Thyrotronic Rectifier Manual

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Technical data

Input
Input voltage (1-phase) 120 V, 220 V, 230 V, 240 V ± 10 % (additional options available on request) Wo r l d C l a s s P o w e r S o l u t i o n s
Input voltage (3-phase) 208 V, 380 V, 400 V, 415 V, 480 V, 600 V, 690 V ± 10 % (additional options available on request)
Frequency 50 Hz, 60 Hz ± 10 %
Efficiency up to 94 % (depending on type)
Output
Nominal output voltage 24 V 48 V 60 V 110 V / 125 V 220 V / 240 V E x c e l l e n t Te c h n o l o g y , E f f i c i e n c y a n d Q u a l i t y
min. voltage 18 V 36 V 45 V 81 V 162 V additional
max. voltage float charge 27.6 V 55.2 V 69 V 138 V 276 V options
max. voltage charge increase 28.8 V 57.6 V 72 V 144 V 288 V available
max. voltage equalising charge 32.4 V 64.8 V 81 V 156 V 312 V on request
Usable battery technology Lead, NiCd, lithium ions (additional options available on request)
Charging characteristic IU (in accordance with DIN 41773)
Static voltage regulation ±1%
Voltage ripple (without battery) ≤ 5 %, optional ≤ 1 %, battery shutdown according to NEMA PE-5
Ventilation forced ventilation / redundant forced ventilation (three-phase) *2
Classification [A] 150 200 300 400 500 600 800 1000 1200 1600 2000
W x D [mm] *1 600 x 800 800 x 800 1200 x 800 1600 x 800 2000 x 800
24 V
Weight [kg] 380 395 450 495 540 580 665 850 910 1090 1270
W x D [mm] 600 x 800 800 x 800 1200 x 800 1600 x 800 2000 x 800
48 V
Output voltage

Weight [kg] 420 440 515 535 580 630 750 900 1040 1160 1380
W x D [mm] 600 x 800 800 x 800 1200 x 800 1600 x 800 2000 x 800
60 V
Weight [kg] 430 460 570 650 720 780 950 1050 1175 1300 1550
W x D [mm] 600 x 800 800 x 800 900 x 800 1200 x 800 2000 x 800
110 V / 125 V
Weight [kg] 485 520 620 700 740 850 1050 1450 1600 1750 2200
W x D [mm] 600 x 800 800 x 800 900 x 800 1200 x 800 2000 x 800
220 V / 240 V
Weight [kg] 650 750 900 1000 1200 1350 1650 1980 2180 2620 3270
Ventilation natural convection (three-phase) *2 natural convection (single-phase) *3
Classification [A] 50 100 150 200 300 400 500 25 50 100
W x D [mm] 600 x 800 800 x 800 600 x 600
24 V
Weight [kg] 345 365 380 395 450 495 540 250 275 300
W x D [mm] 600 x 800 800 x 800 600 x 600
48 V
Output voltage

Weight [kg] 370 395 420 440 515 535 580 265 290 315
W x D [mm] 600 x 800 800 x 800 600 x 600
60 V
Weight [kg] 380 405 430 460 570 650 720 275 300 325
W x D [mm] 600 x 800 800 x 800 900 x 800 600 x 600
110 V / 125 V
Weight [kg] 395 440 485 520 620 700 740 290 315 340

784144.40 GB 11/2022 paus Design & Medien, Bocholt Subject to alterations. Printed on chlorine free paper.
W x D [mm] 600 x 800 800 x 800 900 x 800 600 x 600 -
220 V / 240 V
Weight [kg] 420 550 650 750 900 1000 1200 315 340 -
General data
Protection class IP20 ... IP52 (additional classes available on request) Options:
Operating temperature -10 … 40 °C (power reduction at higher temperatures) • 10” touch display
Storage temperature -40 … 85 °C • Analogue display instruments
Relative humidity 5 ... 95 % (non-condensing) • MODBUS, IEC 61850 and many more
Installation height 2000 m (without power reduction) (max. 5000 m) • Battery cabinets / distribution cabinets
Cable entry from below (from above possible on request) • Internal and external counter cells
Colour RAL 7035 (other colours on request) • External battery connection boxes
Sound volume normally < 65 dBA (opt. Ex-d / Ex-de types)
Standards • Decoupling diodes
Safety EN 62477-1 • Ground fault monitoring
EMC EN 61000-6-2; EN 61000-6-4; EN 61000-6-5 • Parallel operation with and without
EN 62040-2 active load sharing
Power EN 60146-1-1; EN 62040-5-3
*1 Measurements *2 Cabinet height = 2000 mm, additional measurements available on request. *3 Cabinet height = 1300 mm, additional measurements available on request.
Higher classifications available on request. Subject to technical changes. Subject to technical changes. THYROTRONIC
Rectifier for stationary battery systems
Safe, reliable & powerful
Benning Elektrotechnik und Elektronik GmbH & Co. KG
c
Münsterstr. 135-137 • 46397 BOCHOLT
y

