Chapter4 PDF
Chapter4 PDF
Mallawapitiya-
Rambadagalla- Steel Failed in
Kappitigala 122.05 12.20 After 1900
Kappitigala Truss 2015
(MRK)
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CHAPTER 4
The Paragastota Bridge was situated on Moronthuduwa – Horana road about 2km from
the Gonaduwa junction over the Bolgoda River. The bridge was a steel brotherhood
truss bridge. It was a single span double intersection Pratt type truss bridge. Deck was
semi through type and supported on two abutments. The bridge was 163.4 feet long and
14.4 feet wide. Initially the bridge had a timber deck and that was replaced by a
reinforced concrete deck in 1997, which introduced new super imposed dead load to the
bridge. Also it seriously reduced the load carrying capacity of the bridge.[6] Paragastota
Bridge failed in 1999 when a loaded tipper of 22-25 tons tried to cross the bridge.
Minimum thicknesses for concrete and asphalt could be 5” (125mm) and 1” (25mm).
By studying the photographic evidence gathered from RDA, the following members were
identified as critical members before the FE model analysis.
The Figures 4.2, 4.3, and 4.4 shows the end of the failure bridge that loaded tipper entered.
Figure 4.5 shows the other end of the bridge.
Fig.4.2 - Side view of the failed end Fig4.3 - Closer view of fallen deck
Fig.4.4 - Closer view of the truss Fig.4.5 - Other end of the bridge
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CHAPTER 4
Both Manual calculations as well as structural analysis software, STAAD Pro, were used for
this analysis. Accuracy of the software was checked by comparing the manual calculation
results with that numerical analysis results (Appendix VI).
Material Properties
As the result of previous researcher’s material testing for Paragastota Bridge, the material of the
bridge truss, cross girders and bracings are identified as wrought iron. The following properties
were obtained from the material test result. [15]
Modulus of Elasticity E = 193.1x103 N/mm2
Yield Strength, fy = 190 N/mm2
Tensile Strength, fu = 250 N/mm2
Support Condition
Roller and Pin supports
Loadings
Dead load, superimposed dead load and the weight of the tipper were considered in the analysis.
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CHAPTER 4
Dead load is the weight of the truss itself and was automatically obtained from the software.
Loads due to reinforced concrete deck slab and the asphalt layer were calculated and it was
considered as the superimposed dead load. The load due to the metal loaded tipper was
considered as the live load. The analysis was done with 25 tons loaded three axial tipper moving
on the bridge.
Fig.4.7 - Axial force variation of the member 2437 depending on the position of the tipper
Fig.4.7 shows the axial force variation of the member 2437 corresponding to the movement of
the tipper from failed end to other end. When the tipper was reaching towards the middle of the
bridge, the member 2437 has exceeded its elastic capacity.
When the tipper is in the critical location of the bridge, axial forces of other members also
checked to verify the progressive collapse pattern. The following members were identified as
critical members with axial force exceeded their elastic capacity.
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CHAPTER 4
113.428 kN
Member 360
113.428 kN 79.706 kN
All the critical members identified from FE model analysis result are listed below.
Table 4.2 - All the members those exceeded elastic capacity.
By considering the FE model analysis result, above ten members of the bottom chord have
exceeded elastic capacity and it may be concluded that progressive collapsed could be
happened.
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CHAPTER 4
Clause
4.8.2.2
Cross
For Member 2562
section
capacity is
not satisfied
According to the manual calculation results, cross section capacity is greater than the allowable
value of 1.0 in elastic capacity exceeded members. It shows that members had overstressed.
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CHAPTER 4
Total six rivets/bolts are visible at the ends of all four lattice
diagonals which were connected to the end frame of Figure 4.9.
Consider upper inter connected two lattice diagonals with 3
numbers of rivets/bolts [5].
Member 360
Force increase due to superimposed load
Force increase due to Tipper
Force increase due to dead load
Total increase force
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CHAPTER 4
Member 359
Force increase due to superimposed load
Force increase due to Tipper
Force increase due to dead load
Total increase force
Calculations showed that rivets/bolts of lattice diagonals to end frame did not reached their
maximum elastic shear capacity first, before mid-span of bottom chord reaches its maximum
elastic capacity.
Also previous calculations showed that rivets/bolts of lattice diagonals to end frame did not
reached their maximum elastic shear capacity first, before mid-span of bottom chord reaches its
maximum elastic capacity. Ten members of bottom chord had exceeded their elastic capacity as
mentioned in Table 4.2. Then progressive collapsed pattern had occurred. It may be concluded
that the reason for the bridge failure.
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CHAPTER 4
Fig.4.11 - Truss had broken in the failed end Fig.4.12 - Other end of the bridge
As seen from the photographs, the deck of the failed end from where lorry entered had fallen
down from road level (Fig.4.10).Top chord had bend at failed end and both top & bottom
chords had broken in the failed end (Fig.4.11).There is no significant damage in the other end
of the truss (Fig.4.12).
