Module -3

Structures
1. Introduction

2. Objectives
3. Sedimentation
3.1 Settling tanks
3.2 Types of settling tank
3.3 Design
3.4 Testing of sedimentation
4. Filtration – Theory of Filters

5. Types of Filters

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5.1 Slow sand filter
5.2 Rapid sand filter/Gravity filters
5.3 Pressure filter
6. Outcomes
7. Assignment questions
8. Further reading

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1. INTRODUCTION
Water available in various sources contains various types of impurities and cannot be
directly used by the public for various purposes, before removing the impurities. For
potability water should be free from unpleasant tastes, odours and must have sparkling
appearance. The water must be free from disease-spreading germs. The amount and type
of treatment process will depend on the quality of raw water and the standards of quality
of raw water and the standards of quality to be required.
The process of passing the water through beds of sand or other granular materials is
known as filtration. For removing bacteria, colour, taste, odours and producing clear and
sparkling water, filters are used by sand filtration 95 to 98% suspended impurities are
removed.

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Membrane filtration is a treatment process based on the physical separation of
compounds from the water phase with the use of a semi-permeable membrane. Until recently
membrane filtration was regarded as a futuristic, expensive and complicated treatment
process. Because of the development of the technique during the past years, the process can
be regarded as proven technology. The quality of the permeate of a membrane filtration
installation is excellent.
The costs of membrane filtration have strongly decreased over the past ten years because of
the decreased costs of membrane elements.
Membrane filtration can be divided into two categories based on the pore sizes of the
membrane:
1. Micro and ultrafiltration (MF and UF) remove colloidal substances and microorganisms
2. Nanofiltration and reverse osmosis (NF and RO) remove colloidal substances and
microorganisms but also dissolved substances like micropollutants and ions

2. OBJECTIVES

1. To know the water treatments before the water conveyed to different units or
systems

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2. To Study the objectives of water treatments

3. To know the aeration process and to study the different methods of aeration

4. To know the sedimentation process, types, design and different types of testing
of water by sedimentation.

5. To know about filtration method of treatment of water before it is conveyed to

the distribution system/units

6. To know about the different types of filtration methods for the treatment of
water.

3. SEDIMENTATION

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3.1 Settling tanks

Settling

Solid liquid separation process in which a suspension is separated into two phases –

1. Clarified supernatant leaving the top of the sedimentation tank (overflow).

2. Concentrated sludge leaving the bottom of the sedimentation tank (underflow).

Purpose of Settling

To remove coarse dispersed phase.

1. To remove coagulated and flocculated impurities.

2. To remove precipitated impurities after chemical treatment.
3. To settle the sludge (biomass) after activated sludge process / tricking filters.
Principle of Settling

1. Suspended solids present in water having specific gravity greater than that of
water tend to settle down by gravity as soon as the turbulence is retarded by
offering storage.

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2. Basin in which the flow is retarded is called settling tank.

3. Theoretical average time for which the water is detained in the settling tank is
called the detention period.

Screening

Screens are fixed in the intake works or at the entrance of treatment plant so as to
remove the floating matters as leaves, dead animals etc.

Sedimentation

It is the process in which the suspended solids are made to settle by gravity under still

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water conditions is called plain sedimentation.

Plain sedimentation

By plain sedimentation the following are the advantages.

1. Plain sedimentation lightens the load on the subsequent process.

2. The operation of subsequent purification process can be controlled in better way.

3. The cost of cleaning the chemical coagulation basins is reduced.

4. No chemical is lost with sludge discharged from the plain settling basin.

5. Less quantity of chemicals are required in the subsequent treatment processes.

3.2Types of settling tank

Type I: Discrete particle settling - Particles settle individually without interaction
with neighboring particles.

Type II: Flocculent Particles – Flocculation causes the particles to increase in mass and

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settle at a faster rate.

Type III: Hindered or Zone settling –The mass of particles tends to settle as a unit with
individual particles remaining in fixed positions with respect to each other. Type IV:
Compression – The concentration of particles is so high that sedimentation can only
occur through compaction of the structure.

