3856 en - 2011.

01 / h

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322

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LSA 46.2 - 4 POLES

ALTERNATORS
Installation and maintenance
 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS

This manual concerns the alternator which you have just purchased.

We wish to draw your attention to the contents of this maintenance manual.

SAFETY MEASURES WARNING SYMBOLS

Before using your machine for the first time, We wish to draw your attention to the
it is important to read the whole of this following 2 safety measures which must be
installation and maintenance manual. complied with:

All necessary operations and interventions a) During operation, do not allow anyone
on this machine must be performed by a to stand in front of the air outlet guards,
qualified technician. in case anything is ejected from them.

Our technical support service will be pleased b) Do not allow children younger than 14
to provide any additional information you to go near the air outlet guards.
may require.
A set of self-adhesive stickers depicting the
The various operations described in this various warning symbols is included with
manual are accompanied by recommenda- this maintenance manual. They should be
tions or symbols to alert the user to the positioned as shown in the drawing below
potential risk of accidents. It is vital that you once the machine has been fully installed.
understand and take notice of the different
warning symbols used.
WARNING
WARNING The alternators must not be put into
service until the machines in which they
are to be incorporated have been
Warning symbol for an operation capable declared compliant with Directives EC
of damaging or destroying the machine and plus any other directives that may be
or surrounding equipment. applicable.

Note: LEROY-SOMER reserves the right to

modify the characteristics of its products at
any time in order to incorporate the latest
technological developments. The informa-
Warning symbol for general danger to tion contained in this document may
personnel. therefore be changed without notice.

Copyright 2005 : MOTEURS LEROY-

SOMER
This document is the property of:
MOTEURS LEROY SOMER.
Warning symbol for electrical danger to It may not be reproduced in any form without
personnel. prior authorization.
All brands and models have been registered
and patents applied for.

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS

CONTENTS

1 - RECEIPT.............................................................................................................................4
1.1 - Standards and safety measures....................................................................................4
1.2 - Inspection......................................................................................................................4
1.3 - Identification.................................................................................................................. 4
1.4 - Storage.........................................................................................................................4
1.5 - Applications................................................................................................................... 4
1.6 - Contraindications to use................................................................................................4

2 - TECHNICAL CHARACTERISTICS.....................................................................................5
2.1 - Electrical characteristics................................................................................................5
2.2 - Mechanical characteristics............................................................................................5

3 - INSTALLATION................................................................................................................... 6
3.1 - Assembly.......................................................................................................................6
3.2 - Checks prior to first use.................................................................................................7
3.3 - Terminal connection diagrams.......................................................................................7
3.4 - Commissioning........................................................................................................... 10
3.5 - Setting up.................................................................................................................... 10

4 - SERVICING - MAINTENANCE.......................................................................................... 11
4.1 - Safety measures......................................................................................................... 11
4.2 - Routine maintenance.................................................................................................. 11
4.3 - Fault detection............................................................................................................. 11
4.4 - Mechanical defects.....................................................................................................12
4.5 - Electrical faults............................................................................................................ 12
4.6 - Dismantling, reassembly.............................................................................................14
4.7 - Installation and maintenance of the PMG....................................................................16
4.8 - Table of characteristics................................................................................................17

5 - SPARE PARTS.................................................................................................................. 18
5.1 - First maintenance parts...............................................................................................18
5.2 - Technical support service............................................................................................18
5.3 - Accessories................................................................................................................. 18
5.4 - Exploded views, parts list and tightening torque..........................................................19

EC declaration of incorporation..........................................................................................22

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LSA 46.2 - 4 POLES

ALTERNATORS
1 - RECEIPT • C : excitation system
(C : AREP / J : SHUNT or PMG)
1.1 - Standards and safety • 6/4 : winding number / number of poles.
measures
Our alternators comply with most 1.3.1 - Nameplate
international standards. So that you can identify your machine
See the EC Declaration of Incorporation on quickly and accurately, we suggest you
the last page. write its specifications on the nameplate
below.
1.2 - Inspection
On receipt of your alternator, check that it 1.4 - Storage
has not suffered any damage in transit. If Prior to commissioning, machines should
there are obvious signs of knocks, contact be stored :
the transporter (you may be able to claim - Away from humidity (< 90%); after a long
on their insurance) and after a visual period of storage, check the machine
check, turn the machine by hand to detect insulation (section 3.2.1). To prevent the
any malfunction. bearings from becoming marked, do not
store in an environment with significant
1.3 - Identification vibration.
The alternator is identified by means of a 1.5 - Application
nameplate fixed on the machine (see
drawing). These alternators are mainly designed to
Make sure that the nameplate on the produce electricity in the context of
machine conforms to your order. applications involving the use of
The machine name is defined according to generators.
various criteria, for example :
1.6 - Contraindications to use
LSA 46.2 M5 C6/4 -
• LSA : name used in the PARTNER range Use of the machine is restricted to operating
M : Marine conditions (environment, speed, voltage,
C : Cogeneration power, etc) compatible with the characteri-
T : Telecommunications stics indicated on the nameplate.
• 46.2 : machine type
• M5 : model

ALTERNATEURS ALTERNATORS
LSA Date PUISSANCE / RATING
Tension
N 5700 125897 A15 Hz Voltage
V
Min-1/R.P.M. 1500 Protection Ph.
Made in France - 1 024 959/a

Cos Ø /P.F. 0,8 Cl. ther. / Th.class Connex.

