Bang Olufsen Beolab - 3500 Service Manual
Bang Olufsen Beolab - 3500 Service Manual
Bang Olufsen Beolab - 3500 Service Manual
Service Manual
English
22 2 20 21 31 22
34
25 19 25
32 35 36
19 DC/DC Converter
20 Transformer left
21 Transformer right
25 NTC
32 Cross Field
34 Plug PCB
36 Microcomputer
1.
Adjustments 2.
ADJUSTMENTS
5V
When replacing IC1, LM3578, on PCB2, Switch-Mode Power Supply, the supply
voltage may have to be adjusted to 5V ±0.25V by means of R2 and R10:
- If 5V is above level, install R2 (R1//R2).
- If 5V is below level, install R10 (R3//R10).
C3
L1
R10
R1
R2
R3
R5
R4
R11
C1
L2
IC1
C2
C7
SPEAKER
Adjustment of bass/treble sound level.
TEST MODE 01
This test mode permits manual adjustment of speaker bass and treble levels and
can only be executed from stand-by with a Beo4.
- Press GO.
The display shows the present adjustment:
‘X X X X’ = left bass (LB).
‘X X X X’ = left treble (LT).
‘X X X X’ = right treble (RT).
‘X X X X’ = right bass (RB).
The value that can be changed is flashing. Press >> or << to change unit of
adjustment, and change the value by pressing the digit keys. When all four
speakers have the desired encoding, press STORE, and abandon test mode by
pressing STOP.
2. Adjustments
- In TEST MODE 01, enter the values printed on the label in the socket well:
LT (left treble) : X LB (left bass) : X
RT (right treble) : X RB (right bass) : X
- Press STORE STORE when all four speakers have been encoded as desired.
- The rated value printed on the back of the speaker may be either positive or
negative:
Positive:
If the rated value printed on the back of the speaker is positive, the unit in
question must be damped by X number of steps. Press >> to select speaker, if
necessary (the active speaker is flashing), and enter a new digit (see table).
Negative:
If the rated value printed on the back of the speaker is negative, the other three
units must be damped by X number of steps. Press >> to select the three speakers
in question, and enter new digits (see table).
0.00
+/-0.25 0 steps down
+/-0.50
+/-0.75
+/-1.00
+/-1.25 1 step down
+/-1.50
+/-1.75
- Press STORE when all four speakers have the desired encoding.
REPAIR TIPS
BeoLab 3500 can be brought into TEST MODE from stand-by with a Beo4, giving
access to the following functions:
TEST MODE 00
Display of: Software version number and time of operation in Audio mode, Video
mode and stand-by.
- Press m
The display reads: A: XXXXX, which is the Audio mode operating time in hours x 10.
- Press m
The display reads: B: XXXXX, which is the Video mode operating time in hours x 10.
- Press m
The display reads: C: XXXXX, which is the stand-by operating time in hours x 10.
Press m or p to scroll in the scroll menu, and abandon test mode by pressing STOP.
TEST MODE 01
Electronic adjustment of the bass and treble levels of the speakers. See section 2,
Adjustments.
SERVICE SET-UP
BeoLab 3500 is connected to a Beomaster as an ordinary Master link installation.
As regards option programming, see User’s Guide.
TEST MODE 02
Display of Master Link error types. Gives an identification of the error types that
may occur in the Beolink installation.
- Press MENU 0 2 GO
The display reads:
ML OK = The Master Link connection is OK.
Or
NO ML = Master Link is not connected.
Or
ERROR 1 = Address configuration impossible.
Or
ERROR 2 = Master Link data pulled low.
Or
ERROR 3 = Master Link data pulled high.
Or
ERROR 4 = Data collision on Master Link.
- Press STOP to abandon display of Master Link error types and to delete registered
errors.
The Master Link error system is a part of the software in the product. It registers
communication errors between the microcomputer, the data transceiver circuits
(PCB35) and the products connected to BeoLink. The error types will be described
below, and tips will be given regarding how the cause of the error can be found:
3. Repair tips
ERROR 1:
Error during address configuration. No address has been allocated because too
many units are connected to the BeoLink.
- Remove all products from BeoLink, and connect them again one at a time until the
error code occurs. Disconnect that product from BeoLink.
ERROR 2:
It is not possible to transmit on BeoLink, because it has been pulled low. The error
may occur if there is no Master Link driver circuit, or as a result of a physical short-
circuit on BeoLink or in the data transceiver circuits.