Settling of discrete particles (Type I Settling)

1. Size, shape and specific gravity of the particles do not change with time.
2. Settling velocity remains constant.
3. If a particle is suspended in water, it initially has two forces acting upon it:
force of gravity: Fg=ρpgVp

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4. Buoyant force quantified by Archimedes as: Fb=ρgVp
5. If the density of the particle differs from that of the water, a net force is exerted
and the particle is accelaratd in the direction of the force: Fnet=(ρp-ρ)gVp
6. This net force becomes the driving force.
7. Once the motion has been initiated, a third force is created due to viscous
friction. This force, called the drag force, is quantified by: Fd=CDAp ρv2/2
8. CD= drag coefficient.
9. Ap = projected area of the particle
10. Because the drag force acts in the opposite direction to the driving force and
increases as the square of the velocity, accelaration occurs at a decreasing rate
until a steady velocity is reached at a point where the drag force equals the
driving
11. force:
12. (ρp- ρ )gVp = CDAp ρv2/2
13. For spherical particles,
. Vp=∏d3/6 and Ap= ∏ d2/4

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15. Thus, v2= 4g(ρp - ρ )d/ 3CDρ

16. Expressions for CD change with characteristics of different flow regimes. For
laminar, transition, and turbulent flow, the values of CD are:
17. CD = 24
(laminar) Re
CD= 24 + 3 +0.34 (transition)
Re R 1e/2
CD= 0.4 (turbulent)

where Re is the Reynolds number

Re= ρ vd
μ

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Reynolds number less than 1.0 indicate laminar flow, while values greater than 10
indicate turbulent flow. Intermediate values indicate transitional flow.
Stokes Flow
For laminar flow, terminal settling velocity equation becomes:
v= (ρ p-ρ
)gd2 18μ

which is known as the stokes

equation. Transition Flow

Need to solve non-linear equations:

v2= 4g(ρp - ρ )d
3CD ρ

CD= 24 + 3 +0.34
Re R 1e/2
Re= ρ vd
μ
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Calculate velocity using Stokes law or turbulent

expression. Calculate and check Reynolds number.
Calculate CD.
Use general formula.
Repeat from step 2 until convergence.
Types of Settling Tanks
1. Sedimentation tanks may function either intermittently or continuously. The
intermittent tanks also called quiescent type tanks are those which store water
for a certain period and keep it in complete rest. In a continuous flow type tank,
the flow velocity is only reduced and the water is not brought to complete rest
as is done in an intermittent type.

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2. Settling basins may be either long rectangular or circular in plan. Long narrow
rectangular tanks with horizontal flow are generally preferred to the circular
tanks with radial or spiral flow.
3. Long Rectangular Settling Basin
4. Long rectangular basins are hydraulically more stable, and flow control for
large volumes is easier with this configuration.
5. A typical long rectangular tank have length ranging from 2 to 4 times their
width. The bottom is slightly sloped to facilitate sludge scraping. A slow
moving mechanical sludge scraper continuously pulls the settled material into a
sludge hopper from where it is pumped out periodically drag of sedimentation
tank

3.3 Design

1. Detention period: for plain sedimentation: 3 to 4 h, and for coagulated

sedimentation: 2 to 2.5 h.

2. Velocity of flow: Not greater than 30 cm/min (horizontal flow).

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3. Tank dimensions: L:B = 3 to 5:1. Generally L= 30 m (common) maximum 100 m.

Breadth= 6 m to 10 m. Circular: Diameter not greater than 60 m. generally 20 to 40 m.

4. Depth 2.5 to 5.0 m (3 m).

5. Surface Overflow Rate: For plain sedimentation 12000 to 18000 L/d/m2 tank area;
for thoroughly flocculated water 24000 to 30000 L/d/m2 tank area.

6. Slopes: Rectangular 1% towards inlet and circular 8%.

Sedimentation Tank Design

Problem: Design a rectangular sedimentation tank to treat 2.4 million litres of raw
water per day. The detention period may be assumed to be 3 hours

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Solution:Raw water flow per day is 2.4 x 106l.period is 3h Detention.Volume of tank = Flow

x Detention period = 2.4 x 103 x 3/24 = 300 m3 Assume depth of tank = 3.0 m.

Surface area = 300/3

= 100 m2 L/B = 3
(assumed). L = 3B.

3B2 = 100 m2
i.e. B = 5.8 m L
= 3B = 5.8 X
3=
17.4 m
Hence surface loading (Overflow rate) = 2.4 x 106 = 24,000 l/d/m2< 40,000 l/d/m2
(OK) 100

The time t0 corresponds to the retention time in the settling zone.

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The amount of matter removed by sedimentation tank depends upon the factors.

1. Velocity of flow
2. size and shape of particles
3. Viscosity of water
The particles which do not change in size, shape or mass during settling are known as
the discrete particles. The velocity of descrete particles with dia less than 0.1 mm is
given by

V = 418 (S - S1) d2 (3T + 70)

Where V → Velocity of settlement in
mm/sec S → Specific gravity of the

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particle

S1 → Specific gravity of
water D → dia of the
particle in mm T →
Temperature in °C

If the dia of the particle is greater than 0.1mm then the velocity is measured
by V = 418 (S - S1) d (3T + 70)

In practice settling of the particles governed by the resultant of horizontal velocity of

water and the verticle downward velocity of the particle.

