Pump Catalogue HYC600HC
Pump Catalogue HYC600HC
Pump Catalogue HYC600HC
ULTIMATE EFFICIENCY
INDUSTRY
MINING
ULTIMATE EFFICIENCY
DREDGING
ULTIMATE EFFICIENCY
About Dragflow
Dragflow was born at the end of the 1980’s as a
manufacturer of heavy duty submersible agitator
pumps specifically designed for handling slurries
with a high content of abrasive solids.
Thanks to the passion and brilliance of its team of
technicians and engineers, Dragflow has proven to be
not just a simple alternative for handling solids with
conventional products and systems, but provides
solutions for those clients operating in specialized
sectors who must face extreme conditions and solve
very difficult applications. Many successful cases
and customer satisfaction have encouraged us to
continue with the research and further development
of our products.
WE HAVE A DEEP ATTITUDE.
5
Technology
As a recognized leader in the production and marketing of submersible dredge pumps, Dragflow has gained over the years
remarkable international experience and first rate reputation in the production of dredges, for marine and energy sectors as
well as in mining for minerals and other materials.
Thanks to the experience in leading technology projects, Dragflow continuously enhances its ability to deliver high-quality
products.
People
The Dragflow team constantly works not only to find new technological solutions that improve the performance of its products,
but also to design specific solutions for contractors and end users, optimizing sustainable operations with energy savings and
reducing the environmental impact and overall costs.
All Pumps have standard high efficiency agitator to lift settled solids.
High abrasion resistance with high chrome wear parts.
Low rotation speed to reduce wear effect.
Able to handle up to 70% solids by weight.
All electric motors are class H with high service factor.
EL 604
EL 100
EL 606
EL 35
EL 150
EL 60
EL 25
EL 35 HC
EL 60 HC
262
230
197
164
131
98
66
33
ft m
0
m3/h
Power
Model Type Current (A)
kW - (HP)
DCP18 18 - (25) Reactor/Soft Start 5 - 40
DCP26 26 - (35) Reactor/Soft Start 5 - 60
DCP37 37 - (50) Reactor/Soft Start 20 - 80
DCP44 44 - (60) Soft Start 40 - 90
DCP60 60 - (80) Soft Start 50 - 130
DCP75 75 - (100) Soft Start 70 - 150
DCP90 90 - (120) Soft Start 95 - 196
DCP110 110 - (150) Soft Start 105 - 231
ULTIMATE EFFICIENCY
11
Plus Version
High-performance internal touchscreen HMI‘s.
Display 4,3“ TFT 16:9 for setting and immediate parameters inspection.
Storage of pump’s working parameter on USB memory (Voltage, Current, Temperature).
Excel Data Analysis on working parameters history.
Full-Control Version
High-performance touchscreen HMI‘s - Ideal for marine and mining applications.
Display 7“ TFT 16:9 for setting and immediate parameters inspection.
USB and SD storage of working parameters.
Excel data analysis to inspect equipment working condition and history.
Worldwide 3G/3G+ networks and Ethernet connection for real-time remote monitoring and control.
Full Internet access to machine parameters and history.
Advanced control Panel are available also for Dredge and Power Pack control and monitoring.
HYDRAULIC DREDGE PUMPS
Submersible heavy duty agitator pumps. Hydraulically driven with variable RPM.
Main features:
All Pumps have standard high efficiency agitator to lift settled solids.
High abrasion resistance with high chrome wear parts.
Low rotation speed to reduce wear effect.
Able to handle up to 70% solids by weight.
Easy installation on the boom of hydraulic excavators.
