S082252AC 9200i Sistem Electri
S082252AC 9200i Sistem Electri
S082252AC 9200i Sistem Electri
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL IL L
MESSG
WAIT
LOW
(+) (+) OIL
D G
PRESS
C S
B E
C S
WARN
A
(-) (-) ENG
STOP
ENG
ILL IL L
SERV/
CHECK
ENG
(+) (+)
I G
C S
C TRLR F
ABS
C S
S
(-) (-)
ILL ILL
1 9
2 10
3 11
4 12
13
14
5 15
6 16
7 17
8 18
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 133
ELECTRICAL CIRCUIT DIAGRAMS
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL ILL
MESSG
WAIT
LOW
(+) (+) OIL
D G
PRESS
C S
B E
C S
WARN
A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+)
I G
C S
C TRLR F
ABS
C S
S
(-) (-)
1 6
ILL ILL
2 7
3 8
10
4 11
5 12
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K
RELEASE NO. DATE PART NO. SHEET
s082252a
134 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
GAUGES
C. VOLTMETER
E. PYROMETER - OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 135
ELECTRICAL CIRCUIT DIAGRAMS
8 18 CONNECTOR 423
7 17 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
6 16
5 1 62C 10 97AT
15
14 2 62-GC 11 97AP
13 3 28A 12 28D
12 4 11-GM 13 97AZ
4
3 11 5 29L 14 94T
2 10 6 34B 15 25A
1 9
7 65C 16 25B
8 --- 17 25-GA
(423)
(SEE NOTE 1) 9 35L 18 30
TERMINALS
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//CAV 14 WAS ---. A P54004K
RELEASE NO. DATE PART NO. SHEET
s082252a
136 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR 424
4 11
1 29S(+) 7 35C(+)
10 2 29S(-) 8 35C(-)
9
3 29C(+) 9 27S(+)
3 8 4 29C(-) 10 27S(-)
2 7
5 35S(+) 11 27C(+)
1 6
6 35S(-) 12 27C(-)
(424)
(SEE NOTE 1)
TERMINALS
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 137
ELECTRICAL CIRCUIT DIAGRAMS
ILL ILL
PARK
BRAKE
G I
AIR
A SUSP
D
DUMP
S
DIFF
LOCK
ILL ILL
PDL
G I
B E
LOW
AIR
S
TRAC
CNTL
ILL ILL
ABS
(+) (+)
G I
C S
C F
LOW C S
S FUEL
(-) (-)
LEVEL
DO
NOT ILL
ILL
SHIFT
20 9
19 8
18 7
17 6
16
15
14 5
13 4
12 3
11 2
10 1
U00EDL2 5000/9100/9200/9400/9900
s082252a
138 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
GAUGES
F. FUEL LEVEL
NOTES
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 139
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR 420
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15
4 11-GJ 14 94BD
14
5 5 36S(+) 15 94E
13
4
6 36S(-) 16 36L
3 12
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
(420) 10 38 20 32
(SEE NOTE 1)
TERMINALS
3. IGNITION (+)
4. GROUND (-)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
s082252a
140 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR 421
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62D 11 35-G
6
17 2 62-GD 12 35A
16 3 28B 13 48A
15
4 11-GL 14 48B
14
5 5 47/48(+) 15 36
13
4
6 47/48(-) 16 29
3 12
2 11 7 47A 17 93B
1 10 8 47B 18 40C
9 14G 19 36L
(421) 10 35 20 52J
(SEE NOTE 1)
TERMINALS
3. IGNITION (+)
4. GROUND (-)
9. BATTERY (+)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 141
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR 422
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 57R 11 35C(+)
6
17 2 56R 12 35C(-)
16 3 29L 13 27S(+)
15
4 35L 14 27S(-)
14
5 5 29S(+) 15 27C(+)
13
4
6 29S(-) 16 27C(-)
3 12
2 11 7 29C(+) 17 36S(+)
1 10 8 29C(-) 18 36S(-)
9 35S(+) 19 36C(+)
(422) 10 35S(-) 20 36C(-)
(SEE NOTE 1)
TERMINALS
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
s082252a
142 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
J I H --- 97-GF S 57 57
CONNECTOR-589332C1
L K H G CONN LOCK(2 REC'D)-589333C1 70A
M I 70A T 85B 85B
F TERMINAL(14,16AWG)-587577C1
T U TERMINAL(18,20AWG)-587578C1
E J 70 70 U 41C ---
S V CAVITY PLUG-587579C1
O D CABLE SEAL(16,20AWG)-1652325C1
K 58H 58H V 41D ---
P Q B C CABLE SEAL(14 AWG)-589391C1
A *W/AD-9 AIR DRYER **W/ETHER START
B A B A
B 30 30 M 82C 82C
G 71 71 R 23 23
I 29 29 T 82-GC 82-GC
K 97BC 23B V 31 31
A B A B A B A B
@W/3406C ONLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 41C,41D A 55093F PART NO.
RELEASE NO. DATE SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 143
ELECTRICAL CIRCUIT DIAGRAMS
RD BK
55A 87-G
70A
70D
87A
57D
56D 57E
56E
BL
OR
56B 57B GN YL
CONNECTOR-872291R1
CONNECTOR-258058C1 CONNECTOR-258059C2 TERMINAL-333733C1
TERMINAL(12AWG) TERMINAL-239807R1
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1
MAIN CAB
PYROMETER
MAIN CAB PIGTAIL
75C 75H
25B BL
77 25A
75B BN
75N
GN RD
25
25-G
CONNECTOR-463156C1
TERMINAL(14AWG)-0333733C1
TERMINAL(18AWG)-0333732C1 CONNECTOR-255058C1 CONNECTOR-255057C1
TERMINAL-333733C1 TERMINAL-239807R1
CAVITY CIRCUIT
C B A 75M
34 A B 34-G
B 75C
C 75T
A
CONNECTOR-1671611C1
TERMINAL-2033911C1 CONNECTER-0266516
SEAL-1652325C1 TERMINAL(10T,10AWG)-
LOCK-1671608C1 1660025C1
U00EDL2 5000/9100/9200/9400/9900
CNA 10NOV99 SWITCHED 75C W/75T @ A P53673L
RELEASE NO. DATE PART NO. SHEET
Figure 143 Connector Composites (4), (9), (11), (15), (20), (27)
s082252a
144 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
KEY SWITCH
PUSH BUTTON
(40) START SWITCH
(41)
MAIN CAB
13
A B
W/KEY 1 7A
17 17A
SWITCH
START 17 W/PUSH
12 BUTTON
START
12 M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12AWG)-1660577C1
TERMINAL(12+12AWG)-1677840C1
(42) (43)
51A RED
58S 58S
58R
53B 52B
64C 52F BROWN BLUE
CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(12+14,14+14AWG)- TERMINAL-239807R1
333735C1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(12+12AWG)- TERMINAL-239807R1
1677840C1
LOCK-3513477C1-2
SLEEPER HARNESS HEATER BOX HARNESS FOG LIGHT OVERLAY FOG LIGHT PIGTAIL
75AF A A
75AF
64-GB
75AM B 75AM B
75AT C 75AT C WH
75-GA D 75-GA D BK
64D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1 CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-589390C1 CABLE SEAL-589390C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED CONN 65 A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 144 Connector Composites (40), (41), (42), (43), (48), (65)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 145
ELECTRICAL CIRCUIT DIAGRAMS
64-GA YELLOW2
C
WH B A
BK YELLOW1 WHITE2
64C
CONNECTOR-261702C1
CONNECTOR-587567C91 CONNECTOR-587568C91 TERMINAL-2034741C1
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-589390C1 CABLE SEAL-589390C1
21A BLACK
21 BLACK 85-G
CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1
CONNECTOR- CONNECTOR-
"CM" SLEEVE "CM" SLEEVE
AM-89000 AM-89000
YELLOW2
71 B BLK A
C
B A 71A A WH B
YELLOW2 WHITE2
CONNECTOR 1671610C1 CONNECTOR 1671611C1
TERMINAL 2033819C1 TERMINAL 2033911C1
CONNECTOR-261702C1 SEAL 1652325C1 SEAL 1652325C1
TERMINAL-2034741C1 LOCK 1671608C1 LOCK 1671608C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED CONN 94 A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 145 Connector Composites (66), (71), (72), (76), (77), (94)
s082252a
146 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115)
TRAILER SOCKET
SHIFT TOWER CRUISE CONTROL (112)
(111) (LOCATED ON REAR OF SLEEPER OR END OF FRAME)
**
CAVITY CIRCUIT
68B
A 97-GC
58R
D C B PLUG WH
C BN BN
97AN/97AM
E B GY
D 97AH OR OR
F A E 97-AD OR
F 97-AG 57C
70C
94AF 56C
CONNECTOR - 2024437C1
CONNECTOR TERMINAL(16AWG) - 1667742C1
CONNECTOR BODY LOCK - 2011364C1 CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
RUBBER BOOT-481849C1 GASKET-1666090C1
**
11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
**
WH BK YL RD GN BN BL
*** BLACK
94AF
** 16BL N/SKYRISE
STOP 63S W/SKYRISE
ABS
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED 100&100A A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 146 Connector Composites (100), (100A), (105), (111), (112), (113), (115)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 147
ELECTRICAL CIRCUIT DIAGRAMS
(116)
ROOF HARNESS LIGHT PIGTAIL
BLACK
** 16BL N/SKYRISE
63M W/SKYRISE
**
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1
86AB
86AC
BLACK
86AC 86AW
86AD
86AX
GREEN YELLOW
86AH
GREEN
CONNECTOR-266516C1 CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1 TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1 TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1
86AL BLACK
86AY
86AP
86AP
RED
86AK
86AZ
GREEN
GREEN
PLUG
D
C 57B(GREEN) 57B(GREEN)
C
C 57B(GREEN)
B
B
56B(YELLOW) 68A(BROWN)
B
A 68A(BROWN)
71A(BLUE) A
71A(BLUE)
A
71A(BLUE)
CONNECTOR-1661375C2
CONNECTOR LOCK-1661376C1
CONNECTOR-1661375C2 CABLE SEAL-589391C1
CONNECTOR-1661375C2 CONNECTOR LOCK-1661376C1 TERMINAL-1661377C1
CONNECTOR LOCK-1661376C1 CABLE SEAL-589391C1 CAVITY PLUG-587579C1
CABLE SEAL-589391C1 TERMINAL-1661377C1
TERMINAL-1661377C1 CAVITY PLUG-587579C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
148 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),
(148)
CAVITY CIRCUIT
D
A 98A(+)
A B
F B B 98C(-)
A C 97DL C
E C D ---
D
E 11-GR
F ---
CONN-1661777C1 CAVITY CIRCUIT
LOCK-1661873C1
TERM-1661261C1 C 97AL
SEAL-1661872C1
D 97-GF
SEALING CAP-2024574C1
LOCATED IN LEFT
CONNECTOR---2024573C1
SIDE OF INSTRUMENT
TERMINAL----0500397C1 PANEL
WIPER-LOW SPEED
WIPER-HIGH SPEED
(143)
(142)
CAVITY CIRCUIT
CAVITY CIRCUIT
1
1 82K/82C
1 82E
1
2 82J 3
5 2 2 82B
3 82A
5 3 2 3 82F
4
4 82D
4 82A
4 5 12BB/12BC
5 12BB/12BA
CONNECTOR-0593385C1
TERMINAL(12AWG)-1661710C1 CONNECTOR-0593385C1
TERMINAL(18AWG)-1659673C1
TERMINAL(16AWG)-1661709C1
TERMINAL(16AWG)-1661709C1
TERMINAL(18 AWG)-1659673C1
TERMINAL(16+16AWG)-1661710C1
TERMINAL(16+16AWG)-1661710C1
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(14+16AWG)-1661709C1 CONNECTOR-0593385C1 TERMINAL(14+16AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(14AWG)-1661709C1 TERMINAL(18AWG)-1659673C1
TERMINAL(14AWG)-1661709C1 TERMINAL(12AWG)-1661710C1
5 3 2 2 13-GAT 3
5 2 2 64-GA
3 --- 3 ---
4 4
4 75AS/75L 4 64B
5 13AT 5 64A
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(10,12AWG)-1661710C1 TERMINAL(14AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(18AWG)-1659673C1
U00EDL2 5000/9100/9200/9400/9900
Figure 148 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 149
ELECTRICAL CIRCUIT DIAGRAMS
CAVITY CIRCUIT
CAVITY CIRCUIT 1 17C/17A
1 1
1 14BJ 2 17F
5 3 2 2 12-GH 5 3 2 3 ---
3 --- 4 17E
4 4
4 12AD 5 17H
5 12AC
CONNECTOR-0593385C1
TERMINAL(16+16AWG)-1661710C1
CONNECTOR-0593385C1 TERMINAL(16AWG)-1661709C1
TERMINAL(12AWG)-1661710C1 TERMINAL(18AWG)-1659673C1
