Drilling Engineering Summarised Notes
Drilling Engineering Summarised Notes
Pressures in the borehole do not exceed the fracture pressure or fall below the pore pressure in the
formation being drilled. So it is important to determine the formation fluid pressure and the fracture
pressure. This recquires understanding of the rock mechanical properties and geological aspects of
rock mechanics.
Geological aspects that are important in petroleum related rock mechanics for drilling
operations:
Rock mechanics - theoretical and applied science of the mechanical behaviour of rock and rock
masses. The rock mechanical behavior is dependent on the age of the deposition, and the
complicated natural process from an initial state as loose sediment to the present state as a rock.
Grain shape - involves both the roundness (angularity of corners) and sphericity
Grain sorting - grain size distribution, differences affect petrophysical characteristics of the rock.
Formation or Pore Pressure - fluid pressure found within the pore spaces of the formation, expressed
as an average vertical pressure or equivalent mud weight.
The pore fluid carries part of the total stresses in the formation and relieves the rock matrix from part
of the load.
Where there is a a prediction and detection of high-pressure zones there is risk of blowout. Such are
associated with thick shale sequences which have trapped connate water released during deposition.
Under normal compaction, the pore fluid remains in communication with the surface, the fluid
pressure is equal to the hyrdrostatic pressure. So pore fluid is dependent on the density of the fluid in
the pore space and the depth of the pressure.
Normal pore pressure - When formation pore pressure = theoretical hydrostatic pressure for a given
vertical depth. In terms of pressure gradient, pressure gradient corresponding to hydrostatic gradient
of a fresh or saline water column.
Fracture Pressure - Pressure required to induce fractures in a rock at given depth. The pressure
above which the injection of fluids will cause the rock formation to fracture hydraulically.
To initiate a fracture in the wall of the borehole, the pressure in the borehole must be greater than
the least principle stress in the formation and to propagate, the pressure must be maintained greater
than this.
Indirect Method
Uses stress analysis to predict fracture gradient
Based on theoretical and empirical correlations
Definition of terms:
Kick off Point
Location at a given depth below the surface where the
well bore is deviated from the vertical in a given
direction.
Well Inclination
Angle by which the well bore deviates from the vertical
End of Buildup
Location where the well bore has finished increasing.
Hold Angle
Occurs where the inclination of the borehole is held
constant
Tangent Section
Occurs after a build where the inclination of the
borehole is held constant for a certain distance
Start of Drop
Location where the borehole starts dropping inclination
End of Drop
Location where the well borehole finishes dropping
inclination.
Target Displacement
Lateral distance from the surface location to the target
Target Location
Point defined by geographical coordinates at a given true vertical depth.
Turn Rate
Rate a well profile turns in azimuth direction, expressed in degrees per 100ft or angular increase per
30m of the MD.
TVD
Vertical distance from the well surface reference point to the station of interest.
Measured Depth
Distance from the well surface point to the station of interest along the actual well path.
Azimuth
The angle in the horizontal plane measured from a fixed reference direction (eg. True North) usually
measured clockwise.
0-degree azimuth coincides with North, 90-degree azimuth with East, 180-degree azimuth with
South, and 270-degree azimuth with West
Three azimuth reference systems:
Geographic North - Points to the North Pole
Grid North - In the direction of the positive ordinate axis of the specific grid used for a
particular survey.
Magnetic North - Measured by simple magnetic compass, Magnetic azimuth are not
constant due to the movement of the north and south magnetic poles hence there might
be an error due to local magnetic fields variations.
Advantages:
Long laterals increase reservoir-well contact and improve reservoir productivity.
Increase exposure of pay zone
Helps avoid the gas and water coning problem by providing the less draw-down pressure
Disadvantages:
More comples due to higher build rates and drift angles, and tangent and horizontal sections
Problems increase with increasing depth, higher angles, and longer horizontal sections
High stresses in equipment are common
Good hole cleaning is difficult to attain
Fishing is difficult and less successful
Applications:
Naturally fractured tight reservoirs
Thin dry reservoirs
Less wells needed to develop a field
Multi-lateral Drilling
Drilling of multiple branches of well bores from a single wellbore
Main Components:
Laterals
Well bores drilled from the main well bore
Branches
Well bores drilled from another lateral
Junctions
Points at which well, laterals and branches intersect with one
another
Trunk
Primary well from which mutliple laterals emerge
Advantages:
Cuts initial costs of drilling first vertical section and surface facilities
Minimises drilling equipment
Increases production due to increased reservoir contact
Reduces environmental contact and disturbances
Disadvantages:
Installation and retrieving of some necessary tools during drilling or after completion is high risk
Sand control from the legs is not easy to perform
Difficulty in modeling and prediction due to sophisticated system
Construction is complex
Difficulty in stimulation and cleanup
CTD:
Hydraulically controlled from the surface
Produces powerful high velocity water jets capable of fracturing the casing and formation rock
continuously deep into the formation
Utilises a small rig and less voluminous surface equipment
Reduces the number of steel pipes, volume of drill mud, volume of drill cuttings, and
volume of cements used.
