Automotive-Small Engine 7-8 Module 2
Automotive-Small Engine 7-8 Module 2
Technology and
Livelihood Education
(Automotive I-Motorcycle/Small Engine)
Quarter 0-Module 2:
Carrying Out Measurement
and Calculation
Technology and Livelihood Education (Motorcycle/Small Engine) – Grade 7
Self-Learning Module (SLM)
Quarter 1 – Module 2: Carry Out Measurement and Calculation!
First Edition, 2020
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Published by the Department of Education
Secretary: Leonor Magtolis Briones
Undersecretary: Diosdado M. San Antonio
This Self-Learning Module (SLM) is prepared so that you, our dear learners, can continue your
studies and learn while at home. Activities, questions, directions, exercises, and discussions
are carefully stated for you to understand each lesson.
Each SLM is composed of different parts. Each part shall guide you step-by- step as you
discover and understand the lesson prepared for you.
Pre-test are provided to measure your prior knowledge on lessons in each SLM. This will tell
you if you need to proceed on completing this module, or if you need to ask your facilitator or
your teacher’s assistance for better understanding of the lesson. At the end of each module,
you need to answer the post-test to self-check your learning. Answer keys are provided for
each activity and test. We trust that you will be honest in using these.
In addition to the material in the main text, Notes to the Teachers are also provided to the
facilitators and parents for strategies and reminders on how they can best help you on your
home-based learning.
Please use this module with care. Do not put unnecessary marks on any part of this SLM. Use
a separate sheet of paper in answering the exercises and tests. Read the instructions carefully
before performing each task.
If you have any questions in using this SLM or any difficulty in answering the tasks in this
module, do not hesitate to consult your teacher or facilitator.
Thank you.
What I Need to Know
This module was designed and written with you in mind. It is here to help you master
the use of different kinds of automotive/small engine measuring tools. The scope of
this module permits it to be used in many different learning situations. The language
used recognizes the diverse vocabulary level of students. The lessons are arranged to
follow the standard sequence of the course. But the order in which you read them
can be changed to correspond with the textbook you are now using.
What I Know
Directions: Select the letter of the correct answer. Write your answer on a separate
sheet of paper.
1. 4 feet = meters.
A. 13 m
B. 12.16 m
C. 8 m
D. 7 m
2. 6 liters = pints
A. 12.6 pints
B. 12 pints
C. 8 pints
D. 5 pints
3. 8 liters = gallons
A. 8 gallons
B. 3 gallons
C. 4 gallons
D. 2.08 gallons
4. 8 kilometers = miles
A. 8 miles
B. 5 miles
C. 4.8 miles
D. 3.8 miles
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5. 4 quarts = liters
A. 5 liters
B. 4.8 liters
C. 4 liters
D. 3.8 liters
6. 5 centimeters = inches
A. 4 inches
B. 3 inches
C. 2.95 inches
D. 1.95 inches
7. 4 millimeters = inches
A. 1.16 inches
B. 2.8 inches
C. 16 inches
D. 0.16 inches
8. 2 inches= mm
A. 50.8 mm
B. 14 mm
C. 13 mm
D. 12.7000 mm
9. 4 inches= mm
A. 101.6 mm
B. 95 mm
C. 6.40 mm
D. 6.35 mm
10. 30 inches = mm
A. 762 mm
B. 200 mm
C. 25 mm
D. 19.500 mm
13. Inches, yard, Ounce, and Pints are example of unit of measurement.
A. USC
B. standard
C. ISO system
D. metric system
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14. Square, Rectangle, and Rhombus are examples of .
A. circle
B. triangle
C. square root
D. parallelogram
What’s In
What’s New
Directions: Choose the letter of the correct answer. Write your answer in your
activity notebook.
1. You are going to use the caliper to measure bolt, but it seems that the
instrument had been not used for a long time, it has dirt and corrosion. What do
you think is the best thing to do before using it?
A. Lubrication
B. Apply sandpaper
C. Apply with grease
D. Wipe it with slightly oil cloth
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2. Which unit of measurements are the following examples: ½, ¼, and ¾?
A. Standard
B. US system
C. metric system
D. weighing scale graduation
3. Which of the following is a guidebook for the owner on how to operate the tool
safely and maintain it properly?
