SINOTRUK

D12 ENGINE, EURO III

SPARE PARTS CATALOG

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 INDEX
CYLINDER BODY Page 3
WATER PUMP & COOLING SYSTEM Page 6
AIR COMPRESSOR Page 8
OIL PAN Page 9
CRANKSHAFT & FLYWHEEL Page 10
CYLINDER HEAD Page 11
OIL PUMP & FILTER Page 13
INTAKE & EXHAUST SYSTEM Page 14
VALVE SYSTEM Page 17
PISTON & CONNECTING ROD Page 19
PTO Page 20
FUEL SUPPLYING Page 21
ELECTRICAL SYSTEM Page 25

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 CYLINDER BODY
D12 ENGINE, EURO-III
Serial Number Name Quantity
- AZ1246010049 cylinder body assy 1
0 D12.42-30 420hp SINOTRUK D12-III
0 D12.38-30 380hp SINOTRUK D12-III
1 AZ1246010040 cylinder body 1
2 AZ1246010029 crankshaft 1
3 VG1246010042 camshaft bushing 6
4 VG1246010043 camshaft bushing 1
5 190003989289 plug 9
6 VG1246010044 plug 1
7 VG1246010041 plug 2
8 VG1246010046 plug 6
9 VG1246010048 plug 2
10 VG1246010032 positioning pin 3
11 VG1246010033 main bearing bolt 14
12 190003989204 plug 2
13 190003989480 plug 1
14 VG1540040011 plug for oil hole 1

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 15 VG1246010093 cylinder cap bolt 14
16 Q5211016 column pin 12
17 Q617B18 hex head screw plug 3
18 VG9003080007 compound sealing ring 3
19 VG1246010129 inner hex screw plug 1
20 VG9003080003 compound sealing ring 1
21 VG1246010028 cylinder sleeve 6
22 VG1246010055 screw plug 2
23 VG1400010032 sealing ring 1
24 VG1246010031 O sealing ring 1
25 Q150B08125 hex head bolt 24
26 Q41808 spring gasket 24
27 VG1246010034 upper bearing for main shaft 7
28 VG1246010035 lower bearing for main shaft 7
29 VG1246010036 thrust washer 2
30 VG1246010039 injector nozzle set 6
31 Q5280308 column pin 6
32 190003962621 hollow bolt 6
33 VG9003080005 compound sealing ring 6
34 VG1246010001 front cover housing 1
35 Q5210820 column pin 2
36 Q1840835 bolt 7
37 Q1840850 bolt 4
38 VG1246010005 front oil seal 1
39 VG9003813543 double head bolt body 10
40 Q1201045F3 double head bolt body 2
41 Q340B10 hex nut 12
42 Q40310 spring gasket 12
43 AZ1246010019 flywheel housing 1
44、59 Q150B1240TF2 hex head bolt 4
45 Q150B12120TF2 hex head bolt 11
46 Q150B12105TF2 hex head bolt 2
47 VG1047010050 rear oil seal 1
48 VG1800210011 watching hole cap 1
49 Q150B1018 hex head bolt 2
50 VG1246010022 front left support 1
51 Q5210814 column pin 2
52 VG1246010023 front right support 1

