
5.6.4 Profit Margins
5.8 Sumrnarisation .
5.9 Approximate Eshmates
5 9.1 Purpose of Approxlmate Estimates
5 9.2 General Principle Used
5 9.3 Methods for Ohrasniug Approxlmate Esomates
5.10 Summary
5.11 Answers to S AQs
5.1 INTRODUCTION
Every construction and design company whether in the public or private sector must
perform a number of management functions in order to get into and to stay in business.
Any con;truction project goes through process of establishing the feasibility, planning,
designing, administrative and technical approval, financial sanction, and finally the
execution. Soon after the architectural and engineering designs of a project are
completed, estimating exercise is gone through in construction parlance, an estimate is an
expression of opinion or the prediction of the probable future costs of certain construction
activibes, usually based on some data having an acceptable degree of reliability. The ,-
consttuctiomindustry embraces many types of construction work, all of which can be
classified under two broad headings, namely heavy construction which includes bridges,
dams, roads, mills and the like; and buildihg construction which includes residential and
non-residential construation. In this unit, emphasis will be on the latter with some
,coverage given to roads. However, most of the principles illustrated will be applicable to
both types.
It is important to recognize right at the beginning of this study, the importance of
estimating in Ule affairs of a construction-or dekign company. The success of the business
will be directly proportional to the quqity of the estimating process and the reliability of
Estimating its results. All construction activities are divided into two categories, viz.
- those that occur outside the company and therefore beyond its significant
control, and
- those that occur within the company and therefore within its direct control, it
seems only prudent to remove as much of the risk as possible from all internal
activities, not least of which is the activity of estimating.
Estimating can be defined as the formation of an approximate judgement or opinion
regarding the value, amount, size, or weight of something. More precisely, it refers to
careful and correct measurement of various quantities involved in a construction project
as reflected in contract documents and drawings and the subsequent calculation and
application of accurate unit prices to these quantities. The purpose is to produce the
probable total costs of the work to be done. The estimating is generally carried out
component-wise for a large construction project and individual costs of components are
added up to arrive at the total cost of a project.
A well prepared estimate forms a sound basis for
(a) the efficient management of resources - such as money, men, materials and
machines,
(b) entrusting the works for execution to contracting agencies on a competitive
basis,
(c) identifying the needs for alternative solutions to achieve economy in
construction,
(d) scheduling and monitoring of the project time and cost, and
(e) submission of tenders or bills by contractors to user organisations.
Objectives
After studying this unit, you should be able to
understand the concept of "components" of a project or a structure from the
point of view of estimating,
test the identified component for quantification,
conceptualise the principles and methods of measurement and methodology of
pricing,
choose approximate units of measurements for each component and decide on
levels of accuracy,
determine the unit cost (rate) of comprising material, labour and equipment for
the given specifications of the identified component,
comprehend the complete approach of preparation of an estimate of a
structure/project,and
describe the principles and methods of approximate estimates and distinguish
between detailed and approximate estimates.
- Marking the foundation lines including construction of centre line pillars and
establishing bench marks
- Earthwork excavation for foundation
- Tamping and compacting the excavated surface
- Filled with sand
- Laying foundation concrete
- Construction of substructure
- Refilling the sides of foundation etc.
A fairly experienced engineerlsupervisor should be able to write down the sequence of
construction of a particular building project without much of difficulty. Generally, the
sequence of recording measurements follow the sequence of construction but it is not a
necessity.
It is important that the identified components of work can be measured, i.e. identified in
physical terms. Work should always be measured in accordance with some standard
method of measurement, either internally established by the individual company or
organisation, or externally recommended for .lse throughout the industry or trade. There
are several good reasons to adopt such a practice. Some of them are as follows :
(1) The work of the estimator will be made more simple, more rapid, and probably
more dependable.
(2) Communications between concerned personnel will be clarified, strengthened,
and hastened.
(3) qn the event of a dispute, there will be some precedents on which the estimator
can rely.
5.5.1 Principles of Measurement
The cost of construction work consists of five discrete but related elements, i.e. labour,
equipment, materials, overhead and profit. The general purpose of quantification is to
present these elements separately or jointly in such a way that their individual or
combined costs can be predicted and later confirmed. In this connection, help from
readily available and well-established analysis of rates (pricing process) for a large
number of items (Standard Data) can be availed. In addition, the following general
principles of measurement are articulated for the benefit of estimators in the offices of
both designers and contractors.
