Laundrywastewatertreatmentbyperoxi Coagulation
Laundrywastewatertreatmentbyperoxi Coagulation
Laundrywastewatertreatmentbyperoxi Coagulation
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Tulin Yilmaz Nayira,*, Ozge Dincb, Serdar Karaa, Abdurrahman Akyola, Anatoli Dimogloc
a
Department of Environmental Engineering, Gebze Technical University, 41400 Gebze, Kocaeli, Turkey,
email: [email protected] (T.Y. Nayir)
b
Institute of Health Science, Department of Biotechnology, The University of Health Science, 34668 Istanbul, Turkey
c
Department of Environmental Engineering, Duzce University, Konuralp Yerleşkesi, 81620 Duzce, Turkey
abstract
Peroxi-coagulation (PC) process was developed with iron anodes and carbon-polytetrafluoroeth-
ylene cathodes for the treatment of laundry wastewater (LWW). The effect of operating conditions
as pH, current density and temperature were investigated by response surface modeling. Whereas
temperature change did not affect the reaction, pH change dominated it especially between pH 5–7
causing an effective coagulation process. The model was devoted to maximizing the removal of
chemical oxygen demand (COD), methylene blue substances (MBAS) and total phosphorus (TP) and
to minimizing total residual iron (TFe) concentration in the treated wastewater. Complete TP removal
and high removal efficiencies in terms of COD and MBAS were provided at optimal operation con-
ditions (pH 7, current density 45 mA/cm2 and temperature: 25°C). During the PC process H2O2 and
S2O82– production was observed. According to the results, H2O2 concentration was stable during the
process after a certain increment; however, persulfate production reached maximum value when
surfactant (namely: linear alkylbenzene sulfonate) concentration was almost minimum in the bulk.
In the PC process, both the oxidation with possibly formed radicals (i.e. •OH and SO4–•) and the coag-
ulation with iron precipitation are responsible for the LWW treatment.
Keywords: Peroxi coagulation; Laundry wastewater; Response surface modeling; Surfactant; Persulfate
* Corresponding author.
electrode (iron or aluminum) is producing ions for floccula- and electron transfer between transition metals methods are
tion, the cathode electrode generates hydrogen gas for flo- used for persulfate activation [28]. In the transition metals
tation of contaminants. In case of electrooxidation, insoluble method, persulfate can be activated through one-electron
electrodes are used to oxidize pollutants directly by active transfer using metals such as silver, copper, iron, zinc, cobalt,
oxygen like hydroxyl radicals (•OH) and/or indirectly in the and manganese. Among these metals, iron has been used
existence of chlorine ions. In this context, peroxi-coagulation effectively in the activation of persulfate ion, since it is rel-
(PC) is one of the electrochemical treatment processes that atively non-toxic, environmentally, friendly and more cost-
work like a combination of electrocoagulation and electro effective metal than other transition metals [29]. Activation
oxidation in the same reactor simultaneously. of persulfate ion occurs according to reaction (7). To get
Although the first studies on the PC process have been ferrous ion more than sufficient concentration for reaction
started a few decades ago [13,14], there are limited studies with persulfate causes scavenging the sulfate radical through
for environmental applications. These studies can be given reaction (8) [28,29].
such as composite wastewater treatment with iron electrodes
and externally added H2O2 [15], phenol treatment with steel S 2 O82 − + Fe 2 + → SO −• + SO 24 − + Fe 3 + (7)
4
anode and graphite cathode [16], herbicides degradation
with O2-fed cathode and iron anode [17,18], acrylonitrile
removal with graphite felt cathode and iron anode [19], tex- SO −•
4
+ Fe 2 + → SO 24 − + Fe 3 + (8)
tile dye degradation with carbon-polytetrafluoroethylene
(PTFE) and iron electrodes [20–23], sodium dodecyl sulfate This study focused on the treatment of LWW by the PC
removal with iron electrodes and externally added H2O2 [24]. process equipped with carbon-PTFE cathode and iron sheet
The PC provides degradation of pollutants with electro- anode. An integrated approach was developed by an exper-
generated •OH and coagulation with Fe(OH)3 precipitate. imental design for maximizing the removal of COD, anionic
In this process, following reactions may occur [16] at the surfactant methylene blue substances (MBAS) and TP from
electrode surfaces and/or in the bulk solution. LWW while minimizing the (TFe) concentration in the bulk
At anode: solution. The effects of controlling factors of the PC process
as current density, initial pH and temperature individually
2Fe ( s ) → 2Fe 2 + ( aq ) + 4e − (1) and their interactions on LWW treatment were evaluated.
