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Application Manual For Swiss Type Lathe Machine

This document provides an application manual for a Swiss type lathe machine. It includes sections on hardware specifications, screen and panel modules, input/output interfaces, and schematic diagrams of the axis groups and operation specifications.

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salem salem
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0% found this document useful (0 votes)
265 views143 pages

Application Manual For Swiss Type Lathe Machine

This document provides an application manual for a Swiss type lathe machine. It includes sections on hardware specifications, screen and panel modules, input/output interfaces, and schematic diagrams of the axis groups and operation specifications.

Uploaded by

salem salem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 143

 

Application Manual for Swiss Type Lathe Machine.


 
 
 
 
 
 
 
 
匯出日期:2023-05-10
修改日期:2020-09-04
机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

• Swiss Type Lathe Developer's Manual


• Swiss Type Lathe Operation Manual

 – 2
机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

1 Swiss Type Lathe Developer's Manual


 中文版 Mandarin version: 走心式車床开发手册

1.1 1 Hardware Specification

1.1.1 1.1 Hardware Introduction


No Description

Controller SYNTEC 200TB

Monitor 10.4-inch(8 key panel)

Machine Panel Supplied by Cheng Tai

Axis Card No 

IO卡 No

Handwheel No

Axial Driver 1. Absolute motor-SGMJV-08A3A6E


 (750W、2.39 N-m、3000/6000rpm、absolute oil seal band
brakes)X axis。
2.Absolute motor-SGMJV-08A3A6S
 (750W、2.39 N-m、3000/6000rpm、absolute oil seal) Y、Z、
X2、 
 Z2 axis。

Spindle Inverter 1.Syntec Built-in servo-C1 sub-spindle servo spindle


specifications.pdf motor parameter.txt
2.Syntec Built-in servo-C2 sub-spindle (Please see the above link
for detailed specifications.)
3.Absolute motor-SGMAV-10A3A6S-A1 side milling shaft

Swiss Type Lathe Developer's Manual – 3


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1.1.2 1.2 Screen Module/Panel Module(CRT/MDI)


The screen module is 900 type, the 900 type is used with the second panel, and
the matrix scan is performed through the CN1 and PIO5 X08 connectors of the
panel. The 940I has 30 operation input buttons and a indicator light panel, and
14 input points can be connected to an external torque switch.

1.1.3 1.3 RIO Main Module


RIO, there are four horn joints as external input points (X1~X4), and each
connector has 16 inputs, a total of 64 points input. The external output point
also has three horn joints (Y1~Y4), and each connector has 16 points output, a
total of 64 points output.

Swiss Type Lathe Developer's Manual – 4


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Description
1. I/O composition : RIO + HeardKey + TB16(IN) + TB_16(OUT)
2. Specification of IN/OUT is Current Source 24V.
3. There are 16 points in one TB16(IN). This machine use 2 sets of TB16IN.
4. There are 16 points in one TB16(OUT). This machine use 2 sets of TB16OUT.
5. A custom TB32-16R-D is 16 points OUT and 32 points IN.
6. DB15Pin(X08) connector is the path connect to controller.
7. 4 Pin Power input 24VDC

1.3.1 RIO External Input Interface( X1、X2、X3、X4 )


There are four sets of external input connectors in RIO, each group has 16 points, a total of 64 output points. It can
be directly connected to various detection sensors (such as proximity, micro switch, etc.) for using with TB16IN to
simplify wiring.

Swiss Type Lathe Developer's Manual – 5


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(1) There are four sets in the Rio input, each group has 16 input points, and
the definition is as above.
(2) This input is the Source specification. (common name: positive common point
+ COM)
(3) We have an input terminal block module (TB16 IN), and the wire is a finished
wire. Please use it more.
(4) If you do not use TB16IN, you can use wire yourself.
(5) The CN1 address is I00~I15, the CN2 address is I16~I31, the CN3 address is
I32~I47, and the CN4 address is I48~I63.

1.3.2 RIO External Output Interface( Y1、Y2、Y3、Y4 )


There are four sets of external output horn joints in RIO, each set has 16
points, a total of 64 output points. It can be directly connected to various
drive switches (such as electromagnetic contactors, relays, etc.) for using with
TB16OUT to simplify wiring.

(1)  There are four sets in the PIO input, each group has 16 input points, and the definition is as above.
(2)  This input is the Source specification. (common name: positive common point + COM)
(3)  We have an output terminal block module (TB16 OUT), and the wire is a finished wire. Please use it more.
(4)  If you do not use TB16OUT, you can use wire yourself.
(5)  The Y1 address is I00~I15, the Y2 address is I16~I31, the Y3 address is I32~I48, and the CN4 address is I32~I48.

Swiss Type Lathe Developer's Manual – 6


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1.3.3 DB15 Pin (Source)


This connector transmits I/O data of RIO to the controller and feedback.

TB16IN input module used with RIO can simplify wiring.

1.3.4 Terminal Module(TB16 IN/OUT)


This connector transmits I/O data of RIO to the controller and feedback.

Swiss Type Lathe Developer's Manual – 7


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TB16OUT output module, total of 16 Relay, and connector of each Relay is 250V/16A.

1.1.4 1.4 Panel Light INPUT Point


 Second Panel Illustration

 
Following is IO corresponding diagram of each connector 

Swiss Type Lathe Developer's Manual – 8


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                            Application Manual for Swiss Type Lathe Machine.

  

Note: For detailed panel I point, please refer to 3.1 I-bit summary table.

1.1.5 1.5 Schematic Diagram of Each Axis Group Structure


The first axis group is the axial direction X, Y, Z, and the main axis is the C
axis and the power axis A axis. The second axis group is the XB, the ZB axis,
and the main axis is the C2 axis.

Swiss Type Lathe Developer's Manual – 9


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1.2 2.Operation Specification

1.2.1 2.1 Panel Manual Mode Operation Specification

2.1.1 Switch System 


(HEAD1)

Panel icon:                                                                    

Technical specifications: Set R21=1 through I64

(SIMUL)

Panel icon:     

Technical specifications: Set R21=0 through I65

(HEAD2)

Panel icon:     

Technical specifications: Set R21=2 through I66

Swiss Type Lathe Developer's Manual – 10


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2.1.2 Spindle Motion Mode


 Spindle running (off) (on)

Panel icon:     

Technical specifications: 1.Trigger A312 and disconnect C64, C65 through I93.


2.I94 triggers the spindle rotating CW or CCW C64 and C65, and
rotate though the last rotation with CW or CCW of R56.

Sub-spindle running (off) (on)      

Panel icon:     

Technical specifications: 1.Trigger A322 and disconnect C64, C65 through I69.


2.I94 triggers the spindle rotating CW or CCW R583.2、R584.2, and
rotate though the last rotation with CW or CCW of R57.

2.1.3 Mode Selection

Panel icon:

    

Technical specifications: 1.Set R13=1 through I72


2.Set R13=2 through I73
3.Set R13=3 through I74
4.(Not support now)
5.Set R13=4 through I76
6.Set R13=6 through I77
7.Set R13=7 through I78

2.1.4 Operation Selection

Panel icon:

    

Swiss Type Lathe Developer's Manual – 11


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Technical specifications: 1.After I80 is triggered, if system has an alarm or continue PR3423
time count when the the number of workpieces reaches, machine
will be powered off by O7.
2.NA
3.After I82 is triggered, system triggers C42.
4.After I83 is triggered, system triggers C44.
5.After I84 is triggered, system triggers R520.4. The first system
selectively stops. When the I67 is triggered, the system triggers
R530.4, and the second system selectively stops.
6.After I85 is triggered, system triggers C39 and cooperates
with PR3804=20 to determine one cycle action.
7.After I86 is triggered, system triggers C40.

2.1.5 Power Shaft Status

Panel icon:     

Technical specifications: 1.After I90 is triggered, system triggers C248 and C63.


2.After I91 is triggered, system cancels C248 and C63.

2.1.6 Collet Status

Panel icon:            

Technical 1.When I110 is triggered, the system triggers O144 to open the jaws. Until I128 signal arrives,
specifications: disconnect O144. On the contrary, trigger it again and the system will throw O145.

2.When I68 is triggered, the system triggers O146 to open the jaws. Until I136 signal arrives,
disconnect O146. On the contrary, trigger it again and the system will throw O147.

Swiss Type Lathe Developer's Manual – 12


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2.1.7 Axial Movement

Panel icon:
 

Swiss Type Lathe Developer's Manual – 13


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Technical specifications: 1.X axis positive and negative jog is pressing I106 and I114 to
trigger C6 and C7.
2.Y axis positive and negative jog is pressing I107 and I115 to
trigger C8 and C9.
3.Z axis positive and negative jog is pressing I112 and I113 to
trigger C10 and C11.
4.X 2 axis positive and negative jog is pressing I106 and I118 to
trigger C170 and C171.
5.Z 2 axis positive and negative jog is pressing I117 and I118 to
trigger C172 and C173.

2.1.8 Supported Button

Panel icon:

           

Technical specifications: 1. When I104 is triggered, the system triggers O8 to throw, and
triggers again to disconnect O8.
2.When I105 is triggered, the system triggers O151 to throw, and
triggers again to disconnect O151.
3.When I109 is triggered, the system triggersC208 to throw, and
triggers again to disconnect C20.

2.1.9 Security Door Lock Selection

Panel icon:     

Technical specifications: I5 switch determines whether triggers O9 or not

2.1.10 Edit Status Selection

Panel icon:     

Technical specifications: I6 switch determines whether triggers C89 or not

Swiss Type Lathe Developer's Manual – 14


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2.1.11 Cutting Water Status Selection

Panel icon:  Cutting Water 1  Cutting Water 2(not supplied if no this


device)

Technical specifications: 1.After I2 is triggered, it is decided whether the system triggers


O142 after the M code is sent.
2.NA

2.1.12 Start mode selection

Panel icon:     

Technical specifications: 1.I156 switch determine whether triggers O95 or not


2.After pressing I1, trigger C1 to start
3.After pressing I0, trigger C0 to start

2.1.13 Machine Ready State

Panel icon:     

Technical specifications: After I4 is pressed, trigger O05 to make the system ready.
(the premise is that I156 is activated)

2.1.14 G00 Magnification Knob

Panel icon:     

Technical specifications: The change of I8~I11 determines the speed of R18

Swiss Type Lathe Developer's Manual – 15


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2.1.15 Cutting Rate Knob

Panel icon:     

Technical specifications: The change of I96~I100 determines the speed of R16

2.1.16 Chip conveyor Switch

Panel icon:

    

Technical specifications: 1.After pressing I88, it triggers O0 and


disconnects after release
2.After I89 is pressed, disconnect the running
of O0 or O2
3.I90 triggers O2 when pressed

2.1.17 Axial Handwheel

Panel icon:

    

Technical specifications: 1.Select the axial direction of the


handwheel through I3, I12, I13, I14
2.Select hand wheel speed by I101, I102
3.Cooperate with the pin definition to
connect to the controller MPG shaft
hole

Swiss Type Lathe Developer's Manual – 16


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1.2.2  2.2 Automatic Mode M Code Operation Specification

2.2.1  M Code Table

HEAD 1                                       HEAD 2

M00 program pauses M00 program pauses

M01 selectively stop M01 selectively stop

M02 program ends M02 program ends

M03 spindle rotates CW M03 spindle rotates CW

M04 spindle rotates CCW M04 spindle rotates CCW

M05 spindle stops M05 spindle stops

M06 spindle brake ON M06 not supported

M07 spindle brake OFF M07 not supported

M08 C axis mode ON M08 C axis mode ON

M09 C axis mode OFF M09 C axis mode OFF

M10 spindle collet close M10 spindle collet close

M11 spindle collet open M11 spindle collet open

M14 not supported M14 sub-spindle air ON

M15 not supported M15 sub-spindle air OFF

M17 feed tray ON(not supported M17 feed tray ON(not supported now)
now)

M18 feed tray OFF(not supported M18 feed tray OFF(not supported
now) now)

Swiss Type Lathe Developer's Manual – 17


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M20 one workpiece finish M20 one workpiece finish

M21 wrong shape prevention ON M21 wrong shape prevention ON

M22 wrong shape prevention OFF M22 wrong shape prevention OFF

M25 cutting fluid ON M25 cutting fluid ON

M26 cutting fluid OFF M26 cutting fluid OFF

M27 cutting tool breakage M27 product clamping and discharge


detection ON detection ON (not supported
now)

M30 program ends M30 program ends

M36 rotary tool rotates CW M36 not supported

M37 rotary tool rotates CCW M37 not supported

M38 rotary tool stops M38 not supported

M40 Z-ZB synchronous control ON M40 Z-ZB synchronous control ON

M41 Z-ZB synchronous control OFF M41 Z-ZB synchronous control OFF

M62 feeder thrust OFF M62 not supported

M63 feeder thrust ON M63 not supported

M64 chip conveyor rotates CW M64 chip conveyor rotates CW

M65 chip conveyor stops M65 chip conveyor stops

M66 chip conveyor rotates CCW M66 chip conveyor rotates CCW

M68 torque limit ON(not supported M68 torque limit ON(not supported


now) now)

M69 torque limit OFF(not supported M69 torque limit OFF(not supported


now) now)

Swiss Type Lathe Developer's Manual – 18


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M75 feeder refueling permit M75 $2 processing single block


skip ON  

M76 feeder waiting for M76 $2 processing single block


instruction(not supported now) skipOFF 

M77 single block execution invalid M77 single block execution invalid

M78 single block execution valid M78 single block execution valid

M80 material shortage detection ON M80 material shortage detection


ON(not supported now)

M81 material shortage detection M81 material shortage detection


OFF OFF(not supported now)

M82 spindle and sub-spindle M82 spindle and sub-spindle


synchronous control ON synchronous control ON

M83 spindle and sub-spindle M83 spindle and sub-spindle


synchronous control OFF synchronous control OFF

M84 product conveyor belt ON(not M84 product conveyor belt ON


supported now)

M85 product conveyor belt OFF(not M85 product conveyor belt OFF


supported now)

M88 cutting feed rate 100%ON M88 cutting feed rate 100%ON

M89 cutting feed rate 100%OFF M89 cutting feed rate 100%OFF

M98 call subprogram M98 call subprogram

M99 subprogram ends M99 subprogram ends

M110 sub-spindle collet close M110 not supported

M111 sub-spindle collet open M111 not supported

M120 not supported M120 abaxial ejector forward/


automatic retreat M120 (lack)

Swiss Type Lathe Developer's Manual – 19


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M121 not supported M121 abaxial ejector forward/


(adjustment)  M121 (lack)

M123 cutting fluid 2 valve 4 ON (not M123 cutting fluid 2 valve  4 ON(not
supported now) supported now)

M124 cutting fluid 2 valve 4 OFF (not M124 cutting fluid 2 valve  4   OFF(not
supported now) supported now)

M125 cutting fluid 2 valve  1 ON (not M125 cutting fluid 2 valve 1 ON(not
supported now) supported now)

M126 cutting fluid 2 valve  1 OFF (not M126 cutting fluid 2 valve  1 OFF(not
supported now) supported now)

M127 power shaft M127 not supported


positioning

M140 C-C2 synchronous control ON M140 C-C2 synchronous control ON

M141 C-C2 synchronous control OFF M141 C-C2 synchronous control OFF

M145 cutting fluid 2 valve 2 ON(not M145 cutting fluid 2 valve 2 ON(not
supported now) supported now)

M146 cutting fluid 2 valve 2 OFF(not M146 cutting fluid 2 valve 2 OFF(not
supported now) supported now)

M147 cutting fluid 2 valve 3 ON(not M147 cutting fluid 2 valve 3 ON(not
supported now) supported now)

M148 cutting fluid 2 valve 3 OFF(not M148 cutting fluid 2 valve 3 OFF(not
supported now) supported now)

M150 魔术导套 ON(not supported M150 魔术导套 ON(not supported


now) now)

M151 魔术导套 OFF(not supported M151 魔术导套 OFF(not supported


now) now)

M152 optional output 1 ON(not M152 optional output 1 ON(not


supported now) supported now)

Swiss Type Lathe Developer's Manual – 20


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M153 optional output 1 OFF(not M153 optional output 1 OFF(not


supported now) supported now)

M154 optional output 2 ON(not M154 optional output 2 ON(not


supported now) supported now)

M155 optional output 2 OFF(not M155 optional output 2 OFF(not


supported now) supported now)

M156 optional output 3 ON(not M156 optional output 3 ON(not


supported now) supported now)

M157 optional output 3 OFF(not M157 optional output 3 OFF(not


supported now) supported now)

M158 optional output 4 ON(not M158 optional output 4 ON(not


supported now) supported now)

M159 optional output 4 OFF(not M159 optional output 4 OFF(not


supported now) supported now)

M200~   M999 waiting for M200~   M999 Waiting for instructions between
instructions between two systems
two systems

2.2.2  M Code Operation Instructions


First system M code operation instructions
M03 (S1 spindle rotates CW) 

Techni Trigger C64 to let the spindle rotates CW after starting


cal
specifi
cation
s:

 M04 (S1 spindle rotates CCW)

Technical Trigger C65 to let the spindle rotates CCW after starting
specificat
ions:

 M06 (S1 spindle brake ON)

Swiss Type Lathe Developer's Manual – 21


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Technical After starting, the spindle order I219 on to start the torque
specifications: limit in C63 mode, and the value of PR3433 is filled in the
R5176 to open the torque limit function.

 M07(S1 spindle brak OFF)

Technical specifications: After starting, the spindle cancels the torque limit in C63 mode, fills
the R5176 with 0, and closes the torque limit function.

 M08M(S1 position axis mode ON)

Technical specifications: Executing this M-Cod will cause the spindle


to switch to the C-axis (C63) position mode.

  M09(S1 position axis mode OFF)

Technical specifications: Executing this M-Cod will cause the spindle


to cancel the C-axis (C63) position mode.

  M10 spindle collet open

Technical specifications: 1.After starting, throw out the O144 to open the collet
2.When the spindle collet is closed, if the fixture O point (144) is output,
the I point (128) is not activated, R44.09 jumps out of the spindle collet
to detect the disconnection. This alarm issued and inspects the
external collet circuit. Immediately suspend execution of the
machining program and issue an alarm message.
 3. Parameter R81.10 can set whether the spindle can rotate or not
when the collet is clamped. When 0: When the clamp is not clamped,
the spindle can not rotate CW or CCW. 1: When the clamp is not
clamped, the spindle can rotate CW or CCW.
4. The above alarm is released by Reset.

 M11 spindle collet close

Technical specifications: 1. After starting, throw out O145 to close the collet 2. When the spindle
collet is open, if the fixture O point (145) is output, the I point (128) is
activated, and the R44.09 jumps out of the spindle collet to detect the
short circuit. This alarm is issued, so please check the external collet
circuit, and it will immediately pause the execution of the processing
program and send an alarm message. The alarm can be released by
pressing Reset.

  M21 wrong shape prevention ON

Technical specifications: Write package G61 function with extended


MACRO

Swiss Type Lathe Developer's Manual – 22


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 M22 wrong shape prevention OFF

Technical specifications: Write package G61 function with extended MACRO

 M25(cutting water 1 ON)

Technical specifications: 1.When the M25 is started, the close cutting water 1 key will issue the
alarm R48.17, the cutting water 1 key is closed. Please turn off the
cutting water or RESET button to release the alarm.
2.When the R44.14 cutting water fluid abnormality I153 is issued,
check if the external water flu detector is faulty or the flow rate is too
small.
3.When the R44.17 insufficient cutting water I152 is issued, please
add the cutting water and press reset to release the alarm.
4.R85.3 is whether the safety door is opened to check the cutting
water, 0: check, 1: do not check.

 M27(cutting tool damage detection)

Technical specifications: 1. If the M code is not on the T100 tool number, then R45.3 not on the
T100 tool number and the M27M cannot be executed is issued.
2. After M27 is executed and the tool is cut by the parameter 3411, if
the cutting tool sensor (I132) is not triggered, the R44.7 cutting tool
detection abnormality is issued to check whether the workpiece is not
actually cut.
3. If the cutting tool is on T100 tool number or M27 is not executed,
cutting tool sensor off and R44.8 cutting tool detector is disconnected
abnormally is issued. Check if the external cutting tool sensor (I131) is
abnormal. The above alarms can all be released by using reset.

 M36(power shaft rotates CW)

Technical specifications: After starting, trigger R583.3 spindle rotates CW

 M37(rotary tool rotates CCW)

Technical specifications: After starting, trigger R584.3 spindle rotates CCW

 M40(Z-ZB synchronous control ON)

Technical specifications: Execute R614.2 by using system spindle


coupling

 M41(Z-ZB synchronous control OFF)

Technical specifications: Execute R614.2 by using system spindle coupling

 M77 (invalid single block execution)

Swiss Type Lathe Developer's Manual – 23


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Technical specifications: After starting, trigger C44 on

 M78(valid single block execution)

Technical specifications: After starting, trigger C44 off

 M82(spindle/sub-spindle synchronous control ON)

Technical specifications: Completed by using the extended MACRO


method to package G114.1R0

 M83(spindle/sub-spindle synchronous control OFF)

Technical specifications: Completed by using the extended MACRO method to package


G113

 M88(cutting feed rate 100%ON)

Technical specifications: After starting, set R16=100

 M127 power shaft position (on)

Technical specifications: After starting, trigger R586.3

 M140(C-C2 synchronous control ON)

Technical specifications: Execute C46 by using system spindle coupling

 M141(C-C2 synchronous control OFF)

Technical specifications: Execute C46 by using system spindle coupling

Dual system waiting for M code (M200~M999)

Tec 1. Using PR3419 and PR3420 to wait for M code login, the system must wait for $1 and $2 system to call
hnic this M code at the same time to let PLC finish.
al
2. When the user calls, recognize whether the M code PR3419 and PR3420 are the login M code by
spe
comparing the R1 and R616 respectively. If it is established, execute step 3; if not, let the PLC finish
cific
directly.
atio
ns: 3. When the first system is first executed but the second system has not arrived yet, under the condition
of R616 not equal to R1, C38 will not end, and vice versa, when both are satisfied, $1 C38 and $2 R615.0
Will complete the PLC Finish.
Hint: During development, it is found that the M code has a stuck problem. The solution is adding S0 A to
the M read condition. When $1 encounters a pause, $1 C38 on $2 R615.0 off, resulting in only $1 normal
execution when pressed. After plus S0, it can ensure that under the condition of suspension, $1 and $2
MST_Finish are both on, and the dual-axis group can operate normally after starting.

Second system M Code Operation Instructions

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M03(spindle rotates CW)

Technical specifications: After starting, trigger R583.2 on

M04(spindle rotates CCW)

Technical After starting, trigger


specificatio R584.2 on
ns:

 M08(C axis mode ON)

Technical specifications: Executing this M-Cod will cause the spindle


switching to C-axis position mode R581, 2
on.

