Dfo 103
Dfo 103
Bulletin DFO-103T
Airfoil Fans
Double
Width
Performance
Volumes to 425,000 CFM
Pressures to 20" wg
Sizes from 135 to 807
Temperatures to 150° F
2
100 100
PERCENT PRESSURE 60 60
40 40
20 20
0 20 40 60 80 100
PERCENT VOLUME
Chicago Blower’s
airfoil wheel provides static
efficiencies exceeding 82%.
Built-in Performance
Classes I, II, III available. Chicago’s Design 51 airfoil wheel has stable air flow over the entire perform-
ideal characteristics for variable air vol- ance range is the result of Chicago’s
ume systems. With a smooth pressure deep spun inlet, wheel cones and gener-
curve, major changes in pressure will ous housing proportions. Sound levels
cause only minor changes in volume. The are also diminished with the improved
broad, high-efficiency curve offers exten- inlet air glide path. A typical performance
sive selections from each fan size and curve is shown above.
also a wide operating range. The smooth
Built-in Reliability
Certified
Rugged wheels of continuously welded steel bearing supports. Stiff bracing re-
Ratings
heavy gauge steel provide maximum sists distortion caused by sudden air flow
Chicago Blower Corporation
certifies that the Design 51 integrity and longevity. Wheels are also variations.
Airfoil Fans shown herein are designed for high-cycle duty common The finest precision shafts are selected,
licensed to bear the AMCA with VFD control. Wheel assembly design turned, ground and polished SAE 1040-
seal. Ratings shown are based has been verified with a finite element
on tests and procedures 1045 steel. Heavy-duty bearings are self-
analysis. Spun steel wheel cones optimize aligning ball or roller type, computer se-
performed in accordance with
AMCA Publication 211 and
air flow while precision balancing assures lected for a minimum of 75,000 hours av-
comply with the requirements of dependable vibration-free operation. erage life at maximum class speeds and
the AMCA Certified Ratings
Strengthened housings have continuously horsepowers. Bearing life is extended by
Program. Performance shown
is for Airfoil fans with inlets open welded heavy steel construction with rigid extremely close tolerance fits.
and outlet ducted.
3
Design 51 RA
Performance and
For Low Pressure Convenience Options
Applications
Chicago offers Design 51 RA fans espe-
cially suited for certain lower pressure
applications or installations. Chicago’s
RA fans provide a viable alternative.
Comparisons of the designs are shown
on page 28 of our D/51 Double Width
website bulletin.
www.chicagoblower.com.
Quick Selection
Methods
Chicago offers two methods of selecting
the desired Design 51 fan. For those
whose primary consideration is energy
consumption, one method selects the
most energy efficient fan size for any
required duty.
When the initial concern is maximum fan
outlet velocity, an alternate method
provides the smallest possible fan size to
Inlet
meet any specified outlet velocity limit.
Volume Control
Tables and examples are on pages 6 and
7 of our Design 51 Double Width website
bulletin.
www.chicagoblower.com For economical performance at
partial loads and precise air con-
trol for systems needing to
maintain a positive or nega-
tive pressure at minimal flow,
the Inlet Volume Control (IVC)
is recommended. Adjustable
guide vanes pre-spin the en-
tering air to produce the de-
sired volume of air while
maintaining the full amount
of block off pressure. Inlet
vanes are mounted entirely
within the inlet cone. The
IVC is suitable for automatic
or manual operation.
4
Outlet Dampers Extended
Offered for all classes of fans, outlet Grease Fittings
dampers feature low initial cost and
Fittings are mounted on housing for
simple operation. However, they do not
easy accessibility. They are recom-
offer as large a horsepower savings at
mended for all continuous operation
reduced air volume as the IVC.
installations.
