Air-Oil Injector Block

Oil Streak Generating, Mixing and PDI systems

General
The Air-Oil Injector Block Assembly is available with one to eight Positive Displacement
Injectors(PDI). Each outlet has an individual air flow needle valve. These blocks deliver a precise
amount of oil into a controlled air flow. The air propels the oil droplets along the inside wall of the
small bore tubing until it reaches the lubrication point in one continuous uninterrupted oil streak.

Application
PDI’s for Air-Oil systems are available in seven outputs to cover many types of applications. Note: For
critical high-speed applications using ceramic and steel roller bearing elements, the smaller output
rate of 0.01 and 0.025 cc/cycle are usually recommended. Operation of the injectors occurs during Air-Oil block AVE4AAAA
an alternating pressure and relief cycle controlled by the lubricator.

Technical Data Refer to the following documents:

+ Datasheet #35721:
Typical Input Air Pressure 63-87 psi (4.3-6 bar) Oil Streak Mixing Unit
Maximum Pressure 125 psi + Datasheet #35720
Minimum Pressure 50 psi Oil Streak Generating Unit
Accuracy ±20% (±5% for High Accuracy) + Datasheet #35719:
Oil Streak Sensing Unit
Oil Pressure to Operate Min 210 psi (15 bar), Max 500 psi (34 bar)
+ Datasheet # 35465:
Oil Pressure to Relieve Min 0, Max 30 psi (2 bar)
SureFire PDI Lubricator
Oil Viscosity ISO VG32 / 142SSU to ISO VG100 / 465SSU
+ Datasheet# 20349:
Airmatic PDI Lubricator
Block Cross Section
4 Item Description
1
5 1 Oil Inlet (from lubricator)

2 Positive Displacement Injector (self-contained cartridge for easy servicing)

2 6
3 Removable Plug

4 Adjustable Needle Valve* (Air)

5 Air/Oil Block

6 Air Inlet
3
7 7 Air/Oil Mix Delivery Tail Tube

*Not required with High Flow

How to Order NOTE:

See page 3 for replacement injectors.

Air-Oil Block Type (left to right)

AVE — Air-Oil Block NPT Inlets
AV — Air-Oil Block BSPP Inlets High Air Flow
AVH — Air-Oil Block BSPP Inlets, High Accuracy -1 Optional
32945 — Air-Oil Block NPT Inlets, 1/8NPT Outlets

Injector Outlets BIJUR DELIMON INTERNATIONAL

1-8 —1 to 8, number of injectors in assembly
(Use a dash “-” for series 32945) (919) 465 4448 LOCAL
Delivery Outputs (800) 631 0168 TOLL-FREE
G— 0.01cc / cycle
A— 0.025cc / cycle
(919) 465 0516 FAX
B— 0.06cc / cycle
C— 0.10cc / cycle WWW.BIJURDELIMON.COM
D— 0.20cc / cycle
E— 0.30cc / cycle
F— 0.40cc / cycle 2100 Gateway Centre Blvd., Suite 109
X— Blank Morrisville, NC 27560

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Dimensional Schematics
* 38.0 [1.5]
AIR FLOW ADJUSTMENT
NEEDLE VALVE** 7.0 [.28] 26.0 [1.02] AVE & 32945:
PLUG (1 FOR EACH OUTLET)
12.0 [.47] 1/8NPT oil inlet, 1/4NPT air inlet.
INCLUDED
AV & AVH:
PLUG OIL INLET 1/8BSPP oil inlet, 1/4BSPP air inlet.
INCLUDED
BOTH ENDS

63.5 [2.5]
53.5 [2.1] *Excludes 32945 series(1/8NPT outlets)
FLOW RATE (CC/CYCLE)
36.5 [1.4] **Not used with High Flow
XXX XXX XXX
AIR INLET
18.0 [.707]
BOTH ENDS
Note:
6.0 [.24]
Blocks can operate in any orientation; up, down
6.5 [.256] THRU or parallel. Secondary line length is minimum
2 MTG HOLES 22.0 [.865] 27.6 [1.08] 1m, maximum 5m, consult with BDI for specific
20.0 [.786] *AIR/OIL OUTLET COMPRESSION SLEEVES
guidelines.
EACH PDI SEALED AND BUSHINGS FOR 4mm (OR 5/32) DIAMETER
IN PLACE TUBING INCLUDED

Quantity of DIMENSION “G” DIMENSION “H” Quantity of DIMENSION “G” DIMENSION “H”
Injectors in Injectors in
Assembly mm Inch mm Inch Assembly mm Inch mm Inch

1 49 1.93 30 1.18 5 129 5.08 110 4.33

2 69 2.72 50 1.97 6 149 5.87 130 5.12
3 89 3.50 70 2.76 7 169 6.65 150 5.91
4 109 4.29 90 3.54 8 189 7.44 170 6.69

