0% found this document useful (0 votes)
42 views134 pages

Lecture 3, 4 &5

The document discusses mass concrete and roller compacted concrete. It defines mass concrete and lists factors that affect the temperature rise in mass concrete such as geometry, cement composition, and materials used. It also discusses methods to construct mass concrete and reduce temperature effects. The document also defines roller compacted concrete and discusses its advantages, disadvantages, mixture proportioning considerations, and construction.

Uploaded by

Netsanet Bussa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
42 views134 pages

Lecture 3, 4 &5

The document discusses mass concrete and roller compacted concrete. It defines mass concrete and lists factors that affect the temperature rise in mass concrete such as geometry, cement composition, and materials used. It also discusses methods to construct mass concrete and reduce temperature effects. The document also defines roller compacted concrete and discusses its advantages, disadvantages, mixture proportioning considerations, and construction.

Uploaded by

Netsanet Bussa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 134

MASS CONCRETE AND ROLLER

COMPACTED CONCRETE
Lecture 3
Mass Concrete
• Mass concrete is defined by the American Concrete Institute as: “any volume of
concrete in which a combination of dimensions of the member being cast, the boundary
conditions, the characteristics of the concrete mixture, and the ambient conditions can
lead to undesirable thermal stresses, cracking, deleterious chemical reactions, or
reduction in the long-term strength as a result of elevated concrete temperature due to
heat from hydration.”
• Structural elements which require the use of large amounts of concrete:
Abutments
 Shear walls
 Tanks
 Mat foundations
 Large-diameter drilled shafts
 Footings,
 Transfer girders, and
 Dams.
Mass Concrete
• The biggest concerns with mass concrete are the maximum temperatures
generated and the maximum temperature differentials.

• Several factors influence temperature changes including:

 the size of the component

 the amount of reinforcement

 the ambient temperature

 the initial temperature of the concrete at time of placement, and;

 the curing program.


Mass Concrete
• Methods to reduce effect of temperature:

refining concrete mix proportions

 protecting exposed surfaces and formwork from extreme environmental


factors

 using aggregates with desirable thermal properties

 precooling the concrete constituent materials prior to mixing

 Using internal pipes to cool the concrete itself after placement, and;

 placing the concrete in several lifts or pours


Mass Concrete
Mass Concrete
Factors affecting temp rise
• Geometry

• Pours with a large volume: surface area ratio are more susceptible to thermal cracking!

• Research has been performed to produce more accurate dimensions for when temperature
rise should be considered.

• Cement Composition

• Cements used for Mass Concrete should have a low C3S and C3A content to reduce
excessive heat during hydration.

• Most Mass Concrete structure do not require early strength, so slower hydration is usually
not harmful to construction
Mass Concrete
Mass Concrete
• Materials

• As is the case with other concrete, mass concrete is composed of cement, aggregates,
and water, and frequently pozzolans and admixtures.

• The following types of hydraulic cement are suitable for use in mass concrete
construction:

Portland cement: Types I, II, IV and V as covered by

ASTM C 150. Type II portland cement is suitable for mass concrete construction
because it has a moderate heat of hydration important to the control of cracking

Blended cement: Types P, IP, S, IS, I(PM), and I(SM) as covered by ASTM C 595.
Mass Concrete
• Chemical admixtures

• The chemical admixtures that are important to mass concrete are classified as follows:

(1) air-entraining;

(2) water-reducing; and

(3) set-controlling.

• Accelerating admixtures are not used in mass concrete because high early strength is
not necessary in such work and because accelerators contribute to undesirable heat
development in the concrete mass.
Mass Concrete
Mass Concrete
Mass Concrete
• Coarse aggregate is defined as gravel, crushed gravel, or crushed rock, or a
mixture of these nominally larger than the No. 4 (4.75 mm) and smaller than the
6 in. (150 mm) sizes for large structures.

