hpm3340 200k
hpm3340 200k
hpm3340 200k
Publish statement
Thank you for purchasing this series UPS.
This series UPS is an intelligent, three phase in Three phase out, high frequency online
UPS designed by our R&D team who is with years of designing experiences on UPS.
With excellent electrical performance, perfect intelligent monitoring and network
functions, smart appearance, complying with EMC and safety standards, The UPS
meets the world’s advanced level.
Read this manual carefully before installation
This manual provides technical support to the operator of the quipment.
0
Contents
1.Safety....................................................................................................................................... 2
1.1 Safety notes ....................................................................................................................................... 2
1.2 Symbols used in this guide............................................................................................................ 2
2.Main Features ........................................................................................................................ 3
2.1 Summarization................................................................................................................................... 3
2.2 Functions and Features .................................................................................................................. 3
3.Installation.............................................................................................................................. 4
3.1 Unpack checking .............................................................................................................................. 4
3.2 The appearance of the product ..................................................................................................... 4
3.3 UPS module appearance ................................................................................................................ 9
3.4 UPS Module LCD control panel................................................................................................... 10
3.5 Installation notes ............................................................................................................................ 10
3.6 External Protective Devices ........................................................................................................... 11
3.7 Power Cables ................................................................................................................................... 12
3.8 Power cable connect...................................................................................................................... 12
3.9 Battery connection ......................................................................................................................... 14
3.10 Online UPS Modules Replacement .......................................................................................... 16
3.11 UPS Multi-Module Installation ................................................................................................. 16
3.11.1 Cabinet installation ........................................................................................................... 17
3.11.2 Parallel cable installation ................................................................................................ 17
4.Operation .............................................................................................................................. 18
4.1 Operation Modes ............................................................................................................................. 18
4.2 Turn on/off UPS ............................................................................................................................... 18
4.2.1 Restart procedure................................................................................................................ 18
4.2.2 Test procedure ..................................................................................................................... 19
4.2.3 Black(Cold) start procedure.............................................................................................. 19
4.2.4 MAINTENANCE BYPASS ................................................................................................... 20
4.2.5 Shut down procedure ......................................................................................................... 21
4.2.6 Startup procedure for parallel system ........................................................................ 21
4.3 The Display ....................................................................................................................................... 22
4.3.1 System LCD dispay ............................................................................................................. 22
4.3.2 UPS Module LCD display................................................................................................ 28
4.4 Display Messages/Troubleshooting ........................................................................................... 34
4.5 Options .............................................................................................................................................. 39
Appendix 1 Specifications ..................................................................................................... 42
Appendix 2 UPS message table ........................................................................................... 44
Appendix 3 Problems and Solution..................................................................................... 48
Appendix 4 RS232 communication port definition ......................................................... 50
Appendix 5 USB communication port definition .......................... 錯誤! 尚未定義書籤。
Appendix 6 RS485 communication port definition ......................................................... 51
Appendix 7 REPO instruction ............................................................................................... 52
1
1.Safety
Important safety instructions – Save these instructions
There exists dangerous voltage and high temperature inside the UPS. During the
installation, operation and maintenance, please abide the local safety instructions and relative
laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this
manual act as a supplementary for the local safety instructions. Our company will not assume the
liability that caused by disobeying safety instructions.
2. For the sake of human being safety, please well earth the UPS before starting it.
3.Don’t open or damage battery, for the liquid spilled from the battery is strongly poisonous and
do harmful to body!
4.Please avoid short circuit between anode and cathode of battery, otherwise, it will cause
spark or fire!
7.Working environment and storage way will affect the lifetime and reliability of the UPS. Avoid
the UPS from working under following environment for long time
◆ Area where the humidity and temperature is out of the specified range(temperature 0
to 40℃, relative humidity 5%-95%)
8.Keep ventilations in good conditions otherwise the components inside the UPS will be
over-heated which may affect the life of the UPS.
CAUTION!
Read this information to avoid equipment damage
2
2.Main Features
2.1 Summarization
Our UPS is a kind of three-in- three -out high frequency online UPS, it provides four
specifications: The 200kVA/320kVA/400kVA and 320kVA. The products are modularized and
adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to
the load capacity which is convenient for flexible allocation and gradually investment.
The UPS can solve most of the power supply problems, such as blackout, over-voltage,
under-voltage, voltage sudden drop, oscillating of decreasing extent, high voltage pulse, voltage
fluctuation, surge, inrush current, harmonic distortion (THD), noise interference, frequency
fluctuation, etc..
This UPS can be applied to different applications from computer device, automatic equipment,
communication system to industry equipment
3.Installation
3.1 Unpack checking
1. Don’t lean the UPS when moving it out from the packaging
2. Check the appearance to see if the UPS is damaged or not during the transportation, do
not switch on the UPS if any damage found. Please contact the dealer right away.
