Lifetime Reliability

TECHNICAL DATASHEET

OneProd VMS

Versatile Monitoring Station

Monitoring Case
8 to 32 channels

www.oneprod-system.com
 TABLE OF CONTENTS

1. GENERAL PRESENTATION OF THE PRODUCT........................................................................... 3

2. PICTURES......................................................................................................................................... 4

3. BLOCK DIAGRAM ............................................................................................................................ 6

4. PHYSICAL AND ENVIRONMENTAL FEATURES........................................................................... 7

4.1. PHYSICAL CHARACTERISTICS ............................................................................................................ 7
4.2. CONNECTIONS.................................................................................................................................. 7
4.3. ENVIRONMENTAL CHARACTERISTICS .................................................................................................. 7
5. ELECTRICAL FEATURES................................................................................................................ 8
5.1. POWER SUPPLY ................................................................................................................................ 8
5.2. INTERNAL BATTERY ........................................................................................................................... 8
5.3. ANALOGUE INPUTS ........................................................................................................................... 8
5.4. LOGICAL INPUTS ............................................................................................................................... 9
5.5. ALARM LOGICAL INPUTS .................................................................................................................... 9
5.6. INTEGRITY RELAY OUTPUT ................................................................................................................. 9
6. OPERATING.................................................................................................................................... 10
6.1. GENERAL PRINCIPLE ....................................................................................................................... 10
6.2. OPERATING MODES ........................................................................................................................ 10
6.3. CONDITIONS FOR PERFORMING MEASUREMENTS .............................................................................. 11
6.4. ACQUISITION CHARACTERISTICS ...................................................................................................... 11
6.5. PROCESSING FUNCTIONS ................................................................................................................ 12
6.6. ALARM PROCESSING ....................................................................................................................... 14
6.7. LONG TIME ACQUISITION (“DAT” OPTION)......................................................................................... 14
6.8. PROCESSING TIME .......................................................................................................................... 15
7. METROLOGICAL FEATURES ....................................................................................................... 16
7.1. MEASUREMENTS ON INPUTS SET UP IN VOLTAGE MODE (AC + DC).................................................... 16
7.2. MEASUREMENTS ON INPUTS SET UP IN IEPE MODE .......................................................................... 16
7.3. MEASUREMENTS ON INPUTS SET UP IN 4-20 MA MODE ...................................................................... 16
8. COMMUNICATION.......................................................................................................................... 17
8.1. RS485 PORT.................................................................................................................................. 17
8.2. ETHERNET PORTS........................................................................................................................... 17
8.3. USB PORTS ................................................................................................................................... 17
8.4. MODBUS COMMUNICATION ............................................................................................................ 17
9. ORDERING INFORMATION ........................................................................................................... 18
9.1. LIST OF PACKS ............................................................................................................................... 18
9.2. CONTENT OF THE PACKS ................................................................................................................. 18
9.3. UPGRADES ..................................................................................................................................... 19
9.4. OPTIONS ........................................................................................................................................ 19

www.oneprod-system.com
1. General Presentation of the product

The OneProd VMS (Versatile Monitoring Station) monitoring case is built up around the
OneProd MVX acquisition and processing unit.

Its application-oriented functions turn it into a powerful multichannel tool that is readily available,
easy to carry and implement at a moment’s notice.

OneProd VMS allows performing temporary signal acquisition and/or monitoring operations on a
machine.

OneProd VMS integrates a OneProd MVX acquisition and processing unit, which results from
01dB-Metravib’s long-time experience in the permanent monitoring of industrial machines in all
domains. The technical specifications of OneProd VMS are then closely linked to those of
OneProd MVX .

OneProd VMS allows for the simultaneous acquisition of up to 32 analogue channels in the 0-20
kHz range, for their storage or for their local processing in order to monitor a machine and/or to
provide data to the OneProd XPR predictive maintenance platform.