M09(C axis mode OFF)

Technical specifications: Executing this M-Cod will cause the spindle


to switch to C-axis position mode R581, 2
off.

M10 spindle collet open

Technical specifications: 1.After starting, trigger O146.


2.When the spindle collet is closed, if the fixture O point (146) is output,
I point (136) is not activated, and R45.12 the sub-spindle fixture
induction open circuit alarm is issued. When this alarm is issued, please
check the external clamp circuit, and immediately suspend the
execution of processing program and issue an alert message.

 M11 spindle collet close

Technical specifications: 1.After starting, trigger O147.


2.When the spindle collet is closed, if the fixture O point (147) is output,
I point (136) is not activated, and R45.13 the sub-spindle fixture
induction open circuit alarm is issued. When this alarm is issued, please
check the external clamp circuit, and immediately suspend the
execution of processing program and issue an alert message.

 M25 cutting water (on) 

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Technical specifications: 1.When the M25 is started, the close cutting water 1 key will issue the
alarm R48.17, the cutting water 1 key is closed. Please turn off the
cutting water or RESET button to release the alarm.
2.When the R44.14 cutting water fluid abnormality I153 is issued,
check if the external water flu detector is faulty or the flow rate is too
small.
3.When the R47.17 insufficient cutting water I152 is issued, please
add the cutting water and press reset to release the alarm.
4.R85.3 is whether the safety door is opened to check the cutting
water, 0: check, 1: do not check.

 M40(Z-ZB synchronous control ON)

Technical specifications: Execute R614.2 by using system spindle coupling

 M41(Z-ZB synchronous control OFF)

Technical specifications: Execute R614.2 by using system spindle coupling

 M75 $2 processing block skip ON

Technical specifications: After starting, trigger R530.4 on

 M76 $2 processing block skip OFF 

Technical specifications: After starting, trigger R530.4 off

 M77(invalid single block execution)

Technical specifications: After starting, trigger C44 on

 M78(valid single block execution)

Technical specifications: After starting, trigger C44 off

 M82(spindle/sub-spindle synchronous control ON)

Technical specifications: Completed by using the extended MACRO


method to package G114.1R0

 M83(spindle/sub-spindle synchronous control OFF)

Technical specifications: Completed by using the extended MACRO


method to package G113

 M88(cutting feed rate 100%ON)

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Technical specifications: After starting, set R16=100

M120 abaxial ejector forward/automatic retreat 

Technical specifications: 1.If the sub-spindle is not open, calling this M code will issue R46.8
"C2 fixture is not open and can not be topped", press reset to
eliminate and ensure that the sub-spindle jaw is open when using.
2. If the ejector pin pushes the sensor forward without induction (I140
needs to be on, I137 needs to off), issue R49.08 "C2 pre-return
abnormal warning", press reset to exclude,  and please contact the
original factory to eliminate.
3. If the ejector pin pushes back the sensor without induction (I140
needs to be off, I137 needs to be), issue R49.09 "C2 return material
abnormal warning", press reset to exclude, and contact the original
factory to eliminate.
4.M120 is used in automatic mode, M121 is used in manual MDI,
please do not mix in automatic mode to avoid malfunction

 M121 abaxial ejector forward/(adjustment)

Technical specifications: 1.If the sub-spindle is not open, calling this M code will issue R46.8
"C2 fixture is not open and can not be topped", press reset to
eliminate and ensure that the sub-spindle jaw is open when using.
2. If the ejector pin pushes the sensor forward without induction (I140
needs to be on, I137 needs to off), issue R49.08 "C2 pre-return
abnormal warning", press reset to exclude, and please contact the
original factory to eliminate.
3.M120 is used in automatic mode, M121 is used in manual MDI,
please do not mix in automatic mode to avoid malfunction

 M140(C-C2 synchronous control ON)

Technical specifications: Execute C46 by using system spindle coupling

 M141(C-C2 synchronous control OFF)

Technical specifications: Execute C46 by using system spindle coupling

Dual system waiting for M code (M200~M999):

Swiss Type Lathe Developer's Manual – 27


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Technical specifications: 1. Using PR3419 and PR3420 to wait for M code login, the system must
wait for $1 and $2 system to call this M code at the same time to let
PLC finish.
2. When the user calls, recognize whether this M code is the login M
code by comparing the R1 and R616 respectively. If it is established,
execute step 3; if not, let the PLC finish directly.
3. When the first system is first executed but the second system has
not arrived yet, under the condition of R616 not equal to R1, C38 will
not end, and vice versa, when both are satisfied, $1 C38 and $2 R615.0
Will complete the PLC Finish.
Hint: During development, it is found that the M code has a stuck
problem. The solution is adding S0 A to the M read condition. When $1
encounters a pause, $1 C38 on $2 R615.0 off, resulting in only $1
normal execution when pressed. After plus S0, it can ensure that
under the condition of suspension, $1 and $2 MST_Finish are both on,
and the dual-axis group can operate normally after starting.

  

1.2.3 2.3 Alarm and Parameter Content

2.3.1 Alarm Content Exclusion 

SYN Alarm content Alarm Description


TEC

R44 emergency alarm When the panel emergency stop I156 is pressed, the
.0 alarm will be issued and released to remove.

R44 emergency stop not When the Machine Ready I4 is not activated after the emergency stop is
.2 ready released, the alarm will be issued and will be released when it is turned on.

R44 spindle speed When using G25/G26, the given speed difference cannot be completed within
.3 detection the given range, that is, the alarm is issued and RESET is cleared.

R44 feeder alarm When the feeder gives an alarm (I145 off), if it is not Dry Run and there is a
.4 feeder (R81.0=1), the alarm will be issued and the reset can be cleared after
the exclusion.

R44 spindle alarm (no using now)


.5

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R44 If there is no M05M The position mode (C63 on) cannot be switched during
.6 command, it cannot spindle rotation (C64/65 on). It can cleared by
switch position RESET .
mode during spindle
rotation

R44 cutting tool After M27M ON, I132 OFF and the alarm is issued which can released by
.7 detection (MARCO) RESET .

R44 A1.0 cutting tool If it's not at T100 or M27M is not called, the alarm will be issued when I131 OFF
.8 open circuit which can be released by RESET.
detection (MARCO)

R44 spindle collet open Spindle collet hardware alarm. If this alarm is triggered, please check the
.9 circuit detection external hardware device spindle collet clamp command O144 ON. After 0.5
alarm second, I128 is not ON, and cleared by RESET after the exclusion.

R44 spindle collet short Spindle collet hardware alarm. If this alarm is triggered, please check the
.10 circuit detection external hardware device spindle collet clamp command O144 ON. After 0.5
alarm second, I128 is not ON, and cleared by RESET after the exclusion.

R44 M13S (no using now)


.11

R44  Y axis JOG alarm When the first tool group (T1~T8) and the third tool group (T31~T35) of the
.12 tool number manually move the Y axis (Jog), press Cycle Start to issue this
alarm, and cleared by RESET to start again.

R44 X axis JOG alarm (no using now)


.13

R44 cutting water fluid After 15 seconds cutting water O142 ON I153OFF, the alarm is issued, and
.14 alarm cleared by RESET. If this alarm is issued, check the external hardware device.

R44 cutting water 2 (no using now)


.15 device alarm

R44 door chain If I5on open the safety door (I160/I161) off, it will issue this prompt alarm in
.16 release the automatic mode. At this time, the cycle star is activated. If the G00
magnification is above 25%, it is 25%. If until the cutting magnification is
above 70%, the maintenance arrives 70%, the spindle speed drops to below
500 rpm.

Swiss Type Lathe Developer's Manual – 29


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R44 no sufficient cutting If the first system and the second system are in non-processing and R81.6,
.17 water to start R81.8, and R81.1 are all OFF,  I152 issues the alarm when the cutting water is
insufficient, and it can be cleared by RESET.

R44 execute processing In the execution mode, press Cycle Start when DRY RUN ON and SBK OFF to
.18 under DRY RUN determine whether to display the alarm by R83.15.  It can be cleared by RESET
mode or SBK (on).

R44 only running second When the second system is not executed under MDI or SBK, pressing the cycle
.19 system alarm star will pop up this prompt alarm. At this time, the processing file can be
executed, and it can be released by reset.

R45 knob segment count (no using now)


.0 check

R45 MACHINE NOT After the power is turned off, you need to press the Machine Ready I4 button
.1 READY again to exclude this alarm.

R45 M code of first When executing the M code (the part need to wait), skip this alarm after 10
.2 system not finish seconds without completion, and some M codes are excluded. For
alarm example, M123、M145、M147、M25、M40、M41、M82、M83、M125、JOG
0%、M80.

R45 M27 alarm When M27M is executed, this alarm is triggered if it's not on the T100 tool
.3 number, and it can be cleared by RESET.

R45 execution time When the first system or the second system program is executed, the alarm
.4 alarm will be issued if the M20 is not executed for more than 1 hour, and it will be
cleared by RESET.

R45 lack of M09 In the C-axis mode, if you want to start the spindle rotation, this alarm will be
.5 command issued which can be cleared by RESET.

R45 magnetic relay (no using now)


.6 alarm

R45 +24V alarm (no using now)


.7

R45 lock alarm (not The door does not lock alarm. When the controller door lock O point (O159) is
.8 locked) issued, the I point of the safety door lock 1 (I158) and the safety door lock 2
(I175) is not sent, then trigger this alarm. This is the solenoid valve I point.

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R45 feeder setting does The conditions for establishment are as follows
.9 not match alarm
1. R81.0=1 when there is a feeder. In the dry run mode, if the feeder alarm
I145(on) when R82.15=0, or  feeder ready I147(on) when R82.15=1, issue
this alarm and released by reset and then check if the feeder is set
correctly.
2. When there is no feeder, R81.0=0. If there is a feeder alarm I145(on), the
alarm will be issued and cleared after the alarm is removed and then
check the feeder is set correctly.

R45 sub-spindle alarm: (no using now)


.11 (no using now)

R45 sub-spindle fixture Spindle collet hardware alarm. If this alarm is triggered, please check the
.12 open circuit sensor external hardware. After the sub-spindle fixture is clamped and O146 ON for
alarm 0.5 seconds, if I136 OFF is not sensed, this alarm will be issued (not in DRY RUN
mode), and RESET will be cleared after elimination.

R45 sub-spindle fixture Spindle collet hardware alarm. If the alarm is triggered, please check the
.13 short circuit sensor external hardware device. When the sub-spindle clamp is opened, I136 ON will
alarm trigger this alarm (not in DRY RUN mode) after 0.5 seconds, and cleared by
RESET.

R45 sub-spindle is not When I136 is issued while the sub-spindle chuck is clamped to execute sub-
.14 clamped spindle M27S (not in DRY RUN mode), this alarm will be issued which can be
cleared by RESET.

R45 second system M When executing the M code (the part need to wait), skip this alarm after 10
.15 code not finish seconds without completion, and some M codes are excluded. For
alarm example, M123、M145、M147、M25、M40、M41、M82、M83、M125、M80.
It can be cleared by RESET. 

R46 spindle When the spindle synchronization command is executed, the alarm is issued
.0 synchronous control when the synchronous command is not completed  after the speed is reached
alarm for 3 seconds. It can be cleared by RESET.

R46 lack M83 command Under the synchronization of the spindle, the alarm is issued when executing
.1 M06, M08. It can be cleared by RESET.

R46 ZB axis first return When the ZB axis is no longer the origin, the alarm is issued when the XB axis
.2 to origin alarm is restored. It can be cleared by RESET.

R46 XB axis JOG alarm When the tool number is in side milling (T2000~T2900), Press Cycle Start will
.3 issue this alarm if move the XB axis manually, and it can be cleared by RESET.
If you do not move the XB axis, you can re-Cycle Start to process.

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R46 ZB axis JOG alarm (no using now)


.4

R46 torque limit alarm (no using now)


.5

R46 In the torque mode, (no using now)


.6 the axial
synchronization
cannot be enabled.

R46 sub-spindle speed The given speed difference cannot be completed within the given range when
.7 detection  using G25/G26, this alarm will be issued which can be cleared by RESET.

R46 C2 collect is not This alarm is issued when not executing M120S or M121S under T2900 and
.8 open T2000 or the sub-spindle collet is clamped (effective when R83.03 ON).

R46 XB axis feed lock In the case of setting R83.10 ON, when the ZB axis leaves the specified range
.9 (PR3428 and PR3429 range) and move the XB axis in manual mode, this alarm
will be issued and can be cleared by RESET.

R46 lack M05S In the speed mode, the alarm issued when the sub-spindle executes M06S and
.11 command, non- R84.10 (ON), and it can be cleared by RESET.
switchable position
mode during spindle
rotation

R46 lack M09S When sub-spindle executes the speed mode  (M03, M04, manual,
.12 command, speed synchronous) in the position mode and judges (R84.10 ON), issue this alarm
mode cannot be which can be cleared by RESET.
switched in position
mode

R46 abnormal sub- Meet the following three conditions:


.14 spindle status 1. Not starting under the M code
2. Sub-spindle collet is clamped
3. During spindle acceleration/deceleration, if it is greater than the time set by
PR3418, the alarm will be issued and can be cleared by RESET. 

R46 S1 brake ON short Brake sensor hardware alarm. If the alarm is triggered, please check the
.15 circuit sensor external hardware device. After O128 OFF and I130 ON for 0.5 seconds and
I129 is still ON, this alarm will be issued, and it can be cleared by RESET.

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R47 S1 brake OFF open Brake sensor hardware alarm. If the alarm is triggered, please check the
.0 circuit sensor  external hardware device. After O128OFF for 0.5 seconds and I130 is still ON,
this alarm will be issued, and it can be cleared by RESET.

R47 S1 brake ON open Brake sensor hardware alarm. If the alarm is triggered, please check the
.1 circuit sensor  external hardware device. After O128OFF for 0.5 seconds and I129 is still ON,
this alarm will be issued, and it can be cleared by RESET.

R47 S1 brake OFF short Brake sensor hardware alarm. If the alarm is triggered, please check the
.2 circuit sensor external hardware device. After O128 OFF and I129 ON for 0.5 seconds and
I130 is still ON, this alarm will be issued, and it can be cleared by RESET.

R47 lack M08M Executing M06M will issue the alarm when the first system is not in C-axis
.3 command, can't use mode. It can be cleared by REESET.
S1 brake

R47 lack M07M The alarm is issued when C axis is moved in the brake mode (O128 ON C34
.4 command, brake is ON). It can be cleared by REESET.
not released

R47 lack M08S (no using now)


.5 command, can't use
S2 brake

R47 safety door is not (no using now)


.6 closed during
processing

R47 safety door is not Safety door lock I5on, safety door is not closed alarm I160, I161 Off. This alarm
.8 closed alarm is triggered when the safety door lock is opened while opening safety door
without machining.

R47 lube oil alarm If the lube oil is less than I54 during processing, after the M20M is executed,
.11 the alarm will be issued. Please fill the lube oil and press RESET to clear it.

R47 product receiver (no using now)


.12 status

R47 feeder abnormal In the automatic mode, if it is not in the M0 state, nor in the dry run mode, and
.13 ready when the feeder R81.0=1, feeder abnormal ready state I147off, the alarm will
be issued. The alarm can be cleared by RESET. If it occurs, please check
whether the feeder is abnormal.

R47 ejector (no using now)


.14 pin abnormal signal 

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R47 power tool In the automatic mode, press the power tool light when it's off will issue an
.15 switch(servo alarm. Press the panel servo on to exclude this alarm and check the C248
off)alarm status.

R48 fire (no using now)


.1 extinguisher 
abnormal alarm

R48 M77/M78 can't be The M77/M78 instruction cannot be used synchronously in dual systems, and
.6 used synchronously this alarm can be cleared by RESET.

R48 cutting water 2 If the cutting water 2 is not installed, R85.6 (off), use the cutting water M code
.7 device hasn't set, so will issue this alarm which can be cleared by RESET. 
the second 2 cutting
water M code can't
be executed.

R48 material of feeder is When the feeder is turned on at I144(off) and in the M0 state, please alarm
.8 used up when the O153 allows the refueling process. After the exclusion, the reset can
cancel the alarm. If it occurs, please check whether the material of the feeder
is used up.

R48 cutting water 1 key When the cutting water key I2 is OFF, a warning alarm is issued if ordering the
.17 close cutting water command. This alarm can be eliminated when the cutting water
key is ON. When it is closed, the machining will automatically enter the block
execution state.

R48 cutting water 2 key When M123, M125, M145, and M147 are not executed in the DRY RUN mode
.18 close and the cutting water key is OFF, a warning alarm is issued if ordering the
cutting water command. This alarm can be eliminated when the cutting water
key I14 ON. When it is closed, the machining will automatically enter the block
execution state.

R49 X axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.0 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm.

R49 Y axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.1 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm.

R49 Z axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.2 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm.

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R49 C1 axis origin has If it is an absolute motor, please check if the origin setting is made. If the
.3 not set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 X2 axis origin has If it is an absolute motor, please check if the origin setting is made. If the
.4 not set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm.

R49 Z2 axis origin has If it is an absolute motor, please check if the origin setting is made. If the
.5  not set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm.

R49 C2 axis origin has If it is an absolute motor, please check if the origin setting is made. If the
.6  not set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm.

R49 C2 material When M12S is executed, the front limit is abnormal (I140 needs to be on, I137
.8  returning abnormal needs to be off), please check whether the action is normal, and it can
front limit  excluded by reset.

R49 C2 material When M12S is executed, the back limit is abnormal (I140 needs to be off, I137
.9  returning abnormal needs to be), please check if the action is normal, It can be excluded by RESET.
back limit 

R49 fixture isn't clamped The spindle fixture is not clamped O110, so the spindle cannot be started. It
.10 to spindle can be released by reset, and it can be shielded with R81.10=1.

R49 chip conveyor  The motor of the chip conveyor is overloaded with I164 alarm, please check
.11  emergency stop whether the chip conveyor is normal, and it can be released by reset.

R49 PART CATCHER OUT When M17M or M17S is executed, this alarm is issued if tool is at T100, T200,
.12  PROHIBIT.  T300 which can be released by reset.

R49 abnormal cutting not supported now


.13 tool

R49 power auto off  When the auto power off button is activated, as long as there is an alarm in the
.14  machining, or the workpiece count arrives, it will automatically power off O7.

R49 lack M07S command In the brake mode, if you want to move the C axis will trigger the alarm which
.15  can be released by RESET.

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2.3.2 Parameter Description 


PLC expansion bit parameters, please go to the controller path F6 parameter setting, F10 next page, F8 PLC
parameter bit designation. Its parameter setting 0 and 1 to open the following functions:

Parameter page schematic

SYNTE SYMB DESCRIPTION


C

R81.0 BF.P Whether there is feeder or not:


0:no,1:yes(preset)

R81.1 SBK.P This parameter determines whether to enter a single block execution or enter
M20 to machine a workpiece when the cutting water is insufficient.
The following conditions are met to enter the state:
1.If R81.1=1,R81.8=0,R81.6=0, enter to block execution.
2.If R81.1=0,R81.8=0 or R81.6=1, enter to M20 One cycle state。

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R81.2 M00.P Whether the motor rotates when M00 is executed:


0: When the M00M or M00S command is executed, the spindle cannot rotate
continuously. 1: When the M00M or M00S command is executed, the spindle
can still rotate.

R81.3 EMG.P (no using now)

R81.4 M80.P (no using now)

R81.5 BZ.P Whether the sounder is triggered by the panel:


The state is established under the condition of R82.7=0:
0: When there is no operation panel AUX1, and then the red and yellow lights
are flashing, the sounder starts.
1: When the operation panel AUX1 is triggered, and then the red and yellow
lights are flashing, the sounder starts.

R81.06 LEV.P This parameter determines whether to enter a single block execution or enter
M20 to machine a workpiece when the cutting water is insufficient.
The following conditions are met to enter the state:
1.If R81.1=1,R81.8=0,R81.6=0, enter to block execution.
2.If R81.1=0,R81.8=0 or R81.6=1, enter M20 One cycle state.
If 1 is set to power off, it will be automatically updated to 0 after restarting.

R81.7 feeder ready state Whether the feeder is ready to check 0: Do not check 1: Check (R81.7)
checking

R81.08 OCY.P This parameter determines whether to enter a single block execution or enter
M20 to machine a workpiece when the cutting water is insufficient.
The following conditions are met to enter the state:
1.If R81.1=1,R81.8=0,R81.6=0, enter to block execution.
2.If R81.1=0,R81.8=0 or R81.6=1, enter to M20 One cycle state。

R81.09 DSBK.P Whether enter to the block execution after the safety door is opened:
0: The single block execution function cannot be performed when the safety
door is opened. 1: When the safety door is opened, the single block execution
function can be performed.

R81.10 SPHS.P Whether it can run or not after the spindle gripper is not closed, 0: not allowed
1: allowed

R81.11 material of feeder Whether check or not after the feeder material is used up  0: Do not check 1:
used up checking Check

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R82.0  whether sub- whether sub-spindle has brake or not


spindle has brake
or not

R82.01 CC.P Spindle collet status after power on:


0: The spindle collet remains in a relaxed state when it is turned on.
1: When the machine is turned on, the spindle collet will remain in the same
state as before the power is turned off.

R82.07 PATB.P Whether the sounder is enabled which is determined by this parameter:
0: When the panel AUX1 and R81.5on are triggered, the sounder will start.
1: The sounder can't be started when the trigger panel and R81.5on.

R82.08 PAT.P Does the three-color light work?


0: The red light of the three-color light has a role in warning with the yellow
light. 1: The red light and the yellow light warning of the three-color light have
no effect.

R82.09 PRLUB.P (no using now)

R82.10 WKEJ.P This model preset 1. Do not change this parameter: 1: In the no-product state,
when executing M75 and M76 with the "/" symbol at the front, skipping.

R82.11 CHIP.P With or without a chip conveyor:


0: There is chip conveyor. 1: No chip conveyor.

R82.12 Whether to start Whether to start the chip conveyor after starting up:
the chip Must be established in the state below R82.11=0
conveyor after 0: Do not start the chip conveyor after starting up.
starting up 1: Start the chip conveyor after starting up.

R82.13  Whether to choose Whether to choose the power shaft  0=no  1=yes (this machine with power shaft
the power shaft has to set 1)

R82.14 M00R.P Whether the spindle stops after a period of time when M00 stops:
The following states only establish when R81.2=1.
0: If M00M is executed, the spindle that is rotating cannot be stopped. 1: If
M00M is executed, after a period of TIMER, the spindle that is rotating will be
stopped.

R82.15 T200R.P Is there a feeder alarm:


0: none, 1: yes (default)

Swiss Type Lathe Developer's Manual – 38


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R83.03 PTEJ.P SD-16 default to 0。


0:Check if the ejector pin signal is abnormal when M27 is executed. Do not
change to 1.
1:使用顶背器,此机台不适用。This machine is not suitable for use with the
top.