Régulateur/A.V.R. R 438 B
Continue kVA
Altit. m Masse / Weight
Continuous kW
Rlt AV/D.E bearing 6302 2 RS C3
40C A
Rlt AR/N.D.E bearing 6303 2 RS C3
Graisse / Grease 45g / 3600 h Secours kVA
Std by
Valeurs excit / Excit. values kW
en charge / full load 27C A
à vide / at no load (*) Tension maxi. / maximum voltage

166631 Conforme à C.E.I 60034-1. According to I.E.C 60034-1.

C US

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
2 - TECHNICAL CHARACTERISTICS 2.2 - Mechanical characteristics
1.1 - Electrical characteristics - Steel frame
- Cast iron end shields
The LSA 46.2 alternator is a machine
- Protected ball bearings, greased for life
without sliprings or revolving armature
- Mounting arrangements:
brushes, wound as “2/3 pitch”, 6 or 12-
IM 1201 (MD 35) foot and flange mounted,
wire, with class H insulation and a field
single-bearing with SAE coupling disc.
excitation system available in either
IM 1001 (B 34) double-bearing with SAE
SHUNT, AREP or «PMG» version (see
flange and standard cylindrical shaft
diagrams and AVR manuals).
extension.
2.1.1 - Electrical options - Drip-proof machine, self-cooled
- Stator temperature detection sensors - Degree of protection: IP 23
- Bearing sensors (PTC, PT100, etc)
- Space heater 2.1.1 - Mechanical options
Interference suppression conforms to - Air inlet filter
standard EN 55011, group 1, class B - Regreasable ball bearings
(Europe). - IP 44 protection

MAIN FIELD STATOR : 12-wire (marking T1 to T 12)

SHUNT SYSTEM
T1 T7 T2 T8 T3 T9
EXCITER
Varistor

Armature
5+ 6-
T4 T10 T5 T11 T6 T12
Field

R 250 Power supply / Detection

MAIN FIELD STATOR : 6 or 12-wire (marking T1 to T 12)

AREP SYSTEM Aux. windings
T1 T7 T2 T8 T3 T9
EXCITER
Varistor

Armature
5+ 6-
T4 T10 T5 T11 T6 T12
Field

R 450 Voltage reference

MAIN FIELD STATOR : 6 or 12-wire (marking T1 to T12)

PMG SYSTEM
T1 T7 T2 T8 T3 T9
EXCITER
Varistor

PMG

Armature
5+ 6-
T4 T10 T5 T11 T6 T12
Field

R 450 Voltage reference

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
3 - INSTALLATION 3.1.2 - Coupling
Personnel undertaking the various 3.1.2.1 - Single-bearing alternator
operations indicated in this section must Before coupling the machines, check that
wear personal protective equipment they are compatible by:
appropriate for mechanical and electri- - undertaking a torsional analysis of the
cal hazards. transmission,
- checking the dimensions of the flywheel
3.1 - Assembly and its housing, the flange, coupling discs
and offset.

WARNING

When coupling the alternator to the

All mechanical handling operations prime mover, do not use the fan to turn
must be undertaken using suitable the alternator or rotor.
equipment and the machine must be The holes of the coupling discs should
horizontal. Check how much the machine be aligned with the flywheel holes by
weighs (see 4.8.3.) before choosing the cranking the engine.
lifting tool. Make sure the alternator is securely
bedded in position during coupling.
3.1.1 - Handling Check that there is lateral play on the
crankshaft.
The generously-sized lifting rings are for
handling the alternator alone. They must not 3.1.2.2 - Double-bearing alternator
be used to lift the genset. The choice of - Semi-flexible coupling
lifting hooks or handles should be determined Careful alignment of the machines is
by the shape of these rings. Choose a lifting recommended, checking that the lack of
system which respects the integrity and the concentricity and parallelism of both parts
environment of the alternators. of the coupling do not exceed 0.1 mm.
This alternator has been balanced with a
1/2 key.
3.1.3 - Location
The room where the alternator is placed
must be ventilated to ensure that the
ambient temperature cannot exceed the
data on the nameplate.

3.2 - Checks prior to first use

3.2.1 - Electrical checks

During this operation, do not allow Under no circumstances should an

anyone to stand under the load. alternator, new or otherwise, be operated
if the insulation is less than 1 megohm
for the stator and 100,000 ohms for the
other windings.

