Data Sheet For Loading Arm

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JOB NO.

:A10601
CONTRACT NO.:KDC0939001

DATA SHEET

FOR

MARINE LOADING/UNLOADING ARMS

大林儲運中心 2 座各 3 萬公秉乙烯/丙烯冷凍槽及其附屬設施新建統包工程

CPC CORPORATION, TAIWAN


PROJECT & CONSTRUCTION DIVISION

1 FOR TENDER Wu 2020.11.9

0 FOR BUDGETARY PROPOSAL Wu 2020.09.01

REV DESCRIPTION BY CHECK APPROVE DATE

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 1 OF 15

PIPING DESIGN
ARM DESIGN DETAILS (TABLE 1 OF OCIMF)
Berth Arm Dia.(inch) Cargo to be Design Press. Design Material
Arm No. Description NOTES
No. (Note 7) transferred (kg/cm2G) Temp.(℃) (Note 1)
Cryogenic Propylene L: 12” (Min.) Cryogenic 304 S.S +
S#10 L-3103 17.5 / F.V 70 / -50 (Note 15)
Unloading Arm V: --- Propylene 1.0mm (C.A.)
Cryogenic Propylene L: --- Cryogenic 304 S.S + (Note 2)
S#10 L-3104 17.5 / F.V 70 / -50
Vapor Return Arm V: 10” (Min.) Propylene Vapor 1.0mm (C.A.) (Note 15)
Cryogenic Ethylene L: 12” (Min.) Cryogenic 304 S.S +
S#11 L-3112 17.5 / F.V 70 / -107 (Note 15)
Loading/Unloading Arm V: --- Ethylene 1.0mm (C.A.)
Cryogenic Ethylene L: --- Cryogenic 304 S.S + (Note 2)
S#11 L-3113 17.5 /F.V. 70 / -107
Vapor Return Arm V: 10” (Min.) Ethylene Vapor 1.0mm (C.A.) (Note 15)
NOTES:
1. Corrosion allowance shall be 1.0 mm
2. L-3104 & L-3113 will be used as vapor return arm.
3. ERS valves shall be full bored.
4. The loading/unloading arms are to be designed to permit reverse flow.
5. Each loading arm should be provided with an accumulator for emergency release coupling (ERC).
6. During full capacity unloading, each unloading arm should be designed so that there shall be no vibration and and
without cavitation vibration.
7. Vendor to confirm the arm diameter.
8. Pressure drop vs. flowrate should be provided by vendor.
9. FV (Full Vacuum) requirement to be reviewed by Vendor.
10. Hydraulic Quick Connect/ Disconnect Couplers (QC/DC) & manual device disconnect for fault condition to be
provided.
11. Emergency Release System (ERS) to be provided.
12. Two speed maneuvering is required.
13. Local and wireless remote control to be supplied for arm operation.
14. Hydraulic Power Unit(HPU) to be supplied for arm hydraulic operation, one(1) HPU with integrated capacity of
loading arms shall be provided for each berth.
15. The painting coating required for L-3103/ L-3104/ L-3112/ L-3113 must be able to withstand the design
temperature, and the painting coating shall not fall off.

PRODUCT AND OPERATIONAL DATA (TABLE 2 OF OCIMF)


Oper. Oper. Press. Max. Allow.
Berth Process Density(kg/m3) Viscosity(Cp) Max. Flow Rate
Arm No. Temp. (kg/cm2G) Press. Drop
No. Condition at oper. temp. at oper. temp. (m3/hr)
(℃) (Note 4) (kg/cm2)
Cryogenic L: 608.4 L: 0.173 1320 (unloading) 0.7
S#10 L-3103 -46.3 0.06
Propylene V: --- V: --- --- ---
Cryogenic L: --- L: --- (Note 6) (unloading) 0.7
S#10 L-3104 -46.3 0.06
Propylene Vapor V: 2.8 V: 0.0068 4000 (Note 5) 0.04
710 (loading)
Cryogenic L: 567.5 L: 0.163 1420(unloading) 0.7
S#11 L-3112 -102.9 0.06
Ethylene ---
V: --- V: --- ---
(Note 7)(loading)
Cryogenic L: --- L: --- (Note 7) (unloading) 0.7
S#11 L-3113 -102.9 0.06
Ethylene Vapor 4000 (Note 5)
V: 2.5 V: 0.006 0.04

NOTES:
1. Actual pressure drop, pressure drop versus flow rate shall be specification by vendor.
2. Vapor Recovery Arm shall be capable of handling variety of vapors of different quality and molecular weight.