R83.10 SEP.P With or without product receiver 0 = no  1 = yes (this machine without product
receiver has to set 0)

R83.15 STAR.P 0: When the safety door is opened, the rapid feed can only be maintained
below 25%, the cutting is below 70%, and the spindle is below 500 rpm. 1:
When the safety door is open, the rapid feed and speed are not limited.
If 1 is set to power off, it will be automatically updated to 0.

R84.00 WEL.P material shortage contact


0:The material shortage signal contact of the automatic material supply
device is set to the A contact.
1: The material shortage signal contact of the automatic material supply device
is set to B contact.

R84.02 LCAN.P Whether the work light is turned on after starting up:
0: When the machine is turned on, the panel work light will automatically light
up. 1: When the power is turned on, the panel work light will not automatically
light up.

R84.05 SYOF.P After the spindle synchronization is released, the spindle status:
0: The spindle and sub-spindle do not stop rotating when the spindle
synchronous rotation is released. 1: When the spindle synchronous rotation is
released, the spindle and the counter spindle must stop rotating.

R84.06 fire extinguisher  Is there a fire extinguisher: (without device has to set 0)
0: Fire extinguisher abnormal alarm is not displayed
1: Display fire extinguisher abnormal alarm

R84.08 relay Checking if there is a relay: (without device has to set 0)


0: Do not check the magnetic relay. 1: Check the magnetic relay.

R84.10 SCS.P Do not use the back Cs axis


0: The second system does not use the C axis function.
1: The second system uses the C-axis function.

R85.00 DCHKA.P Whether start to check the security door 


0: Start.
1: Do not start.

Swiss Type Lathe Developer's Manual – 39


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R85.03 DCHKB.P Whether the cutting water stops after opening the safety door:
0: When the M25 starts, cutting water is stopped after opening safety door.
1: When the M25 is started, cutting water 1 isn't stopped after opening safety
door.

R85.06 MPS Whether to start the second group of high pressure cutting water (without
device has to set 0)
0:Do not start.
1:Start.

R85.07 COL2DRCHK Whether stop after starting high pressure cutting water:
0: Start high-pressure cutting water and open the safety door to stop cutting
water.
1: Start high-pressure cutting water, open the safety door and the cutting
water does not stop.

R85.08 COL1COL2SEP Whether to combine cutting water with high pressure cutting water:
0: The combined control of cutting water and high pressure cutting water does
not enable.
1: The combined control of cutting water and high pressure cutting water is
enabled.

R85.09 HPCAB.P High-pressure cutting water and electricity control contacts:


0: Select high pressure cutting water alarm device for B connection
1: Select high pressure cutting water alarm device for A connection

R85.11 M20Y.P Whether to turn on the yellow light during executing M20
0:When reading M20, do not turn on yellow light 
1:When reading M20, turn on yellow light

R85.15 Whether the Whether the spindle cutting water stops when M01 is executed:
spindle cutting 0: When the M01 starts, the spindle and cutting water do not stop.
water stops when 1: When M01 starts, the spindle and cutting water stop. After the cycle star, the
M01 is executed  cutting water is turned on, and the spindle returns to the previous state to start
moving.

R86.0  Whether it is a Whether it is a single system  


single system
0:Single system,1:Duel system(preset)

R86.1 XB.SW  X2 axis using.  0=no,1=yes(preset)

R86.2  SSP.SW  sub-spindle 0=no,1=yes(preset)  

Swiss Type Lathe Developer's Manual – 40


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R86.3  PDT.SW  POWER DRIVEN TOOL SWITCH  0=no using 1=use(preset)

R86.7  EXT.MPG  0=use panel handwheel,1=use external handwheel

R86.8 T2T3PCE  PART CATCHER OUT ON T2 T3 ENABLE  0=not allowed 1=allow

R86.10  BFRDY  Before starting the program, the feeder start : 0=need / 1=not need

R87.4  CCEMGCHK   CHIP CONVEYOR EMG. CHECK; 0:without chip conveyor 1:with chip conveyor

R87.6  BFEMGCHK   BARFEEDER EMG. STOP CHECK;0:without feeder 1:with feeder

For user expansion parameters, please set the controller path F6 parameter setting, F5 skip to the parameter
number to select the time or position required for this parameter:

Swiss Type Lathe Developer's Manual – 41


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

Para Parameter name Parameter description


meter
numb
er

1721 First spindle When the safety door is opened, it is determined that the main speed should be
inching speed reduced to now many revolutions. It must be set with PR3431 and PR1722, and
the setting range is (0~1000).

1722 Second spindle When the safety door is opened, it is determined that the main speed should be
inching speed reduced to now many revolutions. It must be set with PR3431 and PR1721, and
the setting range is (0~1000).

1991 Spindle speed 0:do not start, 1:cutting check


arrival check

1992 Spindle speed The arrival range check is preset to 15%. If it reaches within 15% of the target
arrival check speed error, it is reached. Often is (0~100).
range

3408  M20S wait hold not supported now


time 

3409 Conveyor belt Conveyor belt rotation time setting, unit (0.001) seconds
rotation time

3410 Broken tool Broken tool detection method 0: Passive 1: Pneumatic


detection

3411 Broken tool Broken tool detection time setting, unit (0.001) seconds
detection time

3412 Chip conveyor Chip conveyor running time setting, unit (0.001) seconds
running time

3413 Chip conveyor Chip conveyor stopping time setting, unit (0.001) seconds
stopping time

3414 Return material Return material ejector pin launch detection delay time, unit (0.001) seconds
ejector pin launch
time

Swiss Type Lathe Developer's Manual – 42


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

3415 Abnormal cutting Abnormal cutting water 2 detection time, unit (0.001) seconds
water detection
time 

3416 Spindle collet Spindle collet complete waiting time, unit (0.001) seconds
waiting time

3417 M20M waiting M20M complete waiting time, unit (0.001) seconds
hold time

3418 Abnormal sub- Spindle state abnormality alarm R46.14 waiting time, unit (0.001) seconds
spindle detection
time

3419 M code waiting M code waiting range should set within 200~999.
range

3420 M code waiting M code waiting range should set within 200~999.
range

3421 Spindle collet Spindle collet clamping time, unit (0.001) seconds
clamping time

3422 Sub-spindle collet Sub-spindle collet clamping time, unit (0.001) seconds
clamping time

3423 Auto power off When the required workpiece or pre-alarm is not being eliminated, press the
time automatic power-off button, and the delay time setting after the condition is
established, unit (1) seconds

3424 M76 feeder Feeder delay time, unit (0.001) seconds


waiting time

3425 Sub-spindle collet Sub-spindle collet complete waiting time, unit (0.001) seconds
waiting time

3426 M20 delay waiting not supported now


time

3427 M120S complete not supported now


delay time

3428 ZB axis feed lock Set the ZB axis positive phase feed lock coordinate range, the minimum unit
range (BLU)

Swiss Type Lathe Developer's Manual – 43


机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

3429 ZB axis feed lock Set the ZB axis negative phase feed lock coordinate range, the minimum unit
range (BLU)

3430 M00M spindle When starting R82.14=1 andR81.2=0, how long will it stop after the spindle
dealt waiting time delays, the unit (0.001) seconds

3431 Spindle speed When the safety door is opened, it is determined that the main speed should be
when the safety reduced to now many revolutions. It must be set with PR1721 and PR1722, and
door is opened the setting range is (0~1000).

3432 M75 delay trigger When allowing refueling, the feeder refueling time, unit (0.001) seconds
time

3433 M6 C1 torque When issuing M6, C1 torque limit (percentage)


limit(percentage)

3451 Lube oil waiting Lube oil waiting time during processing, unit (1) second
time

3452 Lube oil executing Lube oil executing time during processing, unit (1) second
time

3453 X axis torque limit not supported now

3454 Y axis torque limit not supported now

3455 Z axis torque limit not supported now

3456 XB axis torque not supported now


limit

3457 ZB axis torque not supported now


limit

3458 C1 axis torque not supported now


limit

3459 C2 axis torque not supported now


limit

3560 A axis torque limit not supported now

Swiss Type Lathe Developer's Manual – 44


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

1.3 3. PLC Device

1.3.1 3.1 I Bit


Syntec Description

I0 CYCLE START BUTTON

I1 FEEDHOLD BUTTON

I2 COOLANT 1 KEY SWITCH ON / OFF

I3 Panel handwheel (axial-1)

I4 MACHINE READY BUTTON

I5 CUT/SET MODE

I6 MEMORY INPUT KEY SWITCH

I8 RAPID OVERRIDE SWITCH 1

I9 RAPID OVERRIDE SWITCH 2

I10 RAPID OVERRIDE SWITCH 4

I11 RAPID OVERRIDE SWITCH PARITY

I12 Panel handwheel (axial-1)

I13 Panel handwheel (axial-1)

I14 COOLANT 2 KEY SWITCH ON/OFF

I15 Panel handwheel (axial-4)

I56 For external handwheel using (preserved)

I57 For external handwheel using (preserved)

Swiss Type Lathe Developer's Manual – 45


机床产品/Machine Tool Products
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I58 For external handwheel using (preserved)

I59 For external handwheel using (preserved)

I60 Handwheel X1 For external handwheel using (preserved)

I61 Handwheel X10 For external handwheel using (preserved)

I62 Handwheel X100 For external handwheel using (preserved)

I64 HEAD 1   KEY

I65 SIMUL KEY ( HEAD 1 + HEAD 2 )

I66 HEAD 2   KEY

I67 BACK BLOCK SKIP KEY ( HEAD 2 )

I68 SUB   COLLET CLAMP / UNCLAMP KEY

I69 SUB   SPINDLE OFF KEY

I70 SUB   SPINDLE ON KEY

I72 EDIT   KEY ( MODE )

I73 MEMORY   KEY ( MODE )

I74 MDI   KEY ( MODE )

I75 MACRO   KEY ( MODE )

I76 JOG   KEY ( MODE )

I77 STEP   KEY ( MODE )

I78 ZERO   RETURN KEY ( MODE )

I79 F1 RESERVED KEY

Swiss Type Lathe Developer's Manual – 46


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

I80 AUTO   POWER OFF KEY

I81 TORQUE   LIMIT KEY

I82 DRYRUN KEY

I83 OPTIONAL   STOP KEY

I84 MAIN   BLOCK SKIP KEY ( HEAD 1 )

I85 ONE   CYCLE KEY

I86 SINGLE   BLOCK KEY

I87 F3 RESERVED KEY

I88 Chip Conv. REV.  KEY

I89 Chip Conv. STOP KEY

I90 Chip Conv. FWD KEY

I91 POWER   DRIVEN TOOLS OFF KEY

I92 POWER   DRIVEN TOOLS ON KE

I93 MAIN   SPINDLE OFF KEY

I94 MAIN   SPINDLE ON KEY

I95 F2 RESERVED KEY

I96  JOG / FEED OVERRIDE SWITCH 1

I97  JOG / FEED OVERRIDE SWITCH 2

I98  JOG / FEED OVERRIDE SWITCH 3

I99  JOG / FEED OVERRIDE SWITCH 4

Swiss Type Lathe Developer's Manual – 47


机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

I100  JOG / FEED OVERRIDE SWITCH PARITY

I101 Handwheel magnification-1

I102 Handwheel magnification-2

I104 WORK LIGHT KEY

I105 AUX 1 KEY

I106 +X KEY

I107 +Y KEY

I108 -XB KEY

I109 AUX 2 KEY

I110 MAIN COLLET CLAMP/UNCLAMP KEY

I112 -Z KEY

I113 +Z KEY

I114 -X KEY

I115 -Y KEY

I116 +XB KEY

I117 +ZB KEY

I118 -ZB KEY

I128 MAIN   COLLET CLAMP SENSOR

I129 MAIN   SPINDLE CLAMP SENSOR

I130 MAIN   SPINDLE UNCLAMP SENSOR

Swiss Type Lathe Developer's Manual – 48


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

I131 BROKEN   CUT OFF TOOL DETECTION RETRACT

I132 BROKEN   CUT OFF TOOL DETECTION ADVANCE

I133 Hydraulic pressure switch (reserved unused)

I134 BF EMG. STOP

I135 MAGNETIC   CONTACTOR CHECK

I136 SUB   COLLET CLAMP SENSO

I137 PARTS   EJECTION DETECTION

I138 SUB   SPINDLE CLAMP SENSOR/PART GRIP CLAMP

I139 SUB   SPINDLE UNCLAMP SENSOR/PART GRIP UNCLAMP

I140 PARTS   EJECTION ADVANCE END

I142 Workpiece receiver is extended and reserved

I143 Workpiece receiver is extended and reserved

I144 ALL   BAR STOCK COMPLETION

I145 AUTO   BAR FEEDER ERROR SIGNAL

I146 BAR STOCK   FEED OUT COMPLETION

I147 AUTO   BAR FEEDER READY SIGNAL

I148 NO BAR   STOCK SIGNAL

I149 FIRE   EXTINGUISHER BROKEN LINE ALARM SIGNAL

I152 COOLANT   SHORTAGE DETECTION

I153 COOLANT   FLOW DETECTION

Swiss Type Lathe Developer's Manual – 49


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

I154 LUB.   SHORTAGE DETECTION

I156  EMG. STOP SIGNAL(C36)

I157 +24W   DETECTION

I158 DOOR   CLOSE 1

I160 DOOR   INTERLOCK ( HEADSTOCK ROOM )

I161 DOOR   INTERLOCK ( CUTTING ROOM )

I162 Reserved, cutting water 2 alarm

I164 CHIP   CONVEYOR ERROR DETECTION

I175 DOOR   CLOSE 2

1.3.2 3.2 O Bit


Syntec Description

O0 Chip conveyor rotates CCW

O1 Preserved

O2 Chip conveyor rotates CW

O3 Preserved

O4 Preserved

O5 Sub-spindle brakes

O6 Automatically power off

O7 Automatically power off

O8 Working light

Swiss Type Lathe Developer's Manual – 50


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

O9 Door interlocking switch coil

O10 Preserved

O11 Preserved

O12 Preserved

O13 Preserved

O14 Preserved

O15 Preserved

O64 HEAD 1 KEY LAMP

O65 SIMUL KEY LAMP ( HEAD 1 +   HEAD 2 )

O66 HEAD 2 KEY LAMP

O67 BACK BLOCK SKIP KEY LAMP (   HEAD 2

O68 SUB COLLET CLAMP/UNCLAMP KEY   LAMP

O69 SUB SPINDLE OFF KEY

O70 SUB SPINDLE ON KEY

O71  CYCLE START BUTTON LAMP

O72 EDIT KEY LAMP ( MODE )

O73 MEMORY KEY LAMP ( MODE )

O74 MDI KEY LAMP ( MODE )

O75 MACRO KEY LAMP ( MODE )

O76 JOG KEY LAMP ( MODE )

Swiss Type Lathe Developer's Manual – 51


机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

O77 STEP KEY LAMP ( MODE )

O78 ZERO RETURN KEY LAMP ( MODE )

O79 FEEDHOLD BUTTON LAMP

O80 AUTO POWER OFF KEY LAMP

O81 TORQUE LIMIT KEY LAMP

O82 DRY RUN KEY LAMP

O83 OPTIONAL STOP KEY LAMP

O84 MAIN BLOCK SKIP KEY LAMP ( HEAD 1 )

O85 ONE CYCLE KEY LAMP

O86 SINGLE BLOCK KEY LAMP

O87 NO BARSTOCK

O88 Chip Conv. REV.  LAMP

O89 Chip Conv. STOP LAMP

O90 Chip Conv. FWD LAMP

O91 POWER DRIVEN TOOLS OFF KEY LAMP

O92 POWER DRIVEN TOOLS ON KEY LAMP

O93 MAIN SPINDLE OFF KEY LAMP

O94 MAIN SPINDLE ON KEY LAMP

O95 MACHINE READY LAMP

O103 WORK LIGHT LAMP

Swiss Type Lathe Developer's Manual – 52


机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

O104 WORK LIGHT KEY LAMP

O105 AUX 1 KEY LAMP

O106 X-AXIS REFERENCE POINT RETURN LAMP

O107 Y-AXIS REFERENCE POINT RETURN LAMP

O108 XB-AXIS REFERENCE POINT RETURN LAMP

O109 AUX 2 KEY LAMP

O110 MAIN COLLET CLAMP/UNCLAMP KEY LAMP

O111 BUZZER ON OPERATION PANEL

O112 Z-AXIS REFERENCE POINT RETURN LAMP

O118 ZB-AXIS REFERENCE POINT RETURN LAMP

O128 MAIN SPINDLE CLAMP

O129 PARTS EJECTOR

O130 WARNING LIGHT ( RED )

O131 AIR BLOW

O132 AIR PURGE

O133 BROKEN CUT-OFF TOOL DETECTION

O134 Material launch

O135 Material receipt

O136 DO RESERVED 4

O137 LUB. MOTOR

Swiss Type Lathe Developer's Manual – 53


机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

O138 WARNING LIGHT ( YELLOW )

O139 SERVO BRAKE

O141 PARTS CONVEYOR MOTOR

O142 COOLANT MOTOR 1

O144 MAIN COLLET CLAMP

O145 MAIN COLLET   UNCLAMP

O146 SUB COLLET CLAMP

O147 SUB COLLET UNCLAMP

O149 NEW=DO RESERVED 3

O150 WARNING LIGHT ( GREEN )

O151 BUZZER

O152  M00 SIGNAL (feeder part)

O153 AUTO BAR FEEDER RETRACT SIGNAL (feeder part)

O154 AUTO BAR FEEDER WAIT SIGNAL (feeder part)

O155 FEED TORQUE STOP SIGNAL (feeder part)

O156 MAIN COLLET CLAMP / UNCLAMP SIGNAL (feeder part)

O158 DO RESERVED 1

O159 DO RESERVED 2

1.3.3 3.3 A Bit


No Description

Swiss Type Lathe Developer's Manual – 54


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A0 A pulse signal is sent after the PLC is A54 First tool group flag 1
ready

A1 Edit mode A55 First tool group flag2

A2 Automatic mode A56 Third tool group flag

A3 MDI mode A57 Second tool group flag

A4 JOG mode A58 Torque mode button flag

A5 INJOG mode A59 Torque mode button execution 

A6 Handwheel mode A60 Torque mode execution flag

A7 Origin mode A61 Torque mode execution flag

A8 S33  boot self-protection A62 Torque mode button starting

A9 READY  Boot self-protection A63 XB axis feed lock

A10 Handwheel mode switching flag A64 Chip conveyor rotating CW flag

A23 Panel working light upper edge signal A65 Chip conveyor rotating CCW flag
flag

A24 Panel C1 chuck starts the upper edge A66 Reserved


signal flag

A25 C1 chuck start flag A67 Selective stop flag

A26 Panel C2 chuck starts the upper edge A68 Panel ”2nd Selective skip” functional upper
signal flag edge signal

A27 C2 chuck start flag A69 M75S start flag

A29 System ready upper edge (once) flag A70 M77M enable conditional flag

A30 System ready upper edge (once) flag A71 Reserved

A31 Ready to start the chip conveyor flag A72 M120S completion flag

Swiss Type Lathe Developer's Manual – 55


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                            Application Manual for Swiss Type Lathe Machine.

A32 C2 spindle blowing flag A73 M120S state

A74 High pressure water state

A75 M25 enter pause

A76 Use four groups of cutting water

A77 All rotation axes reset

A33 M20M self-protection flag A80 Panel Auto power off upper edge signal

A34 S1M code eating time flag A81 Panel”Handwheel simulation” function upper
edge signal

A35 JOG 0% flag A82 Panel” Dry Run” function upper edge signal

A36 S2M code eating time flag A83 Panel” Selective stop”function upper edge
signal

A37 Lack M09 execution condition flag A84 Panel”1st   Selective skip”function upper edge
signal

A38 Reserved A85 Panel” One cycle” function upper edge signal

A39 Lack M83 flag A86 Panel” Block execution” function upper edge
signal

A40 Red light selection flag A87 Y axis JOG state

A41 Yellow light selection flag A88 X axis JOG state

A42 Lack M09S execution condition flag A89 M08 mode

A43 R45.2 starting condition flag A90 Setting cutting feed rate

A44 R45.15 starting flag A91 S3 servo OF flag

A45 Cutting water 2 gate 4 flag A94 S3 servo OFF light flag

Swiss Type Lathe Developer's Manual – 56


机床产品/Machine Tool Products
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                            Application Manual for Swiss Type Lathe Machine.