- Disconnect one product from BeoLink at a time, and see if it starts up.
- Reset the faulty product, and check the connection (cable/plug) and signal path
(the data transceiver circuits).
ERROR 3:
It is not possible to transmit on BeoLink, because it has been pulled high. This
error is caused either by the pull-up resistance in the system having become too
small or by an error in the data transceiver circuit.
- Disconnect one product from BeoLink at a time, and see if it starts up.
- Reset the faulty product, check whether the Master Link cable is too long, and
check the signal path (the data transceiver circuit).
ERROR 4:
The data traffic on BeoLink has been excessive, or a product has jammed and will
not receive telegrams.
- Press the operating sequence again.
- Disconnect one product from BeoLink at a time to determine which product has
jammed. Reset the faulty product, and check the Master Link connection (cable/
plug) and signal path (amplifiers in the data transceiver circuit).
TEST MODE 0 3
Direct selection of Master Link input. Permits the Master Link signal path to be
tested without having a BeoLink master connected.
- Press MENU 0 3 GO
The display reads:
ML SEL. = Opens the Master Link signal path.
DISASSEMBLY
When both front fabric frames have been removed, PCB35, Display, Keyboard & IR
receiver, PCB36, Microcomputer, and PCB32, Cross field, are accessible:
- Remove the display glass (two screws) and the two plastic covers (four screws).
PCB35 can now be tilted out into service position, thereby also providing access to
PCB36 and PCB32.
32
36
35
4. Disassembly
Service position
Important!
The display glass and cabinet must be protected against scratches by placing them
on a soft base.
- Remove the socket well by first removing the two Allen screws.
- Lift the cabinet up and off carefully. Place the cabinet parallel to the electronics
block, and remove the two woofer plugs (22P4) if necessary.
- When assembling the product, lower the electronics block carefully down into the
cabinet. Place the woofer leads at the centre of the cabinet so that they will not
rattle against the cabinet sides.
A A
A
A
A
A
A A
A
A
A
A
A A
A
Insulation test 5.
INSULATION TEST
Each set must be insulation tested after dismantling. The test is to be performed
when the set has been re-assembled and is ready for delivery to the customer.
Make the insulation test as follows: Short-circuit the two plug pins of the mains
plug and connect one of the terminals of the insulation tester. Connect the other
terminal of the insulation tester to the chassis of the 8-pin DIN socket.
N.B.!
To avoid ruining the set, it is esential that both insulator test terminals are in really
good mechanical contact.
Now turn slowly the voltage control of the insulation tester until a voltage of 1.3kV
is obtained. Hold it there for 1 second, then turn slowly the voltage down again.
Concept
X-tra room product Active stereo loudspeaker with control circuitry, stand-by relay
and IR receiver
Operation
Local operation Two sensi-touch fields with restriced operation (Mute/on/off/listen-in,
timer on/off)
Remote operation Beolink 1000 or Beo4, one-way (optional extra)
Status feedback Red 8 char. LED dot matrix display, (program source, program or
track number, record, clock)
Red LED 1.8mm (Timer indication)
