Yadav 2016
Yadav 2016
Yadav 2016
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quality approaches.
Hybrid development of the two practices is their fusion, which is termed as Lean Six Sigma
(LSS). While understanding the requirement to deliver business value to the consumer in a
rapidly changing environment and considering the demands of end-users into account, the
integration of Lean development and Six Sigma seems to be a promising endeavour and has
received increasing attention in recent years. Various authors (Arnheiter and Maleyeff, 2005;
Karthi et al., 2011; Salah et al., 2010) proposed to combine the merits of both approaches in
order to design an expertise quality improvement tool. Dahlgaard and Dahlgaard-Park (2006)
compared several quality improvement initiatives and concluded that roadmaps of lean
production and Six Sigma should be considered as new alternatives towards TQM roadmaps.
The modern view of quality development prevalent in earlier phase-based basic approaches has
been replaced by number of statistical tools and innovative techniques. This excogitated to
sporadic change by noticing drastic improvement in processes leading towards growth of entire
organizational productivity which later adds the business value for the customer.
Linderman et al. (2006) explained the direct effect of Six Sigma tools on team performance
along with moderating effect and interaction between organizational goals and Six Sigma. Hence
in order to implement any productive tool or methodology in the organization, prelude measure
includes its precise visualisation. Therefore congruous research output makes critical literature
reviews as essential instrument for evaluating and building up the knowledge base within a
research domain. Replicability of the research as well as attributes of the arguments and
conclusions, call for more crystal clear and systematic procedures. To the cognition of the
authors, very few studies are conducted in past which critically review the research articles in
LSS and categorized them over the different parameters. Hence there is a need of more
categorized reviews which reflects the present scenario, mentions the developments of LSS and
discusses the research over multiple parameters. The objective of this paper is to expatiate on
elucidating egressing vistas, trends and importance of LSS through reviewing the published
literature over multiple parameters for better understanding of the research domain.
The studies conducted under the conjugation of literature review are prominently considered
as qualitative synthesis. In this paper, the literature on LSS research is classified and a
comprehensive review of these studies is presented. The articles on the integrated LSS approach
came into existence after 2000; hence the review covers journal articles published between 2001
and 2014. The paper is organized into seven sections including introduction. Second section
highlights the background and emergence of LSS. Third section elaborates the research
methodology used in the study. This is followed by the classification framework in the fourth
section. In the fifth section LSS articles are analysed and the classification results are reported.
Sixth section deals with discussions whereas in the seventh section conclusions and future
implications are presented along with limitations of the study.
and tools to fit their own operations (Besseris, 2014). Adoption of new quality improvement
methodologies results in enhancement of employee motivation as it helps in building healthy
working environment (Dahlgaard and Dahlgaard, 2003). Kumar and Antony (2008) reported that
enormous efforts have been initiated by several organizations for merging these quality
improvement methodologies for betterment of industrial era. Franchetti and Yanik (2011) in their
case study showed the improvement in results obtained by post implementation of LSS. Many
other researchers (Al-Aomar, 2012; Gibbons et al., 2012) also proposed framework for
successful implementation of LSS in specifically manufacturing environment.
For the unified “Lean Six Sigma” there appears to be little unanimity on its definition.
Proposing a nascent definition of LSS based on a grounded theory approach, Laureani and
Antony (2012a) concluded that LSS is a business improvement methodology that aims to
maximize shareholder value by improving quality, speed, customer satisfaction, and costs: it
achieves this by merging tools and principles from both Lean and Six Sigma. They averred that
researchers are required to formulate more cryptical and fertile cognition of LSS so that it will
enhance towards development of better implementation strategies. In Table I various examples
of LSS definitions are shown that excogitate distinct perspectives. From the perspective of cost
reduction, Lean methodology helps in removal of wastes by excluding the non-value added
activities whereas from statistical perspective, Six Sigma focuses on counting the number of
opportunities within a process that could result in defects so that causes of quality problems can
be eliminated before they are transformed into defects (Antony et al., 2005). From a business
perspective, LSS could be described as an amalgam process that allows companies to drastically
identify the customer desires, eliminate all non-value added activities and reduce the variability
within the production process.
