CONTENTS

Contents

1 About This Manual ....................................................................................... 3

1.1 User Manual Version ............................................................................................................. 3

2 Caution Statements...................................................................................... 4
3 General Description..................................................................................... 6
3.1 Overview...................................................................................................................................... 6
3.2 Feature List.................................................................................................................................. 6
3.3 Key Features ............................................................................................................................... 7
3.4 Model Code ............................................................................................................................... 8

4 Specifications.................................................................................................... 9
4.1 Key Components..................................................................................................................... 9
4.2 Dimensions and Weights..................................................................................................10
4.3 General Technical Data .....................................................................................................11
4.4 Panel Specifications...............................................................................................................13

5 Receiving and Storage.............................................................................. 16

5.1 Receiving.....................................................................................................................................16
5.2 Storage.........................................................................................................................................16

6 Installation ...................................................................................................... 17
6.1 Clearance Requirements...................................................................................................17
6.2 Foundation Requirements ................................................................................................18
6.3 Fastening Panels to the Foundation ............................................................................19
6.4 Earth Termination .................................................................................................................20
6.5 Assembling the Switchgear Line-up............................................................................21
6.6 Mounting Instructions - Power Assembly................................................................23
6.7 Mounting Instructions - Controller..............................................................................25
6.8 Power Terminations ............................................................................................................26
6.9 Earth Terminations ...............................................................................................................28
6.10 Control Terminations..........................................................................................................28
6.11 Wiring Terminations on the Controller...................................................................28
6.12 Wiring Terminations on the Power Interface Board ........................................29
6.13 Ground Current.....................................................................................................................30
6.14 Power Circuits.........................................................................................................................31

7 Internal Wiring –X10................................................................................ 36

8 Keypad and Feedback............................................................................... 37
8.1 The Controller ........................................................................................................................37
8.2 Menu Shortcuts ......................................................................................................................37
8.3 Displays........................................................................................................................................37

9 Configuration................................................................................................ 38
9.1 Programming Menu..............................................................................................................38
9.2 Standard Menu........................................................................................................................39
9.3 Extended Menu ......................................................................................................................40
9.4 Load/Save Settings ................................................................................................................43
9.5 Parameter Descriptions .....................................................................................................43

10 Commissioning ............................................................................................ 57
10.1 Commissioning Menu (Tools)........................................................................................57
10.2 Set Date and Time ...............................................................................................................57
10.3 Simulation Tools.....................................................................................................................57
10.4 Input/Ouput Status...............................................................................................................59
10.5 Reset Thermal Models .......................................................................................................60

710-13937-00C MVS Panel User Manual 1

CONTENTS

10.6 Low Voltage Test Mode....................................................................................................60

11 Monitoring...................................................................................................... 62
11.1 Logs Menu .................................................................................................................................62

12 Operation....................................................................................................... 64
12.1 Start, Stop and Reset Commands ...............................................................................64
12.2 Using the Soft Starter to Control a Motor.............................................................64
12.3 Using the MVS to Control a Slip-Ring Motor.......................................................65
12.4 Operating States ....................................................................................................................68
12.5 Motor Protection...................................................................................................................69
12.6 Operating Feedback.............................................................................................................70

13 Troubleshooting.......................................................................................... 72
13.1 Protection Responses .........................................................................................................72
13.2 Trip Messages ..........................................................................................................................72
13.3 General Faults..........................................................................................................................76

14 Maintenance.................................................................................................. 78
14.1 Safety ............................................................................................................................................78
14.2 Maintenance Schedule........................................................................................................78
14.3 Tools required.........................................................................................................................78
14.4 Thermal Image ........................................................................................................................78
14.5 Contactor Maintenance.....................................................................................................78
14.6 Isolation Switch Maintenance .........................................................................................79
14.7 Isolator Microswitch Adjustment..................................................................................79
14.8 Phase Arm Assembly Alignment (model V13) ....................................................80
14.9 Removing Phase Arms (model V13)..........................................................................81

15 Appendix........................................................................................................ 83
15.1 Parameter Defaults...............................................................................................................83
15.2 Accessories................................................................................................................................86

2 MVS Panel User Manual 710-13937-00C

 ABOUT THIS MANUAL

1 About This Manual

The examples and diagrams in this manual are included solely for illustrative purposes. The information contained
in this manual is subject to change at any time and without prior notice. In no event will responsibility or liability be
accepted for direct, indirect or consequential damages resulting from the use or application of this equipment.

WARNING
Indicates a hazard that may cause personal injury or death.

CAUTION
Indicates a hazard that may damage the equipment or installation.

NOTE
Provides helpful information.

1.1 User Manual Version

This user manual (710-13937-00C) is compatible with MVS soft starters using version 1.29 control software and
version 2.30 interface software. For other software versions, please contact AuCom for the correct user manual.
The control software version is displayed on the Controller screen at power up.

Ready
Welcome
1.05 / 1.29 / 2.30 Software versions: Controller, control software, interface software

© 2015 AuCom Electronics Ltd. All Rights Reserved.

As AuCom is continuously improving its products it reserves the right to modify or change the specification of its products at any
time without notice. The text, diagrams, images and any other literary or artistic works appearing in this document are
protected by copyright. Users may copy some of the material for their personal reference but may not copy or use material for
any other purpose without the prior consent of AuCom Electronics Ltd. AuCom endeavours to ensure that the information
contained in this document including images is correct but does not accept any liability for error, omission or differences with the
finished product.

710-13937-00C MVS Panel User Manual 3

CAUTION STATEMENTS

2 Caution Statements
Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of
damage. It is the installer's responsibility to read and understand all instructions in this manual prior to installing,
operating or maintaining the equipment, to follow good electrical practice including applying appropriate personal
protective equipment and to seek advice before operating this equipment in a manner other than as described in
this manual.
 Read and understand the entire manual before installing operating, or maintaining the MVS. Follow all
applicable local and national codes.
 Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
 Use only electrically insulated tools and clothing and insulated protective gear when working around
electrical equipment.
 Disconnect all power and ensure that the MVS is de-energised before servicing the equipment.
 Do not rely on visual indications such as switch position or fuse removal for determining a de-energised
condition. Always assume that a terminal is energised until it is checked with a properly rated meter to
ensure that a terminal is de-energised and grounded.
 Isolate the MVS completely from the power supply before attempting any work on the MVS or motor.
 Always use a properly rated voltage sensing device to confirm power is off.
 Before servicing the MVS, ensure that all static charge has been discharged by grounding it with an
appropriate grounding device.
 Metal swarf in the cabinet can cause equipment failure.
 Do not apply voltage to the control input terminals. These are active 24 VDC inputs and must be
controlled with potential free contacts.
 Contacts or switches operating the control inputs must be suitable for low voltage, low current switching
(ie gold flash or similar).
 Cables to the control inputs must be segregated from mains voltage and motor cabling.
 Some electronic contactor coils are not suitable for direct switching with PCB mount relays. Consult the
contactor manufacturer/supplier to confirm suitability.

WARNING - ELECTRICAL SHOCK HAZARD

The MVS contains dangerous voltages when connected to mains voltage. Only a qualified electrician should
carry out the electrical installation. Improper installation of the motor or the MVS may cause equipment
failure, serious injury or death. Follow this manual and local electrical safety codes.