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 2 OF 15

PIPING DESIGN
3. 25% margin for design flowrate to be considered for vapor growth consideration
4. The operation pressure corresponds to the pressure at ship vessel.
5. Flowrate to be confirmed during DDE according to piping routing and ship info.
6. L-3104 (vapor arm) shall have unloading propylene liquid function as per CPC request. The unloading flowrate to be
specified by vendor according to actual selected size of vapor arm.
7. L-3113 (vapor arm) shall have loading and unloading ethylene liquid function as per CPC request. The loading and
unloading flowrate to be specified by vendor according to actual selected size of vapor arm.

SHIP DETAILS (TABLE 3 OF OCIMF) (REFER TO FIGURE 1)


Berth No. S#10 S#11
Ship Name NAVIGATOR NOVA NAVIGATOR NOVA
Ship Type Refrigerated Vessel Refrigerated Vessel
Tanker Size ( DWT) 27,000 27,000
3
Carrier Size (m ) (NOTE 1)
Freeboard (m)
A Laden (m) A < 17m
Unladen (m)
B Rail Height : (m)
Manifold Height Above Water Line :
C Minimum (Laden Condition) (m)
Maximum (Unladen Condition) (m)
Manifold Setback :
D Minimum (including spool piece length) (m)
Maximum (m)
Manifold Centre :
E Minimum (m)
Maximum (m)
NOTES:
1. To be vertified by vendor for the range of tankers considered.

SHIP MOTIONS (TABLE 4 OF OCIMF) (REFER TO FIGURE 2)


Berth No. S#10 S#11
Ship Name NAVIGATOR NOVA NAVIGATOR NOVA
Ship Type Refrigerated Vessel Refrigerated Vessel
Tanker Size ( DWT) 27,000 27,000
3
Carrier Size (m )
Motions (at manifold) (m)
Surge fore (m) 3 3 (NOTE 1)
Surge aft (m) 3 3 (NOTE 1)
Sway (m) 3 3 (NOTE 1)
Heave, maximum + (m)
- (m)
Roll, maximum + (deg.)
- (deg.)
Pitch, maximum + (deg.)
- (deg.)
Yaw, maximum + (deg.)
- (deg.)
NOTES:
1. Surge and sway occur simultaneously.

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 3 OF 15

PIPING DESIGN
MANIFOLD DETAILS (TABLE 5 OF OCIMF)
3
1 Carrier size (m )
2 Product Propylene(L) Propylene(V) Ethylene(L) Ethylene(V)
3 Nominal pipe size (inch) 12 10 12 10
4 Flange rating (ASME rating) ANSI 150#RF ANSI 150#RF ANSI 150#RF ANSI 150#RF
5 Wall thickness / material 304 S.S 304 S.S 304 S.S 304 S.S

BERTH DETAILS, GENERAL (TABLE 6 OF OCIMF) (REFER TO FIGURE 3)


1 Underside (U/S) Base Plate above chart datum (m) 22.3
2 Jetty Face to Berthing Line, Minimum / Maximum (m) Min.___ / Max. 2m
3 Jetty Face to Riser Centre (m) By vendor
4 Riser Centre (m) 3.5
5 Available Jetty Length (m)
6 Available Jetty width (m) 19.5
7 Height above Chart Datum of obstructions within area e-f (m)
8 Riser Flange above U/S Base Plate Type 1 (m) 0.5
9 Riser Flange above U/S Base Plate Type 2 (m)
10 Riser Flange above U/S Base Plate Type 3 (m)
11 Riser Centre to Riser Flange Face (m) 0.6