A46 Ejector pin signal abnormal condition A95 M00M remaining flag
flag

A47 Cutting water combined control flag A96 M00S remaining flag

A98 C1 brake

A48 Spindle synchronization flag A100 1st M00 state flag

A49 M00M remaining flag A101 1st M01 state flag

A50 Speed into safe mode flag A102 1st M02 state flag

A51 5998 starting upper trigger  A103 1st M03 state flag

A52 M38 starting condition flag A104 1st M04 state flag

A53 Axial synchronization flag A105 1st M05 state flag

A106 1st M06 state flag A161 Reserved

A107 1st M07 state flag A162 1st M62 state flag

A108 1st M08 state flag A163 1st M63 state flag

A109 1st M09 state flag A164 1st M64 state flag

A110 1st M10 state flag A165 1st M65 state flag

A111 1st M11 state flag A166 1st M66 state flag

A112 1st M12 state flag A167 Reserved

A117 1st M17 state flag A168 1st M68 state flag

A118 1st M18 state flag A169 1st M69 state flag

A119 SPORIENT A170 1st   M-Code execution flag

Swiss Type Lathe Developer's Manual – 57


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A120 1st M20 state flag A171 1st   M-Code waiting flag

A121 1st M21 state flag A172 1st   M-Code completion flag

A122 1st M22 state flag A173 Reserved

A123 1st M23 state flag A175 1st M75 state flag

A124 1st M24 state flag A176 1st M76 state flag

A125 1st M25 state flag A177 1st M77 state flag

A126 1st M26 state flag A178 1st M78 state flag

A127 1st M27 state flag A179 1st M98 state flag

A129 1st M29 state flag A180 1st M80 state flag

A130 1st M30 state flag A181 1st M81 state flag

A131 1st M31 state flag A182 1st M82 state flag

A132 1st M32 state flag A183 1st M83 state flag

A136 1st M36 state flag A184 1st M84 state flag

A137 1st M37 state flag A185 1st M85 state flag

A138 1st M38 state flag A186 Reserved

A139 Reserved A187 Reserved

A140 1st M40 state flag A188 1st M88 state flag

A141 1st M41 state flag A189 1st M89 state flag

A142 1st M42 state flag A190 M code M mutual waiting flag

Swiss Type Lathe Developer's Manual – 58


机床产品/Machine Tool Products
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A143 1st M150 state flag A191 1st M152 state flag

A144 1st M151 state flag A192 1st M153 state flag

A145 Reserved A193 1st M154 state flag

A150 1st M110 state flag A194 1st M155 state flag

A151 1st M111 state flag A195 1st M156 state flag

A152 1st M123 state flag A196 1st M157 state flag

A153 1st M124 state flag A197 1st M158 state flag

A154 1st M125 state flag A198 1st M159 state flag

A155 1st M126 state flag A199 1st M99 state flag

A156 1st M145 state flag A200 2nd M00 state flag

A157 1st M146 state flag A201 2nd M01 state flag

A158 1st M147 state flag A202 2nd M02 state flag

A159 1st M148 state flag A203 2nd M03 state flag

A160 1st M127 state flag A204 2nd M04 state flag

A205 2nd M05 state flag A262 Reserved

A206 2nd M06 state flag A263 Reserved

A207 2nd M07 state flag A264 2nd M64 state flag

A208 2nd M08 state flag A265 2nd M65 state flag

A209 2nd M09 state flag A266 2nd M66 state flag

Swiss Type Lathe Developer's Manual – 59


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A210 2nd M10 state flag A267 Reserved

A211 2nd M11 state flag A268 2nd M68 state flag

A212 Reserved A269 2nd M69 state flag

A213 Reserved A270 2nd M-Code execution flag  

A214 2nd M14 state flag A271 2nd M-Code waiting flag   

A215 2nd M15 state flag A272 2nd M-Code completion flag  

A217 2nd M17 state flag A275 2nd M75 state flag

A218 2nd M18 state flag A276 2nd M76 state flag

A220 2nd M20 state flag A277 2nd M77 state flag

A221 2nd M21 state flag A278 2nd M78 state flag

A222 2nd M22 state flag A279 2nd M98 state flag

A223 2nd M23 state flag A280 2nd M80 state flag

A224 2nd M24 state flag A281 2nd M81 state flag

A225 2nd M25 state flag A282 2nd M82 state flag

A226 2nd M26 state flag A283 2nd M83 state flag

A227 2nd M27 state flag A284 2nd M84 state flag

A228 Reserved A285 2nd M85 state flag

A229 2nd M29 state flag A286 Reserved

A230 2nd M30 state flag A287 Reserved

Swiss Type Lathe Developer's Manual – 60


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A239 Reserved A288 2nd M88 state flag

A240 2nd M40 state flag A289 2nd M89 state flag

A241 2nd M41 state flag A290 M code S mutual waiting flag

A242 2nd M42 state flag A291 2nd M152 state flag

A243 2nd M56 state flag A292 2nd M153 state flag

A244 2nd M57 state flag A293 2nd M154 state flag

A245 2nd M58 state flag A294 2nd M155 state flag

A250 2nd M110 state flag A295 2nd M156 state flag

A251 2nd M111 state flag A296 2nd M157 state flag

A252 2nd M120 state flag A297 2nd M158 state flag

A253 2nd M121 state flag A298 2nd M159 state flag

A254 2nd M123 state flag A299 2nd M99 state flag

A255 2nd M124 state flag A300 Reserved

A256 2nd M125 state flag A301 1st Automatic homing retention status flag

A257 2nd M126 state flag A302 1st Automatic homing retention status flag

A258 2nd M145 state flag A303 1st Automatic homing retention status flag

A259 2nd M146 state flag A304 1st Automatic homing retention status flag

A260 2nd M147 state flag A305 2nd Automatic homing retention status flag

A261 2nd M148 state flag A306 2nd Automatic homing retention status flag

Swiss Type Lathe Developer's Manual – 61


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A307 2nd Automatic homing retention status A352 Reserved


flag

A308 Sounder auxiliary flag A353 Automatic power off starting flag

A309 Sounder auxiliary flag A354 Power On starting flag

A310 First spindle stopping state flag A355 S1 allow spindle braking flag

A311 First spindle stopping state flag A356 S1 start braking flag

A312 First spindle stopping state flag A357 S1 servo off condition

A313 First spindle rotating CW state flag A358 Close spindle braking flag

A314 First spindle rotating CCW state flag A359 Close spindle braking flag

A315 First spindle positioning state flag A360 Allow sub-spindle braking flag

A316 First spindle positioning state flag A361 S2 start braking flag

A317 C1-C2 spindle synchronized control A362 S2 servo off condition


state flag

A318 C1-C2 check before spindle A363 Close sub-spindle braking flag
synchronization flag

A319 Conveyor motor flag A364 Close sub-spindle braking flag

A320 Reserved A365 Start fixture memory flag

A321 M80M remaining flag A366 Find the origin completion flag

A322 Second spindle stopping state flag A367 Synchronization state

A323 Second spindle rotating CW state flag A368 魔术导套旗标

A324 Second spindle rotating CCW state flag A369 Automatically executing state flag

A325 Second spindle positioning state flag A370 2nd M00 trigger C1 flag

Swiss Type Lathe Developer's Manual – 62


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A326 Second spindle positioning state flag A371 2nd M01 trigger C1 flag

A327 XB axis JOG state A372 Start alarm light flag

A328 ZB axis JOG state A373 Start program execution light flag

A329 ZB moving command A374 Automatic status MODE is switched and it


requires RESET

A330 Reserved A375 1st Select to stop the M01 starting flag

A331 Reserved A376 2nd Select to stop the M01 starting flag

A332 Third spindle stopping state flag A377 Cutting water 1 starting state

A333 Cutting water 2 gate 4 starting flag A378 Cutting water 2 starting state

A334 Cutting water 2 gate 1 starting flag A379 Z-ZB axis synchronization function starting

A335 Cutting water 2 gate 2 starting flag A380 Automatically power off flag

A336 Cutting water 2 gate 3 starting flag A381 power –on flag

A337 Cutting water 2 controls the cutting A382 S1 servo ON flag


water flag

A338 Cutting water combined control flag A383 S2 servo ON flag

A339 Reserved A384 Yellow light ready flag

A340 C2 brake ON flag A385 C2 spindle return material SO

A341 C2 brake OFF flag A386 C2 spindle return material SO

A342 C2 brake flag A387 M80 cutO15

A345 C2 receive material flag A388 Cutting water 2 alarm contact

A346 Manual mode flag A389 Reserved

Swiss Type Lathe Developer's Manual – 63


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A347 Processing mode flag A390 M160S alarm state check

A348 Reserved A391 M161M wait synchronization S62

A349 M01 cutting water stop state A392 M161 synchronization flag

A350 Stopping flag A393 M160S alarm state check

A351 M75S product flag A394 M161S wait synchronization S62

A400 Safety door prohibition flag A463 R16=30 state

A401 M code 1st waiting flag A464 R16=40 state

A402 M code 1st waiting flag A465 R16=50 state

A403 M code 1st waiting flag A466 R16=60 state

A404 M code 1st waiting flag A467 R18=0 state

A405 M code 1st waiting flag A468 R18=1 state

A406 M code 1st waiting flag A469 R18=5 state

A407 M code 2nd waiting flag A470 Remember R16 state

A408 M code 2nd waiting flag A471 Remember R18 state

A409 M code 2nd waiting flag A472 R21=1 upper edge

A410 M code 2nd waiting flag A473 R21=0 upper edge

A411 M code 2nd  waiting flag A474 R21=2 upper edge

A450 Reserved A475 G26M start

A451 Executing alarm prohibition flag A476 G25M close

Swiss Type Lathe Developer's Manual – 64


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

A452 Selective skip execution flag A477 G26M starting detect flag

A453 Machine Ready flag A478 G26S start

A454 Reserved A479 G25S close

A460 R16=0 state A480 G26S starting detect flag

A461 R16=10 state A481 M164M cut off synchronization

A462 R16=20 state A482 M164S cut off synchronization

A491 M140M A483 M165M flag

A492 M141M A484 M165S flag

A493 M140S A485 M166M flag

A494 M141S A486 M166S flag

A495 Spindle coupling A487 R85.15 spindle

A496 M120S upper edge A488 R85.15 sub-spindle

A489  O153 end condition

A490 Only run the second system upper edge

1.3.4 3.4 R Bit

No Description

R44.0 [alarm] The emergency stop button is R45.16 Reserved


not released and the system is not
ready.

R44.1 Reserved R46.0 [alarm] Spindle synchronization has


not reached alarm

Swiss Type Lathe Developer's Manual – 65


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R44.2 [alarm] POWER ON not enabled, the R46.1 [alarm] Lack M83 command, brake
system is not ready to succeed and C axis command can't be issued.

R44.3 [alarm] Abnormal spindle speed R46.2 [alarm] ZB axis should first return to
detection  origin

R44.4 [alarm] Feeder alarm R46.3 [alarm] Manually moved over the


second tool group XB axis

R44.5 [alarm] Spindle driver alarm R46.4 [alarm] Manually moved ZB axis

R44.6 [alarm] Cannot be clamped or braked R46.5 [alarm] Torque limit alarm
during spindle rotation

R44.7 [alarm] Abnormal cutting tool R46.6 [alarm] In the torque mode, the axial
detection synchronization cannot be enabled.

R44.8 [alarm] Abnormal cutting tool open R46.7 [alarm] Abnormal sub-spindle speed
circuit detection detection

R44.9 [alarm] Spindle collet open circuit R46.8 [alarm] Material can't be prepared
detection alarm when C2 fixture is not open

R44.10 [alarm] Spindle collet short circuit R46.9 [alarm] XB axis feed locking
detection alarm

R44.11 [alarm] Upper product fixture cannot R46.10 Reserved


rotate spindle

R44.12 [alarm] Manually moved over the Y- R46.11 [alarm] Lack M05S command, position
axis of the first tool group mode can't be switched during
spindle rotation

R44.13 [alarm] Manually moved over the X- R46.12 [alarm] Lack M09S command,
axis of the third tool group speed mode can't be switched during
spindle rotation

R44.14 [alarm] Abnormal cutting water flow  R46.13 [alarm] Workpiece receiver position is
incorrect

R44.15 [alarm] Cutting water 2 device alarm R46.14 [alarm] Abnormal sub-spindle state

Swiss Type Lathe Developer's Manual – 66


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R45.0 [alarm] The number of knob segments R46.15 [alarm] S1 brake ON abnormal open
is abnormal. circuit detection

R45.1 [alarm] MACHINE NOT READY R47.0 [alarm] S1 brake OFF abnormal open


circuit detection

R45.2 [alarm] The first system M code waits R47.1 [alarm] S1 brake ON abnormal short
too long circuit detection

R45.3 [alarm] M27M only can execute on R47.2 [alarm] S1 brake OFF abnormal short
T100 tool number  circuit detection

R45.4 [alarm] Execution processing time is R47.3 [alarm] Lack M08M command, S1


too long brake can't be issued

R45.5 [alarm] Lack M09 command, the R47.4 [alarm] Lack M07M command, brake
spindle can't  rotate isn't released

R45.6 [alarm] Magnetic relay abnormal R47.5 [alarm] Lack M08S command, S2
alarm brake can't be issued

R45.7 [alarm] +24V abnormal alarm R47.6 [alarm] Safety door not closed during
processing (not available)

R45.8 [alarm] The door isn't locked R47.7 [alarm] Door interlock is releasing
alarm

R45.9 [alarm] Feeder setting isn't match R47.8 [alarm] Safety door lock on, safety
door not closed alarm

R45.10 Reserved R47.9 [alarm] Tool life arrival

R45.11 [alarm] Sub-spindle driver alarm R47.10 [alarm] Insufficient sitting water

R45.12 [alarm] Sub-spindle collet open circuit R47.11 [alarm] Lube oil shortage alarm
detection alarm

R45.13 [alarm] Sub-spindle collet short R47.12 [alarm] Product receiver abnormal


circuit detection alarm state 

R45.14 [alarm] Ejector pin is not properly R47.13 [alarm] Abnormal feeder ready state 
pushed out (not clamped)

Swiss Type Lathe Developer's Manual – 67


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R45.15 [alarm] The second system M code R47.14 [alarm] Ejector pin abnormal signal 
waits too long

R47.15 [alarm] Power tool off (SERVO OFF) R58.12 T1200


alarm

R48.0 [alarm] Cutting water 1 key close R58.13 T1300

R48.1 [alarm] Fire extinguisher abnormal R58.14 T1400


alarm

R48.2 [alarm] Cutting water 2 key close R58.15 T1500

R48.3 [alarm] X axis moving alarm R59.0 T2000

R48.4 [alarm] Execute processing during R59.1 T2100


DRY RUN mode

R48.5 [alarm] Only run second system alarm R59.2 T2200

R48.6 Reserved R59.3 T2300

R48.7 Reserved R59.4 T2400

R49.0 [alarm] X axis origin hasn't set R59.5 T2900

R49.1 [alarm] Y axis origin hasn't set R59.10 Reserved

R49.2 [alarm] Z axis origin hasn't set R59.11 T3100

R49.3 [alarm] C1 axis origin hasn't set R59.12 T3200

R49.4 [alarm] XB axis origin hasn't set R59.13 T3300

R49.5 [alarm] ZB axis origin hasn't set R59.14 T3400

R49.6 [alarm] C2 axis origin hasn't set R59.15 T3500

R49.7 [alarm] A axis origin hasn't set R60.0 Reserved

Swiss Type Lathe Developer's Manual – 68


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R49.8 [alarm] Before C2 returning material R60.1 M20S supported flag


abnormal limit warning

R49.9 [alarm] After C2 returning material R60.2 Spindle end abnormality


abnormal limit warning

R49.10 [alarm] The collet does not clamp the R60.3 Sub-spindle end abnormality
spindle and cannot be operated.

R49.11 [alarm] Chip conveyor over-loading R60.4 The first system cutting water 1 stops
storing

R49.12 Reserved R60.5 The second system cutting water 1


stops storing

R49.13 [alarm] cutting tool abnormal R60.6 Cutting water stopping flag

R49.14 [alarm] Auto power off R60.7 First system sitting water 2 gate 4
stops storing state

R49.15 [alarm] Lack M07S command, brake is R60.8 Second system sitting water 2 gate 4
not released and the C2 axis cannot stops storing state
be started.

R50 Mode distinction R60.9 Cutting water 2 gate 4 stops

R51 M08 state R60.10 First system sitting water 2 gate 1


stops storing state

R52 Spindle speed difference distinction R60.11 Second system sitting water 2 gate 1
stops storing state

R53 Sub-spindle speed difference R60.12 Cutting water 2 gate 1 stops


distinction

R54 Reserved R60.13 First system sitting water 2 gate 2


stops storing state

R55 Whether the spindle synchronization R60.14 Second system sitting water 2 gate 2
is executed stops storing state

R56 S1 rotates CW and CCW memory R60.15 Cutting water 2 gate 2 stops

Swiss Type Lathe Developer's Manual – 69


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R57 S2 rotates CW and CCW memory R61.0 First system sitting water 2 gate 3
stops storing state

R58.1 T100 R61.1 Second system sitting water 2 gate 3


stops storing state

R58.2 T200 R61.2 Cutting water 2 gate 3 stops

R58.3 T300 R61.3 Insufficient cutting water enters single


block execution

R58.4 T400 R61.4 Insufficient cutting water enters One


Cycle

R58.5 T500 R61.5 Feeder waiting flag

R58.6 T600 R61.6 Block execution light flag

R58.11 T1100 R61.7 M80 complete condition flag

R81.0 Whether there is feeder R84.9 Reserved

R81.1 Cutting water I152SBK R84.10 Reserved

R81.2 Whether M00 spindle rotates R84.11 Reserved

R81.3 Reserved R85.0 Safety door check

R81.4 Whether to wait for M80 to complete R85.1 Reserved

R81.5 Operation panel buzzer is effective R85.2 Reserved

R81.6 Whether to stop when the cutting R85.3 Cutting water gate opening check
water is insufficient

R81.7 Reserved R85.4 Reserved

R81.8 Whether to enter One Cycle when the R85.5 Reserved


cutting water is insufficient

Swiss Type Lathe Developer's Manual – 70


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R81.9 When the safety door is open, enter R85.6 Use 4 sets of cutting water 2 pumps
the single block execution mode.

R81.10 Reserved R85.7 High pressure water pump door check

R82.0 Reserved R85.8 Cutting water 1、2 combined control

R82.1 Gripper power on state R85.9 Cutting water 2 alarm contact

R82.2 Reserved R85.10 Reserved

R82.6 Reserved R85.11 Choose whether the M20 is lightened

R82.7 Whether the buzzer is valid R85.12 With or without workpiece holding
device

R82.8 Whether the red and yellow light flash R89 Conveyor belt rotation time
at the same time

R82.9 Reserved R90 Broken tool detection

R82.10 WKEJ.P R91 Broken tool detection time

R82.11 With or without chip conveyor R92 Chip conveyor operation time

R82.12 Whether it is ready to start the chip R93 Chip conveyor stopping time
conveyor

R82.13 Reserved R94 Returning material ejector pin launch


time

R82.14 M00M spindle stops or not R95 Abnormal cutting water detection
time

R82.15 Whether there is feeder alarm R96 Collect waiting time

R83.0 Reserved R97 M20M waiting holding time

R83.3 Whether to use the product ejector R98 M27S waiting time

R83.4 Reserved R99 M code waiting range

Swiss Type Lathe Developer's Manual – 71


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R83.5 Reserved R100 M code waiting range

R83.10 Whether there is product receiver R103 S1 spindle collet memory

R83.11 Reserved R104 S2 spindle collet memory

R83.12 Reserved R105 Buzzer selects AUX1 shutdown


memory

R83.13 Reserved R106 Reserved

R83.14 Reserved R110 T-CODE($1)

R83.15 Force to start supported function R111 T-CODE($2)

R84.0 Material shortage contact state R801 Spindle collet clamping time

R84.1 Reserved R802 Sub-spindle collet clamping time

R84.2 Whether to automatically turn on the R803 auto off power off time
work light when turned on

R84.3 Reserved R804 Feeder waiting time

R84.4 Reserved R805 Sub-spindle clamping completion


time

R84.5 Whether the spindle rotates after the R806 M20 delay waiting time
synchronization is released

R84.6 Whether to display a abnormal fire R807 M120S couple waiting time
extinguisher  alarm

R84.7 Reserved R808 XB axis feed locking range

R84.8 Whether to check the magnetic relay R809 XB axis feed locking range

R810 M00 delay waiting time R840 A axis torque limit

R811 M00 spindle stops delay time R1033 First system cutting water 1
stops register

Swiss Type Lathe Developer's Manual – 72


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R812 Reserved R1034 Second system cutting water 1


stops register

R831 Lube oil waiting time R1035 First system cutting water 2 gate 4
stops register

R832 Lube oil executing time R1036 Second system cutting water 2 gate 4
stops register

R833 X axis torque limit  R1037 First system cutting water 2 gate 1
stops register

R834 Y axis torque limit  R1038 Second system cutting water 2 gate 1
stops register

R835 Z axis torque limit  R1039 First system cutting water 2 gate 2
stops register

R836 XB axis torque limit  R1040 Second system cutting water 2 gate 2
stops register

R837 ZB axis torque limit  R1041 First system cutting water 2 gate 3
stops register

R838 C1 axis torque limit  R1042 Second system cutting water 2 gate 3
stops register

R839 C2 axis torque limit  R1043 Door opening check spindle speed

R1019 Version number R1044 Door opening check sub-spindle


speed

R5176 C1 axis torque limit  R20000 Spindle current speed

R5998 Background Action R20001 Spindle effective speed

R20002 Sub-spindle current speed

R20003 Sub-spindle effective speed

R20004 Main speed difference

Swiss Type Lathe Developer's Manual – 73


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

R20005 Sub speed difference

1.3.5 3.5 TM Bit

No Description

01 The first system 41 Abnormal broken tool


automatically returns to alarm detection time
the original point timing

02 The second system 42 Conveyor rotates time


automatically returns to
the original point timing

03 S1 spindle collet release 43 Boot spindle blow delay


memory delay timing execution time

04 S2 spindle collet release 44 S1 fixture stops holding


memory delay timing time

05 Ready light flashing timing 45 S2  fixture stops holding


time

06 Ready light flashing timing 46 Broken tool detection


time

07 Returning material ejector 47 Cutting water 2 gate 4


pin launch time stopping time

08 S1 brake ON detection 48 Cutting water 2 gate 1


time stopping time

09 S2 brake ON section time 49 Cutting water 2 gate 2


stopping time

10 Cutting water 1 stops 50 Cutting water 2 gate 3


holding time stopping time

11 Collet released state alarm 51 S1 brake alarm delay


delay timing time

Swiss Type Lathe Developer's Manual – 74


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

12 ALARM alarm light flashing 52 S2  brake alarm delay


timing time

13 ALARM alarm light flashing 53 S33 boot holding delay


timing execution time

14 Program execution light 54 READY boot holding


flashing timing delay execution time

15 Program execution light 55 Abnormal cutting water


flashing timing flow  alarm detection
time

16 Spindle collet open circuit 56 First system M code


alarm detection time execution waiting time

17 Spindle collet short circuit 57 Second system M code


alarm detection time execution waiting time

18 Sub-spindle collet open 58 Execution processing


circuit alarm detection time is too long alarm
time detection time

19 Sub-spindle collet short 59 Magnetic relay alarm


circuit alarm detection detection time
time

20 Auto off stops holding 60 Cutting water 2 device


timing alarm detection time 

21 auto off power off delay 61 Door unlocked alarm


time detection time

22 Sub-spindle rotates CW 62 The spindle


speed waiting time synchronization time has
not reached the alarm
detection time

23 C2 abnormal returning 63 Reserved


material front limit alarm
detection time

Swiss Type Lathe Developer's Manual – 75


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

24 C2 abnormal returning 64 Abnormal ejector pin


material back limit alarm signal alarm detection
detection time time

25 C36 OFF delay ready time 65 S1 fixture M code


execution waiting time

26 Sub-spindle rotates CCW 66 M20M waits holding time


speed waiting time

27 S2 brake execution delay 67 Feeder waiting delay


time(reserved) time

28 S1 braking process delay 68 S2 fixture M code


time 1 execution waiting time

29 S1 braking process delay 69 Reserved


time 2

30 S1 braking process delay 70 M120S complete


time 3 condition delay time

31 S2 braking process delay 71 M00 complete condition


time 1 delay waiting time

32 S2 braking process delay 72 Abnormal sub-spindle


time 2 detection time

33 S2 braking process delay 73 Chip conveyor rotates


time 3 CCW running time

34 Reserved 74 Chip conveyor stopping


time

35 Chip conveyor rotates CW 75 M77S completes


running time condition waiting time

36 Chip conveyor stopping 76 M78S completes


time condition waiting time

37 Lube oil waiting oil 77 M00 spindle stops delay


time

Swiss Type Lathe Developer's Manual – 76


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

38 Lube oil execution time 78 M20M stops holding time

39 M82M M code completion 79 M20S stops holding time


delay time

40 Reserved 80 Braking time


alarmR47.04

81 G26 spindle check rotation 86 R254.0 completion time


speed time

82 G26 Sub-spindle check 87 Broken tool opec circuit


rotating time detection time

83 Edit switch time 88 Broken tool detection


time

84 MDI switch page 89 M77 Panel flashing open 

85 O153 end time 90 M77 Panel flashing close

91 Only run second system


delay time

1.4 4. QA Question Sorting:


1. At present, if the machine has this problemISSUE-9685, has to wait for the new version to have a cure.
2. At present, the machine has handled this problem through other editions.ISSUE-9724This problem can be
solved by the 116.4x version. Reference: http://bbs.syntecclub.com.cn/forum.php?
mod=viewthread&tid=1195

Swiss Type Lathe Developer's Manual – 77


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

2 Swiss Type Lathe Operation Manual


 中文版 Mandarin Version: 走心式車床操作手册

2.1 1.Machine Structure

2.1.1 1.1 Schematic Diagram of Each Axis Group Structure


The first axis group is the axial direction X, Y, Z, the main axis is the C axis and
the power axis A axis, the second axis group is the XB, the ZB axis, and the
main axis is the C2 axis.