In-situ persulfate and hydrogen peroxide production were
also observed to find the effect of oxidants produced in the
2H 2 O ( l ) → O 2 ( g ) + 4H + ( aq ) + 4e − (2) PC system.
At cathode:
2. Materials and methods
8H ( aq ) + 8e → 4H 2 ( g ) (3)
+ −
2.1. LWW characterization
LWW was obtained from an industrial laundry effluent
O 2 + 2H + + 2 e− → H 2 O 2 (4) at different times and stored at 4°C. Samples were analyzed
within 24 h and characterization are given in Table 1.
In the bulk:
as cathode and the cathodes were prepared same as previ- In Eq. (9), R is the response, β0 is the intercept, β values sig-
ous study [3]. The electrodes were placed with a gap of 1 cm nify coefficients and, x values are the independent factors.
between them in an electrode holder (Fig. 1) that designed
to place electrodes, pH and H2O2 probes during the opera- R = β0 + β1x1 + β2 x2 + β3 x3 + β12 x1x2 + β13 x1x3 + β23 x2 x3 +
tions. For each run, 800 mL of laundry effluent was poured
into the reactor. When the PC process was started, the waste- β11x12 + β22 x22 + β33 x32 (9)
water in the reactor was mixed to provide both homoge-
neous reaction conditions and oxygenate the LWW. Samples The experimental design was established with the value
were taken at regular intervals during 30 min operation calculated from the average of minimum and maximum val-
time and filtered through 0.45 µm filter for further analysis. ues. Actual values of the variables for the coded values are
given in Table 2. Design expert package, version 11 (STAT-
EASE Inc., Minneapolis, USA) was used for the design of
2.3. Analytical methods
experimental parameters.
COD, MBAS and suspended solids were determined
according to the Standard Methods procedure [30]. pH/
3. Results and dıscussıon
conductivity and turbidity measurements were carried out
by multiparameter (Mettler Toledo S700, Switzerland) and 3.1. Box–Behnken design and model equation prediction
turbidimeter (Hach 2100Q, USA), respectively. Total nitro-
Box–Behnken experimental design that is given in
gen, TP and TFe were determined by using cuvette tests
Table 3 has been used for optimizing the controlling factors
(Hach Lange, Germany) LCK 138, LCK 350 and USEPA
of the PC process. COD, MBAS and TP results were stated
FerroVer method, respectively. Hydrogen peroxide con-
as a ratio of final concentration (C) at the end of the each
centration was followed during the process by using Jumo
run to the corresponding initial concentration (C0).
GmbH & Co. (Germany) analyzer. Persulfate ions were mea-
Analysis of variance (ANOVA) test was conducted to
sured according to the method in [31]. In this method, 2.5
define the significance of the model and significant model
N H2SO4 and 0.4 N FAS were added and allowed to react
terms. Significance of the models was determined accord-
for 40 min. Then, 0.6 N NH4SCN solutions was added and
ing to Fisher variation values (F-value), probability value
concentration was measured at 450 nm wavelength in spec-
(p-value) and adequate precision. ANOVA results (Table 4)
trophotometer (Hach Lange DR5000, Germany) through a
showed that the quadratic models were significant for each
pre-established calibration curve.