• Massive structural concrete structures, such as powerhouses or other heavily-


reinforced units that are considered to be in the mass concrete category, have
successfully used smaller-sized coarse aggregates, usually of 3 in. (75 mm)
maximum size but with some as small as 11/2 in. (37.5 mm).
Mass Concrete
Mass Concrete
Mass Concrete
• Water
• Water used for mixing concrete should be free of materials that significantly affect the
hydration reactions of portland cement
• Construction
• Batching
• Proper batching of mass concrete requires little that is different from the accurate,
consistent, reliable batching that is essential for other classes of concrete.
• Consistency in the batching is improved by:
• (1) finish screening of coarse aggregate at the batching plant, preferably on horizontal
vibrating screens without intermediate storage,
• (2) refinements in batching equipment, such as full-scale springless dials which
register all stages of the weighing operation,
• (3) automatic weighing and cutoff features,
• (4) interlocks to prevent recharging when some material remains in a scale hopper
Mass Concrete
Mass Concrete
• mixing

• Mixers for mass concrete must be capable of discharging low-slump concrete


quickly and with consistent distribution of large aggregate throughout the batch.

• This is best accomplished with large tilting mixers in stationary central plants.

• Specifications for mixing time range from a minimum of 1 min for the first
cubic yard plus 15 sec for each additional cubic yard (80 sec for first m3 plus
20 sec for each additional m3) of mixer capacity
Mass Concrete
Mass Concrete
Roller Compacted Concrete (RCC)
• What is RCC?
• RCC is concrete that has a consistency that allows it to be compacted with a
vibratory roller.
• Usually a 10-ton vibratory roller intended for compaction of asphalt and
granular base is used because of its high compactive energy with high
frequency and low-amplitude vibration.
• RCC is often mixed in a continuous
process rather than in batches.
RCC
• Freshly mixed uncompacted RCC generally looks like damp gravel that might be
used for a road base, although some mixtures that have a wetter consistency look
more like a conventional no-slump concrete.

• Not until the cement has reached a point near final setting or until the hydrated
interior is exposed does RCC have the visual appearance of normal concrete.

• Portland cement is normally the primary cementing medium, although fly ash or
natural pozzolan is often used for a major portion of the cementing
RCC
• RCC can use a broader range of materials than conventional concrete, and
derives its strength and durability from a mixture philosophy that relies on using
just enough paste volume to fill the aggregate voids and no more water content
than what is needed for

proper workability
RCC
• Advantages and Disadvantages

• The main advantages are reduced cost, time of construction, and lower spillway costs.

• Other advantages include:

 Rapid implementation

 Reduced coefferdam requirement

• Disadvantages

• RCC may not be appropriate when aggregate material is not reasonably available, the
foundation rock is of poor quality or not close to the surface, or where foundation conditions
can lead to excessive differential settlement
RCC
RCC
RCC
• Mixture proportioning considerations

• Workability—Sufficient workability is necessary to achieve compaction or consolidation of


the mixture, to provide an acceptable appearance when RCC is to be compacted against
forms.

• Is measured on a vibratory table with a Vebe apparatus in accordance with ASTM C1170.

• This test produces a Vebe time for the specific mixture and is used similar to the slump test
for conventional concrete.

