Format No.

EPMV-AIS-HOM-001
Customer Name BALKRISHNA INDUSTRIES LIMITED (Unit : Carbon Black )
Project 11kV board
Switchboard 2nos.
ABB Reference 4202321693

Technical Data Sheet for Switchgear

S.No. Description Parameters Unit/Remark
1 System Parameters
Switchgear Type UniGear ZS1
o
1.1 Ambient Temperature for design 50 C
1.2 Main System 3-Phase; 4-Wire AC
1.3 Frequency 50 Hz
1.4 Rated Voltage 12 kV
1.5 System Voltage 11 kV
1.6 Dry Power Frequency withstand voltage 28 kVrms
1.7 Rated Impulse voltage 75 kVpeak
1.8 Earthing System Solidly Earthed Please confirm
1.9 Altitude <1000 meter
1.10 System Fault Level 40 kA
1.10.1 Duration 1 sec
1.10.2 Rated Making Current 100 kApeak
1.11 Internal Arc 40kA
1.11.1 Internal Arc Duration 1sec

1.12 Breaker(Arc control device) Vacuum

1.12.1 Type VD4
1.12.2 Control voltage
1.13 Closing coil (200Watts)(Permissible Voltage Variation 85 % to 110%) 110V DC N.A
1.14 Tripping Coil (200Watts) (Permissible Voltage Variation 70 % to 110%) 110VDC N.A
1.15 Spring Charging motor(350Watts) (Permissible Voltage Variation 85 % to 110%) 230V AC N.A
1.16 Closing Time <80ms
1.17 Tripping Time <60ms
1.18 Max. Arcing time at 100% breaking capacity <18ms
1.19 Total break time at 100% breaking capacity <70ms
1.20 Rated single capacitor bank breaking current NA
1.21 No of Breaker Pin
1.22 Breaker Operation Class E2, M2 & C2
1.23 Rated Operating Duty O - 0.3Sec- CO-3MIN-CO
1.24 Reference Standards
i Common specification for high voltage switchgear IEC 62271-1
ii High voltage AC circuit breaker IEC 62271-100
iii AC metal-enclosed switchgear and controlgear IEC 62271-200
iv Degree of Protection provided by enclosures IEC 60529
v Current transformer IS 2705
vi Potential transformer IS3156
Note- offered switchgear shall be as per latest IEC as mentioned above.
1.15.1 CT Make Pragati/ECS/Gemini/JSL
1.15.2 CT Fault Level 40 kA
1.15.3 Duration 1 sec
1.16.1 PT Make Pragati/ECS/Gemini
1.17 Main Protection Relays ABB
1.17.1 Make ABB
1.17.2 Type Numerical
1.17.3 Relay communication MODBUS
1.17.4 Relay communication port RS 485
1.18 Meter
1.18.1 Type Digital
1.18.2 Makes Of MFM RISHABH/Secure
1.18.3 Type Digital
1.18.4 Meter communication MODBUS
1.18.5 Meter communication port RS 485
2 Construction
2.1 Type of Switchboard Cassette type
2.1.1 UG650_Breaker Transfort Trolley quantity
2.1.2 UG800_Breaker Transfort Trolley quantity 2 nos. Per board
2.1.3 UG1000_Breaker Transfort Trolley quantity
2.2 Installation Indoor
i Mounting Floor Mounted
ii Lifting arrangement Supply with Loose
iii Front access Required
a LV Compartment Door Hinged
b Locable Breaker compartment Door in Test & Service position Hinged
c Door for bottom compartment with PT NA
d Door for bottom compartment without PT NA
iv Rear access Bolted Cover
v Extension Switchboard Yes
2.3 Degree of Protection
i For enclosure IP 4X
ii For within compartment IP 2X
iii For LV Compartment door IP4X
note- other that the IP values mentioned above we don’t envisage any other values
2.4 Fabrication
i Panel Aluzinc
ii Door and End covers are mounted on extreme LHS and RHS of the switchboard CRCA
2.5 Sheet Thickness 2mm for Complete structure
2.6 Metal Automatic Safety Shutter for Breaker chamber Yes