A. Diary
B. Module
C. Workbook
D. User’s manual
4. Which of the following is a flat shape with 4 equal sides and every angle is a
right angle (90°)?
A. Circle
B. Rectangle
C. Square
D. Triangle
What is It
There are two widely accepted and recognized used system of measurement.
The international system (SI) and the English system. The SI is expressed in metric
system of measurement which is expressed in meter for length or distance and
kilogram for mass/weight. Whereas the English system is expressed in inches or
mile for length/distance and ounce or pounds for mass/weight.
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Measurements system
METRIC SYSTEM
Metric System, a decimal system of physical units based on a unit of length
known as the meter (Greek metron, “measure”). Introduced and adopted by law in
France in the 1790s, a majority of countries subsequently adopted the metric system
as a common system of weights and measures. Scientists in all countries use the
metric system in their work.
Using the METRIC SYSTEM
The metric system is known for its simplicity. All units of measurement in
the metric system are based on decimals—that is, units that increase or decrease
by multiples of ten. A series of Greek decimal prefixes is used to express units of
ten or greater; a similar series of Latin decimal prefixes is used to express fractions.
For example, deca equals ten, hecto equals one hundred, kilo equals one thousand,
mega equals one million, giga equals one billion, and tera equals one trillion. For
units below one, deci equals one-tenth, centi equals one-hundredth, milli equals one-
thousandth, micro equals one-millionth, nano equals one-billionth, and pico equals
one-trillionth. For conversion of metric system units to English-system units, see
Weights and Measures.
The simplicity of the metric system is evident in how easily one unit of measure
can be changed into another. To change units in the metric system, simply move the
decimal point to the right or the left, depending on whether the unit of measurement
is increasing or decreasing by ten or one hundred and so on. For example, 1,672,928
millimeters equals 167,292.8 centimeters, which equals 1,672.928 meters, which
equals 1.672928 kilometers. Compare the ease of this conversion with English units
by trying to convert 1,672,928 inches into feet, rods, furlongs, and miles.
UNITED STATES CUSTOMARY (USC)
In the United States, we have grown up with the United States Customary
(USC) System. It uses inches, feet, miles, pints, quarts, and gallons.
USING THE USC SYSTEM
When making small measurements in the USC System, you deal with small
fractions of an inch. For example, ¼, 1/8, 1/16, 1/32 and 1/64. Sometimes these
may not be small enough. Many automotive measurements are in thousandths and
sometimes ten-thousandths of an inch. For example, 1/64 inch is 0.0156 inch. A
bearing clearance may be 0.002 inch (two thousandths of an inch).
TABLE FOR SMALL FRACTION TO DECIMAL AND TO METRIC.
USC Metric USC Metric USC Metric
Fraction Decimal Mm Fraction Decimal Mm Fraction Decimal Mm
1/64 0.0156 0.3969 23/64 0.3594 9.1281 11/16 0.6875 17.4625
1/32 0.0312 0.7938 3/8 0.3750 9.5250 45/64 0.7031 17.8594
3/64 0.0469 1.1906 25/64 0.3906 9.9219 23/32 0.7188 18.2562
1/16 0.0625 1.5875 13/32 0.4062 10.3188 47/64 0.7344 18.6331
5/64 0.0781 1.9844 27/64 0.4219 10.7156 3/4 0.7500 19.0500
3/32 0.0938 2.3812 7/16 0.4375 11.1125 49/64 0.7656 19.4469
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7/64 0.1094 2.7781 29/64 0.4531 11.1594 25/32 0.7812 19.8438
1/8 0.1250 3.1750 15/32 0.4688 11.9062 51/64 0.7969 20.2406
9/64 0.1406 3.5719 31/64 0.4844 12.3031 13/16 0.8125 20.6375
5/32 0.1562 3.9688 ½ 0.5000 12.7000 53/64 0.8281 21.0344
11/64 0.1719 4.3656 33/64 0.5156 13.0969 27/32 0.8438 21.4312
3/16 0.1875 4.7625 17/32 0.5312 13.4938 55/64 0.8594 21.8281
13/64 0.2031 5.1594 35/64 0.5469 13.8906 7/8 0.8750 22.2250
7/32 0.2188 5.5562 9/16 0.5625 14.2875 57/64 0.8906 22.6219
1564 0.2344 5.9531 37/64 0.5781 14.6844 29/32 0.9062 23.0188
¼ 0.2500 6.3500 19/32 0.5938 15.0812 59/64 0.9219 23.4156
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AREA CONVERSION
Sq. centimeters x 0.16 = sq. inches Sq. inches x 6.5 = sq. centimeters
Sq. meters x 1.2 = sq. yards Sq. feet x 0.09 = sq. meters
Sq. kilometers x 1.2 = sq. miles Sq. yards x 0.8 = sq. meters
Hectares (ha) x 2.5 = acres Sq. miles x 2.6 = sq. kilometers
Acres x 0.4 = hectares
FINDING AREAS OF DIFFERENT GEOMETRICAL FIGURES
TRIANGLES
A triangle has three sides and three angles
The three angles always add to 180°
Equilateral, Isosceles and Scalene
There are three special names given to triangles that tell how many sides (or angles)
are equal.