Design aspects of sedimentation tanks

The design aspects of sedimentary tanks are

1. Velocity of flow

2. Capacity of tank

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3. Inlet and outlet arrangements

4. Shapes of tanks

5. Miscellaneous considerations.

(1) Velocity of flow: The velocity of flow of water in sedimentation tanks should be
sufficient enough to cause the hydraulic subsidence of suspended impurities. It should
remain uniform throughout the tank and it is generally not allowed to exceed 150mm
to 300mm per minute.

(2) Capacity of tank: capacity of tank is calculated by i) detension period ii) Overflow
rate

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(i) Detension period: The theoretical time taken by a particle of water to pass
between entry and exit of a settling tank is known as the known as the detention
period. The capacity of tank is calculated by

C = Q x T where C → Capacity of

tank Q → Discharge or rate of flow

T → Detension period in hours

The detention period depends on the quality of suspended impurities present in water.
For plain sedimention tanks, the detension period is found to vary from 4 to 8 hours.

(ii) Overflow Rate: in this method it is assumed that the settlement of a particle at
the bottom of the settlement of a particle at the bottom of the tank doesnot depend on
the depth of tank and depends upon the surface area of the tank.

Distance of descend D
Detension period, T = = (1)
Velocity of descend V

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But, T= (2)
Inlet and outlet arrangements

The inlet is a device, which is provided to distribute the water inside a tank, and
the outlet is a device, which is meant to collect outgoing water. These
arrangementsshould be properly designed and located in a such a way that they do not
form any obstruction or cause any disturbance to the flowing water.
Following are the three shapes of settling tank.

(i) Rectangular tanks with horizontal flow

(ii) Circular tanks with radial or spiral flow

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(iii) Hopper bottom tanks with vertical flow

The following are the parameters for satisfactory performance.

1. Detention period ….. 3 to 4 hours for plain settling
2 to 21/2 hours for coagulant
settling
1 to 11/2 h3our2s for up flow type
2. O verflow
flow rate ……… 30 – 40 m /day for horizontal
/m
3 2
40-50m /m /day for up flow
3. Velocity of flow… ....................... 0.5 to 1.0 cm/sec
3
4. Weir loading………... 300m /m/day
5. L:B ………………….. 1:3 to 1:4
Breadth of tank…….. (10 to 12m) to 30 to 50m
6. Depth of tank………. 21/2 – 4m
7. Dia of circular tank…. upto 60m

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The following are the mostly used Coagulants with normal dose and PH values
required for best floc formation as shown in Table
Sl.No. Coagulant PH Range Dosage mg/l
1. Aluminiumsulphate 5.5 – 8.0 5 – 85
Al2(SO4)3, 18 H2O
2. Sodium Aluminate, Na2Al2O4 5.5 – 8.0 3.4 – 34
3. Ferric Chloride (Fecl3) 5.5 – 11.0 8.5 – 51
4. Ferric Sulphate Fe2 (SO4)3 5.5 – 11.0 8.5 – 51
5. Ferric Sulphate FeSO47H2O 5.5 – 11.0 8.5 - 51

3.4 Testing of sedimentation

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4.4.1 Coagulant aided sedimentation

Sedimentation aided with coagulation

When water contains fine clay and colloidal impurities which are electrically
charged are continually in motion and never settle down due to gravitational force. Certain
chemicals are added to the water so as to remove such impurities which are not removed
by plain sedimentation. The chemical form insoluble, gelatinous, flocculent precipitate
absorbs and entagle very fine suspended matter and colloidal impurities during its
formation and descent through water. These coagulants further have an advantage of
removing colour, odour and taste from water.

Coagulants are chosen depending upon the PH of water. Alum or

Aluminiumsulphate is normally used in all treatment plants because of the low cost and
ease of storage as solid crystals over long periods. The dosage of coagulants, which should
be added to the water, depends upon kind of coagulant, turbidity of water, colour of water,
PH of water, temperature of water and temperature of water and mixing & flocculation
time. The optimum dose of coagulant required for a water treatment plant is determined by
a Jar test as shown in Fig.

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For starting the experiment first of all the sample of water is taken in every jar and
added the coagulant in a jar in varying amounts. The quantity of coagulant added in
each jar is noted. Then with the help of electric motar all the paddles are rotated at a

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speed of 30-40
R.P.M. for about 10 minutes. After this the speed is reduced and paddles are rotated for
about 20-30 minutes. The rotation of paddles is stopped and the floc formed in each Jar
is noted and is allowed to settle. The dose of coagulant which gives the best floc is the
optimum dose of coagulants.
The coagulants may be fed or allowed to enter either in powder form called dry
feeding or in solution form called wet feeding. The mixing of coagulant with the water
to form the floc by the following methods.
1. Centrifugal pump
2. compressed air
3. hydraulic jump
4. mixing channel
5. mixing basins with buffle walls
6. Mixing basins with mechanical means
Now a days some firms manufacture combined unit comprising of feeding, mixing,
flocculator and clarifier device. The Fig shows used for sedimentation with

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coagulation.