Table 3
Experiment design and experimental responses of peroxi-coagulation process
Run A: current B: initial C: temperature °C TP (C/C0) MBAS (C/C0) COD (C/C0) TFe mg/L
density mA/cm2 pH
1 30 7 35 0.10 0.10 0.27 5.80
2 30 7 35 0.08 0.15 0.26 0.90
3 30 3 45 0.04 0.09 0.22 18.20
4 30 7 35 0.13 0.18 0.25 3.70
5 30 11 45 0.61 0.73 0.68 55.40
6 45 3 35 0.05 0.17 0.23 26.40
7 45 7 25 0.07 0.33 0.25 0.90
8 15 7 45 0.20 0.20 0.31 4.70
9 15 7 25 0.10 0.23 0.27 2.20
10 15 11 35 0.72 1.00 0.71 28.80
11 30 11 25 0.64 0.67 0.69 35.10
12 30 3 25 0.02 0.08 0.25 24.80
13 15 3 35 0.03 0.12 0.24 18.80
14 45 11 35 0.51 0.88 0.59 72.20
15 45 7 45 0.06 0.34 0.22 2.90
Table 4
ANOVA results of fitted quadratic model for TP, MBAS, COD and TFe
response. p-value of each model (<0.0001, 0.0153, 0.0027, that there was no significant difference between the mea-
<0.0001 for TP, TFe, MBAS and COD, respectively) were sured and predicted values. The correlation coefficients were
smaller than 0.05 so the models are significant at %95 confi- used to check the goodness of fit of the model. The high val-
dence level. The actual and the predicted values for TP, TFe, ues of coefficients for TP (R² = 0.996), TFe (R² = 0.937), MBAS
MBAS and COD parameters are shown in Fig. 2. It was seen (R² = 0.969) and COD (R² = 0.997) indicated that responses
102 T.Y. Nayir et al. / Desalination and Water Treatment 182 (2020) 98–108
Fig. 2. Predicted vs. actual plots of each response with the application of 30 mA/cm2, at pH 7 and 25°C.
could be explained by the models. The values of adjusted at pH 3 is higher than at pH 7. This can be due to the Fe3+ ions
R² (Ra2) were also high as 0.989, 0.826, 0.915, and 0.993 for forming Fe(OH)3 flocs which can precipitate and remove the
TP, TFe, MBAS and COD, respectively. A high Ra2 value is pollutants from wastewater at alkaline pH conditions [24].
evidence of high correlation between actual and predicted In addition, H2O2 decomposes to oxygen and H2O that the
values of the responses [32]. oxidation potential of •OH reduces at neutral pH values.
Individual effects of factors on variables are shown in the So, at neutral and higher pH values the removal efficien-
perturbation plots (Fig. 3). It is obvious that for all responses, cies of COD, MBAS and TP decreased. The applied current
the initial pH (B) was the most effective parameter while density is an important parameter in EC process. As seen
temperature (C) was less effective one. The increase in initial from Fig. 3, the increase in applied current density increased
pH showed negative effect on COD, MBAS and TP removal COD and TP removal. This can be due to the high current
as seen in Figs. 3a–c. As seen from Figs. 3a–c, pH is one of density delivering more aqueous •OH radicals in the bulk
the important parameters affecting the performance of PC solution and also oxidizing ferrous iron to ferric iron [37].
process. The optimum pH value was found around 3 in elec- Furthermore, the dissolution of Fe anode increases with the
tro-Fenton oxidation processes [24]. Acidic conditions are increasing current density and dissolved Fe forms destabi-
suitable for the degradation of organic pollutants by the gen- lize and aggregate the contaminants present in the effluent
erated reagents that are formed by the conversion of hydro- [38]. But the increase in current density from 30 to 45 mA/
gen ions to hydrogen peroxide with the consumption of dis- cm2 negatively affected the MBAS removal. This can be due
solved oxygen (Eq. (4)) at pH 3 [33–36]. Also, lower-acidic to more generation of H2O2 that is a scavenger of •OH when
pH conditions are necessary to avoid Fe precipitation and the applied current density increased beyond a critical value.
maintain the kinetics of Fe2+ conversion to Fe3+ in the solution And also at high current densities hydrogen gas formation
[16]. This situation is supported by the TFe concentration on the cathode surface increases. This increment causes the
shown in Fig. 3d. As seen from the figure, TFe concentration formation of hydrogen bubbles covering electrode surface
T.Y. Nayir et al. / Desalination and Water Treatment 182 (2020) 98–108 103
Fig. 3. Perturbation plots for (a) COD, (b) MBAS, (c) TP, and (d) TFe.
and can lower the H2O2 and •OH production [39–41]. The two interactions (AB and BC) plots were presented since
decrease in the rate of oxidation of MBAS can also be due current density-temperature interactions (AC) were insignifi-
to the hydroperoxyl radicals (HO2•), produced by the excess cant statistically and showed a layer shape on the plots.
ferric ions reacting with H2O2, which have much weaker oxi- Normalized value of COD, MBAS and TP responses
dizing power than hydroxyl radicals [17]. were given to indicate removal efficiencies during LWW
TFe concentration (Fig. 3d) was most affected response treatment; however, TFe formation was given in the concen-
from the change of initial pH. Since, insoluble iron species tration unit since it was produced during the PC process.