ISO ISO ISO Energ


y Effi
cie

SCCP Natur
CO2 Tel.: +49 (0) 28 71 / 93-0 • Fax: +49 (0) 28 71 / 9 32 97
9001 14001 50001 al R
e so
ur
c

E-mail: [email protected] • Internet: www.benning.de


es
Float charge
Boost charge
Equalizing charge
Battery test
Battery operation
Mains failure
Rectifier error
Battery overvoltage
Battery undervoltage
Battery test error
Battery symmetry fault
Battery circuit fault
Earth fault

LED-Test

THYROTRONIC 10” touch display (figure 3) Extended THYROTRONIC basic display (figure 4)
Modern touch display with intuitive guidance through Equipped with a display and control unit (LCD and
a user interface optimized by BENNING pushbuttons) and a freely configurable status display

Standard system

THYROTRONIC
Basic display (figure 5)
System with options Display and control unit
with LCD and push buttons

Figure 1: THYROTRONIC circuit diagrammes Figure 2: THYROTRONIC Rectifier with interior view

Overview Significant advantages Signalling and monitoring module Suitable for all battery technologies
Battery-supported DC power supply systems have proven to be All available measurement channels can be provided with THYROTRONIC rectifier devices work with an electronically
extraordinarily reliable and very economical back-up power • Constructed from few but measurement and error thresholds. Freely definable limit controlled output characteristic (IU characteristic according to
supplies for many decades. reliable components values can be set to trigger the error or warning messages. DIN 41773) (see Fig. 6) and are suitable for use with lead and
The reliability of a battery-supported backup power supply · Mechanically and electronically resistant, The display and control unit built into the front door of the recti- NiCd batteries as well as other modern battery technologies.
depends on the quality of the battery used and the operational fier housing is used to enter the limit values and to confirm and
designed for harsh environmental conditions
reliability of the rectifier device. visualise the messages (see figure 4 / 5). Optionally, the system
• Wiring concept can be equipped with a 10” touch display, which sets completely Course of the IU characteristics in ac-
BENNING has developed the THYROTRONIC rectifier series · State-of-the-art DSP technology new standards in terms of ease of use and comprehensibility Volt / Cell cordance with DIN 41773 (figure 6)
to be particularly suitable for use with battery-supported • Automatic temperature-controlled (see figure 3).
DC power supplies (see Fig. 2). In addition to great reliability, charging characteristic Charge
it offers a comprehensive signalling and monitoring concept. Supported monitoring types:
• Galvanic isolation • Network monitoring Float charge
• High quality output power • Battery and DC voltage monitoring
· Fully controlled thyristor three-phase bridge, • Temperature monitoring

Output voltage
6 pulse (standard), 12 pulse (optional) • Over- and undervoltage monitoring
These backup power supplies
• Suitable for all battery technologies
are used in the following fields THYROTRONIC – additional functions Charge
Float charge
• Power plants • Programmable automatic boost charge
• Transformer substations • Equalising and initial charge
• Oil and gas industry • Parallel operation of several rectifiers with active
• Railway systems or passive load sharing IN[%]
• Airports • safe & reliable • Automatic and programmable battery circuit test
• Hospitals • Automatic battery capacity test Output current
• Mining installations
• powerful & economical • Compensation of line resistance - for lead-acid batteries - - - for NiCd batteries
• Industrial plants • for harsh environmental conditions • Display of the remaining battery life