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 53 Q150B1475TF2 hex head bolt 8
54 Q40314 spring gasket 8
55 Q40114 flat gasket 8
56 VG1246010025 flywheel housing transition plate 1
57 Q5211232 column pin 1
58 Q5211222 column pin 1
59 Q150B1240TF2 hex head bolt 4
60 VG1246010085 oil inlet pipe seat 1
61 Q1840845 bolt 2
62 Q1840890 bolt 1
63 VG1246010086 filter set 1
64 VG1246010100 air inlet pipe 1
65、72 190003989301 clamp for soft pipe 2
66 Q150B0820 hex head bolt 2
67 Q40308 spring gasket 2
68 Q40108 flat gasket 2
69 VG1246010101 fuel return soft pipe 1
70 190003989336 clamp for soft pipe 2
71 VG1246010102 exhaust pipe 1
72 1.90004E+11 clamp for soft pipe 1
73 VG1246010096 connecting joint set 1
74 VG2600010705 set below oil level gauge 1
75 Q617B18 hex screw plug 1
76 VG1246070005 oil cooler cover 1
77 VG1246070006 safety valve 1
78 VG1246070007 safety valve spring 1
79 190003962051 hex head column plug 1
80 VG9003080012 compound sealing ring 1
81 Q617B20 screw plug 1
82 VG9003080008 compound sealing ring 1
83 VG1246070010 O sealing ring 2
84 Q1840855 bolt 7
85 Q1840870 bolt 4
86 VG1246070028 supporting bolt 1
87 VG1246070080 supporting bolt 1
88 VG1246150001 oil level gauge set 1

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 WATER PUMP & COOLING SYSTEM
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 VG1246060001 automotive tenshioning wheel 1
2 Q150B1065TF2 hex head bolt 1
3 VG1246060004 idler 1
4 VG1246060008 poly V belt 1
5 VG1246060002 tenshioning wheel assy 1
6 Q150B1065TF2 hex head bolt 1
7 VG1246060047 idler 1
8 VG1246060082 poly V belt 1
9 VG1246060070 fan support 1
10 Q150B1055 hex head bolt 4
11 VG1246060045 middle flange
11 VG1246060046A middle flange 1
12 Q150B0830 hex head bolt 6
13 Q40308 spring gasket 6
14 VG1246060042 water pump assy 1
15 VG1246060027 O ring 1
16 VG1246060028 O ring 2
17 Q150B10150 hex head bolt 3
18 Q150B10135 hex head bolt 1

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19 Q150B10125 hex head bolt 1
20 Q40110 flat gasket 5
21 Q40310 spring gasket 5
22 VG1246060024 thermostat 2
22 VG1246060029 thermostat (optional) 2
23 VG1246060025 O ring 2
24 VG1246060023 housing of thermostat 1
25 Q1840850 hex head bolt 4
26 Q617B14 hex head screw plug 1
27 VG9003080005 compound gasket ring 1
28 VG1234060034 φ646 ring form silicone oil fan
28 VG1246060030 φ704 ring form silicone oil fan 1
28 VG1246060051 φ758 ring form silicone oil fan
29 Q150B1025 hex head bolt 3
30 Q40310 spring gasket 3

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 AIR COMPRESSOR
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 VG1246130008 air compressor 1
2 VG1246130009 air compressor gear 1
3 VG1246130010 hex nut 1
4 VG1246130012 O ring 1
5 Q150B1030 hex head bolt 1
6 Q1201040F3 double head bolt 2
7 Q340B10 hex nut 2
8 Q40310 spring gasket 3
9 VG1246130016 connet joint for intake pipe 1
10 190003559778 hex nut 1
11 VG2600130037 gasket 1
12 VG1246130003 water inlet pipe 1
13 VG1246130020 water outlet pipe 1
14 VG1246130021 pipe joint 2
15 VG9003080005 compound sealing gasket 2
16 VG1246130022 pipe joint 2
17 VG9003080006 compound sealing gasket 2
18 VG1246130006 oil inlet pipe 1
19 190003962607 hollow bolt 2
20 VG9003080003 compound sealing gasket 4

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 OIL PAN
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 VG1246150010 oil pan 1
2 VG2600150108 magnetic screw plug 1
3 VG2600150106 sealing ring 1
4 VG1246150016 sealing gasket for oil pan 1
5 VG14150046 supporting block 12
6 Q150B0840 hex head bolt 12
7 Q40108 flat gasket 12
8 Q40308 spring gasket 12