Sedimention with Caogulation

Water enters in this tank through central inlet pipe placed inside the deflector box. The

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deflector box deflects the water downwards and then it goes out through the holes
provided sides of the deflector box. The water flows radially from the deflector box
towards the circumference of the tank, where outlet is provided on the full periphery as
shown in the Fig. All the suspended particles along with floc settle down on the slopy
floor and clear water goes through outlet. The sludge is removed by scrapper which
continuously moves around the floor with very small velocity.Disinfection and
repainting is to be carried out once in ayear before mansoon. Sludge pipes are to be
flushed and kept clean. Bleaching powder may be used to control the growth of algae
on the weirs. Scraper mechanism should be oiled and greased periodically.
Method of feeding coagulants
There are two methods of feeding coagulants to water
1. Dry feeding
2. Wet
feeding Dry
Feeding:

Dry feeding is simple in operation and requires relatively less space for its working.

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The feeding machines are also cheeper. However, control of dose is difficult. In this
case, the coagulant, in the powder form, is kept in the tank with hopper bottom. In
order to prevent the arching of chemicals, agitatin plates are placed inside the
tank. The feeding is regulated by the speed of the toothed wheel which is connected
to the venture device in the raw water pipe.
The chemicals can be fed into water directly by dry feeding in the powder form. Alum
being fairly fine and uniform in size can be fed easily by dry feeding. However,
copperas and lime can not be fed by dry feeding. Dry feeding devices are generally in
the form of a tank with hopper bottom. Agitating plates are placed inside the tank, so as
to prevent arching of the coagulant. The coagulant in the powder form filled in the
tank, and is allowed to fall in the mixing basin. The dose is regulated by the speed of a

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toothed wheel or a helical screw. The speed of the toothed wheel or the helical screw
is, in turn controlled by connecting it to a venture-device installed in the raw water
pipes feeding water to the mixing basin. The quantity of coagulant released is, thus
controlled in proportion to the quantity of the raw water entering the mixing basin.
Dry feeding devices are utilized in smaller plants.

Wet Feeding:
The dosage in the wet feeding equipment can be adjusted more readily and can be
easily controlled by means of automatic devices. However the chemicals which are
corrosive in nature create problem in wet feeding. In the case of wet feeding, the
solution of the coagulant, of the required strength is prepared and stored in tank, from
where it is allowed to fall in the mixing channel. The quantity of the mixture falling in
the raw water channel is regulated in proportion to the quantity of flow.

In wet feeding, the solution of required strength of coagulant is prepared and stored in
a tank, from where it is allowed to trickle down into the mixing tank through an outlet.
The level of coagulant solution in the feed tank is maintained constant by means of a

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float controlled valve, in order to ensure a constant rate of discharge for a constant feed
rate of raw water flow into the mixing basin. When inflow of raw water changes, the
rate of coagulant feed is adjusted by a conical type arrangement. The working of a
conical plug type arrangement is very simple. The mixing basin and the float chamber
are interconnected together, so that the water level remains the same in both of them.
As the rate inflow of raw water increases the depth of water in the mixing basin as
well as float chamber increases, thereby lifting the float. As the float rises, the pinion
and pulley rotates in the same direction, thereby lifting the conical plug and allowing
more quantity of coagulant solution to release to the mixing basin. When the rate of
flow decreases the conical plug descends down and reduces the feeding rate of
coagulant to lower rate. Larger water treatment plants are generally use wet feeding

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devices since they are costlier than dry feeding devices.

Rapid Mixing
Rapid mixing after coagulant dosing is an impor-tant design parameter. The coagulant
must be uniformly mixed with the raw water. In case mixing is poor, local under- and
overdosing occurs, result-ing in poor performance of the process. In the flash mixer,
coagulant chemicals are added to the water and the water is mixed quickly and
violently to evenly distribute the chemicals through the water. Flash mixing typically
lasts for 30 to 60 see. If the water is mixed for less than 30 seconds, then the chemicals
will not be properly mixed into the water. However, if the water is mixed for more than
60 seconds, then the mixer blades will shear the newly forming floc back into small
particles. After flash mixing, coagulation occurs.
Mixing is an important unit operation where one substance must be completely
intermingled with another. In water treatment coagulant is mixed into water by rapid
mixing. The process of dispersing chemical by mixing is known as rapid mix or flash
mix.