Accuracy
All work should be measured as accurately as the data will permit. Estimators are
always forced with the necessity of having to make decisions about the probable
conditions under which work will be done. If measurements can be put onto the
r firmest base possible, then the approximations and judgements that inevitably have
to be incorporated into the pricing process will be rninirnised. Furthermore, in the
event'of a subsequent dispute about the quantity or cost of any item or unit of
work, it should be relatively easy to remeasure the quantity to confirm the original
estimate.
Economy
The estimator should strive to have the least number of words in descriptions of
measured items, the least number of extensions and totals. A deliberate policy
should be adopted to make the estimate as lean and tight as is practical consistent
with the maintenance of verbal and mathematical logic. There are two good
reasons for the foregoing recommendation :
(a) Every word is capable of correct or incorrect interpretation, and every
calculation may be correctly or inc.orrectly done; therefore, the less said and
calculated the better
(b) As time is always a pressing problem in estimating, rpethodology that will
hasten the process while improving comprehension and accuracy is to be
encouraged.
Standards
Work'should always be measured in accordance with some standard method of
measurement, either internally established by the individual company or
organisation, or externally recommended for use throughout the industry or trade.
There are several following good reasons to adopt such a practice :
(a) The work of the estimator will be made more simple, more rapid and probably
more dependable
(b) Communications between the concerned personnel will be clarified,
strengthened and hastened
(c) In case of a dispute, there will be precedents on which the estimator can rely.
In general, the methods of measurements, are based on recommendations
contained in various parts of IS : 1200 - 1974 (Methods of Measuremeqt of
Buildings and Qvil Engineering Works) published by the BIS, New Delhi.
Estimating Confidence
One of the prime concerns of any estimatnr is to develop confidence in his or her
own work by adopting practices that will assist in avoiding estimating error
wherever possible, and to reduce the effects of errors of measurements (or pricing)
that maypcidentally be incorporated into the estimate. One way of minimising the
chances of error in measurement is to adopt the practice of measuring overall and
deductingvdds and wants. By definition overall means from end to end, or to the
fullest extcnt possible. A void indicates an adjustment made where one item
displaces another item, such as at window space in a wall. A 'want' indicates an
adjustment made to compensate for deliberate over-measurement, such as at a
recess at edges or comers of a wall or slab.
Overall peasurement has a number of following advantages :
I
(a) Overall dimensions and the location of voids and wants are or should always be
overtly stated or clearly implied by the drawings and specifications, and there is
therefore, seldom any need for the estimator to calculate or otherwise establish
such data, by scaling or other means, and
(b) By measuring the overall first and making deductions second, the effects of any
minor errors or oversights in voids or wants will be minirnised. The result may ,
be a minor over-measurement or overpricing, but this is seldom detrimental to
the budget.
Flexibility
As a general rule, it is better to measure a few more items rather than a few less.
The time taken to do the actual measurements will be the same, but there are a
number of benefits to be considered. First, wherever a choice can be made between
measuring items of work of similar type together or separately, they are best kept
initially separate. Although it is relatively easy subsequently to combine subtotals
of quantities of similar items or identical prices, it is more difficult to separate and
price conlposite items later. Second, care should be taken to organise the
measurement of work in such a way that the labour, material and equipment
components of items can be priced separately or together, depending on what is
more expedient. For example, in a reinforced concrete framed buildings,
depending on level of quality required, concrete in foundations, beams, columns
or slabs need to be separated out for quantification. Although the quality (and even
the quantity) of concrete might be the same for all these items, the nature of work ,
tobe done is different. Even though the work in all four items may be measured in
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the same measurement unit (cubic metres in this case), the unit price to be
subsequently applied to each of the quantities may be differept. The quality of '
concrete in each item may be same or different, and the waste factors may vary
from item to item. The labour crew size, type and productivity may be the same or
different for each item, as may be the equipment also.
Simplicity
It is good l.0 design and construct buildings using standard and typical components
'i
and details wherever possible. However, it is not always possible to stick to such
standards, and occasionally some non-typical work will be encountered. To keep
the idea of simplicity in measurement, one might say that non-standard and
non-typical work should be measured and kept separate from standard or typical
work, so that the additional costs associated with the non-standard aspects of the I
work can be separately calculated and added on to the costs of the standard work.
This technique is called extra-over technique. The following examples will
illustrate this technique. 4
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1
(a) w e n measuring drain pipe around a building, the work is measured as if the
lines were straight, and the quantity is stated in linear metres, measured aloag
the centre line of the drain. The additional work involved in installing bends,
elbows, clean outs and such specials is then separately stated as numbered
items, which are later priced on the basis of extra cost of supplying and
installing such additional items over the costs of supplying and installing the
regular straight pipe.