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 CRANKSHAFT & FLYWHEEL
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 AZ1246020013 crankshaft 1
2 VG1246020012 front gear wheel 1
3 VG1246020011 rear gear wheel 1
4 Q5210816 column pin 2
5 AZ1246020005A flywheel 1
6 Q43062 elastic retaining ring 1
7 190003311416 ball bearing 1
8 VG2600020208 flywheel gear ring 1
9 Q1201090F3 double head column 2
10 Q340B10 hex nut 2
11 Q150B1085 hex head bolt 10
12 Q41810 spring gasket 12
13 VG1246020010 flywheel bolt 9
14 VG1246020001 belt wheel for crankshaft 1
15 VG1246020002 silicone oil suspension 1
16 VG1246020003 gasket ring 1
17 Q150B1030 hex head bolt 6
18 VG1246020004 hex head bolt 6

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 CYLINDER HEAD
D12 ENGINE, EURO-III
Serial Number Name Quantity
- AZ1246040010 cylinder head assy 6
1 AZ1246040011 cylinder head 6
2 VG1246040012 intake seat 12
3 VG1246040013 exhaust seat 12
4 VG1246040014 valve pipline 24
5 VG1246040015 valve push rod bushing 12
6 VG1246040016 injecter bushing 6
7 190003989725 plug 36
8 VG1246040031 plug 12
9 VG1246040018 sealing gasket 12
10 VG1246040019 sealing gasket 6
11 VG1540040011 plug for oil hole 6
12 VG1540040013 steel ball 6
13 VG1246040020 main bolt of cylinder head 24
14 VG1246040021 gasket 6
15 VG1246040001 exhaust pipe 1
16 VG1246040022 hollow bolt 6
17 Q72310 sealing gasket 12

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18 VG1246040004A lower cover 6
19 VG1246040023 sealing ring 6
20 Q218B0825 inner hex column head screw 12
21 VG1246040003 upper cover 6
22 VG1246040005 gasket 6
23 Q150B08110 hex head bolt 30
24 Q41808 spring gasket 30
25 VG1200040034 nut 14
26 VG1200040023A clamp 10
27 VG1246040008 clamp for hanger 2
28 VG14010388 hanger screw 2
29 VG1540040022A frame oil seal 6
30 VG1246050027 sealing set 24

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 OIL PUMP & FILTER
Serial Number Name Quantity
1 VG1246070001 oil filter assy 1
1 VG1246070002 oil filter 1
2 VG1246070003 filter seat 1
3 Q1840860 hex bolt 4
4 VG1246070012 oil cooler core 1
5 VG1400010032 sealing ring 2
6 Q150B0816 hex head bolt 4
7 Q41808 spring gasket 4
8 VG1246070014 suction filter 1
9 VG140778 gasket 1
10 Q150B1025 hex head bolt 2
11 Q41810 spring gasket 2
12 VG1246070022 oil pump 1
13 Q5210510 column pin 2
14 VG1246070036 O ring 1
15 Q150B1045 hex head bolt 3

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 16 Q40310 spring gasket 3

INTAKE & EXHAUST SYSTEM

D12 ENGINE, EURO-III
Serial Number Name Quantity
- VG1246110001 intake pipe assy 1
1 VG1246110002 intake pipe 1
2 190003989286 plug 1
3 VG1246110006 intake pipe gasket 6
4 Q150B08125 hex head bolt 2
5 Q150B08115 hex head bolt 7
6 Q150B08110 hex head bolt 3
7 Q41808 spring gasket 12
8 VG1246110044 support assy 1
9 VG1540110011A intake pipe plate 1
10 VG1540110018A gasket for plate 1