3. Check the accessories according to the packing list and contact the dealer in case of
missing parts.
200kVA cabinet:
4
Front View(internal) Rear View(internal)
320kVA cabinet:
520kVA cabinet:
6
Front View(internal) Rear View(internal)
(5) Fuse box : Input fuse board and Battery fuse board inside, fuse box 1 connect ot module 1
7
(17) Update RS485 port : use to update UPS software
Fuse box
(1) Fuse Box 1 : input fuse and battery fuse inbuilt, connect to module 1
(2) Fuse Box 2 : input fuse and battery fuse inbuilt, connect to module 2
(3) Fuse Box 3 : input fuse and battery fuse inbuilt, connect to module 3
(4) Fuse Box 4 : input fuse and battery fuse inbuilt, connect to module 4
(5) Fuse Box 5 : input fuse and battery fuse inbuilt, connect to module 5
(6) Fuse Box 6 : input fuse and battery fuse inbuilt, connect to module 6
(7) Fuse Box 7 : input fuse and battery fuse inbuilt, connect to module 7
(8) Fuse Box 8 : input fuse and battery fuse inbuilt, connect to module 8
(9) Fuse Box 9 : input fuse and battery fuse inbuilt, connect to module 9
(10) Fuse Box 10 : input fuse and battery fuse inbuilt, connect to module 10
8
(11) Fuse Box 11 : input fuse and battery fuse inbuilt, connect to module 11
(12) Fuse Box 12 : input fuse and battery fuse inbuilt, connect to module 12
(13) Fuse Box 13 : input fuse and battery fuse inbuilt, connect to module 13
Front View
Rear View
9
Side View
(4) handle
◆Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity,
flammable gas and liquid, corrosive. To avoid from high room temperature, a system of room
extractor fans is recommended to be installed. Optional air filters are available if the UPS operates
in a dusty environment.
◆The environment temperature around UPS should keep in a range of 0 ℃ ~40 ℃. If the
environment temperature exceeds 40 ℃, reduced
be the ratedbyload
12%capacity
per should
5 ℃. The m ax temperature can't be higher than 50℃.
◆If the UPS is dismantled under low temperature, it might be in a condensing condition.The
UPS can't be installed unless the internal and external of the equipment is fully dry. Otherwise,
there will be in danger of electric shock.
◆Batteries should be mounted in an environment where the temperature is within the required
specs. Temperature is a major factor in determining battery life and capacity. In a normal
installation, the battery temperature is maintained between 15°C and 25°C. Keep batteries away
from heat sources or main air ventilation area, etc.
WARNING!
Typical battery performance data are quoted for an operating temperature between
20°C and 25°C. Operating it above this range will reduce the battery life while
operation below this range will reduce the battery capacity.
CAUTION!
◆The highest altitude that UPS may work normally with full load is 1500 meters. The load
capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500
meters, shown as the following table:
(Load coefficient equals max load in high altitude place divided by nominal power of the UPS)
Load coefficient 100% 95% 90% 85% 80% 75% 70% 65%
◆The UPS cooling is depending on fan, so it should be kept in good air ventilation area.
There are many ventilation holes on the front and rear, so they should not be blocked by any exotic
obstacles.
11
◆External Battery
The UPS and its associated batteries are protected against the effect of over-current
through a DC compatible thermo-magnetic circuit-breaker (or a set of fuses) located
close to the battery.
◆UPS Output
Any external distribution board used for load distribution shall be fitted with protective
devices that may avoid the risk of UPS overloaded.
◆Over-current
Protection device shall be installed at the distribution panel of the incoming main
supply. It may identify the power cables current capacity as well as the overload capacity
of the system .
CAUTION !
Select a thermo magnetic circuit-breaker with an IEC 60947-2 trip curve C (normal)
for 125% of the current as listed below.
WARNING!
UPON STARTING, PLEASE ENSURE THAT YOU ARE AWARE OF THE
LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE
CONNECTED TO THE UPS INPUT/BYPASS SUPPLY OF THE MAINS
DISTRIBUTION PANEL.CHECK TO SEE IF THESE SUPPLIES ARE ELECTRICALLY
ISOLATED, AND POST ANY NECESSARY WARNING SIGNS TO PREVENT ANY
INADVERTENT OPERATION
◆For future expansion purpose, it is economical to install power cable according to the full rating
capacity initially. The diameter of cable is shown bellow:
Cable Dimension
UPS
cabinet AC Input AC Output DC Input Grounding
(mm2) (mm2) (mm2) (mm2)
200 150 120 120*2 70
320 120*2 95*2 150*2 120
400 150*2 120*2 185*3 150
520 185*2 150*2 185*3 185*2
CAUTION!