<-----Table I. Definitions of Lean Six Sigma-----
3. Research methodology
The literature review is a usual method to investigate thoroughly different approaches of the
topic to be studied. This paper follows the basic research steps including; literature review
regarding developments of LSS; formulating a classification framework; employing the
classification framework to conclude the developments of LSS; presenting the literature review
using the classification framework to organize the review; identification of gaps and suggestions
for future research. Figure 1 represents the research methodology adopted for this study.
<-----Figure 1. Research Methodology adopted for study -----
The aim of the review was to capture a snapshot of the diversity of research being conducted
in the field of LSS. For this purpose all the articles published in peer reviewed journals
containing the word “Lean Six Sigma” in the title as well as keywords are reviewed. Therefore,
editorials, news reports, book reviews, viewpoints, conference papers, masters and doctoral
dissertations, textbooks, and unpublished working papers are excluded. The review covers
journal articles published between 2001 and 2014. Taking the nature of the research on LSS into
account, it would be hard to merge the literature under any specific disciplines. Hence peer
reviewed journal databases are picked and explored to deliver a comprehensive bibliography on
LSS literature. The included journals are from well reputed publishers like Emerald Fulltext,
Science Direct, Inderscience, Taylor & Francis database, Springerlink and Wiley Publication.
These databases provide online delivery systems with full text access to thousands of high
quality articles and journals that cover a wide range of social and applied science titles including
business and management disciplines, engineering, healthcare and computer science. The search
yielded 189 LSS articles from 58 journals in the above mentioned databases. Each article was
carefully reviewed and then the data was organized to produce a classification from several
perspectives. Although this research is not exhaustive still it serves as a comprehensive base for
an understanding of LSS research.
The compiling efforts have been made to include maximum number of articles, but it is
possible that there exist an article that is not surveyed in this paper. It is expected that the review,
proposed classification method, themes and parameters of classification and the resulting
analysis will be a beneficial resource for researchers and practitioners, who are interested in LSS
research, and will help to stimulate further research in this area.
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4. Classification framework
After the review of the works on LSS reported in the literature, a classification method was
proposed. The articles are reviewed, analysed and classified based on eight main dimensions, as
follows:
(1) Journals and publishers.
(2) Year of Publication.
(3) Contribution of countries worldwide.
(4) Research Method
(5) Research Design
(6) Industrial Sectors
(7) Enablers for Implementation
(8) Active authors in the research (In terms of articles published)
This framework will provide guidelines for pursuing rigorous research by explaining the
chronological growth, dominating research types and application areas, challenging themes of
LSS research and the major sources of LSS information.
Articles from Emerald Fulltext (Antony, 2012; Arumugam et al., 2012; Besseris, 2011;
Psychogios et al., 2012) widely covered the areas including engineering, service, healthcare and
business management. Case studies related to manufacturing and service sectors, conceptual
model development and conducting survey based researches are the key issues emphasized by
the authors (Franchetti and Yanik, 2011; Fraser and Fraser, 2009; Hardeman and Goethals, 2011;
Jin et al., 2008; Mandahawi et al., 2011; Waterbury and Bonilla, 2008) of Inderscience. Articles
from Science Direct (Cournoyer et al., 2011, 2013; Lighter, 2014) dealt with the activities related
to chemical, health and safety sectors. Several articles from Wiley Publication (Gijo and Antony,
2013; Lee and Wei, 2010) presented their work in quality improvement of health and
manufacturing sectors. While articles from Springerlink (Atmaca and Girenes, 2011; Langabeer
et al., 2009; Pillai et al., 2012) mainly focused on process manufacturing and service sectors.
< -----Table II. Distribution of articles based on journals-----
<-----Figure 2. Distribution of articles based on publishers-----
5.2 Distribution of articles based on year of publication
Figure 3 shows the distribution of LSS articles published over the period from 2001 to 2014.