Pump Model Delivery Capacity Head HP/kW R.P.M. Solid Handling Weight
mm inch m3/h gpm m ft HP kW mm inch kg Lbs
HY24 100 4 80 352 37 121 32 24 2000 25 1,0 200 440
HY35A 100 4 120 528 30 98 45 33 1180 35 1,4 500 1100
HY35B 150 6 170 749 24 79 45 33 1180 35 1,4 510 1125
HY50A 100 4 110 484 44 144 60 45 1180 35 1,4 600 1325
HY50B 150 6 170 749 38 125 60 45 1180 35 1,4 610 1345
HY50HC 150 6 250 1101 22 72 60 45 1180 60 2,4 700 1545
HY50/108A 100 4 100 440 70 230 110 80 1450 35 1,4 600 1325
HY50/108B 150 6 200 881 58 190 110 80 1450 35 1,4 620 1365
HY85A 150 6 240 1057 37 121 90 65 1180 60 2,4 700 1545
HY85B 200 8 360 1585 33 108 90 65 1180 60 2,4 730 1610
HY85HC 250 10 620 2730 16 52 90 65 1180 90 3,5 1030 2270
HY85/160A 200 8 250 1101 56 184 165 120 1450 60 2,4 820 1810
HY85/160B 250 10 460 2025 48 157 165 120 1450 60 2,4 840 1850
HY85/160HC 250/300 10/12 650 2862 27,5 90 165 120 1450 90 3,5 1100 2425
ULTIMATE EFFICIENCY
13
Pump Model Delivery Capacity Head HP/kW R.P.M. Solid Handling Weight
mm inch m3/h gpm m ft HP kW mm inch kg Lbs
HY300A 250 10 900 3963 34 112 292 214 750 120 4,7 3500 7715
HY300B 300 12 1200 5284 26 85 292 214 750 120 4,7 3550 7825
HY400A 300 12 1020 4491 44 144 400 295 850 120 4,7 3550 7825
HY400B 350 14 1150 5063 41 135 400 295 850 120 4,7 3600 7935
HY400C 400 16 1275 5614 36 118 400 295 850 120 4,7 3600 7935
SIDE CUTTERS, WATER JET RING
AND CUTTER HEAD
SIDE CUTTERS
Hydraulic
Model Power (kW/HP) Speed (RPM) oil flow (l\min) Pressure (bar)
EXHY20 15/20 50 35 250
EXHY20S 25/34 50 60 250
EXHY35 25/34 50 60 250
Electric
Model Power (kW/HP) Speed (RPM) Voltage/Frequency Amperage
(V/Hz)
EXEL20 9/12,5 25 400-50/460-60 18,8-16,4
CUTTER HEAD
Model Power (kW/HP) Speed (RPM) oil flow (l\min) Pressure (bar)
DTM85 17/23 30 40 250
DTM400 52/71 50 125 250
15
ACCESSORIES
Mechanical seal. Dragflow standard sealing system is its superb lip seals combination. A double silicon
carbide mechanical seal in combination with a front deflector is available as an option for very abrasive
applications.
Cooling Jacket. Dragflow pumps from 3,7 to 13 kW come with top discharge that creates a natural cooling
jacket for the pump. This allows the pump to work even if not completely submerged. An external cooling
jacket can be available also for pumps bigger than 18,5 kW and up to 150 kW thus allowing all the range to
work also in semi-submerged conditions.
Acid application package. In cases of high or low pH pump strainer and lifting plates can be supplied
in stainless steel (316SS). This choice together with Teflon layers in the seal zone makes Dragflow pumps
suitable for environments with pH from 2 to 10.
Automatic greasing system. Pumps installed in semifixed position, or in a “not easy-to-reach”
installation, can be equipped with an automatic greasing system that provides fresh grease to the seals on a
regular basis. This operation not only increases the overall sealing system life but also allows the operators
to dramatically reduce maintenance and checks on the pump.
Extra coating and Hardened Casing. The quality and type of casting used in Dragflow pumps are
designed to face the most difficult and abrasive applications. For some specific applications an extra
hardened coating layer can be applied inside the pump casing or pump can be supplied with an hardened
casing to ensure extreme long life to this wear part.
Lower Membrane protection. Often the bottom of mine ponds is covered with a water-proof plastic
lining. Action of the pump during dredging operation could damage this lining. With Dragflow you have the
option to add a protective ring to the pump strainer in order to prevent any damage.
Weed cutter-knife. When the slurry is covered by a layer of vegetation, grass or seaweed Dragflow cutter-
knife, together with a modified strainer, will help the pump to perform the task without clogging.
Anti turbidity bell. The sea sediments can be polluted by metals, hydrocarbons, bacteria, chemical
substances which in most cases are toxic, resilient and accumulate as debris. A digging operation without
turbidity limitation of the surrounding waters could cause serious damage to the marine ecosystem. This
problem has been solved by Dragflow through the addition of a bell to capture the sediments and prevent
water turbidity.
Sensors. Temperature sensor, embedded in the motor, and Moisture sensor, in the oil chamber, are available
options to protect the pump in the most demanding application.