2 3
Technical data
Input
Input voltage (1-phase) 120 V, 220 V, 230 V, 240 V ± 10 % (additional options available on request) Wo r l d C l a s s P o w e r S o l u t i o n s
Input voltage (3-phase) 208 V, 380 V, 400 V, 415 V, 480 V, 600 V, 690 V ± 10 % (additional options available on request)
Frequency 50 Hz, 60 Hz ± 10 %
Efficiency up to 94 % (depending on type)
Output
Nominal output voltage 24 V 48 V 60 V 110 V / 125 V 220 V / 240 V E x c e l l e n t Te c h n o l o g y , E f f i c i e n c y a n d Q u a l i t y
min. voltage 18 V 36 V 45 V 81 V 162 V additional
max. voltage float charge 27.6 V 55.2 V 69 V 138 V 276 V options
max. voltage charge increase 28.8 V 57.6 V 72 V 144 V 288 V available
max. voltage equalising charge 32.4 V 64.8 V 81 V 156 V 312 V on request
Usable battery technology Lead, NiCd, lithium ions (additional options available on request)
Charging characteristic IU (in accordance with DIN 41773)
Static voltage regulation ±1%
Voltage ripple (without battery) ≤ 5 %, optional ≤ 1 %, battery shutdown according to NEMA PE-5
Ventilation forced ventilation / redundant forced ventilation (three-phase) *2
Classification [A] 150 200 300 400 500 600 800 1000 1200 1600 2000
W x D [mm] *1 600 x 800 800 x 800 1200 x 800 1600 x 800 2000 x 800
24 V
Weight [kg] 380 395 450 495 540 580 665 850 910 1090 1270
W x D [mm] 600 x 800 800 x 800 1200 x 800 1600 x 800 2000 x 800
48 V
Output voltage

Weight [kg] 420 440 515 535 580 630 750 900 1040 1160 1380
W x D [mm] 600 x 800 800 x 800 1200 x 800 1600 x 800 2000 x 800
60 V
Weight [kg] 430 460 570 650 720 780 950 1050 1175 1300 1550
W x D [mm] 600 x 800 800 x 800 900 x 800 1200 x 800 2000 x 800
110 V / 125 V
Weight [kg] 485 520 620 700 740 850 1050 1450 1600 1750 2200
W x D [mm] 600 x 800 800 x 800 900 x 800 1200 x 800 2000 x 800
220 V / 240 V
Weight [kg] 650 750 900 1000 1200 1350 1650 1980 2180 2620 3270
Ventilation natural convection (three-phase) *2 natural convection (single-phase) *3
Classification [A] 50 100 150 200 300 400 500 25 50 100
W x D [mm] 600 x 800 800 x 800 600 x 600
24 V
Weight [kg] 345 365 380 395 450 495 540 250 275 300
W x D [mm] 600 x 800 800 x 800 600 x 600
48 V
Output voltage

Weight [kg] 370 395 420 440 515 535 580 265 290 315
W x D [mm] 600 x 800 800 x 800 600 x 600
60 V
Weight [kg] 380 405 430 460 570 650 720 275 300 325
W x D [mm] 600 x 800 800 x 800 900 x 800 600 x 600
110 V / 125 V
Weight [kg] 395 440 485 520 620 700 740 290 315 340

784144.40 GB 11/2022 paus Design & Medien, Bocholt Subject to alterations. Printed on chlorine free paper.
W x D [mm] 600 x 800 800 x 800 900 x 800 600 x 600 -
220 V / 240 V
Weight [kg] 420 550 650 750 900 1000 1200 315 340 -
General data
Protection class IP20 ... IP52 (additional classes available on request) Options:
Operating temperature -10 … 40 °C (power reduction at higher temperatures) • 10” touch display
Storage temperature -40 … 85 °C • Analogue display instruments
Relative humidity 5 ... 95 % (non-condensing) • MODBUS, IEC 61850 and many more
Installation height 2000 m (without power reduction) (max. 5000 m) • Battery cabinets / distribution cabinets
Cable entry from below (from above possible on request) • Internal and external counter cells
Colour RAL 7035 (other colours on request) • External battery connection boxes
Sound volume normally < 65 dBA (opt. Ex-d / Ex-de types)
Standards • Decoupling diodes
Safety EN 62477-1 • Ground fault monitoring
EMC EN 61000-6-2; EN 61000-6-4; EN 61000-6-5 • Parallel operation with and without
EN 62040-2 active load sharing
Power EN 60146-1-1; EN 62040-5-3
*1 Measurements *2 Cabinet height = 2000 mm, additional measurements available on request. *3 Cabinet height = 1300 mm, additional measurements available on request.
Higher classifications available on request. Subject to technical changes. Subject to technical changes. THYROTRONIC
Rectifier for stationary battery systems
Safe, reliable & powerful
Benning Elektrotechnik und Elektronik GmbH & Co. KG
c
Münsterstr. 135-137 • 46397 BOCHOLT
y

ISO ISO ISO Energ


y Effi
cie

SCCP Natur
CO2 Tel.: +49 (0) 28 71 / 93-0 • Fax: +49 (0) 28 71 / 9 32 97
9001 14001 50001 al R
e so
ur
c

E-mail: [email protected] • Internet: www.benning.de


es

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