There appears to be limited research outputs before 2000, as the researchers and practitioners
used the two methodologies on standalone. The blooming years for LSS research seems to be
after 2010, since the number of journal articles has increased significantly over this period. These
articles reported applications of LSS in manufacturing (Hardeman and Goethals, 2011; Panat et
al., 2014), service (Delgado et al., 2010; Lee et al., 2013), education (Antony, 2012; Kanigolla et
al., 2014), healthcare (Laureani et al., 2013; Mandahawi et al., 2011), finance (Delgado et al.,
2010; Koning et al., 2008), construction (van den Bos et al., 2014; Matt, 2014) However, the
escalation in number of LSS articles in various fields is noteworthy.
<-----Figure 3. Distribution of articles based on Year of publication-----
<-----Table III. Distribution of article based on countries-----
<-----Figure 4. Distribution of articles based on Research Method-----
5.5 Distribution of articles by research design
The methodology applied for research design in the study is based on empirical work or desk
research. The articles are categorized into five major sections such as empirical qualitative, desk
qualitative, empirical quantitative, desk quantitative and empirical triangulation. The articles in
each category of research design are shown in Figure 5. This shows that desk qualitative (78) has
highest number of articles published in peer reviewed journals and they are mostly based on
conceptual models and theoretical studies. The empirical qualitative research is done in 53
articles indicating the case studies, action based approaches and practical applications. While
empirical quantitative research was carried out in 27 articles; this type of research comprises of
survey and interviews conducted for research. A multi method approach also called as empirical
triangulation is used in 19 articles in which more than two methods are used to formulate the
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required models. The desk quantitative contains mathematical modelling where only 12 articles
have been published. Figure 5 represents the distribution of articles based on research design.
Most of the authors (Chiarini, 2012; Delgado et al., 2010; Maleyeff, 2012; Sarkar et al.,
2013a; Shah and Shrivastava, 2013) carried out desk qualitative research which include
conceptual models, archival studies, developing proposition for future research. Some articles
(Al-Aomar, 2012; Besseris, 2011; Franchetti and Barnala, 2013; Sarkar et al., 2013b) specifically
focused on action research approaches based on case studies and are grouped under empirical
qualitative research. The researchers should work on desk quantitative research containing
mathematical model, fuzzy logic etc. as it was observed in very limited articles in the literature.
<-----Figure 5. Distribution of articles based on Research Design-----
<----- Figure 6. Distribution of articles based on industrial sectors -----
<----- Table IV. Distribution of article based on focused industries -----
Shahin and Jaberi (2011) designed an integrated model for auto parts based manufacturing
company and analyzed the influence of LSS implementation on the quality. Yi (2012) applied
LSS to an electronic components assembling firm and reported improvement in terms of
reduction in electronic component losses. Thomas et al. (2009) executed LSS program in small
engineering company and suggested a strategic framework for increasing productive efficiency
and output. Whereas Sarkar et al. (2014) outlined specifically “Control Phase” for implementing
LSS. Several authors (Gibbons and Burgess, 2010; Setijono and Dahlgaard, 2007; Shah and
Shrivastava, 2013) discussed performance measures for small and medium sized enterprises. The
articles identified in literature not only emphasized on case studies but also included strategic
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Kumar with 7 articles. Arup Ranjan and Devadasan contributed 6 articles each whereas Andrea
Chairni, Ashok Sarkar, Ronald Does and Sadhan Kumar contributed 5 articles each. Other
authors from Table VI contributed 4 articles each. While remaining 352 authors contributed with
one to three articles, they are not listed in the table due to limitation of space.
<----- Table VI. Active authors in Lean Six Sigma research -----
6. Discussion
The literature review performed within the analysis of LSS helps to identify various key
issues and trends presently being practiced. From the analysis of world web science on LSS, it is
highlighted that there is splitting views in terms of range of subject areas which accost this topic.