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CHAPTER 4
Member 299
Member 05
Material Properties
Laboratory tests were carried out to determine material properties of the bridge material for use
this analysis. From the material test result obtained, the material of the bridge truss, cross
girders and bracings are identified as wrought iron. Full details of the testing and observations
are given in the previous chapter and the main results are summarized below.
Modulus of Elasticity E = 195 x 103 N/mm2
Yield Strength, fy = 206 N/mm2
Tensile Strength, fu = 283 N/mm2
Support Condition
Roller and Pin supports
Loadings
Dead load, superimposed dead load and the weight of the tipper were considered in the analysis.
The analysis was done with 35 tons loaded three axial tipper moving on the bridge.
According to the photographic evidence bottom chord member 5 and top chord member 299
have been identified as the critical members. These critical members were taken into
consideration. Analysis was done for the bridge model under actual loadings on the bridge.
Fig.4.14 and Fig.4.15 show the axial force variation of the member 5 and member 299
respectively, corresponding to the movement of the tipper from failed end to other end.
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CHAPTER 4
Fig.4.14 - Axial force variation of the member 05 depending on the position of the
tipper.
Fig.4.15 - Axial force variation of the member 299 depending on the position of the
Tipper
Obtained result from FE model analysis indicated that the elastic capacities of the critical
members are larger than applied load substantially. It may be concluded that any member in this
bridge not exceeded elastic capacity.
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CHAPTER 4
Clause
4.8.3.3.1
Where
Fc is the axial compression
Mb is the buckling resistance moment
Mlt is the maximum major axis moment in the segment length L
governing Mb
Mx is the maximum major axis moment in the segment length Lx
governing p cx
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CHAPTER 4
β=1
Table.26
mx = my= 1
From eqn ② Buckling
resistance
is
Clause satisfied.
4.3.6.4 Mb = PbZx
Table.16
λLT = Le/r
= 2.08/√13.19 x 10-5 /0.02219
= 27.01
Pb = 235 N/mm2
Table.18 mLT = 1
From eqn ③ Buckling
resistance
is satisfied
Obtained results indicated that the tension capacity of the member 5 and buckling resistance of
member 299 are satisfied. Therefore this bridge could not fail due to this manner.
place at stress levels (calculated on the initial cross section) that are substantially less than those
associated with failure under static loading conditions. The usual condition that produces
fatigue cracking is the application of a large number of load cycles.
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CHAPTER 4
Depending on the magnitude of cyclic stresses, there are four types of fatigue failure.
The HCF is defined as fatigue due to stress below the general yield stress. The number of
cycles for failure in HCF region is within 103 – 104 cycles to 107 – 108 and above this the
VHCF region starts. Most of the cyclic stresses due to service load in bridge elements are
within the HCF & VHCF region. [20]
The LCF is defined as fatigue due to stress above the general yield stress & the number of
cycles for failure is between HCF (less than 103-104cycles) & ULCF. Such stresses (related to
LCF) may develop in bridge elements due to overloading & minor accidents.
ULCF is defined as the failure due to fatigue in less than 10 – 20 cycles where the stress is
above the general yield stress & the failure is due to ductile fracture. Stresses of ULCF region
may develop during earthquakes while the bridge is loaded & due to blast loading etc. [2]
The fatigue life of a fabricated steel structure is determined by three factors. These are:
Members susceptible to fatigue are those under fluctuating tensile stresses, and hence the
critical members of the truss needing fatigue analysis.
As indicated in the previous chapter, a sample of a truss member of Rakwana bridge supplied
by RDA was tested in the Structural laboratory, University of Peradeniya and following results
were obtained.
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CHAPTER 4
Fractural
Specimen Diameter Load Time Number
Length(mm) Length
Number (mm) (lb) (min) of cycle
(mm)
1 6.1 100 6.5 16 0.48 x 105 99
According to the lab experiment result of fatigue analysis there was identified a High Cyclic
Fatigue (HCF). Final aim of this exercise is to identify that the bridge having the remaining
fatigue.
An S-N curve defines the number of cycles to failure, when a material is repeatedly cycled
through a given stress range. S of S-N curve stands for “Stress”. That means repetitive load. N
stands for “Number of cycles to failure”. S describes a vertical axis and N describes a horizontal
axis.
σ – Stress
w – Load
L – Length
y – Neutral axis
Specimen calculation
w = (6.5 + 5) x 4.448 N
= 51.152 N
y = d/2
= 6.1/2 = 3.05 mm
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CHAPTER 4
= 67.966 mm4
67.966 mm4
0.48 229.55
0.54 180.39
2 150.56
By using above values the S-N curve for the truss material is plotted.