If a specific flow rate is required, remove the

Air Flow Data per Outlet lubrication tube at the lubrication point and
Outlet air flow vs. needle valve position. fit a flow meter. Adjust the flow rate, using the
needle valves, to the required setting.
Air Pressure 1/6 Turn (Open) 1/2 Turn (Open) 1 Turn (Open) 2 Turns (Open) 4 Turns (Open) If the lubrication tube becomes blocked due to a
@ Inlet malfunction, the maximum pressure in the tube
50 psi 0.61 liter/min 3.8 liter/min 11.8 liter/min 27.3 liter/min 51.7 liter/min is 220 psi (15 bar). After making the adjustment,
(3.4 bar) (1.3 ft3/hour) (8 ft3/hour) (25 ft3/hour) (58 ft3/hour) (110 ft3/hour)
take note of the secondary line air pressure, using
60 psi 0.80 liter/min 4.7 liter/min 14.1 liter/min 32.7 liter/min 58.8 liter/min this value and the same criteria, the other air-oil
(4.1 bar) (1.7 ft3/hour) (10 ft3/hour) (30 ft3/hour) (70 ft3/hour) (125 ft3/hour)
streak outlets can accurately be set.
80 psi 1.30 liter/min 6.6 liter/min 18.8 liter/min 42.3 liter/min 75.2 liter/min
(5.5 bar) (2.7 ft3/hour) (14 ft3/hour) (40 ft3/hour) (90 ft3/hour) (160 ft3/hour)
Most high speed spindles operate using 60 PSI
Note: With a 1.2 meter long tail tube, 2.7 mm inside diameter
(4.1 bar) inlet pressure, 15~30 psi secondary line
Adjusting the Needle Valves pressure with 1.5~2 turns open needle valve. High
flow application deliver twice the air flow and use
Turning the Needle Valve clockwise will decrease the flow rate while turning it counter a remote nozzle, contact BDI for information.
clockwise will increase the flow rate. The flow rate is adjusted on the Air-Oil Block using the
needle valves. You may adjust the flow rate of an individual outlet or multiple outlets,
depending on your system.

Note: To adjust the needle valve a short slotted head screw driver is required. BIJUR DELIMON INTERNATIONAL
(919) 465 4448 LOCAL
Application Tip: (800) 631 0168 TOLL-FREE
Once the adjustment is finalized, seal the needle valve with (919) 465 0516 FAX
sealant or wax type material to determine if the valve was
tampered with. WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560

2 35698 • R2 12/14
Accessories

Coiled Tubing
Tubing is normally mounted in the horizontal position or at a slight incline. Coils help to stretch out Coiled tubing extends tubing length in short
deliveries in short tubes for continuous lubricant flow. line runs to stretch out lubricant deliveries.

During shutdown, a small volume of oil collects at the bottom of each loop for faster delivery during start
up. Replacement Parts

Injectors*:
+ 26903-01
+ 24209-025
+ 24209-03
X +/- 2 Z +/- 0.5
+ 24209-06
Y +/- 3
+ 24209-10
Tubing Specifications:
+ 24209-20
Part # No. Of Coils X (Inches) Y (Inches) Z (Inches)
+ 24209-30
26263-5 5 20 27 6
+ 24209-40
60877 5 80 100 19
* add an “H” to part number for
AVH injectors

Standard Straight Tubing Plug Kit:

+ 32132
Standard Tube For Connecting to Lube Point:
Part # Outside Diameter Inside Diameter Material
4N2,5W 4mm (5/32”) 2.5mm Clear Polyurethane
8N31T 6mm 4mm Clear Polyurethane
Do not use standard plugs when less outlets are
29635 1/4” 4.3mm Clear Polyurethane
required. Use the 32132 Plug Kit and remove the
PDI injector. Otherwise excess oil will build up
internally and over lubricate the other outlets.
Nozzles
Offered in various sizes, Nozzles normally produce a round spray pattern. Typically, this nozzle
configuration is suitable for anti friction bearings and other applications where precise wetting is
required. Nozzle orifice size and air pressure determine the shape and velocity of the air and oil mix.
D1
T1

T2

D2
*Required 4mm Tube Connection Fittings
for Nozzles:
H L1
5/16-24 Female:
L2 B1371 comp bushing + B8272 comp sleeve
M8X1 Female:
Nozzle Specifications: 15326 comp bushing + B8272 comp sleeve
Part # T1 T2* L1 (mm) L2 (mm) D1 (mm) D2 (mm) H (mm)
27107-1 1/8 NPT 5/16-24 4 20 2.5 6 11.1
27107-2 1/8 NPT 5/16-24 4 20 1.5 6 11.1
BIJUR DELIMON INTERNATIONAL
27107-3 1/8 NPT 5/16-24 10 26 2.0 5 11.1
(919) 465 4448 LOCAL
27107-4 1/8 BSPT M8X1 4 20 2.5 6 10 (800) 631 0168 TOLL-FREE
(919) 465 0516 FAX
27107-5 1/8 BSPT M8X1 4 20 1.5 6 10
WWW.BIJURDELIMON.COM
27107-6 1/8 BSPT M8X1 10 26 2.0 5 10
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560

3 35698 • R2 12/14