Protective earth cable: Connect each cabinet to the main ground system. For
Grounding connection, follow the shortest route possible。
WARNING!
FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY
RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS
INVOLVING ELECTRIC SHOCK AND FIRE
12
described in the following procedure.
Verify the UPS is totally isolated from its external power source and also all power isolators of
the UPS are open. Check to see if they are electrically isolated, and post any necessary warning
signs to prevent their inadvertent operation .
Open the UPS terminal panel, remove the cover of terminals for wiring easily.
Terminal sequence from left to right:input phase A(L1),input phase B(L2),input phase C(L3),input
Neutral line, output Neutral line,output phase A(L1), output phase B(L2), output phase C(L3);battery
positive, battery Neutral, battery negative,Ground,bypass input phase A(L1),bypass input phase
B(L2),bypass input phase C(L3)。
Terminal sequence from left to right:input phase A(L1),input phase B(L2),input phase C(L3),input
Neutral line, output phase A(L1), output phase B(L2), output phase C(L3);battery positive, battery
negative, output and battery Neutral,Ground,bypass input phase A(L1), bypass input phase
B(L2),bypass input phase C(L3)。
Choose appropriate power cable.(Refer to the table above)and pay attention to the
diameter of the connection terminal of the cable that should be greater than or equal to that of
the connection poles;
Wiring
13
WARNING!
If the load equipment is not ready to accept power on the arrival of the
commissioning engineer then ensure that the system output cables are
safely isolated at their ends
Connect the safety earth and any necessary bonding earth cables to
the copper earth screw located on the floor of the equipment below the
power connections. All cabinets in the UPS must be grounded properly.
CAUTION!
The earthing and neutral bonding arrangement must be in accordance
with local and national codes of practice.
14
Note:
The BAT+ of the UPS connect poles is connected to the anode of the positive
battery, the BAT-N is connected to the cathode of the positive battery and the anode
of the negative battery, the BAT- is connected to the cathode of the negative battery。
Factory setting of the long-run unit is battery quantity---32pcs, battery
capacity---12V65AH. When connecting 32/34/38/40 batteries, please re-set desired
battery quantity and its capacity after UPS starts at AC mode. Charger current could
be adjusted automatically according to battery capacity selected. All related settings
can be done through LCD panel or monitoring software.
CAUTION!
Ensure correct polarity battery string series connection. i.e. inter-tier
and inter block connections are from (+) to (-)terminals.
Don’t mix batteries with different capacity or different brands, or
even mix up new and old batteries, either.
WARNING!
Ensure correct polarity of string end connections to the Battery
Circuit Breaker and from the Battery Circuit Breaker to the UPS
terminals i.e. (+) to (+) / (-) to (-) but disconnect one or more battery cell
links in each tier. Do not reconnect these links and do not close the
battery circuit breaker unless authorized by the commissioning
engineer.
15
3.10 Online UPS Modules Replacement
For the UPS, modules must be inserted to make a complete UPS system。
The replacement of UPS module is very simple and can be operated online.The control
system of the UPS can detect the inserted or removed module(s) automatically. The user
may operate easily by following the steps mentioned below.
◆NOTE: The UPS module is rather heavy, please move it by two people!
◆Insert module
16
the same as that of single module system. The following sections introduce the installation
procedures specified to the parallel system.
Connect all the UPSes needed to be put into parallel system as below picture.
Make sure each UPS input breaker is in “off” position and there is no any output from each
UPS connected. Battery groups can be connected separately or in parallel, which means the
system itself provides both separate battery and comman battery.
WARNING!
Shielded and double insulated control cables available must be interconnected in a ring
configuration between UPS modules as shown below. The parallel control board is mounted on
each UPS module. The ring configuration ensures high reliability of the control.
17
4.Operation
4.1 Operation Modes
The UPS is a double-conversion on-line UPS that may operate in the following alternative
modes:
◆Normal mode
The rectifier/charger derives power from the AC Mains and supplies DC power to the
inverter while floating and boosting charge the battery simultaneously. Then, the inverter
converts the DC power to AC and supplies to the load.
◆Bypass mode
If the inverter is out of order, or if overload occurs, the static transfer switch will be activated
to transfer the load from the inverter supply to bypass supply without interruption to the critical
load. In the event that the inverter output is not synchronized with the bypass AC source, the
static switch will perform a transfer of the load from the inverter to the bypass with power
interruption to the critical AC load. This is to avoid paralleling of unsynchronized AC sources.
This interruption is programmable but typically set to be less than an electrical cycle e.g. less
than 15ms (50Hz) or less than 13.33ms (60Hz).
◆Redundancy mode
Based on different demands, The UPS can be set as N+X redundancy mode to increase the
reliability to the load connected.
When AC MAINS input voltage within the range, And the rectifiers of the UPS will be started
up in 30 seconds, then the inverter is started completely. When the output breaker is “ON”, the
inverter LED lights up.