(b) When measuring a concrete retaining wall built to a batter, that is with one face
1
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vertical and the opposite face inclined slightly from the vertical, it is simple to
nieasure the wall as if both faces were vertical and parallel to each other, which
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is typical, standard or normal configuration for a concrete wall. The area of the Principles of
Estimating
sloped portion of the wall is then measured separately and the additional cost of
modifying all the accessories and labour to produce that particular feature are
calculated and applied to the non-typical quantity as measured.
(c) When measuring centering for a circular column, it is simple to measure it as if
it is a square column of side equal to the diameter of the circular column. The
extra cost of making a curved surface is treated as a non-typical quantity and
separately provided for.
The primary benefit of this technique is that any discrepancy in the pricing of such
non-typical or irregular items is contained within the difference in cost between the
standard work and non-standard work, and almost always has to be added to the
cost of standard work. A secondary benefit is that the estimator does not usually
have to make deductions in his measurements of the standard work, but can simply
make a note to add an item for the non-standard portion. A third benefit is that the
extent of the additional cost can be identified for study, to assist in determining
whether the non-standard feature should be retained, modified or deleted during
the design or building process.
Repetition
Work should be measured in such a way as to minimise repetition of words or
figures. If, for example, a number of floor areas are found to have a common
length but varying widths, it is probable that the widths can be totaled or summed
and the sum then multiplied once by the common length to produce the required
gross area.
Wherever possible, work should be measured using dimensions that can be used
more than once. Such dimensions are often called reflected dimensions and they
have two primary advantages. First, if they were correct for the first use, they will
be correct for all subsequent uses with appropriate modification where necessary,
and second, they eliminate subsequent calculations, thus saving time and reducing
possibility of error. Some examples of reflected dimensions are to be found in the
area of formwork necessary to form an area of concrete wall, the area of plastering
which require to be subsequently painted or the area of flooring concrete which
require to be subsequently provided with mosaic tiles.
Style
There are a number of useful exhortations to be made under the general title or
style. First, estimating work should be done using standard formats. Preferably
printed sheets with columns marked in vertical lines should be used. Other related
requirements are adequate space to laywt sheets of drawings on desks as well as
space to layout pencils, scales, calculators, books, and other useful pieces of office
equipment or documentation. It is advisable to complete most of the measurement
process before the calculation process is started. The estimator should resist the
temptation to manually do extension and summary calculations immediately
following the establishment of dimensions for each item of work, except where
absolutely necessary or logical with respect to other parts of measurements, such
as in the use of reflected dimensions. The reason for this'advice is to try to avoid
interruptions to the train of measurement thought, to avoid omissions, duplications,
or other errors that such interruption can cause. With the use of electronic
equipment, such as desktop computers and printers, such advice may not now
apply. Typical examples presented in Unit 6 demonstrate acceptable styles for
presentation of estimating data.
5.5.2 Methodology of Measurements
Let us now discuss the methodology involved in the procis of measurements. As already
stated, this consists of three parts viz.
(a) Description of work,
, (b) Establishment of dimensions, and
,
t 5.5.5 ~ e t h o d of
s Quantification
The quantities of various items such as earthwork excavation, foundation concrete,
masonry in foundation and basement, masonry in superstructure etc. can be estimated by
any one of the following methods whose brief description is given below :
(a) Long and short wall or "out-to-out" or "in-to-in" method
(b) Centre line method
(c) c;ossing method
Long and Short Wall or "Out-to-Out" or "In-to-In" Method
Longer walls in a building (generally hl one direction) are considered as 'long
walls' and measured from 'out-to-out'; and shorter or partition walls, perpendicular
to the longe: walls, are considered as 'short walls' *andmeasured from 'in-to-in' for
a particular layer (level) of work. These lengths of long and short walls are
multiplied separately by the breadth and height of the corresponding layer and are
added up to get the total quantity for that layer. Such lengths of long and cross
walls are computed for every layer in which the breadth changes. To calculate the
lengths of long and short walls, their centre to centre lengths are individually
determined from the plan. Then the length of the long wall out-to-out is calculated
after adding half breadth of wall at each end to the centre-to-centre line length. The
length of long wall generally decreases from earthwork to brickwork in
superstructure whereas the length of short wall increases. In case of short walls,
the length of short wall is computed by subtracting the half breadth of wall at each
end to the centre-to-centre line length.
Centre Line Method
The total centre lines of walls in a building are calculated and the breadth and
width of the respective item to get the total quantity at a time multiply the same.
For different section of walls in a building, the centre line length for each type
shall be worked out separately. In case of partition or verandah walls joining the ".
main walls, the centre line length shall be reduced by half of the breadth of the
layer of main wall that joins with the partition or verandah wall at the same level.
Number of joints is first studied to calculate the centre line length. In case of
unsymmetrical wall, the centre line varies at every layer.