SHORT CIRCUIT
The MVS is not short circuit proof. After severe overload or short circuit, the operation of the MVS should
be fully tested by an authorised service agent.

GROUNDING AND BRANCH CIRCUIT PROTECTION

It is the responsibility of the user or person installing the MVS to provide proper grounding and branch circuit
protection according to local electrical safety codes.

ARC FLASH HAZARD

Medium voltage equipment has a potential risk of arc flash. When insulation or isolation between electrified
conductors is breached or can no longer withstand the applied voltage, a short circuit occurs through the air.
This may cause a phase-to-ground and/or a phase-to-phase fault.
Although unlikely, arc fault can be caused by:
 Contamination in the insulation caused by deterioration over time
 Inadequate insulation system on cable terminals
 Overvoltage
 Incorrect protection coordination settings
 Overheating of the contact area, due to incorrect tightening of connections
 Introduction of foreign matter, including swarf, vermin, tools or maintenance equipment left in the
starter

AuCom medium voltage equipment has been designed to mitigate an arc fault, however it is the
responsibility of the site engineer to ensure that personnel are protected from serious injury that may result
from an arc fault.

4 MVS Panel User Manual 710-13937-00C

 CAUTION STATEMENTS

STORAGE
The MVS must be stored in its original packaging in a clean and dry environment. The MVS should be
unpacked only after the equipment room is ready for installation. Particular care should be taken to avoid
exposure of the electronics to cement and/or concrete dust.

710-13937-00C MVS Panel User Manual 5

GENERAL DESCRIPTION

3 General Description

3.1 Overview
The MVS provides compact and robust soft start solutions for control of medium voltage motors. MVS soft
starters provide a complete range of motor and system protection features and have been designed for reliable
performance in the most demanding installation situations.
The two primary components of a MVS soft starter are:
 a power assembly
 a controller module
The power assembly and controller module are supplied as a pair and share the same serial number. Care should
be taken during installation to ensure that the correct controller and power assembly are used together.
3.2 Feature List
Starting Comprehensive feedback
 Constant Current  Starter status LEDs
 Current Ramp  Date and time stamped event logging
Stopping  Operational counters (number of starts, hours-run,
 Coast To Stop kWh)
 Soft stop  Performance monitoring (current, voltage, power
Protection factor, kWh)
 Undervoltage / Overvoltage  User-programmable monitoring screen
 Mains frequency  Multi-level password protection
 Phase sequence  Emergency stop pushbutton
 Shorted SCR Power connection
 Motor Overload (thermal model)  50 A to 500 A, nominal
 Instantaneous Overcurrent (two stages)  2300 VAC to 13800 VAC
 Time-overcurrent Accessories (optional)
 Ground Fault  Communication modules: Ethernet (Profinet,
 Undercurrent Modbus TCP, Ethernet/IP), Profibus, DeviceNet,
Modbus RTU, and USB
 Current Imbalance
 Synchronous motor control
 Motor thermistor
 PC software
 Excess Start Time
 Overvoltage protection
 Power circuit
 Control supply transformer
 Auxiliary trip
 MV/LV Control transformer
Extensive input and output options
 Remote control inputs
(3 x fixed, 2 x programmable)
 Relay outputs
(3 x fixed, 3 x programmable)
 Analog output
(1 x programmable)
 Serial port (with module)

6 MVS Panel User Manual 710-13937-00C

 GENERAL DESCRIPTION

3.3 Key Features

MVS soft starters offer several special functions to ensure ease of use and to provide optimal motor control in all
environments and applications.
 Customisable Protection
The MVS offers comprehensive protection to ensure safe operation of the motor and soft starter. The protection
characteristics can be customised extensively to match the exact requirements of the installation.
Use 4 Protection Settings on page 45 to set the conditions in which each protection mechanism will activate.
Example: use parameter 4C Undercurrent to set the level for an undercurrent trip and parameter 4D
Undercurrent Delay to set a delay on the trip.
Use 16 Protection Action on page 56 to select the soft starter's response when a protection mechanism activates.
Each protection can be set to trip the starter, activate a warning flag, or be ignored. All protection activations are
recorded in the event log, regardless of the protection class setting.
Example: Use parameter 16C Undercurrent to select the response for an undercurrent trip (trip, warn or
write to log). The default response is trip.

NOTE
MVS soft starters have built-in trip points to ensure operation remains within the soft starter's
capability. These internal trips cannot be overridden. Certain faults within the MVS will also prevent
the soft starter from operating. Refer to Troubleshooting on page 72 for details.

 Advanced Thermal Modelling

Intelligent thermal modelling allows the soft starter to predict whether the motor can successfully complete a start.
The MVS uses information from previous starts to calculate the motor's available thermal capacity, and will only
permit a start which is predicted to succeed.
This feature can be enabled or disabled using parameter 4N Motor Temperature Check.
 Comprehensive Event and Trip Logging
The MVS has a 99-place event log to record information on soft starter operation. A separate trip log stores
detailed information about the last eight trips.
 Informative Feedback Screens
A digital display screen allows the MVS to display important information clearly. Comprehensive metering
information, details of starter status and last start performance allow easy monitoring of the starter's performance at
all times.
 Dual Parameter Set
The MVS can be programmed with two separate sets of operating parameters. This allows the soft starter to
control the motor in two different starting and stopping configurations.
The secondary motor settings (parameter groups 9 and 10) are ideal for conventional (squirrel-cage) motors which
may start in two different conditions (such as loaded and unloaded conveyors).

NOTE
MVS soft starters are not suitable for controlling two separate motors. The secondary parameter set should
only be used for a secondary configuration of the primary motor.
The MVS will use the secondary motor settings to control a start when instructed via a programmable input (refer
to parameters 6A and 6F, Input A or B Function).
 Fibre Optics
The MVS uses two-line fibre optic connections between the low voltage control module and the high voltage
power assembly for electrical isolation. This fibre optic link simplifies installation of chassis mount MVS starters into
custom panels.

710-13937-00C MVS Panel User Manual 7

GENERAL DESCRIPTION

3.4 Model Code

MVS- – –

Control Voltage
C12 = 110~130 Vac & 220~240 Vac

Supply Voltage
V02 = 2300 Vac 50/60 Hz
V03 = 3300 Vac 50/60 Hz
V04 = 4160 Vac 50/60 Hz
V06 = 6600 Vac 50/60 Hz
V07 = 7200 Vac 50/60 Hz
V13 = 13800 Vac 50/60 Hz

Current Rating
0080 = 80 A @ AC53b 4-20 : 1780
0159 = 159 A @ AC53b 4-20 : 1780
0200 = 200 A @ AC53b 4-20 : 1780
0230 = 230 A @ AC53b 4-20 : 1780
0321 = 321 A @ AC53b 4-20 : 1780
0500 = 500 A @ AC53b 4-20 : 1780

8 MVS Panel User Manual 710-13937-00C

 SPECIFICATIONS

4 Specifications

4.1 Key Components

Key Components (models V02 ~ V07)