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3. Filtration:

Theory of filtration

The following are the mechanisms of filtration

1. Mechanical straining – Mechanical straining of suspended particles in the sand

pores.

2. Sedimentation – Absorption of colloidal and dissolved inorganic matter in

the surface of sand grains in a thin film
3. Electrolytic action – The electrolytic charges on the surface of the sand
particles, which opposite to that of charges of the impurities are responsible for

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binding them to sand particles.
4. Biological Action – Biological action due to the development of a film of
microorganisms layer on the top of filter media, which absorb organic impurities.

5. TYPES OF FILTERS

Filtration is carries out in three types of filters

1. Slow sand filter

2. Rapid sand filter/Gravity filters
3. Pressure filter

Filter Materials

Sand: Sand, either fine or coarse, is generally used as filter media. The size of the sand is
measured and expressed by the term called effective size. The effective size, i.e. D10 may
be defined as the size of the sieve in mm through which ten percent of the sample of sand
by weight will pass. The uniformity in size or degree of variations in sizes of particles is
measured and expressed by the term called uniformity coefficient. The uniformity

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coefficient, i.e. (D60/D10)may be defined as the ratio of the sieve size in mm through
which 60 percent of the sample of sand will pass, to the effective size of the sand.

Gravel: The layers of sand may be supported on gravel, which permits the filtered water to
move freely to the under drains, and allows the wash water to move uniformly upwards.

Other materials: Instead of using sand, sometimes, anthrafilt is used as filter media.
Anthrafilt is made from anthracite, which is a type of coal-stone that burns without smoke
or flames. It is cheaper and has been able to give a high rate of filtration.

5.1 Slow sand filter

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Slow sand filters are best suited for the filtration of water for small towns. The
sand used for the filtration is specified by the effective size and uniformity coefficient
.The effective size, D10, which is the sieve in millimeters that permits 10% sand by
weight to pass. The uniformity coefficient is calculated by the ratio of D60 and D10.

Principles of Slow Sand Filtration

1. In a slow sand filter impurities in the water are removed by a combination of

processes: sedimentation, straining, adsorption, and chemical and
bacteriological action.
2. During the first few days, water is purified mainly by mechanical and physical-
chemical processes. The resulting accumulation of sediment and organic
matter forms a thin layer on the sand surface, which remains permeable and
retains particles even smaller than the spaces between the sand grains.
3. As this layer (referred to as “Schmutzdecke”) develops, it becomes living
quarters of vast numbers of micro-organisms which break down organic
material retained from the water, converting it into water, carbon dioxide and
other oxides.

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4. Most impurities, including bacteria and viruses, are removed from the raw
water as it passes through the filter skin and the layer of filter bed sand just
below. The purification mechanisms extend from the filter skin to approx. 0.3-
0.4 m below the surface of the filter bed, gradually decreasing in activity at
lower levels as the water becomes purified and contains less organic material.
5. When the micro-organisms become well established, the filter will work
efficiently and produce high quality effluent which is virtually free of disease
carrying organisms and biodegradable organic matter.
6. They are suitable for treating waters with low colors, low turbidities and low
bacterial contents.

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Construction

Slow sand filter is made up of a top layer of fine sand of effective size 0.2. to
0.3mm and uniformity coefficient 2 to 3 . The thickness of the layer may be 75 to 90
cm. Below the fine sand layer, a layer of coarse sand of such size whose voids do not
permit the fine sand to pass through it. The thickness of this layer may be 30cm. The
lowermost layer is a graded gravel of size 2 to 45mm and thickness is about 20 to
30cm. The gravel is laid in layers such that the smallest sizes are at the top. The gravel
layer is the retains for the coarse sand layer and is laid over the network of open jointed
clay pipe or concrete pipes called under drainage. Water collected by the under
drainage is passed into the out chamber

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Operation

The water from sedimentation tanks enters the slow sand filter through a
submersible inlet as shown in fig 5.3 This water is uniformily spread over a sand bed
without causing any disturbances. The water passes through the filter media at an average
rate of 2.4 to 3.6 m3/m2/day. This rate of filtration is continued until the difference between
the water level on the filter and in the inlet chamber is slightly less than the depth of water
above the sand. The difference of water above the sand bed and in the outlet chamber is
called the loss of head.
During filtration as the filter media gets clogged due to the impurities, which stay in
the pores, the resistance to the passage of water and loss of head also increases. When the
loss of head reaches 60cm, filtration is stopped and about 2 to 3 cms from the top of bed is
scrapped and replaced with clean sand before putting back into service to the filter. The
scrapped sand is washed with the water, dried and stored for return to the filter at the time of
the next washing . The filter can run for 6 to 8 weeks before it becomes necessary to replace
the sand layer.