Crossing Method
To obtain the centre line length, the overall perimeter of the buildings are
calculated and subtracted with four times the thickness of the wall. Internal walls
are grouped separately to their sections and measured in between the internal faces
of the main wall at that level.
I
Example 5.1
Here, an illustration of recording measurements in typical format is pregented.
Figure 5.1 shows theplan and cross-section of wall of a two-roomed building.
Estimating Measurements and quantities relating to the following items of work are illustrated
and the centre line method is followed for their quantification :
(a) Earthwork in excavation in foundation, '
(b) Cement concrete in foundation, and
(c) Brickwork in foundation and plinth.
The total length of the centre line
= Length of centre line for the outer wall + Length of centre line
for the cross wall
Referring to-the foundation plan, it is found that where the centre line of the cross
wall joins with the centre line of the outer wall at the same level, the portions PQ
and RS from the centre line of the cross wall has already been excavated from the
main wall. So these portions each equal to the half of the trench width shall be
deducted from the total length of the centre line length of 25.6 m.
So, the excess length of centre line for earthwork in excavation
To estimate the earthwork this centre line length shall be multiplied by its breadth
and depth.
As the foundation concrete of the cross wall joins with the main wall at the same
level and the width of the earthwork and concrete work is the same, the total centre
line length of 25.6 m remains constant for concrete work.
For brickwork of different footings, the same principle, i.e. deduction by half the
width of footing which the cross wall joins at the same level shall be made per
junction as shown in the section figure.
Thus, the centre line length for brickwork, 1st footing, 50 cm wide
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plinth footing 1 25.30 0.30 0.75 . 5.69 c u m
Total Brickwork 10.22 cu m
Principles of
More illustrative examples of structures involving different types of items of work are Estimating
given in Unit 6 of this block.
Hil * ROOM -I
111 ROOM-2.
"Ull
I PLAN
$ ,
5
7 A
( ~ i m e n s i o n sin. cm/rn)
Figure 5.1
Estimating
It can be argued that the study of pricing should precede the study of measurement,
because the objective of measurement is to permit pricing to be done, and that one should
therefore know how to measure it. As a matter of practical fact, the measurement and
pricing processes are interdependent to such an extent that it is immaterial which is
tackled first; ideally, they should be considered simultaneously. However, it is expedient
to separate them for one important reason, i.e. measurements for a particular project do
not change with respect to time whereas the costs associated with pricing change. If the
project, for some reason, is taken up for execution, on a fairly later occasion, costs would
have changed considerably and the pricing part alone, but not the measurements part of
the estimate, needs to be revised.
Measurement is a relatively simple exercise - as compared to pricing. While
measurement is almost totally based on almost frozen drawings and specifications,
pricing involves consideration of large number of parameters. Measurement remain
constant for a given project but pricing (especially, relating to labour and equipment) can
vary from place to place and from time to time.
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5.7.2 Materials
The cost of purchase, transport (delivery), taxes and all other factors to acquire sufficient
quantities of proper (specified) materials to adequalely complete the required work must
be determined. Other factors include such things as waste, absorption, losses and
accessories such as adhesives, anchors, nails, screws, trim and the like. The total material
cost is then divided by the number of units to establish the estimated cost.
As an example, let us take the item of work "construction of brick masonry built in
cement mortar using metric bricks". The materials that constitute this work are metric
bricks of standard size, cement and sand (for mortar). The unit of this work is 10 cu m
(say), then, in order to arrive at the cost of these materials, we should know how much
quantity of these materials go into 10 cu m of finished item of work.
To calculate this, let us assume a wall 30 cm thick (lf brick) of known dimensions. With
the specified bonding arrangement and thickness of bedding and prepared mortar, which
is normally 1.0 cm, it is possible to theoretically arrive at the volume of bricks and
mortar, as described below :
Bricks
Actual size of brick = 190x90x90mm
The actual thickness of wall = 29 cm
Therefore, actual volume = 52 9 c u m
= 20~0.29~
Number of standard bricks of size 20 cm x 10 cm x 10 cm (nominal size)
14500
Thus, number of bricks (10 cu m) = x 10 = 4833 nos.
(20 x 5 x 0.3)
Allowing about 3% to 4% for breakage, wastage etc, this may be taken as 5000 nos.
Mortar
Wet mortar requirement = Total number of brickwork -net volume of bricks
= 29 - (0.19 x 0.09 x 0.09 x 14500) = 6.685 cu m
For frog filling, for use of cut bricks, for bonding, for uniform joints wastage etc.,
about 15% extra mortar will be required.