TERMINAL(16AWG)-1661709C1 LOCK-0593387C1
HEATER CONNECTION #1
(161)
HEATER BOX CAB HARNESS
75F A 75F A
75M B 75BH B
75T C 75T C
75-G D 75-G D
75-GL
CONNECTOR-1661205C1 CONNECTOR-1661204C1
TERMINAL(10AWG)-1661233C1 TERMINAL(10AWG)-1661227C1
TERMINAL(14AWG)-1661231C1 TERMINAL(14AWG)-1661226C1
HEATER CONNECTION #2
(162)
HEATER BOX CAB HARNESS
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CONN 152 CKT 13X WAS A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 149 Connector Composites (149), (150), (151), (152), (161), (162)
s082252a
150 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CAVITY CIRCUIT
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(18AWG)-1659673C1 TERMINAL(14+14AWG)-1661710C1
TERMINAL(14AWG,16AWG)-1661709C1
TERMINAL(14,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1
1 CAVITY CIRCUIT
1 14AS
5 3 2 2 12S
3 ---
4
4 14AF
5 12-GS
CONNECTOR-0593385C1
TERMINAL(10,12AWG)-1661710C1
TERMINAL(18AWG)-1659673C1
TURN SIGNAL LIGHT TURN SIGNAL LIGHT FRONT LEFT & RIGHT
LEFT SIDE RIGHT SIDE TURN LIGHTS
(BEHIND INST PANEL LEFT SIDE) (BEHIND INST PANEL RIGHT SIDE) (BEHIND TURN LIGHT ASSY)
(170) (171) (180)
TURN LIGHT
CABLE ASSY
CONNECTOR-481140C1 CONNECTOR-481140C1
TERMINAL-239807R1 TERMINAL-239807R1 CAVITY CIRCUIT
A ORANGE
B BROWN
G WHITE
WH OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS
MAIN CAB
B
MAIN CAB
G
56-GA 56D
56
A
57
57-GA 57D
CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR-969541R1 CONNECTOR-969541R1 CONNECTOR LOCK-1664229C1
TERMINAL(16AWG)-333733C1 TERMINAL(16AWG)-333733C1 TERMINAL-1664231C1
TERMINAL(12+12AWG)-1677840C1 TERMINAL(12+12AWG)-1677840C1 CABLE SEAL-1664232C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 92ST TO CONN 165 A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 150 Connector Composites (165), (166), (167), (170), (171), (180)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 151
ELECTRICAL CIRCUIT DIAGRAMS
(190)
CAB OVERLAY
HARNESS ENGINE HARNESS
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT
A 99 A 99 A 99 A 99 A 99B
U00EDL2 5000/9100/9200/9400/9900
s082252a
152 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216)
CONNECTOR-1669972C1
1 TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P,
3 18P+18PAWG)-
5 2 CONNECTOR-0593385C1 TERMINAL(12,10,16+16,14+18)-
TERMINAL(14+16AWG)-1661710C1 1661211C1
4
TERMINAL(16AWG)-1661709C1 TEMINAL(18,20AWG)-
12077953
CAVITY CIRCUIT
FRONT END A 77P B
HARNESS HEADLIGHT
CAVITY CIRCUIT
B 77E
A
CONN-1673751C1
A 52E TERM-1673748C1(12AWG)
CONNECTOR-2002712C1
B 52-GA 587577C1(14AWG)
TERMINAL(18,20AWG)-
C 53C SEAL- 589390C1(12AWG)
1651943C1
589391C1(14AWG)
D 57
E 58U
ECM POWER
A CONNECTOR
A D (LOCATED AT START MOTOR)
D (216)
B B
C C ECM POWER
E E JUMPER
97B
CAVITY CIRCUIT CONNECTOR-587570C91
A YELLOW1 TERMINAL-1673747C1
CONN-1673752C1 CABLE SEAL- 589390C1
B WHITE1
TERM-1673747C1(12AWG) 97-G
587575C1(14AWG) C YELLOW2
SEAL- 589390C1(12AWG) D ORANGE
589391C1(14AWG)
E BROWN
97C
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 2 MORE 201 CONN'S A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 152 Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 153
ELECTRICAL CIRCUIT DIAGRAMS
FUSE 1 FUSE 2
(217) (218)
B B
A A
A 97 A 97A
15 AMP
B 97B B 97C 15 AMP
CONNECTOR-0509080C1
25 AMP CONNECTOR-0509080C1
COVER COVER
(INLINE AUTOFUSE) (INLINE AUTOFUSE)
CONNECTOR-1687784C1 CONNECTOR-1687784C1
CAVITY CIRCUIT
A 63-GX
A 77N
B 77J
CONNECTOR-1661259C1
TERMINAL(16P,18,20AWG)-
CONNECTOR-2002712C1
1661261C1
TERMINAL(18,20AWG)-
1651943C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
154 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
FAN SOLENOID
(LOCATED ON ENGINE)
(227)
A A A 23B A 23
B 23-GA B 23D
B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM
A 23A/23B A 23B
B 23-GA B 23-GA
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL- 587575C1 TERMINAL- 587577C1
CABLE SEAL-1652325C1 CABLE SEAL- 589391C1
(228)
A 23C A 23C
B 23-GB B 23-GB
B B B
A 23C A 23C
B 23-G B 23-GB
W/AIR COND W/O AIR COND
A 23A B BLACK
B 23B
CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL- 587577C1 TERMINAL- 587575C1
ASSEMBLY-
CABLE SEAL- 589391C1 CABLE SEAL-1652325C1
1684603C91
(229)
ENGINE SENDER
HARNESS JUMPER
A 30 A 30 B 30-G
B 30-G B 30-G
B B
A 30
B 30-GA
B 30-GA 30-GB
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 155
ELECTRICAL CIRCUIT DIAGRAMS
BLACK
A BLACK
A
WHITE
B B
C
WHITE
CONNECTOR 1661778C1
TERMINAL 1661875C1 CONNECTOR (CB SLEEVE)-
SEAL 1661872C1 AM-89000 #7
LOCK 1661874C1 TERMINAL-0425058C1
ENGINE
HARNESS
29-G
29
CONNECTOR-1675752C1
TERMINAL-1651943C1
CABLE SEAL-1661872C1
A 54719V
U00EDL2 5000/9200/9400/9900
REMOVED ITEM 235
RELEASE NO. DATE PART NO. SHEET
s082252a
156 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CAVITY CIRCUIT
CAVITY CIRCUIT
D A 34 A 97AJ
B 34-G B A
B 97AK
B A C 34B(5V)
D 34A
CONNECTOR-1684261C1
C CONNECTOR LOCK-1684263C1
CONNECTOR-1673746C1 TERMINAL-1680205C1
CONNECTOR LOCK-1661873C1
TERMINAL-1661875C1
CABLE SEAL-1661872C1
M U L 34A
D E M 34
N T ---
N
P R S P ---
R PLUG
S PLUG
T 23C
U PLUG
V 97AM
CONNECTOR-1651966C1
TERMINAL-1680205C1 W PLUG
-0500398C1
X PLUG
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 244;CONN 251 CKT A P53815P
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 157
ELECTRICAL CIRCUIT DIAGRAMS
ENGINE OVERRIDE
DIAGNOSTIC ON/OFF
W/DETROIT DIESEL
(260)
ELECTRONIC CONTROL MODULE
(ECM)
W/CUMMINS N14
(252) 2
7 1 3
8 4 6
CAVITY CIRCUIT
5
1 97AZ
2 97AE/97AE2
3 97AJ CAVITY CIRCUIT
19 1 ---
4 97AN
2 ---
5 24AE 3 ---
28 9 6 99B
CONNECTOR-2009385C1
CAVITIES 1-6 4 ---
TERMINAL(18+18AWG)- 5 97AU
7 97AK 1661226C1
6 97-GD
TERMINAL(12AWG)-
8 98B(-) 1661227C1 7 62Q
CAVITIES 7-8 8 62-GQ
9 99C TERMINAL(16AWG)-
1661209C1
10 97-G
TERMINAL(18AWG)-
11 99 1661208C1
12 97AB/97AF
13 97AL
14 97AV
15 ----
97AP
20 1 16
22 97AA/97AC
23 97AU IDLE THROTTLE
VALIDATION POSITION
24 ---- SWITCH F E D C B A SENSOR
25 97AT
CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1 26 ----
CONNECTOR COVER-1654798C1
27 98(+)
TERMINAL-1654799C1
CAVITY PLUG-1654800C1 24AF
28
CONNECTOR-587574C91
TERMINAL- 587575C1
CABLE SEAL-1652325C1
W/CUMMINES ENGINES
N14,AHD,ISM W/DETRIOT SERIES 60
CAVITY CIRCUIT CAVITY CIRCUIT
A 99-G A 99G
B 99 B 99
C 99A(5V) C 99A(5V)
D 99C D ---
E 99B E 99B
F 99-GA F 99-GA
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADDED 252 A P53815P
RELEASE NO. DATE PART NO. SHEET
s082252a
158 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
A1 --- F1 23C
A2 23D F2 97AE
A3 99A(5V) F3 13DB
B1 97AT G1 97AU
A B C D E F G H J K
B2 97AP G2 97AL
B3 13D G3 97AA/97AC
3
C1 98B(-) H1 ---
2 C2 98(+) H2 97AV
1 C3 99-G H3 34
D1 --- J1 97AB/97AF
D2 99 J2 97AH/97AM
D3 --- J3 ---
CONNECTOR-1687787C1
TERMINAL-1651943C1 E1 99B K1 ---
PLUG-1687788C1
E2 97AJ K2 24AE
E3 97AK K3 24AF
34
97AV 17D
B
97BC 34-G
B
17-G
A
CONNECTOR-1671610C1
CONNECTOR-1661777C1 CONNECTOR-2036583C1 CONNECTOR LOCK-1671608C1
TERMINAL-1675832C1 TERMINAL-2036586C1 TERMINAL-1661377C1
CABLE SEAL-1652325C1
ABS FRONT
CHASSIS
4 5 6 CAVITY CIRCUIT
1 94WH GY/WH 1
2 94WJ
3 94WK
OR/WH 2
4 94WC
1 2 3 5 94WD
6 ---
CONNECTOR-1684261C1
CONNECTOR-2005240C1 CONNECTOR LOCK-1684263C1
CONNECTOR LOCK-2005242C1 TERMINAL-1651969C1
TERMINAL-1680205C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 282 CONN A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 158 Connector Composites (268), (273), (275), (278), (282), (289)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 159
ELECTRICAL CIRCUIT DIAGRAMS
C
B
A
C
B
A
DKBL/WH 1
YL/WH 2
BK/WH BN/WH VT/WH LTBL/WH
RD/WH LTGN/WH
CUMMINS N14,AHD,ISM
THERMAL OVER-CRANK
PROTECTION CLUTCH SWITCH CAVITY CIRCUIT
(LOCATED BY CLUTCH) A 97AH
(293)
(294) B 97-GH
B B DETROIT SERIES
CAVITY CIRCUIT
CONNECTOR - 2036583C1
TERMINAL(18AWG) - 2644000R1 A A A 97AH
B 97-GH
CAVITY CIRCUIT
CONNECTOR-1661196C1 CONNECTOR-1661197C1 A BLACK
TERMINAL-1661208C1 TERMINAL-1661213C1 B BLACK
A A CAVITY CIRCUIT
D CAVITY CIRCUIT
D A YELLOW1
A 52D
B B 52-GE B B WHITE1
C C 53D C C YELLOW2
E D 56 E D ORANGE
E 58T E BROWN
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 (292) PINS WERE A&B A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 159 Connector Composites (290), (291), (292), (293), (294), (296)
s082252a
160 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316)
TEMPERATURE SWITCH
(298) 6X4 REAR REAR AXLE
TEMPERATURE SWITCH
(299)
4X2 REAR AXLE 6X4 FRONT REAR AXLE
A A A A A A
B B B B B B
32 32 32A
ROOF LIGHT
HARNESS PIGTAIL LIGHT
ROOF
HARNESS PIGTAIL
63-GT WHITE
63-GR WHITE
A B
A B
A B
A B
63T RED
63R RED
FAN ROOF
ASSEMBLY HARNESS
30-GB
BLACK 76-G B
BLACK 76 A
30
CONNECTOR-481140C1 CONNECTOR-969541R1
CONNECTOR-2036584C1
TERMINAL-2036586C1
TERMINAL-239807R1 TERMINAL-333733C1
U00EDL2 5000/9200/9400/9900
CONN 315 WAS A 54719V
RELEASE NO. DATE PART NO. SHEET
Figure 160 Connector Composites (298), (299), (311), (312), (313), (315, 316)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 161
ELECTRICAL CIRCUIT DIAGRAMS
(316) (318)
CAB WIRING TO
CHASSIS WIRING
INLINE
BN A B YL
B
D C A
BK GN
D
C CAV CIR
A RD
B BL
A B
BN YL
CONNECTOR-2031522C1
TERMINAL(10AWG)-2031531C1
CHASSIS CABLE
CABLE SEAL-2025426C1
ASSEMBLY
CONN LOCK-2033927C1
CONNECTOR- CONNECTOR-
1661497C91 1661496C91
TERMINAL- TERMINAL-
587575C1 587577C1
A A
A A B
B
C C
B B
D C C D D C C D
A B B A A B B A
U00EDL2 5000/9100/9200/9400/9900
Figure 161 Connector Composites (316), (318), (320), (321), (322), (323)
s082252a
162 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354)
A A A
A
B B B
B
CAVITY CIRCUIT CAVITY CIRCUIT
A 11-GAA A 11-GAA
CAVITY CIRCUIT CAVITY CIRCUIT
B 58A B 58A
A 63R A 63R
B 63-GR B 63-GR
CONNECTOR-1661259C1 CONNECTOR-1661260C1
CONNECTOR-1669972C1 CONNECTOR BODY CONNECTOR BODY
CONNECTOR-1669973C1
TERMINAL(18AWG)- LOCK-1661263C1 LOCK-1661264C1
TERMINAL(18AWG)-
1661208C1 TERMINAL(18AWG)- TERMINAL(18AWG)-
1661212C1
1661261C1 1661262C1
B
C
B
A
CONNECTOR-1686834C1 CONNECTOR-1686834C1
CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1
TERMINAL-2033819C11 TERMINAL-2033819C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1
VT/WH LT BL/WH
BK/WH BN/WH
LT GN/WH