1 Control transformer
1
5 2 Control voltage terminal block
2 3 Power interface board
4 Phase arm (x3)
3
5 Power assembly

03993.D

Key Components (model V13)

1 Phase arm
1 2 Control voltage terminal block
3 Power interface board
4 Phase arm
5 Controller
2 6 Phase arm
07235.C

710-13937-00C MVS Panel User Manual 9

SPECIFICATIONS

4.2 Dimensions and Weights

Models V02 ~ V07 (Power Assembly)

A a
e

b c d
B C

Front view Side view Phase arm extended

A B C a b c d e Weight Weight
(phase (power
arm) assembly)
mm mm mm mm mm mm mm mm kg kg
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (lb) (lb)
MVSxxxx-V02
772 669 667 750 658 650 1302 531 29 165
MVSxxxx-V03
(30.4) (26.3) (26.3) (29.5) (25.9) (25.6) (51.3) (20.9) (63.9) (363.8)
MVSxxxx-V04
MVSxxxx-V06 832 875 817 810 864 800 1559 551 44 217
MVSxxxx-V07 (32.8) (34.5) (32.2) (31.9) (34.0) (31.5) (61.4) (21.7) (97) (478.4)

NOTE
For models MVSxxxxV02 to MVSxxxxV04, these dimensions apply up to 321 A. For the same models with
current ratings of 500 A, the MVSxxxxV06 dimensions apply.

Model V13 (Power Assembly)

A a

e e
07233.C

b c d
B C

Front view Side view Phase arm extended

A B C a b c d e Weight Weight
(phase (power
arm) assembly)
mm mm mm mm mm mm mm mm kg kg
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) (lb) (lb)
MVSxxxx-V13 2225 1300 1175 2200 1150 1150 1785 510 127 720
(87.6) (51.2) (46.3) ( 86.6) (45.3) (45.3) (70.3) (20.1) (279.9) (1587)

10 MVS Panel User Manual 710-13937-00C

 SPECIFICATIONS

Controller
The controller is suitable for use with all MVS soft starters.

1
1 Control input LEDs
220.0 (8.66)
START
STOP
2 Keypad
RESET Ready Run Tr ip Local

INPUTA S ta r t St o p R e se t
L CL
RM T
INPUTB

M e nu
Exit
St or e

Alt
L og s To o ls

340.0 80
(13.39) (3.14)

Dimensions are shown in mm (inch).

Weight: 2.1 kg (4.63 lb)

4.3 General Technical Data

Supply
Mains Voltage
MVSxxxxV02 ............................................................................................................................................................................ 2.3 kV Phase-phase
MVSxxxxV03 ............................................................................................................................................................................ 3.3 kV Phase-phase
MVSxxxxV04 ............................................................................................................................................................................ 4.2 kV Phase-phase
MVSxxxxV06 ............................................................................................................................................................................ 6.6 kV Phase-phase
MVSxxxxV07 ............................................................................................................................................................................ 7.2 kV Phase-phase
MVSxxxxV13 ......................................................................................................................................................................... 13.8 kV Phase-phase
Rated Frequency (fr) ............................................................................................................................................................................................ 50/60 Hz
Rated lightning impulse withstand voltage (Up)
MVSxxxxV02 ~ V04 .......................................................................................................................................................................................... 45 kV
MVSxxxxV06 ~ V07 .......................................................................................................................................................................................... 45 kV
MVSxxxxV13 .......................................................................................................................................................................................................... 85 kV
Rated power frequency withstand voltage (Ud)
MVSxxxxV02 ~ V04 ...................................................................................................................................................................................... 11.5 kV
MVSxxxxV06 ~ V07 .......................................................................................................................................................................................... 20 kV
MVSxxxxV13 .......................................................................................................................................................................................................... 35 kV
Rated normal current (lr)
MVS0080-Vxx .......................................................................................................................................................................................................... 80 A
MVS0159-Vxx ....................................................................................................................................................................................................... 159 A
MVS0200-Vxx ....................................................................................................................................................................................................... 200 A
MVS0230-Vxx ....................................................................................................................................................................................................... 230 A
MVS0321-Vxx ....................................................................................................................................................................................................... 321 A
MVS0500-Vxx ....................................................................................................................................................................................................... 500 A
Rated short-time withstand current (symmetrical RMS) (lk)
MVSxxxxV02 ~ V07 ...................................................................................................................................................................................... 48 kA 1
MVSxxxxV13 ...................................................................................................................................................................................................... 75 kA 2
Form designation .................................................................................................................. Bypassed semiconductor motor starter form 1
Control voltage
MVSxxxxV02 ~ V07 .................................................................................................................................... 110 ~130 or 220 ~ 240 VAC
MVSxxxxV13 ...................................................................................................................................................................................... 85 ~ 275 VAC
Rated Frequency ..................................................................................................................................................................................................... 50/60 Hz
Typical power consumption
MVSxxxxV02 ~ V07 ............................................................................................................................................................. 70 W continuous 3
MVSxxxxV13 .......................................................................................................................................................................... 100 W continuous 3
Control Inputs
Start (C23, C24) ....................................................................................................................................................................... 24 VDC, 8 mA approx
Stop (C31, C32) ....................................................................................................................................................................... 24 VDC, 8 mA approx
Reset (C41, C42) ..................................................................................................................................................................... 24 VDC, 8 mA approx
Input A (C53, C54) ................................................................................................................................................................... 24 VDC, 8 mA approx
Input B (C63, C64) .................................................................................................................................................................. 24 VDC, 8 mA approx
Motor thermistor (B4, B5) ......................................................................................................................................................... Trip point > 2.4 kΩ
NOTE
All control inputs are potential free. Do not apply external voltage to these inputs.