Format No. EPMV-AIS-HOM-001 Page 1 of 2

 3 Painting
3.1 Paint Shade
i Interior (Applicable for front doors) Similar to Exterior
ii Exterior (Applicable for front doors & end covers) RAL7035
Non-Standard Paint Shade Not Applicable
iii Paint Finish Texture
Note: Paint shall be provided for Doors and Switcboard End Covers only which are made of CRCA sheet. All other items which are made of Aluzinc material shall remain unpainted.
4 Busbars/Connections
4.1 Main Feeder Connections VENDOR
i Temperature Rise Limit (As per IEC 62271-1)
a Silver plating at Bolted joints as per ABB Standard TO FILL 5 micron
ii Rated Current 1250
iii Material Aluminium
iv Cross Section for Main Bus bar Ref Cross section drawings
v Insulation (except at joints & tap-offs) Full Rated Voltage Sleeve Hongshang
vi Insulation at Bus joints and tap-offs for Bus Bar compartment only. Shrouds
vii Phase Identification RYB Stickers
4.2 Bus support Insulator NA Busbars are Self supported
5 Earth Bus bar
i Material Copper
ii Size 30X8 mm
6 Feeder Connections
6.1 From Main Bus bar to Circuit Breaker As per breaker rating
i Material Aluminium
ii Insulation Full Rated Voltage Sleeve Hongshang
6.2 Feeder Connections (in cable chamber) As per CT rating
i Material Aluminium
ii Insulation Full Rated Voltage Sleeve Hongshang
7 Auxiliary Equipment and Supply
7.2 Indication Circuit/ Annuncation Circuit 110 DC
7.3 Metering Auxiliary Supply 230 AC
7.4 Cable compartment Space Heater 100 W; 240 V AC Watts
7.5 Breaker compartment Space Heater 50 W; 240 V AC Watts
7.5 Socket 5 Amps
7.6 Illumination Lamp 3 Watts
8 Wiring
8.1 Auxiliary Circuit FRLS
8.2 Insulation Grade 1.1 KV
8.3 Applicable Standard IS
8.4 Size and colour of wire (Control and Auxiliary Circuits)
i CT Circuit 2.5 Sq.mm R/Y/B/BL
ii PT Circuit 1.5 Sq.mm R/Y/B/BL
iii Control Circuit 1.5 Sq.mm Grey
iv Earthing Wire 2.5 Sq.mm Yellow/Green PVC
v Hinge door earthing 2.5 Sq.mm Yellow/Green PVC
8.5 Auxiliary Bus Wire
i DC Circuit 4.0 Sq.mm Grey
ii AC Circuit 4.0 Sq.mm Black

9 Control Terminals
9.1 Terminal Block Material POLYMIDE
Make Elmex
i Type of Terminal STUD TYPE
ii Current Transformer Circuit KLTDM4
iii Potential Transformer Circuit KLTDM4
iv Control Circuit KATM3
10 Termination Arrangement
10.1 Bus Duct
i Incomer/ TIE Feeder NA
a Entry NA
ii Outgoing Feeder NA
a Entry NA
10.2 Power Cables
i Incomer Feeder APPLICABLE
a Entry TOP
ii Outgoing Feeder APPLICABLE
a Entry TOP
10.3 Gland Plate
i For Single Core Cable Aluminium
ii For Three Core Cable GI
11 Switchboard Accessories
i Panel Key for opening LV compartment NA
ii Breaker Rackin & Rack out handle (For each Five panel quantity -1) 2 Per board
iii Earthing Switch handle if applicable NA
11.1 Earthing Trucks Yes
i Cable Side (Each Breaker Rating quantity to be Sepcified) 1 Per board
ii Bus Side (Only 1250A ) 1 Per board
11.2 Earthing CB NA
i Cable Side (Each Breaker Rating quantity to be Sepcified)
ii Bus Side (Only 1250A )
11.3 Foundation frame to be supplied Yes
12 Following type test Applicable
1
2
3

Format No. EPMV-AIS-HOM-001 Page 2 of 2