Total actual volume of mortar = 6.685 x 1.15 = 7.688 cu m
For dry volume, increase wet volume by 25%.
Then, dry volume of mortar required = 7.688 x 1.25 = 9.61 cu m
22 For 10 cu m of brickwork, dry volume mortar required = 9.61 x 10130 = 3.2 cu m
In practice, about 3.0 cu m dry cement mortar is taken for pricing. Further, to Principles of
calculate materials of mortar, it is generally assumed that for every 1.0 cu m of dry Estimating
mortar, 1.0 cu m of sand is required as cement is assumed to fill the voids in sand.
For example, for cement mortar of proportion of 1 : 5 (by volume), we require
1 cu m of sand and 115 cu m of cement. As the dry density of cement is taken as
1440 kg/m3, the quantity of cement required is '/5 x 1440 = 288 kg. Therefore,
for 3 cu m, we require 3 cu m of sand, and 864 kg (3 x 288 kg) of cement.
Costing
Now, cost of materials required for 10 cu m of brick masonry can be computed as
the total cost of 5000 bricks, 864 kg of cement and 3 cum of sand.
Assuming cost of the above materials at work site as below :
Bricks (1000 nos.) = Rs. 2500, cement, (kg) = Rs. 4, ;md sand (cu m) = Rs. 50.
Total cost of materials required for 10 cu m of brick masonry is
= Rs. 12500.00+ Rs. 3456.00 + Rs. 150.00 = Rs. 16106.00
Total cost of materials required for 1 cu m of brick masonry = Rs. 1611.00
Similar procedure can be followed for estimating cost of materials of other elements of
building. Help may be taken from standard texts relating to usage of materials.
5.7.3 Labour
The steps involved in determining the labour cost are as follow :
(a) The type of work has to be clearly established.
(b) A decision is made about the composition of the work crew.
(c) Productivity factors for that crew to do that work have to be determined from
company or published records (standard data books).
(dl The hourly or daily labour rates to employ such a crew are added up to produce
a total hourly or daily cost.
(e) The total hourly or daily cost is divided by the productivity factor to produce
the estimated cost.
The factors involved in productivity of labour have already been discussed in detail.
By the way of examples, the following extracts from the report on "productivity projects
in building industry" issued by National Building Organization (NBO), are given below :
I Type of Work
Beldars - 5 nos.
Quantity of Out-turn
(Productivity) I
trenches etc. in orditiary Mazdoors- 4 nos.
soil including disposal
upto 30 n~l e d (100 feet)
and left of 1.5 m (5 feet )
(b) Refillin excavated earth Beldars - 3 nos. 28.30 cu m
in founcfations, plinth etc. Mazdoors- 2 nos. (1000 cft)
including consolidation in Bhishti - 1 no.
15 cm (6") layers
(c) Dis osal of surplus earth Mazdoor - 1 no. 2.83 cu m
witKin a lead of 30 m (100 cft)
(100 ft)
(d) Laying plain cement Masons - 114 nos. 2.83 cu m
concrete Beldars - 2 nos. (100 cft)
Mazdoors - 3 nos.
Bhishti - 3/4 nos.
2.83 cu m
(100 cft)
Mazdoors - 3 nos.
Bhishti - 1 10 nos.
Bhishti -
1 4
\ I
Let the following be the daily wages of the labour at the particular site of work.
[Masons : Rs. 1SO] [Mazdoor : Rs. 1001 [Bhishti : Rs. 851
I
Then, the total cost of constructing 2.83 cu m of brick masonry is
5.7.4 Equipment
As already stated, the development of unit prices for consmction equipment is
complicated by following two factors :
- there are so many types of equipment from which to choose, and
- there are so many ways to calculate the probable cost of owning and operating
any selected piece of equipment.
Nevertheless, there are some general aspects of cost that apply to most pieces of
construction equipment, with minimal modification. These are presented below under the
four headings, namely owning, operating, operator and mobilisation costs.
Owning Costs
The steps to calculate the hourly owning costs of a piece of construction equipment
are as follows :
(a) Find the total delivered price, including attachments and investment costs, such
as interest and inflation.
(b) Deduct the cost of all items that will be replaced during the expected life of the
machine.
(c) Deduct the estimated salvage value at the end of anticipated useful life of the
machine.
(d) Divide the residual cost by the number of years of life expectancy to find the
annual cost.
(el Add all other annual costs, such as permits, storage, insurance, inflation, and the
like.
(f) Divitle the total annual cost by-the estimated number of hours of predicted
m u d use to find the hourly owning cost.
Note that inflation can be included in either item (a) or item (e). . -
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Operating Costs Principles of
Estimating
The steps to calculate the hourly operating costs of a piece of construction
equipment are as follows :
(a) Find the annual costs of fuel, lubricants, grease, and other consumable items
using data provided by the manufacturer.