Split Housings
Outlet dampers have punched flanges
on both ends to simplify fan and duct
Clean-out
connections. Damper shafts are at
Door
right angles to fan shaft when possible. Fan sizes 365 through 660 can be
Parallel acting blades are standard furnished with horizontal split housings
with opposed blade design optional. To to facilitate wheel removal. Sizes 730
mount damper on the fan, a punched The flush mounted door features quick and above are furnished as standard
flanged outlet is needed. opening tension clamps and gasket. An with split housings. Splits are bolted
Flanged Outlet
all-bolted style is also available. and caulked on assembled fans. Larger
fans with splits may not be shipped as-
sembled due to shipment dimensional
A continuously welded angle facilitates limitations. Consult your local Chicago
attaching flexible connectors matching Blower sales representative.
Corrosive Resistant
charge of the fan. Custom and special
bolt pattern punching available.
Coatings
Belt Guard
Numerous finishes are available for a
Three sides of the belt guard are solid variety of applications. Special materi-
metal with one side that is slotted for als, such as aluminum or stainless can
Housing Drain
ventilation and inspection. also be provided for most duties.
Unitary Base
Inlet Screen
The fan and adjustable motor base are
welded onto a unitary base of continu-
ously welded structural steel channel.
Welded steel wire screen is mounted The height-saving brackets option is
within the inlet cone or outside the recommended for use with available
inlet vanes when furnished with Inlet vibration isolators.
Volume Control.
5
Quick Fan Selection
For the Energy
Efficient Fan
Example:
Energy consumption is often a major
consideration in every engineer’s
Select a fan for 20,000 CFM at 3" SP. The intersection of 20,000 CFM and 3"
equipment selection procedure. This
SP shows a Size 365 as the most efficient fan.
Chicago Quick Selection Method
selects the most energy efficient fan Having selected the most efficient fan, refer to the multi-rating table for that fan,
size for any required duty. either the Design 51 or the Design 51 RA, and find the speed and horsepower
required to deliver the CFM and SP specified. Comparison of both designs is
To determine the most efficient fan on page 28.
size, locate the intersection of the
required volume (CFM) and static Note:
pressure (SP) on the graph below. Often the most efficient fan is not the most practical selection because of available
The area containing the intersection is space, initial cost, or other considerations. Smaller fan sizes,including the RA
labeled with the most efficient fan size. models, should be considered.
6
For Fans with Specified
Outlet Velocities
Many engineers specify a maximum fan outlet velocity. Chicago’s Quick
Page Numbers
To size a fan with a specified maximum outlet velocity (O.V.), calculate a
minimum fan outlet area (O.A.) using the formula below. Then select a
fan from the table at right with an outlet area equal to or larger than the
calculated minimum.
Required Volime in Cubic
Feet Per Minute, CFM
= Minimum O.A. in Square Fee, Ft2
Specified Maximum O.V. in
Feet Per Minute, FPM
Example:
Select a fan for 43,000 CFM with a maximum outlet velocity of 3200 FPM.
43,000
= 13.44 Ft2
3,200
From the table, the first fan with an outlet area of at least 13.44 Ft2 is the
Size 365. With an outlet velocity of 13.79 Ft2, the Size 365 will meet the
maximum outlet velocity specified.
The actual velocity will be:
43,000 CFM
= 3118 FPM
13.79 Ft 2
Having sized the fan based on outlet velocity, turn to the multi-rating table
on the page indicated, either Design 51 or Design 51 RA. Locate the
speed and horsepower required to meet the CFM and static pressure
specified.
7
Performance Table Guide
Example 1: Example 2:
Pages 9 thru 47 contain multi-rating
tables for every fan size. Each page
provides data for one size ranging Below is a section of Page 9 show- When a desired duty falls between
from 1/4" static pressure (SP) up to ing the performance of a Size 135 published ratings, exact speed and
20" SP. Volume is listed in cubic feet fan. For a desired duty of 5,500 horsepower can be interpolated.
per minute, (CFM) and outlet velocity CFM (A) at 6" SP (B), the fan will For 4,500 CFM at 4", use available
(VEL). Under each SP rating is the need to run at 3753 RPM (C) and Table Data (E) and interpolate as
speed (RPM), and horsepower (BHP) use 7.22 BHP (D). shown below. The Outlet Velocity is
required for each corresponding CFM 2381 and the fan will run at 3068
rating. Simply interpolate between RPM and use 3.95 BHP.
ratings for any value not listed.