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
There are 2 possible methods for restoring - the standard direction of rotation is clock-
the above minimum values. wise as seen from the shaft end (phase
a) Dry out the machine for 24 hours in a rotation in order 1 - 2 - 3).
drying oven at a temperature of 110 °C For anti-clockwise rotation, swap 2 and 3.
(without the regulator). - the winding connection corresponds to the
b) Blow hot air into the air intake, having site operating voltage (see section 3.3).
made sure that the machine is rotating with
the exciter field disconnected. 3.3 - Terminal connection diagrams
Note : Prolonged standstill: In order to avoid
these problems, we recommend the use of To modify the connection, change the
space heaters, as well as turning over the position of the stator cables on the terminals.
machine from time to time. Space heaters The winding code is specified on the
are only really effective if they are working nameplate.
continuously while the machine is stopped. 3.3.1 - Terminal connection: 12 wire
WARNING The connection accessories are detailed in
section 5.3.3.
Ensure that the alternator has the
degree of protection matching the
defined environmental conditions.
3.2.2 - Mechanical checks
Before starting the machine for the first time,
check that: Any intervention on the alternator
- all fixing bolts and screws are tight. terminals during reconnection or checks
- the cooling air is drawn in freely. should be performed with the machine
- the protective grilles and housing are cor- stopped.
rectly in place.
Connection codes Voltage L.L Factory connection

A L1(U) Winding 50 Hz 60 Hz
T1 T7 T12 T3
T9
3-phase 6 190 - 208 190 - 240 T6
L3(W)

7 220 - T11 T5 T8
T2
T4 T10 N L2(V)
T12 T5 8 - 190 - 208 T1
T10 T4 T7
T9 L1(U)
T11
T2 R 250 voltage detection :
T6 0 => (T8) / 110 V => (T11)
R 450 voltage detection : N
L3(W) T3 T8 L2(V) 0 => (T3) / 220 V => (T2) NDE

T1 L1(U) Winding 50 Hz 60 Hz
D 6 380 - 415 380 - 480 T12 T6 T9
T3
3-phase T4 L3(W)
T7
7 440 - T11
T2
T5 T8
N L2(V)
T10 8 - 380 - 416
T12 T1
R 250 voltage detection : T10 T4 T7
L1(U)
T9
T11 T5 0 => (T8) / 110 V => (T11)
T8 T2
R 450 voltage detection :
T3 T6 N
0 => (T3) / 380 V => (T2) NDE
L3(W) L2(V)
9 500 600
Winding 9 : R 450 voltage detection + transformer (See specific diagram AREP or SHUNT)

In case of reconnection, ensure that AVR voltage detection is correct !

The factory can supply a set of flexible shunts and special connection links as an option for making these connections. (*).

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
Connection codes Voltage L.L Factory connection
50 Hz 60 Hz
*
FF
Winding ( )
1 phase 6 220 - 240 220 - 240 T12 T6 T9
T3

T12
T2 T6 T8
7 240 - 254 - T11
T2
T5
T3
T11 T9 8 - 220 - 240 T5 T8
T10 T1
T1 T4 T7 T7
L
T10 R 250 voltage detection : T4 L1(U)
M L 0 => (T4) / 110 V => (T1)
R 450 voltage detection : M
L2(V)
Voltage LM = 1/2 voltage LL 0 => (T10) / 220 V => (T1) NDE

50 Hz 60 Hz ( )
*
L1(U) Winding
F T12 T6 T9
T3
T12 T1 6 220 - 240 220 - 240 L3(W)
1 phase
or T9 T4 7 240 - 254 - 11 T8 T2
3-phase T6 T7 L2(V)
T5
8 - 220 - 240
T10 T1
T3 T10 L1(U)
R 250 voltage detection : T4 T7
L3(W) L2(V) 0 => (T8) / 110 V => (T11)
T11 T8 T5 T2
L L R 450 voltage detection : M
M NDE
0 => (T3) / 220 V => (T2)
Voltage LM = 1/2 voltage LL Operating phases L2 (V), L3 (W) single phase

50 Hz 60 Hz
*
Winding ( )
G
6 220 - 240 220 - 240 T12 T6
T3
1 PH L3(W)
T9
T6 T1 M 7 250 - 260 -
T12 T2
T7 T11 T5
L2(V)
T3
T4 8 200 220 - 240 T8
T2
T10 T10 T4
T9 T5
L R 250 voltage detection :
L 0 => (T8) / 110 V => (T11) T7 T1
T11 T8
R 450 voltage detection : M
Voltage LM = 1/2 voltage LL
0 => (T3) / 220 V => (T2) NDE
In case of reconnection, ensure that AVR voltage detection is correct !
The factory can supply a set of flexible shunts and special connection links as an option for making these connections. (*).

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LSA 46.2 - 4 POLES

ALTERNATORS
3.3.2 - Terminal connection: 6 wire (not possible with the R 250)
Connection codes Voltage L.L Factory connection
L1(U) Winding 50 Hz 60 Hz
D T1
T5 T3
L3(W)
3-phase 6S 380 - 415 380 - 480
7S 440 - T4 T2
L2(V)
T4 N 8S - 380 - 416
T6 T1
L1(U)
T5 R 450 voltage detection :
T6 0 => (T3) / 380 V => (T2)
N
T3 T2 NDE
600 Winding 9 : R 450 voltage detection
L3(W) L2(V) 9S - + transformer (See specific diagram)

Winding 50 Hz 60 Hz
F
1 phase or 3-phase
L1(U)
6S 220 - 240 220 - 277
T5 T3 *
( )
L3(W)

T6 T1
7S 240 - 254 - T4
T2 L2(V)

8S - 220 - 240 T6
L1(U)
T3 T4 T1

R 450 voltage detection :

NDE
T5 T2 0 => (T3) / 220 V => (T2)
L3(W) L2(V) Operating phases : L2 (V), L3 (W) single phase
In case of reconnection, ensure that the AVR voltage detection is correct !
The factory can supply a set of flexible shunts and special connection links as an option for making these connections. (*).

