s71500 Et200mp Active Backplane Manual en-US en-US PDF
s71500 Et200mp Active Backplane Manual en-US en-US PDF
s71500 Et200mp Active Backplane Manual en-US en-US PDF
Documentation guide 1
2
SIMATIC Description
Mounting 3
S7-1500, ET 200MP
Active backplane bus ST 1+12 slot, 4
active backplane bus ST 1+8 slot, Operation
Technical specifications 8
Dimension drawings 9
Spare parts/accessories 10
07/2020
A5E46240468-AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Conventions
STEP 7: In this documentation, "STEP 7" is used as a synonym for all versions of the
configuration and programming software "STEP 7 (TIA Portal)".
The figures in this manual show the active backplane bus ST 1+12 slot. The figures also apply
accordingly for the active backplane bus ST 1+8 slot and the active backplane bus ST 1+4 slot.
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please
visit (https://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 3
Preface
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customers' exposure to
cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed visit (https://www.siemens.com/industrialsecurity).
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
4 Equipment Manual, 07/2020, A5E46240468-AB
Table of contents
Preface ................................................................................................................................................... 3
1 Documentation guide ............................................................................................................................ 6
2 Description............................................................................................................................................. 8
2.1 Application area and function .............................................................................................. 8
2.2 Properties ............................................................................................................................ 9
3 Mounting ............................................................................................................................................. 11
4 Operation ............................................................................................................................................. 15
5 Configure ............................................................................................................................................. 17
5.1 Configure .......................................................................................................................... 17
5.2 Configuration of the active backplane bus in the TIA Portal ................................................. 18
6 Maintenance and service..................................................................................................................... 20
7 Alarm and system messages ............................................................................................................... 21
8 Technical specifications....................................................................................................................... 22
9 Dimension drawings ............................................................................................................................ 24
10 Spare parts/accessories........................................................................................................................ 25
A List of I/O modules ............................................................................................................................... 26
Index .................................................................................................................................................... 28
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 5
Documentation guide 1
The documentation for the SIMATIC S7-1500 automation system and the SIMATIC ET 200MP
distributed I/O system is arranged into three areas.
This arrangement enables you to access the specific content you require.
Basic information
The System Manual and Getting Started describe in detail the configuration, installation,
wiring and commissioning of the SIMATIC S7-1500 and ET 200MP systems. The STEP 7 online
help supports you in the configuration and programming.
Device information
Product manuals contain a compact description of the module-specific information, such as
properties, wiring diagrams, characteristics and technical specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
S7-1500 and ET 200MP systems, e.g. diagnostics, communication, motion control, Web
server, OPC UA.
You can download the documentation free of charge from the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109742691).
Changes and supplements to the manuals are documented in a Product Information.
You can download the product information free of charge from the Internet
(https://support.industry.siemens.com/cs/us/en/view/68052815).
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
6 Equipment Manual, 07/2020, A5E46240468-AB
Documentation guide
"mySupport"
With "mySupport", your personal workspace, you make the best out of your Industry Online
Support.
In "mySupport", you can save filters, favorites and tags, request CAx data and compile your
personal library in the Documentation area. In addition, your data is already filled out in
support requests and you can get an overview of your current requests at any time.
You must register once to use the full functionality of "mySupport".
You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en).
Application examples
The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus on individual products.
You will find the application examples on the Internet
(https://support.industry.siemens.com/sc/ww/en/sc/2054).
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 7
Description 2
2.1 Application area and function
Benefits
The benefits of the active backplane bus are:
• Reaction-free replacement of a defective module:
– Without the CPU reporting a station failure
– Without disturbing modules in the station
• Startup with one or more module gaps. You have the option of plugging in additional
modules later.
• Startup with configuration control is possible. You have the possibility to re-configure your
plant.
Application
The area of application is everywhere where plant downtimes are not desired. The availability
of the plant has the highest priority.