◆ Switch ON output breaker
If the rectifier of the module does not start-up, the bypass LED will light up.
When the inverter is on, the UPS will transfer from bypass mode to inverter mode,
then the bypass LED is off and the inveter LED is on.
No matter the UPS is operated normally or not, the LCD display will indicate
current status.
4.2.2 Test procedure
CAUTION!
The UPS is operating normally.
It may take 60 seconds to boost up the system and perform self-test completely.
◆ Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery
should feed the inverter without interruption. At this time, the LEDs of battery should be
turned on.
◆ Switch on the MAINS to simulate utility recovery, the rectifier will restart automatically
after 20 seconds and the inverter will supply to the load. It is suggested to use Dummy
loads for testing. The UPS can be loaded up to its maximum capacity during load test。
19
CAUTION!
Follow these procedures when the input AC Utility Failure, but battery is normal
CAUTION!
Wait f or approximately 30 seconds before you press the black start key
To supply the load via Mains, you may simply active the internal mechanical bypass switch.
CAUTION!
The load is not protected by the UPS when the internal mechanical bypass system is
active and the power is not conditioned.
CAUTION!
Never attempt to switch the UPS back to normal operation until you have verified
that there are no internal UPS faults
◆ Open the front and rear doors of the UPS to be easily access to the main power
switches
◆ Switch ON the output breaker;
◆ Switch ON the input breaker;
The UPS powers from the static bypass instead of the maintenance bypass, then
the bypass LED will light up.
◆ Switch OFF the maintenance bypass breaker, then the output is supplied by the
bypass of the modules.
◆ Put on the maintenance switch cover.
The rectifier will operate normally after 30 seconds. If the inverter works normally, the
system will be transferred from bypass mode to normal mode.
CAUTION!
This procedure should be followed to completely shut down the UPS and the
LOAD. After all power switches, isolators and circuit breakers are opened,
there will be no output.
◆ Press the INVERTER OFF button on the right side of the operator control
panel for about two seconds;
◆ The Inverter LED will be extinguished and audible alarm comes
simultaneously.
◆ Switch OFF the BATTERY breaker;
◆ Open the UPS door to easily access to the main power switch;
◆ Switch OFF the input breaker.
◆ Switch OFF the OUTPUT switch. The UPS shuts down;
WARNING!
Wait for about 5 minutes for the internal D.C. bus bar capacitors to be
completely discharged.
4.2.6 Startup procedure for parallel system
Connect parallel cable, input/output cable, battery cable well; modify the parallel
board jumpers correctly.
Measure the positive and negative battery pack voltage. Battery breaker is opened
21
temporarily.
Switch ON the output switch at the front door.
According to the startup procedure for single unit, set the operation mode of each
UPS: single mode is changed to parallel mode; set the parallel number for each
UPS; up to 4 units can be parallel; set the ID of each cabinet, the ID of each unit
must be different.
Switch ON the input breaker. Close the external input switch and start from mains.
After start from mains, check the LCD interface of each UPS to see if the ID, VA is
the same with the actual values.
Switch ON the external battery breaker of each UPS. Check if the charging current
displayed in LCD is normal.
Note!
The UPS cannot be parallel until each single unit is normal.
1) Touch LCD screen :monitoring of all measured parameters, UPS and Battery status
and event and alarm logs
2) LEFT KEY: turn left or scroll up
3) ENT KEY: enter the items or ensure the select
4) ESC KEY: exit the items or cancel
5) UP KEY: scroll up
6) RIGHT KEY: turn right or scroll down
7) DOWN KEY: scroll down
22
Introduction
CAUTION!
The display provides more functions than those described in this
manual.
Back
Lasting(min) 0
23
Battery Test 520KVA On-Line 23-05-2013
ID:01 08:00
Buzzer Set ON ◄ Command Setting Record Version ►
Language/English
Default Set
Change Password
Date Setting 2012-05-23 08:00
Back-Light Delay 10 min
Contrast 20
Self-Test Date disable
Timing of ON/OFF disable Back
Next
Command data
Setting data1
ID:01 Record:0001 ▲
2013-12-21 15:00:25
Status:On Line ▼
Event: On Line
Alarm:
CODE:CC00-0000 DF00-0000 0000
0000-0000 0000-0000 Quit
Version data Module detailed record data
24
520KVA On-Line 23-05-2013 520KVA On-Line 23-05-2013
ID:01 08:00 ID:01 08:00
◄ Command Setting Record Version ► ◄ Command Setting Record Version ►
Battery Test
Buzzer Set
▼ 10Min ▲
On Mute
Ensure Cancel
Ensure Cancel
Setting of battery test Setting of Buzzer
25
Contrast setting Setting of work mode
Setting of bypass volt. Upper limit Setting of bypass volt. Lower limit
26
Setting of output volt. Regulation Whole system ID (parallel ID) setting
Parallel ID 01 Parallel ID 01
Next Next
Float Volt Revise Parallel Amount
▼ 0.000 ▲ ▼ 01 ▲
Ensure Cancel Ensure Cancel
Setting of float charge volt. Compensation factor Setting of parallel modules amount
520KVA On-Line 23-05-2013 520KVA On-Line 23-05-2013
ID:01 08:00 ID:01 08:00
◄ Command Setting Record Version ► ◄ Command Setting Record Version ►
27
Setting of single battery capacity Setting of max. Charge current
Ensure Cancel
Setting of boost charge Setting of boost charge lasting time
Ensure Cancel
Setting of boost Upper Limit Volt
28
Overview of the operating panel of the UPS
1) LED indicator
2) LCD Display
3) scroll button: enter to next item
4) OFF button:
5) ON button:
Introduction
CAUTION!