Independent sound control Volume, balance, bass, treble, loudness
Compatability Master Link
Wireless 1 via 8-pin DIN plug
Cabinet
Rear finish Polished aluminium, high gloss
Front cloth Black
Center front Black aluminium/plastic
Wall bracket Grey plastic
Placement
Wall Wall bracket included
Stand Polished aluminium (optional extra)
Acoustics
Cabinet net volume per channel 0.8 litres
Woofer in each channel 9 cm - 3½”
Tweeter in each channel 1.8 cm - 3/4”
Crossover frequency 3000 Hz
Bass reflex principle Port
Electronics
Overload protection Yes
Volumecontrol +12 dB in relation to central room
Bass/treble equalization ±12 dB, 100Hz/20kHz
System data
Principle Active, Bass reflex, 2-way, bi-amp,stereo
Frequency response 70 - 22.000 Hz +4 -8 dB, half field
Sound Pressure Level 95 dB weighted noise (IEC 268-5),stereo, half room, 3m
Harmonic distortion 250 -1,000Hz <10% 94 dB SPL, 1m
Harmonic distortion 1,000 - 5,000Hz <3% 94 dB SPL, 1m
Minimum distance to TV 25cm
6. Specification guidelines for service use
Power amplifiers
Rated power woofer 35W, 8W
Rated power tweeter 35W, 8W
Amplifier signal-to-noise ratio > 80 dBA, 1W/8W
Signal-to-noise ratio > 74 dBA, full volume
Frequency range 20 - 20,000 Hz +0 -1 dB
Harmonic distortion < 0.1%
Total harmonic distortion < 0.3% IHF
Cross talk 50 dB
Active crossover network 24 dB/octave Linkwitz/Riley
Low frequency equalization +12 dB/60 - 250 Hz, ABL
High pass filter 30 dB/octave, 60 Hz
Connections
Mains Cable included, 3 meters
230V AC, 1601 EU, 1607 KOR, 1608 CHK
240V AC, 1602 GB and 1605 AUS
120V AC, 1603 USA - CDN
100V AC, 1604 JAP
Optional accessories
Beo4 Type 1627
Wall bracket Type 1607 - 3031302
Wall bracket 3031235
Wall plate 3031333
Table stand Type 1606 - 1160611
Cable cover 2560276 (10 pieces x 2.5m)
Wiring diagram
P8
L LEV 1
36
AC1 G
AC1 G
AC1-1
AC1 G
AC1 G
AC1 1
AC1 1
AC1 G
AC1 1
AC1 1
AC1 2
AC1 G
AC1 1
AC1-2
AC1 2
AC1 G
AC1 2
AC1 2
AC1 1
AC1 G
AC1 2
AC1 1
AC1 2
AC1 2
PFAIL 2
MLCON 3
MCLRX 4 MICRO
MCLTX 5 COM-
11
10
10
12
2
7
1
12
11
6
5
4
3
9
8
7
5
4
9
8
2
1
34
MLRX 6
MLTX 7 PUTER P22 P1
SDA 8 MAINS
STKEY
PLIM
DATA
9
10
11
PLUG PCB 230VAC
230VAC
P19
2 P25
1 +9V
P2
1 P3
CLOCK 12
13
P21
1 REL1
P23
1 SWITCH MODE
2
3
-9V
GND
2
3 22 1 +
-
20
OE 2
2 REL2 2 4 BAS L 4
NC
GND
14
15 3 GND 3
POWER SUPPLY 5 TREB L 5
GND 16 4 10V 4 6 PLIM 6
7 POWER AMPLIFIER
+5V 17 TRANSFORMER LEFT 8
PMUTE
PFAIL
7
8
18
TIMER
MUTE 19
LEFT P4
1 +
IRRX 20 P20 2 -
NC 21 230VAC
P7 3 N.C.
STROBE 22 230VAC
P24 P8
14
12
11
13
11
10
14
12
10
1
13
2
3
1
2
9
5
8
7
6
7
2
6
5
PMUTE
TREB L
BAS L
GND
GND
GND
GND
PFAIL
PLIM
+9V
+5V ST.BY
PON
-9V
-5V ST.BY
GND REF
PL data
PL in R
PL in L
MLD+
GNDD
SP ON
MLR+
MLL+
MLD-
MLR-
MLL-
11 V ML 8V5 u?15V
10 V ML -8V5 u?-15V
14
13
12
6
7
8
9
5
2
4
3
1
P3
P4 1 +5V ST.BY 25
2
3
GND
-5V ST.BY
NTC
4 GND
5 BAS L
6 GND
7 TREB L
8 GND
9 +9V
L LEV 22 10 -9V
PFAIL
MLCON
MCLRX
21
20
19
32 11
12
13
PLIM
PMUTE
PFAIL
MCLTX 18 14 PON
MLRX 17
MLTX 16
SDA 15 CROSS FIELD PCB
STKEY 14 P5 1 ML? MCL
PLIM 13 2 SDA
DATA 12 3 SCL
CLOCK 11 4 GND
OE 10 5 BAS L
NC 9 6 GND
GND 8 7 TREB L
GND 7 8 PLIM
+5V 6 9 PMUTE
TIMER 5 10 PFAIL
MUTE 4
IRRX 3
NC 2
25
STROBE 1 P1 12 N.C.
11 N.C.
10 +9V
9 -9V NTC
8 MLL-
7 MLL+
6 MLR-
GND
5 MLR+
4 PL in R
3 GND REF
MCL
230VAC
2 PL in L
230VAC
MCLR+
MCLL+
PMUTE
TREB L
MCLR-
MCLL-
MLL+
MLR+
P2
BAS L
MLR-
MLL-
GND
GND
+9V
P6 1 GND
PFAIL
N.C.
PLIM
SDA
N.C.
-9V
SCL
ML?