Despite of many studies conducted in the area of LSS, there was lack of mutual understanding of
the discipline regarding theoretical and methodological dimensions. However around 189 LSS
articles have been published containing the word “Lean Six Sigma” in the title and keywords of
the article in highly regarded peer reviewed journals across last 14 years. Despite of the findings
published in these journals, both rationalist and non-rationalist research approaches in terms of
common research approach usage and balance used in these studies do not provide any firm
indication. The empirical test presented by the authors in LSS studies are often linked with the
question and methodology used to conduct research. To some concern the LSS authors convince
readers regarding the validity and approaches used for implementation of LSS in various sectors.
There is a noticeable increase in the popularity of LSS and the level of LSS deployment in the
industrial world, especially in large organizations in western countries such as the USA and the
UK and in some SMEs in developing countries such as India.
7. Conclusion
The purpose of this study is to examine status of LSS research in terms of units of analysis,
existing methodologies employed and research topics/ issues investigated. A range of online
databases (2001-2014) are searched to provide a comprehensive listing of journal articles on
LSS. The articles must contain the word “Lean Six Sigma” in their title and keywords of the
articles. Based on this a total of 189 articles are found and the information on a series of
variables is gathered are further reviewed and classified. The review and classification process is
independently verified. All papers are allocated to the main and sub-categories based on the
major focus of each. The major findings shows that conceptual models holds greater credibility
and the trend is moving towards mathematical model building as well as testing. Most advanced
techniques are being used for data analysis in empirical studies and a subsequent increase in
hypothesis testing is observed. This is one of the unique study that comprehensively explains the
LSS and contributes the extensive literature review. The categorized review conducted in the
study will provide better understanding of the existing state of research in the discipline. In spite
of the ample amount of literature available on LSS among the journals considered in this review;
the topic is still under development and offers potential opportunities for further research and
applications.
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• During the literature search only four articles were found in which review was conducted.
First article described the theoretical and application oriented researches done in past.
This article was limited to only the types of researches, benefits and comparison of
existing frameworks of LSS, second article expands the theoretical foundation for
combining Lean and Six Sigma by studying and analyzing a practical application of the
concept, third article discussed the top failure factors from different angles in industrial
perspective and fourth article presents the comparative analysis complemented with
examples from previous case studies.
• Manufacturing and Engineering sector holds the highest percent (42%) of articles
published on LSS industrial applications, followed by service sector (32%) and
healthcare (18%).
• USA and UK collectively holds almost half of the creditability towards the research on
LSS.
• Authors like Jiju Antony and M. Kumar and A.R. Mukopadhyay have done significant
research in the area of LSS.
• Case study based research and conceptual models are reported in around 60 percent of the
articles. Most of the models reported are theoretical and are not supported mathematically
and through simulation.
• Most of the research articles are desk qualitative and empirical qualitative, whereas very
few articles emphasized on desk quantitative research which includes mathematical
model, fuzzy logic etc.
• Paradigm shift of LSS practices from manufacturing to service and healthcare are clearly
observed in the literature. Various authors showed gains from LSS practices through case
studies in several IT, banking, product development and medical industries. However
recent articles imply the return of LSS to manufacturing as its initial base.
7.2 Gaps identified
• Most of the articles have presented the theoretical model but techniques such as
simulation and structural equation modelling for the support has been used in very
limited articles.
• Despite of many studies conducted regarding the identification of enablers and barriers,
no such study has been recorded which used any modelling technique for prioritizing or
ranking the enablers and barriers for LSS implementation.
• Very few studies discussed the LSS practices successfully implemented across different
types of organizations.
• Although there are many articles available on LSS implementation for manufacturing
environment but these articles lack in presenting a standardize model for better
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implementation.
• Limited articles presented the LSS processes, financial and strategic aspects and its
impact on performance measurements through validated model.
• Mathematical modelling and structural equation modelling is carried out in very few
articles as most of the authors have done only theoretical study, while the research within
the organization level is very less and in many articles the secondary data is not used in
innovative way.