Pumps frames. Dragflow pumps are used in the most diversified industrial sectors. Custom frames can be
supplied to for specific application such as high depth project, piling project or bentonite slurry wall.
PUMP OPTIONS
Additional oil source to drive ancillary equipments (such a winches or water pumps).
Wireless remote controls and advanced control panel for power-pack monitoring from remote locations.
Operator cabin and sound proof enclosure for more comfort.
Container style design.
All Power Packs are manufactured and tested by Dragflow and are supplied with training and supervision of an experienced
technician.
Model Power kW - HP Max Oil Flow Second Pump Max Oil Flow Max Operating Pressure
l/min gpm l/min gpm (bar - psi)
DP/EP24 Diesel / Electric 30 - 40 40 10,5 On demand On demand 300 - 4350
DP/EP35 Diesel / Electric 33 - 45 65 17 On demand On demand 300 - 4350
DP/EP50 Diesel / Electric 66 - 89 90 24 On demand On demand 300 - 4350
DP/EP85 Diesel / Electric 93 -126 130 34,5 On demand On demand 300 - 4350
DP/EP85E22 Diesel / Electric 129 - 175 130 34,5 70 18,5 300 - 4350
DP/EP85/160 Diesel / Electric 175 - 238 240 63,5 On demand On demand 300 - 4350
DP/EP85/160E22 Diesel / Electric 260 - 353 240 63,5 70 18,5 300 - 4350
DP/EP300 Diesel / Electric 315 - 428 375 99 On demand On demand 350 - 5000
DP/EP300E23 Diesel / Electric 375 - 510 375 99 110 29 350 - 5000
DP/EP400 Diesel / Electric 375 - 510 610 161 On demand On demand 350 - 5000
DP/EP400E23 Diesel / Electric 470 - 638 610 161 110 29 350 - 5000
17
Dragflow heavy duty booster pump stations are designed and built with high efficient
BOOSTER
Main features
Portable dredges with modular design - Easy to use.
High durability and easy maintenance.
High working depth with no additional costs.
High Efficiency - higher solid content and up to 30% less fuel consumption than a similar Cutter Suction Dredge.
Great possibility to customize and to integrate dredging system with existing equipment.
ULTIMATE EFFICIENCY
19
LIMITED DRAUGHT: our dredges have a limited draught, also suitable to work in
DREDGES
shallow water conditions.
NAVAL REGISTER CERTIFICATIONS: our dredges are built according to the RINA
regulations.
SHORT DELIVERY TIME: the standard delivery time is from 10 to 14 weeks.
HIGH PRODUCTIVITY: Dragflow technology allows high solid concentration thus
making Dragflow dredge one with the lowest operating cost on the market.
Options
Azimuthal Stern Thruster. Remote monitoring of dredge working parameters and operational efficiency.
Longer winches. Training for operators.
Dredging monitoring system with integrated GPS.
Stabilizes piles.
Rear kicking spud for dredge positioning and advancement.
REMOTE CONTROLLED DREDGES
Remote controlled dredge is the ultimate technology in the dredging sector. Cleaning ponds or extract sand and gravel from
a basin has never been so easy and efficient: the new electric dredge is designed to fit in 20 feet container, it is ready to use
and allows to reach many objectives: it requires less man power that means lower costs and it’s safer, because no humans
are needed onto the barge.
Instant view of working depth and pump load on the remote control unit allow an excellent management of dredging activities.
Dragflow’s innovative automated dredge is perfect for high solid content, up to 70% concentration by weight, and it guarantees
21
a production up to 1000m3 per hour. The new system can reach a max discharge
DREDGES
CONTROLLED
REMOTE
distance of 1km from the dredging point and it’s designed for a working depth up to
50 meters below the waterline, with a power from 5 to 150 HP.
Dragflow gives also the possibility to integrate the product with GPS, in order to keep
track of working activities and with advanced control panel to register the history of
dredge pump operations.