Isosceles Triangle
Scalene Triangle
No equal sides
No equal angles
• Equilateral: "equal"-lateral (lateral means side) so they have all equal sides
• Isosceles: means "equal legs", and we have two legs, right? Also iSOSceles
has two equal "Sides" joined by an "Odd" side.
• Scalene: means "uneven" or "odd", so no equal sides.
What Type of Angle?
Triangles can also have names that tell you what type of angle is inside:
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Opposite sides are parallel (so it is a Parallelogram).
Area of a Square
Perimeter of a Square
The Perimeter is the distance around the edge.
Perimeter = 4a
Diagonal "d" = a × √2
Diagonal Length = a × √2
= 5 × 1.41421...
= 7.071 m (to 3 decimals)
A Parallelogram is a flat shape with opposite sides parallel and equal in length.
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The Area is the base times the height:
Area = b × h
(h is at right angles to b)
Opposite angles are equal (angles "a" are the same, and angles
"b" are the same)
Angles "a" and "b" add up to 180°, so they are supplementary
angles.
NOTE: Squares, Rectangles and Rhombuses are all Parallelograms!
Example:
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= 3.14159... × (3 × 3)
= 28.27 mm2 (to 2 decimal places)
Example 2: Find the area of a circle with a diameter of 6 cm ?
Example
Given Answer:
Circle : d= 6 m Formula: A = ¼ (π x d²)
= ¼ (3.14159 x d x d)
= ¼ (3.14159 x 6 mm x 6 mm)
= 28.27mm²
You can use any of the formula in finding an area of a circle, then multiply to the
depth or stroke and divide 1000 to convert to cc.
Given:
Bore diameter= 50 mm / bore radius=25 mm
Depth/stroke = 50
Formula:.
Example
PD= π (radius)2 x stroke /1000
= 3.14159 x 252 mm x 50 mm
= 3.14159 x 625 mm x 50 mm
= 98,174.6875 mm / 1000
= 98.17 cc
There are many ways in measuring a part or component but there is difficulty
when using precision instruments specially those that require minute data. The
process in which parts are measured needs to have a corresponding data of
specifications so that a clear and objective result is attained. Using specific measuring
instrument for specific part or system to be measured is highly recommended.
Specific measuring instrument is designed for specific part or system. Using different
instruments other than is required will give you vague or incorrect result. For these
reasons, determining to find out the tolerance will give you difficulty.
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and the negative effect if it exceeds the standard limit value of part or system. Without
this manual, the user will only be guessing on the corresponding value of
measurements. If neglected or allowed in this manner, the parts or system will easily
give up.
Example:
STARRETT MICROMETER
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amount and you are not aware, you may be wasting your time and the shop's money
on bad parts. Calibration allows the user to know that his Starrett micrometer is
accurate and acceptable for proofing parts that come out of the machine.
1. Check to see how accurate the micrometer is reading presently before calibrating.
2. Close the spindle of the Starrett micrometer by turning the thumbwheel clockwise
until the spindle front touches the anvil of the micrometer.
3. Check the reading on the sleeve and thumbwheel. The line on the sleeve should
be lined up with the zero line on the thumbwheel. Make sure to check for gaps
between the anvil and spindle before adjusting and wipe the surfaces as necessary.
