AR82.10-P-4730CW Remove/install lamp unit 19.4.

11
MODEL 204.0 /2 /3, 212

P82.10-6676-09

Shown on model 204.0 with code (600)

Headlamp cleaning system
1 Cover 6 Telescopic nozzle (with code (600) 9 Journal (with code (600) Headlamp
2 Screw Headlamp cleaning system) cleaning system)
3 Fender liner 7 Bolt (with code (600) Headlamp 10 Screw
4 Screw cleaning system) 11 Sleeve (model 204.0/2/3)
5 Journal (with code (600) Headlamp 8 Catch hook (with code (600)
cleaning system) Headlamp cleaning system) E1 Left front headlamp unit
E2 Right front headlamp unit

Remove/install
1 Buffer basic data for left xenon light control Model 204.0/2/3
unit (E1n1) or right xenon light control unit with code (614) Bi-xenon headlamp unit or
(E2n1) in STAR DIAGNOSIS. code (615) Bi-xenon headlamp unit or
code (616) Bi-xenon headlamp unit with
integrated asymmetric curve illumination or
code (618) Bi-xenon headlamps or
code (621) Intelligent Light System (left-hand
traffic) or
code (622) Intelligent Light System (right-
hand traffic)
When replacing the left front lamp unit
(E1) or the right front lamp unit (E2).
Installation: Transfer buffered basic data
onto new left xenon light control unit or onto
new right xenon light control unit.
Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04A
fault memory
2 Remove radiator grille When removing left front lamp unit (E1)
or right front lamp unit (E2).
Model 204.0/2/3 AR88.40-P-4001CW
Model 212 AR88.40-P-4001EW
3 Remove left or right cover (1) When removing the left front lamp unit
(E1) or the right front lamp unit (E2).
Model 204.0/2/3
Danger! Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A
toppling off of the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
4 Lift vehicle on lifting platform.
5.1 Detach front bumper When removing left front lamp unit (E1) AR88.20-P-2000-01CW
 Use suitable adhesive tape to mask off
the bumper in the area of the left front lamp
unit (E1) or the right front lamp unit (E2), as
otherwise the paintwork may be damaged.
Gap dimensions at hoods, doors and covers
Model 204.0/2/3 AR60.00-P-0700-01CW
Model 212 AR60.00-P-0700-01EW
Gap dimension between engine hood and
bumper, dimension "D"
Model 204.0/2, 212 *BE60.00-P-1001-01U
Gap dimension between engine hood and
bumper, dimension "C".
Model 204.3 *BE60.00-P-1001-01W
Gap dimension between bumper and
headlamp, dimension "F"
Model 204.0/2, 212 *BE60.00-P-1001-01U
Gap dimension between bumper and
headlamp, dimension "E"
Model 204.3 *BE60.00-P-1001-01W
Mounting wedge *110589035900
Feeler gauge *129589032100
5.2 Remove front bumper When removing left front lamp unit (E1)
and right front lamp unit (E2).
Model 204.0/2/3 AR88.20-P-2000CW
Model 212 AR88.20-P-2000EW
6 Switch off ignition and remove transmitter KEYLESS-GO start/stop button only on
key (A8/1) or KEYLESS-GO start/stop button vehicles with code (889) Keyless Go.
(S2/3) from electronic ignition lock control
unit (N73)
7 Remove screw/bolt (7), release catch hook With code (600) Headlamp cleaning system
(8) and slide left or right telescopic nozzle
(6) toward rear
Bolt (7) remains in the left front lamp unit
(E1) or right front lamp unit (E2).
Installation: Check that journals (5, 9)
are correctly seated in the left front lamp unit
(E1) or right front lamp unit (E2).
8 Press fender liner (3) to one side and
remove screw/bolt (2) at rear at left front
lamp unit (E1) or right front lamp unit (E2)
9 Remove screw/bolt (4) at rear at left front
lamp unit (E1) or right front lamp unit (E2)
10 Press air ducting next to left front lamp unit Sleeve (11) only in model 204.0/2/3
(E1) or right front lamp unit (E2) to one side,
remove screw/bolt (10) and remove sleeve
(11)
11 Pull out left front lamp unit (E1) or right front
lamp unit (E2) toward front until electrical
connector on the rear can be disconnected
12 Disconnect electrical connector on rear of
left front lamp unit (E1) or right front lamp
unit (E2)
13 Remove left front lamp unit (E1) or right front Installation: Only screw in screws/bolts
lamp unit (E2) (2, 4, 10) until they make contact as the gap
dimensions must be checked and adjusted, if
necessary, following the installation of the
front bumper.
Gaps on hoods, doors and lids
Model 204.0/2/3 AR60.00-P-0700-01CW
Model 212 AR60.00-P-0700-01EW
Gap dimension between engine hood and
headlamp, dimension "B"
Model 204.0/2, 212 *BE60.00-P-1001-01U
Model 204.3 *BE60.00-P-1001-01W
Feeler gauge *129589032100
14 Modify left xenon light control unit or right Model 212 with code (615a) Bi-xenon
xenon light control unit headlamp unit with integrated curve
illumination or
code (616) Bi-xenon headlamp unit with
integrated asymmetric curve illumination or
code (621) Intelligent Light System (left-hand
traffic) or
code (622) Intelligent Light System (right-
 When replacing left front lamp unit (E1)
or right front lamp unit (E2).
15 Install in the reverse order
16 Check adjustment of left front lamp unit Model 204.0/2/3 AP82.10-P-8260CW
(E1), right front lamp unit (E2), left front fog
lamp (E5/1) and right front fog lamp (E5/2)
and correct, if necessary
Model 212 AP82.10-P-8260EW

Check values for gaps

Number Designation Model 204.0 Model 204.2

BE60.00-P-1001-01U Gap Engine hood to fender Dim. "A" mm 4 ( 1) 4 ( 1)

dimension

Engine hood to headlamp Dim. "B" mm 4 ( 1) 4 ( 1)

Engine hood to radiator grille Dim. "C" mm 6 ( 1) 6 ( 1)

Engine hood to bumper Dim. "D" mm 4 ( 1.5) 4 ( 1.5)

Engine hood to A-pillar Dim. "E" mm 4.5 ( 1) 4.5 ( 1)

Bumper to headlamp Dim. "F" mm 3 ( 1) 3 ( 1)

See picture
AR60.00-P-0700-01C AR60.00-P-0700-01C
W W

Check values for gaps

Number Designation Model 204.3

BE60.00-P-1001-01W Gap Engine hood to fender Dim. "A" mm 4 ( 1)

dimension

Engine hood to headlamp Dim. "B" mm 4 ( 1)

Engine hood to bumper Dim. "C" mm 6 (+1/-2)

Engine hood to A-pillar Dim. "D" mm 4.5 (+2/-1)

Bumper to headlamp Dim. "E" mm 2.5 ( 1.5)

See picture
AR60.00-P-0700-01C
W

Check values for gaps

Number Designation Model 212.0/1 Model 212.2

BE60.00-P-1001-01U Gap Engine hood to fender Dim. "A" mm 4 ( 1) 4 ( 1)

dimension

Engine hood to headlamp Dim. "B" mm 4 ( 1) 4 ( 1)

Engine hood to radiator grille Dim. "C" mm - -

Engine hood to bumper Dim. "D" mm 4.5 ( 1.5) 4.5 ( 1.5)

Engine hood to A-pillar Dim. "E" mm 4.5 ( 1.5) 4.5 ( 1.5)

 See picture
AR60.00-P-0700-01E AR60.00-P-0700-01E
W W

110 589 03 59 00 129 589 03 21 00

Mounting wedge Feeler gauge