Iron-Nickel Sealing Alloys: Standard Specification For
Iron-Nickel Sealing Alloys: Standard Specification For
Iron-Nickel Sealing Alloys: Standard Specification For
for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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TABLE 1 Chemical Requirements 10. Test for Thermal Expansion
Composition, %
10.1 Determine the thermal expansion characteristics with a
42 Alloy 46 Alloy 48 Alloy 52 Alloy
UNS UNS UNS 51 Alloy UNS
precision dilatometer after heating the specimen as follows:
K94100 K94600 K94800 N14052 10.1.1 Heat the specimen in a hydrogen atmosphere for 1 h
Nickel,A nominal 41 46 48 51.5 50.5 at 900°C and then cool it from 900 to 200°C at a rate not
Manganese, max 0.80 0.80 0.80 0.60 0.60 exceeding 5°C/min.
Silicon, max 0.30 0.30 0.30 0.30 0.30
Carbon, max 0.05 0.05 0.05 0.05 0.05
10.1.2 The thermal expansion properties are determined in
Chromium, max 0.25 0.25 0.25 0.25 0.25 accordance with Test Method E228.
B B B B B
Cobalt, max
Phosphorus, max 0.025 0.025 0.025 0.0250 0.025 10.2 The thermal expansion match between the alloy and a
Sulfur, max 0.025 0.025 0.025 0.0250 0.025 glass may be evaluated by testing the assembly in accordance
Aluminum, max 0.10 0.10 0.10 0.100 0.10 with Practices F14, F140, or F144.
Iron remainder remainder remainder remainder remainder
A
The nickel contents listed are nominal. The nickel contents of the alloys shall be 11. Dimensions and Permissible Variations
adjusted by the manufacturer so that the alloys meet the requirements for thermal
expansion. The 52 Alloy is specifically intended to match lead (Pb) sealing glasses. 11.1 Cold-Rolled Strip—Cold-rolled strip shall conform to
B
Cobalt is present as an incidental element and shall be reported separately. the permissible variations in dimensions prescribed in Table 3,
Table 4, and Table 5.
materials less than 0.005 in. (0.13 mm) in thickness the grain 11.2 Round Wire and Rod—Wire and rod shall conform to
size shall be such that there are no less than 4 grains across the the permissible variations in dimension prescribed in Table 6.
thickness. 11.3 Cold-Drawn Tubing—Cold-drawn tubing, available ei-
NOTE 2—This corresponds to a grain size of 0.065 mm or 16 grains/in.
ther as seamless or welded, shall conform to the permissible
of image of 100×. variations prescribed in Table 7.
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TABLE 3 Permissible Variations in Thickness of Cold-Rolled Strip
NOTE 1—Measurements shall be made at least 3⁄8 in. (9.5 mm) from the edge of strip that is over 1 in. (25.4 mm) wide.
Permissible Variations in Thickness for Width Given, plus or minus, in. (mm)
Specified Thickness, in. (mm) Over 12 to 16 (305 to
Under 3 (76) Over 3 to 6 (76 to 152) Over 6 to 12 (152 to 305)
406)
0.160 to 0.100 (4.06 to 2.54), incl 0.002 (0.051) 0.003 (0.076) 0.004 (0.102) 0.004 (0.102)
0.099 to 0.069 (2.51 to 1.75), incl 0.002 (0.051) 0.003 (0.076) 0.003 (0.076) 0.004 (0.102)
0.068 to 0.050 (1.73 to 1.27), incl 0.002 (0.051) 0.003 (0.076) 0.003 (0.076) 0.003 (0.076)
0.049 to 0.035 (1.24 to 0.89), incl 0.002 (0.051) 0.0025 (0.064) 0.003 (0.076) 0.003 (0.076)
0.034 to 0.029 (0.86 to 0.74), incl 0.0015 (0.038) 0.002 (0.051) 0.0025 (0.064) 0.0025 (0.064)
0.028 to 0.026 (0.71 to 0.66), incl 0.0015 (0.038) 0.0015 (0.038) 0.002 (0.051) 0.002 (0.051)
0.025 to 0.020 (0.64 to 0.51), incl 0.001 (0.025) 0.0015 (0.038) 0.002 (0.051) 0.002 (0.051)
0.019 to 0.017 (0.48 to 0.43), incl 0.001 (0.025) 0.001 (0.025) 0.0015 (0.038) 0.002 (0.051)
0.016 to 0.012 (0.41 to 0.31), incl 0.001 (0.025) 0.001 (0.025) 0.0015 (0.038) 0.0015 (0.038)
0.011 to 0.0101 (0.28 to 0.26), incl 0.001 (0.025) 0.001 (0.025) 0.001 (0.025) 0.0015 (0.038)
0.010 to 0.0091 (0.25 to 0.23), incl 0.001 (0.025) 0.001 (0.025) 0.001 (0.025) 0.001 (0.025)
0.009 to 0.006 (0.23 to 0.15), incl 0.00075 (0.019) 0.00075 (0.019) ... ...
Under 0.006 (0.15) 0.0005 (0.013) 0.0005 (0.013) ... ...
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TABLE 6 Permissible Variations in Diameter of Wire and Rod
Specified Diameter, in. (mm) Permissible Variations in Diameter, plus or minus, in. (mm)
Wire (Coiled, Spooled, or Straight Lengths)
0.002 to 0.0043 (0.051 to 0.109) 0.002 (0.051)
0.0044 to 0.0079 (0.112 to 0.201) 0.00025 (0.006)
0.008 to 0.0149 (0.203 to 0.378) 0.0003 (0.007)
0.015 to 0.0199 (0.381 to 0.505) 0.0004 (0.010)
0.020 to 0.0309 (0.508 to 0.785) 0.0005 (0.013)
0.031 to 0.0409 (0.787 to 1.039) 0.0006 (0.015)
0.041 to 0.0609 (1.041 to 1.547) 0.0007 (0.018)
0.061 to 0.0809 (1.549 to 2.055) 0.0008 (0.020)
0.081 to 0.1259 (2.057 to 3.198) 0.001 (0.025)
0.126 to 0.1569 (3.200 to 3.985) 0.0015 (0.038)
0.157 to 0.250 (3.99 to 6.35) 0.002 (0.051)
APPENDIX
(Nonmandatory Information)
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TABLE X1.1 Typical Results of Thermal Expansion Tests
Temperature Range, °C Average Linear Coefficient of Thermal Expansion, µm/m·°C
42 Alloy 46 Alloy 48 Alloy 51 Alloy 52 Alloy
UNS K94100 UNS K94600 UNS K94800 UNS N14052
30 to 300 4.4 7.5 8.8 10.2 10.1
30 to 400 6.0 7.5 8.7 10.2 9.9
30 to 500 7.9 8.5 9.4 10.1 9.9
30 to 600 9.6 9.8 10.4 11.0 10.8
30 to 700 10.5 10.7 11.3 11.9 11.7
30 to 800 11.4 11.6 12.1 12.7 12.5
30 to 900 12.3 12.5 13.0 13.5 13.3
30 to 1000 13.2 13.4 13.9 14.4 14.2
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