(b) Calculate the replacement cost of all replaceable items by dividing replacement
cost by anticipated annual life of the items.
(c) Include the manufacturer's recommendations for probable repairs, usually as a
percentage of cost.
(d) Divide the total annual operating cost by the estimated number of hours of
anticipated use to find the hourly cost.
Operator Costs
The steps to calculate the hourly operator costs of a piece of construction
equipment are as follows :
(a) Find the equipment operator's costs as already explained in the section dealing
with labour cost.
t (b) Similarly, find the costs of any support personnel, such as helpers, cleaners.
(c) If the operators do no work other than to operate the equipment, the total annual
labour costs are divided by the anticipated hours of use to find the hourly cost.
(d) If the operators do other work, besides operating the machine, only the hours
spent on operating the machine should be included in the calculation.
Mobilisation Costs
The steps to calculate the hourly equivalent cost of the intermittent mobilisation
process are as follows :
t (a) Find the number of hours to be used transporting the piece of equipment from
the storage to the site and back to storage.
(b) Find the hourly cost of transportation of the equipment together with any other
vehicles involved in the move.
(c) Find the number of hours the piece of equipment will be located at the site,
whether in use or not.
(d) Divide the cost of transportation by the number of hours at the site to find the
hourly mobilisation cost.
The hoLly costs, each calculated in the manner described above, can now be
added together to produce a price per unit of time for a given piece of equipment.
That price can now be converted to a price per unit of measurement, such as cubic
meters or other appropriate unit, by dividing the hourly cost by the equipment
productivitj rate. An allowance for overhead and profit still has to be added, either
to each individual unit price or to the estimate as a whole.
Example 5.2
Just as each piece of equipment has its own variables, each company accountant
has his or her own method for dealing with these variables, with the result that it is
not practical to give one definite way of calculating equipment costs which will
work in all cases. This example, based on a medium sized backhoe, does no more
than indicate the results that will be achieved by application of the methods
suggested in this section; other methods will produce other results, all of which can
be compared with each other. In the example, an assumption has been made that
the money to buy the machine will be borrowed from a lending institution, that the
rate of inflation is 8%, and the rate of 12% will provide for both interest and
income tax costs. Other assumptions are that the backhoe will have a life
expectancy of five years and an annnal predicted utilisation of 2000 hours.
Calculations are shown below (Method I). An alternative method (Method 11) is
also given, in a deliberately simplified form, to show its basic structure. It is
strongly recommended that any method adopted in actual practice be reviewed by
a certified public accountant before being utilised in a business enterprise, to avoid
costly blunders of omission.
Estimating Method I .
To find the net hourly cost to own and operate a backhoe that costs Rs. 20 lakhs to
buy new today.
Owning Costs
(a) Total price
Purchase price = Rs. 20,00,000
Sales tax (5%) = Rs. 1,00,000
Preparation and delivery = Rs. 50,000
Investment costs (20%*) = Rs. 21,50,000 x 2.488**
= Rs. 53,50,000
(b) Deduct replacements
Set of tyres = Rs. 1,20,000
Bucket kit Rs. 1,00,000 = Rs. 2,20,000
(c) Deduct salvage value (say) Rs. 1,30,000 = Rs. 3,50@00
(d) Net costs
Residual cost (53,50,000 -- 3,50,000) = Rs. 50,00,000
Annual cost (Rs. 50,00,000/5 years) = Rs. 10,00,000
(e) Annual expenses
Pennits and fees 3%
Storage and other 3%
Total expensess 6% of Rs. 10,00,000 = Rs. 60,000
(0 Owning costs
Annual basis' = Rs. 10,60,000
Hourly costs Rs. 10,60,000/2000 hrs. = Rs. 5301hr
(*) 20% includes 12% for interest and taxes plus 8% inflation.
(* *) 2.488 is a factor taken from compound-interest tables.
(9;)Expense percentages are assumed here.
(#) Other methods will produce other results.