3.3.3 - Option connection diagram

R 791 T interference suppression kit (standard for CE marking) Remote voltage potentiometer
Connections A D F

Black T1 T1 T1
Black T2 T2 T2
ST4
Black T3 T3 T3 Voltage adjustment
Blue N N via remote potentiometer
White

Current transformer connection (optional)

Coupling D - PH 1 P2 T4 Coupling D & A- PH 1 P2 T10

In - Secondary 1 A In - Secondary 1A (coupl. D)
P1 6-wire P1 12-wire
Neutral Neutral
link link

Anti condensation heater Thermistor (PTC) temperature

103 Ph1 130 C blue wire

101 250W - 220 V
Ph2 150C black wire
102
104 Ph3 180 C red/white wire

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
3.3.4 - Connection checks 3.4 - Commissioning

Electrical installations must comply with The machine can only be started up and
the current legislation in force in the used if the installation is in accordance
country of use. with the regulations and instructions
Check that: defined in this manual.
- The residual circuit-breaker conforms to The machine is tested and set up at the
legislation on protection of personnel, in factory. When first used with no load, make
force in the country of use, and has been sure that the drive speed is correct and
correctly installed on the alternator power stable (see the nameplate). With the
output as close as possible to the alternator. regreasable bearing option, we recommend
(In this case, disconnect the wire of the greasing the bearings at the time of
interference suppression module linking the commissioning (see 4.2.2).
neutral). On application of the load, the machine
- Any protection devices in place have not should achieve its rated speed and voltage;
been tripped. however, in the event of abnormal operation,
- If there is an external AVR, the connections the machine setting can be altered (follow
between the alternator and the cabinet are the adjustment procedure in section 3.5). If
made in accordance with the connection the machine still operates incorrectly, the
diagram. cause of the malfunction must be located
- There is no short-circuit phase-phase or (see section 4.4).
phase-neutral between the alternator output
terminals and the generator set control 3.5 - Setting up
cabinet (part of the circuit not protected by
circuitbreakers or relays in the cabinet).
- The machine should be connected with the
busbar separating the terminals as shown in
the terminal connection diagram.
The various adjustments during tests
must be made by a qualified engineer.
Ensure that the drive speed specified on
the nameplate is reached before
commencing adjustment.
After operational testing, replace all
access panels or covers.
The AVR is used to make any adjustments
to the machine.

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LSA 46.2 - 4 POLES

ALTERNATORS
4 - SERVICING - MAINTENANCE 4.2.3 - Electrical servicing
4.1 - Safety measures Commercially-available volatile degreasing
Servicing or troubleshooting must be agents can be used.
carried out strictly in accordance with
instructions so as to avoid the risk of WARNING
accidents and to maintain the machine in
its original state. Do not use: trichlorethylene, perchlo-
rethylene, trichloroethane or any alkaline
products.

All such operations performed on the

alternator should be undertaken by These operations must be performed at a
personnel trained in the commissioning, cleaning station, equipped with a
servicing and maintenance of electrical vacuum system that collects and flushes
and mechanical components, who must out the products used.
wear personal protective equipment The insulating components and the
appropriate for mechanical and electrical impregnation system are not at risk of
hazards. damage from solvents. Avoid letting the
Before any intervention on the machine, cleaning product run into the slots.
ensure that it cannot be started by a manual Apply the product with a brush, sponging
or automatic system and that you have frequently to avoid accumulation in the
understood the operating principles of the housing. Dry the winding with a dry cloth. Let
system. any traces evaporate before reassembling
4.2 - Routine maintenance the machine.
4.2.1 - Checks after start-up 4.2.4 - Mechanical servicing
After approximately 20 hours of operation,
check that all fixing screws on the machine WARNING
are still tight, plus the general state of the
machine and the various electrical Cleaning the machine using water or a
connections in the installation. highpressure washer is strictly prohi-
bited. Any problems arising from such
4.2.2 - Bearings treatment are not covered by our
As standard, the alternator is fitted with warranty.
permanently greased bearings. As an Degreasing: Use a brush and detergent
option, they may be regreasable. It is (suitable for paintwork).
advisable to lubricate the alternator during Dusting: Use an air gun.
operation. Time intervals and quantity of If the machine is fitted with air inlet and outlet
grease are given in the table below. filters, the maintenance personnel should
clean them routinely at regular intervals. In
NDE/DE bearing 6316 C3 6315 C3 the case of dry dust, the filter can be cleaned
Quantity of grease 33 g 30 g using compressed air and/or replaced if it is
Regreasing interval 4000 H 4500 H clogged.
After cleaning the alternator, it is essential to
Lubrication intervals are given for grease check the winding insulation (see sections
type: LITHIUM - standard - NLGI 3. 3.2 and 4.8).
In the factory, the grease used for lubrication
is: ESSO - Unirex N3. 4.3 - Fault detection
Before using another grease, check for If, when commissioned, the alternator does
compatibility with the original one. Monitor not work normally, the source of the
the temperature rise in the bearings (see malfunction must be identified (see sections
section 4.4). 4.4 and 4.5).