The areas of application are, for example:
• Logistics
– High-bay storage facilities
– Baggage conveyors at airports
– Letter and paper sorting systems in postal logistics
• Infrastructure
– Water/waste water
– Tunnels
• Continuous processes that must not be interrupted due to the technical process
management
– Semiconductor industry
– Chemical
– Pharmaceutical
– Battery manufacturing
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
8 Equipment Manual, 07/2020, A5E46240468-AB
Description
2.2 Properties
2.2 Properties
Article numbers
• 6ES7590-0BL00-0AA0 (Active backplane bus ST 1+12)
• 6ES7590-0BH00-0AA0 (Active backplane bus ST 1+8)
• 6ES7590-0BD00-0AA0 (Active backplane bus ST 1+4)
The active backplane bus is placed in an S7-1500 mounting rail. The mounting rail must be
longer than the active backplane bus. There must be enough space for the fixing screws of
the mounting rail. Information on the length of the active backplane bus can be found in the
section "Mounting (Page 11)".
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 9
Description
2.2 Properties
Properties
The active backplane bus can be used with:
The following restriction applies for operating with the active backplane bus
Pulling and plugging during operation (hotswap) cannot be performed in isochronous mode.
If any I/O module is plugged or unplugged in a station configured for isochronous mode, the
connection to the controller is re-established and the I/O modules are temporarily
inaccessible.
Maximum configuration
In addition to the interface module, the active backplane bus can be equipped with a
maximum of:
• 12 modules for the active backplane bus ST 1+12
• 8 modules for the active backplane bus ST 1+8
• 4 modules for the active backplane bus ST 1+4
Accessories
You order the following accessories separately:
• Slot protection
• Mounting rail
See also Spare parts/accessories (Page 25)
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
10 Equipment Manual, 07/2020, A5E46240468-AB
Mounting 3
Required mounting rail
The following table and diagram help you to select the matching mounting rails for the active
backplane bus used.
Active backplane bus Length of Minimum length of mounting rail Pre-assembled mounting
station lS ltot rail
(2 m rail for cutting to length)
Active backplane bus ST 1+4 slot 175 mm 210 mm for pre-mounted modules 245 mm
192.5 mm with left-alignment 6ES7590-1AC40-0AA0
Active backplane bus ST 1+8 slot 315 mm 350 mm for pre-mounted modules
332.5 mm with left-alignment 482 mm (19")
Active backplane bus ST 1+12 slot 455 mm 490 mm for pre-mounted modules 6ES7590-1AE80-0AA0
472.5 mm with left-alignment
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 11
Mounting
Note
No screws behind the active backplane bus
Note that behind the active backplane bus, no screws are available for mounting the
mounting rail. Otherwise, the active backplane bus cannot be mounted.
Note
System power supply
You must not plug any system power supply to the left of the interface module.
Place the active backplane bus in the mounting rail and mount the modules
Below we will show you how to mount the active backplane bus.
1. Tilt the active backplane bus forward and insert it diagonally into the mounting rail.
2. Push the active backplane bus backwards.
Figure 3-1 Insert the active backplane bus into the mounting rail
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
12 Equipment Manual, 07/2020, A5E46240468-AB
Mounting
Figure 3-2 Mounting the interface module on the active backplane bus
7. Install the I/O module on the mounting rail. Align a 25 mm or 35 mm wide I/O module with
the arrows. A 70 mm wide I/O module covers 2 slots.
8. Swing the I/O module downwards so that the contacts are connected to the active
backplane bus.
9. Tighten the screw for the I/O module (tightening torque 1.5 Nm).
10.Repeat the process for all I/O modules that you want to mount.
Figure 3-3 Mounting the I/O module on the active backplane bus
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 13
Mounting
11.If you have empty slots on the active backplane bus, then you must provide these slots with
a slot protection (see Operation (Page 15)).
12.A "BACKPLANE" sticker is enclosed for the active backplane bus. Use this sticker to identify
the interface module. So you can see even with a fully equipped active backplane bus that
the I/O modules can be pulled without any reaction.
Note
Slots
The empty slots need to be provided with a slot protection. The slot protection is used to
secure mechanically and to protect the contacts.
① Slot protection
Figure 3-4 Active backplane bus equipped with modules and slot protection
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
14 Equipment Manual, 07/2020, A5E46240468-AB
Operation 4
With the active backplane bus, you can remove and insert
• Plugging and unplugging I/O modules without reaction on the station or the CPU goes into
STOP,
• Plugging I/O modules into slots previously left free without the CPU going into STOP.