Max distance Max Working depth Max Power Moving and Transportation
m ft m ft kW - (HP) Positioning
400 1310 Up to 50m Up to 160 ft 13 - (18) 2 winches 1 Container 20’
600 1970 Up to 50m Up to 160 ft 44 - (60) 2/4 winches 1 Container 40’
1000 3280 Up to 50m Up to 160 ft 90 - (120) 2/4 winches 1 Container 40’
1000 3280 Up to 50m Up to 160 ft 110 - (150) 2/4 winches 2 Containers 40’
Max distance Max Working depth Max Power Moving and Transportation
m ft m ft kW - (HP) Positioning
600 1970 Up to 10m Up to 33 ft 44 - (60) 2/4 winches 2 Containers 40’
1000 3280 Up to 10m Up to 33 ft 90 - (120) 2/4 winches 2 Containers 40’
Jet Ring System Truck/Trailer Easy Transport Design Advanced control panel for remote monitoring of
Protecion for lower membrane Dredging monitoring system with integrated GPS dredge parameters and operational efficiency
Max distance Max Working depth Max Power Moving and Transportation
m ft m ft kW - (HP) Positioning
1000 3280 Up to 50m Up to 160 ft 62 - (85) 2/4 winches 1 Container 40’
700 2300 Up to 50m Up to 160 ft 62 - (85) 2/4 winches 1 Container 40’
1200 3940 Up to 50m Up to 160 ft 115 - (160) 2/4 winches 1 Container 40’
Max distance Max Working depth Max Power Moving and Transportation
m ft m ft kW - (HP) Positioning
1000 3280 Up to 10m Up to 33 ft 62 - (85) 2/4 winches 2 Containers 40’
700 2300 Up to 10m Up to 33 ft 62 - (85) 2/4 winches 2 Containers 40’
1200 3940 Up to 10m Up to 33 ft 115 - (160) 2/4 winches 2 Containers 40’
Jet Ring System Truck/Trailer Easy Transport Advanced control panel for remote monitoring of
Protection for lower membrane Dredging monitoring system with integrated GPS dredge parameters and operational efficiency
AMPHIBIOUS MULTIPURPOSE DREDGE
The Dragflow DRM (Multi-Purpose Dredge) series represents a step up on the approach of
dredging technique. The extreme mobility in any kind of swamp and the full floatability,
allow this dredge to reach most remote locations otherwise impossible to get with any other
equipment.
Now to move your dredge from one pond to another will no longer require dismounting and
re-mounting the equipment.
Pumping capacity up to 1000 cu.m/h with delivery distance up to 1km can make possible to
perform works with the highest productivity ever.
Deep sea exploration represents a huge technical challenge, where critical hyperbaric conditions, and maintenance needs
play an important role on the overall success of a project. The new products have been completely designed, manufactured
and tested by Dragflow’s technicians and engineers, that use their consolidated know-how gained in 25 years of dredge
equipment manufacturing, in order to assure the reliability and functionality of the products.
UMBILICAL
Umbilical oil hoses line with 3 to 7 hoses.
Lenght up to 250m (more on demand).
Inner rope for umbilical reinforcement (resistance to traction).
Outer plastic cover for extra protection.
Tested at 250m of working depth in combination with Dragflow Hydraulic Compensated Pumps.
SPOOLERS ROV
Spoolers for oil hoses and for electric cables. Custom designed remote under-water operated dredge
Design availble up to 250m (820 ft) of hoses lenght. system.
Automatic or Hydraulically driven.
Integration with Dragflow hydraulic power-pack.
Release function for high usability and fast roll-out.
Safety enclosure for moving parts.
180° of rotation to follow pump movements.
Custom base frame to adapt the spooler to working context.
ENGINEERED AND CUSTOM PRODUCTS
Over the years Dragflow has been developing a deep know-how in dredging and mining application,
based on innovation and ability to create customized solutions according to customer needs.
Dragflow delivers original systems that provide technical and commercial advantages; we work in
close contact with customers on projects ranging from complex mine pumping stations to off-shore
dredging projects.
Dragflow provides efficient dredging solutions and turnkey equipments for mine tailing ponds,
offshore renewable, oil and gas, harbor industries.
Our philosophy is to give not only a high quality product but a full solution to the problem; we
support our customer with passion and expertise in concept development, 2D/3D modeling,
product delivery and start-up operations.
ULTIMATE EFFICIENCY
25
APPLICATIONS
DREDGING
APPLICATIONS
MINING
ULTIMATE EFFICIENCY
27
INDUSTRY
ULTIMATE EFFICIENCY
Dragflow S.r.l.
WHERE WE ARE
Head Office
Via Paesa
46048 Roverbella (MN) - Italy
tel. +39 0376 1685400
fax +39 0376 1685499
[email protected]
www.dragflow.it