Reduce environmental impact
Drilling is not interrupted for pipe connections
Benefits of CTD:
Permit cheaper, faster, and safer drilling of more stable holes because pipe connections are not
required
Efficient live well intervention
Rapid mobilisation and rig up
Ability to circulate while run-in-hole (RIH) or pulling out open-hole (POOH)
Reduced trip time, resulting in less production downtime
Reduced crew/ personnel requirements
Cost is significantly reduced
CTD significantly reduces environmental impact
Applications of CTD:
Cementing
Plug Cementing
Squeeze Cementing
Logging
Drilling
Producing
Fishing
Scale Removal
Survey Tools
Tools measure well parameters and generate signals in form of mud pulses that represent each
parameter.
Pulses are transmitted via mud column to surface computer at rig floor
Computers are equipped with programs to decode received pulses and translate them to
inclination, azimuth, and other directional parameters.
Surveys are run at different depth intervals (survey station)
Depth of survey station is the length of the BHA
Prone to errors from measuring devices or from translation of measured parameters into
directional measurements.
Measuring devices are affected by borehole environment such as mud temperature and
pressure which cause the device to malfunction, presence of materials such as steel when
measuring Earth’s magnetic field.
Embedded in drill collars to protect them from harsh drilling environment.
TOPIC 6
Design criteria:
Collapse pressure < collapse strength of the casing
Casing should be designed for collapse, burst and tension
Collapse pressure, Burst Pressure, Yield Strength, Tensile Strength, and Compressive Strength
Collapse Pressure- difference between external and internal pressure (External pressure - Internal
Pressure)
Affected by axial stress and if external pressure exerts collapse failure will happen.
Factors (2): Axial Stress, API design factor
Burst Pressure - Higher internal pressure than external pressure (Internal Pressure - External Pressure)
Yield Strength - Stress at which a material begins to deform plastically
Compressive Strength - Resistance of a material to breaking under compression (Plot Force Vs
Deformation)
Instability is sensitive to factors such as ovality (is the amount of out of roundness of a hole), the ratio
of tube diameter to wall thickness, yield strength, type of steel heat treatment, and localized wall
reduction.
Burst strength - Internal yield pressure for pipe (Internal radial load > external radial load)
Assumptions:
Based on well-control condition assumed to occur while circulating out a large kick
The burst design should ensure that formation fracture pressure should be exceeded before the
burst pressure of the casing is reached.
The formation fracture pressure is used as a safety pressure release mechanism.
The design pressure at the casing seat is equal to the fracture pressure plus a safety margin.
The pressure inside the casing is calculated assuming that all of the drilling fluid in the casing is
lost to the fractured formation leaving only formation gas in the casing.
The external pressure (backup pressure) outside the casing is assumed to be equal to the normal
formation pore pressure
A safety factor is assumed (1.1-1.2)
Barlow model: Determine the minimum internal yield pressure for tubular (API TR 5C3)
API Burst
Axial tension loading - results from weight of the casing string suspended below the joint of interest.
Pipe body yield strength - Tension force that causes the pipe body to exceed its elastic limit.
API - Pipe body yield strength as the axial load in the tube which results in stress = material minimum
specific yield strength.
Biaxial and triaxial loading
Azial load on a casing can affect the burst and collapse ratings of that casing
Tensile load imposed on a tubular increase, the collapse rating decreases and burst rating
increases
Effect of bending
When a casing is forced to bend the axial tension on the convex side can increase significantly
Coupling must be considered during the casing string design
Sharp bends should be checked
Dog-leg severity exceeds 10 degrees per 100ft
Torsion
Torque is applied but limited to the connection makeup torque
Design Procedure
(3)Casing design process operations:
1. Selection of the casing sizes and setting depths
2. Definition of the operational scenarios which will result in burst, collapse and axial loads being
applied to the casing
3. Calculation of the magnitude of these loads and selection of an appropriate weight and grade of
the casing.
Safety Factor
Increase the actual loading figures to obtain the design loading