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 SPECIFICATIONS

Outputs
Outputs on power interface board
Main contactor (13, 14) ............................................................................................................................................................. Normally Open
Bypass contactor (23, 24) ......................................................................................................................................................... Normally Open
Run Output/ PFC (33, 34) ....................................................................................................................................................... Normally Open
Fan control output (43, 44) ..................................................................................................................................................... Normally Open
Outputs on Controller
Output Relay A (43, 44) ........................................................................................................................................................... Normally Open
Output Relay B (51, 52, 54) ............................................................................................................................................................ Changeover
Output Relay C (61, 62, 64) ........................................................................................................................................................... Changeover
Analog output (B10, B11) ............................................................................................................................................ 0-20 mA or 4-20 mA
Characteristics
.............................................................................................................................................................................................. 10 A @ 250 VAC resistive
............................................................................................................................................................................................. 6 A @ 250 VAC 15 p.f. 0.3
................................................................................................................................................................................................. 10 A @ 30 VDC resistive
Environmental
Degree of Protection
Power Assembly ...................................................................................................................................................................................................... IP00
Controller ........................................................................................................................................................................................... IP54/ NEMA 12
Operating temperature ....................................................................................................... - Ý&WRƒ&ZLWKGHUDWLQJWRƒ&
Humidity ................................................................................................................................................................ 5% to 95% Relative Humidity
Storage temperature ....................................................................................................................................................................... - Ý&WRÝ&
Humidity ................................................................................................................................................................ 5% to 95% Relative Humidity
Operating Altitude ............................................................................................................................ 0 - 1000 m, above 1000 m with derating
Pollution degree ................................................................................................................................................................................. Pollution Degree 3
Vibration ....................................................................................................................................................................................... Designed to IEC 60068
EMC Emission
Equipment class (EMC) ........................................................................................................................................................................................... Class A
Conducted radio frequency emission ......................................................................................... 10 kHz to 150 kHz: < 120 - 69 dB μV
........................................................................................................................................................................... 0.15 MHz to 0.5 MHz: < 79 dB μV
............................................................................................................................................................................... 0.5 MHz to 30 MHz: < 73 dB μV
Radiated radio frequency emission ......................................................................................... 0.15 MHz to 30 MHz: < 80-50 dB μV/m
................................................................................................................................................................ 30 MHz to 100 MHz: < 60-54 dB μV/m
.................................................................................................................................................................. 100 MHz to 2000 MHz: < 54 dB μV/m
This product has been designed as Class A equipment. Use of this product in domestic environments may cause
radio interference, in which case the user may be required to employ additional mitigation methods.
EMC Immunity
Electrostatic Discharge ................................................................................................................. 6 kV contact discharge, 8 kV air discharge
Radio Frequency Electromagnetic Field ...................................................................................................... 80 MHz to 1000 MHz: 10 V/m
Fast Transients 5/50 ns (main and control circuits) ....................................................................... 2 kV line to earth, 1 kV line to line
Surges 1.2/50 μs (main and control circuits) ................................................................................... 2 kV line to earth, 1 kV line to line
Voltage dip and short time interruption (safe shutdown) .......................................................... 5000 ms (at 0% nominal voltage)
Standards Approvals
C ....................................................................................................................................................................................................... EMC requirements
CE ......................................................................................................................................................................................................... EMC EU Directive
1 Short circuit current, with appropriate R rated fuses fitted.
2 It is critical that the circuit breaker and associated protection relay are set to trip <150 ms. Failure to do so could

result in SCR rupture and subsequent arc fault.

3 Excludes contactors and/or circuit breakers.

12 MVS Panel User Manual 710-13937-00C

 SPECIFICATIONS

4.4 Panel Specifications

AuCom switchgear panels are categorised as follows:
 Soft starter panel (SSP)
 Standard panels

NOTE
Panel layout views depict only typical panel configuration options.

Soft Starter Panel (SSP)

The soft starter panel is designed to house the primary soft starter components and associated switchgear.
Typical Soft Starter Panel

14560.A
Front view Side view
1

2 1 Incoming supply 1
2 Isolator/Earth switch
3 3 R-Rated protection fuses
4 4 Main switching apparatus 2
5 Power assembly
5 7 6 Current transformer
7 Bypass switching apparatus 2
6 8 Cables to motor 3
14079.B

8
1Cables (top or bottom entry) or horizontal busbar system. Cables and busbars are not supplied with the standard
product, but AuCom can supply a horizontal busbar system on request.
2Contactor (a circuit breaker may be fitted instead, on request). Installations with a circuit breaker do not require
R-rated protection fuses.
3 Outgoing motor cables (top or bottom exit).

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SPECIFICATIONS

Standard Panels
AuCom standard panels are designed to be installed individually or connected to an AuCom soft starter panel (SSP)
in a panel line-up. Standard panels may be equipped with customisable switchgear options and are available as
follows:
 Transition panel (TRP)
 Power factor correction panel (PFP)
 Transition Panel (TRP)
Transition panels are used to connect cables or busbars between two different panels in a line-up. A transition panel
may also be used to connect cables from one panel to busbars in another.
Typical Transition Panel

12960.A
Front view Side view
1
1 Horizontal busbar system
2 2 Isolator/Earth switch (optional)
3 Current transformer (optional)
3 4 Voltage transformer (optional)
5 Incoming supply cables or busbar
system (customer)

4
14080.A

14 MVS Panel User Manual 710-13937-00C

 SPECIFICATIONS

 Power Factor Correction Panel (PFP)

A power factor correction panel consists of capacitor banks which are switched by means of a contactor. This
contactor is controlled by the soft starter or power factor controller, which measures power factor in an electrical
network.
Typical Power Factor Correction Panel

14123.A
Front view Side view
1
1 Incoming supply 1
2 2 Isolator/Earth switch 2
3 E-rated protection fuses 2
3 4 Line contactor 2
4 5 Inrush reactors (3x single phase)
6 PFC capacitor bank (3-phase)
5
14081.A

6
1Cables (top or bottom entry) or horizontal busbar system. Cables and busbars are not supplied with the standard
product, but AuCom can supply a horizontal busbar system on request.
2 Not required when incoming supply is fed from the soft starter panel (SSP).

710-13937-00C MVS Panel User Manual 15

RECEIVING AND STORAGE

5 Receiving and Storage

All AuCom panels are individually packed and securely braced for shipment. Depending on the size and weight, it
may be necessary to ship the equipment in several sections to facilitate handling.
Panels may include relatively delicate equipment. Handle all sections with care when unloading. Some electrical
components may be shipped separately and then installed on-site. The shipping inventory should account for all
individual components.
5.1 Receiving
Inspect equipment as soon as possible for any damage that may have occurred during transit. Before accepting
delivery, examine packaging for any signs of damage. A damaged package may indicate that the panel and internal
components may also be damaged.
Check that the shipping manifest accounts for all equipment delivered. Any missing or damaged equipment should
be noted on the freight bill and the carrier notified immediately. A record of the missing or damaged equipment
should also be sent to AuCom.

NOTE
Avoid using heavy or sharp-edged tools while unpacking, as these may damage the equipment. Use nail
pliers to separate all four sides of the wooden packaging box.

5.2 Storage
If immediate installation is not possible, the equipment should be stored in its original packaging in a clean and dry
area indoors. Always store panels upright on their wooden pallets to keep them off the floor and allow air to pass
under it freely.

NOTE
Equipment can be stored for a maximum of 12 months from the date of packaging as the quality of the
packaging material degrades over time.
The following storage conditions should be met (IEC 60721-3-1, classification 1K3):
Temperature -5 °C ~ 40 °C
Relative humidity 50 ~ 95%
Rate of change of temperature 0.5 °C/min
The following general precautions should be followed when storing equipment indoors:
 Do not unpack the panel or other components until they are ready for installation.
 If electrical components such as circuit breakers are to be stored for more than three months in humid
conditions, space heaters should be used in the storage area to limit condensation. Switchgear panels with
in-built anti-condensation heaters may be powered from an external supply during storage.
 Rats and other vermin may cause considerable damage and periodic inspection is necessary to minimise
the danger they pose.
 Ensure the floor of the storage area is smooth and level to prevent mechanical strain to the structure and
components.

16 MVS Panel User Manual 710-13937-00C

 INSTALLATION

6 Installation
Site installation of panels should only be carried out by specially trained and skilled personnel. The location must be
adequately prepared with wall openings, ventilation ducts and cabling connections to the power supply.
6.1 Clearance Requirements
While installing AuCom switchgear panels, ensure that minimum clearance requirements are met.

600

600

2800 2322

600

1200

14091.A
Plan view Side view

NOTE
Standard panels may be mounted closer to the wall from the rear if required. Consult AuCom if closer
wall mounting is required.