Ratings in bold italic type on each
page are in the high efficiency selec-
tion range. (Refer to the graph on
page 3.)
Classes I, II and III are indicated by
different color tints,
8
DESIGN 51 Double Width Airfoil Fans
Size 135
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
9
DESIGN 51 Double Width Airfoil Fans
Size 150
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
10
DESIGN 51 Double Width Airfoil Fans
Size 165
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
11
DESIGN 51 Double Width Airfoil Fans
Size 182
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
12
DESIGN 51 Double Width Airfoil Fans
Size 200
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
13
DESIGN 51 Double Width Airfoil Fans
Size 222
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
14
DESIGN 51 Double Width Airfoil Fans
Size 245
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
15
DESIGN 51 Double Width Airfoil Fans
Size 270
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
16
DESIGN 51 Double Width Airfoil Fans
Size 300
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
17
DESIGN 51 Double Width Airfoil Fans
Size 330
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
18
DESIGN 51 Double Width Airfoil Fans
Size 365
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
19
DESIGN 51 Double Width Airfoil Fans
Size 402
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
20
DESIGN 51 Double Width Airfoil Fans
Size 445
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
21
DESIGN 51 Double Width Airfoil Fans
Size 490
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
22
DESIGN 51 Double Width Airfoil Fans
Size 542
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
23
DESIGN 51 Double Width Airfoil Fans
Size 600
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
24
DESIGN 51 Double Width Airfoil Fans
Size 660
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
25
DESIGN 51 Double Width Airfoil Fans
Size 730
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
26
DESIGN 51 Double Width Airfoil Fans
Size 807
Performance shown is for Design 51 with outlet duct. BHP does not include V-belt drive loss.
27
DESIGN 51 RA
For Low
Pressure
Applications
The most efficient fan for any se-
lection is Chicago’s Design 51.
When working with lower pres-
sure, typically below 5" SP, and
space and initial cost are primary
considerations, the Design 51 RA
in smaller sizes may be a better
selection. The RA fan was specif-
ically designed for improved
efficiency in low pressure, high
volume applications. The exam-
ples to the right demonstrate that
both fans will be able to provide
a wide range of selections.
28
DESIGN 51 Double Width Airfoil Fans
Size 135 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
29
DESIGN 51 Double Width Airfoil Fans
Size 150 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
30
DESIGN 51 Double Width Airfoil Fans
Size 165 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
31
DESIGN 51 Double Width Airfoil Fans
Size 182 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
32
DESIGN 51 Double Width Airfoil Fans
Size 200 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
33
DESIGN 51 Double Width Airfoil Fans
Size 222 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
34
DESIGN 51 Double Width Airfoil Fans
Size 245 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
35
DESIGN 51 Double Width Airfoil Fans
Size 270 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
36
DESIGN 51 Double Width Airfoil Fans
Size 300 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
37
DESIGN 51 Double Width Airfoil Fans
Size 330 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
38
DESIGN 51 Double Width Airfoil Fans
Size 365 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
39
DESIGN 51 Double Width Airfoil Fans
Size 402 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
40
DESIGN 51 Double Width Airfoil Fans
Size 445 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
41
DESIGN 51 Double Width Airfoil Fans
Size 490 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
42
DESIGN 51 Double Width Airfoil Fans
Size 542 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
43
DESIGN 51 Double Width Airfoil Fans
Size 600 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
44
DESIGN 51 Double Width Airfoil Fans
Size 660 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
45
DESIGN 51 Double Width Airfoil Fans
Size 730 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
46
DESIGN 51 Double Width Airfoil Fans
Size 807 RA
Performance shown is for Design 51 RA with outlet duct. BHP does not include V-belt drive loss.
47
Bearing Life Example
Determine the increased bearing life of a Size 365 Class II fan operating at 1360
Bearing life may be substantially in- RPM. Assume the fan pitch diameter (11.2 inches) listed in Table 1 will be used.
creased or decreased by variations in
the operating speed or changes in the 1. Calculate operating RPM as a percent of the design RPM in Table1.