                    

Swiss Type Lathe Operation Manual – 78


机床产品/Machine Tool Products
                             – 
                            Application Manual for Swiss Type Lathe Machine.

2.2 2.User Operation Specification

2.2.1 2.1 Panel Manual Mode Operation Specification

2.1.1 System Switching


 (HEAD1)

Panel Icon:

                                                                   

Operation Instruction: Press to switch to the first system, then press to execute the
machining will only perform the first system action.

Operation Limit Only one switching systems HEAD1, SIMUL, HEAD2 can be established
at the same time. If the switch is accidentally touched during
processing, the system will trigger reset automatically when
switching.

(SIMUL)

Panel Icon:

    

Swiss Type Lathe Operation Manual – 79


机床产品/Machine Tool Products
                             – 
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Operation Instruction: Press to switch to the dual system, when now pressing to execute the
machining, it will only perform the dual system action.

Operation Limit Only one switching systems HEAD1, SIMUL, HEAD2 can be established
at the same time. If the switch is accidentally touched during
processing, the system will trigger reset automatically when
switching.

(HEAD2)

Panel Icon:

    

Operation Instruction: Press to switch to the second system, when now pressing to execute
the machining, it will only perform the second system action.

Operation Limit Only one switching systems HEAD1, SIMUL, HEAD2 can be established
at the same time. If the switch is accidentally touched during
processing, the system will trigger reset automatically when
switching.

2.1.2 Spindle Running Mode


Spindle running (off) (on)

Panel Icon:

    

Operation The button that panel triggers the spindle and sub-spindle rotating CW/CCW. The rotating CW/
Instruction: CCW function must be executed in MDI or auto-execution first. The last rotating condition is
used by the button to trigger and then rotating CW/CCW. If the first boot is triggered directly,
the spindle does not rotate.

Operation The tool length compensation can be easily opened when the tool correction is used, and can
Purpose be turned on in manual mode at any time in the memory state.

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Operation Remember last time spindle rotating CW/CCW when starting.


Limit

Sub-spindle running (off) (on)      

Panel Icon:

    

Operation Instruction: The button that panel triggers the spindle and sub-spindle rotating CW/
CCW. The rotating CW/CCW function must be executed in MDI or auto-
execution first. The last rotating condition is used by the button to
trigger and then rotating CW/CCW. If the first boot is triggered directly,
the spindle does not rotate.

Operation Purpose The tool length compensation can be easily opened when the tool
correction is used, and can be turned on in manual mode at any time in
the memory state.

Operation Limit Remember last time spindle rotating CW/CCW when starting.

2.1.3 Mode Selection

Panel Icon:

    

Operation Instruction: 1. Edit mode, the system switches to edit mode after triggering.
2. Memory mode, the system enters the memory mode after
triggering.
3. MDI mode, the system enters MDI mode after triggering.
4. MARCO mode, the system enters MARCO mode after triggering.
(action same memory mode)
5. JOG mode, the system enters JOG mode after triggering.
6. Handwheel mode, the system enters the handwheel mode after
triggering.
7. Origin mode, the system enters the origin mode after triggering.

Swiss Type Lathe Operation Manual – 81


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Operation Purpose 1. Edit mode. In this mode, the machining file can be freely edited.
2. The programmed file can be automatically executed after starting
in memory mode.
3. MDI uses a quick way to write simple machining programs, which
are generally used for tool setting.
4. The MARCO mode can start the written processing file. (action same
memory mode)
5. In JOG mode, match each axis movement key and it can be used to
move each axis continuously after triggering.
6. In the handwheel mode, use the axial selection knob and
magnification (see 2.1.17 for details), and select the axial direction by
turning the panel handwheel.
7. In the origin mode, match each axis movement key, and the axis will
return to the origin immediately after each position, and then the
panel lights of each axis will be on.

Operation Limit 1. Only one of the above mode selection can be established at the
same time.
2JOG, STEP, origin mode. Need to match the various axial movement
keys required to move.

2.1.4 Operation Selection

Panel
Icon:

    

Swiss Type Lathe Operation Manual – 82


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Operatio 1. After the automatic power-off trigger, if the alarm stagnation time is too long, the workpiece
n count is completed, and the idle time of the machine is too long, the power will be cut off
Instructio automatically.
n:
2. (not available).
3. DRY RUN mode. The system enters DRY RUN mode after triggering.
4.Optional stop mode. After triggered, the dual system enters the Optionalstop mode and pauses
processing when it encounters M01.
5.Block Skip mode. When the first system enters Block Skip mode and encounters the skip symbol
"/" after triggering, the controller will skip the block and directly execute the next block. The
second system has the independent Block Skip mode button.
6. One cycle. The system enters One cycle mode after triggered. When the program is executed to
M20, the program will be suspended, and the Cycle Star should be restarted.
7.Single Block. The system enters the Single Block mode after triggered. The G code execution will
take a single block and a pause will occur. Pressing Cycle Start will continue to next block.

Operatio 1. The automatic power-off system is convenient for the workpiece to be completed or the system
n Purpose alarm is undetected and the power is automatically turned off to ensure safety.
2.NA
3. In the DRY RUN mode, when the program runs all the G codes, it will execute with the empty
running speed (G01 single block is five times the program speed; G00 single block is the G00
speed), and the cutting water action is ignored.
4.Optional stop mode. When the program encounters M01, it pauses, which can be used in the
specified program line to be used with skip.
5. Block Skip mode. According to the user's habits, decide whether to execute "/" in the code.
6. One cycle M20 will pause the program when reading.
7. Single Block can be executed after triggering, and each line must be restarted to execute.

Operatio 1. One cycle mode. When executing M20 in system 1 (head1) and system 2 (head2), non-dual
n Limit system use, the program will be suspended. If it is used in dual system, the system M20 pause will
be ignored, only system one will be executed to pause.
2. The operation selection can trigger multiple modes to be used at the same time.

2.1.5 Power Shaft Status

Panel Icon:

    

Swiss Type Lathe Operation Manual – 83


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Operation Instruction: After triggered, the power shaft SERVO ON, and vice versa, the
power shaft SERVO OFF.

Operation Purpose Facilitate to change the state of power shaft to be SERVO OFF
when changing tool.

Operation Limit The power axis SERVO ON state is triggered by the preset after
power on.

2.1.6 Collet Status

Panel Icon:

           

Operation Instruction: The single trigger is opening the spindle collet, and the second
trigger is closing the spindle collet, which is the subspindle collet
switch.

Operation Purpose After the collet is opened, the workpiece can be gripped for
processing.

2.1.7 Each Axial Movement

Panel Icon:
 

Operation Instruction: In JOG and INJOG modes, each axis direction key is triggered and
advances in the specified direction. When each axis is triggered in the
origin mode, the axis is moved back to the home position.

Operation Instruction: Imagine moving the axis for easily moving in manual mode.

Swiss Type Lathe Operation Manual – 84


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Operation Instruction: Only JOG, STEP, origin mode need to match the various axial
movement keys required to move.

2.1.8 Supported Key

Panel Icon:

           

Operation Instruction: 1.After the trigger is clicked, the work light is turned on, otherwise the
work light is turned off.
2. After triggering the AUX1 sounder, the alarm will turn on the sounder.
You can use R82.7 to determine whether the sounder is turned on, and
also use R81.5 to determine whether the sounder is turned on by the
parameter setting. After turning on, the panel trigger is invalid.
3. After triggering the AUX2 handwheel simulation, if the machining file
is executed in the automatic mode, the handwheel rotation can be used
to determine the processing speed of the processing file.

Operation Instruction: 1.Used by lighting machines.


2. Decide whether to trigger the sounder in the alarm state.
3. Using the handwheel simulation, it is often used to perform the first
processing file to correct the trajectory or to perform handwheel
simulation in MDI when correcting tool.

Operation Limit 1.AUX2. If you use the handwheel to execute the processing file, and
stop executing the waiting M code for too long, the first system will
issue the R45.2 alarm, and the second system will issue the R45.15
alarm. Try not to stay on the M code, and Reset can release this alarm.

2.1.9 Safety Door Lock Selection

Panel Icon:

    

Swiss Type Lathe Operation Manual – 85


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Operation Instruction: When the key is turned ON, the safety door lock is opened, and when the
key is turned OFF, the safety door is locked.

Operation Purpose The safety door key cannot be opened when the door is closed (on) to
prevent personal injury.

Operation Limit 1. The R45.8 door lock does not lock alarm; when the safety door lock
key is turned ON, if the safety door is indeed closed, check the safety
door valve hardware I/O.
2. R44.16 door interlock release alarm; when the panel lock key is closed
and the safety door is opened in automatic mode, an alarm and a
sounder are issued. In the non-automatic mode, no alarm and a sounder
are issued, and the issued alarm won't affect the processing, the
sounder can use R82.7 to select 0: off, 1: on.
3. R47.8 safety door lock on, the safety door is not closed alarm; when
the safety door is opened without machining, and the safety door lock
ON, the alarm is issued. Close the safety door key and the safety door to
eliminate the alarm.

2.1.10 Edit Status Selection

Panel Icon:

    

Operation Instruction: When the panel key is turned ON, the machine cannot edit the
processing file, and when it is turned OFF, the machine resumes the
editable processing status.

Operation Purpose When closed, you will not be able to edit any of the processing files to
prevent personnel from changing them at will.

Swiss Type Lathe Operation Manual – 86


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2.1.11 Cutting Water Status Selection

Panel Icon:

 Cutting Water 1  Cutting Water 2(Not


available if no such device)

Operation Instruction: When the panel cutting water 1 is turned on, it will turn on the cutting
water 1 and vice versa.

Operation Purpose The cutting water 1 key has the highest authority. When it is turned off
(OFF), it cannot be turned on. At this time, even if the M code call is
already on, it has no effect.

Operation Limit After the cutting water is turned on, the cutting water M code only
works in the automatic mode. If the cutting water state is not turned
ON, the M code trigger will issue the R48.0 and R48.2 alarms.

2.1.12 Start Mode Selection

Panel Icon:

    

Operation Instruction: 1.The cycle star is the program start button, and the processing starts
after the trigger.
2.Feed Hold is the pause button, and it will pause if trigger during
processing. 
3.Emergency Stop. After the trigger, the system enters the not ready
state.

Swiss Type Lathe Operation Manual – 87


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Operation Purpose 1. cycle star. Trigger processing file in automatic mode.


2. Feed Hold. Can be arbitrarily triggered to pause in the execution of
the processing file.
3. Emergency Stop. In the event of an emergency, all machines are
stopped after the trigger.

Operation Limit 1. cycle star and Feed Hold need to trigger in automatic mode to
execute processing file.
2. When an emergency occurs in the machine, press the Emergency
Stop to put the system into the not ready state. When pressed, the
emergency stop not ready R44.2 alarm is issued.
3. The system cannot execute the program start button when the
following alarm occurs.
a. When the alarm code is R4X.0~R4X.15, it must be excluded
before processing as shown following.

b. When a serious system alarm occurs, such as a MOT SPD


alarm, etc., it must be excluded before processing

2.1.13 Machine Ready Status

Panel Icon:

    

Operation Instruction: When the system is still not ready after the emergency stop is
released, it can enter the ready state if triggering this button.

Operation Purpose After ensuring that the machine is released from the emergency stop,
press this button to officially start the system and confirm it twice for
the purpose of ensuring safety.

Swiss Type Lathe Operation Manual – 88


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Operation Limit If the button has not been triggered when the system is not ready and
the emergency stop is released, the system will issue R45.1MACHINE
NOT READY and trigger this button to be excluded.

2.1.14 G00 Magnification Knob

Panel Icon:

    

Operation Instruction: When the G00 command is executed, the G00 override can be set to
adjust the percentage, and the dial segment has (0, 1, 5, 25, 100).

Operation Purpose The G00 speed is a fast moving process, which ensures that the
machine can be used with the magnification adjustment test.

2.1.15 Cutting Speed Knob

Panel Icon:

    

Operation Instruction: When the cutting command is executed, the knob can be used to
adjust the percentage, and the dial segment has (0~150 increments
by 10% each time).

Operation Purpose G01 is the cutting process. It is often used to ensure that the
machine feed amount is safe to adjust the processing by
magnification.

Swiss Type Lathe Operation Manual – 89


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2.1.15 Cutting Speed Knob

Panel Icon:     

Operation Instruction: When the cutting command is executed, the knob can be used to
adjust the percentage, and the dial segment has (0~150 increments
by 10% each time).

Operation Purpose The remaining material is discharged through a chip conveyor.

2.1.16 Chip Conveyor Switch


 

Panel Icon:

    

Operation Instruction: 1.Chip conveyor rotates CW, and it needs to be continuously


pressed to be effective.
2.Chip conveyor stop button.
3.Chip conveyor rotates CW and determines the continuous
running time and stop time through PR3412 and PR3414.

Operation Purpose The remaining material is discharged through a chip conveyor.

Swiss Type Lathe Operation Manual – 90


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2.1.17 Axial Handwheel

Panel Icon:

    

Operation Instruction: 1. In conjunction with the handwheel mode, the control axis is
selected, and the first system and the second system button must be
matched, and the axial knob is used to control the axial selection.
2. Handwheel rate selection
3. After the above is satisfied, turn the handwheel to move the axis by
hand.

Operation Purpose Convenient for processing.

2.2.2 2.2 Automatic Mode M Code Operation Specification

2.2.1  M Code Table

        Table First system         Table            Second system

M00 Program pauses M00 Program pauses

M01 Selectively stop M01 Selectively stop

M02 Program ends M02 Program ends

M03 Spindle rotates CW M03 Spindle rotates CW

M04 Spindle rotates CCW M04 Spindle rotates CCW

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M05 Spindle stops M05 Spindle stops

M06 Spindle brake ON M06 Not supported

M07 Spindle brake OFF M07 Not supported

M08 C axis mode ON M08 C axis mode ON

M09 C axis mode OFF M09 C axis mode OFF

M10 Spindle collet close M10 Spindle collet close

M11 Spindle collet open M11 Spindle collet open

M14 Not supported M14 Sub-spindle blow ON

M15 Not supported M15 Sub-spindle blow OFF

M17 Feed tray ON(Not supported now) M17 Feed tray ON(Not supported now)

M18 Feed tray OFF(Not supported now) M18 Feed tray OFF(Not supported now)

M20 One workpiece finish M20 One workpiece finish

M21 Wrong shape prevention ON M21 Wrong shape prevention ON

M22 Wrong shape prevention OFF M22 Wrong shape prevention OFF

M25 Cutting fluid ON M25 Cutting fluid ON

M26 Cutting fluid OFF M26 Cutting fluid OFF

M27 Broken tool detection ON M27 Product clamping and discharge detection
ON(Not supported)

M30 Program ends M30 Program ends

M36 Rotary tool rotates CW M36 Not supported

M37 Rotary tool rotates CCW M37 Not supported

Swiss Type Lathe Operation Manual – 92


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M38 Rotary tool stops M38 Not supported

M40 Z-ZB Synchronous control ON M40 Z-ZB Synchronous contro lON

M41 Z-ZB Synchronous control OFF M41 Z-ZB Synchronous control OFF

M62 Feeder thrust OFF M62 Program ends

M63 Feeder thrust ON M63 Program ends

M64 Chip conveyor rotates CW M64 Chip conveyor rotates CW

M65 Chip conveyor stops M65 Chip conveyor stops

M66 Chip conveyor rotates CCW M66 Chip conveyor rotates CCW

M68 Torque limit ON(Not supported now) M68 Torque limit ON(Not supported now)

M69 Torque limit OFF(Not supported M69 Torque limit OFF(Not supported now)
now)

M75 Feeder refueling permit M75 $2 Processing block skip ON  

M76 Feeder waiting command(Not M76 $2 Processing block skip OFF 


supported now)

M77 Invalid block execution M77 Invalid block execution

M78 Valid block execution M78 Valid block execution

M80 Material shortage detection ON M80 Material shortage detection ON(Not


supported now)

M81 Material shortage detection OFF M81 Material shortage detection OFF(Not
supported now)

M82 Spindle and sub-spindle M82 Spindle and sub-spindle synchronization


synchronization control ON control ON

M83 Spindle and sub-spindle M83 Spindle and sub-spindle synchronization


synchronization control OFF control OFF

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M84 Finished product conveyor belt M84 Finished product conveyor belt ON
ON(Not supported now)

M85 Finished product conveyor belt M85 Finished product conveyor belt OFF
OFF(Not supported now)

M88 Cutting feed rate 100%ON M88 Cutting feed rate 100%ON

M89 Cutting feed rate 100%OFF M89 Cutting feed rate 100%OFF

M98 Call sub-program M98 Call sub-program

M99 Sub-program ends M99 Sub-program ends

M110 Sub-spindle collet close M110 Not supported

M111 Sub-spindle collet open M111 Not supported

M120 Not supported M120 Back axis ejector forward/automatic


retreat M120

M121 Not supported M121 Back axis ejector forward/(For adjustment)


M121

M123 Cutting fluid 2 gate 4 ON (Not M123 Cutting fluid 2 gate 4 ON(Not supported
supported now) now)

M124 Cutting fluid 2 gate 4 OFF (Not M124 Cutting fluid 2 gate 4 OFF(Not supported
supported now) now)

M125 Cutting fluid 2 gate 1 ON (Not M125 Cutting fluid 2 gate 1 ON(Not supported
supported now) now)

M126 Cutting fluid 2 gate 1 OFF (Not M126 Cutting fluid 2 gate 1 OFF(Not supported
supported now) now)

M127 Power shaft positioning M127 Not supported

M140 C-C2 synchronization control ON M140 C-C2 synchronization control ON

M141 C-C2 synchronization control OFF M141 C-C2 synchronization control OFF

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M145 Cutting fluid 2 gate 2 ON(Not M145 Cutting fluid 2 gate 2 ON(Not supported
supported now) now)

M146 Cutting fluid 2 gate 2 OFF(Not M146 Cutting fluid 2 gate 2 OFF(Not supported
supported now) now)

M147 Cutting fluid 2 gate 3 ON(Not M147 Cutting fluid 2 gate 3 ON(Not supported
supported now) now)

M148 Cutting fluid 2 gate 3 OFF(Not M148 Cutting fluid 2 gate 3 OFF(Not supported
supported now) now)

M150 Magic guide bushing ON(Not M150 Magic guide bushing ON(Not supported


supported now) now)

M151 Magic guide bushing OFF(Not M151 Magic guide bushing OFF(Not supported


supported now) now)

M152 Optional output 1 ON(Not supported M152 Optional output 1 ON(Not supported now)
now)

M153 Optional output 1 OFF(Not M153 Optional output 1 OFF(Not supported now)
supported now)

M154 Optional output 2 ON(Not supported M154 Optional output 2 ON(Not supported now)
now)

M155 Optional output 2 OFF(Not M155 Optional output 2 OFF(Not supported now)
supported now)

M156 Optional output 3 ON(Not supported M156 Optional output 3 ON(Not supported now)
now)

M157 Optional output 3 OFF(Not M157 Optional output 3 OFF(Not supported now)
supported now)

M158 Optional output 4 ON(Not supported M158 Optional output 4 ON(Not supported now)
now)

M159 Optional output 4 OFF(Not M159 Optional output 4 OFF(Not supported now)
supported now)

Swiss Type Lathe Operation Manual – 95


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M200~   Waiting for instructions between two M200~   Waiting for instructions between two
M999 systems M999 systems

2.2.2 M Code Operation Instructions


First system M Code Operation Instructions
M00 (Program pauses)

Operation Instructions: 1. When this instruction is executed, the program will be suspended when feeding.
2. It can be set whether the spindle stops rotating when it encounters M00. It is set
by parameter R82.14, 0: off 1: on.
3. After turning on R82.14, it can also be changed by parameter Pr3430, and the
spindle will stop after a few seconds when it encounters M00.

Actions Sequence: The core self-processing M00 pause state.

Protection and Limit: No

M01 (Selectively program pauses)

Operation Instructions: 1. When this command is executed, if the panel Optional Stop is
triggered, the program will be paused during feeding, otherwise
Optional Stop will skip.
2. If the parameter R85.15=1 and the M01 is paused, the system will
cut off the cutting water and the spindle will stop. After the cycle star
is pressed, the system will start executing and restore the cutting
water and spindle state.

Actions Sequence: The core self-processing M01 pause state.

Protection and Limit: No

M02(Program ends)

Operation Instructions: Executing this command will end and return from the
processing to the ready state.

Actions Sequence: The core self-processing M02 end state.

Protection and Limit: No

M03 (S1 Spindle rotates CW)

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Operation Instructions: 1. The command can rotate the first spindle in a CW or CCW direction,
and is used together with the S function to rotate the first spindle in a
CW (CCW) direction according to the set speed.
2. The CW(CCW) rotation of the spindle can directly issue the command
and does not need to stop.
3. The spindle can be rotated for the $1 even if the collet is irrelevant
(expanded R81.10, 0: off, 1: on).
4. The spindle rotates forward until the spindle speed reaches the
target speed (S64 on), and then continues to execute the processing
program. If it is not necessary to turn on the spindle speed check, set
PR1991 to 0: off, and vice versa.
5. When the spindle is in CW(CCW) rotation process, the spindle stops
after pressing reset.

Actions Sequence: 1. Spindle rotates CW after triggering M code

Protection and Limit: 1. If the M03/M04 is triggered to rotates CW/CCW when the spindle is in
the C-axis mode, the R45.05 will be triggered that lacking of M09
command. In the position mode, the speed mode cannot be switched,
and the execution of the processing program will be suspended
immediately and an alarm message will be issued.
2. If the spindle is closed under R81.10, the collet does not close and
trigger M code CW/CCW rotation, it will trigger the alarm(R590.6) that
the fixture does not clamp so the spindle can't be operated, and will
immediately suspend the execution of the processing program and
issue an alarm message. 
3. The above alarm is released by Reset.