4. Adjust the nut on the micrometer using the C-spanner wrench. Turn the nut in
either direction to line the sleeve line up with the zero line on the thumbwheel. Do
not force it, if it is off more than .002 of an inch, you will have to have it repaired.
Once you have adjusted it to read zero, open the spindle by turning the thumbwheel
counterclockwise and back to zero three time to make sure that the zero repeats.
Use a .25 of an inch gage block to calibrate the micrometer. Open the micrometer
spindle just past .25 of an inch. Slide the block in between the spindle and anvil and
move the spindle back so that it is touching the gage block. Look at the reading. If it
is dead on at .25 of an inch, move to Step 4. If not, use the C-spanner wrench to
adjust the micrometer so that it reads .25 accurately.
Repeat the measurement of the gage block two more times. If the measurement is off
by more than .0005 of an inch more than once, the micrometer cannot be calibrated
in this manner and must be repaired. Make sure that the surfaces of the micrometer
and the gage block are clean and free from debris that may cause a false inaccurate
reading.
Try also to measure 0.5 and 0.75 inch gage blocks as in Steps 3 and 4 to assure that
measurements along the entire inch are accurate. Sometimes, a micrometer can read
0.25 of an inch accurately, but has some issues closer to the one inch mark. This
could be from damage and lack of calibration through the years. Properly calibrating
a measuring tool includes random measurements along its entire measuring range.
VERNIER CALIPERS
Vernier Caliper Calibration Techniques & Standard Procedure
1. First and foremost, the caliper’s jaws which are the parts responsible for
measuring distances should be cleaned to make sure they are free of any dirt or
grease.
The gear should be moved back and forth to make sure that it is moving without any
hindrance.
2. Next comes the zero reading check. Bring the jaws in contact with each other and
check the reading on the dial. It should be zero. If this is not the case then set it
manually to zero.
3. Insert a 0.500 inch (12.7 mm) standard gauge block between the jaws used to
measure outer diameters. Both the jaws should be in contact with the block but do
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not press the jaws too tightly on the surface. Record the reading accurate to 3 decimal
places. Take at least three readings to eliminate any inconsistency while measuring.
Step 4 should be repeated with a 1 inch (25.4 mm) gauge block and afterwards with
a 4 inch (101.6 mm) block. Note the readings.
Vernier Caliper’s Repair & Maintenance Activities to Avoid Errors
The same procedure may be carried out using micrometer standards as well which
are of 0.150, 0.200 or 0.300 inches. Record and compare these readings as before.
To calibrate the internal jaws, set them to 0.500 inch (12.7 mm) and use the locking
screw to fix their position. Then use another calibrated vernier caliper to measure the
distance between the jaws. Record the readings and compare. Take multiple readings
for more accuracy.
Repeat step 7 setting the jaw position at 25.4 mm and 101.6 mm sequentially.
Observe and record the readings.
Now to calibrate the height measurement, set a 12.7 mm gauge block on a flat
surface. Place the caliper vertically so that its bottom flat surface rests on top of the
gauge block. Now extend the depth measuring stick using the thumb screw so that it
touches the ground and note the reading.
Repeat the step using the 25.4 mm and 101.6 mm gauge blocks. Similarly use the
micrometer standards to obtain another set of readings.
DIAL INDICATOR
How to calibrate dial indicator
Vertically operating dial indicators will be checked for accuracy and repeatability
using a precision bench micrometer in a horizontal position (a special holding fixture
may be constructed for the purpose). The horizontal test type indicator may be
checked for accuracy and repeatability using the micrometer height gage or gage
block stack-ups. In addition each indicator will be inspected for smoothness of
operation, spindle looseness, proper spring tension and backlash in reversing
direction. The following steps must be taken in inspecting dial indicators:
1) Check for sticking. Move the spindle slowly from the rest position to the maximum
limit of travel and return by means of hand pressure.
2) Check for spindle looseness by pushing the spindle back and forth in a direction
perpendicular to its axis. Check for rack pin side play by attempting to rotate the
spindle, record any deflection.
3) Note whether the return spring pressure is excessive.