The display provides more functions than those described in this
manual.
There are 16 interfaces available in the LCD display:
1) When the UPS is connecting with the Utility or Battery at cold start mode, it shows as drawing
below:
29
Cabinet ID
Module ID
2) Press “scroll” button, the UPS goes to next page as shown below.
30
6. Bat –(Negative) 7. Phase A(L1) Output Voltage/Frequency
10. Phase A(L1) Load Capacity 11. Phase B(L2) Load Capacity
31
12. Phase C(L3) Load Capacity 13.Total Load Capacity
14. Internal temperature and ambient temperature 15. Software version & model
16.Alarm Code
If some of above interfaces have battery charging, it will display the charging information at
the same time as shown below.
32
Charging
Status
Boost Floating
3) Pressing “scroll” button, you may circulate all messages from the first one to the last one then
returns back to the first one and vice versa.
4) All alarm codes are present when abnormal behavior(s) occur(s).
4.3.3 Monitoring module control panel
Monitoring module control panel is at UPS top. Through this control panel and
LED, the operator may monitor all measured datas, UPS & battery status, and alarm
events.
(7) Indicator light : Mains, Bypass, Inverter, Output, Battery and Fault
(11) Drycontact port : Pin1-12Vdc, Pin2- DRY_GENER , Pin3- BP_O, Pin4- BP_S
CAUTION!
The LEDs mounted on the mimic flow chart represent the various power
paths and current UPS operational status.
33
Mains indicator
Green Rectifier in Normal Operation
Flashing Green Input mains voltage or frequency out of normal range
Off Input AC Not Available
Battery indicator
Green Battery Normal, but discharging and powering the load
Battery End of Discharge pre-warning, Battery abnormal (high
Flashing Green or low voltage, Absent or Polarity Reversed), charger
abnormal
Off Battery and Converter Normal, Battery charging.
Bypass indicator
Green Load on Bypass power
Bypass not available, out of normal range, Static bypass
Flashing Green switch short or broken fault, bypass switch wiring fault, bypass
over current
Off Bypass Normal, load not on bypass
Inverter indicator
Green Inverter Normal and powering the load
Inverter failed, Inverter IGBT bridge direct conduct
Flashing Green protection, Inverter Thyristor short or broken fault, over
load or Parallel Overload, Feedback protection
Off Inverter not operating
Output indicator
Green UPS output ON and Normal
Off UPS output OFF.
Ffault indicator
Off Normal Operation
Red UPS fault e.g.
34
8 Inverter is starting up Extinguish X X Extinguish
9 ECO Mode Extinguish X X X
10 EPO Mode Light Extinguish X Extinguish
11 Maintenance Bypass Mode Extinguish Extinguish Extinguish Extinguish
12 Fault Mode Light X X X
35
36 Internal Communication Error Once per 2 seconds Fault LED blinking
37 DC component over limit. Once per 2 seconds INV LED blinking
38 Parallel Overload Once per 2 seconds INV LED blinking
39 Mains volt. Abnormal Once per 2 seconds Battery LED lit
40 Mains freq. abnormal Once per 2 seconds Battery LED lit
41 Bypass Not Available BPS LED blinking
42 Bypass unable to trace BPS LED blinking
43 Inverter on invalid
44 Module screws unlocked
37
If Input Neutral line is missing or disconnected while the
13 Input Neutral line missing UPS is in operation, the UPS will generate Neutral line
failure alarm and go into Battery mode.
14 Battery Reverse The polarity of the battery is reversed.
15 No Battery Battery is disconnected
Positive Battery Charger The positive battery Charger is fault. The charger will
16
fault be shut down.
Negative battery charger The negative battery charger is fault. The charger will
17
fault be shut down.
The battery voltage is too low and the charger has been
18 Battery under-voltage
deactivated.