• RCC mixtures with Vebe consistency of 10 to 45 s have a workability sufficient for ease of
compaction, uniform density from top to bottom of the lift, bonding with previously placed
lifts, and for support of compaction equipment.
RCC
• Segregation—A major goal in the proportioning of RCC mixtures is to produce a
cohesive mixture while minimizing the tendency to segregate during transporting,
placing, and spreading.
• Well-graded aggregates with a slightly higher fine aggregate content than conventional
concrete are essential.
• Permeability—Mixtures that have a paste plus fines volume of 18 to 22% by mass will
provide a suitable level of impermeability that is similar to conventional mass concrete
in the unjointed mass of the RCC.
• Others – Factors such as heat generation, durability and construction condition should
also be considered
• Mixture proportioning methods
• Roller-compacted concrete mixture proportions should follow the convention used in
traditional concrete— that is, identifying the mass of each ingredient contained in a
compacted unit volume (cubic yard) of the mixture based on saturated surface dry
(SSD) aggregate conditions.
Construction of prestressed
concrete
Lecture 4
Introduction
• Definition of Prestress:
• Prestress is defined as a method of applying pre-compression to control the
stresses resulting due to external loads below the neutral axis of the beam
tension developed due to external load which is more than the permissible
limits of the plain concrete.
• The pre-compression applied (may be axial or eccentric) will induce the
compressive stress below the neutral axis or as a whole of the beam c/s.
Resulting either no tension or compression.
• Basic Concept
• Prestressed concrete is basically concrete in which internal stresses of a
suitable magnitude and distribution are introduced so that the stresses
resulting from the external loads are counteracted to a desired degree.
Introduction
• Terminology
• Tendon:A stretched element used in a concrete member of structure to impart
prestress to the concrete.
Introduction
• Anchorage: A device generally used to enable the tendon to impart and
maintain prestress in concrete.
Introduction
• Pretensioning: A method of prestressing concrete in which the tendons are
tensioned before the concrete is placed.
• In this method, the concrete is introduced by bond between steel & concrete.
• Post-tensioning: A method of prestressing concrete by tensioning the
tendons against hardened concrete.
• In this method, the prestress is imparted to concrete by bearing.
Introduction
• Materials for prestress concrete members:
• Cement:
• The cement used should be any of the following
• Ordinary Portland cement conforming to IS269
• Portland slag cement conforming to IS455. But the slag content should not be
more than 50%.
• Rapid hardening Portland cement conforming to IS8041.
• High strength ordinary Portland cement conforming to IS8112.
Introduction
• Concrete:
• Prestress concrete requires concrete, which has a high compressive strength
reasonably early age with comparatively higher tensile strength than ordinary
concrete.
• The concrete for the members shall be air-entrained concrete composed of
Portland cement, fine and coarse aggregates, admixtures and water.
• The air-entraining feature may be obtained by the use of either air-entraining
Portland cement or an approved air-entraining admixture.
• The entrained air content shall be not less than 4 percent or more than 6 percent.
• Minimum cement content of 300 to 360 kg/m3 is prescribed for the durability
requirement.
• The water content should be as low as possible.
Introduction
• Steel
• High tensile steel , tendons , strands or cables
• The steel used in prestress shall be any one of the following:-
• Plain hard-drawn steel wire conforming to IS1785 (Part-I & Part-III)
• Cold drawn indented wire conforming to IS6003
• High tensile steel wire bar conforming to IS2090
• Uncoated stress relived strand conforming to IS6006 High strength steel
contains:
0.7 to 0.8% carbons,
0.6% manganese,
0.1% silica
Introduction
• Durability, Fire Resistance & Cover Requirements For P.S.C
Members:-
• According to IS: 1343-1980
• 20 mm cover for pretensioned members
• 30 mm or size of the cable which ever is bigger for post tensioned
members.
• If the prestress members are exposed to an aggressive environment, these
covers are increased by another 10 mm.
Introduction
• Necessity of high grade of concrete & steel:
• Higher the grade of concrete higher the bond strength which is vital in
pretensioned concrete, Also higher bearing strength which is vital in post-
tensioned concrete. Further creep & shrinkage losses are minimum with high-
grade concrete.
• Generally minimum M30 grade concrete is used for post-tensioned & M40 grade
concrete is used for pretensioned members.
• The losses in prestress members due to various reasons are generally in the range
of 250 N/mm2 to 400 N/mm2.
• If mild steel or deformed steel is used the residual stresses after losses is either
zero or negligible.
• Hence high tensile steel wires are used which varies from 1600 to 2000 N/mm2.
Introduction
• The key elements in prestressed concrete construction are:
• The production of concrete that has stable, predictable properties,,not only of
strength but also of creep, shrinkage, elastic modulus, and durability
• The forming (molding) of concrete into the design shape and within the
specified tolerances
• The incorporation of mild steel reinforcement, accurately placed and held during
concreting
• The placement of high-strength steel wires, strands, or bars to fit the design
profile and the stressing and anchoring and corrosion protection of such
elements
• Installation of the composite structural elements or assemblages described
above, in their final positions, whether they are cast in place or prefabricated
Post-Tensioning Technology
• With post-tensioning, the concrete sections are cast first with all conventional
passive reinforcement, then, after the concrete has gained sufficient strength,
tendons are placed, usually through holes formed by ducts.
• These tendons are stressed so as to react against the concrete and precompress it.
• The concrete must be free to shorten under the precompression.