BERTH DETAILS, ELECTRICAL SUPPLY (TABLE 7 OF OCIMF)


Electrical Supply Volts Hz AC DC Phase No. of Wires
Electric Motors 460 60 V 3 6
Logic / Trip Systems 24 V
Instruments 24 V
Solenoid Valves 110 60 V
Power for Hydraulic unit 460 60 V 3 3

BERTH DETAILS, UTILITY SUPPLY


Min. Supply Pressure Normal Supply Pressure Max. Supply Pressure Max. Temperature
Utility Supply
(kg/cm2G) (kg/cm2G) (kg/cm2G) (℃)

Nitrogen 4.5 6.5 9.0 38

BERTH DETAILS, ELECTRICAL EARTHING (TABLE 8 OF OCIMF)


Electrical Supply Earthing System Required
Solidly Earthed
High Resistance Earthed
Isolated Earth

BERTH DETAILS, SAFETY (TABLE 9 OF OCIMF)


Hazardous Area Classification Zone 2, Gas Group IIB, T3

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 4 OF 15

PIPING DESIGN
ENVIRONMENTAL DATA (TABLE 10 OF OCIMF)
Design Wind Velocities (Baseic 3 seconds gust wind speed)
-Stored (m/s) 70
-Maneuvering / Connected (m/s) 25
-Hydrostatic Test / Maintenance (m/s)
Earthquake loads (EL) to be considered while arm in stored
and connected attitude
- Seismic Zone Factor (Z) 0.33
- Site Coefficient for Soil Characteristics (S)
- Importance Factor (I)
Ambient Temperature
- Minimum (℃) 5.6
- Maximum (℃) 36.7

2
Solar Radiation (W/m )

Thickness of Ice Build-up to be included in Self Weight

Water Elevation relative to chart datum


- Maximum Water Level (m) (+1.29)
- Minimum Water Level (m) (+0.3)

SPECIFIC REQUIREMENTS (TABLE 11 OF OCIMF)


Berth No. / Arm No. #S10/L-3103/3104,#S11/L-3112/3113
Operation ( V ) Hydraulic / ( ) Manual
Balanced Condition Full balanced in all position
Type of support Separated structure support (See Note 1)
Pipe material (Product Carrying Parts) 304S.S
Two Speed Manoeuvring ( V ) Yes / ( ) No
Emergency Release System (ERS) ( V ) Yes / ( ) No
- ERS Manufacturer / Type by Vendor
- ERS Product Valve Closure Time (sec) 5
- ERC Opening Time (sec) 2
ERS Product Valves
- Type Double Ball Valve
- Bore Full
- Diameter See TABLE 1
- Mechanical Interlock ( ) Yes / ( ) No
- Hydraulic Interlock ( V ) Yes / ( ) No
Quick Connect / Disconnect Coupler (QC/DC) ( V ) Yes / ( ) No
QC/DC Operation ( V ) Hydraulic / ( ) Manual
QC/DC Valve ( V ) Yes / ( ) No
- Operation ( V ) Hydraulic / ( ) Manual
- Type by Vendor
- Diameter (inch) by Vendor
- Bore by Vendor
Clamp Operating Time Min / max (sec) 10/15
Flange Rating/Diameter (Ship Side) See TABLE 5