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Uses

The slow sand filters are effective in removal of 98 to 99% of bacteria of raw water
and completely all suspended impurities and turbidity is reduced to 1 N.T.U. Slow sand
filters also removes odours, tastes and colours from the water but not pathogenic bacteria
which requires disinfection to safeguard against water-borne diseases. The slow sand filters
requires large area for their construction and high initial cost for establishment. The rate of
filtration is also very slow.

Maintenance

The algae growth on the overflow weir should be stopped. Rate of filtration should
be maintained constant and free from fluctuation. Filter head indicator should be in good

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working condition. Trees around the plant should be controlled to avoid bird droppings on
the filter bed, No coagulant should be used before slow sand filtration since the floc will
clog the bed quickly.

5.2 Rapid sand filters

Rapid sand filter are replacing the slow sand filters because of high rate of filtration
ranging from 100 to 150m3/m2/day and small area of filter required. The main features of
rapid sand filter are as follows.

Operation

The water from coagulation sedimentation tank enters the filter unit through inlet
pipe and uniformily distributed on the whole sand bed. Water after passing through the sand
bed is collected through the under drainage system in the filtered water well. The outlet

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chamber in this filter is also equipped with filter rate controller. In the beginning the loss of
head is very small. But as the bed gets clogged, the loss of head increases and the rate of
filtration becomes very low. Therefore the filter bed requires its washing.

Depth of sand - 60 to 75cm

Filter gravel - 2 to 50mm size
(Increase size towards bottom)
Depth of gravel -
45cm
Depth of water over sand
during filtration - 1 to
2m Overall depth of filter

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including 0.5m free board

Area of single filter unit

2
50m Loss of head
-

-
2.6m
2
100m in two parts of each

Max 1.8 to 2.0m

Turbidity of filtered water - 1 NTU

Effective size of sand - 0.45 to 0.70mm

Uniformity coefficient of sand - 1.3 to 1

Washing of filter

Washing of filter done by the back flow of water through the sand bed as shown in
Fig First the value „A‟ is closed and the water is drained out from the filter leaving a few
centimeter depth of water on the top of sand bed. Keeping all values closed the compressed
air is passed through the separate pipe system for 2-3 minutes, which agitates the sand bed
and stirrer it well causing the loosening of dirt, clay etc. inside the sand bed. Now value
„C‟ and „B‟ are opened gradually, the wash water tank, rises through the laterals, the
strainers gravel and sand bed. Due to back flow of water the sand expands and all the

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impurities are carried away with the wash water to the drains through the channels, which
are kept for this purpose.

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Construction

Rapid sand filter consists of the following five parts

1. Enclosure tank – A water tight tank is constructed either masony or concrete

2. Under drainage system – may be perforated pipe system or pipe and stracher system

3. Base material – gravel should free from clay, dust, silt and vegetable matter. Should
be durable, hard, round and strong and depth 40cm.
4. Filter media of sand – The depth of sand 60 to 75cm

5. Appartenances – Air compressors useful for washing of filter and wash water
troughs for collection of dirty water after washing of filter.

Washing process is continued till the sand bed appears clearly. The eashing of filter is done
generally after 24 hours and it takes 10 minutes and during back washing the sand bed

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expands by about 50%.

Comparision of slow sand filter and rapid sand filter

Sl.No. ITEM S.S.F R.S.F
1. Area Need very large area Needs small area

2. Raw Water Not more than 30 NTU Not more than 10NTU
Turbidity hence needs coagulation
3. Sand Media Effective size 0.2 to 0.3 Effective size 0.45 to 0.7
mm uniformity coefficient mm uniformity coefficient
2 to 3 single layer of 1.3 to 1.7 multiple graded

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4.

5.
Rate of
Filtration
Loss of Head
uniform size
2.4 to 3.6m /m /day

0.6m to 0.7 m
layers of sand.
100-150m /m /day

1.8m to 2.0m

6. Supervision No skilled supervision is Skilled supervision is

required required
7. Cleaning of Scraping of 21/2cm thick Back wash with clean water
Filter layer washing and under pressure to detach the
replacing. Cleaning dirt on the sand.
interval that is replacement Backwashing daily or on
of sand at 1 to 2 months. alternate days.
8. Efficiency Bacterial removal, taste, There is no removal of
odour, colour and turbidity bacteria. Removal colour
removal. taste, odour and turbidity is
good.

Rapid sand filter bring down the turbidity of water to 1 N.T.U. This filter needs constant and
skilled supervision to maintain the filter gauge, expansion gauge and rate of flow controller
and periodical backwash.