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INSTALLATION

6.2 Foundation Requirements

NOTE
The maximum tolerance for switchroom floor is ± 2 mm per metre (with a maximum of ± 5 mm over
the entire panel line-up). Failure to comply with these recommendations may impair the
electro-mechanical functionality of some components and the structural integrity of the entire panel
system.
The base of the panels is suitable for mounting directly to the switchroom floor. It is recommended that buried steel
channels are installed in a level concrete floor to support the equipment. The surfaces of the buried steel channels
should be level with the finished floor and aligned with each other prior to final anchoring. The panel’s base should
be evenly supported by the concrete floor. If the panel is raised above the floor level by the mounting channels, the
entire base frame must be supported at the same level. If the panel is part of a line-up, all channels must be level
and aligned with each other.

14082.B

The figure below illustrates typical methods for anchoring panels to buried steel channels.

1 2 3 1 2 3 1 Anchor bolt
2 Panel connection
3 Buried steel channel
14083.A

Beam-type channel C-type channel

NOTE
Anchor bolts, channels, and other materials are not supplied as part of the switchgear arrangement.

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6.3 Fastening Panels to the Foundation

Switchgear panels must be fastened securely to a level floor which has been adequately prepared.
Soft Starter Panel (SSP)
It is recommended that all four bolt holes are used to securely bolt the panel to the floor using 10mm (0.39in) bolts.

1
1 Removable non-ferrous gland plate
1230
1200

570
14096.A

800
Plan view

Width Depth
mm (inch) mm (inch)
MVSxxxx-V02
MVSxxxx-V03 800 (31.5) 1200 (47.2)
MVSxxxx-V04
MVSxxxx-V06
MVSxxxx-V07 1000 (39.3) 1200 (47.2)
MVSxxxx-V13

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INSTALLATION

Standard Panels
It is recommended that all four bolt holes are used to securely bolt the panel to the floor using 10mm (0.39in) bolts.

1 Removable non-ferrous gland plate

1230
1200

427
14096.A

600
Plan view

Width Depth
mm (inch) mm (inch)
Transition Panel (TRP) 600 (23.6) 1200 (47.2)
Power Factor Panel (PFP) 800/1000 (31.5/39.2) 1200 (47.2)

6.4 Earth Termination

An earth bar is located at the rear of the panel.
14086.A

An earthing wire may be terminated anywhere along this bar using M10 high tensile grade 8.8 threaded fasteners for
all terminations.

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6.5 Assembling the Switchgear Line-up

Switchgear panels may be connected together to form a panel line-up. Assembling the panel line-up includes the
following operations:
 Aligning the panels
 Fastening the panels together
 Connecting the earth bus
Lifting and Moving
Panels can be moved in a number of ways. However, care should be taken to protect the panel sections or
enclosed electrical components from damage during moving. Provision has been made along the base of the panel
to fit lifting rods. Lifting cables can then be fitted for lifting with a crane.

NOTE
The recommended method of moving the panel is using a crane. If height constraints prevent the use of
a crane, a forklift or jack may be used before removal of the wooden pallet.

1 Spreader bar
1
2 Lifting rods fitted through lifting
holes in base frame
14084.A

1. Locate the four lifting holes in the base frame of the panel.
2. Pass lifting rods through the lifting holes from one side of the panel to the other. Use lifting rods which are
approximately 30mm in diameter to ensure that rods are of sufficient tensile strength to bear the weight of the
panel.
3. Loop lifting cables around the ends of the lifting rods on both sides of the panel.
4. Fit spreader bars to the lifting cables at the top of the panel. The lifting cables must have spreaders from
front-to-rear and side-to-side to prevent twisting the lifting cables during transportation.
Before moving the panel:
60°  Ensure that the crane is tall enough that the angle formed between the
arms of the sling is no more than 60° when viewed from the front or rear
of the panel.
 Always use lifting equipment that is rated for the prescribed load. Only
use a crane of sufficient lifting capacity to bear the weight of the
equipment to be lifted.
 Identify the centre of gravity, physical dimensions, weight etc.
 Plan the path along which the switchgear will be moved, ensuring that it is
free from obstructions.
 If moving more than one unit at a time, disconnect bus connections
between panels to prevent damage to the busbars.
 Ensure that adequate precautions have been taken to protect personnel
before moving the panel.
 Only use AuCom recommended bolts and metal connectors. Never
replace or modify a manufactured lifting component.
14085.A

NOTE
Spreader bar, lifting rods, and other materials are not supplied as part of the switchgear arrangement.

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INSTALLATION

Aligning the panels

Switchgear sections may be shipped individually to facilitate loading and transportation. At the installation site, the
shipping sections must be securely bolted together to form the switchgear line-up. Align the shipping sections side
by side on the foundation as follows:
 Remove all packaging material from the first switchgear section to be installed, except the wooden pallet
on which each panel is mounted. The wooden pallet protects the switchgear and reduces risk of damage
during moving.
 Move the panel to the desired location (refer to Lifting and Moving on page 21 for details). Remove the
bolts and discard the wooden pallet.
 Line up the bolt holes in the base frame of the switchgear with the holes in the foundation steel channels
(refer to Fastening Panels to the Foundation for details).
 Once the individual panels have been placed in position, use a level or plumb line to make sure the panel
line-up is level both across its depth and along its length. Draw an installation baseline the entire length of
the complete switchgear.
Install the other switchgear sections following the above steps, with reference to the installation base line.
Fastening the panels together
Once the sections of the switchgear line-up have been aligned exactly, fasten adjacent panels together securely.
Use M6x10 screws to fasten panels together using the joining brackets supplied.

14097.A

Connecting the earth bus

The standard earth bus runs the entire length of the switchgear line-up. The earth bus in the switchgear line-up is
assembled in sections, with a bus joint in each panel. Terminals are provided on each joint for connecting the earth
bus to the earthing system of the switchgear building. Each panel is equipped with the facility to connect to the
building earth (refer to Earth Termination on page 20 for more information).

1 1 Earth bus (30x5 mm)

2 Fish plate
3 M12x40 screws with Belleville
washers
14117.A

2 3

22 MVS Panel User Manual 710-13937-00C

 INSTALLATION

To connect the earth bus between panels in a line-up:

1. Slip the fish plate through the aperture in the panel.
2. Align the bolt holes of the fish plate with those in the bus joint of each panel and fasten together securely.

NOTE
The MVS soft starter should only be installed in a restricted access location suitable for electrical equipment.

NOTE
Ensure that the equipment room is clean and relatively dust-free before unpacking and installing the MVS soft
starter. In particular, beware of concrete dust as it may cause corrosion.

6.6 Mounting Instructions - Power Assembly

Clearances
The MVS power assembly is rated IP00 and must be installed inside an enclosure.
No clearance is required below or at the sides. For models V02 ~ V07, the power assembly should be installed
with 100 mm clearance above for isolation. Model V13 requires no additional clearance beyond the external
frame.

min 100 mm (3.93 inch)

NOTE
Models with current ratings 500 A and above require forced air ventilation when installed in an
enclosure.