M04 (S1 Spindle rotates CCW)

Operation Instructions: Same as M03 operation instructions

Actions Sequence: Spindle rotates CCW after triggering M code 

Protection and Limit: Same as M03 protection and limit

M05 (S1 Spindle stops)

Operation Instructions: This command causes the spindle to stop rotating according to
the deceleration time.

Actions Sequence: When M05 is executed, the spindle deceleration stop is started.

Protection and Limit: No

Swiss Type Lathe Operation Manual – 97


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M06 (S1 Spindle brake ON)

Operation Instructions: Executing this M-Code will cause the spindle to brake and the spindle
cannot rotate.

Actions Sequence: When M06 is executed, the spindle cannot be used under rotation, and
the spindle needs to enter the position mode (M8) first. When the brake
starts, the spindle is clamped. The spindle will enter the torque limit
mode. The limit value can be modified by PR3433, and the spindle
cannot be rotated by the C axis.

Protection and Limit: 1. If the spindle does not enter the position mode (M8), R47.05 will be
triggered that lacking M08 command when starting brake and S1 brake
can't be driven. The execution of the machining program will be
suspended immediately and an alarm message will be issued.
2. If the brake(M6) is triggered by the CW (CCW) rotation of spindle
(M6), R44.6 will be triggered that lacking M05 command. When the
spindle is rotating, it is not able to switch the position mode or brake,
and the execution of the machining program will be suspended
immediately and an alarm message will be issued.
3. The above alarm is released by Reset.

M07(S1 Spindle brake OFF)

Operation Instructions: Executing this M-Code will cause the spindle to rotate after the spindle
brakes.

Actions Sequence: When executing M07, release the brake and let the spindle SERVO ON. 

Protection and Limit: After the spindle starts the brake and the M07 is not activated, R47.04
will be issued that lacking M07 command and the vehicle is not
relaxed when spindle rotates. The execution of the processing
program will be suspended immediately and an alarm message will be
issued.
2. The above alarm is released by Reset.

 M08M(S1 Position axis mode ON)

Operation Instructions: Executing this M-Cod will cause the spindle to switch to the C-axis
position mode.

Actions Sequence: Executing this M-Cod will cause the spindle to switch to the C-axis
position mode.

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Protection and Limit: If the spindle rotates CW/CCW, and the position mode M08 is activated
when the spindle doesn't stop (M5), the R44.6 will be issued that lacking
M05M command. When the spindle is rotated, the position mode or
brake cannot be switched. The execution of the machining program will
be suspended immediately and an alarm message will be issued. The
alarm can be released by pressing Reset.

M09(S1 Position axis mode OFF)

Operation Instructions: Executing this M-Cod will cause the spindle to cancel the C-axis
position mode.

Actions Sequence: When M09 is executed, the spindle cancels the position mode.

Protection and Limit: No

M10(Spindle collet open)

Operation Instructions: Executing this M-Cod will close the spindle collet.

Actions Sequence: When M10 is executed, the spindle collet is closed, and the PR3421
collet closing time and the collet waiting time PR3416 after the collet is
closed can be adjusted.

Protection and Limit: 1. When the spindle clamp is closed, if the clamp O point is output, the I
point is not activated, and R44.09 jumps out of the spindle collet to
detect the disconnection. If the alarm jumps out, please check the
external clamp circuit and immediately suspend the execution of the
machining program. And send an alert message.
2. Parameter R81.10 can set whether the spindle can be rotated when
the collet is clamped. When 0: When the clamp is not clamped, the
spindle can not be rotated. 1: The clamp is not clamped and can be
reversed.
3. The above alarm is released by Reset.

M11(Spindle collet close)

Operation Instructions: Executing this M-Cod will cause the spindle collet to open.

Actions Sequence: When M11 is executed, the spindle collet is opened, and the processing
can be started after the collet is opened and the collet waiting time
PR3416 is adjusted.

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Protection and Limit: When the spindle collet is opened, if the clamp O point is output and
the I point is activated, R44.10 will be issued that the spindle collet
detecst the short circuit. When the alarm is issued, please check the
external collet circuit, and immediately suspend the execution of the
machining program and issue an alarm message. The alarm can be
released by pressing Reset.

M020(One workpiece finished)

Operation Instructions: When this M-Cod read is performed, it indicates that a workpiece is
completed.

Actions Sequence: 1. If the M code is executed, the workpiece count is incremented by


one.
2. If you press the onecycle of the panel and execute the M20
system, it will pause on the M20 and restart after the cycle star.

Protection and Limit: No

M21(Wrong shape prevention ON)

Operation Instructions: When encountering a corner during processing, sometimes due to the
too fast tool moving speed or the delay of the servo system, it is
impossible to cut into a small rounded corner according to the shape of
the corner, which causes an error. However, when absolute accuracy is
required, M21 can be used to turn this feature on and M22 turns off.

Actions Sequence: When the tool is decelerated near the corner and the position reaches a
certain state (CNC parameter, G01 check window: parameters 421~440,
G00 check window: parameters 461~480), the next block command will
be executed.

Protection and Limit: For the corner, the jitter caused by the excessive speed command JERK
can be improved by using parameter 404. Generally, the parameter 404
can be effectively improved by setting 10~20.

M22(Wrong shape prevention OFF)

Operation Instructions: When encountering a corner during processing, sometimes due to the
too fast tool moving speed or the delay of the servo system, it is
impossible to cut into a small rounded corner according to the shape of
the corner, which causes an error. However, when absolute accuracy is
required, M21 can be used to turn this feature on and M22 turns off.

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Actions Sequence: When the tool is decelerated near the corner and the position reaches a
certain state (CNC parameter, G01 check window: parameters 421~440,
G00 check window: parameters 461~480), the next block command will
be executed.

Protection and Limit: For the corner, the jitter caused by the excessive speed command JERK
can be improved by using parameter 404. Generally, the parameter 404
can be effectively improved by setting 10~20.

M25(Cutting water 1 ON)

Operation Instructions: Executing this M-Cod command will open the cutting water 1.

Actions Sequence: When M25 is executed, the cutting water 1 opens its water valve.

Protection and Limit: 1. When M25 is started, the cutting water 1 key will turn off and the
alarm R48.17 that Cutting water 1 The key is closed is issued. Please 
open the cutting water or RESET button and the alarm will be
released.
2. When the R44.14 cutting water flow is abnormal, please check if the
external water flu detector is faulty or the flow is too small.
3. When R44.17 is issued, the cutting water is insufficient, please add
the cutting water and press reset to eliminate the alarm.
4.R85.3. Whether the safety door is opened to check the cutting
water, 0: check, 1: do not check.

M26(Cutting water 1 OFF)

Operation Instructions: Executing this M-Cod command will close the cutting water 1.

Actions Sequence: When the panel HEAD1 is turned on, the cutting water will be closed
only when using the M26 command in HEAD1. Similarly, when the
panel SMUL is used, the M26 must be issued in both HEAD1 and
HEAD2 to turn off the cutting water.

Protection and Limit: If dual system is used, the cutting water will be shut down only when
the dual system receive M26 command. In contract, M26 command
only need to be issued for one time to turn off cutting water in each
system.

M27(Broken tool detection ON)

Operation Instructions: Executing this command will detect the workpiece and the cutting
tool to confirm that the workpiece is completely cut.

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Actions Sequence: This function uses the cutting tool sensor to detect whether the
workpiece is cut off or not.

Protection and Limit: 1. If the M code is not executed on the T100 tool number, it will jump
out of alarm R45.3 that M27 can't be executed on T100 tool number.
The T100 system is set as the cutting tool. Please be sure to use this
tool number when performing the cutting tool detection.
2. If the cutting tool is detected by parameter 3411 after the M27 is
executed, and the cutting tool sensor is not triggered, the R44.7
cutting tool detection abnormality is jumped out to check whether the
workpiece is not actually cut.
3. If it's not at the T100 tool number or M27 is not executed, the
cutting tool detection off, and R44.8 cutting tool detector is
disconnected abnormally is issued. Please check if the external
cutting tool sensor is abnormal. The above alarms can all be released
by reset.

M30(Program ends)

Operation Instructions: Executing this command will end and return from the
processing to the ready state.

Actions Sequence: The core self-processes the M02 end state.

Protection and Limit: No

 M36(Power shaft rotates CW)

Operation Instructions: Execute the command to make the power shaft rotate CW. This axis is
used together with the third spindle S3 function. Therefore, when the
program declares that the power shaft speed is 1000 rpm, please write
M36 S3=1000.

Actions Sequence: After the M36 (37) is executed, the power shaft rotates CW(CCW).

Protection and Limit: When the processing mode is started, if the power axis is SERVO OFF
state, the R47.15 power tool OFF (SERVO OFF) alarm will be displayed.
The alarm can be eliminated by SERVO ON the panel power shaft. If
not, the processing is not allowed.

M37(Rotary tool rotates CCW)

Operation Instructions: Same as M36 operation instructions

Actions Sequence: Same as M36 actions sequence

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Protection and Limit: Same as M36 protection and limit

M38(Rotary tool stops)

Operation Instructions: The command can stop the power shaft (the third spindle) from
rotating according to the deceleration time.

Actions Sequence: After this command is issued, it can stop the spindle from rotating
CW(CCW).

Protection and Limit: After stopping, the power shaft remains in the SERVO ON state, and
SERVO OFF will not be performed unless the panel SERVO OFF
button is pressed.

M40(Z-ZB Synchronization control ON)

Operation Instructions: This command execution will synchronize the Z axis and the ZB axis.

Actions Sequence: This function is activated when this M-CODE is executed on both
systems at the same time after this command is issued.

Protection and Limit: In the torque mode, the Z-axis synchronization is prohibited. On the
contrary, the torque mode is disabled in the Z-axis synchronous
condition. If there is a trigger, the R46.6 alarm that torque mode
cannot be activated is issued. The RESET can cancel the alarm.

M41(Z-ZB Synchronization control OFF)

Operation Instructions: This command execution will cancel the synchronization of the Z axis
and the ZB axis.

Actions Sequence: This function is canceled when this M-CODE is executed on both
systems at the same time after this command is issued.

Protection and Limit: In the torque mode, the Z-axis synchronization is prohibited. On the
contrary, the torque mode is disabled in the Z-axis synchronous
condition. If there is a trigger, the R46.6 alarm that torque mode
cannot be activated is issued. The RESET can cancel the alarm.

M62 Feeder thrust (OFF)

Operation Instructions: When this M code is executed, the feeder thrust is turned off.

Actions Sequence: Turn off the external feeder thrust.

Protection and Limit: It needs to be used with the feeder subprogram.

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M63 Feeder thrust (ON)

Operation Instructions: When this M code is executed, the feeder thrust starts.

Actions Sequence: Turn on the external feeder thrust.

Protection and Limit: It needs to be used with the feeder subprogram.

M64(Chip conveyor rotates CW)

Operation Instructions: Executing this command will make chip conveyor rotate CW(CCW).

Actions Sequence: After this command is issued, PR3412 and PR3413 can be set. The
chip conveyor running time and stop time can be set, and the number
of seconds can be adjusted to set the CW rotating time and stopping
time.

Protection and Limit: 1. When the chip conveyor jumps out of the R49.11 that the cutting
motor is over-loading for no reason, please check if the external
device is abnormal.
2. Stop the chip conveyor while the safety door is open.
3. When the chip conveyor is rotating CW (CCW), it is prohibited to
make rotating CCW(CW) command.

M65(Chip conveyor stops)

Operation Instructions: Executing this command will make chip conveyor rotate
CW(CCW).

Actions Sequence: Executing this command will stop the chip conveyor.

Protection and Limit: No

M66(Chip conveyor rotates CCW)

Operation Instructions: Same as M64 operation instructions

Actions Sequence: Same as M64 actions sequence

Protection and Limit: Same as M64 protection and limit

M75(Refuel feeder allowance)

Operation Instructions: Execute this M code to allow the feeder to refuel.

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Actions Sequence: In the material shortage state, when allowing the feeder to refuel,
the feeder will pull back the remaining material and perform the
material refueling.

Protection and Limit: 1. This action needs to be used together with the refueling
subprogram.
2. If the R48.8 material exhaustion alarm is jumped out during the
refueling process, the alarm can be eliminated after refueling
material.

M77 (Invalid block execution)

Operation Instructions: Executing this command will cancel the "single block execution"
function.

Actions Sequence: When the M code is executed, if the panel triggers the block
execution, the block execution function will be ignored, and the
panel single block execution button flashes until the M78 is turned
off.

Protection and Limit: The block execution is valid when executing single system. If the
M77/M78 system is triggered by the dual-system, the R48.6 M77M78
can no longer be used synchronously. Reset can eliminate the alarm.

M78(Valid block execution)

Operation Instructions: Executing this command will restore the "single block execution"
function, and the program will start the block execution.

Actions Sequence: When this M code is executed, the invalid M code of the single block
is restored to the single block execution function.

Protection and Limit: The block execution is valid when executing single system. If the
M77/M78 system is triggered by the dual-system, the R48.6 M77M78
can no longer be used synchronously. Reset can eliminate the alarm.

M80 Material shortage detection(ON)

Operation Instructions: Execute this M code to check if there is any processing workpiece.

Actions Sequence: After executing the M code, if it is found that the processed material
is used up, it will cancel the selective skip and skip to the refueling
subprogram.

Protection and Limit: This action needs to be used together with the refueling
subprogram.

M81 Material shortage detection(OFF)

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Operation Instructions: Execute this M code to check if there is any processing


workpiece.

Actions Sequence: After performing the M code, the selective skip is restored.

Protection and Limit: This action needs to be used together with the refueling
subprogram.

M82(Spindle and sub-spindle synchronization control ON)

Operation Instructions: Execute this command will synchronize the first and the second
spindle.

Actions Sequence: This M code is executed when M-CODEs are executed on both systems
to enable this function.

Protection and Limit: 1. Spindle synchronization must be in speed mode. If this command
is triggered in position mode, it will jump out of R45.05 that the M09M
command is missing. In position mode, the speed mode cannot be
switched.
2. If it cannot be synchronized within three seconds, the R46.0 alarm
that the spindle isn't synchronized is issued.
3. The above alarm is released by Reset.

M83(Spindle and sub-spindle synchronization control OFF)

Operation Instructions: Execute this command will cancel the synchronization of the first
and the second spindle.

Actions Sequence: This M code is executed when M-CODEs are executed in both
systems to cancel this function.

Protection and Limit: R84.5 determines whether to stop the spindle when canceling. 0
represents continuing operation after releasing and 1 is stopping.

M88(Cutting feed rate 100%ON)

Operation Instructions: This instruction execution will directly become 100% regardless of
the current magnification of Feedrate override.

Actions Sequence: This instruction execution will directly become 100% regardless of
the current magnification of Feedrate override.

Protection and Limit: No

M89(Cutting feed rate 100%OFF)

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Operation Instructions: Execution of this instruction will cancel the Feedrate override
100% limit and restore the original preset.

Actions Sequence: Execution of this instruction will cancel the Feedrate override
100% limit and restore the original preset.

Protection and Limit: No

M110(Sub-spindle collet close)

Operation Instructions: This command performs the sub-spindle collet chucking function.

Actions Sequence: This command performs the sub-spindle collet chucking function.

Protection and Limit: If the sub-spindle collet is closed, if the fixture O point is output, the I
point is not activated, and R45.13 alarm that the sub-spindle fixture
induction open circuit is issued. When the alarm is issued, please check
the external collet circuit and immediately suspend the execution of the
processing program to send an alert message.

M111(Sub-spindle collet open)

Operation Instructions: This command performs the sub-spindle collet opening function.

Actions Sequence: This command performs the sub-spindle collet opening function.

Protection and Limit: If the sub-spindle collet is closed, if the fixture O point is output, the I
point is not activated, and R45.13 alarm that the sub-spindle fixture
induction open circuit is issued. When the alarm is issued, please check
the external collet circuit and immediately suspend the execution of the
processing program to send an alert message.

M127 Power shaft positioning(on)

Operation Instructions: Executing this M-Cod command will position the power shaft.

Actions Sequence: Executing this M-Cod command will position the power shaft.

Protection and Limit: Press RESET to end the power axis positioning. 

M140(C-C2 Synchronization control ON)

Operation Instructions: After M140 is ordered, the C axis is synchronized, and the sub-
spindle follows the spindle.

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Actions Sequence: This M-CODE is required to be executed on both systems at the


same time after this command is issued.

Protection and Limit: No

 M141(C-C2 Synchronization control OFF)

Operation Instructions: After M141 is ordered, cancel the synchronization of the C axis,


and also the following of sub-spindle to spindle.

Actions Sequence: This M-CODE is required to be executed on both systems at the


same time after this command is issued.

Protection and Limit: No

 Duel system waiting M code(M200~M999)

Operation Instructions: You must log in to PR3419 and PR3420 before using, and log in
waiting range of M code.

Actions Sequence: The action is the same as G4.1PX usage. After the two systems call
the same M code to log in, they will start to execute.

Protection and Limit: Login M code needs to be between 200~999. There is a range of login
to use, and you must pay attention to the waiting timing of
processing file is reasonable, avoiding stuck in the processing file.

Second system M code operation instructions


M00(Program pauses)

Operation Instructions: 1. When this instruction is executed, the program will be paused
during feeding.
2. It can be set by parameter R81.2 whether the spindle stops
rotating when it encounters M00. 0: stop 1: continue to rotate.

Actions Sequence: The core self-processing M00 pause state.

Protection and Limit: No

M01(Program selectively pauses)

Operation Instructions: When this command is executed, if the panel Optional Stop is
triggered, the feeding program will be paused and cutting water will
be cut off. Otherwise, the non-trigger panel Optional Stop will skip
the call.

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Actions Sequence: The core self-processing M01 pause state.

Protection and Limit: No

M02(Program ends)

Operation Instructions: Executing this command will end and return from the
machining to the ready state.

Actions Sequence: The core self-processing M02 end state.

Protection and Limit: No

M03(Spindle rotates CW)

Operation Instructions: 1. The command can rotate the first spindle CW and use it with the S
function to rotate the first spindle CCW according to the set speed.
2. The CW(CCW) rotation of the spindle can be directly reversed by the
command and does not need to be stopped.
3. The spindle can be rotated even if the collet is unrelated.
4. The spindle rotates CW until the spindle speed reaches the target
speed (S64 on), and then continues to execute the processing program.
If it is not necessary to turn on the spindle speed check, set PR1991 to
0: off, and vice versa.
5. When the spindle is in the CW(CCW) rotation process, the spindle
stops after pressing reset.

Actions Sequence: 1. After the M code is triggered, the spindle rotates CW.

Protection and Limit: 1. If the M03/M04 is triggered to rotate CW/CCW in the C-axis mode,
the R46.12 alarm that lacking M09S command is issued. In the speed
mode, it cannot be switched to the position mode or the execution of
the processing program will be suspended immediately and an alarm
message will be issued.
2. The above alarm is released by Reset.

 M04(Spindle rotates CCW)

Operation Instructions: Same as M03 operation instructions.

Actions Sequence: After the M code is triggered, the spindle rotates CCW.

Protection and Limit: Same as M03 protection and limit.

M05(Spindle stops)

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Operation Instructions: This command causes the spindle to stop rotating according to
the deceleration time.

Actions Sequence: When M05 is executed, the spindle deceleration stop is started.

Protection and Limit: No

M08(C Axis mode ON)

Operation Instructions: Executing this M-Cod will cause the spindle to switch to the C-axis
position mode.

Actions Sequence: When M08 is executed, the spindle must be stopped to switch to C-axis
mode.

Protection and Limit: If the spindle is rotating CW/CCW and the spindle doesn't stop(M5),
R46.11 that lacking M05M command is issued when the position mode
M08 is activated. When the spindle is rotating, the position mode
cannot be switched, or the execution of the processing program is
immediately suspended and an alarm message is issued.

M09(C Axis mode OFF)

Operation Instructions: Executing this M-Cod will cause the spindle to cancel the C-axis
position mode.

Actions Sequence: When M09 is executed, the spindle cancels the position mode.

Protection and Limit: No

M10(Spindle collet open)

Operation Instructions: Executing this M-Cod will clamp the spindle collet.

Actions Sequence: When M10 is executed, the spindle collet is closed, and the PR3422
collet closing time and the collet waiting time PR3425 after the collet is
closed can be adjusted to start the process.

Protection and Limit: When the spindle collet is closed, if the fixture O point is output, I point
is not activated, and R45.12 that the sub-spindle fixture detect open
circuit alarm is issued. Please inspect the external collet circuit, and
immediately stops the execution of the processing program and issues
an alarm message.

M11(Spindle collet close)

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Operation Instructions: Executing this M-Cod will open the spindle collet.

Actions Sequence: When M11 is executed, the spindle collet is opened, and the processing
can be started after the collet is opened and the collet waiting time
PR3425 is adjusted.

Protection and Limit: When the spindle collet is opened, if the fixture O point is output, I
point is not activated, and R45.13 that the sub-spindle fixture detect
short circuit alarm is issued. Please inspect the external collet circuit,
and immediately stops the execution of the processing program and
issues an alarm message.

 M14(Sub-spindle blowing ON)

Operation Instructions: Sub-spindle blowing ON

Actions Sequence: Sub-spindle blowing ON

Protection and Limit: RESET can release blowing.

M15 (Sub-spindle blowing OFF)

Operation Instructions: Sub-spindle blowing OFF

Actions Sequence: Sub-spindle blowing OFF

Protection and Limit: No

M020(One workpiece finish)

Operation Instructions: When this M-Cod read is performed, it indicates that a


workpiece is completed.

Actions Sequence: If the M code is executed, the workpiece count is incremented


by one.

Protection and Limit: No

M25 Cutting water(on) 

Operation Instructions: Executing this M-Cod command will open the cutting water 1.

Actions Sequence: When M25 is executed, the cutting water 1 opens the cutting water 1
water valve.

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Protection and Limit: 1. When M25 is started and turn off the cutting water 1 key will
issue the alarm R48.17 that the key of cutting water is closed. Please
turn on the cutting water or RESET button and the alarm will be
released.
2. When the alarm R44.14 that cutting water flow is abnormal is
issued, please check if the external water flu detector is faulty or the
flow is too small.
3. When the alarm R44.17 that the cutting water is insufficient is
issued, please add the cutting water and press reset to eliminate the
alarm.
4.R85.3. Whether to check the cutting water when the safety door is
opened, 0: check, 1: do not check.

M26 Cutting water 1(off) 

Operation Instructions: Executing this M-Cod command will close the cutting water 1.