• The tendons are then anchored, and corrosion protection, such as grout or grease,
is installed.
Post-Tensioning Technology
• Installation of Ducts and Anchorage
• Bearing Plates
• Installing and Stressing Tendons
• Duct, tendons, and anchorages for vertical
prestress of deep webs of long-span bridges
Post-Tensioning Technology
Cont.
Post-Tensioning Technology
• Scaffolding and Falsework for PostTensioned Cast-in-Place Construction
• A great many building and bridge structures are constructed on scaffolding and
falsework.
• After the castin-place concrete has gained strength, the structure is post-
tensioned.
• This prestressing redistributes the dead loads, typically raising the span off of the
central scaffolding and transferring it to the end supports.
Post-Tensioning Technology
• Corrosion Protection of Tendons
• The standard method of providing corrosion protection of tendons is by
injection of cement grout.
• If properly done, this encapsulates the strands and penetrates between the wires
of the strands.
• In the case of ducts no larger than two times the gross area of the tendon,
cement and water are the principal components of the grout.
• Sand or other fines are incorporated only in the rare cases of very large ducts.
Post-Tensioning Technology
Pre-tensioning Technology
• Pretensioning denotes the process by which tensioned high-strength steel wires
or strands are incorporated in a concrete segment.
• The process is relatively simple in concept, economical, and technically
efficient;however, it requires a major plant facility that is able to temporarily
restrain the forces in the tensioned tendons until the concrete cast around them
has gained sufficient strength to effectively bond the tendons and transfer their
force to the concrete.
• In its simplest form, the pretensioning facility consists of a casting slab or bed
on which the segments will be fabricated, reaction frames or stands at the end
to temporarily resist the tendon forces, hydraulic jacks for tensioning,
tarpaulins or hoods to cover the segments during curing, and lifting equipment
to remove the completed segments for storage and shipment.
Pre-tensioning Technology
Pre-tensioning Technology
• Forms
• The forms for concrete segments are typically made of steel.
• Because the forms are standardized members, they minimize the effort and time
required to set them in place and subsequently strip them.
• Concreting
• The concrete mix is designed to gain strength rapidly so the tendons may be
released, transferring their force into the concrete; the segment is then removed
to storage.
• The strength required for release is controlled by two factors:
• (1) adequate bond strength to limit the transfer length at the ends of the
member, and
• (2) adequate strength to minimize the creep under sustained stress.
Pre-tensioning Technology
Pre-tensioning Technology
• Curing
• To gain strength rapidly, accelerated curing is usually applied, which provides
heat and moisture.
• Most commonly, such curing will consist of low-pressure steam.
• Ideally, adequate strength will be gained in 8 to 12 hours, enabling a daily cycle
of production
• Release of Prestress
• After curing is complete, the tendons are released from the stands, transferring
force into the concrete.
• The concrete shortens under compressive stress.
• To ensure behavior as a prestressed concrete member, the shortening must not be
restrained.
Pre-tensioning Technology
• Tendon Profile
• The efficient design of many segments, such as slabs, beams, and girders,
requires that the profile of the tendons follow a path other than a straight line.
• This means that the strands must be deflected
Pre-stressed Concrete Buildings
• Buildings represent perhaps the largest overall use of prestressed concrete and
certainly the most diversified use of precast pretensioned concrete segments.
• Cast-in-place post-tensioned concrete has been widely used for floor slabs,
especially of lift-slab construction and for heavy beams and girders.
• Posttensioning permits the full integration of slabs, beams, and girders. Similar
monolithic construction is attained with precast pretensioned construction by
jointing and cast-in-place infill and topping.
Pre-stressed Concrete Buildings
• Pretension: The most widely employed pre concrete segment are the
double-tee and the hollow core slab
Pre-stressed Concrete Buildings
Pre-stressed Concrete Buildings
Pre-stressed Concrete Buildings
Pre-stressed Concrete Bridges
• Prestressed concrete has been quite successfully used in the field of bridges,
ranging from low- to medium span precast pretensioned bridges to post-
tensioned girder spans 250 m in length and, beyond that, to cable-stayed
concrete bridges 600 m long.
Pre-stressed Concrete Bridges
Pre-stressed Concrete Bridges
• When bridge girders are erected, they are initially vulnerable to tipping.
• Tipping may be caused by girders being set on a super elevation, by wind, or by
contact with a line from a second girder while it is being lifted.
• Long and deep I-beam girders should be braced as soon as they are set.
• Cast in-place decks are designed to act compositely with the precast girders.
• To ensure full transfer of horizontal and vertical shear across the joint, the top flange
of the precast girder is roughened and multiple stirrups are employed to tie the
girder and deck together.
• Transverse diaphragms are cast between the end blocks of the girders and sometimes
at intermediate locations
Pre-stressed Concrete Bridges
Pre-stressed Concrete Bridges
• Post-Tensioned Girders, Cast-in-Place on Falsework
• This is a widespread application of prestressed concrete.
• Falsework shoring is set up, is adequately supported on the ground (or on the
new foundations or on piling), and is capable of resisting the dead load of the
concrete with minimal deflection.
• For continuous structures, the concrete is usually cast in progression from the
center of the span to each end, so as to reach its deflected profile prior to
casting the concrete over the piers, thus preventing cracking in the negative
moment zone.
• As the cast-in-place sections are prepared, the ducts are placed to the required
profile and alignment.
Pre-stressed Concrete Bridges
• Post-Tensioned Precast Segmental Bridges