RD/WH
U00EDL2 5000/9100/9200/9400/9900
RKS4 13MAY99 CLH7//CHNGD CONN P/NS A P53197V
RELEASE NO. DATE PART NO. SHEET
CNA 16MAY00 ADD (350) HD XMSN CKT B P53815P P50317A 12FEB99 AE08-52513 31
Figure 162 Connector Composites (325), (345), (350), (351), (352), (353), (354)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 163
ELECTRICAL CIRCUIT DIAGRAMS
(355) PK/WH 1
FRONT ABS/ATC
CHASSIS HARNESS CONNECTOR
CAVITY CIRCUIT CAVITY CIRCUIT
TN/WH 2
A1 94GL1 F1 94BK
CONNECTOR-3539777C1
A2 94GL2 F2 94BE CONNECTOR LOCK-3539784C1
A3 94GL3 F3 ---- TERMINAL-1651969C1
1 B1 94KA G1 94BM
2 B2 ---- G2 98J(+) AD-9 AIR DRYER
3 B3 ---- G3 98K(-) (363)
C1 94BH H1 94BL BROWN
K J HGF EDCBA C2 94BD H2 94BA
* C3 YL1(+) H3 94BB
B
D1 94BJ J1 94BC
* D2 SHD1 J2 94BF
A
CONNECTOR-1687787C1 * D3 GN1(-) J3 ----
TERMINAL-1651943C1 E1 94CB K1 92VT RED
SEALING PLUG-1687788C1
E2 94T K2 94KB
CONNECTOR-1673790C91
E3 94H K3 94KC CONNECTOR LOCK-1673791C1
TERMINAL-1661377C1
* W/J1939 DATA-LINK SEAL-589391C1
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CONN 355: ADD CKT 94T D P54004K
RELEASE NO. DATE PART NO. SHEET
Figure 163 Connector Composites (355), (360), (363), (379), (393), (396)
s082252a
164 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
Figure 164 Connector Composites (400), (402), (403), (404), (406), (409)
S082252A
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 165
ELECTRICAL CIRCUIT DIAGRAMS
C
CAVITY CIRCUIT
B A 93
B ---
A LEFT BLANK INTENTIONALLY
C 93A
9 20
CAVITY CIRCUIT CAVITY CIRCUIT
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40
15
4 11-GJ 14 94BD
14
5 5 36S(+) 15 94E
13
4
6 36S(-) 16 36L
3 12
7 36C(+) 17 ---
2 11
1 10 8 36C(-) 18 31
9 44 19 32A
10 38 20 32
GREY CONNECTOR-2024509C1
TERMINAL(18AWG)-2018639C1
SPEEDOMETER/TACHOMETER MODULE
(421)
6 3 28B 13 48A
17
16 4 11-GL 14 48B
15 5 47/48(+) 15 36
14
5 6 47/48(-) 16 29
13
4 7 47A 17 93B
3 12
8 47B 18 40C
2 11
1 10 9 14G 19 36L
10 35 20 52J
WHITE CONNECTOR-2018588C1
TERMINAL(18AWG)-2018639C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
166 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
SPEEDOMETER/TACHOMETER MODULE
(422)
CAVITY CIRCUIT CAVITY CIRCUIT
9 20 1 57R 11 35C(+)
8 19
2 56R 12 35C(-)
7 18
6 3 29L 13 27S(+)
17
4 35L 14 27S(-)
16
15 5 29S(+) 15 27C(+)
14 6 29S(-) 16 27C(-)
5 13
4 7 29C(+) 17 36S(+)
3 12 8 29C(-) 18 36S(-)
2 11
9 35S(+) 19 36C(+)
1 10
10 35S(-) 20 36C(-)
YELLOW CONNECTOR-2018591C1
TERMINAL(18AWG)-2018639C1
12 5 29L 14 94T
4
3 11 6 34B 15 25A
2 10 7 65C 16 25B
1 9 8 --- 17 25-GA
9 35L 18 30
WHITE CONNECTOR-2018589C1
TERMINAL(18AWG)-2018639C1
5 35S(+) 11 27C(+)
WHITE CONNECTOR-2018590C1
TERMINAL(18AWG)-2018639C1 6 35S(-) 12 27C(-)
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//CONN 423: ADD A P54004K
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 167
ELECTRICAL CIRCUIT DIAGRAMS
RADIO CONNECTOR #2
(427)
RADIO PIGTAIL CAB HARNESS
VT/BK
D C VT 86V C D 86W
GN/BK
E B GN 86N B E 86P
F A BK 86-GA
A F
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(18,20AWG)-1661208C1 TERMINAL(18AWG)-1661212C1
ROOF PIGTAIL
ROOF CONNECTOR #2 CAB HARNESS
(428)
CAVITY CIRCUIT CAVITY CIRCUIT
A 86A A 86A
B 86B B 86B
C 86C A H H A C 86C
D 86D B G G B
D 86D
E 86E
C F F C
E 86E
F 58A F 58A
D E E D
G 62AP G 62AP
H 63P H 63P
CONNECTOR-2005835C1 CONNECTOR-2005836C1
ROOF CONNECTOR #1
(429)
ROOF PIGTAIL CAB HARNESS
63-GE
E B 63AS 63AS B E 63-GE
63-GF
F A 11-GAB 11-GAB
A F 63-GF
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(16,14AWG)-1661209C1 TERMINAL(14,16,18+18AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(18AWG)-1661212C1
A 82C BL E
B 82-GC BN D
C 82F RD C
D 82E BK B
E 82D GN A
CONNECTOR-1677851C1 CONNECTOR-1661375C2
TERMINAL(16AWG)-2033911C1 TERMINAL(16AWG)-1661213C1
LOCK-1677914C1 LOCK-1661376C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
168 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
LEFT BLANK
INTENTIONALLY
2
1 3 ENGINE BRAKE CONNECTOR-2009385C1
7
CAVITIES 1-6
SELECTOR
TERMINAL(16AWG)-1661226C1
CUMMINS AHD,ISM DETROIT SERIES 60 CUMMINS N14 CAT C10,C12 & 3406E
CONNECTOR-2009385C1
2
CAVITIES 1-6
1 3
7
ENGINE BRAKE TERMINAL (16AWG)-1661226C1
TERMINAL (18AWG)-1661224C1
ON/OFF CAVITIES 7-8
8
4 6 SWITCH TERMINAL (16AWG)-1661209C1
5
TERMINAL (18AWG)-1661208C1
(434)
CONNECTOR-2009385C1
2 CAVITIES 1-6
1 3 TERMINAL(16AWG)-1661226C1
7 CRUISE ON/OFF
TERMINAL(18AWG)-1661224C1
SWITCH CAVITIES 7-8
8 TERMINAL(16AWG)-1661209C1
4 6 (435)
5 TERMINAL(18AWG)-1661208C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 169
ELECTRICAL CIRCUIT DIAGRAMS
CRUISE SET/RESUME
SWITCH
2
7
1 3 (436)
2 2 CAVITY CIRCUIT
1 3 1 3
7 7 1 64-G
CAVITY CIRCUIT
2 ---
1 78E
8 8 3 ---
4 6 2 78-GA 4 6
5 5 4 ---
3 ---
5 64C
4 78F
CONNECTOR-2009385C1
6 64A
5 78C CAVITIES 1-6
CONNECTOR-2009385C1
TERMINAL(14AWG)-1661226C1 7 62AN
CAVITIES 1-6 6 ---
TERMINAL(18AWG)-1661224C1
TERMINAL(16AWG)-1661226C1 8 62-GAN
7 62AW
CAVITIES 7-8
TERMINAL(18AWG)-1661224C1
8 62-GAV TERMINAL(16AWG)-1661209C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661209C1
LEFT BLANK
INTENTIONALLY
8 10
CAVITY CIRCUIT
CAVITY CIRCUIT
6 3
1 65C
1 63B
6 2 65-GC 5B 2B
2 63A/63N
3 --- 3 63-GD
4 65A 4 ---
4 1
5 65B 5 ---
2 5 6 ---
7 9
6 ---
7 62F
8 ---
CONNECTOR-1661256C1 CONNECTOR-3520850c1
1 4 TERMINAL(16AWG)-1661226C1 CAVITIES 1,3,7 9 62-GF
TERMINAL(16AWG)-1661226C1 10 ---
CAVITY 2B
TERMINAL(16AWG)-1661227C1
CAVITY 9
TERMINAL(18AWG)-1661224C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
170 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
LEFT BLANK
INTENTIONALLY
A 11-GA A 11-GY
K B 25-G
B ---
K C ---
C 71J
J
D 34-G
J D 12-GH
E --- H E 19-GE
H F --- F 11-GAV
G 66-G G G 11-GBD/11-GBC
G H --- H 11-GF
J ---
F J 13-GCP
F K ---
K ---
E
E
D
D CONNECTOR-2007315C1
CONNECTOR-2007315C1
C 2007316C1
2007316C1
BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 B
CONNECTOR COVER-
B CONNECTOR COVER-
2010558C1
2010558C1
TERMINAL(10AWG)-1661211C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14AWG)-1661209C1
A TERMINAL(16,14AWG)-
TERMINAL(18AWG)-1661208C1
1661209C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 171
ELECTRICAL CIRCUIT DIAGRAMS
G3 GROUND ADAPTER
(455)
CAVITY CIRCUIT
K A 11-GE
B 13-GAD
J C 38-G
H D 38-GB
E 94-G
G F 75-GBD
G 11-GAW
LEFT BLANK F H ---
INTENTIONALLY J 11-GAC
E K ---
D CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
C 2007316C1
BUS TERMINAL-2007317C1
B CONNECTOR COVER-
2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14,16AWG)-
1661209C1
TERMINAL(18AWG)-
1661208C1
B CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
2006792C1
BUS TERMINAL-2006791C1
A CONNECTOR COVER-
2006790C1
TERMINAL(10AWG)-
1661211C1 CONNECTOR-1661777C1
TERMINAL(18AWG)- TERMINAL(16AWG)-1661875C1
1661208C1
7 5 3 1 7 5 3 1 7 5 3 1
8 6 4 2 8 6 4 2 8 6 4 2
CONNECTOR-0592951C1
CONNECTOR-0592951C1 CONNECTOR-0592951C1 TERMINAL(10,12AWG)-
TERMINAL(10AWG)-0557375C1 TERMINAL(12,14+14AWG)-0557375C1 0557375C1
TERMINAL(16,14AWG)-0557374C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)-
TERMINAL(10AWG MULTI-FEED)- 0557378C1
0557378C1 TERMINAL(18AWG)-1666118C1
TERMINAL (18AWG)-1666118C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED 38-G & 38-GB TO 455. A 55093F
RELEASE NO. DATE PART NO. SHEET
s082252a
172 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
7 5 3 1 7 5 3 1
CONNECTOR-
8 6 4 2 8 6 4 2 1 2018917C91
TERMINAL-(12AWG)-
1661710C1
CAVITY CIRCUIT CAVITY CIRCUIT
5 3 2 TERMINAL(14AWG)-
1 13V 1 78B/78C 1661709C1
TERMINAL(18AWG)-
2 13B 2 13BN 4
1659673C1
3 83 3 86/86E
4 14BD 4 12M
5 71 5 85/14J
6 13J/13H 6 14AM
7 82K/87B 7 86K/97DL
CAVITY CIRCUIT
8 14AL 8 14AA
1 14S
CONNECTOR-0592951C1 2 13-GA
TERMINAL(12,14+14AWG)-
CONNECTOR-0592951C1 3 ---
0557375C1
TERMINAL(12,16+16AWG)-0557375C1 4 13H
TERMINAL(16AWG)-
TERMINAL(14,16AWG)-0557374C1
0557374C1 5 13A
TERMINAL(18AWG)-1666118C1
4 CONNECTOR- 4 CONNECTOR-
2018917C91 2018917C91
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18+18,14AWG)- TERMINAL(18+18,14AWG)-
1661709C1 1661709C1
2 50-GB/75-GC 3 ---
1 3 --- 3 4 4 (14M)
4 51A 5 14BJ
5 3 2 5 50B/66H 6 14AJ
5 6
7 13D
4 CONNECTOR- 8 13Z
2018917C91 7 8
TERMINAL-(14,18+18AWG)- CONNECTOR-0592951C1
1661709C1 TERMINAL(10AWG MULTI-FEED)-
0557378C1
TERMINAL 14AWG,MULTI-FEED
0557377C1
F7 FUSEBLOCK F8 FUSEBLOCK
(463) (463)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 50A
1 2
1 15 2 14D
1 2 2 14C 3 51
3 4
3 56H 4 (14D)
4 14L 5 68C
3 4
5 57H 5 6 6 68D
6 (14L) 7 63AA
5 6
7 70E 8 14AP
7 8
8 14F
7 8 CONNECTOR-0592951C1
TERMINAL(10AWG MULTI-FEED)-
CONNECTOR-0592951C1
0557378C1
TERMINAL(10,12AWG)-0557375C1
TERMINAL(10AWG)-0557375C1
TERMINAL(10AWG MULTI-FEED)-
TERMINAL(14,16AWG)-0577374C1
0557378C1
TERMINAL(18AWG)-1666118C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 173
ELECTRICAL CIRCUIT DIAGRAMS
F9 FUSEBLOCK
(463)
DETROIT SERIES 60
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 39A
2 14AD/14BL
3 66D
4 13BL
1 2 5 66A
CONNECTOR- 6 14BL
0592951C1 7 75BC/23
TERMINAL(14,18AWG)- 3 4
8 13U
0577374C1
TERMINAL(20AWG)-
1666118C1 5 6
TERMINAL(14AWG MULTI-FEED)-
0557377C1
TERMINAL(14AWG,MULTI-FEED)- 7 8
0557380C1 CAT 3406E,C10 & C12
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 39A
2 14AD/14BL
3 66D
4 13BL
5 66A
6 14BL
7 75BC
8 13U
1 75A 1 77F
2 13-GT 2 77-G/13-GT
1 1
3 --- 3 77C
4 75BL 4 77R/77D
5 3 2 5 3 2
5 13BH 5 77R
4 CONNECTOR- 4
CONNECTOR-
2018917C91
2018917C91
TERMINAL-(12,14+14AWG)-
TERMINAL(18+18,14AWG)-
1661710C1
1661709C1
TERMINAL(18AWG)-
TERMINAL(18AWG)-
1659673C1
1659673C1
1 85/85D 1 58D
2 85C 2 58-GA/77-G
1 3 ---
1 3 ---
4 85B 4 58R
5 3 2 5 85D 5 3 2 5 58C
4 CONNECTOR- 4 CONNECTOR-
0593385C1 0593385C1
TERMINAL(16AWG)- TERMINAL-(12AWG)-
1661709C1 1661710C1
TERMINAL-(16+16AWG)- TERMINAL(18AWG)-
1661710C1 1659673C1
TERMINAL(18+18AWG)
1661709C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
174 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
F10-F14 FUSEBLOCK-POOL
(464)
CONNECTOR-0592951C1
TERMINAL(10,12AWG)-
0557375C1
* FUSE LOCATIONS VARY -
1 2 TERMINAL(14,16AWG)- CHECK INSIDE POWER
0577374C1
TERMINAL(18AWG)-1666118C1
DISTRIBUTION CENTER
3 4 FOR ACTUAL LOCATION.