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INSTALLATION

Mounting Points
The power assembly is mounted in place using four M12 bolts. One bolt is required through each corner at the
base of the unit, tightened to a torque of 40 Nm. Individual phase arms are secured within the frame using one
M10 nut and two M10 high tensile grade 8.8 bolts complete with Belleville washers, all tightened to a torque of
28 ~ 30 Nm.
1
C

1 M10 bolts with belleville washers

2 M10 nut
B 3 M12 mounting holes

10130.C
2 3 A
Plan view
Front of unit
Mounting Points (model V13)
For V13 models, the power assembly is mounted in place using eight M12 bolts (two bolts per side at 944 mm
centres). Individual phase arms are secured within the frame using two locking rods and two lock nuts, tightened to
a torque of 10 Nm.
MVS model V13 comes with a travel plinth. For installation the frame should be bolted into a panel with eight M12
bolts, tightened to a torque of 28 ~ 30 Nm.
Plan view

B
07236.B

C B C

Front of unit
Measurements
A B C
mm (inch) mm (inch) mm (inch)
MVSxxxxV02 636 513 68.5
MVSxxxxV03 (25.04) (20.20) (2.70)
MVSxxxxV04
MVSxxxxV06 842 663 68.5
MVSxxxxV07 (33.15) (26.10) (2.70)
1150 944 103
MVSxxxxV13
(45.28) (37.17) (4.06)

NOTE
For models MVSxxxxV02 to MVSxxxxV04, these dimensions apply up to 321 A. For the same models with
current ratings of 500 A, the MVSxxxxV06 dimensions apply.

24 MVS Panel User Manual 710-13937-00C

 INSTALLATION

6.7 Mounting Instructions - Controller

The controller is secured into place using ten M4 nuts, affixed to the studs on the back of the controller.

220 (8.66)
196 (7.72)
186 (7.32)

112 (4.41)
300 (11.81)

11073.A
310 (12.20)
340 (13.39)

To mount the controller, make a 186 mm x 300 mm cutout at the desired mounting location. Ensure adequate
clearance (>85 mm) is available behind the mounting location. If you intend to use a communication module, allow
for a minimum clearance of 120 mm behind the mounting panel.
Drill 5 mm holes to accommodate the studs on the controller. Fit the MVS Controller through the cutout and
tighten the nuts onto the studs.

NOTE
Before installation, always ensure that you are using the correct controller for the soft starter. This can be
checked by comparing the serial number on the back of the controller with the serial number on the front
of the power assembly.

1 Serial number
1

MVS 0159-410 S/N: 822805-074

3-phase, 4.16kV AC, 50/60 Hz 159A : AC53b 4-20: 1780, 1.16M VA
S/C withstand: Type 1 coordination, HRC fuses at prospective 48k A RMS
Withstand Voltage: 45000 V AC Cat III
Enclosure rating: IP00, U L Open Type Pollution Degree 3 MAIN CONTROL MODULE
Aux. terminals: #24-#14 AWG, 0.2-2.5 mm2 (0.5 Nm, 4.5 lb-in)
MVS-0159-410-V04-C12
Aux. contacts: 10 A @ 250 V AC DF 10%, A300, AC-15 6 A @ 250 V AC
Power terminals: 150mm2 at torque 28-30 Nm, 20-22 ft-lb
S/N: 822805-074
Copper or stranded 75 C conductors
03530.F

IND. CON T. EQ.

32 AN
Made in New Zealand Z79
Z79 IEC 60047-4-2

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INSTALLATION

6.8 Power Terminations

Models V02 ~ V07

T1
T1B
L1

T2B, T2, L2
25 6
T3B, T3, L3 (0.98) (0.24)

13
(0.51)

Use only M10 high tensile grade 8.8 threaded fasteners for all terminations. Use a pre-load torque setting between
28 ~ 30 Nm. Use only Belleville washers.
Side view Top view
A B
B A

C D

10131.B

T1B L1 T2B L2 T3B L3

T1 T2 T3
03217.D
E
F
G
H H
I I
J J

A B C D E F G H I J
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
MVSxxxxV02*
228 79 744 760 79 129 179 200 200 200
MVSxxxxV03*
(8.98) (3.11) (29.29) (29.92) (3.11) (5.08) (7.05) (7.87) (7.87) (7.87)
MVSxxxxV04*
MVSxxxxV06
228 79 792 806 107 164 222 268 268 268
MVSxxxxV07
(8.98) (3.11) (31.18) (31.73) (4.19) (6.46) (8.72) (10.55) (10.55) (10.55)

NOTE
For models MVSxxxxV02 to MVSxxxxV04, these dimensions apply up to 321 A. For the same models with
current ratings of 500 A, the MVSxxxxV06 dimensions apply.

26 MVS Panel User Manual 710-13937-00C

 INSTALLATION

Model V13

T1B
T1

L1

T2B
T2

L2

T3B
T3
07237.B

L3

Busbar termination detail

c

d Use only M10 high tensile grade 8.8

e
threaded fasteners for all terminations.
Use a pre-load torque setting between
a 28 ~ 30 Nm. Use only Belleville
f washers.
0.0
g

b
h
i
07238.B

0.0

a b c d e f g h i

mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)

19.8 355.0 2200 1965.5 1936.5 1274.8 1245.8 584.1 555.1
MVSxxxx-V13
(0.78) (13.98) (86.6) (77.4) (76.2) (50.2) (49.0) (23.0) (21.9)

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INSTALLATION

6.9 Earth Terminations

A 10 mm earth stud is located on each side of the power assembly, at the rear of the unit. Use only M10 high
tensile grade 8.8 threaded fasteners for all terminations. Use a pre-load torque setting between 28 ~ 30 Nm.
Use only Belleville washers.

6.10 Control Terminations

On the control voltage terminal block, control wiring is secured in place by 3 mm spring terminals. Use a
screwdriver to open the terminal clamp, then insert the wire into the terminal cage. Release the clamp by
removing the screwdriver.

B
A B C
(mm) (mm2) (mm)
3 2.5 3
C
C

6.11 Wiring Terminations on the Controller

Control Wiring
The MVS has three fixed inputs for remote control. These inputs should be controlled by contacts rated for low
voltage, low current operation (gold flash or similar).
1 2 3 1 Two-wire control
2 Three-wire control
C23 A C23 C23
A 3 Four-wire control
C24 C24 C24
A Start
C31 B C31 C31
A B
B
B Stop
C32 C32 C32
C Reset
C41 C41 C41
03943.D

C C C
C42 C42 C42

CAUTION
Do not apply voltage to the control input terminals. These are active 24 VDC inputs and must be
controlled with potential free contacts.
Cables to the control inputs must be segregated from mains voltage and motor cabling.
The reset input can be normally open or normally closed. Use parameter 6M to select the configuration.

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 INSTALLATION

NOTE
Reset input is normally closed by default.

Terminal Block (controller)

Terminations on the controller use plug-in terminals. Unplug the terminal blocks, complete the wiring, then re-plug
the terminal blocks into the controller.