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11 Q150B0620 hex head bolt 4
12 Q41806 gasket 4
13 VG1246110100 intake connecting pipe 1
13 VG1246110093 intake connecting pipe
14 VG1560110180 gasket 1
15 Q1201030F3 double head column 4
16 Q41810 spring gasket 4
17 Q340B10 hex nut 4
18 VG1540110038 connect joint 1
19 VG1540110037 hollow bolt 1
20 VG9003080003 compound sealing ring 2
21 VG1246110106 rubber soft pipe 1
22 190003989300 clamp 2
23 VG1246110021 turbo charger 1
24 VG1540110017 gasket of turbo 1
25 VG1500110002 heat resist bolt 2
26 VG1246110058 turbo bolt 2
27 VG1246110108 front exhaust branch pipe 1
28 VG1246110109 middle exhaust branch pipe 1
29 VG1246110110 rear exhaust branch pipe 1
30 VG1246110027 sealing ring 8
31 VG1246110028 exhaust pipe gasket 6
32 VG1246110052 locking bolt 12
33 VG1246110111 heat insulation cover 1
34 VG1246110112 heat insulation cover 1
35 VG1500110963 heat resist bolt 12
36 Q40208 big gasket 12
37 VG1246110113 heat resist bolt
38 Q40308 spring gasket
39 Q40108 flat gasket
40 VG1246110053 oil inlet pipe 1
41 VG1246110046 pipe seat 1
42 VG9003080007 compound sealing ring 1
43 VG1560110152 oil inlet pipe flange 1
44 VG609E110050 oil inlet pipe gasket 1
45 Q218B0825 inner hex column head screw 2
46 VG188250083 self locking gasket 2
47 VG1246110055 oil return pipe 2

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48 VG2600110048 oil return pipe flange gasket 1
49 VG1460070014 oil return pipe bolt 2
50 VG188250083 self locking gasket 2
51 VG2600070071 oil return soft pipe 1
52 190003989301 clamp 2
53 VG1246110022 elbow pipe for oil return 1
54 VG1246110095 air intake pipe of turbo 1
55 VG1246130016 air intake pipe joint 1
56 190003559778 hex nut 1
57 VG2600130037 gasket 1
58 VG1246110102 rubber soft pipe 1
59 190003989315 soft pipe clamp 2
60 VG1246110099 turbo connecting elbow pipe 1
60 VG1246110094 turbo connecting elbow pipe
61 VG190320035 sealing ring 1
62 VG1560110226 clip 1
63 VG1246110097 fixed support 1 1
64 VG1246110098 fixed support 2 1
65 VG1246110104 fixed support 4 1
66 Q150B0820 hex head bolt 2
67 Q150B0825 hex head bolt 10
68 Q40308 spring gasket 12
69 Q40108 flat gasket 12
70 VG1034110100 clamp 1
71 VG1246110205 support 1

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 VALVE SYSTEM
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 VG1246050038 camshaft 1
2 VG1246050039 thrust washer 1
3 Q150B0820TF2 hex head bolt 2
4 VG1246050029 valve column 12
5 VG1246050020 valve rod 12
6 VG1246050005 rocking arm seat 6
7 Q5210406 column pin 24
8 VG1246050006 rocking arm shaft 6
9 VG1246050050 EVB exhaust valve bridge 6
10 VG1246050055 EVB adjusting screw 6
11 VG1246050056 EVB adjusting nut 6
12 VG1246050057A EVB plate 6
13 Q150B1095TF2 hex head bolt 6
14 Q5210614 column pin 12
15 Q150B10100TF2 hex head bolt 12
16 VG1246050008 rocking arm assy 12

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17 VG1246050011 valve bridge adjusting screw 12
18 VG2130050065 valve adjusting nut 12
19 VG1246050013 valve bridge 12
20 VG1246050021 air intake valve 12
21 VG1246050022 air exhaust valve 12
22 VG1246050023 intake valve spring 12
23 VG1246050024 exhaust valve spring 12
24 VG1246050025 upper seat for valve spring 24
25 VG1246050026 lower seat for valve spring 24
26 VG1246050028 clamp for valve 48
27 VG1246050060 middle gear assy 1
28 VG1246050034 middle gear shaft assy 1
29 VG1246050035 thrust washer 1
30 Q150B1290TF2 hex head bolt 3
31 VG1246050036 camshaft gear 1
32 Q5210612 column 1
33 Q150B0830TF2 hex head bolt 3