Actions Sequence: When the panel HEAD1 is turned on, the cutting water will be closed
only when using the M26 command in HEAD1. Similarly, when the
panel SMUL is used, the M26 must be issued in both HEAD1 and
HEAD2 to turn off the cutting water.

Protection and Limit: If dual system is used, the cutting water will be shut down only when
the dual system receive M26 command. In contract, M26 command
only need to be issued for one time to turn off cutting water in each
system.

M30(Program ends)

Operation Instructions: Executing this command will end and return from the
processing to the ready state.

Actions Sequence: The core self-processes the M02 end state.

Protection and Limit: No

M40(Z-ZB Synchronization control ON)

Operation Instructions: This command execution will synchronize the Z axis and the ZB axis.

Actions Sequence: This function is activated when this M-CODE is executed on both
systems at the same time after this command is issued.

Protection and Limit: In the torque mode, the Z-axis synchronization is prohibited. On the
contrary, the torque mode is disabled in the Z-axis synchronous
condition. If there is a trigger, the R46.6 alarm that torque mode
cannot be activated is issued. The RESET can cancel the alarm.

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M41(Z-ZB Synchronization control OFF)

Operation Instructions: This command execution will cancel the synchronization of the Z axis
and the ZB axis.

Actions Sequence: This function is canceled when this M-CODE is executed on both
systems at the same time after this command is issued.

Protection and Limit: In the torque mode, the Z-axis synchronization is prohibited. On the
contrary, the torque mode is disabled in the Z-axis synchronous
condition. If there is a trigger, the R46.6 alarm that torque mode
cannot be activated is issued. The RESET can cancel the alarm.

M64(Chip conveyor rotates CW)

Operation Instructions: Executing this command will make chip conveyor rotate CW(CCW).

Actions Sequence: After this command is issued, PR3412 and PR3413 can be set. The
chip conveyor running time and stop time can be set, and the number
of seconds can be adjusted to set the CW rotating time and stopping
time.

Protection and Limit: 1. When the chip conveyor jumps out of the R49.11 that the cutting
motor is over-loading for no reason, please check if the external
device is abnormal.
2. Stop the chip conveyor while the safety door is open.
3. When the chip conveyor is rotating CW (CCW), it is prohibited to
make rotating CCW(CW) command.

M65(Chip conveyor stops)

Operation Instructions: Executing this command will make chip conveyor rotate
CW(CCW).

Actions Sequence: Executing this command will stop the chip conveyor.

Protection and Limit: No

M66(Chip conveyor rotates CCW)

Operation Instructions: Same as M64 operation instructions

Actions Sequence: Same as M64 actions sequence

Protection and Limit: Same as M64 protection and limit

M75 ($2 Processing block skip ON)

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Operation Instructions: When executing this M code, single block will skip if the sub-spindle
has no material.

Actions Sequence: When executing between M75 and M76, skip if there is a "/" symbol
on the front side and there is no material in spindle.

Protection and Limit: If the panel single block skip button is triggered, the maximum
authority is the same regardless of whether there is any material
between M75 and M76, the single block skip will be performed.

M76 ($2 Processing block skip OFF)

Operation Instructions: When executing this M code, single block won't skip if the sub-
spindle has no material.

Actions Sequence: When executing between M75 and M76, skip if there is a "/" symbol
on the front side and there is no material in spindle.

Protection and Limit: If the panel single block skip button is triggered, the maximum
authority is the same regardless of whether there is any material
between M75 and M76, the single block skip will be performed.

M77 (Invalid block execution)

Operation Instructions: Executing this command will cancel the "single block execution"
function.

Actions Sequence: When the M code is executed, if the panel triggers the block
execution, the block execution function will be ignored, and the
panel single block execution button flashes until the M78 is turned
off.

Protection and Limit: The block execution is valid when executing single system. If the
M77/M78 system is triggered by the dual-system, the R48.6 M77M78
can no longer be used synchronously. Reset can eliminate the alarm.

M78(Valid block execution)

Operation Instructions: Executing this command will restore the "single block execution"
function, and the program will start the block execution.

Actions Sequence: When this M code is executed, the invalid M code of the single block
is restored to the single block execution function.

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Protection and Limit: The block execution is valid when executing single system. If the
M77/M78 system is triggered by the dual-system, the R48.6 M77M78
can no longer be used synchronously. Reset can eliminate the alarm.

M82(Spindle and sub-spindle synchronization control ON)

Operation Instructions: Execute this command will synchronize the first and the second
spindle.

Actions Sequence: This M code is executed when M-CODEs are executed on both systems
to enable this function.

Protection and Limit: 1. Spindle synchronization must be in speed mode. If this command
is triggered in position mode, it will jump out of R45.05 that the M09M
command is missing. In position mode, the speed mode cannot be
switched.
2. If it cannot be synchronized within three seconds, the R46.0 alarm
that the spindle isn't synchronized is issued.
3. The above alarm is released by Reset.

M83(Spindle and sub-spindle synchronization control OFF)

Operation Instructions: Execute this command will cancel the synchronization of the first
and the second spindle.

Actions Sequence: This M code is executed when M-CODEs are executed in both
systems to cancel this function.

Protection and Limit: R84.5 determines whether to stop the spindle when canceling. 0
represents continuing operation after releasing and 1 is stopping.

 M84(Finished product conveyor belt ON)

Operation Instructions: When the workpiece is finished, it is sent out through the
finished product conveyor belt.

Actions Sequence: Call this M code to perform delivery.

Protection and Limit: NA

 M85(Finished product conveyor belt OFF)

Operation Instructions: When the workpiece is finished, it is sent out through the
finished product conveyor belt.

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Actions Sequence: Call this M code to shut down delivery.

Protection and Limit: NA

M88(Cutting feed rate 100%ON)

Operation Instructions: This instruction execution will directly become 100% regardless of
the current magnification of Feedrate override.

Actions Sequence: This instruction execution will directly become 100% regardless of
the current magnification of Feedrate override.

Protection and Limit: No

M89(Cutting feed rate 100%OFF)

Operation Instructions: Execution of this instruction will cancel the Feedrate override
100% limit and restore the original preset.

Actions Sequence: Execution of this instruction will cancel the Feedrate override
100% limit and restore the original preset.

Protection and Limit: No

M120(Back axis ejector forward/automatic retreat) 

Operation Instructions: When the finished product is completed, the sub-spindle jaws are
opened, and the ejector pin is pushed out to push the workpiece into
the product box (T2900), and the ejector pin is automatically
returned.

Actions Sequence: When the finished product is completed, the sub-spindle jaws are
opened, and the ejector pin is pushed out to push the workpiece into
the product box (T2900), and the ejector pin is automatically
returned.

Protection and Limit: 1. If the sub-spindle is not open, calling this M code will issue alarm
R46.8 "C2 fixture is not open and can not be topped". Press reset to
eliminate, and ensure the sub-spindle jaw is open when using.
2. If the ejector pin advances but the sensor doesn't detect, the alarm
R49.08 "C2 return material front limit abnormal warning" is issued.
Press reset to exclude and contact the original factory to eliminate.
3. If the ejector pin go back but the sensor doesn't detect, the alarm
R49.09 "C2 return material back limit abnormal warning" is issued.
Press reset to exclude and contact the original factory to eliminate.
4. When M120 is used in automatic mod and M121 is used in manual
MDI, please do not mix in automatic mode to avoid malfunction.

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 M121(Back axis ejector forward/(For adjustment) ) 

Operation Instructions: The ejector pin is manually pushed out under MDI, and the automatic
retraction is not performed, so that the operator can replace the
ejector needle.

Actions Sequence: The ejector pin is manually pushed out under MDI, and the automatic
retraction is not performed, so that the operator can replace the
ejector needle.

Protection and Limit: 1. If the sub-spindle is not open, calling this M code will issue the
alarm R46.8 that "C2 clamp is not open and can not be topped". Press
reset to eliminate and ensure that the sub-spindle jaw is open when
using.
2. If the ejector pin advances but the sensor doesn't detect, the alarm
R49.08 "C2 return material front limit abnormal warning" is issued.
Press reset to exclude and contact the original factory to eliminate.
2. When M120 is used in automatic mod and M121 is used in manual
MDI, please do not mix in automatic mode to avoid malfunction.

M140(C-C2 Synchronization control ON)

Operation Instructions: After M140 is ordered, the C axis is synchronized, and the sub-
spindle follows the spindle.

Actions Sequence: This M-CODE is required to be executed on both systems at the


same time after this command is issued.

Protection and Limit: No

 M141(C-C2 Synchronization control OFF)

Operation Instructions: After M141 is ordered, cancel the synchronization of the C axis,


and also the following of sub-spindle to spindle.

Actions Sequence: This M-CODE is required to be executed on both systems at the


same time after this command is issued.

Protection and Limit: No

Duel system waiting M code(M200~M999)

Operation Instructions: You must log in to PR3419 and PR3420 before using, and log in
waiting range of M code.

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Actions Sequence: The action is the same as G4.1PX usage. After the two systems call
the same M code to log in, they will start to execute.

Protection and Limit: Login M code needs to be between 200~999. There is a range of login
to use, and you must pay attention to the waiting timing of
processing file is reasonable, avoiding stuck in the processing file.

2.2.3 2.3 Feeder Operation Specification


The user operates the feeder as follows:

2.3.1 Feeder Operation Specification


When the M80 is executed in the processing file, material shortage checking is performed, and M81 will stop
checking the material shortage. At this time, the single block execution skip is required, as described below:
**Customer main program
.....
N1 M10        //Spindle collet clamp
N2 M80        //Material shortage check
N3 /M98P6125  //Skip to O6125 subprogram
N4 M81       //Stop material shortage check
.....
N6 M30

**O6125    //O6125 subprogram


N7 M62   //Feeder thrust OFF
N8 M11   //Spindle collet open
N9 M75   //Feeder refueling allowance
N10 M0   //M0 waits for the completion of the feed to automatically trigger Cycle Star
N11 M10  //Spindle collet clamp
N12 M63  //Feeder thrust ON
M13 M99

N9 feeder refueling allows, the remaining material is pulled back, parameter PR3432 can determine the material
pull back time, replace the new material, if the feeder is found to be out of material, it will jump out of the R48.8
feeder material exhaustion alarm, If not, replace the new parts

The following actions are performed sequentially by the above program:

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1. If there is material shortage when M80 is executed, skip into the subprogram and ignore the single block
skip.
2. Perform N7 feeder thrust close after skipping. 
3. Perform N8 to open spindle collet.
4. N9 feeder refueling allowance. The remaining material is pulled back. Parameter PR3432 can determine the
material pull back time, and replace the new material. If the feeder is found to be out of material, it will issue
alarm R48.8 that feeder material is exhausted, If not, replace the new material.
5. The Cycle Star is automatically triggered during the N10 M0 waiting process to complete the refueling
program.
6. Execute after N11 spindle collet is clamped.
7. N12 feeder thrust ON and jumps back to the main program to complete the refueling action.

2.3.2 Feeder Alarm Release


1. R44.4 Feeder alarm. Please contact the original factory. If the machine has no feeder, please set R81.0=0.
2. R45.9 The machine setting does not match. Please contact the original factory. The possible reason is that
the machine AB contact is incorrect. If the machine has no feeder, please set R81.0=0.
3. R47.13 The feeder is abnormal to be ready. Check if the feeder is ready. If it is, please contact the original
factory. If you want to directly shield the ready signal, please set R81.7=0.
4. R48.8 feeder material is used up, check if the feeder is running out of materials. If it is, please contact the
original factory, if you want to directly shield the ready signal, please set R81.11=0.

2.2.4 2.4 Safety Door Operation Specification


The user operates the safety door as follows:

2.4.1 Safety Door Operation Specification


1. In order to comply with the CE specification, Rapid is reduced to less than 25%, G01 is reduced to less than
70%, the spindle is reduced to the set speed when the safety door is opened during system execution. The
target speed is defined using parameters (Pr1721, Pr1731 and PR3431 must be set). If you do not want to be
restricted by this, you can set R83.15=1. After the power is turned off, the preset value R83.15=0 will be
restored.
2. If the cutting water is started during processing, the cutting water is closed after the safety door is opened
when R85.3=0. . If ir is opened, the cutting water does not close when R85.3=1.
3. Whether ti enter the block execution when the safety door is opened. R81.9 is set to 0: off and 1: on.

2.4.2 Safety Door Alarm Release


1. R45.8 door lock does not lock alarm. When the controller door lock is activated, please check whether the
safety door lock 1 and the safety door lock 2 are actually closed. If so, please inform the original factory for
repair.
2. Whether the safety door can be closed during processing is determined by R85.0. If it is equal to 0, the safety
door should be closed, and the following alarm prompts may be generated. Otherwise, the following alarms
will not occur.
a. R44.16 door interlock release alarm. This alarm reminds the user that when the panel lock key is turned off
and in the automatic mode, an alarm and a sounder are issued, and in the non-automatic mode, the alarm
and the sounder are not issued. However, both 1 and 2 are established in automatically and non-automatic
operation specifications, and the sounder can use R82.7 to select 0: off, 1: on.
b. Alarm R47.8. Safety door lock is on, the safety door is not closed. The alarm is triggered when the safety
door is opened without the machining knob being opened in the set mode.

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2.2.5 2.5 Alarm and Parameter Content

2.5.1 Alarm Content Exclusion Description

SYN Alarm Content Alarm Description


TEC

R44 Emergency stop When the panel is pressed down, the alarm will pop up and release.
.0 alarm

R44 Emergency stop isn't If the panel Machine Ready button is not activated after the emergency stop
.2 ready is turned on, the alarm will be issued and can be released after being turned
on.

R44 spindle speed With G25/G26, the given speed difference cannot be completed within the
.3 detection given range, that is, the alarm is issued and RESET is cleared.

R44 Feeder alarm When the feeder gives an alarm, if it is not Dry Run and there is a feeder
.4 (R81.0=1), the alarm will pop up and the reset can be cleared after the
exclusion.

R44 Spindle alarm (No using now)


.5

R44 Lack M05M Position mode can't be switched during spindle rotating which can be
.6 command. Position cleared by RESET. 
mode can't be
switched during
spindle rotating.

R44 Cutting tool The alarm is issued when the sensor of cutting tool is abnormal after
.7 abnormal detection M27M  ON. It can be cleared by RESET.  

R44 Cutting tool open Did not call M27M on T100, or cutting detection sensor is abnormal. RESET
.8 circuit detection can cut off.

R44 Spindle collet open Spindle collet hardware alarm. If the alarm is triggered, please check the
.9 circuit detection external hardware device spindle collet grip command. After 0.5 seconds, the
alarm sensor is abnormal. After the exclusion, RESET clears the alarm.

R44 Spindle collet short Spindle collet hardware alarm. If the alarm is triggered, please check the
.10 circuit detection external hardware device spindle collet grip command. After 0.5 seconds, the
alarm sensor is abnormal. After the exclusion, RESET clears the alarm.

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R44 M13S (No using now)


.11

R44 Y Axis JOG alarm  When tool number first tool group(T1~T8) and third tool group(T31~T35)
.12 moves Y axis(Jog) manually, press Cycle Start will issue this alarm and
remaining. It can restart after the alarm is cleared by RESET.

R44 X Axis JOG alarm (No using now)


.13

R44 Cutting water flow If the cutting water is opened for 15 seconds and the water flow is abnormal,
.14 alarm the alarm will be triggered. It can be cleared by RESET. If this alarm is
triggered, please check the external hardware.

R44 Cutting water 2 (No using now)


.15 device alarm

R44 Door chain If opening the safety door, it will issue this prompt alarm in the automatic
.16 release mode. At this time, the cycle star is activated. If the G00 magnification is
above 25%, it is 25%. If until the cutting magnification is above 70%, the
maintenance arrives 70%, the spindle speed drops to below 500 rpm.

R44 No sufficient cutting If the first system and the second system are in non-processing and R81.6,
.17 water to start R81.8, and R81.1 are all OFF,  the alarm will be issued when the cutting water
is insufficient, and it can be cleared by RESET.

R44 Execute processing In the execution mode, press Cycle Start when DRY RUN ON and SBK OFF to
.18 under DRY RUN determine whether to display the alarm by R83.15.  It can be cleared by
mode RESET or SBK (on).

R44 Only running second When the second system is not executed under MDI or SBK, pressing the cycle
.19 system alarm star will pop up this prompt alarm. At this time, the processing file can be
executed, and it can be released by reset.

R45 Knob segment count (No using now)


.0 check

R45 MACHINE   NOT If the panel Machine Ready button is not activated after the emergency stop
.1 READY is turned on, the alarm will be issued and can be released after being turned
on.

R45 M code of first When executing the M code (the part needs to wait), this alarm is issued after
.2 system not finish 10 seconds without completion, and some M codes are excluded. For
alarm example, M123、M145、M147、M25、M40、M41、M82、M83、M125、JOG
0%、M80.

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R45 M27 Alarm When M27M is executed, this alarm is triggered if it's not on the T100 tool
.3 number, and it can be cleared by RESET.

R45 Executing time alarm When the first system or the second system program is executed, the alarm
.4 will be issued if the M20 is not executed for more than 1 hour, and it will be
cleared by RESET.

R45 Lack M09 command In the C-axis mode, if you want to start the spindle rotation, this alarm will be
.5 issued which can be cleared by RESET.

R45 Magnetic relay alarm (No using now)


.6

R45 +24V Alarm (No using now)


.7

R45 Lock alarm (not The door lock key is ON. If the door lock pin is not buckled during processing,
.8 locked) keep remaining. It can be cleared by RESET.

R45 Feeder setting does The conditions for establishment are as follows:
.9 not match alarm
1. When there is no feeder, R81.0=0. If there is a feeder signal, the alarm will
pop up.
2. R81.0=1 when there is a feeder. In the dry run mode, if the feeder alarm is
on when R82.15=0, or the feeder is ready when R82.15=1, the alarm will
pop up.
When the above alarm is issued, please check the external circuit and reset
can be eliminated.

R45 Sub-spindle alarm: (No using now)


.11 (No using now

R45 Sub-spindle fixture Spindle collet hardware alarm. If this alarm is triggered, please check the
.12 open circuit external hardware device. The sub-spindle fixture clamps the O point output
detection alarm for 0.5 seconds. If the I point is not sensed, the alarm will be issued (not in
DRY RUN mode). After excluding, it will be cleared by RESET.

R45 Sub-spindle fixture Spindle collet hardware alarm. If this alarm is triggered, please check the
.13 short circuit external hardware device. The sub-spindle fixture is opened. After 0.5
detection alarm seconds, the I-point is not sensed and the alarm is issued(not in DRY RUN
mode). After excluding, it will be cleared by RESET.

R45 Material isn't caught When the sub-spindle chuck is clamped, the sub-spindle M27S is executed
.14 by sub-spindle  (not in DRY RUN mode). If the material is not caught, this alarm is issued. It
can be cleared by RESET.

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R45 Second system M When executing the M code (the part needs to wait), this alarm is issued after
.15 code doesn't finish 10 seconds without completion, and some M codes are excluded. For
alarm example, M123、M145、M147、M25、M40、M41、M82、M83、M125、
M80. It can be cleared by RESET.

R46 Spindle When the spindle synchronization command is executed, the alarm is issued
.0 Synchronization when the synchronous command is not completed  after the speed is reached
alarm for 3 seconds. It can be cleared by RESET.

R46 Lack M83 command Under the synchronization of the spindle, the alarm is issued when executing
.1 M06, M08. It can be cleared by RESET.

R46 ZB axis first return to When the ZB axis is no longer the origin, the alarm is issued when the XB axis
.2 origin alarm is restored. It can be cleared by RESET.

R46 XB Axis JOG alarm When the tool number is in side milling (T2000~T2900), Press Cycle Start will
.3 issue this alarm if move the XB axis manually, and it can be cleared by RESET.
If you do not move the XB axis, you can re-Cycle Start to process.

R46 ZB.Axis JOG alarm (No using now)


.4

R46 Torque limit alarm (No using now)


.5

R46 In the torque mode, (No using now)


.6 the axial
synchronization
cannot be enabled.

R46 Sub-spindle speed The given speed difference cannot be completed within the given range when
.7 detection  using G25/G26, this alarm will be issued which can be cleared by RESET.

R46 C2 collect is not open This alarm is issued when not executing M120S or M121S under T2900 and
.8 and can't load T2000 or the sub-spindle collet is clamped (effective when R83.03 ON).
material

R46 XB axis feed lock In the case of setting R83.10 ON, when the ZB axis leaves the specified range
.9 (PR3428 and PR3429 range) and move the XB axis in manual mode, this alarm
will be issued and can be cleared by RESET.

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R46 Lack M05S In the speed mode, the alarm issued when the sub-spindle executes M06S
.11 command, non- and R84.10 (ON), and it can be cleared by RESET.
switchable position
mode during spindle
rotation

R46 Lack M09S When sub-spindle executes the speed mode  (M03, M04, manual,
.12 command, speed synchronous) in the position mode and judges (R84.10 ON), issue this alarm
mode cannot be which can be cleared by RESET.
switched in position
mode

R46 Abnormal sub- Meet the following three conditions:


.14 spindle status 1. Not starting under the M code
2. Sub-spindle collet is clamped
3. During spindle acceleration/deceleration, if it is greater than the time set
by PR3418, the alarm will be issued and can be cleared by RESET. 

R46 S1 brake ON short Brake sensor hardware alarm. If the alarm is triggered, please check the
.15 circuit sensor external hardware device. It can be cleared by RESET after excluded.

R47 S1 brake OFF open Brake sensor hardware alarm. If the alarm is triggered, please check the
.0 circuit sensor  external hardware device. It can be cleared by RESET after excluded.

R47 S1 brake ON open Brake sensor hardware alarm. If the alarm is triggered, please check the
.1 circuit sensor  external hardware device. It can be cleared by RESET after excluded.

R47 S1 brake OFF short Brake sensor hardware alarm. If the alarm is triggered, please check the
.2 circuit sensor external hardware device. It can be cleared by RESET after excluded.

R47 Lack M08M Executing M06M will issue the alarm when the first system is not in C-axis
.3 command, can't use mode. It can be cleared by REESET.
S1 brake

R47 Lack M07M The alarm is issued when C axis is moved in the brake mode. It can be cleared
.4 command, brake is by REESET.
not released

R47 Lack M08S (No using now)


.5 command, can't use
S2 brake

R47 Safety door is not (No using now)


.6 closed during
processing

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R47 Safety door is not If safety door lock ON, this alarm is triggered when the safety door lock is
.8 closed alarm opened while opening safety door without machining. It can be excluded
after closing the safety door.

R47 Tool lifetime reach (No using now)


.9

R47 Lube oil alarm If the lube oil is not sufficient, after the M20M is executed, the alarm will be
.11 issued. Please fill the lube oil and press RESET to clear it.