5 6
5 3 2 4 68E
5 3 2 4 70C
5 58P 5 70D
4 4
CONNECTOR- CONNECTOR-
0593385C1 0593385C1
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18AWG)- TERMINAL(14,18+18AWG)-
1659673C1 1661709C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADDED CHARTS TO 464 A P53815P
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 175
ELECTRICAL CIRCUIT DIAGRAMS
Figure 175 Connector Composites (464), (465), (466), (468), (470), (1000)
S082252A
176 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
(474)
CAB
RADIO PIGTAIL HARNESS
1
A 5 3 2
A
B B 4
1 ---
2 ---
3 ---
4 55A
5 55
CONNECTOR-1661259C1 CONNECTOR-1661260C1
CONNECTOR LOCK-1661263C1 CONNECTOR LOCK-1661264C1
TERMINAL(20AWG)-1661261C1 TERMINAL(18AWG)-1661262C1
CONNECTOR-
0593385C1
TERMINAL-(12AWG)-
2022374C1
B CAVITY CIRCUIT
CAVITY CIRCUIT
A 86-GK/86-GL
A 86BA
B 86K/86BA
A B 86GL
CONNECTOR-872290R1
TERMINAL(14AWG)-
CONNECTOR-872291R1 3517476C1
TERMINAL(14+14AWG)-
879633R1
RADIO-REMOTE SEEK/SELECT
W/PRO SLEEPER
(483)
CAB
RADIO PIGTAIL HARNESS
A RD A 86H
B 86J
B VT
A A
C C 86K
RD/WH
B B
C
C
CONNECTOR-1661889C1 CONNECTOR-1661891C1
CONNECTOR LOCK-1661890C1 CONNECTOR LOCK-1661892C1
TERMINAL(20AWG)-1661261C1 TERMINAL(18AWG)-1661262C1
ROOF CONNECTION #3
(489)
CAVITY CIRCUIT CAB CAVITY CIRCUIT
ROOF
A 86U HARNESS
HARNESS A 86U
B 86T
B 86T
C 86S
C 86S
D 86R D C C D D 86R
CONNECTOR-1667305C1
A B B A
CONNECTOR-1667529C1
CONNECTOR LOCK-
CONNECTOR LOCK-
1661263C1
1667530C1
TERMINAL(18AWG)-
TERMINAL(18AWG)-
1661261C1
1661262C1
U00EDL2 5000/9100/9200/9400/9900
Figure 176 Connector Composites (474), (480), (481), (482), (483), (489)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 177
ELECTRICAL CIRCUIT DIAGRAMS
13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501)
B CAVITY CIRCUIT B B
A (RED)
CAVITY CIRCUIT B
A (RED)
B (YELLOW)
A A A B (YELLOW)
A
CONNECTOR-872291R1 CONNECTOR-872290R1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(20AWG)- TERMINAL(16AWG)-
TERMINAL(16AWG)- TERMINAL(18AWG)-
879630R1 239807R1
188396R1 241117R1
B1 BATTERY ADAPTER
I1 IGNITION ADAPTER I2 IGNITION ADAPTER
(497)
(494) (495)
K CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 14V
K A 13F
K A 13P J B 14N
J B
C
13AH
---
J B
C
13AT
13BL H
C 14FA
D ---
H D *** H D 13S
G E ---
E 13DC E 13BLF F 14BL
G F 13Z G F *
F G 14BD
G 13AF/13DA G 13Y H 14AD
F H 13AB
F H 13EG E J ---
E J
K
13W
13L
E J
K
13CP **
13EF D
K ---
D *** -
13X - PDL BUZZER
D * 13U W/EATON AUTOSHIFT
OR LIGHTNING C
13S - KYSOR SHUTDOWN
C CONNECTOR-2007315C1
C ** 77AA W/APADS
B
CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
CONNECTOR-2007315C1
CONNECTOR BODY LOCK- 2007316C1
B 2007316C1 B CONNECTOR BODY LOCK-
2007316C1
BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER-
BUS TERMINAL-2007317C1
CONNECTOR COVER-
A 2010558C1
A 2010558C1
TERMINAL(14,16AWG)-
A 2010558C1
TERMINAL(10,12AWG)-
1661211C1
TERMINAL(14AWG)-
1661209C1 TERMINAL(16AWG)-
1661209C1
TERMINAL(18AWG)- 1661209C1
TERMINAL (12AWG)-
1661208C1
1661211C1
TERMINAL(12AWG)-
1661211C1
H
C ---
H C 12AC G A 12AD
D 14N D 12E B 12P
G E ---
G E 12B F C 12L
F 14BK F --- D 12R
F E
F G --- G --- E ---
H ---
E
H 12W D F ---
E J --- J --- G ---
K --- K --- C
D D
B
C C CONNECTOR-2006789C1
CONNECTOR-2007315C1 CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK-
A 2006792C1
2007316C1 2007316C1 BUS TERMINAL-2006791C1
BUS TERMINAL-2007317C1 BUS TERMINAL-2007317C1 CONNECTOR COVER-2006790C1
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1
TERMINAL(10,12AWG)-
1661211C1
TERMINAL(10,12AWG)- TERMINAL(12AWG)- TERMINAL(14AWG)-
1661211C1 1661211C1 1661209C1
TERMINAL(16,14AWG)-
1661209C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD APADS NOTE TO 495 C P53815P
RELEASE NO. DATE PART NO. SHEET
JKP 4MAR02 ADDED 13EF & 13EG TO 495. D 55093F
P50317A 12FEB99 AE08-52513 46
Figure 177 Connector Composites (491), (492), (494), (495), (497), (498), (499), (501)
s082252a
178 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
7 9 H 62AB
8
9
---
62-GE
D J 62M
K 62AQ
10 --- C
B CONNECTOR-2007315C1
CONNECTOR-3520850c1 CONNECTOR BODY LOCK-
CAVITIES 1,3,7 2007316C1
TERMINAL(16AWG)-1661226C1 A BUS TERMINAL-2007317C1
CAVITY 2B CONNECTOR COVER-
TERMINAL(16AWG)-1661227C1 2010558C1
CAVITY 9 TERMINAL(16AWG)-
TERMINAL(18AWG)-1661224C1 1661209C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 62X TO 504, B 55093F
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 179
ELECTRICAL CIRCUIT DIAGRAMS
2
CAVITY CIRCUIT 1
G A 17B
B 17A *
F C 17E
4 6
E D --- 5
LEFT BLANK E 17
INTENTIONALLY D F ---
G ---
C * 17X W/EATON AUTOSHIFT
CAVITY BENDIX WABCO
1 --- ---
B CONNECTOR- 2 --- ---
2006789C1 3 --- ---
CONNECTOR BODY LOCK- 4 94P ---
A 2006792C1
BUS TERMINAL-2006791C1 5 94BE 94H/94E
CONNECTOR COVER- 6 94GL 94G/94-GC
2006790C1
TERMINAL(14AWG)-
1661209C1 CONNECTOR-
1661256C1
TERMINAL(18AWG)-
1661224C1
CAVITY CIRCUIT
CAVITY CIRCUIT A 64D
D B 66C
A ---
A H C 66F
B A B 40B
C --- B G D 66-GA
C D 40-GB E 66E
C F F ---
G 66D
D E H 66A
CONNECTOR-1661777C1
TERMINAL(16AWG)- CONNECTOR-
1661875C1 2005835C1
LOCK-1661873C1 TERMINAL(16,14AWG)-
1661209C1
G C 47/48(+) G C 47/48(-)
D 94J(+) D 94K(-)
F E * F E *
F --- F ---
E G ---
E G ---
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CHGD 511 CKTS C P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 179 Connector Composites (509), (511), (512), (513), (514), (515)
s082252a
180 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526)
1 ---
2 ---
ROOF HARNESS LIGHT PIGTAIL
2 3 ---
1 3
7 4 ---
WHITE
5 14AF A 58-GB B
8 6 14AQ
4
5
6 58B B A BLACK
7 62U
8 62-GU
CAVITY CIRCUIT
CONNECTOR-
CONNECTOR-2009385C1 CONNECTOR-
1 --- 1661254C1
CAVITIES 1-6 1661260C1
2 --- CONNECTOR LOCK-
TERMINAL(10AWG)-1661227C1 CONNECTOR LOCK-
1661263C1
CAVITIES 7-8 3 --- 1661264C1
TERMINAL(18AWG)-
TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-
4 --- 1661261C1
TERMINAL(18AWG)-1661208C1 1661262C1
5 ---
6 ---
7 62H
8 62-GH
WHITE WHITE
A 58-GC B A 58-GD B
58C B A BLACK 58D B A BLACK
CONNECTOR- CONNECTOR-
CONNECTOR- CONNECTOR-
1661254C1 1661254C1
1661260C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661263C1
1661264C1 1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661261C1
1661262C1 1661262C1
WHITE WHITE
A 58-GE B A 58-GF B
58E B A BLACK 58F B A BLACK
CONNECTOR- CONNECTOR-
CONNECTOR- CONNECTOR-
1661254C1 1661254C1
1661260C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661263C1
1661264C1 1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661261C1
1661262C1 1661262C1
88F
B
86-GE 86AE 86-GE
B A A B
A 88-GF
CONNECTOR- CONNECTOR-
969541R1 481140C1
TERMINAL(16AWG)- TERMINAL(16AWG)- CONNECTOR-872291R1
333733C1 239807R1 TERMINAL(18AWG)-333732C1
U00EDL2 5000/9100/9200/9400/9900
Figure 180 Connector Composites (517), (520), (521), (522), (523), (524), (525), (526)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 181
ELECTRICAL CIRCUIT DIAGRAMS
13.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (560), (562), (574)
86T 86C
GREEN A A GREEN A A
BLACK B B BLACK B B
86U 86D
86A 86R
GREEN A A GREEN A A
BLACK B B BLACK B B
86B 86S
77-GC A
CONNECTOR-161998R1
CONNECTOR 1671610C1 CAVITY A-TERMINAL(16AWG)-186203R2
TERMINAL 2033819C1 CAVITY B-TERMINAL(18AWG)-161997R1
SEAL 1652325C1
LOCK 1671608C1
86AX
CAVITY CIRCUIT
1 --- A GREEN
A
1 2 ---
3 ---
3 4 43B B B
5 2 5 13X 86AW
BLACK
4
CONNECTOR-
CONNECTOR-593385C1 CONNECTOR-
1661197C1
TERMINAL(18AWG)-1659673C1 1661196C1
TERMINAL(18AWG)-
TERMINAL(20AWG)-
1661212C1
1661208C1
Figure 181 Connector Composites (528), (529), (530), (531), (560), (562), (574)
s082252a
182 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
86AZ 86K C
GREEN
A A 86M B
86J B
86L A
B B
86H A
BLACK
86AY
CONNECTOR-1661260C1 CONNECTOR-1661891C1
CONNECTOR- CONNECTOR- CONNECTOR LOCK- CONNECTOR LOCK-
1661196C1 1661197C1 1661264C1 1661892C1
TERMINAL(20AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1 1661262C1 1661262C1
ORANGE ORANGE
1 2
CAVITY CIRCUIT
1 86AP
3 4 2 14AX
3 76L/76K CONNECTOR-0592951C1
4 (14AX) TERMINAL(10AWG MULTI-FEED)-0557381C1
5 6 TERMINAL(16AWG)-0557374C1
5 63BA TERMINAL(18AWG)-1666118C1
6 (14AX)
7 8
7 ---
8 ---
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 GAF//CHNGD CAV 1,3,5 A 55093F
RELEASE NO. DATE PART NO. SHEET
Figure 182 Connector Composites (575), (576), (577), (578), (579), (582)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 183
ELECTRICAL CIRCUIT DIAGRAMS
1 1
CAVITY CIRCUIT CAVITY CIRCUIT
5 3 2 1 75AF 5 3 2 1 75AB
2 75-GH/13-GAT 2 75-GN/75_GH
4 3 75AT 4 3 ---
4 75AD 4 75AM
5 75AH 5 75AN
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(10AWG)-2022374C1 TERMINAL(10AWG)-2022374C1
TERMINAL(18,16AWG)-2018946C1 TERMINAL(18,16AWG)-2018946C1
CONNECTOR - CONNECTOR -
1661259C1 63AD WHT(-) 1661260C1
LOCK-1661263C1
A
B LOCK-1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1
B A BLK(+)
1661262C1
63AE
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED 588 & 589. A 55093F PART NO.