Henceforth equipped with the last firmware version (based on OPS4.2) OneProd VMS allows to
catch any transient phenomena and to record the corresponding signals, before and after the
triggering event.

OneProd VMS is available with 8, 16, 24 or 32 channels and can be customised with several
options:
 WIFI communication
 GSM communication
 Relay outputs
 Insulated DC input modules

OneProd VMS is compatible with IEPE transducers, AC or DC signals (/- 20V range) and 4-
20mA signals.

The 32 analogue measurement inputs are available as BNC connectors inside the case.

OneProd VMS includes an energy supply (about ½ hour) aiming at compensating for a
momentary power shortage. This function proves particularly interesting when one wants to
capture a phenomenon that may result from a power outage or that can generate a power
outage itself.

OneProd VMS can operate while it is closed and locked in a humid or dusty atmosphere: cables
are inserted in the case through protected raceways.

A laptop computer can be installed in the case for local use or to operate in closed mode inside
the case, which is closed itself.

For easier transport, OneProd VMS includes a telescopic handle and wheels.

3 EN_VMS_DATA_SHEET.DOC
2. Pictures

32 BNC Connection terminals for

connectors for logical inputs-outputs
transducers

Anti-dust cable
raceway

Visual display
LEDs
Supporting areas
for the laptop

On / Off main switch

Main panel :
 Connections
 Display
 Control

Compartment dedicated
to peripherals: power
supply, relays, options
(MODEM, isolators...)

Relays

4 EN_VMS_DATA_SHEET.DOC
Cable passing
areas
Telescopic handle
(retracted position)

Air outlet

Locking
Air inlet
eyelet

Optional bag to
carry cables
Telescopic handle
(Pulled-out position)

Wheels

5 EN_VMS_DATA_SHEET.DOC
3. Block diagram

Direct connection

to XPR
MODEM
(option)

Visual display
Terminal boxes panel

UPS

RS485
24V DC AC mains Up to 32 transducers Logical inputs-Outputs Modbus

6 EN_VMS_DATA_SHEET.DOC
4. Physical and environmental features

4.1. Physical characteristics

 Overall dimensions (retracted handle): 560 x 455 x 265 mm
 Overall dimensions (pulled-out handle): 960 x 455 x 265 mm
 Weight: about 16 kg without option
 Housing matter: shock-proof structural copolymer
 Resistant to chemicals and corrosion
 Wheels: diam 5 cm, matter: ebonite

4.2. Connections
 Parameterizable analogue inputs
o Female BNC connectors
 Logical inputs-outputs and RS 485 connection
o Removable screwed-on terminals
o Wire cross-section: from 0.2 to 2.5 mm² (28 – 12 AWG)
o Tightening torque of the screws: 0.5 Nm
 Ethernet connection
o 2 x RJ45 connectors

4.3. Environmental characteristics

 Protection in carrying phase, with closing plate: IP 54
 Operating temperature: from -10 to +45 °C
 Humidity: 95% maximum
 Storage temperature: from -20 to +70°C
 Cooling: by induced air

7 EN_VMS_DATA_SHEET.DOC
5. Electrical features

5.1. Power supply

OneProd VMS can be powered up in two ways:

 AC source:
o Voltage: 85...264 VAC (from 47 to 63 Hz)
o Consumption under 230 V: 0.6 A
o Recommended protection: 5 A (characteristic C or slow fuse)
o Connectors: European 3p plug with provided cable

 DC source:
o Voltage: 24V +/-5%
o Consumption: 2.5 A max
o Connectors: remouvable screwed-on terminals

5.2. Internal battery

OneProd VMS includes a back-up battery:
 Voltage: 2x12 V
 Capacity: 2.2 Ah
 Operating life: > 30 mn

This battery is charged from the AC mains during the normal operations of the case.
However the battery is not recharged when OneProd VMS is powered by a DC source.

5.3. Analogue inputs

All BNC inputs on OneProd VMS are non-differential ground-referenced analogue inputs.