The battery voltage is too high and the charger has been
19 Battery over-voltage
deactivated.
The UPS is in battery operation and the battery voltage is
Battery under-voltage
20 low.
pre-warning
Note: Runtime is limited in duration.
Mains frequency is out of limit range and results in
21 Mains freq. abnormal
rectifier shutdown.
Mains Voltage exceeds the upper or lower limit and
22 Mains volt. Abnormal
results in rectifier shutdown.
When inverter has been turned on for a certain time, but
the output voltage of the inverter is still out of the range
of Rating voltage +12.5% and –25%, inverter fault will
23 Inverter fault
occur, and the inverter will be shut down and the UPS
will transfer to bypass. This fault cannot be cleared until
this unit is completely powered off.
Inverter IGBT bridge direct If the two IGBTs in the same bridge of inverter are on
24
conduct protection simultaneously, inverter should be shut down
Inverter Thyristor short
25 SCR at the inverter side is short-circuited
fault
26 Inverter Thyristor broken fault SCR at the inverter side is open-circuited
27 Bypass Thyristor short fault SCR at the bypass side is short-circuited
28 Bypass Thyristor broken fault SCR at the bypass side is open-circuited
29 CAN comm. Fault The CAN bus communication fails
Parallel system load sharing If any unit in a parallel system has an unbalance load
30
fault share that exceeds 30%, this warning will occur.
31 Bypass Site Wiring Fault Wrong phase rotation on the bypass side.
System Not Synchronized System cannot synchronize to bypass. Bypass Mode
32
To Bypass. may not be available.
33 Bypass unable to trace Bypass is unable to trace
The frequency or voltage is out of acceptable range for
bypass. This message occurs when the UPS is online,
34 Bypass Not Available
and indicates that the bypass mode may not be available
if required.
35 IGBT over current IGBT current is over limit.
If a unit is set as parallel mode, but parallel cable is not
36 Parallel cable connection error
connected correctly, this warning will occur
Relay of parallel circuit must be turned on when the
system are in parallel and the inverter is on. If the relay of
parallel circuit cannot be turned on correctly, this unit
37 Parallel relay fault
should be shut down (include inverter and bypass). This
fault cannot be cleared until this unit is completely
powered off.
38 LBS Not SYNC. Two parallel systems are not in synchronization.
38
When the procedure of initialization is wrong, this
39 initialization fault
warning will occur.
40 Inverter is invalid The inverter on button has been activated.
41 Overload The load exceeds the system power capacity.
The UPS parallel system is confirmed to be overloaded
42 Parallel Overload
according to the set number.
If the DC component of the UPS output rating power is
43 DC component over limitation
larger than the limitation, this warning should occur
When the bypass current exceeds the limitation, this
44 Bypass over current
alarm will occur.
This UPS is fitted with a voltage free contact closure
signal for use with an external automatic disconnect
45 Feedback protection
device (by others) to protect against back-feeding
voltage into the incoming bypass supply
46 Ext. Fire Alarm External fire detector has been activated.
47 Ext. Smoke Alarm External smoke detector has been activated.
48 battery damaged battery has been damaged, this warning shall occur.
4.5 Options
CAUTION!
For network management configuration and use, refer to the separate user
manual - Network Management Card with Environmental Monitor - shipped with the
CARD.
Network Management Card replacement
SNMP card: internal SNMP / external SNMP optional
◆ Loosen the 2 torque screws (on each side of the card).
◆ Carefully pull out the card. Reverse the procedure for re-installation
The slot called SNMP supports the MEGAtec protocol. We advise that NetAgent II-3 port is
also a tool to remotely monitor and manage any UPS system
39
the overview of the SNMP card
NetAgent II-3Ports supports the Modem Dial-in(PPP) function to enable the remote control
via the internet when the network is unavailable .
In addition to the features of a standard NetAgent Mini, NetAgent II has the option to add
NetFeeler Lite to detect temperature, humidity, smoke and security sensors. Thus, making
NetAgent II a versatile management tool. NetAgent II also supports multiple languages and is
setup for web-based auto language detection .
Relay card
A 10-pin terminal is supported to offer the signals of Bypass, Utility Failure, Inverter On,
Battery Low, UPS fault, UPS Alarm, and UPS Shutdown.
The relay communication card contains six dry contact outputs and one dry input. The inputs
and outputs are factory programmed according to functions listed in the table
Port Function
1 Utility Failure
2 /
3 Battery Low
4 On Bypass
Output
5 UPS Fault
6 Inverter On
7 UPS Alarm
8 COM
9 ON
Input
10 OFF
40
CAUTION!
The output contacts numbers for a second relay board installed will be 1 to 7.