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 PISTON & CONNECTING ROD
D12 ENGINE, EURO-III
Serial Number Name Quantity
- AZ1246030007 connecting rod 6
1 VG1246030001 piston 6
2 VG1246030002 piston pin 6
3 VG1246030003 piston pin retaining ring 12
4 VG1246030004 keystone ring 6
5 VG1246030005 cone type ring 6
6 VG1246030006 oil ring 6
7 AZ1246030008 connecting rod body 6
8 AZ1246030009 connecting rod cover 6
9 VG1246030010 connecting rod bushing 6
10 VG1246030013 connecting rod bolt 12
11 VG1246030011 connecting rod upper bearing 6
12 VG1246030012 connecting rod lower bearing 6

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 PTO
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 AZ1246010020 fly wheel housing 1
2 Q150B1250TF2 hex head bolt 2
3 VG1246010060 PTO assy 1
4 VG1246010016 O sealing ring 1
5 Q150B1260 hex head bolt 4
6 Q41812 spring gasket 4
7 VG1246010070 oil inlet pipe for PTO 1
8 VG1246010071 hollow bolt 1
9 VG1246010072 hollow bolt 1
10 VG9003080003 compound sealing gasket 5
11 Q150B0616 hex head bolt 1
12 Q40106 flat gasket 1
13 Q40306 spring gasket 1

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 FUEL SUPPLYING
D12 ENGINE, EURO-III
Serial Number Name
1 VG1246080050 Fuel injection pump
2 VG1246080028 O-ring
3 R61540080312 Woodruff key
4 VG1246080056 Flange
5 VG1246080027 O-ring
6 Q150B1035TF2 Hex head bolt

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7 Q40110 Washer
8 VG1246080029 Fuel injection pump gear
9 VG1246130010 Hexagon nut
10 Q150B1045TF2 Hex head bolt
11 Q150B1035TF2 Hex head bolt
12 VG1246080042 Washer
13 VG1246080054 Bracket
14 Q150B1220 Hex head bolt
15 Q40112 Washer
16 Q40312 Spring washer
17 VG1246080055 Bracket
18 Q150B1250 Hex head bolt
19 VG1246080044 Washer
20 Q40312 Spring washer
21 Q150B1025 Hex head bolt
22 VG1246080042 Washer
23 Q40310 Spring washer
24 VG1246080051 Fuel injector
25 VG1540080018A O-ring
26 VG1540080019B Washer
27 VG1540080095 O-ring
28 VG1246080039 Fuel injector clamp
29 VG1099040030 Hex head bolt
30 VG1099040010 Nut
31 VG1540080024 Spherical washer
32 VG1099089065 Fuel return pipe
33 VG1099089064 Tie-in
34 VG1246080001 Injection pipe assembly
35 Q150B0620 Hex head bolt
36 Q41806 Spring washer
37 VG1246080066 Bracket
38 VG1246080067 Bracket
39 VG1246080068 Bracket
40 VG1246080069 Bracket
41 VG1246080070 Fuel injection pipe
42 VG1246080008 Fuel return pipe assembly
43 VG1246080077 Hollow bolt
44 VG1540080200 Sealing washer