V-belt drive. Table 1 lists the design 1360 RPM
speeds (RPM), motor horsepower, = .801 x 100 = 80.1%
1698 RPM Use 80%
and fan sheave pitch diameters.Table
2 plots the increase or the decrease 2. Calculate fan sheave pitch diameter as a percent of the design fan sheave
in bearing life when the RPM or fan pitch diameter in Table 1.
sheave pitch diameter is changed
11.2" (actual dia.)
from the values in Table 1. = 1.0 x 100 = 100%
11.2" (design dia.)
3. Locate intersection of 80% of design RPM and 100% of design fan sheave
diameter in Table 2. The increased bearing life is 5 times the design mini-
Table 1:
mum bearing life or 375,000 hours minimum average life.
Table 2:
48
Sound Levels Example
The inlet cones, wheel cones, blades
The estimated dBA of a Size 365 fan
and housing of the Design 51 fan are
operating at 1210 RPM is 73 dBA.
deigned to provide an extremely
smooth flow of air into and through the
fan. The primary advantages of this
Example
design are high efficiency and
low sound levels.
The estimated dBA of the same Size
The table below lists estimated sound 365 fan operating at 1300 RPM can
levels (dBA) for each fan size at vari- be calculated as 75 dBA (interpolate
ous speeds within the fan’s normal between 73 dBA at 1200 RPM and 77
operating range. To determine the dBA at 1400 RPM).
estimated dBA for a selected fan,
locate the intersection of the fan size
and the fan RPM. Use the RPM
closest to the actual RPM.
Notes:
(1) Sound levels are based on tests conducted in accordance with AMCA Standard 300, Set Up No.1.
(2) Sound level computations are based on a distance of 10 feet from the open inlet of the fan in a free field environment.
(3) Specific octave band sound power levels and sound pressure levels are available on request.
(4) Sound levels of installed fans can var y greatly from laborator y tests. The dBA ratings above are only to be used
as estimates. Any compar isons and all detailed calculations should be based upon sound power levels, which are
independent of the installation.
(5) The AMCA Cer tified Ratings Seal applies to air perfor mance only.
49
Dimensions
Clockwise top horizontal discharge shown, counterclockwise opposite hand. Angular discharges are also available.
50
Engineering Specifications
Performance: (Accessory)
Performance shall include steep pressure and non-over-
Inlet volume control (IVC) device shall be totally enclosed
loading horsepower characteristics. Mechanical efficiency
within the inlet cone. IVC device shall be 7-bladed, and
shall be no less than 80%. Wheel inlet cone to be designed
pre-spin the incoming air to control volume and pressure.
Accessories:
to ensure smooth, stable air flow across the entire operat-
ing range. System static pressure changes of 30% shall
Rotor:
• Type “C” AMCA Spark Resistant Construction
• 1-1/2" NPT Housing Drain
Wheel shall have cast iron or cast steel hub huck bolted to • Quick Clamp or Raised Bolted Access Door
a heavy centerplate. Airfoil blades continuously welded to
• Inlet Screen
the centerplate and hyperbolic wheel cone. Wheels to be
statically and dynamically balanced to G6.3 standards in • Adjustable Motor Base
accordance with ISO 1940 and ANSI S2.19 specifications. • Extended Grease Fittings
Shaft shall be turned, ground and polished 1045 hot rolled • Totally Enclosed Belt Guard with Ventilation Panel
steel straightened to a maximum T.I.R. of .002 inches and
mounted using heavy duty ball or roller pillow block bear- • Constant or Adjustable Speed V-Belt Drives -
ings. Shaft critical speed shall not be less than 1.25 times minimum 1.3 S.F.
maximum RPM. • Outlet Damper - Parallel or Opposed Blades. Manual
Mounting:
Operation with Locking Quadrant or Automatic Operaton.
• Horizontal Housing Split
Housing and base assembly complete with integral mount- • Unitary Base: Heavy channel construction, continu-
ing angles for connection to foundation. ously welded, with fan and adjustable motor base
welded, to insure vibration-free service.
51
Printed in USA
March 2011