4) Dial Indicator: Set the indicator up in a precision bench micrometer in a horizontal
position so that the spindle is in line with the movable anvil and bears on this anvil.
Advance the micrometer head and to different points and note whether the changes
in the micrometer head and check different points in the other direction. Note
whether there is any backlash and record results on the calibration record.
Test Indicator: Mount the indicator on a surface gage or height gage and zero the
indicator to zero on the micrometer height master. Rotate the micrometer head to
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different points and note whether the changes in the indicator are the same as shown
on the micrometer head. Reverse direction of the micrometer head and check at
different points in the opposite direction, note whether there is any backlash and
report results on the calibration record.
Acceptance limits: Each indicator must meet the following requirements. A) The
spindle is not to stick at any point across the entire range of the indicator. B) Spindle
play and rack pin side play must not exceed 0.0002 inch deflection in the dial reading.
C) There is to be no excessive spring pressure.
Accuracy of calibration will be within plus or minus one unit of graduation at any
point covering the entire range of the indicator. The indicator is to repeat to zero at
rest. On indicators graduated to 0.0001 inch or less the acceptable tolerance for this
requirement is one graduation. On indicators where the graduations are 0.0005 inch
or more the tolerance is 0.0002 inch.
What’s More
Directions: Solve the following problem. Write your answer on a separate sheet of
paper.
1. Find the area of a circle with a diameter of 4.5 inches?
A. 6 inches
B. b.15.90 inches
C. 36 inch
D. 46 inches
2. Find the area of a circle with a radius of 4.5 cm?
A. 35 cm
B. 54 cm
C. 63.61 cm
D. 75 cm
3. Find the area of a parallelogram with a height of 4.5 mm and 6 mm base?
A. 27 mm
B. 37 mm
C. 47 mm
D. 51 mm
4. Find the area of a triangle with a base 5 mm and 5 mm height?
A. 10 mm
B. 12.5 mm
C. 18 mm
D. 20 mm
5. Find the perimeter of a square with a length 7 mm?
A. 15 mm
B. 20 mm
C. 28 mm
D. 30 mm
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What I Have Learned
Directions: Complete the sentences below to give the whole idea of the lesson.
Write your answer on a separate sheet of paper.
1. The word measurement comes from the Latin word mḗnsṹra and the science of
measurement is called .
A. method
B. meterage
C. metrology
D. mereology
What I Can Do
Directions. Using a steel rule or any measuring instrument, measure
and calculate the piston displacement of any available cylinder block in your school
or at home.
Procedures to be observe.
Step 1. Select measuring tools in line with job requirements
Step 2. Obtain specs from manuals or any reliable source.
Step 3. Use properly instruments according to manufacturer’s standard.
Step 4. Measures bore correctly and properly.
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Step 5. Perform calculations needed to complete the task using correct formula.
Step 6. Measures bore correctly and properly.
Step 7. Perform calculations needed to complete the task using correct formula
Write on your activity note your computation.
Performance Criteria Score
Assessment
Directions: Select the best answer of the following questions. Write the answers in
your activity notebook.
1. 6.4 feet = meters
A. 23 m
B. 34 m
C. 19.555 m
D. 19.456 m
2. 9 liters = pints
A. 10.5 pints
B. 12 pints
C. 18.4 pints
D. 18.9 pints
3. 12 liters = gallons
A. 3 gallons
B. 3.12 gallons
C. 4 gallons
D. 8 gallons
4. 10 kilometers = miles
A. 5 miles
B. 4.8 miles
C. 6 miles
D. 8 miles
5. 8 quarts = liters
A. 4.75 liters
B. 3.8 liters
C. 4.8 liters
D. 5 liters
6. 5 centimeters = inches
A. 1.95 inches
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B. 2.95 inches
C. 3.12 inches
C. 4 inches
7. 4 millimeters = inches
A. 0.16 inches
B. 0.4 inches
C. 1.16 inches
D. 2.8 inches
8. In estimating or making parts tolerance, a must not involve himself in
duplicating this ability of an experienced worker.
A. Contractual
B. Expert worker
C. Novice worker
D. Lazy worker
A. 0.025inch
B. 0.25inch
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C. 25 inches
D. 100 inches
Additional Activities
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Answer Key
EDITOR’S NOTE