41
Appendix 1 Specifications
HPM3340 HPM3340 HPM3340 HPM3340
Model
200k 320k 400k 520k
200kVA 320kVA 400kVA 520kVA
Cabinet capacity
180kW 288kW 360kW 468kW
Module capacity 40kVA/36kW
Max. module number 5 8 13
Phase 3 Phase 4 Wires and Ground
Rated Voltage 380/400/415Vac
Voltage Range 208~478Vac
Frequency Range 40Hz-70Hz
±192V/±204V/±216V/±228V/±240VDC
Voltage
(32 /34/36/38/40PCS)
Battery
Module charge
10A
current(A) max.
Transfer Time Utility to Battery : 0ms; Utility to bypass: 0ms
Load≤110%: last 60min,≤125%: last 10min,≤150%: last
AC Mode
1min,≥150% shut down UPS immediately.
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HPM3340 HPM3340 HPM3340 HPM3340
Model
200k 320k 400k 520k
200kVA 320kVA 400kVA 520kVA
Cabinet capacity
180kW 288kW 360kW 468kW
Module capacity 40kVA/36kW
Max. module number 5 8 13
Line Mode: Switch to Bypass; Backup Mode: Shut down
Overheat
UPS immediately
Battery Low Alarm and Switch off
Self-diagnostics Upon Power On and Software Control
Protection
EPO(optional) Shut down UPS immediately
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Appendix 2 UPS message table
1. The Inner Code is applied to this Series. The following format block is Inner Code display on LCD:
AAAA–AAAA BBBB-BBBB EEFF
CCCC-CCCC DDDD-DDDD
Axxx-xxxx
8 9 A B C D E F Int. Input Switch closed
4 5 6 7 C D E F Rectifier Activated
23 6 7 A B E F Emergency Power off
1 3 5 7 9 B D F Rectifier current Limt
xAxx-xxxx
8 9 A B C D E F Input Power work on
4 5 6 7 C D E F Power by Input
2 3 6 7 A B E F Battery Test
1 3 5 7 9 B D F Battery Charge
xxAx-xxxx
8 9 A B C D E F P-Battery Boost Charge
4 5 6 7 C D E F N-Battery Boost Charge
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxA-xxxx
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxx-Axxx
8 9 A B C D E F communication connected
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxx-xAxx
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxx-xxAx
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxx-xxxA
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
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BBBB-BBBB(Inverter State):
Bxxx-xxxx
8 9 A B C D E F Int. bypass Switch Closed
4 5 6 7 C D E F Int. output Switch Closed
2 3 6 7 A B E F Manu-Bypass Switch Closed
1 3 5 7 9 B D F Ext. bypass Switch Closed
xBxx-xxxx
8 9 A B C D E F Ext. output Switch Closed
4 5 6 7 C D E F 00:Shut Down,
01:Inv starting,
10:Inv work on ,but No Output
2 3 6 7 A B C E F
11:Normal Output
1 3 5 7 9 B D F Output by Inv
xxBx-xxxx
8 9 A B C D E F Output by Bypass
4 5 6 7 C D E F Cue: Interval Transfer
2 3 6 7 A B E F Cue: trun-off, System will be
C broken
1 3 5 7 9 B D F Cue:trun-off,Parallel will be
overloaded
xxxB-xxxx
8 9 A B C D E F Emergency Power off
4 5 6 7 C D E F INV.invalid due to Overload
2 3 6 7 A B E F Change Master
1 3 5 7 9 B C D F Transfer Times-out
xxxx-Bxxx
8 9 A B C D E F Shutdown Due To Overload
4 5 6 7 C D E F On Bypass Due To Overload
2 3 6 7 A B E F Parallel in Bypass
1 3 5 7 9 B C D F LBS Activated
xxxx-xBxx
8 9 A B C D E F INV standby
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B C D F
xxxx-xxBx
8 9 A B C D E F Shutdown Due To Overload
4 5 6 7 C D E F On Bypass Due To Overload
2 3 6 7 A B E F Parallel in Bypass
1 3 5 7 9 B C D F LBS Activated
xxxx-xxxB
8 9 A B C D E F INV standby
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B C D F
45
CCCC-CCCC(Rectifier Alarm):
Cxxx-xxxx
8 9 A B C D E F Rectifier fault
4 5 6 7 C D E F Rectifier over temperature
2 3 6 7 A B E F Inverter over temperature
C
1 3 5 7 9 B D F Rectifier over current
xCxx-xxxx
8 9 A B C D E F Auxiliary power 1 fault
4 5 6 7 C D E F Auxiliary power 2 fault
2 3 6 7 A B E F Input Thyristor failed
1 3 5 7 9 B C D F Discharge Thyristor failed
xxCx-xxxx
8 9 A B C D E F Charge Thyristor failed
4 5 6 7 C D E F Fan fault
2 3 6 7 A B E F Fan Power fault
1 3 5 7 9 B C D F DC Bus over voltage
xxxC-xxxx
8 9 A B C D E F DC Bus below voltage
4 5 6 7 C D E F DC bus unbalance
2 3 6 7 A B E F Mains Site Wiring Fault
1 3 5 7 9 B C D F Soft start failed
xxxx-Cxxx