Operating Costs
(a) Consumables
Fuel (assume 75 hp engine x 2000 hr x 0.2) = Rs. 3,00,000
Taken as litreskplhr x Rs. 10 per litre
Grease and filters (say 25% of fuel cost) = Rs. 75,000
(b) Replacement pacts
Tyres (2 sets x 1,25,000 per set) = Rs. 2,50,000
, Bucket (2 kits x 1,00,000 per kit) = Rs. 2,00,000
Total cost over 5 years = Rs. 4,50,000
Annual cost (Rs. 4,50,000/5 years) = Rs. 90,000
(c) Repairs
Major (say 50% of depreciation : Rs. 10,00,000) = Rs. 5,00,000
Minor (say 3% of con?umables : 3,75,000) = Rs. 11,250
Parts (say 10% of tyres and buckets : 90,000) = Rs. 9,000
(d) Operating costs
Annual cost = Rs. 9,85,250
Hourly cost (Rs. 9,85,250/2000 hr) = Rs. 493lhr
Operator Costs Principles of
Estimating
(a) Driverloperator 1 @ Rs. 2 5 0 h
(b) Labourerhelper 1 @ Rs. lOOlhr
Hourly cost (Rs. 250 + Rs. 100) = Rs. 350hr
Mobilisation Costs
(a) Cost to transport backhoe to and from site
(say, lhr each way @ Rs. 1000hr) = Rs. 2000
(b) Time to complete work at site (say 50 hr)
Hourly cost (Rs. 2000150 hr) = Rs. 4 0 h
Total hourly cost of Backhoe
Sum of Owning, Operating, Operator and Mobilisation Costs :
(Rs. 5 3 0 h + Rs. 4 9 3 h + Rs. 350hr + Rs. 40hr) = Rs. 1 4 1 3 h
Note : The extra Rs. 5000 included in the replacement cost of the tyres is to allow
for a price increase after 2 to 3 years.
Method I1
Chvning Costs
(a) Total price as before = Rs. 21,50,000
Deduct replacements and salvage = Rs. 3,50,000
Initial investment cost = Rs. 18,00,000
Annual investment cost (Rs. 18,00,000 x 60%)* = Rs. 10,80,000
(b) Depreciation over 5 years (Rs. 18,00,000x 20%) = Rs. 3,60,000
(c) Maintenance (50% of depreciation)** = Rs. 1,80,000
(d) Annual owning costs = Rs. 16,20,000
Hourly costs (Rs. 16,20,00012000hr) = Rs. 810hr
Operating Costs
(a) Consumables as before = Rs. 3,75,000
(b) Replacement parts as before = Rs. 90,000
(c) Minor repairs and parts as before = Rs. 20,250
(d) Annual operating costs = Rs. 4,85,250
Hourly costs (Rs. 4,85,25012000 hr) = Rs. 2 4 3 h
Notes :
(*) The worth of the investment can be shown to be 100% at the start of the first
year and to be 0% at the end of the fifth year, thus, giving an average annual
value of 60%.
(**) The amount set aside for major repairs is lower in this method than in the
preceding one.
The owning and operating costs given in Method I add up to Rs. 1023 (Rs. 530 + Rs.
493), compared to the Method 11, in which these two items add up to Rs. 1053 (Rs. 810 + ,
Rs. 243). Neither method is right or wrong; each gives different but nevertheless similar
results. The implication is that various methods can be employed to test the validity (and
the arithmetic) of any such costs for equipment.
The definitive test of unit prices thus, calculated for equipment is to compare these prices
with current market prices being charged by equipment rental companies operating in the
region where the work is to be done.
5.8 SUMMARISATION
The final step in the estimating process is the summarisation or preparation of an
abstract estimate. This process involves the application of unit prices arrived to the
measured quantities. The following example illustrates this process :
Let us consider a small project consisting of seven items of work. The description of the
.&evenitems of work are tabulated below along with the total quantities of each item, as
measured from relevant drawings, following the procedure explained in Section 5.5.
The rates h r the above mentioned seven items of work are ,arrived at'as explained in Principles of
Section 5.7. Let us assume that the rates respectively are as follows :
Now, finally the summarisation or preparation of abstract estimate above mentioned work
can be carried out in following manner :
- - - -~ -~-
To this total cost, the required overheads and profit margins are to be added.
In a similar manner, abstracts showing total cost of work can be prepared for works
containing any number of items.
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Estimating
5.9 APPROXIMATE ESTIMATES
It will be a waste of time and money, if we are to prepare detailed plans and estimates for
all contemplated works. Architects and designers, generally prepare only approximate
estimates whereas the contractors have to prepare detailed estimates.
Approximate estimates are accompanied by brief reports - detailing out how the
approximate estimate was arrived at, i.e. the basis and possibly with a site plan or a
layout plan. A contingency provision of around 5% to 10% is added to take care of certain
items that could not be foreseen.
I The accuracy of the area method can be vitiated by changes in the following
factors : Price level, locality of building, ceiling height (as for example in
churches, public malls etc.), type of construction and finish, shape of building
(rectangular shape less economical than square shape), spacing of columns (owing
to changes in structural floor system) and large openings in floors. The Area
Method was first proposed for use in obtaining rough estimates for standard
buildings like schools, and public housing where ceiling heights are constant.