Fe(OH)3 and Fe(OH)2 undergo precipitation between pH The COD removal ratio changed 0.71 to 0.22 as seen from
5 and 7, TFe concentration in the bulk solution decreased. Table 3 and Fig. 4a indicating that this alteration was affected
However, Fe(OH)+, Fe(OH)2 and Fe(OH)3– monomeric species by the interaction of pH-current density and pH-tempera-
are formed at higher pH values and insoluble forms dissolve ture. Low initial pH and high current density provided high
at those conditions [42,43]. Therefore, in our case, TFe con- COD removal, while temperature had no significant effect
centration increased as pH value increased after pH 7, which on the COD removal. Similarly, MBAS removal was affected
was signified as 0.000-coded unit in Fig. 3d. Moreover, TFe mostly from pH changes as seen from Fig. 4b. When pH
concentration was affected with current density because of decreased, MBAS (C/C0) also decreased dramatically at all
the increasing dissolution of the anode at higher current current density and/or temperature values. MBAS removal
densities. (C/C0) reached 0.08 stating 92% MBAS removal efficiency
(Table 3) with the application of 30 mA/cm2 current density
3.2. Effect of controlling factors on responses at pH 3 and 25°C.
It is seen from Fig. 4c, there was no significant change
A response surface plot, which shows the interaction in TP removal (C/C0) arising from the change of the cur-
effects on responses are given in Fig. 4. For each response, rent density and/or temperature at the same pH value.
104 T.Y. Nayir et al. / Desalination and Water Treatment 182 (2020) 98–108
Fig. 4. Response surface plots (a) COD, (b) MBAS, (c) TP, and (d) TFe.
T.Y. Nayir et al. / Desalination and Water Treatment 182 (2020) 98–108 105
The minimum TP (C/C0) value (0.02) was obtained at pH 3, seems to be responsible for the S2O82– increment according to
30 mA/cm2 current density and 25°C temperature conditions reaction (11) [26].
while the highest TP (C/C0) conditions were obtained at the
original pH 11 of LWW as 0.72 (i.e. Run 10 in Table 3).
As another response in the model, TFe also showed
lineer alkylbenzene sulfonate → SO 24 − by •OH (10) ( )
a strong relationship with the pH (Fig. 4d). This effect is
known to be related to the precipitation behavior of iron 2SO 24 − → S 2 O82 − + 2e − (11)
depending on pH. Insoluble iron species (such as Fe(OH)2
and Fe(OH)3) occur between pH 6 and 10; outside this pH While S2O82– concentration was increasing between
range, iron species that are dissolved in the bulk solution 7–20 min of the reaction, concentration of H2O2 gave a pla-
cause increment in the iron concentration in the effluent. teau. So that, the decreasing trend in the MBAS and COD
The quadratic model equation for each model was treatment indicated that S2O82– formed electrochemically
obtained according to design matrix and the responses in dominate the oxidation of organics during LWW treat-
Table 3 and the equations were given in coded form (Table 5). ment. Barrera-Díaz et al. [47] demonstrated that •OH rad-
As an overall assessment, the interaction of current density/ icals interact with SO42− generating the sulfate radical and
pH (AB) and pH/temperature (BC) were slightly effective also the persulfate oxidant. So the presence of SO42− ions in
for all responses; however, pH change dominated the PC wastewaters helps the formation of both oxidants for the
reaction. As described before, pH affects the formation of removal of contaminants [48]. Moreover, it can be said that
reagents for the degradation of organic pollutions, maintains the decrease in S2O82– concentration after 20 min of the PC
the kinetics of Fe2+ conversion to Fe3+ ions forming Fe(OH)3 reaction depended on the scavenging effect of excess iron
flocs which can precipitate and remove the pollutants from according to reaction (8). This can be reason of minor changes
wastewater. in COD and MBAS removal after 20 min of the reaction.