Each input can be set up separately as follows:

5.3.1. IEPE input

 Open loop voltage: ca. 23 V  Input impedance: > 60 kOhms in AC
 Constant current: 4mA +/- 0,5mA  Measurable AC voltage: 16 V peak-peak
 Coupling: AC  Overvoltage protection: up to +/- 40 V
 Low cut-off frequency: 0.1 Hz (slope:
6 dB/octave)

5.3.2. AC-DC or “process” input

 Coupling: DC  Maximum measurable voltage: +/- 23.5 Vdc
 Input impedance:  Overvoltage protection: up to +/- 40 V
o > 60 kOhms in AC
o > 150 kOhms in DC

5.3.3. 4-20 mA input

 Input type: passive
 Maximum voltage: 13 V
 Input resistance: See chart opposite
4-20 mA input

8 EN_VMS_DATA_SHEET.DOC
 5.3.4. Tacho input
 Input impedance: > 60 kOhms
 Maximum voltages: +/- 23.5 V
 Low cut-off frequency: 0 Hz
 Lowest measurable frequency : 0.2 Hz
 Number of pulses per revolution: from 1 to 65535

5.4. Logical inputs

OneProd VMS includes 4 or 8 logical inputs (depending on the equipment) available on a
removable screwed-on terminal box.

The first two inputs can be activated locally using switches located on the control panel inside
the case.

All OneProd VMS logical inputs can be activated remotely by closing a dry contact.

5.5. Alarm logical inputs

The standard version of OneProd VMS includes 4 relays located in the peripheral compartment.

4 additional relays can be installed as an option (depending on the equipment).

The relay output dry contacts are available on the screw terminals.

Relay cut-off power under resistive load:

 24Vdc: 140 W
 48Vdc: 20 W
 60Vdc: 18 W
 110Vdc: 23 W
 220Vdc: 40 W
 250Vac: 1500 VA

5.6. Integrity relay output

 Screwed-on terminal box, removable

 Available on the main panel
 1 RT contact
 Rated voltage: 250 Vac
 Cut-off power: 1250 VA

9 EN_VMS_DATA_SHEET.DOC
6. Operating

6.1. General principle

OneProd VMS performs the following operations on a cyclic and continuous basis:
 Simultaneous acquisition of all programmed analogue channels
 Immediate post-processing of acquired data
 Monitoring of scalar indicators thus calculated

These indicators are also available “as they come along” in MODBUS format on the Ethernet
and RS485 ports of OneProd VMS , in order to be read by a display or storage system. These
measurements are not stored in OneProd VMS .

OneProd VMS performs the following actions periodically:

 Signal acquisitions to feed the OneProd XPR database;
 Calculations of indicators to complement these signals in the database.

The calendar periodicity requested by the operator can be complemented by acquisitions on

event:
 Detection of an alarm (an indicator exceeds its threshold)
 Change in the operating conditions defined by the operator.

Since V5.xxx firmware version, OneProd VMS is able to achieve in real time some indicators,
which means that 100% of the corresponding signals is really monitored.

Besides this real time monitoring function, specific “time wave on event” signals can be
recorded. These signals can include what happened before the trigger event (pre-trigger
function).

The transfer of the recorded signals and indicators to the database occurs as soon as possible,
depending on the network availability. Measurements are stored in OneProd VMS as long as the
data transfer to OneProd XPR is not effective.

In all cases, signal acquisitions are regrouped by machines and they can be subjected to the
operating conditions of the machine.

6.2. Operating modes

 Monitoring and periodic acquisitions:

o OneProd VMS performs monitoring and periodic measurements

o Periodic measurements (scalar values, spectra, time signals) are stored in
OneProd VMS before being transferred to OneProd XPR .
o Besides, OneProd VMS can monitor the 32 signals in real time, through some
simple indicators
o If an alarm occurs on these indicators, then OneProd VMS records the
corresponding signals with a pre-trigger.
o OneProd XPR is necessary to set up monitoring and retrieve data.
o OneProd VMS is a partially stand-alone system since it can store periodic
measurements.
o Indicators can be transferred via MODBUS-RTC or MODBUS-TCP.