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LSA 46.2 - 4 POLES

ALTERNATORS
4.4 - Mechanical defects
Fault Action
Excessive temperature rise in one or - If the bearing has turned blue or if the grease has turned black, change the bearing
both bearings (bearing temperature more - Bearing not fully locked (abnormal play in the bearing cage)
Bearing
than 80 °C) with or without abnormal - Check the end shield alignment (flange not properly fitted)
bearing noise
- Air flow (intake-outlet) partially clogged or hot air is being recycled from the alternator
Excessive temperature rise in the
Abnormal or engine
alternator housing (more than 40° C
temperature - Alternator operating at too high a voltage (> 105% of Un on load)
above the ambient temperature)
- Alternator overloaded
- Misalignment (coupling)
Excessive vibration - Defective mounting or play in coupling
Vibration - Rotor balancing fault (Engine - Alternator)
Excessive vibration and humming noise - Phase imbalance
coming from the machine - Stator short-circuit
- System short-circuit
- Mis-paralleling
Possible consequences:
Alternator damaged by a significant
Abnormal - Broken or damaged coupling
impact, followed by humming and
noise - Broken or bent shaft extension
vibration
- Shifting and short-circuit of revolving field winding
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes, AVR, surge suppressor

4.5 - Electrical faults

Fault Action Effect Check/Cause
The alternator builds up and its
voltage is still correct when - Lack of residual magnetism
Connect a new battery the battery is removed
No voltage of 4 to 12 volts to The alternator builds up but its voltage - Check the connection of the voltage reference to the AVR
at no load on terminals E- and E+, does not reach the rated value when - Faulty diodes
start-up respecting the polarity, the battery is removed - Armature short-circuit
for 2 to 3 seconds The alternator builds up but its - Faulty AVR
voltage disappears when the battery - Field windings open circuit (check winding)
is removed - Revolving field coil open circuit (check the resistance)
Check the AVR connections (AVR may be faulty)
- Field windings short-circuited
Correct speed - Rotating diodes burnt out
Voltage too - Revolving field coil short-circuited
Check the drive speed
low - Check the resistance
Increase the drive speed (do not touch the AVR voltage pot. (P2)
Speed too low
before running at the correct speed)
Voltage too Adjust AVR voltage
Adjustment ineffective Faulty AVR
high potentiometer
- Check the speed: possibility of cyclic irregularity
Adjust the
Voltage If no effect: try normal or fast stability - Loose connections
AVR stability
oscillations modes (ST2) - Faulty AVR
potentiometer
- Speed too low when on load (or AVR LAM set too high)
Voltage Voltage between E+ and E- (DC)
Run at no load and - Check the speed (or AVR LAM set too high)
correct at no SHUNT / AREP / PMG < 10V
check the voltage
load and too - Faulty rotating diodes
between E+ and E- on Voltage between E+ and E-
low when on - Short-circuit in the revolving field coil. Check the resistance.
the AVR SHUNT / AREP / PMG > 15V
load - Faulty exciter armature. Check the resistance.
Check the AVR, the
Voltage - Exciter winding open circuit
surge suppressor,
disappears The voltage does not return to the - Faulty exciter armature
the rotating diodes, and
during rated value - Faulty AVR
replace any defective
operation - Revolving field coil open circuit or short-circuited
components

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LSA 46.2 - 4 POLES

ALTERNATORS
4.5.1 - Checking the winding Assembly A: Connect a 12 V battery in
You can check the winding insulation by series with a rheostat of approximately
performing a high voltage test. In this case, 50 ohms - 300 W and a diode on both exciter
you must disconnect all AVR wires. field wires (5+) and (6-).

ASSEMBLY A 6 - Exciter field 5 +

WARNING
Diode 1A Rh. 50Ω -300W
Damage caused to the AVR in such
conditions is not covered by our
warranty. -
+

4.5.2 - Checking the diode bridge

12V battery
A diode in good working order should allow
the current to flow only in the anode-to-
cathode direction. Assembly B: Connect a “Variac” variable
A C power supply and a diode bridge on both
Cathode
Anode
exciter field wires (5+) and (6-).
C C C
+ - Both these systems should have
characteristics which are compatible with
the field excitation power of the machine
A
~ A
~ A
~ A C (see the nameplate).
+ +
3) Run the unit at its rated speed.
4) Gradually increase the exciter field
- - + -
~ ~ ~ current by adjusting the rheostat or the
C C C variac and measure the output voltages on
L1 - L2 - L3, checking the excitation voltage
A C
and current at no load (see the machine
A A A
nameplate or ask for the factory test report).
When the output voltage is at its rated value
and balanced within 1% for the rated
4.5.3 - Checking the windings and excitation level, the machine is in good
rotating diodes using separate working order. The fault therefore comes
excitation from the AVR or its associated wiring (ie.
sensing, auxiliary windings).