14
20
11
12
17
10
13
15
16
19
18
1
2
8
9
3
5
4
7
6
11
10
10
12
P8
9
4
5
4
2
3
1
3
2
2
7
8
1
6
7
6
9
8
1
P10 CP1
P18 P17 P4
+5VA ST.BY
1 +
+5V ST.BY
STROBE
-5V ST.BY
PMUTE
CLOCK
MLD+
L_LEV
TIMER
MLD-
DATA
STKEY
2 -
MUTE
MLRX
GND
GND
MLTX
PON
IRRX
P16 P2
OE
3 N.C.
P13 P14 1 +9V 1
21 1 18V
GND
6 2
3
-9V
GND
2
22
19
2
20
5 3
9
8
7
6
5
4
3
2
1
19
18
17
16
15
14
13
12
11
10
P9
TRANSFORMER RIGHT
3
4
+9V
-18V
4
3 31 4
5
BASS R
TREB R
4
5
P3
+
35 5 GND 2 6 1
PLIM 6
6 -9V 1 7 PMUTE 7 2 -
8 8
DC/DC LF SUPPLY AND CONTROL
PFAIL
POWER AMPLIFIER
DISPLAY AND IR RECEIVER
CONVERTER RIGHT
P1
P11 P12 P15
10
11
10
11
12
6
9
8
2
2
12
2
4
3
1
7
2
1
3
1
5
6
4
1
3
4
4
AC2-1
AC2-1
AC2 1
AC2-1
AC2 G
AC3 G
AC2 G
AC3 G
AC2-2
AC2-2
AC2-2
AC2 G
AC2 G
AC3 G
AC2-1
AC2 G
AC3 G
AC2-1
AC2-1
AC2 G
AC2 G
AC2 2
AC2-1
AC2-2
AC2-2
AC2 G
AC2-2
AC2-2
AC3 1
AC3 2
AC3 1
AC3 2
AC
AC
AC
AC
13V
13V
13V
13V
7. 7. 7.
Block diagram 7. 7. Block diagram 7.
P1-6
R1
R2
C5 P2-4 P9-17
R4
R5
REL1 1V 1
P23-1 IC1 7/6
36
RL1 P21-1
LM3578 µC
R10
P8-17
R3
5
REL2 P23-2
TF5
F2 P21-2 C6 5V
T2
P20-1 TR2
MAINS
OUT
-
D3
+ 22 POWER AMPLIFIER
(LEFT)
C8 D3 -5V ST.BY
P24-3
P4-3
-5V ST.BY
P2-10 P9-11
-5V ST.BY
P20-2 D4 C9
P22-1 P1-1
TR3
26V AC 26V AC
F4 D200
- + 35V -9V
-9V
F3 P2-2 P25-2 P24-10 P4-10
C1
26V AC 26V AC 9V
9V
P2-1 P25-1 P24-9 P4-9
-35V
P22-12 P1-12
C2
P6-10
P6-9
-9V
9V
21 TRANSFORMER RIGHT
TF1
F3
31 LF POWER SUPPLY
19
T1 13V AC
P16-2
P16-1
F4 LM337
P1-1
-9V
26V P11-1
9V
AC
22 POWER AMP.
(RIGHT)
SEE PCB 22 POWER
-9V
AMPLIFIER LEFT
P2-2
F5
26V AC
9V
P2-1
P11-12
P1-12
7. Block diagram 7. 7. Block diagram
V ML PL DATA PL D
7 2 6
8V5 =>15V
P3-1 PL DATA
P7-14
31LF
3 1 TR3,4,5
5 4 P17-3 P17-2
SCL SDA
PL
5V
SOUND CONTROL
IC1
35 DISPLAY, KEYBOARD & IR
10K
R21
1A
V ML V ML ML DATA
8V5 =>15V P2-18 MLTX
TR6 TRANSCEIVER
P7-4 P3-11 1A P9-3 TR9-14,IC8
31
22 POWER AMP. RIGHT
PLIM P17-8 P5-8
5V 1A 1A
10K
10K
R6
R7
P2-6 P16-6
R78,TR8-10 AND
PMUTE P17-10
IC2, TR7 PFAIL
P2-7 P16-8 P4-11
P2-8
P1-19
P1-18
P1-20
P1-13
P1-15
P1-6
P1-
21
22 POWER AMP. LEFT
PLIM
2
P24-11
P5
10
P25-6 P1
SDA
P8-17
5V
P2-6
MLTX
PL ON
PLIM
PL TX
PL RX
R78,TR8-10 AND P24-13
PFAIL
PMUTE 16
P8-5
P8-8
P8-3
P8-4
P8-2
P8-7
IC2, TR7 PFAIL
P8-10
P2-7 P25-8 P4-13 MLD-
P2-8
P2-16 P9-5
MLD+
P2-17 P9-4
P2-2
36
L-LEV CLOCK CLOCK
P8-1 P8-12 P1-11 P2-7 P9-14
P1-22
C4 22n
5V
P2-19
MLRX
MICROCOMPUTER 1
14
DISPLAY
P8-6 3 OE
P1-17 OE 1/4IC1
2 1A P9-12
P8-13 P2-9
P2-14 P1-10
IRRX DATA DATA
P8-20 P8-11 P1-12 P2-8 P9-13
P1-3 IC1,2,7
2/4IC6,DP1
STROBE STR.