Future research in the field of LSS requires studies related to unifying different LSS models in
the current and existing literature and also to understand the determinants of the implementation
and adoption of LSS in various organizations. Another theme of LSS research is the need to
understand the priorities of the enablers as they are of the prime importance and its impact on the
firm’s performance measurements. Also researchers and practitioners of LSS should aim to
develop a deeper understanding of LSS practices applied in the organization.
This study presents the current status of LSS research from point of view of research methods,
techniques used and various parameters for analysis. It has been shown that present research is
more accurate than past research. Still the following points show the limitations of this study and
directions for future research:
• This study is limited in reviewing those articles which contains the word “lean six sigma”
in the title and keywords of the article and we admit that there are numerous studies,
which might not have included the “lean six sigma” in keyword and the title but still
focus on the lean six sigma in the main context.
• This research is limited to the journals from Emerald full text, Science Direct/Elsevier,
Inderscience, Taylor & Francis, Wiley Publication and Springerlink. But there are more
journals which are well known and particularly devoted to LSS research can be used. The
list may not be exhaustive, but it is believed to be comprehensive, since it includes a
comprehensive coverage of scientific journals, including many highly ranked journals.
• Although in this study all the efforts have been made to include various parameters and
bases for comparison of articles, still in future more comprehensive research can be done
to provide better understanding of the LSS research.
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Literature Search on LSS from Scopus
Identification of Gaps and Suggestions for future work based on the results obtained
through analysis
45
40 39
35
Number of Articles
30 31
27
25 24
22
20
15 14
10 11
7 8
5 5
0 1 0 0 0
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Year of Publication
50
40 33
28.57 30.69
30
17 15 17.46
20 No. of Articles
12
8.99
7.94 6.35 % of Articles
10
0
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78
80
70
60 53
50 41.27
40 No. of Articles
27 28.04 % of Articles
30
19
20 14.29 12 10.05
6.35
10
0
Empirical Empirical Desk Desk Empirical
quantitative qualitative quantitative qualitative triangulation
Healthcare Sector
32%
Other Sectors
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Definitions Author
Lean Six Sigma is an integrated vital strategy that enables companies to (Andersson et
meet and exceed customer expectations in a changing and competitive al., 2014)
global environment.
Lean Six Sigma uses tools from both toolboxes to get the best from the (Assarlind et
two methodologies, increasing speed while also increasing accuracy. al., 2013)
Lean Six Sigma (LSS) is modern business excellence initiative that (Besseris,
offers a great wealth of continuous improvement tools and techniques to 2014)
combat process instabilities and product malfunction.
Lean Six Sigma is a hybrid methodology that organisations adopt for (Corbett, 2011)
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Brazil 4
Iran 3
Taiwan 3
Greece 2
Thailand 2
Egypt 1
Ireland 1
Jordan 1
Kenya 1
Korea 1
Libya 1
New Zealand 1
Portugal 1
Spain 1
Turkey 1
UAE 1
Germany 1
Table IV. Distribution of article based on focused industries
Aerospace Industry 4
Textile Industry 4
Marine Industry 3
Food Industry 3
KPO/BPO Industry 3
Accounting 3
Foundry Industry 3
Publishing and Printing Industry 2
Tyre Manufacturing 2
Air Purifiers 1
Furnishing Operations 1
Rotary Switches Industry 1
Welding Industry 1
Banking Industry 1
Metal Working 1
Semiconductor 1
Power Generation 1
Table V. Enablers for successful implementation of Lean Six Sigma
Author Articles
Jiju Antony 20
Maneesh Kumar 7
Arup Ranjan Mukhopadhyay 6
S.R. Devadasan 6
Andrea Chiarini 5
Ashok Sarkar 5
Ronald J. M. M. Does 5
Sadhan Kumar Ghosh 5
Alessandro Laureani 4
Cynthia M. Renner 4
Henk de Koning 4
Jens J. Dahlgaard 4
Matthew Franchetti 4
Michael E. Cournoyer 4
R. Murugesh 4
S. Karthi 4