The aim was to obtain optimal operating conditions for
maximum COD, MBAS and TP removal with the established
RSM model. On the other hand, dissolved iron in the LWW 1.00 MBAS 1.00
is not desired due to the formation yellowish tint on the COD
MBAS (C/C0)
clothes when the LWW is reused. In this context, Run 7 with 0.80 0.80
COD (C/C0)
the application of 45 mA/cm2 at pH 7 and 25°C resulted in 0.60 0.60
75%, 67%, and 93% COD, MBAS, and TP removal efficien-
0.40 0.40
cies, respectively. In that case, almost no (i.e. 0.90 mg/L) total
dissolved iron remained in the bulk solution. This can be due 0.20 0.20
to the H2O2 stability at neutral pH values that avoids the effi- 0.00 0.00
cient generation of •OH radicals [44]. And also at high pH 0 5 10 15 20 25 30 35
values dissolved Fe3+ concentration decrease and inhibits a Operation time (min)
Fe2+ generation that describes why Fe concentration in the
solution is minimum in that process conditions [45]. 400 300
350
250
300
3.3. Effect of oxidants on COD and MBAS treatment
Persulfate (mg/L)
H2O2 (mg/L)
200
250
mation of H2O2 and S2O82– in the bulk solution during the 150
100
reaction were followed under best operation conditions (i.e. 100
PDS 50
50
Run 7). Fig. 5 shows that MBAS and COD removal simul- H2O2
0 0
taneously with S2O82– and H2O2 production. As seen from
0 5 10 15 20 25 30 35
the figure, S2O82– concentration increased with decreasing b
Operation time (min)
surfactant concentration and it reached to the maximum
value at 20 min of the reaction while MBAS removal was Fig. 5. (a) COD and MBAS removal corresponding with the
at minimum level. Sulfate concentration arising from lin- (b) H2O2 and S2O82– formation during the PC process (current
ear alkylbenzene sulfonate degradation in reaction (10) [46] density: 45 mA/cm2, pH 7 and 25°C).
Table 5
Model equations for the removal of MBAS, COD, TP and TFe concentration
Equations
MBAS (C/C0) 0.1429 + 0.0142 A + 0.3586 B + 0.0081 C – 0.052 AB + 0.0106 AC + 0.0138 BC + 0.1486 A² + 0.264 B² – 0.0146 C²
COD (C/C0) 0.2613–0.313 A + 0.2166 B – 0.0033 C – 0.272 AB – 0.017 AC + 0.0035 BC – 0.0071 A² + 0.1889 B² + 0.0071 C²
TP (C/C0) 0.1022 – 0.0452 A + 0.2947 B + 0.0086 C – 0.0576 AB – 0.0281 AC – 0.0116 BC + 0.0009 A² + 0.2242 B² + 0.0022 C²
TFe (mg/L) 3.47 + 5.99 A + 12.91 B + 2.28 C + 8.95 AB – 0.125 AC + 6.72 BC + 1.19 A² + 31.89 B² – 1.98 C²
Table 6
Treatment of laundry wastewater by the different electrochemical processes
3.4. Energy and electrode consumptions the cathode surface due to carbon-PTFE. Furthermore, S2O82–
concentration was also noteworthy which is produced with
Energy and electrode consumptions are the main operat-
degradation of linear alkyl benzene sulfonate in the LWW.
ing costs of PC. Therefore, cost of PC process was calculated
When the removal efficiencies in other chemical processes
with the following equations:
are compared in Table 6, it is seen that EC process is the most
effective for LWW. COD and TP removal efficiencies in this
Uit
(
Cenergy kWh / m 3 = ) V
(12) study (PC) are as well as EC process but surfactant removal
efficiencies are not as good as EC process. But, in-situ oxidant
production in the PC process is the main advantage when
Energy consumption was calculated with Eq. (12) where compared with the EC process. So, it can be said that PC pro-
U is an average cell voltage (V), i is a current (A), t is operating cess can be used for the treatment of LWW as an alternative
time (h) and V is volume of PC reactor (m3). treatment method.
i tM w
( )
Celectrode kg / m 3 =
zFV
(13) Acknowledgment
This research is supported by the Scientific and
Electrode consumption was calculated with Eq. (13), Technological Research Council of Turkey (TUBITAK) [grant
where Mw is molecular weight of iron (g/mol), z is a num- number: 115Y797].
ber of electrons involved in the process (2 for Fe), and F is
Faraday constant (96,485 C/mol).
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