10 EN_VMS_DATA_SHEET.DOC
  Stand-alone monitoring:
o OneProd VMS performs monitoring measurements only.
o OneProd VMS computes scalar indicators only.
o OneProd VMS is set up using the OneProd CSM tool.
o Once set up, OneProd VMS is a full stand-alone system.
o Indicators can be displayed with OneProd VIO .
o Indicators and statuses can be transferred through MODBUS-RTC or
MODBUS-TCP.

6.3. Conditions for performing measurements

If required, each acquisition phase can be subjected to the operating conditions of the
corresponding machine.

The following parameters can be taken into account for each machine:
 1 rotation speed
 2 DC “process” levels
 3 logical input statuses

6.4. Acquisition characteristics

Parameter Value
Anti-aliasing filtering Yes
Conversion technology Delta-sigma
Number of bits 24
Sampling frequency 51.2 kHz
Size of elementary acquisition blocks 1024 samples, i.e., 80 ms

11 EN_VMS_DATA_SHEET.DOC
6.5. Periodic processing

6.5.1. Direct computing of indicators from time blocks

Parameter Value
Length of time block From 1 second to 255 seconds
 None
High-pass  2Hz
(3rd order)  10Hz
 3kHz
 300Hz
 1kHz
Low-pass
 2kHz
(3rd order)
 3kHz
 None
 None
Integration  Single
 Double
 RMS
 Peak
Detection  Peak-to-peak
 Equivalent peak
 Equivalent peak-to-peak
 Average value
Calculation mode  Average value of acquisition blocks
 Maximum value of acquisition blocks
 Bearing defect factor
 Kurtosis
Specific processing
 SFI (Shock Finder Index)
 BGI (Blade Gard Index)

6.5.2. Calculation of the rotation speed

 Calculation from the frequency of a synchronisation signal
 Meshing ratio: from 1 / 1 to 65535 / 65535

6.5.3. Time acquisition

Parameter Value
128Hz ; 256Hz ; 512Hz
Sampling frequency
1.28kHz ; 2.56kHz ; 5.12kHz
(Obtained from decimation)
12.8kHz ; 25.6kHz ; 51.2kHz

Number of samples 1024 ; 2048 ; 4096 ; 8192

Acquisition mode Free or synchronised

Extension of the acquisition time With DAT option: see § 6.10

12 EN_VMS_DATA_SHEET.DOC
 6.5.4. Spectral acquisition

Parameter Value
50Hz ; 100Hz ; 200Hz ;
Frequency range 500Hz ; 1kHz ; 2kHz ;
5kHz ; 10kHz ; 20kHz
400
800
Number of lines
1600
3200
Number of averages From 1 to 4096
Acquisition mode Free or synchronised
Average type linear, exponential, peak
0%
Overlap 50%
75%
2Hz
High-pass filter 10Hz
3kHz
None
Integration Single
Double
None
Zoom factor
x2 ; x4 ; x8 ; x16
Maximum resolution: 30 mHz
x32 ; x64 ; x128
Hanning
Windowing Rectangular
Flat-top
Synchronous analysis Yes / no

Envelope detection Yes / no

6.5.5. Computing indicators from a spectrum

OneProd VMS can calculate up to 10 indicators from a single spectrum:

Type of indicator Set-up of level Set-up of frequencies

RMS level
 Fmin
Broad band Equivalent peak level
 Fmax
Equivalent peak-to-peak level

 Centre frequency: input of 2

parameters, A and B, so that:
RMS level
Fc = A.F0 + B
Narrow band Equivalent peak level
(with F0= rotation frequency)
Equivalent peak-to-peak level
 Number of lines