Control Analog
Relay Outputs Supply Control Inputs Output

Thermistor
Prog B
Prog A

Motor
Reset
Start

Stop
Fibre Optic Connection
To Power Assembly
Output C
Output B
Output A

24 VAC/DC

03948.B
6.12 Wiring Terminations on the Power Interface Board
Models V02 ~ V07
1 2 3 4 5 6 7 8

C73 1 2 3 V0 V1 V2 V3
C74 CT3
13
14
23
24
CT2
33
34
43
44 CT1
TX RX 1 2 3
V IN

07498.C
9 10 11 12 13

1 Access for LV wiring

2 Control terminals (refer to Power Circuit Configuration (models V02 ~ V07) on page 32 for details)
3 Non-conduction LEDs (green)
4 Gate firing fibre optic connectors and firing LEDs (red)
5 Voltage sensing input connector
6 Ground fault CT connector
7 Line CT connectors
8 Access hole for CT wiring
9 LV terminal block X10
10 CT ratio selector DIP switch S1
11 Fibre optic connections to controller, and LEDs
12 Non-conduction readback fibre optic connectors
13 LV terminal block X11

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INSTALLATION

Model V13

1 2 3 4 5 6 7 1 Control terminals (refer to Power

Circuit Configuration (model V13)
on page 33 for details)
2 LV terminal block X1 and X10
3 Gate firing fibre optic connectors
and firing LEDs (red)
C73
C74
13
1 2 3 V0 V1 V2 V3
CT3 4 Voltage sensing input connector
14

5 Ground fault CT connector

23
24
CT2
33

6 Line CT connectors
34
43
44 CT1
TX RX 1 2 3
V IN C1 C2 C3 C4 C5 C6

7 Access hole for CT wiring

8 Control voltage terminal block
9 CT ratio selector DIP switch S1
10 Fibre optic connections to

07234.E
controller, and LEDs
11 Access for LV wiring
12 Non-conduction LEDs (green)
8 9 10 11 12 13 14 15
13 Alarm inputs
14 Non-conduction readback fibre
optic connectors
15 Switch mode power supply SMPS1

6.13 Ground Current

The ground current selector switches on the power interface board must be set to match the method for
calculating ground current and the ratio of the line current CTs.

NOTE
The soft starter will check the ground fault settings when control power is applied. If the switch settings
are changed, control power must be cycled for the new setting to take effect.

 Switch settings for ground current summation method

Line CT ratio Switch setting
1000:1 1100

 Switch settings for ground current zero sequence method

NOTE
Zero sequence ground fault measurement requires a customer-supplied ground fault CT. The CT must
be 1000:1, 1 VA, minimum protection class rating 5P10.
Line CT ratio Switch setting
1000:1 1100

 Example settings for S1

0 0 0 0 0

1 1 1
16533.A

= 1100 = 0100

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 INSTALLATION

6.14 Power Circuits

Overview
MVS soft starters are designed to operate as part of a system including other components. A main contactor and
bypass contactor are required in all installations. MVS models V02 ~ V07 must be installed with fuses. MVS model
V13 must be installed with either contactor and fuses or a circuit breaker.
The following additional components may also be required:
 main isolator/ earth switch
 power factor correction
 line inductors
 transient/ overvoltage protection
 MV/LV control supply transformer
Main Contactor
The MVS must always be installed with a main contactor. Select a contactor with an AC3 rating greater than or
equal to the full load current rating of the connected motor or there is an option for a circuit breaker above 7.2 kV.
The main contactor is associated with terminals L1, L2, L3 on the supply side of the soft starter. The coil is
associated with output terminals 13, 14 of the MVS (refer to Power Circuit Configuration (models V02 ~ V07) on
page 32).
To ensure that the potentially dangerous medium voltage area is isolated from the low voltage control area, power
is supplied to the main contactor coil from the control voltage terminal block (refer to Internal Wiring –X10 on
page 36).
Bypass Contactor
The MVS must always be installed with a bypass contactor. Select a contactor with an AC1 rating greater than or
equal to the full load current rating of the connected motor or there is an option for a circuit breaker above 7.2 kV.
The bypass contactor is associated with terminals L1, L2, L3 on the supply side of the soft starter, and bypass
terminals T1B, T2B, T3B on the motor side. The coil is associated with output terminals 23, 24, and the auxiliary
Normally Open contact is associated with input terminals C73, C74 of the soft starter (refer to Power Circuit
Configuration (models V02 ~ V07) on page 32).
To ensure that the potentially dangerous medium voltage area is isolated from the low voltage control area, power
is supplied to the bypass relay coil from the control voltage terminal block (refer to Internal Wiring –X10 on page
36).

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INSTALLATION

Power Circuit Configuration (models V02 ~ V07)

MVS power circuit with main contactor, bypass contactor, main isolator/ earth switch, R Rated fuses and control
supply. Configured for four-wire start/ stop control. Models V02 to V07 must be installed with backup/R-rated
fuses (refer to R-Rated Protection Fuses)

A2 A3 C73

A1 C74 K2
+10
110-130VAC
-15 A2 3 13

220-240VAC +10 A3 14 K1
-15
23
4 24 K2

33
34
43
44

A11 A12 TX RX
(Wh) (Bk)

(Bk) (Wh)
A11 A12 RX TX
43
C23
44
C24
54
C31
52
C32 6
51
C41
C42
5 64
62
C53 61
C54
C63
C64

B4 B10
+
B5 7 8 B11
-
A4
03223.H

A5

A1 Power assembly A4 Controller

1 3 Phase 50/60 Hz Supply 5 Remote control inputs
Q1 Main isolator/Earth switch C23~C24 Start
F1-3 R-Rated protection fuses C31~C32 Stop
K1 Main contactor C41~C42 Reset
K2 Bypass contactor C53~C54 Programmable input A
2 To motor C63~C64 Programmable input B
A2 Control voltage terminals 6 Programmable outputs
3 Control supply 43, 44 Programmable Relay output A
A3 Power interface board 51, 52, 54 Programmable Relay output B
4 Relay outputs 61, 62, 64 Programmable Relay output C
C73~C74 Bypass readback signal 7 Motor thermistor input
13~14 Main contactor (K1) 8 Analog output
23~24 Bypass contactor (K2) A5 Communications module (optional)
33~34 Run output (PFC)
(refer to Internal Wiring –X10 on page 36).
43~44 Fan control output

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 INSTALLATION

Power Circuit Configuration (model V13)

MVS power circuit with main contactor/circuit breaker and bypass contactor/circuit breaker. Configured for
four-wire start/ stop control with optional MV/LV potential transformer.
K2/Q2

K1/Q1 A1
L1 T1

L1B
T2
1
L2 M
L2B 3
L3 T3

L3B 2
E

+10
A2 -15 A3
C73
130VAC A1
C74
A2 K2/Q2
13
A3
14 K1/Q1
23
24 K2/Q2
33
34
43
44

A11 A12 TX RX
(Wh) (Bk)

(Bk) (Wh)
A11 A12 RX TX
C23 43

C24 44

C31 54

C32 52

C41 51

C42 64
62
C53
61
C54
C63
C64

B4 B10

B5 B11

A4
07458.D

A5

A1 Power assembly A4 Controller

1 3 Phase 50/60 Hz Supply 5 Remote control inputs
K1/Q1 Main contactor or circuit breaker C23-24 Start
K2/Q2 Bypass contactor or circuit breaker C31-32 Stop
2 To motor C41-42 Reset
A2 Control voltage terminals C53-54 Programmable input A
3 Control supply C63-64 Programmable input B
A3 Power interface board 6 Programmable outputs
4 Relay outputs 43-44 Programmable Relay output A
C73-C74 Bypass readback signal 51, 52, 54 Programmable Relay output B
13-14 Main contactor K1 or circuit breaker Q1 61, 62, 64 Programmable Relay output C
23-24 Bypass contactor K2 or circuit breaker Q2 7 Motor thermistor input
33-34 Run output (PFC) 8 Analog output
(refer to Internal Wiring (model V13)). A5 Communications module (optional)
43-44 Fan control output

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INSTALLATION

Emergency Stop Button

In the event of an emergency, press the emergency stop button located on the front of the panel.