RELEASE NO. DATE SHEET
s082252a
184 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
(592) (592F)
C
CAVITY CIRCUIT B
A
B
A
B
75AL
75K
A
LEFT BLANK INTENTIONALLY
C C 75-GS
CAVITY CIRCUIT
A 75AL
B 75K
C 75-GS
CONNECTOR-1661889C1
CONNECTOR LOCK-1661890C1 CONNECTOR-1661891C1
TERMINAL(18AWG)-1661261C1 CONNECTOR LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
8 7 CAVITY CIRCUIT
D C CAVITY CIRCUIT
1 63-GF
2 63-GK LEFT BLANK INTENTIONALLY
A 75AN
3 ---
A B 75AC
1 4 63-GE
C 75AH 4 5 63-GJ
E B D 77L
6 ---
E 75AR
7 62Z
5 2 8 62-GZ
CONNECTOR-
2009385C1
CAV 1-6
6 3 TERMINAL(16AWG)-
CONNECTOR-1664511C1 1661226C1
TERMINAL(18,16,14AWG)-239805R1 CAV 7-8
TERMINAL(18AWG)-
1661208C1
2
7 1 3
8 4 6
5
CAVITY CIRCUIT
1 ---
2 ---
3 --- LEFT BLANK INTENTIONALLY
4 ---
5 21H
6 21
7 62AY
8 62-GAY
CONNECTOR-2009385C1
CAVITIES 1-6
TERMINAL(18AWG)-1661224C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 RMVD 590 & 595. A 55093F PART NO.
RELEASE NO. DATE SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 185
ELECTRICAL CIRCUIT DIAGRAMS
13.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611)
A A 63AB A OR
A B
A 63U A RD
B 63-GK B WH B 63-GU B B WH
B C 63-GJ C BK B
C CONNECTOR-
1661198C1
CONNECTOR-
1661199C1
C CONNECTOR-
1661259C1
CONNECTOR-
1661260C1
TERMINAL(16AWG)- TERMINAL(18AWG)- CONNECTOR LOCK- CONNECTOR LOCK-
1661209C1 1661212C1 1661263C1 1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1
A
CAVITY CIRCUIT A CAVITY CIRCUIT
CAVITY CIRCUIT
A 63AR A RD
B B 63-GR B B WH A B A 76K B A
B 76-GK
CONNECTOR- CONNECTOR-
1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1
CONNECTOR-969541R1 CONNECTOR-481140C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1333732C1 241117R1
TV CONNECTOR
W/PRO SLEEPER (IN-LINE)
(607)
ROOF SOCKET
CAVITY CIRCUIT
86-GP/63-GW *
B A
86-GP
B 86AP
A * W/72" SLEEPER
CONNECTOR-872291R1
TERMINAL(14AWG)-188396R1
A A
B B
CAVITY CIRCUIT
C C A B A 76K
B 76-GK
A
CONNECTOR- CONNECTOR-
1661198C1 1661199C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED CONN 608, A 55093F RELEASE NO. PART NO. SHEET
DATE
Figure 185 Connector Composites (603), (604), (605), (606), (607), (610), (611)
s082252a
186 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
REFRIGERATOR IN-LINE
W/PRO SLEEPER REFRIGERATOR SWITCH
(612) (613)
CAVITY CIRCUIT
SLEEPER JUMPER 8 7 1 86-GK/62-GX
2 ---
B CAVITY
A
CIRCUIT
86-GR
CAVITY
A
CIRCUIT
WH B
3
4
---
---
A
B 86AG B BK
4 1 5
6
86AV
86AG
A 7 62X
8 62-GX
5 2
CONNECTOR- CONNECTOR-
872291R1 872290R1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(14AWG)- CAVITIES 1-6
1879630R1 239807R1 6 3 TERMINAL(18AWG)-
1661224C1
TERMINAL(18+18AWG)-
1661226C1
CAVITY 7-8
TERMINAL(18AWG)-
1661208C1
CAVITY CIRCUIT
CAVITY CIRCUIT
A 70
A 76L C D
B B --- D C B 86AX
C 70A
E B C 86AW B E
D 86AZ
F A E 86AY A F
CONNECTOR (CAE SLEEVE)- F 11-GAD
AN-89000 #27
TERMINAL(12AWG)-1660577C1
A
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
ENGINE FAN
SLEEPER TO ROOF CONNECTION OVERRIDE SWITCH
W/PRO-SLEEPER (659)
(643)
SLEEPER HARNESS ROOF HARNESS 7 8
CAVITY CIRCUIT
A 63-GJ 4
1 CAVITY CIRCUIT
D C B 63-GK C D 1 23-GY
E B C 63AP/63AS * 2 5 2 ---
B E
D 63BB 3 ---
F A A F 4 23B
E ---- 3 6
5 23A
F ---- 6 ---
7 62M
CONNECTOR-1661200C1 CONNECTOR-1661201C1 8 11-GR
TERMINAL(16AWG)- TERMINAL(14AWG,16AWG)-
1661209C1 1661213C1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(18AWG)- CAVITIES 1-6
1661208C1 1661212C1 TERMINAL(16AWG)-1661226C1
CAVITIES 7-8
* CIR 63AS IN ROOF CONN ONLY TERMINAL(16AWG)-1661209C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CHNGD CAV C,D,E,F IN A 55093F
RELEASE NO. DATE PART NO. SHEET
CONN 643. RMVD ROOF HARN CHRT IN CONN 642. P50317A 12FEB99 AE08-52513 55
Figure 186 Connector Composites (612), (613), (640), (642), (643), (659)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 187
ELECTRICAL CIRCUIT DIAGRAMS
1 BK
CONNECTOR-1671610C1
2 BN CONNECTOR LOCK-
3 BK 1671608C1
TERMINAL(12AWG)-
4 BN A D
1687847C1
5 BL CABLE SEAL(12AWG)-
B
0587579C1
6 BN 12 1 C E
7 BL
8 GN/YL A
9 BN
10 BL B
11 BN/YL CONNECTOR-2011673C1
12 BN CONNECTOR LOCK-
CONNECTOR-1671611C1 2011675C1
CONNECTOR LOCK- TERMINAL(12AWG)-
1671608C1 1687847C1
TERMINAL(12AWG)- CABLE SEAL(12AWG)-
CONNECTOR-3519423C1 1687848C1 0587579C1
CONNECTOR LOCK-1689428C1 CABLE SEAL(12AWG)-
TERMINAL(16AWG)-1680205C1 0587579C1
CONNECTOR-3519423C1 12 1 CONNECTOR-3519462C1
CONNECTOR LOCK-1689428C1 1 12 CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680206C1
TERMINAL(16AWG)-1680205C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CHGD (690) CKTS A P53815P
RELEASE NO. DATE PART NO. SHEET
s082252a
188 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR-
A 63W 1661259C1
CONNECTOR LOCK-
63-GW B 1661263C1
TERMINAL(18AWG)-
1661261C1
8 7
CAVITY CIRCUIT
1 ---
2 --- CONNECTOR-2009385C1
CAVITIES 1-6
3 ---
4 1 TERMINAL-1661226C1
4 --- CAVITIES 7-8
5 11-GR/94-GB TERMINAL-1661209C1
6 94BD/94BE
7 62AJ 5 2
8 94-GB
6 3
WABCO ABS/ATC
POWER FRONT ECU CAVITY CIRCUIT
(WABCO) (766) 1 GN1(-)
(755) 16 17 18 2 SHD1
CAVITY CIRCUIT 3 YL1(+)
1 ---- 4 ----
4 5 6 2 ---- 5 ----
3 ---- 6 ----
4 94WA 7 13X
5 94WB 8 94K1
6 ---- 9 94K
1 2 3 7 94WE 10 94-GF
8 94WF 1 2 3 11 94-GA
9 94WG 12 94-GB
13 94K(-)
CONNECTOR-3548979C1 14 94J(+)
CONNECTOR-3548977C1
TERMINAL(14, 16AWG)-3548972C1 15 ----
CONNECTOR LOCK-3549119C1
TERMINAL(16AWG)-3548970C1
TERMINAL(14AWG)-3548971C1 16 ----
TERMINAL(20AWG)-3548971C1
17 ----
18 94H
[GN/YL1]
[BK4] 1 2 [BN4]
1
3 2
[BN1] [BL1]
CONNECTOR-3519665C1
TERMINAL-PURCHASED
CONNECTOR-3519667C1
TERMINAL-PURCHASED
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 755&766;CHGD 767& A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 188 Connector Composites (720), (753), (755), (766), (767), (768)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 189
ELECTRICAL CIRCUIT DIAGRAMS
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778),
(789)
[BK3] 1 2 [BN3]
[BN2] [BL2]
CONNECTOR-3519666C1
TERMINAL-PURCHASED
CONNECTOR-3519668C1
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CAVITY CIRCUIT
SOCKET B - *
A
BROWN BLUE 86-GH
A B
- *
14AY
CONNECTOR-PURCHASED
TERMINAL-PURCHASED CONNECTOR-872291R1
TERMINAL(14AWG)-188396R1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 771;CHGD 769&770 A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 189 Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)
s082252a
190 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887)
CONNECTOR-872291R1
TERMINAL(14AWG)-188396R1
2 C
7 1 3
CAVITY CIRCUIT CAVITY CIRCUIT
1 78P B A 24BD
8 4 6 2 78-GAZ B 24AD
5 3 --- C 24AL
4 78N A
5 78M
CONNECTOR-2009385C1 6 ---
CAVITIES 1-6 7 62BZ
TERMINAL(16AWG)-1661226C1 8 62-GBZ
TERMINAL(18AWG)-1661224C1 CONNECTOR-0587570C91
CAVITIES 7-8 TERMINAL(18AWG)-0587576C1
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-0587575C1
TERMINAL(18AWG)-1661209C1
CONNECTOR-1661496C1
TERMINAL(14AWG)-0587577C1
CONNECTOR-3503598C1
CABLE SEAL-0589391C1
TERMINAL-1680206C1
CONN LOCK-3503599C1
CONNECTOR-2005241C1
TERMINAL-1680206C1
CONN LOCK-2005243C1 CONNECTOR-0587568C91
PLUG-0453133C1 TERMINAL-0587575C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 884,885,&887 A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 190 Connector Composites (791), (823), (851), (854), (884), (885), (887)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 191
ELECTRICAL CIRCUIT DIAGRAMS
(POWER) LT GN
A A 77 (COMMON) BK
A A 77L
(GROUND) LT GN
C C 77-GK (LAMP GND) BK
C C 77-GL
A/C SWITCH
(905)
LOCATED BEHIND BUNK CONTROL PANEL
77AB
A CONNECTOR-1661889C1
LOCK-1661890C1
77M B TERMINAL(18AWG)-
1661261C1
75-GBA
C
SLEEPER CONNECTOR #1
(906)
LOCATED ON LEFT SIDE B_PILLAR
B A
CIRCUIT CIRCUIT
Z A CAVITY CAVITY
Y B
A B A B L K
X C A 86AR 86AR N --- --- M J
B 86AS 86AS P --- --- N H
W D P G
C 86AT 86AT R --- ---
V E R F
U D ---- ---- S --- --- S
T E ---- ---- T --- ---
T
S F ---- ---- U 86AG 86AG
U
R F G ---- ---- V 63AA 63AA
V E
P G H 62BP 62BP W 63-GE 63-GE W D
N H J 86AU 86AU X 63-GF 63-GF X C
M J K 77M 77M Y 13-GAT 13-GAT
Y B
L K L 75AS 75AS Z 11-GBD 11-GBD
Z A
M 75K 75K
CONNECTOR-3513471C1 CONNECTOR-3513472C1
CONN BODY LOCK- 3513477C1 CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED 3513478C1 (2) REQUIRED
TERMINAL(12,14AWG)-3513473C1 TERMINAL(12,14AWG)-3513475C1
TERMINAL(16,18AWG)-3513474C1 TERMINAL(16,18AWG)-3513476C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CHNGD CIRS IN CAV N-U A 55093F
RELEASE NO. DATE PART NO. SHEET
s082252a
192 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918)
OPTIMIZED IDLE
HEATER CAB CONN APADS OPTIMIZED INDICATOR LT
(907) IDLE (912)
(909) OPTIMIZED IDLE
INDICATOR LT
(912)
CAVITY CIRCUIT
A 77AF C CAVITY CIRCUIT
C D B -----
C 77AH
B A 75-GBD
CAVITY CIRCUIT
B 75DB
B E D 77AJ A C 75DH A B A 75DC
A F E 77AK B 75DD
F 77AL
CONNECTOR-1661200C1 CONNECTOR-1661199C1