ASSEMBLY B
6 - Exciter field 5+
50 +
During this procedure, make sure that 40 60
30

the alternator is disconnected from any

70

Diode 1A
20

80

external load and inspect the terminal

10

90

box to check that the connections are

0 100

fully tightened. - DC
Variac AC 12V
220V
1) Stop the unit, disconnect and isolate the
AVR wires.
2) There are two ways of creating an
assembly with separate excitation.

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LSA 46.2 - 4 POLES

ALTERNATORS
4.6 - Dismantling, reassembly 4.6.4 - Access to connections and the
(see sections 5.4.1. & 5.4.2.) regulation system
Access directly by removing the top of the
WARNING cover (48) or the AVR access door (466).
During the warranty period, this 4.6.5 - Replacing the NDE bearing
operation should only be carried out in
an LEROY-SOMER approved workshop - Remove the box lid (48) and the NDE panel
or in our factory, otherwise the warranty (365) and remove the 2 screws from the part
may be invalidated. (122).
Whilst being handled, the machine - Disconnect the stator outputs (T1 to T12).
should remain horizontal (rotor not - Disconnect the auxiliary winding wires
locked in position). Check how much the AREP (X1,X2,Z1,Z2).
machine weighs (see 4.8.3) before - Disconnect the exciter wires (5+,6-).
choosing the lifting method. - Remove the air inlet louvre (51).
If using a single-bearing or double-bearing
machine with the regreasable bearing
option:
- Remove the bearing (78) thrust screws
(72).
- Remove all 4 screws (37).
- Remove the shield (36).
- Take out the antifriction bearing (70) using
a puller with a central screw (see drawing
below).

4.6.1 - Tools required

To fully dismantle the machine, we
recommend using the tools listed below:
- 1 ratchet spanner + extension
- 1 torque wrench
- 1 set of flat spanners: 8 mm, 10 mm, 18 mm
- 1 socket set: 8, 10, 13, 16, 18, 21, 24, 30 mm - Fit the new antifriction bearing onto the
- 1 socket with male ferrule: 5 mm shaft after heating it by induction to
- 1 puller approximately 80 °C.
- Mount the new preloading (wavy) washer
4.6.2 -Screw tightening torque (79) + the new “O” ring seal (349) in the
See section 5.4. shield (36) and coat the bearing seat with
adhesive paste (see After Sales Service).
4.6.3 - Access to diodes If using a single-bearing or double-bearing
machine with the regreasable bearing
- Open the air intake grille (51). option:
- Disconnect the diodes. - Screw a threaded rod into the thrust
- Check the 6 diodes, change the diode bearing (78).
bridges if necessary. - Refit the end shield on the machine using
a dowel and nut in the shaft extension (see
drawing).

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LSA 46.2 - 4 POLES

ALTERNATORS
- Slide the threaded rod into the shield hole - Slide the threaded rod into the shield hole
to make it easier to assemble (see basic to make it easier to assemble (see basic
diagram). diagram).
- Tighten the bottom thrust bearing screws
4 78 36
Threaded rod
(78), remove the threaded rod and fit the
other screws.
- Tighten the 6 shield screws (31).
- Refit the air outlet grille (33).

Dowel 4.6.7 - Dismantling the rotor assembly

Nut
- Remove the NDE shield (36) as described
in section 4.6.5.
Rotor - Remove the DE shield (30) as described
in section 4.6.6 if it is a double-bearing
machine.
- Support the DE rotor (4) with a strap or with
a support constructed in accordance with
the following drawing.
NDE shield - Move the strap as the rotor moves in order
to distribute the weight over it.
- Fit the thrust bearing screws (78), remove
the threaded rod, fit the other screw and WARNING
tighten up the assembly.
- Tighten the 4 bearing screws (37).
- Reconnect wires.
- Fit the 2 support screws (122).
- Fit the air inlet louvre (51).
- Replace the cover.

WARNING
When dismantling the shields, you will
need to change the antifriction bearings,
the “O” ring seal, the preloading (wavy)
washer and adhesive paste.

4.6.6 - Replacing the DE bearing

- Remove the air outlet grille (33).
- Remove the 6 screws (31) from the DE
shield and the 3 screws (62) from the inner When dismantling the rotor involves
bearing retainer. changing parts or rewinding, the rotor
- Remove the shield (30). must be rebalanced.
- Take out the ball bearing (60) using a puller
with a central screw (see section 4.6.5). 4.6.8 - Reassembling the machine
- Fit the new bearing, after heating it by
induction to approximately 80 °C. - Mount the rotor (4) in the stator (1) (see
- Screw a threaded rod into the thrust drawing above) taking care not to knock the
bearing (68). windings.
- Refit the shield (30) on the machine.