WARNING
Pulling or plugging a module is prohibited in a potentially explosive atmosphere.
If you pull or plug a module or connector during operation, there is a risk of sparking. Sparks
can cause an explosion in the hazardous area. Death or serious bodily injury as well as
damage to property can be the result.
Do not pull or plug the module or the connectors until one of the following two conditions
is met: The area is no longer hazardous or the device and its plug connectors are de-
energized.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 15
Operation
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
16 Equipment Manual, 07/2020, A5E46240468-AB
Configure 5
5.1 Configure
Configure
You configure the IM 155-5 PN HF interface module with STEP 7 or the configuration
software of another manufacturer.
Configuration software
STEP 7 (TIA Portal) GSD file
• TIA Portal V16 with HSP0318 • GSDML V2.34
for the active backplane bus ST 1+12 for the active backplane bus ST 1+12
• TIA Portal V16 with HSP0334 • GSDML V2.35
for the active backplane bus ST 1+8 and the active backplane for the active backplane bus ST 1+8 and the active
bus ST 1+4 backplane bus ST 1+4
- "Insert" the active backplane bus on slot 0.
Insert the interface module IM 155-5 PN HF in slot 1.
Insert the I/O modules on slots 2 to 13.
Note
GSD file
When configuring using a GSD file, more I/O modules can be configured than can be
physically inserted. If you configure more I/O modules than can be inserted, the IM 155-5 PN
HF sends the message "Module cannot be reached".
Note
GSD file and 70 mm wide system power supply
When you are plugging a 70 mm wide system power supply, note that this system power
supply physically occupies two slots. When configuring using the GSD file, you must then
leave an empty slot after the system power supply in the configuration. Otherwise, the
IM 155-5 PN HF interface module reports the setpoint/actual difference as a "Configuration
error".
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 17
Configure
5.2 Configuration of the active backplane bus in the TIA Portal
① Rack area
② Module area (slots)
Replacing a rack
To replace the U-connector rack for an active backplane bus, you can use the "Change device"
function.
Switch to the device view.
Then there are 2 options for starting the "Change device" function:
• Via the shortcut menu
– Right-click in the rack area (1) or on the name of the rack (in the figure above e.g.
"Rail_0").
– Select "Change device" from the shortcut menu. A dialog window opens.
– Select another rack and click "OK". The replacement of the rack starts.
• Via drag-and-drop
– The hardware catalog is open. Select the "Rack" folder and navigate through the
subfolders to the desired rack.
– Select the desired rack.
– Drag the rack into the rack area (1) and place it there.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
18 Equipment Manual, 07/2020, A5E46240468-AB
Configure
5.2 Configuration of the active backplane bus in the TIA Portal
① Rack area
② Module area (slots)
Note
Contrary to plugging modules, the replacement of a rack cannot be started by double-clicking
on the catalog entry. The reason for this is that a double-click only works if there is slot free
and permitted available. However, only one permissible area is available for a rack, which is
always automatically occupied by the standard rack type when a device is plugged in the
network view.
With ET 200MP, a representative module is automatically created in slot 0 when replacing
into the active backplane rack. This module reflects the diagnostics and parameters of the
active backplane bus according to the characteristics of the selected rack.
Additional information
You can find more information in the STEP 7.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 19
Maintenance and service 6
Cycle for pulling and plugging
The active backplane bus serves to increase the system availability. It is designed for
occasional pulling and plugging of I/O modules for expansion or in case of faults.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
20 Equipment Manual, 07/2020, A5E46240468-AB
Alarm and system messages 7
Pull/plug interrupt
Each pulling and plugging action of a configured module results in a pull/plug interrupt.
OB 83 is started when a configured module is pulled in RUN mode. If OB 83 is not
programmed, the CPU switches to STOP.
When plugging a module into a configured slot in the RUN state, OB 83 is started and the
parameter assignment is made if the module matches.
You can find additional information in the STEP 7 online help.