Endurance Limit
According to experimental testing result the endurance limit of material is around to 100
N/mm2. But operating stress is 15.6 N/mm2 (by previous calculation). It is very below the
endurance limit. That means there cannot be any fatigue failure.
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CHAPTER 4
Static friction is friction between two or more solid objects that are not moving relative to each
other. The coefficient of static friction, typically denoted as μs, is usually higher than the
coefficient of kinetic friction. The maximum possible friction force between two surfaces before
sliding begins is the product of the coefficient of static friction and the normal force.
Fmax = µsFn
Fmax is the maximum force of friction exerted by each surface on the other
Fn is the normal force exerted by each surface on the other directed perpendicular (normal) to
the surface
By the FE model analysis result support reactions are obtained assuming support conditions as
pined.
µs = 0.74 [14]
Friction Force,
FF = µFn = 0.74x 633
= 468.42 kN
Horizontal Force – 898 kN
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CHAPTER 4
According to the information gathered by RDA, corroded three wind bracings had been
removed before failed the bridge. Fig.4.19 shows the failed end of the bridge.Fig.4.20, Fig.4.21
show the plan view and side view of the failed bridge.
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CHAPTER 4
By observing the photographic evidence of the failed bridge following critical members were
identified. The deck of the failed end from where two tippers entered had fallen down from road
level (Fig.4.19).Top chord and web diagonals had buckled at the centre (maximum bending
moment area)(Fig.4.21).Top chord had bend at the failed end. (Fig.4.20).Significant number of
wind bracings (3 bracings) had been removed at the moment of accident.
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CHAPTER 4
Member 18
Material Properties
Laboratory tests also carried for collected failed bridge truss sample collected from RDA
depots. From the material test result obtained, the material of the bridge truss, cross girders and
bracings are identified as mild steel. Full details of the testing and observations are indicated in
the previous chapter and the main results are summarized below.
Modulus of Elasticity = 205x103 N/mm2
Yield Strength, fy= 238 N/mm2
Tensile Strength, fu =384 N/mm2
Weight per unit volume = 76.8191 kN/m3
Support Condition
Roller and Pin supports
Loadings
Dead load, superimposed dead load and the weight of the truck were considered in the analysis.
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CHAPTER 4
Figure: 4.23 - Axial Force Diagram for the load case envelope with all
lateral bracings
Fig.4.23 illustrates the axial force variation of the truss members for the load envelope in the FE
model with all the top lateral bracings. It is clear that the bottom chord members at the middle
of the truss have higher tensile forces while those at the middle of the top chord have higher
compressive forces.
Fig.4.24 - Demand capacity ratios in the model with all lateral bracings
By FE model analysis result, there haven’t any truss member exceeded demand/capacity ratio
over 1, indicating no failure will occur.
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CHAPTER 4
Fig4.25 - Steel design result of member 18 with major and minor moments with all lateral
bracings
Fig4.26 - Steel design result of member 18 with major and minor moments without three
lateral bracings
It is clear that the FE model accurately predicts the failure of the top chord member by giving a
warning message.
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CHAPTER 4
Fig.4.27 - Axial force variation of the member 18 corresponding to the movement with
constant distance (31m) between two tippers.
Fig.4.28 - Axial force variation of the member 18 corresponding to the movement of the
rear tipper when front tipper steady point on the end of the bridge
Member 18
Fig.4.29 - Demand capacity ratios in the FE model without first three lateral bracings
from the entering end.
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CHAPTER 4
Following two tables are indicated the summary of the FE model analysis results with all top
lateral bracings and without first three top lateral bracings.
Axial
Member My (kNm) Mz(kNm) Demand/Capacity
Force(kN)
17 973.5 (0.601) 81.1 (0.513) 4.4 (0.035) 1.149
18 970.0 (0.603) 119.8 (0.757) 4.4 (0.030) 1.391
19 969.7 (0.603) 112.7 (0.712) 4.6 (0.032) 1.347
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CHAPTER 4
BS 4 - : Zy = Iy/B+0.5S
2005 B – Flange length
S – Space between webs
B = 0.09 m
S = 0.75 m
Iy = 0.0001189 m4
Zy = 0.0001189/(0.09+0.5x0.175)
= 6.70 x 10-4 m3
Table.26
β=1
mx = my= 1
Clause. without first three lateral top bracings
Moment capacity, MC < 1.2 PyZ
4.2.5.1
MCX < 1.2 x 238000 x 6.015 x 10-4
Clause.
< 171.79 kNm
4.2.5.2 MCX = 238000 x 7.10 x 10-4
= 168.98 kNm < 171.79 kNm
Moment capacity = 169 kNm
From eqn ②
Table.18
Buckling
mLT = 1
resistance
From eqn ③
isn’t
satisfied.
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CHAPTER 4
Buckling
From eqn ③
resistance is
satisfied.
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