TERMINAL-1661209C1 TERMINAL(18AWG)-
CONNECTOR - 0481140C1
1661212C1
CONNECTOR TERMINAL(18AWG)
- 0241117R1
CAVITY CIRCUIT
CAVITY CIRCUIT
A ----
D C A 75DF A B 75DC
B 17F C ----
E B C ------- B
D 75DH
F A E ----- C
F -----
CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR-1667740C1
1667742C1 TERMINAL(18AWG)-1667742C1
LOCK-2011364C1
B B CAVITY CIRCUIT
CAVITY CIRCUIT
A 97AX
A 75DF
B 97BA
A B 75DE
CONNECTOR-0587567C91
CONNECTOR-0587568C91
TERMINAL(18AWG)-0587578C1
TERMINAL(14AWG)-0587576C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CKT ON 914 WAS 75DD A P53815P
RELEASE NO. DATE PART NO. SHEET
Figure 192 Connector Composites (907), (909), (912), (913), (914), (915), (916), (918)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 193
ELECTRICAL CIRCUIT DIAGRAMS
TRAILER SOCKET #1
(922)
LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR
70C
70C
A
A
B B
68B 68B
C
C
94AF 94AF
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(10AWG)-1667737C1 TERMINAL(10AWG)-2025425C1
CABLE SEAL(10AWG)-1667735C1 CABLE SEAL(10AWG)-1667739C1
TRAILER SOCKET #2
(923)
LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR
58S
58S
A
A
B B
56C 56C
C
C
57C
57C
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(12AWG)-1667737C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(12AWG)-1667735C1 CABLE SEAL(12AWG)-1671603C1
TRAILER SOCKET #1
(925)
70C
CAV CIR* CIR**
A
A
A 70C RD
B B B 68A BK
68B
C 94AF BL
C
C
* W/SLEEPER MOUNTED SOCKET
94AF
** W/FRAME MOUNTED SOCKET
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(10AWG)-1667737C1 TERMINAL(10AWG)-2025425C1
CABLE SEAL(10AWG)-1667739C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(10AWG)-1667739C1
CABLE SEAL(12AWG)-1667735C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
194 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
TRAILER SOCKET #2
(926)
LOCATED IN LEFT LUGGAGE COMPARTMENT
B 56D YL
B B
C 57D GN 56C
C
* W/SLEEPER MOUNTED SOCKET C
** W/FRAME MOUNTED SOCKET 57C
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(12AWG)-1667737C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(12AWG)-1667735C1 CABLE SEAL(12AWG)-1667735C1
WORK LIGHT
(935)
ALT WARNING LOCATED BEHIND DRIVER SEAT
FAILURE LIGHT
(930) SLEEPER HARNESS CAB BASE HARNESS
65A
ORANGE
CAVITY CIRCUIT A A
B
A A2
A B B
B --- ORANGE
65C
CONNECTOR-2036584C1
CONNECTOR- CONNECTOR-
TERMINAL-2036586C1
1661196C1 1661197C1
TERMINAL(16AWG)- TERMINAL(18AWG)-
1661209C1 1661212C1
TERMINAL(14AWG)-
1661213C1
1 13DE 1 PLUG
2 PLUG 2 PLUG
7 7
3 PLUG 3 T3
14 1 14 1
4 PLUG 4 T4
5 97AJA 5 T5
6 62DD 6 PLUG
7 PLUG 7 PLUG
8 14DE 8 47B
9 PLUG 9 47C
10 PLUG 10 PLUG
11 98FB(+) 11 T11
12 98AB(+) 12 T12
13 PLUG
19 6 19 6 13 T13
14 11-G
13 13 14 T14
15 PLUG 15 PLUG
16 PLUG 16 PLUG
17 PLUG 17 T17
18 98HB(-) 18 T18
20 98BB(-) 20 T19
U00EDL2 5000/9100/9200/9400/9900
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 195
ELECTRICAL CIRCUIT DIAGRAMS
CAVITY CIRCUIT
D A T11
B B T12
A 47C
A C C T13
B 47B
D T18
B
CONNECTOR - 2036583C1
TERMINAL(18AWG) - 2644000R1 A
CONNECTOR - 0587572C91
TERMINAL(18AWG) - 0587576C1
9, 10 NUETRAL COILS
(940) TOP GEAR SWITCH
(941)
A CAVITY CIRCUIT
CAVITY CIRCUIT
A T3
1 T19
B B T14 1 2 2 T17
C T4
C
D T5
CONNECTOR - 1684260C1
D
TERMINAL(18AWG) - 1680206C1
CONNECTOR - 0587571C91
TERMINAL(18AWG) - 0587578C1
SLEEPER CONNECTOR #2
(942)
LOCATED ON LEFT SIDE AT B-PILLAR
75AW A 75AW A
14AY/14AZ B 14AY B
14AX C 14AX C
11-GAN D 11-GAN D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 GAF//CHNGD CAV B ON A 55093F
RELEASE NO. DATE PART NO. SHEET
s082252a
196 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994)
RESISTOR
DIODE
ASSY
(956)
(955)
B CAVITY CIRCUIT
B CAVITY CIRCUIT
A 13BH
A 17HA
B 13AL
B 17KA A
A
CONNECTOR-872291R1
CONNECTOR-872291R1 TERMINAL(18AWG)-
TERMINAL(16AWG)- 879630R1
0188396R1
C
CAVITY CIRCUIT
C CAVITY CIRCUIT
B
A 63X
A 63V
B A B 63Y
B 63H
C 78S
A C 78R
CONNECTOR-1661891c1
TERMINAL(18AWG)-1661262c1
CONNECTOR-1661891C1
CONN LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
WORK LIGHT
WORK LIGHT PARK BRAKE
RECTIFIER
RECTIFIER SWITCH
WORK LIGHT
WORK LIGHT WORK LIGHTS
IN PARK/REV
IN PARK/REV (993)
(994)
(992)
D
B A
B CAVITY CIRCUIT
C B CAVITY CIRCUIT
A 71L A 71H
B 71M B 71J
A A
CAVITY CIRCUIT
A ----
B ----
CONNECTOR-872291R1
CONNECTOR-872291R1 C 71K
TERMINAL(14AWG)-
TERMINAL(14,16AWG)- D 71L
0188396R1
0188396R1
CONNECTOR-1661777C1
TERMINAL(16AWG)-
1661875C1
U00EDL2 5000/9100/9200/9400/9900
Figure 196 Connector Composites (955), (956), (962), (963), (992), (993), (994)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 197
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR-3534350C1
3515781C91 TERMINAL-3534359C1
62 -GB R
D C C D
E B B E
F A 83 D
A F
62BR
8 3K
CONNECTOR-1661201C1
CONNECTOR-1661200C1 TERMINAL(18AWG)-1661212C1
TERMINAL(18AWG)-1661208C1 TERMINAL(14,16AWG)-1661213C1
TERMINAL(14,16AWG)-1661209C1
83C
D C C D
E B B E
F A 83 J
A F
83 -GA
83K
CONNECTOR-1661201C1
CONNECTOR-1661200C1 TERMINAL(18AWG)-1661212C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14,16AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(16+16AWG)-1661214C2
U00EDL2 5000/9100/9200/9400/9900
P/N 3534350C1 WAS B P54020U
RELEASE NO. DATE PART NO. SHEET
s082252a
198 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
7 9 1 83F
7 9 1 83-GB
2 83-GBW 2 83K
3 --- 3 ---
4 1 4 1
4 83N 4 83E
5 83H 5 83J
5 2 5 2
6 --- 6 ---
7 62BT 7 62BS
6 3 6 3
8 --- 8 ---
9 62-GBS 9 62-GBT
8 10 8 10
10 --- 10 ---
CONNECTOR-3530407C1 CONNECTOR-3530407C1
TERMINAL(14,16AWG)-3532125C1 TERMINAL(14,16AWG)-3532125C1
TERMINAL(18AWG)-3532119C1 TERMINAL(18AWG)-3532119C1
7 9 1 83K
7 9 1 81M
2 83L 2 81-GG
3 --- 3 81N
4 1 4 1
4 83D 4 ---
5 83M 5 ---
5 2 5 2
6 83J 6 ---
7 62BR 7 62BD
6 3 6 3
8 --- 8 ---
9 62-GBR 9 81-GF
8 10 8 10
10 --- 10 ---
CONNECTOR-3530407C1 CONNECTOR-3530407C1
TERMINAL(14,16AWG)-3532125C1 TERMINAL(16AWG)-3532125C1
TERMINAL(18AWG)-3532119C1 TERMINAL(18AWG)-3532119C1
LEFT DOOR
WINDOW MOTOR
HARNESS
CAVITY CIRCUIT
83F RD
7 9 1 81L
2 81-GJ
3 81P
4 1 A A
4 ---
5 ---
5 2
6 ---
B B
7 62BC
6 3
8 ---
9 81-GE 83N YL
8 10
10 ---
U00EDL2 5000/9100/9200/9400/9900
Figure 198 Connector Composites (1039), (1040), (1041), (1042), (1043), (1044)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 199
ELECTRICAL CIRCUIT DIAGRAMS
LEFT DOOR
WINDOW MOTOR
HARNESS
83L RD
A A
B B
83M YL
CONNECTOR-1671610C1 CONNECTOR-1671611C1
CONN LOCK-1671608C1 CONN LOCK-1671608C1
TERMINAL(14AWG)-2033816C1 TERMINAL(14AWG)-2033912C1
CABLE SEAL(14AWG)-589391C1 CABLE SEAL(14AWG)-589391C1
81K 81J
A A
B B
81F 81E
CONNECTOR-1671611C1 CONNECTOR-1671611C1
CONN LOCK-1671608C1 CONN LOCK-1671608C1
TERMINAL(18AWG)-2033911C1 TERMINAL(18AWG)-2033911C1
CABLE SEAL(18AWG)-1652325C1 CABLE SEAL(18AWG)-1652325C1
LEFT DOOR
POWER LOCK
HARNESS OVERLAY
CAVITY CIRCUIT
A 81M
D C B 81-GC
C D
C 62BD
E B B E
D 81N
F A E 81F
A F
F 81K
CONNECTOR-2031871C1 CONNECTOR-2031872C1
CONNECTOR LOCK- CONN LOCK-2031874C1
2031873C1 (2-REQUIRED) TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-1661261C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
200 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR-2031871C1 CONNECTOR-2031872C1
CONNECTOR LOCK- CONN LOCK-2031874C1
2031873C1 (2-REQUIRED) TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-1661261C1
CONNECTOR-3515762C1 CONNECTOR-3515763C1
CONNECTOR LOCK- CONN LOCK-3515765C1
3515764C1 (2-REQUIRED) TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-1661261C1
63 D
B
A
C
6 3-GX
CONNECTOR-3527798C1
RUBBER BOOT-3527799C1
TERMINAL(18AWG)-3528062C1
U00EDL2 5000/9100/9200/9400/9900
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 201
ELECTRICAL CIRCUIT DIAGRAMS
A CAVITY CIRCUIT
A 75AF
B 75-GA
CONNECTOR-1669972C1
TERMINAL(10AWG)-1661211C1
A 63X A 63X
B 63Y B 63Y
E D D E
C 11-GAE C 11-GAE
D *78S/**58L
F C C F D 58L
E 78E G B B G E 78E
F 78F H A A H F 78F
G 78A G 78A
H 63B H 63B
CONNECTOR-3515762C1 CONNECTOR-3515763C1
CONNECTOR LOCK- CONN LOCK-3515765C1
3515764C1 (2-REQUIRED) TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-1661261C1
HVAC CONTROL
BLOWER CONTROL
(1057)
(1056)
CAVITY CIRCUIT
1 75BP
5 12 2 ---
CAVITY CIRCUIT
4 11
D 3 75BE
C A 75N
10 4 ---
B ---
9
A 5 ---
C 75H
3 8
B D 75BH
6 75BF
E 2 7
7 75BG
E 75B 1 6
8 62P
9 75BR
10 13BH
CONNECTOR-1664511C1
TERMINAL(14AWG)-3535326C1 11 ---
12 75-GL
CONNECTOR-2018590C1
TERMINAL(18AWG)-2018639C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
202 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),
(1090F)
CAVITY CIRCUIT
CAVITY CIRCUIT
A A 75BK
10 5 ---
B 9
6 ---
B 75BF 8
C 7
7 75-GK
C 75-GM
6 8 75BG
5
9 ---
10 75BM
CONNECTOR-1661889C1
TERMINAL(18AWG)-1661261C1 CONNECTOR-3522071C1
LOCK-1661890C1 TERMINAL(18AWG)-3522073C1
1 92-GG
B CAVITY CIRCUIT
2 92ST
A 75BE
3 ---
A B 75M
4 94KP
5 92VT
CONNECTOR-1669973C1
TERMINAL(18AWG)-1661212C1