13 EN_VMS_DATA_SHEET.DOC
6.6. Alarm processing

Parameter Value

 None
 High
Alarm modes  Low
 In window
 Off window

 2 for high or low alarm modes

Number of alarm thresholds
 4 for off and in-window alarm modes
 Activation of an “Alarm” logical output to
be selected for each indicator
 Activation of a “Danger” logical output to
be selected for each indicator
Possible actions in case of an alarm
 Activation of a periodic acquisition aimed
at XPR
 Modification of the measurement
periodicity
 Energised
Command direction for logical outputs
 De-energised

 Automatic with hysteresis set-up

Acknowledgement
 Manual with selection of a logical input

6.7. Real time Processing

Parameter Value
 2 Hz
High-pass filter (3rdorder)
 10 Hz
 1 kHz
Low-pass filter (3rd order)
 No (20kHz)
 No
Integration
 Simple (acceleration to velocity)
 RMS
Processing  Pick value
 Peak-to-peak value
 Averaged value (DC value)
Averaging  exponential
 Time constant: 1s to 25s
 BGI (Blade Guard Index)
Specific indicators
 GCI (Gearbox Condition Index
 broadband
Indicators from Real time FFT
 Narrow band
Real time FFT: max frequency 1kHz ; 2kHz ; 5kHz ; 10kHz ; 20kHz
Real time FFT: number of lines 400 ; 800 ; 1600 ; 3200 lines
Real time FFT: overlapping 50%

14 EN_VMS_DATA_SHEET.DOC
6.8. Time wave on event
Besides real time monitoring MVX can record specific time waves that can be trigged at all time
and that includes « pre-trigger » capability. I.e. possibility to include what happened BEFORE
the trigger event.

Possible trigger events:

 Real time indicator alarm level violation,

 Change in the operating condition,
 Manual measurement request (from XPR)

Time wave on event parameters:

 Fixed sampling rate: 51.2 kHz.

 Length: 1s to 30s on 32 channels
 Maximum length can be overstepped if less than 32 channels have to be recorded at
the same time:

Number of channels concerned by time wave

32 24 16 8 4 3 2 1
on event
Maximum duration (s) 30 40 60 120 240 320 480 480

 Pre-trigger duration: 0 to total wave length (*).

(*) For first generation MVX which have been updated with V5.xx. please consult user manual.

6.9. Long time acquisition (“DAT” option)

This option consists of an extension of the number of points for the acquisition.
 For each channel, one can select: 16K ; 32K ; 64K ; 128K ; 256K ; 512K ; 1M ; 2M ; 4M-
samples
 Limit: ~ 82s of signal on 30 channels whatever the sampling frequency
 This limit may be downgraded if time waves on event are used.

6.10. Processing time

Real time indicators are performed « as one goes along » during acquisition. Corresponding
processing is achieved with the highest priority level.

Other indicators (named « cyclic » ones) are performed after dedicated acquisition period.
When MVX ends cyclic indicators processing, then it starts another acquisition cycle, and so on.

Calculation period for the cyclic indicators depends on global MVX load:
 Total number of real time indicators.

 Number and complexity of cyclic indicators and signals.

The more real time indicators are to be computed, the longest is the period for cyclic indicators.

15 EN_VMS_DATA_SHEET.DOC
7. Metrological features

7.1. Measurements on inputs set up in voltage mode (AC +

DC)

Paramètre Valeur Condition

Typical measurement error in
< 1% of the full scale Gain=1
DC
Typical measurement error in Gain=1
< 1% of the full scale
AC Signal = 80% of the full scale