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45 190003962603 Hollow bolt
46 VG9003080002 Sealing washer
47 VG1540080070 Mounting plate
48 Q150B1020 Hex head bolt
49 Q40310 Spring washer
50 Q40110 Washer
51 VG1540080067 Fuel temp sensor bracket
52 Q150B0645 Hex head bolt
53 Q40306 Spring washer
54 Q40106 Washer
55 VG1540080071 Oil return bracket
56 Q150B0645 Hex head bolt
57 Q40306 Spring washer
58 Q40106 Washer
59 VG1246080079 Fuel return pipe
60 190003962603 Hollow bolt
61 VG9003080002 Sealing washer
62 VG1246080015 Common rail relief pipe
63 190003962607 Hollow bolt
64 VG9003080003 Sealing washer
65 VG1246080017 Fuel injection pump relief pipe
66 VG1246080013 Fuel filter relief pipe
67 190003962621 Hollow bolt
68 VG1540080022 Overflow valve
69 VG9003080005 Sealing washer
70 VG1246080019 Fuel pipe
71 VG1246080012 Fuel pipe
72 VG1246080011 Fuel pipe
73 VG1246080014 Hollow bolt
74 VG9003080006 Sealing washer
75 VG1246080016A Oil pipe
76 190003962607 Hollow bolt
77 VG9003080003 Sealing washer
78 VG1246080020 Primary fuel filter bracket
79 VG1246080023 Final fuel filter bracket
80 Q1841050 Hex head bolt
81 VG1246080075 Primary fuel filter assembly
81 VG1246080088 Primary fuel filter body

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82 VG1096080037 Fuel filter and drain valve with sensor
82 VG1540080211 Fuel filter
83 VG1096080034 Drain valve with water sensor
84 VG1246080086 Final fuel filter assembly
84 VG1246080089 Final fuel filter body
85 VG1540080110 Final fuel filter
86 Q150B1025 Hex head bolt
87 Q41810 Spring washer
88 R61540080016 Rail
89 Q150B0855 Hex head bolt
90 Q41808 Spring washer

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 ELECTRICAL SYSTEM
D12 ENGINE, EURO-III
Serial Number Name Quantity
1 VG1246090003 Starter motor 1
2 Q150B1035 Hex head bolt 3
3 Q40310 Spring washer 3
4 Q40110 Washer 3
5 VG1246090005 Alternator 1
6 VG1246090006 Bush 1
7 VG1246090007 Positioning nut 1
8 VG1246090027 Bolt 1
9 Q150B10110 Hex head bolt 1
10 VG1246090008 Bracket 1
11 VG1246090009 Positioning bush 2
12 Q150B1075 Hex head bolt 1
13 Q150B1060 Hex head bolt 2
14 VG1092090311 Pressure sensor 1
15 VG9003080007 Sealing washer 1
16 R61540090004 Coolant temp. sensor 1
17 VG9003080006 Sealing washer 1
18 R61540090003 Intake air temp. sensor 1
19 VG9003080006 Sealing washer 1
20 R61540090005 Fuel temp. sensor 1
21 VG1540090006 Sealing washer 1
22 R61540090007 Pressure sensor 1
23 Q150B0616 Hex head bolt 2
24 Q41806 Spring washer 2
25 R61540090008 Crankshaft speed sensor 1
26 Q150B0612 Hex head bolt 1
27 Q41806 Spring washer 1
28 R61540090002 ECU assembly 1
29 VG1246090031 Wire harness 1
29 VG1246090032A Wire harness
30 VG1246110206 Air cleaner bracket
31 VG1246090034 Bracket 1
32 VG1246090035 Bracket 1
33 Q150B0816 Hex head bolt 6

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34 Q41808 Spring washer 6
35 VG1246090024 Bracket 1
36 VG1246090025 Bracket 1
37 VG1246090037 Clamp 5
38 Q218B0610 Socket bolt 10
39 Q41806 Spring washer 10
40 VG1099090004 Fuel injector wire harness 6
41 Q150B0612 Hex head bolt 6
42 Q41806 Spring washer 6
43 VG1246090030 Bracket 6
44 Q41810 Spring washer 6
45 Q150B1228 Hex head bolt
46 Q40312 Spring washer
47 Q40112 Washer 2
48 VG1246090042 Bracket
49 Q150B0825 Hex head bolt 2
50 Q40308 Spring washer 2
51 Q40108 Washer 2
52 190003171390 Plastic fastening tape 2

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