R47 Product receiver (No using now)


.12 status

R47 Feeder abnormal In the automatic mode, if it is not in the M00 state, nor in the dry run mode,
.13 ready and when the feeder R81.0=1, feeder is not ready, and the alarm will be
issued. The alarm can be cleared by RESET. 

R47 Ejector pin abnormal If the sub-spindle releases the M27S command, the sub-spindle chuck will
.14 signal  open at this time, and the ejector pin will not normally push the workpiece
out. This alarm will be triggered. After checking the external chuck, Reset can
eliminate this alarm.

R47 Power tool In the automatic mode, pressing the power tool light when it's off will issue
.15 switch(servo an alarm. Press the panel servo on to exclude this alarm.
off)alarm

R48 Fire (No using now)


.1 extinguisher 
abnormal alarm

R48 M77/M78 can't be The M77/M78 instruction cannot be used synchronously in dual systems, and
.6 used synchronously this alarm can be cleared by RESET.

R48 Cutting water 2 If the cutting water 2 is not installed, R85.6 (off), use the cutting water M code
.7 device hasn't set, so will issue this alarm which can be cleared by RESET. 
the second cutting
water M code can't
be executed.

R48 Material of feeder is When the refueling is allowed, and the feeder has run out of material, the
.8 used up alarm will pop up. After the material is completed, press reset or cycle star to
release the alarm.

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R48 Cutting water 1 key When the cutting water key is OFF, a warning alarm is issued if ordering the
.17 close cutting water command. This alarm can be eliminated when the cutting
water key is ON. When it is closed, the machining will automatically enter the
block execution state.

R48 Cutting water 2 key When M123, M125, M145, and M147 are not executed in the DRY RUN mode
.18 close and the cutting water key is OFF, a warning alarm is issued if ordering the
cutting water command. This alarm can be eliminated when the cutting
water key I14 ON. When it is closed, the machining will automatically enter
the block execution state.

R49 X axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.0 set incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 Y axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.1 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 Z axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.2 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 C1 axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.3 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 X2 axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.4 set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 Z2 axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.5  set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 C2 axis origin has not If it is an absolute motor, please check if the origin setting is made. If the
.6  set  incremental motor is turned on, please manually find the origin in the origin
mode to eliminate the alarm. 

R49 C2 material returning When M12S is executed, the front limit is abnormal. Please check whether the
.8  abnormal front limit  action is normal, and it can be excluded by reset.

R49 C2 material returning When M12S is executed, the back limit is abnormal. Please check whether the
.9  abnormal back limit  action is normal, and it can be excluded by reset.

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R49 Fixture isn't clamped The spindle fixture is not clamped, so the spindle cannot be started. It can be
.10 to spindle released by reset, and it can be shielded with R81.10=1.

R49 Chip conveyor  The motor of the chip conveyor is overloaded alarm, please check whether
.11  emergency stop the chip conveyor is normal, and it can be released by reset.

R49 PART CATCHER OUT When M17M or M17S is executed, this alarm is issued if tool is at T100, T200,
.12  PROHIBIT.  T300 which can be released by reset.

R49 Abnormal cutting not supported now


.13 tool

R49 Power auto off  When the auto power off button is activated, as long as there is an alarm in
.14  the machining, or the workpiece count arrives, it will automatically power off
O7.

R49 Lack M07S command In the brake mode, if you want to move the C axis will trigger the alarm which
.15  can be released by RESET.

2.5.2 Parameter Description
PLC expansion bit parameters, please go to the controller path F6 parameter setting, F10 next page, F8 PLC
parameter bit designation. Its parameter setting 0 and 1 to open the following functions:

Parameter page schematic

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SYNTE SYMB DESCRIPTION


C

R81.0 BF.P Whether there is feeder or not:


0:no,1:yes(preset)

R81.1 SBK.P This parameter determines whether to enter a single block execution or enter
M20 to machine a workpiece when the cutting water is insufficient.
The following conditions are met to enter the state:
1.If R81.1=1,R81.8=0,R81.6=0, enter to block execution.
2.If R81.1=0,R81.8=0 or R81.6=1, enter to M20 One cycle state。

R81.2 M00.P Whether the motor rotates when M00 is executed:


0: When the M00M or M00S command is executed, the spindle cannot rotate
continuously.
1: When the M00M or M00S command is executed, the spindle can still rotate.

R81.3 EMG.P (no using now)

R81.4 M80.P (no using now)

R81.5 BZ.P Whether the sounder is triggered by the panel:


The state is established under the condition of R82.7=0:
0: When there is no operation panel AUX1, and then the red and yellow lights
are flashing, the sounder starts.
1: When the operation panel AUX1 is triggered, and then the red and yellow
lights are flashing, the sounder starts.

R81.06 LEV.P This parameter determines whether to enter a single block execution or enter
M20 to machine a workpiece when the cutting water is insufficient.
The following conditions are met to enter the state:
1.If R81.1=1,R81.8=0,R81.6=0, enter to block execution.
2.If R81.1=0,R81.8=0 or R81.6=1, enter M20 One cycle state.
If 1 is set to power off, it will be automatically updated to 0 after restarting.

R81.7 Feeder ready state Whether the feeder is ready to check 0: Do not check 1: Check (R81.7)
checking

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R81.08 OCY.P This parameter determines whether to enter a single block execution or enter
M20 to machine a workpiece when the cutting water is insufficient.
The following conditions are met to enter the state:
1.If R81.1=1,R81.8=0,R81.6=0, enter to block execution.
2.If R81.1=0,R81.8=0 or R81.6=1, enter to M20 One cycle state。

R81.09 DSBK.P Whether enter to the block execution after the safety door is opened:
0: The single block execution function cannot be performed when the safety
door is opened. 1: When the safety door is opened, the single block execution
function can be performed.

R81.10 SPHS.P Whether it can run or not after the spindle gripper is not closed, 0: not allowed
1: allowed

R81.11 Material of feeder Whether check or not after the feeder material is used up  0: Do not check 1:
used up checking Check

R82.0  Whether sub- whether sub-spindle has brake or not


spindle has brake
or not

R82.01 CC.P Spindle collet status after power on:


0: The spindle collet remains in a relaxed state when it is turned on.
1: When the machine is turned on, the spindle collet will remain in the same
state as before the power is turned off.

R82.07 PATB.P Whether the sounder is enabled which is determined by this parameter:
0: When the panel AUX1 and R81.5on are triggered, the sounder will start.
1: The sounder can't be started when the trigger panel and R81.5on.

R82.08 PAT.P Does the three-color light work?


0: The red light of the three-color light has a role in warning with the yellow
light. 1: The red light and the yellow light warning of the three-color light have
no effect.

R82.09 PRLUB.P (no using now)

R82.10 WKEJ.P This model preset 1. Do not change this parameter: 1: In the no-product state,
when executing M75 and M76 with the "/" symbol at the front, skipping.

R82.11 CHIP.P With or without a chip conveyor:


0: There is chip conveyor. 1: No chip conveyor.

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R82.12 Whether to start Whether to start the chip conveyor after starting up:
the chip Must be established in the state below R82.11=0
conveyor after 0: Do not start the chip conveyor after starting up.
starting up 1: Start the chip conveyor after starting up.

R82.13  Whether to choose Whether to choose the power shaft  0=no  1=yes (this machine with power shaft
the power shaft has to set 1)

R82.14 M00R.P Whether the spindle stops after a period of time when M00 stops:
The following states only establish when R81.2=1.
0: If M00M is executed, the spindle that is rotating cannot be stopped. 1: If
M00M is executed, after a period of TIMER, the spindle that is rotating will be
stopped.

R82.15 T200R.P Is there a feeder alarm:


0: none, 1: yes (default)

R83.03 PTEJ.P SD-16 default to 0。


0:Check if the ejector pin signal is abnormal when M27 is executed. Do not
change to 1.
1:使用顶背器,此机台不适用。This machine is not suitable for use with the
top.

R83.10 SEP.P With or without product receiver 0 = no  1 = yes (this machine without product
receiver has to set 0)

R83.15 STAR.P 0: When the safety door is opened, the rapid feed can only be maintained
below 25%, the cutting is below 70%, and the spindle is below 500 rpm. 1:
When the safety door is open, the rapid feed and speed are not limited.
If 1 is set to power off, it will be automatically updated to 0.

R84.00 WEL.P material shortage contact


0:The material shortage signal contact of the automatic material supply
device is set to the A contact.
1: The material shortage signal contact of the automatic material supply device
is set to B contact.

R84.02 LCAN.P Whether the work light is turned on after starting up:
0: When the machine is turned on, the panel work light will automatically light
up. 1: When the power is turned on, the panel work light will not automatically
light up.

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R84.05 SYOF.P After the spindle synchronization is released, the spindle status:
0: The spindle and sub-spindle do not stop rotating when the spindle
synchronous rotation is released. 1: When the spindle synchronous rotation is
released, the spindle and the counter spindle must stop rotating.

R84.06 fire extinguisher  Is there a fire extinguisher: (without device has to set 0)
0: Fire extinguisher abnormal alarm is not displayed
1: Display fire extinguisher abnormal alarm

R84.08 relay Checking if there is a relay: (without device has to set 0)


0: Do not check the magnetic relay. 1: Check the magnetic relay.

R84.10 SCS.P Do not use the back Cs axis


0: The second system does not use the C axis function.
1: The second system uses the C-axis function.

R85.00 DCHKA.P Whether start to check the security door 


0: Start.
1: Do not start.

R85.03 DCHKB.P Whether the cutting water stops after opening the safety door:
0: When the M25 starts, cutting water is stopped after opening safety door.
1: When the M25 is started, cutting water 1 isn't stopped after opening safety
door.

R85.06 MPS Whether to start the second group of high pressure cutting water (without
device has to set 0)
0:Do not start.
1:Start.

R85.07 COL2DRCHK Whether stop after starting high pressure cutting water:
0: Start high-pressure cutting water and open the safety door to stop cutting
water.
1: Start high-pressure cutting water, open the safety door and the cutting
water does not stop.

R85.08 COL1COL2SEP Whether to combine cutting water with high pressure cutting water:
0: The combined control of cutting water and high pressure cutting water does
not enable.
1: The combined control of cutting water and high pressure cutting water is
enabled.

R85.09 HPCAB.P High-pressure cutting water and electricity control contacts:


0: Select high pressure cutting water alarm device for B connection
1: Select high pressure cutting water alarm device for A connection

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R85.11 M20Y.P Whether to turn on the yellow light during executing M20
0:When reading M20, do not turn on yellow light 
1:When reading M20, turn on yellow light

R85.15 Whether the Whether the spindle cutting water stops when M01 is executed:
spindle cutting 0: When the M01 starts, the spindle and cutting water do not stop.
water stops when 1: When M01 starts, the spindle and cutting water stop. After the cycle star, the
M01 is executed  cutting water is turned on, and the spindle returns to the previous state to start
moving.

R86.0  Whether it is a Whether it is a single system  


single system
0:Single system,1:Duel system(preset)

R86.1 XB.SW  X2 axis using.  0=no,1=yes(preset)

R86.2  SSP.SW  sub-spindle 0=no,1=yes(preset)  

R86.3  PDT.SW  POWER DRIVEN TOOL SWITCH  0=no using 1=use(preset)

R86.7  EXT.MPG  0=use panel handwheel,1=use external handwheel

R86.8 T2T3PCE  PART CATCHER OUT ON T2 T3 ENABLE  0=not allowed 1=allow

R86.10  BFRDY  Before starting the program, the feeder start : 0=need / 1=not need

R87.4  CCEMGCHK   CHIP CONVEYOR EMG. CHECK; 0:without chip conveyor 1:with chip conveyor

R87.6  BFEMGCHK   BARFEEDER EMG. STOP CHECK;0:without feeder 1:with feeder

For user expansion parameters, please set the controller path F6 parameter setting, F5 skip to the parameter
number to select the time or position required for this parameter:

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Parameter number Parameter name Parameter description

1721 First spindle inching speed When the safety door is opened, it is determined
that the main speed should be reduced to now
many revolutions. It must be set with PR3431
and PR1722, and the setting range is (0~1000).

1722 Second spindle inching speed When the safety door is opened, it is determined
that the main speed should be reduced to now
many revolutions. It must be set with PR3431
and PR1721, and the setting range is (0~1000).

1991 Spindle speed arrival check 0:do not start, 1:cutting check

1992 Spindle speed arrival check range The arrival range check is preset to 15%. If it
reaches within 15% of the target speed error, it
is reached. Often is (0~100).

3408  M20S wait hold time  not supported now

3409 Conveyor belt rotation time Conveyor belt rotation time setting, unit (0.001)
seconds

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3410 Broken tool detection Broken tool detection method 0: Passive 1:


Pneumatic

3411 Broken tool detection time Broken tool detection time setting, unit (0.001)
seconds

3412 Chip conveyor running time Chip conveyor running time setting, unit (0.001)
seconds

3413 Chip conveyor stopping time Chip conveyor stopping time setting, unit
(0.001) seconds

3414 Return material ejector pin launch Return material ejector pin launch
time detection delay time, unit (0.001) seconds

3415 Abnormal cutting water detection Abnormal cutting water 2 detection time, unit
time  (0.001) seconds

3416 Spindle collet waiting time Spindle collet complete waiting time, unit
(0.001) seconds

3417 M20M waiting hold time M20M complete waiting time, unit (0.001)
seconds

3418 Abnormal sub-spindle detection Spindle state abnormality alarm R46.14 waiting
time time, unit (0.001) seconds

3419 M code waiting range M code waiting range should set within 200~999.

3420 M code waiting range M code waiting range should set within 200~999.

3421 Spindle collet clamping time Spindle collet clamping time, unit (0.001)
seconds

3422 Sub-spindle collet clamping time Sub-spindle collet clamping time, unit (0.001)
seconds

3423 Auto power off time When the required workpiece or pre-alarm is
not being eliminated, press the automatic
power-off button, and the delay time setting
after the condition is established, unit (1)
seconds

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3424 M76 feeder waiting time Feeder delay time, unit (0.001) seconds

3425 Sub-spindle collet waiting time Sub-spindle collet complete waiting time, unit
(0.001) seconds

3426 M20 delay waiting time not supported now

3427 M120S complete delay time not supported now

3428 ZB axis feed lock range Set the ZB axis positive phase feed lock
coordinate range, the minimum unit (BLU)

3429 ZB axis feed lock range Set the ZB axis negative phase feed lock
coordinate range, the minimum unit (BLU)

3430 M00M spindle dealt waiting time When starting R82.14=1 andR81.2=0, how long
will it stop after the spindle delays, the unit
(0.001) seconds

3431 Spindle speed when the safety When the safety door is opened, it is determined
door is opened that the main speed should be reduced to now
many revolutions. It must be set with PR1721
and PR1722, and the setting range is (0~1000).

3432 M75 delay trigger time When allowing refueling, the feeder refueling
time, unit (0.001) seconds

3433 M6 C1 torque limit(percentage) When issuing M6, C1 torque limit (percentage)

3451 Lube oil waiting time Lube oil waiting time during processing, unit (1)
second

3452 Lube oil executing time Lube oil executing time during processing, unit
(1) second

3453 X axis torque limit not supported now

3454 Y axis torque limit not supported now

3455 Z axis torque limit not supported now

3456 XB axis torque limit not supported now

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3457 ZB axis torque limit not supported now

3458 C1 axis torque limit not supported now

3459 C2 axis torque limit not supported now

3560 A axis torque limit not supported now

2.2.6 2.6 T-code Operation Specification

2.6.1  Tool calling


• Tool number selection
• In three or four digits, add 00 to the tool number to make it a three-digit or four-digit number. For
example, T100 means to select the No. 1 tool and enable No. 1 tool length compensation; T1100
means to select No. 11 tool, and enable the 11th tool length compensation.
• First system tool:
-T100~T600 is the outer diameter tool (T100 is the cutting tool)
-T1100~T1400 is the inner diameter tool
-T3100~T3500 is a side power tool
• Second system tool:
-T2000~T2400、T2900 is the back tool (T2000 is the second spindle), T2900 is the product receiver
position.

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• Tool length compensation + tool wear


• In two digits, T01~T64 can be selected. For example, T10 means to enable No. 10 tool length
compensation + No. 10 tool wear compensation; T34 means to enable No. 34 tool length
compensation + No. 34 tool wear compensation.
• Accept, T00 is to cancel the tool wear correction command.
• Use when adjusting the size of the processed product. When you want to increase the size of the
workpiece, enter a positive value; when reducing the size of the workpiece, enter a negative value.
• Comprehensive example
• T100; T01; (line feed) means to select No. 1 tool, and enable No. 1 tool length compensation No. +1
tool wear compensation
• T3400; T31; (line feed) means that the No. 34 tool is selected, and the No. 31 tool length
compensation + No. 31 tool wear compensation is enabled.

2.6.2  Tool changing action specification


• When the T100~T600 command is executed, the Y axis of the commanded tool number is moved to the
vertical line at the center of the guide bush, and its Y-axis coordinate is 0.
• When the T1100~T1400 command is executed, the X-axis and Y-axis of the commanded tool number are
moved to the center of the guide bush, and the X-axis and Y-axis coordinates are 0.
• When the T3100~T3500 command is executed, the tool holder moves horizontally to the X-axis coordinate of
the commanded tool number to 0, and then moves to the Y-axis coordinate of 30.0.
• When the T34** command is executed, the X-axis and Y-axis of the commanded tool are moved to the center
of the guide bush, and the X-axis and Y-axis coordinates are 0.
• When the T2000~T2400 and T2900 commands are executed, the sub-spindle center moves X2 to the tool
center position of the commanded tool number.

2.6.3 Each tool number and structure diagram


• First system tool

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• Second system tool第

2.2.7 2.7 Custom G-code

2.7.1 Rotation speed detection setting(G25、G26)


1. Operational purpose
a. In the machining conditions where the teeth and the tapping need to reach the speed to allow
cutting, and the G25/G26 can be used to complete the speed check.
2. Operation instructions
a. G26 turn on speed check / G25 cancel spindle arrival check cancel:
b. Command mode:
i. Announce the G26 behind the index I spindle check speed P check time ms, both the first and
second systems are available
ii. Use this extension G-Code.
iii. Examples are as follows:

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G26 I50.P1000. //After the announcement, the spindle target speed difference is necessary
to complete plus or minus 50 revolutions in 1 second.
M3 S1000  //Requires to reach 1050 rpm or 950 rpm in 1 second or the alarm will be issued.
G4 X1.
M3 S3000  //Requires to reach 1050 rpm or 950 rpm in 1 second or the alarm will be issued.
G25       //Cancel rotation speed arrival check
M3 S2000  //If the parameter Pr1991 is not turned on at this time, the speed check is not
performed.

M3 S1000 //Requires 1050 rpm or 950 rpm in 1 second or skips the alarm
G4 X1.
M3 S3000 //Requires 1050 rpm or 950 rpm in 1 second.
G25 //Cancel the speed arrival check
M3 S2000 //If the parameter Pr1991 is not turned on at this time, the speed check is not
performed.

3. Alarm exclusion:
1. If the specified speed difference is not reached within the set time, the first system will issue the R44.3 which
is G26 spindle speed detection alarm, and the R46.7 second system will issue the G26 sub-spindle speed
detection alarm. Please check if the set inspection time is too strict. Reset can exclude this alert.

2.7.2 Z axis coordinate system setting/restoration(G120/G121)


1. Operation instructions
a. G120, G121, G130, G131 have mutual correlation. Before using G130/G131, G120/G121 must be set
first. The main function of these four G codes is after the workpiece is broken or synchronously
connected, the sub-spindle Z1/Z2 can be quickly moved to the initial point position or the receiving
point to receive the material by switching the coordinate system.
2. User operation settings:
a. G120 coordinate setting / G121 coordinate recovery, so you must first complete the G120 setting and
then verify that the coordinate restored by G121 is correct. This action can quickly return to the initial
processing point after the workpiece is cut.

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b. The G120 setting mode is the initial position of the workpiece machining, and the calculation method
is as shown below.

i. ZI=[Z positive limit-workpiece length-cutting tool width-reserved safety distance 5mm]


For example: Z positive limit=175mm, workpiece length=45mm, cutting tool width=2mm
ZI=[175 – 45 – 2 - 5]=123mm
ii. Use automatic mode or MDI program to write setting method as follows
1. G53 Z123; (Move to ZI initial position)
2. G120 Z0; (Set Z123 be the initial position of Z axis)
3. Complete G120 setting
c. When a workpiece is finished cutting, the schematic is as follows:

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d. When the automatic mode or MDI mode is calling G121, the Z axis will return to the position set by
G120Z0 at the beginning, as shown in the figure below.

3. Operation restrictions:
1. G120 Z_ / G121 can only be used at $ 1
2. G120 Z_ / G121 needs to be in a single block, can't be placed in the same block with other commands.
3. Before using the G121, you must first set the Z axis initial position at $1 with the G120 Z_ command.
4. If the G120 is set without the Z-derivative, the alarm "Command G120 without Z input" will be issued, and
the G121 will not need to substitute the Z argument. If it does, the argument content is also ignored.

2.7.3 Z2 axis coordinate system release/call sub-spindle to receive workpiece with Z2


coordinate system(G130/G131)
1.  Operation instructions:
a. G120, G121, G130, G131 have mutual correlation. Before using G130/G131, G120/G121 must be set
first. The main function of these four G codes is after the workpiece is broken or synchronously
connected, the sub-spindle Z1/Z2 can be quickly moved to the initial point position or the receiving
point to receive the material by switching the coordinate system.
2. User operation settings:
a. When using G130/131, it can move quickly to the receiving point during synchronous feeding. After
G131 calls, it will move to the initial position first, and use compensation to OFFSET, and G130 will
release the coordinate system.
b. When the user first uses it, first call G130 in the automatic mode or MDI; G0 Z0;, use the hand
simulation to move to the workpiece receiving position, the diagram is as follows, at this time the
sub-spindle may be some distance from the main axis or too close, please use PR5035 to fill in the

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OFFSET value to complete the setting.

c. When the error value is correctly input to PR5035, and the G131; G0Z0; is called again in the
automatic or MDI mode, the workpiece surface is indeed aligned with the counter spindle.

d. If the synchronous receiving is completed, call G130 at this time and reply to the coordinate system.
At this time, if the automatic mode or MDI calls G131; G0Z0;, the machine moves as shown in the

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figure below, and the initial coordinate system is restored.

3. Operation restrictions:
a. Before using the G131 command, the G120 / G121 setting must be executed at $1.
b. G131 can only be used at $2.
c. G131 needs to be in a single block, and cannot be placed in the same block as other commands.
d. If Z1 is in motion while G131 is running, it will pop out "Z1 axis movement, G131 cannot be used"
alarm.

Swiss Type Lathe Operation Manual – 143

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