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 5 OF 15

PIPING DESIGN
SPECIFIC REQUIREMENTS (TABLE 11 OF OCIMF) (Contd)
Drives
- Slewing ( V ) Hydraulic / ( ) Manual
- Inboard ( V ) Hydraulic / ( ) Manual
- Outboard ( V ) Hydraulic / ( ) Manual
Control System
- Jetty Head Common Consol for all MLA central ( V ) Yes / ( ) No
- Portable (Radio Remote Control) ( V ) Yes / ( ) No
Vacuum Breaker ( ) Yes / (V ) No
Cargo Purging System
- Riser(for Drain) ( V ) Yes / ( ) No
Apex(by Nitrogen) (V ) Yes / ( ) No
- Manifold(for Drain) ( V ) Yes / ( ) No
Ladders and Platforms ( V ) Yes / ( ) No
Foundation Bolts
- Specified by Vendor ( V ) Yes / ( ) No
- Supplied by Vendor ( V ) Yes / ( ) No
Base plate Template Supplied by Vendor ( V ) Yes / ( ) No
Standby Electro-Hydraulic Pump (V ) Yes / ( ) No
Manual Hydraulic Pump (V ) Yes / ( ) No
- Swivel Purging (drying system) ( V ) Yes / ( ) No
- Support Jack ( V ) Yes / ( ) No
- Storm lock ( V ) Yes / ( ) No
- Earthing lug and earth bounding to jump over swivels ( V ) Yes / ( ) No
Electrical Insulation flange ( V ) Yes / ( ) No
Blind flange to be placed on the coupler ( V ) Yes / ( ) No
Lubrication ( ) Yes / ( ) No by Vendor
- Grease ( ) Yes / ( ) No by Vendor
- Cartridge ( ) Yes / ( ) No by Vendor
- Local ( ) Yes / ( ) No by Vendor
- Central ( ) Yes / ( ) No by Vendor
- Other
Flushing connection ( ) Yes / ( ) No by Vendor
- Size by Vendor
- Flange by Vendor

Material of construction :by Vendor


A Piping
B Flanges
C Fittings
D Fasteners
E Swivel joints body
F Ball and ball pages of swivel
G Seal of swivel
H O ring of swivel
I Pentograph cable
J Structurals
K Valve material

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 6 OF 15

PIPING DESIGN
Material of construction (Contd):
NOTES:
1. Ethylene marine loading/unloading arms shall be separate support structure type, propylene marine loading/unloading
arms can be separate support structure or self-supporting type.
2. Ladders and platform shall be provided for access to the trunnion and apex swivel.
3. QC/ DC couplers (hydraulic) provide mechanical locking arrangement.
4. Liquid and vapour inlet connections shall be suitable for connection to the tanker mainifolds with various flange types ..
5. Lifting lugs shall be provided.
Permitting the greasing from inspection platforms on the arm

Hydraulic :by Vendor


Power pack (Hydraulic)
A
Number of units
System pressure (Hydraulic)
B Operating
Design
C Material of piping and hydraulic oil tank
D Material of fitting
E Number of motor operated pumps
F Pump capacity
G Number of pumps
H Motor, KW
I Reservior capacity
J Pressure relief valve
K First fill of oil
L Manual pump for each hydraulic power pack unit
Accumulator on hydraulic power pack
M
Capacity of accumulator
Separate accumulator for each marine loading arm for ERC operation
N
Capacity of accumulator
O Maintenance dummy manifold
P Uninterrupted Power supply by batteries
Q Stripping system
R Design Life (Years)
NOTES:
1. Each marine loading/unloading arm shall be provided with an accumulator for emergency release
copling (ERC) operation.

DS02-0000-003
DATASHEET
CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 7 OF 15

PIPING DESIGN
ENVELOPE DETAILS FOR ARMS WITH ERS (TABLE 13 OF OCIMF) (REFER TO FIGURE 4)(NOTE
1、NOTE 2)
Arm No. #S10/L-3103/3104,#S11/L-3112/3113
A Pre-alarm required (m) ( V ) Yes / ( ) No
B Pre-alarm (luffing) (m) by Vendor
C 1st stage alarm (luffing) (m) by Vendor
D 2nd stage alarm (luffing) (m) by Vendor
E Maximum reach (luffing) (m) by Vendor
F Bottom limit operating envelope to chart datum (m) by Vendor
G Top limit operating envelope to chart datum (m) by Vendor
H Maximum slew right , (surge) See Table 4 (m) by Vendor
I Maximum slew left , (surge) See Table 4 (m) by Vendor
J 2nd stage alarm slew right (m) by Vendor
K 2nd stage alarm slew left (m) by Vendor
L 1st stage alarm slew right (m) by Vendor
M 1st stage alarm slew left (m) by Vendor
N Pre-alarm slew right (m) by Vendor
O Pre-alarm slew left (m) by Vendor
P Maximum Drift velocity (surge direction) (m/s) by Vendor
Q Maximum Drift velocity (sway direction) (m/s) by Vendor
NOTES:
1. Loading arm shall cover full working envelope area.
2. Vendor to note that the limit of pre-alarm, 1st alarm, 2nd alarm shall be within the complete working
envelope.