P8-22 P1-1 P2-15 P9-6
32
STKEY
TIMER
P8-16
MUTE
P8-15
GND
GND
P8-19
PON
P8-18
P8-9
DATA LCD P2-11
CONTRAST P9-10
STROBE
POWER PMUTE P4-14
7
CLOCK
P1
ON/MUTE
P1-8
P1-4
P1-14
P1-5
GND
2
P2-13
P2-20
P4-2 P2-12 OE IC4
TR7,8,15 L-LEV P24-14
SMPS
TR1
MUTE
TIMER
P9-9
P9-8
STKEY
P9-1
RELAY P24-2
2 IRRX IR RECEIVER
P9-7 IC3,TR1,2,5,6
P25-7 P24-12
MLRX
P9-2
31 32 L-LEV
P4
12
P9-19
D5 P-MUTE
PMUTE
P16-7 P17-9 P5-9 P2-1 P9-20
Block diagram 7. 7. Block diagram 7.
22 POWER AMPLIFIER
TREBLE FILTER, 4. ORDER HP
TREBLE IN 3
+ POWER AMPLIFIER TREBLE
P2-5 1 5
+ 7 1
2 1/2
- + 10
IC100 6 P2
P1-1,2,3,4 - 1/2 1/2 2
4558 1
IC100 IC1 -
4558 STK4171V
D200 9V R26 TREBLE
TR6
-35V
- + 35V
R27
C2 C1 TR5
TREBLE PROTECT MUTE
PA MUTE TRANSISTOR
R32
R69
D12 D4 TR3
TO IC1 PIN 6 PFAIL
P1-9,10,11,12
TO PCB3 ?P
9V TR8 R71 P2-8
C14
P1-5,6,7,8 9V 35V 9V
TR9
POWER SUPPLY
25
P8-1
TR2
R2
FROM PMUTE
PCB 5 P2-7
TR1 NTC TR10
R78
R4
R5
P9-20
P8-2
R70
- 2 +
1/2 7 IC1
IC101 - 1/2 6 STK4171V
IC103 - 1/2
4558 IC103 18
4558 +
4558 13 P4
BASS EXTENSION 4. ORDER LP 17 1
BASS EXTENSION -
2. ORDER HP
TR4
R52 BASS
1/2 MUTE
IC101 TRANSISTOR
R114
5 4558 5
R49
+ 7 3 + 7
+
6 1 6
- - 1/2
2
- 1/2 IC102 POWER AMPLIFIER BASS
IC102 4558
4558 R113
+ 7 3
+ R66
6 1
-
2
-
1/4
R109 1/4
AMPLITUDE DETECTOR 5 IC2
LED IC2 +
10 7
+ 6
8
9 -
R128 -
BASS FILTER WITH ABL
R67
C26
R127
R130
8.1 Available parts 8.1 8.1 Available parts
1
2
3
4 1
9011 9010
2
3
9022
5 5
6 5
7 9023
7
9012 8
6 98
22 9
6
34
9013
9014
10
14 11
10 9015
14 10
9001 6 7 9016
25 22 11
4
9002 10 7
15
14 10
6 6 6 9017
5 20 32 13 36 6
6 6
9003
2 6 10
5
16 10
17 5
21 18
5 10
22 6
5
21 6 5
5 5 20 21
6 10
14
5 6 10
9004 5 15 14
9005 19 14 22
9006 20 20 19 31
5 19 6 6
19
9007
5 25 6
35 19
9018
6 5
13
5
13
21 20 5
5
6
13
13 5
6 13 5
21 13 17
6 16
21 18 5
9019
21
9020
9021
Available parts 8.
06-06 A