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Backwashing of Rapid Sand Filter

1. For a filter to operate efficiently, it must be cleaned before the next filter
run. If the water applied to a filter is of very good quality, the filter runs can
be very long. Some filters can operate longer than one week before
needing to be backwashed. However, this is not recommended as long
filter runs can cause the filter media to pack down so that it is difficult to
expand the bed during the backwash.
2. Treated water from storage is used for the backwash cycle. This treated
water is generally taken from elevated storage tanks or pumped in from the
clear well.

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3. The filter backwash rate has to be great enough to expand and agitate the
filter media and suspend the floc in the water for removal. However, if the
filter backwash rate is too high, media will be washed from the filter into
the troughs and out of the filter.

The filter should be backwashed when the following conditions have been met:

The head loss is so high that the filter no longer produces water at the desired rate;
and/or Floc starts to break through the filter and the turbidity in the filter effluent increases;
and/or A filter run reaches a given hour of operation.

Operational Troubles in Rapid Gravity Filters

Air Binding

1. When the filter is newly commissioned, the loss of head of water percolating through the
filter is generally very small. However, the loss of head goes on increasing as more and
more impurities get trapped into it.
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2. A stage is finally reached when the frictional resistance offered by the filter media exceeds
the static head of water above the and bed. Most of this resistance is offered by the top 10
to 15 cm sand layer. The bottom sand acts like a vacuum, and water is sucked through the
filter media rather than getting filtered through it.
3. The negative pressure so developed, tends to release the dissolved air and other gases
present in water. The formation of bubbles takes place which stick to the sand grains. This
phenomenon is known as Air Binding as the air binds the filter and stops its functioning.
4. To avoid such troubles, the filters are cleaned as soon as the head loss exceeds the optimum
allowable value.

Formation of Mud Balls: The mud from the atmosphere usually accumulates on the sand

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surface to form a dense mat. During inadequate washing this mud may sink down into the
sand bed and stick to the sand grains and other arrested impurities, thereby forming mud
balls.

Cracking of Filters:

The fine sand contained in the top layers of the filter bed shrinks and causes the
development of shrinkage cracks in the sand bed. With the use of filter, the loss of head
and, therefore, pressure on thesand bed goes on increasing, which further goes on widening
these cracks.

Remedial Measures to Prevent Cracking of Filters and Formation of Mud Balls

Breaking the top fine mud layer with rakes and washing off the particles.

Washing the filter with a solution of caustic soda. Removing, cleaning and replacing the
damaged filter san

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Standard design practice of Rapid Sand filter:

Maximum length of lateral = not less than 60 times its diameter. Spacing of holes
= 6 mm holes at 7.5 cm c/c or 13 at 15 c/c. C.S area of lateral = not less than 2 times area of
perforations. C.S area of manifold = 2 times total area of laterals. Maximum loss of head =
2 to 5 m. Spacing of laterals = 15 to 30 cm c/c. Pressure of wash water at perforations = not
greater than 1.05 kg/cm2. Velocity of flow in lateral = 2 m/s. Velocity of flow in manifold
= 2.25 m/s. Velocity of flow in manifold for washwater= 1.8 to 2.5 m/s. Velocity of rising
washwater= 0.5 to 1.0 m/min. Amount of washwater = 0.2 to 0.4% of total filtered water.
Time of backwashing = 10 to 15 min. Head of water over the filter = 1.5 to 2.5 m. Free
board = 60 cm. Bottom slope = 1 to 60 towards manifold.

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Q = (1.71 x b x h3/2)

where Q is in m3/s, b is in m, h is in m. L:B = 1.25 to 1.33:1

Rapid Sand Filter Design

Problem: Design a rapid sand filter to treat 10 million litres of raw water per day
allowing 0.5% of filtered water for backwashing. Half hour per day is used for
bakwashing. Assume necessary data.

Solution:Total filtered water =10.05 x 24 x 106= 0.42766 Ml /

h24 x 23.5

Let the rate of filtration be 5000 l /

h / m2 ofbed. Area of filter = 10.05
x 106 x 1 =
85.5 m2
23.5 5000

Provide two units. Each bed area 85.5/2 = 42.77. L/B = 1.3;

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1.3B2 = 42.77 B = 5.75 m ; L = 5.75 x 1.3 = 7.5 m

Underdrainage system:

Total area of holes = 0.2 to 0.5% of bed

area. Assume 0.2% of bed area = 0.2 x
42.77 = 0.086100
Area of lateral = 2 (Area of holes of
lateral) Area of manifold = 2
(Area of laterals)
So, area of manifold = 4 x area of holes = 4 x 0.086 = 0.344 = 0.35 m2 .