• The concept here is that short segments of the full crosssection of the bridge
are cast in a prefabrication site or casting yard.

• These segments are then transported to the site and erected on falsework.

• The segments are then jointed and post-tensioned.

• Because the segments are cast as relatively small, discrete units, it is possible
to obtain close tolerances for reinforcing and duct placement, as well as for
finished concrete dimensions.
Pre-stressed Concrete Bridges
Pre-stressed Concrete Bridges
• Cast-in-Place Cantilever Segmental Bridge

• Construction

• This process has been successfully employed on spans up to 200 m and more. With
cable-stayed concrete segmental bridges that employ the external tendon principle,
much longer spans—500 m and longer—have been attained.

• The concept is to cast two segments, one on each side of a pier.

• The casting is followed by prestressing the segments over the pier to resist the
negative moment in cantilever.

• Two more segments can then be cast and post-tensioned, and so on


Ready Mix Concrete

Lecture 5
“Ready mix concrete is concrete whose components are
proportioned away from the construction site for delivery to the
construction site by the truck in a ready-to-use-condition.”
RMC is a ready-to-use material, with predetermined mixture of
cement, sand, aggregates and water. RMC is a type of concrete
manufactured in a factory according to a set recipe or as per
specifications of the customer, at a entrally located batching plant.
It is delivered to a worksite, often in truck mixers capable of mixing
the ingredients of the concrete on route or just before delivery of the
batch.
This results in a precise mixture, allowing specialty concrete
mixtures to be developed and implemented on construction sites.
RMC is preferred to on-site concrete mixing because of the precision
of the mixture and reduced worksite confusion. It facilitates speedy
construction through programmed delivery at site and mechanized
operation with consequent economy.
It also decreases labour, site supervising cost and project
time, resulting in savings. Proper control and economy in use
of raw material results in saving of natural resources. It
assures consistent quality through accurate computerized
control of aggregates and water as per mix designs. It
minimizes cement wastage due to bulk handling and there is
no dust problem and therefore, pollution-free.
 In 1909, the residents of Sneridan, Wyoming

could have witnessed the birth of Ready Mix


concrete industry.