TERMINAL(14AWG)-1661213C1
5 97AL 10 98(+)
6 46
11 99B 16 97AE
CONNECTOR-0587568C91
TERMINAL(18AWG)-0587576C1 12 97CA 17 23B
5 45 13 PLUG 18 24AF
ECM POWER PLUG PLUG
14 19
CONNECTOR 97AH 986(-)
15 20
(1088)
21 PLUG 26 PLUG
CAVITY CIRCUIT 1 41 99A(5V) 97AK
22 27
4 1 1 11-G 23 99-G
97AA
28 34
PLUG
2 PLUG 24 29
3 25 97AB 30 PLUG
14C1
3 2 4 14D
31
32
PLUG
34-G
36
37
97AJ
98SHD1
42 PLUG 47 98GN1
CAVITY CIRCUIT
C 43 97AP 48 PLUG
A 6AA
B 44 97AT 49 PLUG
B 84H PLUG PLUG
45 50
A C 84-GH
CONNECTOR-3555048C1
CONNECTOR-0593385C1
TERMINAL-3518963C1
TERMINAL(16AWG)-1661213C1
TERMINAL(14AWG)-1661213C1 SEALING PLUG-3527276C1
U00EDL2 5000/9200/9400/9900
REMOVED 1090M C 54719V
RELEASE NO. DATE PART NO. SHEET
Figure 202 Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 203
ELECTRICAL CIRCUIT DIAGRAMS
B 12 PLUG 17 14CH
13 99B 18 14CJ
C 6 46 14 97AB/97AF 19 PLUG
15 PLUG 20 PLUG
21 PLUG 26 98(+)
5 45 27 98B(-)
22 24AE
CAVITY CIRCUIT 23 97AE 28 14CK
CAVITY CIRCUIT
31 PIN INTERFACE ECM POWER
W/CUMMINS AHD & ISM (1094)
1 PLUG
(1093)
2 PLUG
3 PLUG
4 PLUG A
5 34A
6 34 B CAVITY CIRCUIT
7 34B(5V)
A 14C
8 PLUG C
B 14D
9 PLUG
C 11-G
10 PLUG
31 20
11 PLUG 30 8 21
12 23A 19 9
18 2 10
13 23-GA 29 7 3 22 CONNECTOR-1667732C1
17 1 11 CONN LOCK-1667734C1
14 PLUG 28 6 4 23 CABLE SEAL-1671603C1
15 PLUG 16 5 12 TERMINAL(12AWG)-2025424C1
15 13
16 PLUG 27 14 24
26 25
17 23C
18 23-GB J1939 DIAGNOSTIC
19 34-G (1095)
20 PLUG
21 97AJ
22 97AK
23 PLUG
24 PLUG
25 PLUG
B A CAVITY CIRCUIT
A 98YL5(+)
26 PLUG
27 PLUG CONNECTOR-2005484C1
C B 98GN5(-)
C 98SHD5
TERMINAL-1680205C1
28 PLUG SEAL PLUG-0453133C1
29 PLUG
30 PLUG
31 PLUG CONNECTOR-1655702C1
TERMINAL(20AWG)-1651969C1
U00EDL2 5000/9200/9400/9900
ADDED 1090M A 54719V
RELEASE NO. DATE PART NO. SHEET
s082252a
204 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
J1939 ENGINE
DATA LINK
(1097) J1939 TERMINATING
W/ABS
RESISTOR
(1098)
CAVITY CIRCUIT
A YL1(+)
A B SHD1
C GN1(-) CAVITY CIRCUIT
B A 98YL2(+)
C
C CONNECTOR-1667740C1
B 98SHD2
CONNECTOR LOCK-1667771C1 B C 98GN2(-)
TERMINAL(20AWG)-1667742C1
CABLE SEAL-1661872C1
A CONNECTOR-1667741C1
CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1
W/CUMMINS N14 W/CUMMINS AHD & ISM
DD 60 OR 80 SERIES W/CAT C10, C12 & 3406E
W/CUMMINS N14
DD 60 OR 80 SERIES
CAVITY CIRCUIT CAVITY CIRCUIT
A 98YL1(+) A 98YL4(+)
CAVITY CIRCUIT
B 98SHD1 B 98SHD4
A 98YL3(+)
C 98GN1(-) C 98GN3(-)
B 98SHD3
C 98GN3(-)
CONNECTOR-1667740C1
CONNECTOR-1667740C1
CONNECTOR LOCK-1667771C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1667742C1 TERMINAL(20AWG)-1661875C1 CONNECTOR-1667740C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1
CAVITY CIRCUIT
CAVITY CIRCUIT A B A 11-GBL
B
A 97AJ B 65F
A B 97AK
CONNECTOR - 0969541R1
CONNECTOR TERMINAL(14AWG) - 1661227C1
CONNECTOR - 2036583C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
TERMINAL(16AWG) - 2036586C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD CKTS TO 1097&1098 A P53815P
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 205
ELECTRICAL CIRCUIT DIAGRAMS
C C
CAVITY CIRCUIT CAVITY CIRCUIT
B A YL(+)
B A YL(+)
B SHD B SHD
A A
C GN(-) C GN(-)
CONNECTOR-1667741C1 CONNECTOR-1667741C1
CONNECTOR LOCK-1667771C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1 TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1
A A
CAVITY CIRCUIT
A A YL(+)
B B
B SHD
B
C GN(-)
C 63H BK
CONNECTOR-1667740C1
CONNECTOR LOCK-1667771C1
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL(20AWG)-1667742C1
TERMINAL TERMINAL
CABLE SEAL-1661872C1
(18AWG)-587576C1 (18AWG)-587578C1
CABLE SEAL CABLE SEAL
(18AWG)-1652325C1 (18AWG)-1652325C1
A A
63Y BK
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL TERMINAL
(18AWG)-587576C1 (18AWG)-587578C1
CABLE SEAL CABLE SEAL
(18AWG)-1652325C1 (18AWG)-1652325C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
206 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
D D
CAVITY
A
CIRCUIT
11-GBM
C C CAVITY
A
CIRCUIT
WH
B 58J B YL
C 78N B B C RD
D 78P D BK
E 78B A A E GN
E E
CONNECTOR-3522251C1 CONNECTOR-3522252C1
CONN LOCK-3522253C1 CONN LOCK-3522253C1
TERMINAL(18AWG)-1661875C1 TERMINAL(18AWG)-1667742C1
CABLE SEAL(18AWG)-1661872C1 CABLE SEAL(18AWG)-1661872C1
D D
CAVITY
A
CIRCUIT
11-GY
C C CAVITY
A
CIRCUIT
WH
B
C
58L
78E B B B
C
YL
RD
D 78F D BK
E 78A A A E GN
E E
CONNECTOR-3522251C1 CONNECTOR-3522252C1
CONN LOCK-3522253C1 CONN LOCK-3522253C1
TERMINAL(18AWG)-1661875C1 TERMINAL(18AWG)-1667742C1
CABLE SEAL(18AWG)-1661872C1 CABLE SEAL(18AWG)-1661872C1
XMSN POWER
(1130) BEACON LIGHT SWITCH
(1135)
1 11-GPL 11-GL
2 - -
B 4 1
3 - -
4 - -
A 5 2
5 50BL -
6 65F -
RD
6 3 7 62PLF -
8 11-GPL -
CONNECTOR-1671610C1
CONN LOCK-1671608C1 CONNECTOR - 2009385C1
TERMINAL(14AWG)-2033816C1 CONNECTOR TERMINAL(14AWG) - 1661227C1
CABLE SEAL(14AWG)-589391C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 207
ELECTRICAL CIRCUIT DIAGRAMS
B WH B 78N
C LT BL E D D E C 78P
D YL
F C C F D 78R
E YL/BK E 78S
G B B G
F LT BL/BK F 78F
G WH/BK H A A H G 78E
H BK H 78-GA
CONNECTOR-3515762C1 CONNECTOR-3515763C1
CONNECTOR LOCK- CONN LOCK-3515765C1
3515764C1(2-REQUIRED) TERMINAL(18AWG)-1661262C1
TERMINAL(18,20AWG)-1661261C1
POWER WINDOW LEFT AND RIGHT POWER LOCK LEFT AND RIGHT-LOCK
(1138) (1139)
1 83 1 81D
1 1
2 12-G 2 81B/81C
3 --- 3 81-GA
5 3 2 5 3 2
4 83C/83D 4 81C
5 12W 5 81M/81L
4 4
CONNECTOR-593385C1 CONNECTOR-593385C1
CONN LOCK-593387C1 CONN LOCK-593387C1
TERMINAL(14AWG)-2018946C1 TERMINAL(18AWG)-1659673C1
TERMINAL(12,14+14AWG)-2022374C1 TERMINAL(18+18AWG)-1661709C1
ROOF HEADLINER
HARNESS HARNESS
63 BL
CAVITY CIRCUIT
1 81H A A
1
2 81/81A
3 81-GB
3 B B
5 2 4 81B/81A
5 81N/81P
4
63Y YL
CONNECTOR-593385C1
CONNECTOR-587568C91 CONNECTOR-587567C91
CONN LOCK-593387C1
TERMINAL TERMINAL
TERMINAL(18AWG)-1659673C1
(16AWG)-587575C1 (16AWG)-587577C1
TERMINAL(18+18AWG)-1661709C1
CABLE SEAL CABLE SEAL
(16AWG)-589391C1 (16AWG)-589391C1
U00EDL2 5000/9100/9200/9400/9900
s082252a
208 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
EAGLE VISION
DISPLAY
LOW COOLANT LEVEL
(1156)
SWITCH JUMPER
(1155)
1
CAVITY CIRCUIT
1 13M
2 11-GK
7 91-G
C 34B(5V)
8 62W
D 34A
9 14B
10 ---
CONNECTOR - 1661497C91
10
CONNECTOR TERMINAL(16AWG) - 0587575C1
CONNECTOR-2037988C1
TERMINAL(18,20AWG)-2035086C1
(1157) (1158)
83L 83L
CAVITY CIRCUIT
1 83-GA/62-GBR
2 2 83L
A A 7
1 3
3 ---
4 83D
8
B B 4
5
6 5 83M
6 ---
7 62AL
8 62-GBR
83M 83M
CONNECTOR-2009385C1
CAVITIES 1-6
TERMINAL(14+16AWG)-1661227C1
CONNECTOR-1661196C1 CONNECTOR-1661197C1 TERMINAL(14AWG)-1661226C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14AWG)-1661213C1 CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
RS232
POWER WINDOW RIGHT (1170)
(1159)
CAVITY CIRCUIT
6 1 1 ---
2 91A
3 91
1
CAVITY CIRCUIT 4 ---
1 83 5 91-G
5 3 2 2 12-G 6 ---
3 --- 7 ---
4
4 83D 8 ---
5 12W 9 5 8 ---
CONNECTOR-593385C1
CONNECTOR-3533622C1
CONN LOCK-593387C1
TERMINAL-2028495C1
TERMINAL(14AWG)-2018946C1
TERMINAL(12AWG)-2022374C1
U00EDL2 5000/9100/9200/9400/9900
Figure 208 Connector Composites (1155), (1156), (1157), (1158), (1159), (1170)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 209
ELECTRICAL CIRCUIT DIAGRAMS
JUNCTION POINTS
WINDSHIELD WIPER DELAY-ON/OFF
AND WASHER BOTTLE SWITCH
J7-IN DASH PANEL-LEFT SIDE
(1171)
39-G - AIR DRYER
52-GD - HEADLIGHT,RT FRT/PARK/TURN
52-GB - HEADLIGHT
CAVITY CIRCUIT 11-GR - HEADLIGHT
1 12BC 64-GC - FOG LIGHTS/RT HEADLIGHTS
52-GA - LEFT HEAD/PARK/TURN-FRT
5 1 2 62AG
3 82B
6 2 4 82J
7 3 5 87A
8 4 6 82-GB J4-IN DASH PANEL-RIGHT SIDE
7 --- 32-G - RR AXLE TEMP 4X2
8 --- 32-G - FWD RR AXLE TEMP 6X4
36-GA - RR RR AXLE TEMP 6X4
36-GA - FUEL LEVEL SENDER
11-GA -
CONNECTOR-3534177C1
TERMINAL(16AWG)-3534193C1
CONNECTOR
CAVITY CIRCUIT CAVITY CIRCUIT
A 98YL(+) D 98YL(+)
B 98SHD E 98SHD
D C F A C 98GN(-) F 98GN(-)
E B E B
F A D C
CONNECTOR-2024437C1 CONNECTOR-2011340C1
CONN LOCK-2011364C1 CONN LOCK-2011364C1
TERMINAL(16,18,20AWG)-1667742C1 TERMINAL(16,18,20AWG)-1661875C1
AUTOSHIFT SHIFT
SELECTOR
(1189)
CONNECTOR
3 2 1
CAVITY CIRCUIT CAVITY CIRCUIT
K A1 ---- F1 98YL(+)
J A2 17W F2 98GN(-)
H A3 17-GA F3 98SHD
G
B1 ---- G1 98YL(+)
F
B2 98U(+) G2 98GN(-)
B3 62Y G3 98SHD
C1 92S H1 ----
E C2 98V(-) H2 ----
D C3 17U H3 ----
C
D1 ---- J1 92G
B
A D2 ---- J2 92H
D3 ---- J3 92J
E1 92N K1 92K
CONNECTOR-3537833C1
TERMINAL-1651943C1 E2 92P K2 92L
SEALING PLUG-1687788C1 E3 92R K3 92M
U00EDL2 5000/9200/9400/9900
REMOVED 1241, 1258 & C 54719V
RELEASE NO. DATE PART NO. SHEET
1279 ADDED 1188 & 1189 P50317A 12FEB99 AE08-52513 78
Figure 209 Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7
s082252a
210 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225)
AUTOSHIFT
DASH J1939
(1190)
K A CONNECTOR
CAVITY CIRCUIT CAVITY CIRCUIT
J B
A 92G F 92M
98YL4(+)
H C B 92H G
C 92J H 98SHD4
D D 92K J 98GN4(-)
G K PLUG
E 92L
F E
CONNECTOR-3538634C1
CONN LOCK-3538636C1
PLUG-2025431C1