JETTY CONTROL REQUIREMENTS (TABLE 14 OF OCIMF)


A Power on/off (key locked) ( V ) Yes / ( ) No
B Hydraulic pump(s) on/off ( V ) Yes / ( ) No
C Arm selector switch ( V ) Yes / ( ) No
D Maneuvering controls ( V ) Yes / ( ) No
E Central control / Remote control switch ( V ) Yes / ( ) No
F Two speed maneuvering selector switch ( V ) Yes / ( ) No
G 1st stage alarm push button (momentary type), fitted under a red flap-over cover ( V ) Yes / ( ) No
H 2nd stage alarm push button (momentary type), fitted under a red flap-over cover ( V ) Yes / ( ) No
I Reset ESD/1/2 ( V ) Yes / ( ) No
J Alarm lamps ( V ) Yes / ( ) No
K LA Slew and Apex angle alarms ( V ) Yes / ( ) No
L Override selector, key locked ( V ) Yes / ( ) No
M Storm lock engaged indicator ( V ) Yes / ( ) No
N QC/DC engaged indicator ( V ) Yes / ( ) No
O Accumulator system alarm ( V ) Yes / ( ) No
NOTES:
1. The above functions / devices shall be provided on local panel adjacent to arm.
2. PMS (position monitoring system) is required. Vendor to furnish P & ID, equipment layout, list of equipment,
data sheet, wire up of PMS.

DS02-0000-003
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CPC Corporation,
TAIWAN FOR PP
PAGE
MARINE LOADING/UNLOADING ARMS 8 OF 15

PIPING DESIGN
REMOTE CONTROL REQUIREMENT (TABLE 15 OF OCIMF)
A Loading arm manoeuvring controls ( V ) Yes / ( ) No
B Two speed manoeuvring selection ( V ) Yes / ( ) No
C QC/DC operation ( V ) Yes / ( ) No
D Arm selector switch ( V ) Yes / ( ) No

LOCATION OF REMOTE CONTROL (TABLE 16 OF OCIMF)


A Jetty (Two/bank of arms) ( V ) Yes / ( ) No
B Triple swivel assembly (one / arm) ( ) Yes / (V ) No
C Radio control ( V ) Yes / ( ) No

DS02-0000-003
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MARINE LOADING/UNLOADING ARMS 9 OF 15

PIPING DESIGN
FIGURE 1 SHIP DETAILS (REFER TO TABLE 3)

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MARINE LOADING/UNLOADING ARMS 10 OF 15

PIPING DESIGN
FIGURE 2 SHIP MOTIONS (REFER TO TABLE 4)

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MARINE LOADING/UNLOADING ARMS 11 OF 15

PIPING DESIGN
FIGURE 3 BREATH DETAILS (REFER TO TABLE 6)

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MARINE LOADING/UNLOADING ARMS 12 OF 15

PIPING DESIGN
FIGURE 4 REFERENCE ENVELOPE (WITH ERS) (REFER TO TABLE 13)

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MARINE LOADING/UNLOADING ARMS 13 OF 15

PIPING DESIGN
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MARINE LOADING/UNLOADING ARMS 14 OF 15

PIPING DESIGN
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MARINE LOADING/UNLOADING ARMS 15 OF 15

PIPING DESIGN

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