 The first commercial delivery was made in

Baltimore USA in 1913.The first revolving

 drum type transit mixer was developed in

1926.
Transit Mixer in late 1950’s
 In 1931, a RMC plant was set up for the

 construction of Heathrow airport, London.


By using R.M.C we can save time and money required for the
labours.

In following places ready mix concrete can be used:-


Major concerting projects like dams, roads, bridges, tunnels,
canals etc.
for concreting in congested areas where storage of materials is
not possible.
Sites where intensity of traffic makes problems.
When supervisor and labour staff is less.
To reduce the time required for construction etc.
Huge industrial and residential projects.
Requirement for higher grades of concrete

Correct accountability ingredients

Rapid development of infrastructure industry

Increased demand of concrete

Possibility of manufacture of desired grades

Mega project demands higher output

Timely supply of reliable concrete


BASIS OF PURCHASE:
IN ABSENCE OF A DESIGNATED SPECIFICATION, A PURCHASER
MUST REQUEST:

Manufacturer assumes full responsibility For selecting the mix


proportions
PURCHASE HAS TO DECIDE ON THE 28 DAY STRENGTH
PURCHASE MUST SPECIFY MIN. ALLOWABLE CEMENT
 CONTENT TO BE USED IN THE MIX DESIGNTHE TYPE AND
DOSAGE FOR ALL THE ADMIXTURE
SIZE OF AGGREGATE
Slump required
Air entrainment
Quantity of concrete supplied
 Raw Materials are:-
 1. Water
 2. Additives
 3. Cement
 4. Aggregate
 5. Air
 Aggregates, which make up roughly 60% to 75% of ready
mix concrete’s volume, are obtained from quarries and
aggregate banks.

 Additives are solid or liquid chemical substance that can be


added to ready mix concrete before or during preparation.
 ·Most commonly used additives either improve a hardened
concrete’s durability or reduce a concrete’s water content in
an effort to shorten setting times.
Cement Handling system
 Following are the equipment’s required in R.M.C
 1. Batching plant
 2. Silos
 3. Belt Conveyor
 4. Transit mixer
Batching plants are classified as
 1. Manual
 2. Semiautomatic
 3. Fully automatic
 The process of measuring concrete mix
ingredients by either mass or volume and
introducing them into the mixer.
 To produce concrete of uniform quality, the
ingredients must be measured accurately for each
batch.
Measured by weight
• Cement
• fine and coarse aggregate
• Flyash and pozzolans

Measured by weight and volume


• Water
• admixture
BATCHING

•HOPPER CAN WEIGH CUMULATIVELY OR


INDIVIDUALLY

•AGGREGATES WATER CONTENT HAS TO BE


DETERMINED
TOTAL MOISTURE =WATER CONTENT
TOTAL WET WT. = DRY AGG + WT. OF MOISTURE

•POWDERED ADMIXTURE ARE MEASURED BY


WEIGHT

•LIQUID ADMIXTURE ARE MEASURED BY WEIGHT


OR
VOLUME
Good planning and handling to avoid:
- Delays.
- Early Stiffening and drying out.
- Segregation.
MIXING

MIXING AND DELIVERY

CENTRAL MIX – CONCRETE THAT IS MIXED


COMPLETELY IN A STATIONARY MIXER

SHRINK MIX- CONCRETE THAT IS FIRST PARTIALLY


MIXED IN A STATIONARY MIXER, AND THEN MIXED
COMPLETELY IN A TRUCK MIXER

TRUCK MIX –CONCRETE THAT IS COMPLETELY MIXED


IN A TRUCK MIXER, 70-100 REVOLUTIONS AT THE MIXING
SPEED
 While transporting concrete to
a site, the cement mixer
never stops revolving at a speed of two
to six rotations
per minute.

