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BIW-DOMAIN

The document discusses Body in White (BIW) fixture design for the automotive sector. It covers types of fixtures, standard parts, designing simple units in CATIA, studying actual body shop layouts, car body studies, robotic grippers and applications, spot welding guns, commonly used standard parts, and designing BIW fixtures and components. It also includes photos from BIW operations. The document is a training manual on BIW fixture design presented by Durgesh Dube.

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Rajkumar
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
301 views13 pages

BIW-DOMAIN

The document discusses Body in White (BIW) fixture design for the automotive sector. It covers types of fixtures, standard parts, designing simple units in CATIA, studying actual body shop layouts, car body studies, robotic grippers and applications, spot welding guns, commonly used standard parts, and designing BIW fixtures and components. It also includes photos from BIW operations. The document is a training manual on BIW fixture design presented by Durgesh Dube.

Uploaded by

Rajkumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BiW (BODY in WHITE)

Performed by: Durgesh Dube (Engg-


DESIGN/ BIW SECTOR)
B.I.W FIXTURE DESIGN
INTRODUCTION TO JIGS AND FIXTURES
-Types of Fixture
-Concept of CAR-LINE
-PLP Point Definition
-3-2-1 Principle
-Information about Diamond Pin and Round Pin.

INTRODUCTION TO STANDARD PARTS

-Risers, Cylinder, L-Block, Pins, Base.


-Concept of Dowel
DESIGN OF SIMPLE UNIT

-Simple Rest Unit


-Clamp unit
-Location unit
-How to design units in CATIA
-Drafting
-Fixture Assembly
-Design of Base
-Drafting of Base
-Making Hole Chart
-GUN STUDY Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)
TYPES OF ROBOTS AND ITS APPLICATIONS IN AUTOMOTIVE SECTOR
-Basics of Robotics -Design using Robots
-Robot Selection -Robot Teaching and Simulations
-Actual Robots used in Plant

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


STUDY OF ACTUAL BODY-SHOP LAYOUT

-How Car Manufacturing Process works -Divisions in Automobile Plant


-Importance of cycle time -B.I.W workings

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


CAR BODY STUDY

-Car body skeleton -Importance of car internal structure


-Car lines -Special Reinforcement parts
-Car body distribution -Car parts special naming

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


Robotic Grippers And Applications In Automotive Sector

-Gripper Designing
-Importance of Gripper
-Robot Selection for Gripper
-Payload Sheets and Calculations

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


Spot Welding Guns and Study

-Anatomy of welding Gun


-Gun Selection and applications
-Robotic Gun and Manual Gun
-Working of Guns

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


COMMONLY USED STANDARD AND PURCHASED PARTS

•Cylinders
•Lm Rails
•Sensors And Selection
•Limit Switches
•Turn-table Mechanisms
•Valve-banks

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


DESIGNING OF B.I.W FIXTURES AND COMPONENTS

•Geo-fixtures
•Loading Tables
•Grippers
•Sealant Tables
•Gripper Stands
•Gun Stand
•Process Trolleys
•Robotic Cell Units

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


PHOTO GALLERY

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


PHOTO GALLERY

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


PHOTO GALLERY

Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)


Performed by: Durgesh Dube (Engg-DESIGN/ BIW SECTOR)

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