In calculating the area of floors, usually what is known as plinth area is computed.
Rules for computing plinth area can be referred from "Hand book for Building
I Engineers, National Buildings Orgariization, New Delhi", and these can be utilized
for computation. Sometimes an alternative method is used based on 'useful floor
I area' instead of plinth area especially when computations are cumbersome, as in
multi-storeyed buildings.
This method ii briefly outlined below :
Plinth area = Useful floor area + Area occupied by walls.
This can be rewritten as
Plinth area = Useful floor area + correction factor (depending on wall area).
As the thickness of walls increase with the number of storeys, the correction factor -
increases for lower storeys. Thus, the correction factor can be taken as follows :
t
Number of Storeys Correction Factor
(Plinth ArealUseful Floor Area)
Single storey building 1.1
Multi-storeyed buildings
(say Cstoreyed)
Top 2 storeys 1.1
. (4th and 3rd storeys)
2nd storey 1.15
1st storey 1.20
In order to improve accuracy, useful floor area of each floor may be categorised, as
follows and relevant rates of unit cost applied to each category :
(a) All functional rooms
(b) Staircase room
(c) Closed verandah or balcony
Typical rates for unit cost of each of these categories for buildings of similar type
have to be ascertained for the estimation.
The staircase room generally costs 15% more and the closed verandah or balcony
costs 40% less than that of the main functional rooms. Again the unit rates are to
be applied floor-wise, as intermediate and top floors usually cost less than the
+, ground floor. Usually the unit rates for intermediate and top floors are taken as
80% and 90% respectively of the unit area cost for ground floor.
The approximate cost of the building = (Useful floor area) x (Correction factor) x
(Unit rate for category of rooms of each floor).
Volume Method
In this method, cost per unit volume is taken as the criterion for rough estimate.
Approximate cost of proposed building
= Total cubical contents of buildings x Cost per unit volume of similar structure
In arriving at the cubical contents, no hard and fast rules are followed, as to
(a) whether the spaces of open verandah, porch, etc. should be taken into account,
Estimating (b) how to measure the heights of the buildings, and
(c) whether to take into account the basement and the foundations, and parapets
above ceiling.
The RIBA (Royal Institute of British Architects) rules that are generally followed
gives the following procedure :
Cubical contents = Plan area measured over the external walls x height from top of
concrete foundation footing to half-way up the roof if pitched, or to 60 cm above
the roof if flat.
Generally, the volume method can be expected to give a more accurate estimate for
single storey buildings than the area method, as it takes into account the ceiling
height. But the volume method is very unreliable unless two very similar buildings
are compared. For example, comparison of geometrically proportionate buildings
can give a very wide fluctuation and lead to an unreal estimate. For, as all the
dimensions (size) of the building increase or decrease proportionately, the cubical
contents fluctuate far widely than the areas of the component structure. Also the
volume method does not take into account the number of floors or storeys. Also,
such items, as lifts are generally, included as lump-sum, since their costs do not
bear any relation to their volume.
Typical Bay Method
This method is useful for application to framed structures consisting of a number
of similar bays, as for example, industrial buildings. A typical interior bay
(between two successive columns) is selected and its total cost worked out.
Then, the approximate cost of building = Number of bays in the building x cost of
one bay.
Suitable correction factors may have to be used to take into account the
dissimilarities in end-bay (and in different floors, if applied to multistoreyed
construction).
Approximate Quantities Method
In this method, the main items are taken into account using short-cuts in the
approximate calculation of quantities of main items such as walls, roofs, doors and
windows, and finishes, and the cost is computed by adopting current unit costs for
these items.. The grouping of items and fixing their approximate cost requires good
judgement and experience. This method though time-consuming, is more accurate
than any of the above approximate methods.
SAQ 6
(a) What are reflcctcci dimemions '' GIvc c'xi~rripli.~
(b) What is tilt. b a s ~ cprinciple i~~volvcti
in approxlrnatc cst~tr~rte
"
5.10 SUMMARY
Architects, designers and contractors require preparation of estimates of projects in which
they are involved. The estimate may be approximate or detailed as required and form a
prerequisite for several construction decisions. The job of preparation of estimates
involves careful collection of information (data) and its orderly presentation to arrive at
the total cost of the project in hand. The estimating process consists of two major
components, viz. measurement and pricing. The accuracy of the estimate will depend
upon the extent to which the available information on both these aspects are analysed and
synthesised. 1
ANSWERS TO SAOs
Refer the relevant preceding text in the unit or other useful books on the topic listed in
the section "Further Reading" at the end of the block to get the answers of the SAQs.