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Diameter of manifold = (4 x 0.35 / П )1/2 = 66 cm
Assume c/c of lateral = 30 cm. Total numbers = 7.5/ 0.3 = 25 on either side. Length of
lateral = 5.75/2 - 0.66/2 = 2.545 m.

C.S. area of lateral = 2 x area of perforations per lateral. Take dia of holes = 13 mm

Assume depth of sand = 50 to 75 cm.

Number of holes: n П (1.3)2 = 0.086 x 104 = 860
cm2 4
n = 4 x 860 = 648, say 650
П (1.3)2
Number of holes per lateral = 650/50 = 13

Area of perforations per lateral = 13 x p (1.3)2 /4 = 17.24

cm2 Spacing of holes = 2.545/13 = 19.5 cm.

C.S. area of lateral = 2 x area of perforations per lateral = 2 x 17.24 = 34.5 cm2.

Diameter of lateral = (4 x 34.5/ П )1/2 = 6.63 cm

Check: Length of lateral < 60 d = 60 x 6.63 = 3.98 m. l = 2.545 m (Hence
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acceptable). Rising washwater velocity in bed = 50 cm/min.

Washwater discharge per bed = (0.5/60) x 5.75 x 7.5 = 0.36 m3/s.

Velocity of flow through lateral = 0.36 = 0.36 x 10 4 = 2.08 m/s

(ok)
Total lateral area 50 x
34.5 Manifold velocity = 0.36 = 1.04 m/s < 2.25 m/s (ok)

Washwater gutter

Discharge of washwater per bed = 0.36 m3/s. Size of bed = 7.5 x

5.75
m. Assume 3 troughs running lengthwise at 5.75/3 =

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1.9 m c/c. Discharge of each trough = Q/3 = 0.36/3 = 0.12

m3/s. Q

=1.71 x b x h3/2
Assume b =0.3 m
h3/2 = 0.12 =
0.234 1.71
x 0.3
h = 0.378 m = 37.8 cm = 40 cm

= 40 + (free board) 5 cm = 45 cm; slope 1

in 40 Clear water reservoir for backwashing

For 4 h filter capacity, Capacity of tank = 4 x 5000 x 7.5 x 5.75 x 2 = 1725

m3 1000
Assume depth d = 5 m. Surface area = 1725/5 =

345 m2 L/B = 2; 2B2 = 345; B = 13 m & L = 26

m.

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Dia of inlet pipe coming from two filter = 50 cm.

Velocity <0.6 m/s. Diameter of washwater pipe to overhead tank =

67.5 cm. Air compressor unit = 1000 l of air/ min/ m2 bed area.

For 5 min, air required = 1000 x 5 x 7.5 x 5.77 x 2 = 4.32 m3 of air.

5.3 Pressure filter

Pressure filter is type of rapid sand filter in a closed water tight cylinder
through which the water passes through the sand bed under pressure. All the operations
of the filter is similar to rapid gravity filter, expect that the coagulated water is directly
applied to the filter without mixing and flocculation. These filters are used for
industrial plants but these are not economical on large scale.

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Pressure filters may be vertical pressure filter and horizontal pressure filter. The Fig
5.5 shows vertical pressure filter. Backwash is carried by reversing the flow with
values. The rate of flow is 120 to 300m3/m2/day.

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Advantages
1. It is a compact and automatic operation

2. These are ideal for small estates and small water works

3. These filters requires small area for installation

4. Small number of fittings are required in these filters

5. Fitered water comes out under pressure no further pumping is required.

6. No sedimentation and coagulant tanks are required with these units.

Disadvatages

1. Due to heavy cost on treatment , they cannot be used for treatment large quantity of

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water at water works
2. Proper quality control and inspection is not possible because of closed tank

3. The efficiency of removal of bacteria & turbidity is poor.

4.Change of filter media, gravel and repair of drainage system is difficult.

6. OUTCOMES
1. Estimate average and peak water demand for a community.
2. Evaluate available sources of water, quantitatively and qualitatively and
make appropriate choice for a community.
3. Evaluate water quality and environmental significance of various parameters and plan
suitable treatment system.
4. Design a comprehensive water treatment and distribution system to purify and distribute
water to the required quality standards.

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7. ASSIGNMENT QUESTIONS
1. What is sedimentation? Explain the process of sedimentation?
2. What is ultra and micro filtration?
3. Explain the cleaning process in ultra and micro filtration?
4. Explain slow sand and rapid sand filters with neat sketch?
5. Differentiate between slow sand and rapid sand filters?

8. FURTHER READING

1. https://books.google.co.in/books?isbn=1591264758
2. https://books.google.co.in/books?isbn=087371671X
3.https://www.accessengineeringlibrary.com/.../handbook-of-environmental-
engineerin...

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