TERMINAL(16AWG)-1667742C1
E3 ---- A 14AS
CONNECTOR-2010376C1 F1 ---- B 14AT
TERMINAL-1651943C1
SEALING PLUG-1687788C1 F2 ---- B
F3 ---- CONNECTOR-3512967C1
TERMINAL-1661708C1
A CAVITY CIRCUIT
A
CAVITY CIRCUIT
A 17EA A 97EB
B 97EC
B B 17EB B
CONNECTOR-1671610C1 CONNECTOR-0587567C91
TERMINAL-2033819C1 TERMINAL-0587578C1
SEAL PLUG-1652325C1 SEAL PLUG-1652325C1
A 97EC
A CONNECTOR-3540051C91 B 97ED
TERMINAL-0587578C1
SEAL PLUG-1652325C1
U00SMH9 5000/9200/9400/9900
REMOVED 1188, 1189 B 54719V
RELEASE NO. DATE PART NO. SHEET
ADDED 1193,1194,1195,1223,1224,1225
P52923N 31MAR99 AE08-52513 79
Figure 210 Connector Composites (1190), (1193), (1194), (1195), (1223), (1224), (1225)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 211
ELECTRICAL CIRCUIT DIAGRAMS
VORAD
D1 C1 CPU
CAV CIR CAV CIR
(1227)
C1 73A D1 ----
C2 73GA D2 ----
C3 73B D3 73U
C4 73C D4 73V
C5 73D D5 73W
C6 73E D6 73X
C7 98EV(+) D7 ----
C8 98EV(-) D8 ----
C9 73H D9 ----
C10 ---- D10 ----
C11 ---- D11 ----
C12 73L D12 ----
CONNECTOR-3545189C1 C13 73M D13 ----
TERMINAL-3539904C1
BODY LOCKS-1618846C1 C14 73N D14 ----
1618847C1
D16 C16 C15 73J D15 ----
C16 73P D16 ----
CAVITY CIRCUIT
1 CAVITY CIRCUIT
1 98YL(+)
2 1 ---- 2 98SHD
2 73T 3 98GN(-)
3 3 73S 4 ----
4 73P
4
CONNECTOR-3545777C1
CONNECTOR-3537127C1
TERMINAL-3539904C1
TERMINAL-3537131C1
SEALING PLUG-3537132C1
EATON AUTOSHIFT
VORAD GEAR DISPLAY
FRONT ANTENNA (1240)
(1239)
1 4 CAVITY CIRCUIT
CAVITY CIRCUIT
1 1 92Q
1 73E
2 92P
2 73D 2
3 73C 3 92N
2 3 4 73B 3 4 92R
CONNECTOR - 3545577C1
TERMINAL - 3519069C1
LOCK - 3545579C1 CONNECTOR-3512117C1
TERMINAL-1661539C1
U00SMH9 5000/9200/9400/9900
RMVD 1193,1194,1195 B 54719V
RELEASE NO. DATE PART NO. SHEET
Figure 211 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)
s082252a
212 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
B A A 63-GX
B 63D
LEFT DOOR
CAVITY CIRCUIT A B
A 63-GZ
B 63C
CONNECTOR-1671610C1 CONNECTOR-1671611C1
CONNECTOR LOCK-1671608C1 CONNECTOR LOCK-1671608C1
TERMINAL(18AWG)-2033819C1 TERMINAL(18AWG)-2033911C1
CENTINEL OIL
J1939 DATA-LINK
MANAGEMENT
(1243)
(1244)
CAVITY CIRCUIT
CONNECTOR-0587567C91
TERMINAL-0587578C1
CONNECTOR-1655702C1 SEALING PLUG-1652325C1
TERMINAL-1651968C1
DIMMER SWITCH
LIGHTNING
CONNECTOR
ECM
(1258)
(1261)
CONNECTOR
B CAVITY CIRCUIT
CAVITY CIRCUIT
A 52N
3 2 1 A1 14BR
B 11-GAW A2 98U(+)
A F A3 11-GAF
E
D B1 92AB
CONNECTOR- B2 98V(-)
872290R1
B3 11-GAG
TERMINAL(16AWG)-
239807R1 C1 98YL(+)
C C2 98GN(-)
B
C3 98SHD
A
D1 92AF(+)
DASH
D2 92AG(-)
GROMMET
D3 92AC
(1260)
E1 ----
E2 ----
CONNECTOR E3 92AE
A F1 ----
CAVITY CIRCUIT
F2 ----
B A 92AB
F3 92AD
B 98V(-)
C
C 98U(+)
CONNECTOR-2010376C1
TERMINAL-1651943C1
CONNECTOR - 1667740C1 SEALING PLUG-1687788C1
TERMINAL - 1667742C1
SEAL - 1661872C1
LOCK - 1667771C1
U00DLCK 5000/9200/9400/9900
RMVD 1262,1263,1264, A 54719V
RELEASE NO. DATE PART NO. SHEET
Figure 212 Connector Composites (1241), (1243), (1244), (1258), (1260), (1261)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 213
ELECTRICAL CIRCUIT DIAGRAMS
LIGHTNING SHIFTER
ECM JUMPER
POWER FUSE (1263)
(1262)
A CONNECTOR
CAVITY CIRCUIT
A CONNECTOR
B A 92AC
CAVITY CIRCUIT
B 92AD
A 14BS C
C 92AE
B B 14BT
CONNECTOR - 0587569C91
TERMINAL - 0587577C1
CONNECTOR-3512967C1 SEAL - 1652325C1
TERMINAL-1661708C1
SHIFTER EATON
KNOB SPEED SENSOR
(1264) (1265)
CONNECTOR
C CONNECTOR B CAVITY CIRCUIT
B CAVITY CIRCUIT
A 92AF(+)
A A BLUE A B 92AG(-)
B GREEN
CONNECTOR - 1661891C1 BROWN
C
TERMINAL - 1661262C1
LOCK - 1661892C1
CONNECTOR - 2036583C1
TERMINAL - 2036586C1
XMSN POWER
(1279)
WH RD
B A
A B
RD WH
CONNECTOR-1671610C1 CONNECTOR-1671611C1
CONNECTOR LOCK-1671608C1 CONNECTOR LOCK-1671608C1
TERMINAL(14AWG)-2033816C1 TERMINAL(14AWG)-2033912C1
CABLE SEAL(14AWG)-589391C1 CABLE SEAL(14AWG)-589391C1
U00GSC2 5000/9200/9400/9900
RMVD 1239,1227,1229. A 54719V
RELEASE NO. DATE PART NO. SHEET
s082252a
214 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
U00JKP2
4MAR02
U00GSD1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 215
ELECTRICAL CIRCUIT DIAGRAMS
MANIFOLD PRESS
GAUGE
(1285)
CAVITY CURCUIT
A H A 28M
B 28MA
B G C 11-GHD
C F D 62AB
D E E 98MA(+)
F 98MA(-)
G -
H -
CONNECTOR-3515763C1
TERMINAL-1661262C1
U00LDG2 5000/9200/9400/9900
ADDED 1285 A 54719V
RELEASE NO. DATE PART NO. SHEET
s082252a
216 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 2009385C1
7 14 CAV CIRCUIT
TERMINAL,CAV 1-6(18AWG) - 1661224C1
TERMINAL,CAV 7-8(18AWG) - 1661208C1
1 14D2
2 PLUG
3 PLUG
4 11-G2
5 13D2
6 97EA
1 8 7 97EH
8 97ER
9 97EJ
10 97PB2
11 97EM
12 14ED
13 17EB
14 17EA LEFT BLANK INTENTIONALLY
CONNECTOR - 3573078C1
TERMINAL - 3573077C1
U00LDG2 5000/9200/9400/9900
ADDED 1290 A 54719V PART NO.
RELEASE NO. DATE SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 217
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 1661259C1
TERMINAL(18AWG) - 1661261C1 CONNECTOR - 0969541R1
LOCK - 1661263C1 TERMINAL(16AWG) - 0333733C1
4MAR02
U00GSD1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO. DATE PART NO. SHEET
s082252a
218 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
TV CABINET JUMPER
(1315)
SLEEPER HARNESS
CAVITY CIRCUIT
A
A 86AP
B
B 86-GP
C
C 63AW LEFT BLANK INTENTIONALLY
CONNECTOR - 1661198C1
CAV C TERMINAL(18AWG)- 1661208C1
CAV A&B TERMINAL(14AWG)- 3566715C1
JUMPER HARNESS
C CAVITY CIRCUIT
B A 86AP
A B 86-GP
C 63AW
CONNECTOR - 1661199C1
CAV C TERMINAL(18AWG)- 1661212C1 U00JKP2
CAV A&BTERMINAL(14AWG)- 3534167C1
4MAR02
U00GSD1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 219
ELECTRICAL CIRCUIT DIAGRAMS
REMOTE RADIO
(1322)
CAVITY CIRCUIT
A RED
LEFT BLANK INTENTIONALLY
B ----
A H
B G C GREEN
C F D BLACK
D E
E ORANGE
F WHITE
G BLUE
H SHIELD
CONNECTOR - 3571089C91
TERMINAL - PURCHASED ASSEMBLY
CAVITY CIRCUIT
A RED
CAV CIRCUIT
A H B ----
B G C GREEN 1 97-GP
C F
D BLACK
2 97BB
D E
E ORANGE 1 2
F WHITE
G BLUE
H SHIELD
U00LDG2 5000/9200/9400/9900
ADDED 1324 A 54719V
RELEASE NO. DATE PART NO. SHEET
s082252a
220 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR-0587567C91 CONNECTOR-0587567C91
TERMINAL(18AWG)-0587578C1 TERMINAL(18AWG)-0587578C1
SEAL-1652325C1 SEAL-1652325C1
U00JKP2
4MAR02
U00GSD1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO. DATE PART NO. SHEET
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 221
ELECTRICAL CIRCUIT DIAGRAMS
R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27
A/C
CONTROL C C C C C C C C C C C C C C
R29
R15
D D D D D D D D D D D D D D
WIPER
GND
MOTOR R30
STUD
R14
IGNI- HI HI
WIPER HEAD HEATER AIR TRAILER TRAILER TRAILER LEFT RIGHT
TION SPEED SPEED HORN
INTER- LIGHT CONTROL COND MARKER TAIL STOP TURN TURN
RELAY FAN #1 FAN #2 R7
MITTANT R4 R5 R6 R8 R9 R10 R11 R12
R1 R2 R3
R13
F1-C 20A HEATER & A/C CONTROLS; LOW, MEDIUM FAN SPEEDS
F3-D 10A TRAILER TAIL & CLEAR MARKER & IDENT LTS RELAY
U00EDL2 5000/9100/9200/9400/9900
Figure 221 Power Distribution Center, Fuse and Circuit Breaker Location
s082252a
222 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
F7-A 25A KEY SWITCH CIRCUIT & RELATED RELAYS FOR IGN & ACC
THE FOLLOWING FUSE AND CIRCUIT BREAKERS (LOCATIONS F10-C THRU F13-D)
ARE OPTIONAL. LOCATIONS ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM
ACCORDING TO CUSTOMER ORDER. SEE POWER DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS.
F10-C 10A FAN DRIVE (DETROIT)
F10-D 15A OPTIMIZED IDLE-INDICATOR LIGHT & ALARM
F11-A 15A OPTIMIZED IDLE-IGNITION RELAY & THERMOSTAT
F11-B 20A FUEL SOLENOID W/3406C MECH
F11-C 20A KYSOR SHUTDOWN W/3406C MECH
F11-D 5A** ENGINE DATA LINK W/3406C MECH
F12-A 15A ENGINE BRAKE W/3406C MECH
F12-B 15A BUNK AUXILIARY BLOWER
F12-C 10A EXHAUST PYROMETER
F12-D 10A ETHER START
F13-A 20A FOG LIGHTS
F13-B 30A BENDIX ABS IGNITION
F13-C 10A BENDIX ABS TRACTION CONTROL
F13-D 10A WABCO ABS IGNITION
F14-A 10A IGN - WABCO ABS
F14-B 10A ANALOG CLOCK
F14-C 30A SPARE SWITCH FEED
F14-D 15A KYSOR LOW COOLANT
10A MERITOR G SERIES XMSN
5A REFRIGERATOR
10A DRIVER HEATED SEAT
10A PASSENGER HEATED SEAT * TYPE 1 CIRCUIT BREAKER ONLY
** FUSE ONLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 F9-D FUSE WAS 15A, B 55093F PART NO.
RELEASE NO. DATE SHEET
Figure 222 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 223
ELECTRICAL CIRCUIT DIAGRAMS
LOCATION DESCRIPTION
R1 IGNITION
R4 HEADLIGHT
R5 HEATER CONTROL
R6 AIR CONDITIONER
R7 HORN
R8 TRAILER MARKER
R9 TRAILER TAIL
THE FOLLOWING RELAYS (LOCATIONS R22 THRU R30) ARE OPTIONAL. LOCATIONS
ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM ACCORDING TO CUSTOMER
ORDER. SEE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS.
R28
R29
R30
U00EDL2 5000/9100/9200/9400/9900
s082252a
224 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
MEDIUM SEED
HIGH SPEED
C
D
582
LEFT BLANK
INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 FUSE 582-B WAS 10A, A 55093F PART NO.
RELEASE NO. DATE SHEET
s082252a