8 9 A B C D E F Input Neutral line missing
4 5 6 7 C D E F Battery reverse
2 3 6 7 A B E F No battery
1 3 5 7 9 B D F P-Battery Charger fault
xxxx-xCxx
8 9 A B C D E F N-Battery Charger fault
4 5 6 7 C D E F Battery under voltage
2 3 6 7 A B E F Battery over voltage
1 3 5 7 9 B D F Battery low pre-warning
xxxx-xxCx
8 9 A B C D E F Mains freq. abnormal
4 5 6 7 C D E F Mains volt. Abnormal
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxx-xxxC
8 9 A B C D E F
4 5 76 C D E F
2 3 76 A B E F
1 3 5 7 9 B D F
DDDD-DDDD(Inverter Alarm):
Dxxx-xxxx
8 9 A B C D E F Inverter fault
4 5 6 7 C D E F Inv. IGBT bridge shorted
2 3 6 7 A B E F Inverter Thyristor short
1 3 5 7 9 B D F Inverter Thyristor broken
xDxx-xxxx
8 9 A B C D E F Bypass Thyristor short
4 5 6 7 C D E F Bypass Thyristor broken
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2 3 6 7 A B E F CAN comm. Fault
1 3 5 7 9 B D F Parallel load sharing fault
xxDx-xxxx
8 9 A B C D E F Bypass Site Wiring Fault
4 5 6 7 C D E F System not Sync. to Bypass
2 3 6 7 A B E F Bypass unable to trace
1 3 5 7 9 B D F Bypass Not Available
xxxD-xxxx
8 9 A B C D E F IGBT over current
4 5 6 7 C D E F Fuse broken
2 3 6 7 A B E F Cable connection error
1 3 5 7 9 B D F Parallel relay fault
xxxx-Dxxx
8 9 A B C D E F LBS Not SYNC.
4 5 6 7 C D E F Initializtion fault
2 3 6 7 A B E F Inverter on invalid
1 3 5 7 9 B D F Overload
xxxx-xDxx
8 9 A B C D E F Parallel Overload
4 5 6 7 C D E F DC component over limit.
2 3 6 7 A B E F Bypass over current
1 3 5 7 9 B D F Feedback protection
xxxx-xxDx
8 9 A B C D E F BUS voltage abnormal
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
xxxx-xxxD
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B E F
1 3 5 7 9 B D F
:
EE(Inside Monitor)
Ex
8 9 A B C D E F generator Connect
4 5 6 7 C D E F ShutDown Due To Batt. Low
2 3 6 7 A B E F Time to turn on
1 3 5 7 9 B C D F Time to turn off
xE
8 9 A B C D E F timing self test start
4 5 6 7 C D E F Surge protection active signal,
from monitoring board IO
2 3 6 7 A B E F battery monitoring system
1 3 5 7 9 B C D t d
F system unregistered
FF(Monitoring)
Fx
8 9 A B C D E F Battery Falut
(from battery monitoring)
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4 5 6 7 C D E F Battery over temperature
(from battery monitoring)
2 3 6 7 A B C E F Battery over voltage
(from battery monitoring)
1 3 5 7 9 B D F Battery under voltage
(from battery monitoring)
xF
8 9 A B C D E F External Fire Alarm
(from monitoring board IO)
4 5 6 7 C D E F External Smoke Alarm
(from monitoring board IO)
2 3 6 7 A B E F UPS model wrong
1 3 5 7 9 B C D F time up for suggested
maintenance
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Appendix 4 RS232 communication port definition
Definition of Male port:
CAUTION!
RS232 & RS485 ports cannot be used at the same time.
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Appendix 5 RS485 communication port definition
Definition of port:
Connection between the Device’s RS485 port and UPS RS485 port.
CAUTION!
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Appendix 6 BAT_T communication port definition
Definition of port:
Connection between the BAT_T box port and UPS2’s BAT_T port.
Drycontact(RJ45) Description
Pin 7 DRY_GENER
Pin 8 DRY_Fire
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Appendix 8 REPO instruction
Definition of port:
Connection diagram:
◆In addition to the local EPO push button on the front panel of the UPS (that stops operation of that module
when pressed for more than 3 second), the UPS also supports a remote emergency stop (REPO).
◆A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be installed in
a remote location and connection through simple wires to the REPO connector.
◆The remote switch can be connected to several UPS’s in a parallel architecture allowing the user to stops all
units at once.
◆Additionally, a second system (not provided) can be connected to the remote switch to disconnect the main
input and the secondary (bypass) input sources
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