Firmware update
The firmware update is possible:
• Firmware update of the IM 155-5 PN HF or the active backplane bus leads to a restart of
the station.
Pull/plug interrupts of the plugged modules can be reported during a firmware update of
the active backplane bus.
• Firmware update of a I/O module leads to a restart of this I/O module only. Other I/O
modules are not affected.
• Firmware update of a I/O module in isochronous mode results in a restart of the station.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 21
Technical specifications 8
Technical specifications of the active backplane bus
The following table shows the technical specifications as of 07/2020. On the Internet, you
will find a data sheet with technical specifications that are updated daily for the active
backplane bus ST 1+12 (https://support.industry.siemens.com/cs/de/en/pv/6ES7590-0BL00-
0AA0/td?dl=en), active backplane bus ST 1+8
(https://support.industry.siemens.com/cs/de/en/pv/6ES7590-0BH00-0AA0/td?dl=en) and
active backplane bus ST 1+4 (https://support.industry.siemens.com/cs/de/en/pv/6ES7590-
0BD00-0AA0/td?dl=en).
Product function
• I&M data Yes; I&M0 to I&M3
Engineering with
• STEP 7 TIA Portal configu- V16
rable/integrated from ver-
sion
• Number of slots 13 9 5
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
22 Equipment Manual, 07/2020, A5E46240468-AB
Technical specifications
– of which for PS, max. 12; Max. 2 PS per 2; Max. 2 PS per station
station
– of which for 12 8 4
IO/CM/CP/TM, max.
– of which for F-IO, max. 12 8 4
• Number of single-width 12 8 4
slots, max.
Ambient conditions
Ambient temperature during
operation
• horizontal installation, -30 °C
min.
• horizontal installation, 60 °C
max.
• max. 70 °C
Use up to 5000 m
When using the active backplane bus up to 5000 m, see S7-1500/ET 200MP Automation
System system manual (https://support.industry.siemens.com/cs/ww/en/view/59191792).
A current list of S7-1500 I/O modules that can be operated at elevations above 2,000 m can
be found in the product information SIMATIC S7-1500/ET200 MP product information "Using
the S7-1500 automation system / ET 200MP distributed I/O system over 2000 m above sea
level" (https://support.industry.siemens.com/cs/ww/en/view/109763260).
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 23
Dimension drawings 9
Dimension drawing of active backplane bus
This section contains a dimension drawing of the active backplane bus mounted on a
mounting rail.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
24 Equipment Manual, 07/2020, A5E46240468-AB
Spare parts/accessories 10
Spare part compatibility
If spare parts are required, you can replace the active backplane bus ST 1+8 slot with:
• Active backplane bus ST 1+12 slot
If spare parts are required, you can replace the active backplane bus ST 1+4 slot with:
• Active backplane bus ST 1+8 slot
• Active backplane bus ST 1+12 slot
The active backplane bus is placed in an S7-1500 mounting rail. The mounting rail must be
longer than the active backplane bus to provide enough space for the IM 155-5 PN HF and
the fixing screws.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 25
List of I/O modules A
List of interface modules
The following table contains the IM 155-5 PN and the HW and FW versions starting at which it
can be used.
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
26 Equipment Manual, 07/2020, A5E46240468-AB
List of I/O modules
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
Equipment Manual, 07/2020, A5E46240468-AB 27
Index
Pulling and plugging
I/O modules, 15
A Interface module, 1
Power supply module, 15
Accessories, 10, 25
Active backplane bus
Installing, 12
R
Application, 8
Article number, 9 Replacing racks, 2
B S
Benefits, 8 Slot protection, 1
Slots, 12, 16
C
T
Configure, 1
Cycle for pulling and plugging, 20 Technical specifications, 22
D V
Dimensional drawing, 24 View, 9
F
Firmware update, 21
I
Installation, 12
M
Maximum configuration, 10
Modules for the active backplane bus, 26
Mounting rail, 25
O
OB 83, 21
P
Properties, 10
Pull/plug interrupt, 21
Active backplane bus ST 1+12 slot, active backplane bus ST 1+8 slot, active backplane bus ST 1+4 slot
28 Equipment Manual, 07/2020, A5E46240468-AB