 The inside of a transit mixer uses a


simple screw method to mix
(clockwise) and to lift the concrete to
the delivery chute (counter-clockwise).
Transit Mixer
Quality assurance
Elimination of manual errors
Mass production of concrete possible
Water cement ratio maintained
Reduced material wastage
Labour cost saved
Design mix as per Standards resulting in standard deviation
and improved characteristics.
centralized concrete batching plant can serve a wide area
Elimination of storage space for basic materials at site
Wastage of basic materials is avoided
Time required is greatly reduced.
Noise and dust pollution at site is reduced
TRANSPORTATION

 SITE RESTRICTION

LIMITED SPAN BETWEEN MIXING AND GOING OFF

The materials are batched at a central plant, and the mixing

begins at that plant

Generation of additional road traffic; furthermore, access

roads, and site access have to be able to carry the weight of the
truck and load.
 A centralized concrete batching plant can serve a wide

area. Site-mix trucks can serve an even larger area


including remote locations that standard trucks can not.

 Better quality concrete is produced. Ready mix can

produce higher compression strength with less water than


standard batching methods.
Nonagitating trucks are used with central
batch plants
Truck Agitators
Direct Chute Discharge
Bucket and Crane
Truck-mounted Pump and Boom
Discharging from Flexible Hose
Preparation prior to placing concrete includes the following:

Compacting, trimming, and moistening the subgrade.

Erecting the forms.

Setting the reinforcing steel and other embedded items

securely in place.
Concrete should be deposited continuously as near as possible

to its final position without objectionable segregation.

Concrete should be placed in walls, thick slabs, or foundations

in horizontal layers of uniform thickness; each layer should be


thoroughly consolidated before the next is placed.

To avoid segregation, concrete should not be moved


horizontally over too long a distance.
 The process of compacting fresh concrete; to

mold it within the forms and around embedded


items and reinforcement; and to eliminate stone
pockets, honey-comb, and entrapped air.
Hand rodding, that is, thrusting a tamping rod or other

suitable tool repeatedly into the concrete.

Mechanical methods.

The most widely used method for consolidating concrete.


Internal or immersion-type vibrators.

External vibrators.
 Honeycomb: spaces between coarse aggregate particles do not
become filled with mortar .

 Excessive amount of entrapped air voids.

 Cold joints: discontinuity resulting from a delay in placement that


allowed one layer to harden before the adjacent concrete was placed.

 placement lines: dark lines between adjacent placements of concrete


batches .

 subsidence cracking: as concrete settles over reinforcing steel in


relatively deep elements .
 segregation as vibration and gravity causes heavier
aggregates to settle while lighter aggregates rise;

 Loss of entrained air in air-entrained concrete;

 Excessive form deflections or form damage

 Form failure caused by excessive pressure from


vibrating the same location too long.
Screeding (Strikeoff)

Screeding or strike off is the process of cutting off


excess concrete to bring the top surface of a slab to
proper grade .
Bullfloating or Darbying
To eliminate high and low spots and to embed large aggregate
particles, a bullfloat or darby should be used immediately after
strikeoff.
Brooming Finish
Brooming should be performed before the concrete has thoroughly
hardened, but it should be sufficiently hard to retain the scoring
impression to produce a slip-resistant surface
 Highway pavements are textured by "tining" the surface with

stiff wires; this improves traction and provides vehicles with a


surface that significantly reduces the chance of hydroplaning.
 A newly placed and finished concrete should be cured and protected from drying,

extreme changes in temperature, and damage.

 The curing should begin immediately after finishing.


 RMC is more advantageous than site mix concrete
 Easier addition of admixture
 Flexibility in mix design
 RMC which produces uniform, consistent and quality assured concrete
 Faster and speedier construction

You might also like