Signal/Noise ratio > 100 dB Gain=1

Crosstalk > 100 dB -

7.2. Measurements on inputs set up in IEPE mode

Paramètre Valeur Condition

Typical measurement error in Gain = 1

< 1% of the full scale
AC Signal = 80% of the full scale

Signal/Noise ratio > 95 dB Gain = 1

7.3. Measurements on inputs set up in 4-20 mA mode

Paramètre Valeur Condition

Measurement offset < 10 µA -

Typical error 0.8% of the full scale -

16 EN_VMS_DATA_SHEET.DOC
8. Communication

8.1. RS485 port

Paramètre Valeur

Physical link 2 wires

Communication Half-duplex

Baud rate 9600 bauds

Format 8 bits, 1 stop-bit, no parity

Galvanic insulation YES

8.2. Ethernet ports

Two 10/100 base T ports can be used non simultaneously:
 Port A:
o Located on the left side
o May require an Ethernet “cross” cable to communicate with a PC
 Port B:
o Located on the right side
o May require an Ethernet “straight” cable to communicate with a PC

8.3. USB ports

 The 2 connectors existing physically are not activated.

8.4. MODBUS communication

A MODBUS server is integrated to OneProd VMS .

8.4.1. Selection of the MODBUS transmission media

 RS485 port (MODBUS-RTC)
 Ethernet port (MODBUS-TCP)

8.4.2. Data available through MODBUS

 Number of indicators
 Values of indicators
 Status of indicators
 Units of indicators
 Values of alarm thresholds

17 EN_VMS_DATA_SHEET.DOC
9. ORDERING INFORMATION

9.1. List of packs

Reference OneProd OneProd Transducer
Commercial name Laptop kit
code VMS XPR

MVX3364000 OneProd VMS full Pack 32 channels ● ● ● ●

MVX3363000 OneProd VMS PC Pack 32 channels ● ● ●
MVX3362000 OneProd VMS Software Pack 32 channels ● ●
MVX3361000 OneProd VMS Single Pack 32 channels ●
MVX3354000 OneProd VMS full Pack 24 channels ● ● ● ●
MVX3353000 OneProd VMS PC Pack 24 channels ● ● ●
MVX3352000 OneProd VMS Software Pack 24 channels ● ●
MVX3351000 OneProd VMS Single Pack 24 channels ●
MVX3344000 OneProd VMS full Pack 16 channels ● ● ● ●
MVX3343000 OneProd VMS PC Pack 16 channels ● ● ●
MVX3342000 OneProd VMS Software Pack 16 channels ● ●
MVX3341000 OneProd VMS Single Pack 16 channels ●
MVX3334000 OneProd VMS full Pack 8 channels ● ● ● ●
MVX3333000 OneProd VMS PC Pack 8 channels ● ● ●
MVX3332000 OneProd VMS Software Pack 8 channels ● ●
MVX3331000 OneProd VMS Single Pack 8 channels ●

9.2. Content of the packs

Each OneProd VMS pack contains:

 An AC power cord
 A 5-meter Ethernet cable
 The OneproD-CSM configuration software
 The OneproD-VIO-LV visual display software
 The OneproD-CAST software toolbox
 User manuals in French and in English (available on a CD-ROM)

The laptop computer delivered with the “PC” package or with the “Full” package includes the
fully pre-installed OneProd-XPR software, as well as a travelling backpack.

18 EN_VMS_DATA_SHEET.DOC
The transducer kit delivered with each “full” pack includes:
 As many transducers of type ASH-205B as there are channels in the pack
 As many R6W-3-J10-32 (10M, Enviroprene, BNC) cables as there are channels in the pack
 A carrying pouch

9.3. Upgrades
OneProd VMS can be upgraded to a more performing model or to a model having more measurement
channels
Please contact 01dB-Metravib.

9.4. Options
Reference Content
Commercial name
code (pre-installed in the case)
MVX3370000 WIFI Option for OneProd VMS 1 WIFI modem

MVX3371000 EDGE Option for OneProd VMS 1 EDGE modem

MVX3372000 Insulators Option for OneProd VMS 2 galvanic insulators for Dc signals
MVX3373000 Relay Option for OneProd VMS 4 additional relays

01dB-Metravib
200 Chemin des Ormeaux 69578 Limonest Cedex - France
Tel +33 4 72 52 48 00 - Fax +33 4 72 52 4747
www.oneprod-system.com