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LSA 46.2 - 4 POLES

ALTERNATORS
If using a single-bearing or double-bearing To replace, follow the instructions in reverse
machine with the regreasable bearing order.
option:
- Mount the new preloading (wavy) washer
(79) + the new “O” ring seal (349) in the
shield (36).
- Screw a threaded rod into the thrust
bearing (78).
- Refit the shield (36) on the machine using
a dowel and nut in the shaft extension (see
diagram).
- Slide the threaded rod into the shield hole 51
to make it easier to assemble (see diagram).
- Fit the thrust bearing screws (78), remove 418
the threaded rod, fit the other screw and
tighten up the assembly.
- Tighten the 4 bearing screws (37). 417
- Reconnect exciter wires E+, E-.
- Finish reassembling the cover.
- Refit the flange (30) on the stator (1).
- Tighten the screws (31).
If using a double-bearing machine:
- Mount the new preloading (wavy) washer
(79) + the new “O” ring seal (349) in the 4.7 - Installation and maintenance of
shield (36). the PMG
- Refit the shield (36) on the machine using
For the LSA 46.2, the PMG reference is:
a dowel and nut in the shaft extension (see
PMG 2.
diagram).
See the PMG manual ref : 4211.
- Tighten the 4 shield screws (37).
- Reconnect exciter wires E+, E-.
- Finish reassembling the cover.
- Screw a threaded rod into the thrust
bearing (68).
- Refit the shield (30) on the machine.
- Slide the threaded rod into the shield hole
to make it easier to assemble (see basic
diagram).
- Fit the thrust bearing screws (68), remove
the threaded rod, fit the other screw and
tighten up the assembly.
- Tighten the 6 shield screws (31).
- Refit the air outlet grille (33).
- Check that the machine assembly is
correctly mounted and that all screws are
tightened.
4.6.9 - Dismantling and reassembly of
the filters
- Remove the grille (417) then take out the
filter (418). Change the filter if necessary;
please refer to section 4.2.5 for cleaning the
filter.

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LSA 46.2 - 4 POLES

ALTERNATORS
4.8 - Table of characteristics 4.8.2 - Voltage of auxiliary windings at
Table of average values no load
Alternator - 4 poles - 50 Hz - Standard
winding No. 6. LSA 46.2 Auxil wdg: X1, X2 Auxil wdg: Z1, Z2
(400V for the excitation values)
The voltage and current values are given for 50 Hz 70 V 10 V
no-load operation and operation at rated 60 Hz 85 V 12 V
load with separate field excitation.
All values are given to within ± 10% and may
be changed without prior notification (for 4.8.3 - Table of weights
exact values, consult the test report). (values given for information only)

4.8.1 - LSA46.2 average values LSA 46.2 Total weight (kg) Rotor (kg)
Resistances at 20 °C (Ω) M3 600 250
LSA 46.2 Stator L/N Rotor Field Armature M5 700 260
M3 0.022 0.23 8.8 0.035 L6 800 290
M5 0.0182 0.24 8.8 0.035 L9 850 320
L6 0.0148 0.264 8.8 0.035 VL12 1000 380
L9 0.012 0.295 8.8 0.035
VL12 0.0085 0.343 10 0.037

Resistance of AREP auxiliary windings

at 20 °C (Ω)

LSA 46.2 Auxil wdg: X1, X2 Auxil wdg: Z1, Z2

M3 0.24 0.4
After operational testing, it is essential to
M5 0.215 0.36
replace all access panels or covers.
L6 0.185 0.36
L9 0.19 0.32
VL12 0.17 0.32

Field excitation current i exc (A)

Symbols : “i exc”: excitation current of the
exciter field

LSA 46.2 No load At rated load

M3 1.1 4
M5 1.1 3.8
L6 1.1 4.1
L9 1.2 4
VL12 1.1 3.5

For 60 Hz machines, the “i exc” values are

approximately 5 to 10 % lower.

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
5 - SPARE PARTS In the event of failure to comply with this
5.1 - First maintenance parts advice, the manufacturer cannot be held
responsible for any damage.
Emergency repair kits are available as an
option.
They contain the following items: 5.3 - Accessories
5.3.1 - Space heater for use when
Emergency kit SHUNT ALT 472 KS 001 stopped
AVR R 250 -
The space heater must run as soon as the
Diode bridge assembly - alternator stops. It is installed at the rear of
Surge suppressor - the machine. Its standard power is 250W
Emergency kit AREP ALT 461 KS 001 with 220V or 250W with 110V on request.
AVR R 450 -
Diode bridge assembly -
Surge suppressor -
Single-bearing kit ALT 471 KB 002 Warning: the power supply is present
Non drive end bearing - when the machine has stopped.
«O» ring -
Preloading (wavy) washer - 5.3.2 - Temperature sensors with
thermistors (PTC)
Double-bearing kit ALT 461 KB 001
Non drive end bearing - These are thermistor triplets with a positive
temperature coefficient installed in the
Drive end bearing - stator winding (1 per phase). There can be a
«O» ring - maximum of 2 triplets in the winding (at 2
Preloading (wavy) washer - levels: warning and trip) and 1 or 2
thermistors in the shields.
5.2 - Technical support service These sensors must be linked to adapted
Our technical support service will be pleased sensing relays (supplied optionally).
to provide any additional information you Cold resistance of cold thermistor sensors:
may require. 100 to 250 Ω per sensor.

When ordering spare parts, you should 5.3.3 - Connection accessories

indicate the complete machine type, its - 6-wire machines : coupling (F)
serial number and the information given on - 12-wire machines : coupling (A), (F .F), (F)
the nameplate.

Address your enquiry to your usual contact.

Part numbers should be identified from the

exploded views and their description from
the parts list. After operational testing, it is essential to
Our extensive network of service centres replace all access panels or covers.
can dispatch the necessary parts without
delay.

To ensure correct operation and the safety

of our machines, we recommend the use of
original manufacturer spare parts.

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
5.4 - Exploded view, parts list and tightening torque
5.4.1 - LSA 46.2 single-bearing

53

71
21

72
365

51
122

36
120

90
124

91
367

79
349
70
78
100
343
347
28
4
49

34
48

33
364

323
371

466
177

198

37
41

31
1
321
30
15
320
325
322

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS
5.4.2 - LSA 46.2 double-bearing

21
53

71
365

51
122

36
120

90
124

91
367

79
349
70
100
347
343

28
4
49

15
48

68
364

34
371

466
177

198

37
41

31
1
22
60
284
33
30
62

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 LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS

Screw Torque Screw Torque

Ref. Qty Description Ref. Qty Description
Ø N.m Ø N.m
1 1 Stator assembly - - 90 1 Exciter field - -
4 1 Rotor assembly - - 91 4 Fixing screws M6 10
15 1 Fan - - 100 1 Exciter armature - -
21 1 Lifting ring - - 120 1 Terminal plate support - -
22 1 Shaft extension key - - 122 1 Plate support - -
28 1 Earth terminal M10 20 124 1 Terminal plate M12 35
30 1 Drive end shield - - 177 2 AVR support bracket - -
Voltage regulator
31 6 or 4 Fixing screws M14 80(*) 198 1 - -
(AVR)
33 1 Protective grille - - 284 1 Circlips - -
34 2 Fixing screws M6 5 320 1 Coupling sleeve - -
36 1 Exciter end shield - - 321 1 Sleeve key - -
37 4 Fixing screws M12 50 322 3 Coupling disc - -
41 1 Cover front panel - - 323 6 Fixing screw M16 170
48 1 Cover top panel - - 325 - Spacer shim - -
Diode bridge
49 - Cover screws M6 5 343 1 M6 4
assembly
Protection varistor
51 1 Air intake grille - - 347 1 - -
(+ PCB)
53 1 Plug - - 349 1 “O” ring - -
60 1 Drive end bearing - - 364 1 AVR support - -
62 3 or 4 Fixing screws M8 20 365 1 Cover rear panel - -
68 1 Inner bearing retainer - - 367 2 Side panel - -
70 1 Non drive end bearing - - 371 4 Damper - -
71 1 Cover - - 416 1 Filter - -
72 2 Fixing screws M8 20 417 1 Filter support - -
78 1 Inner bearing retainer - - 466 2 AVR inspection door - -
Preloading (wavy)
79 1 - -
washer

(*) 80 N.m in M / 190 N.m in L, VL

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LSA 46.2 - 4 POLES

ALTERNATORS
Electric Power Generation Division

Declaration of CE compliance and incorporation

This Declaration applies to the generators designed to be incorporated into machines complying with the
Machinery Directive Nr 2006/42/CE dated 17 May 2006.

MOTEURS LEROY-SOMER MLS HOLICE STLO.SRO MOTEURS LEROY-SOMER

Boulevard Marcellin Leroy SLADKOVSKEHO 43 1, rue de la Burelle
16015 ANGOULEME 772 04 OLOMOUC Boite Postale 1517
France Czech Republic 45800 St Jean de Braye
France

Declares hereby that the electric generators of the types LSA 36 – 37– 40 – 42.2 – 43.2 – 44.2 – 46.2 – 47.2 –
49.1 – 50.2 – 51.2, as well as their derivatives, manufactured by Leroy Somer or on Leroy Somer's behalf,
comply with the following International Standards and Directive :

- EN and IEC 60034 -1 and 60034 -5

- ISO 8528 – 3 “ Reciprocating internal combustion engine driven alternating current generating sets.
Part 3. Alternating current generators for generating sets ”
- Low Voltage Directive Nr 2006/95/CE dated 12 December 2006.

Furthermore, these generators, designed in compliance with the Machine Directive Nr 2006/42, are therefore
able to be incorporated into Electrical Gen-Sets complying with the following International Directives :

- Machinery Directive Nr 2006/42/CE dated 17 May 2006

- EMC Directive Nr 2004/108/CE dated 15 December 2004, as intrinsic levels of emissions and
immunity are concerned

WARNING :

The here above mentioned generators should not be commissioned until the corresponding Gen-Sets have
been declared in compliance with the Directives Nr 2006/42/CE et 2004/108/CE, as well as with the other
relevant Directives.

Leroy Somer undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on
the generator.

Technical Managers
P Betge – J.Begué

4152 en – 2010.11 / d

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LEROY-SOMER Installation and maintenance 3856 en - 2011.01/ h

LSA 46.2 - 4 POLES

ALTERNATORS

23
LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE
338 567 258 RCS ANGOULÊME

www.leroy-somer.com