Emergency stop
pushbutton

07620.C
Main Isolator/ Earth Switch (models V02 ~ V07)
A main isolator/ earth switch can be connected on the supply side of the main contactor (refer to Power Circuit
Configuration (models V02 ~ V07) on page 32)

CAUTION
The main isolator/ earth switch must only be operated when the motor is not running and the incoming
mains supply has been disconnected.
To open the isolator, pull out the pin and switch off. If the starter is operating, removing the pin will open the main
contactor.

07619.B

R Rated Protection Fuses

If specified, R Rated protection fuses can be installed on the supply side of the soft starter to provide Type 2
coordination and short circuit protection for the motor branch circuit. The appropriate fuse should be selected
from the table below, based on the motor's rated full load current. MVS models V02 ~ V07 must be installed with
fuses.
Fuse ratings:
Starter Rated FLC Fuse
80 A 12R
159 A 12R
200 A 12R
230 A 24R
321 A 24R
500 A Selection based on motor current

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 INSTALLATION

Fuse type code formats:

System Voltage System Voltage System Voltage
2.3 kV 3.3 ~ 4.2 kV 6 ~ 7.2 kV
Ferraz A240Rrr A480Rrr-1 A072xxDxRO-rr
Bussmann JCK-x-rr JCL-x-rr JCR-x-rr
Siba – 400RC315* 400RC315*
* two fuses in parallel
rr = R rating of the fuse
x = physical format of the fuse (select according to installation requirements)
Examples:
12R fuse for 3.3 kV: A480R12R-1 or JCL-B-12R
24R fuse for 6.6 kV: A072B1DARO-24R or JCR-B-24R

NOTE
Protection fuses are only required when the switching device used is a contactor.

Power Factor Correction

NOTE
Do not connect power factor correction capacitors to the output of MVS soft starters. If static power
factor correction is employed, it must be connected to the supply side of the soft starter.
Power factor correction capacitors should be selected based on the motor data and the required final power factor.
If power factor correction capacitors are being used, select a contactor according to the required kVAr. The
contactor must be connected on the supply side of the soft starter. The power factor correction capacitor
contactor coil is associated with output terminals 33, 34 of the soft starter's Interface PCB.
Line Inductors
Output line inductors may be required if the cable run between the soft starter and the motor is greater than 200
metres. Line inductors are typically installed in a shielded caged enclosure at the soft starter end of the motor cable.
Factors which determine the requirement of line inductors are; the soft starter model, system operating voltage,
output cable length and cable type.
Contact your local supplier for advice when using motor output cables exceeding 200 metres. Cable data will be
required, including the capacitance per km of the cable to be used.
Transient/ Overvoltage Protection
Overvoltage protection should be installed if there is a risk of high voltage transients at the installation. Contact your
local supplier for details.
Control Supply Transformer (PT/VT)
The MVS requires a low voltage control supply. If low voltage is not available, a transformer is required. Use a
transformer with primary voltage matching the MV mains voltage, and secondary voltage to suit the MVS starter.
Use a single phase 550 VA transformer with protection fuses on both the primary and secondary sides.

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INTERNAL WIRING –X10

7 Internal Wiring –X10

A B C
(1) (2) (3) (4)
(110-130 VAC) A1 PT1-Bk
A1
1 (110-240 VAC)
A2
(220-240 VAC) A3 PT1-Bn
A3
A2-1 PT1-W1 7
A2-1
A2-2 PT1-W2
2 A2-2
A2-3 PT1-W3
A2-3
13 A3-13
13
23 A3-23
33 A3-33

14 A3-14
14
24 A3-24
3 24

34
34 A3-34 8
43 A3-43
43
4 44 A3-44
44
K2 C73 A3-C73
C73
5 C74 A3-C74
C74
(24 VAC) A12 PT1-Or5/2
A12
6 (0 VAC) A10 PT1-Or5/1
A11 9
A20 PT1-Or4/1
A21
A21 A3-A1 10
16539.A

A External wiring C Internal wiring

1 Control supply 7 Power transformer (PT1)
A1, A2 110-130 VAC A1 110 V
A2, A3 220-240 VAC A3 220 V
2 0 VAC for contactor coils A2-1 0V
A2-1 110/220 VAC coils A2-2 -10 V
A2-2 120/230 VAC coils A2-3 -20 V
A2-3 130/240 VAC coils 8 Power interface board (A3)
3 Phase supply for contactor coils A3-13, A3-14 Main contactor output
14 Main contactor coil (K1) A3-23, A3-24 Bypass contactor output
24 Bypass contactor coil (K2) A3-33, A3-34 Run relay output / PFC
34 PFC contactor coil (K3) A3-43, A3-44 Fan control output
4 Fan control output A3-C73, Bypass readback signal
A3-C74
5 Bypass readback signal 9 24 VAC supply for Controller
6 24 VAC supply for Controller A10 24 VAC
B Power assembly terminal rail (X10) A12 0 VAC
10 24 VAC supply for interface PCB

NOTE
The control voltage terminal section (A2) has links fitted for 110 VAC external control and contactor coil
voltages. For other voltages, remove these links and refit as indicated.
External control supply Contactor coil supply (K1 - K3)
Voltage Connect into Link from Voltage Link from
110 VAC A2(2) to A2-1(2) 110 VAC
120 VAC A1, A2 A2(2) to A2-2(2) 120 VAC A1(2) to 13(2)
130 VAC A2(2) to A2-3(2) 130 VAC
220 VAC A2(2) to A2-1(2) 220 VAC
230 VAC A3, A2 A2(2) to A2-2(2) 230 VAC A3(2) to 13(2)
240 VAC A2(2) to A2-3(2) 240 VAC

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8 Keypad and Feedback

8.1 The Controller

Four-line display for status and programming

details.

Soft starter local control buttons

Status LEDs

Menu navigation buttons:

Scroll to the next or previous menu or
parameter, or change the setting of the
Menu navigation buttons: current parameter.
Exit the menu or parameter, or cancel a
parameter change.
Enter a menu or parameter, or save a
parameter change.
Shortcut buttons for quick access to
common tasks.

Alt button. Use with F1 or F2 to open

performance logs or commissioning
tools.

NOTE
When the Controller is powered up, the Ready LED flashes for 5 seconds as part of the initialisation
routine.

8.2 Menu Shortcuts

The F1 and F2 buttons offer keyboard shortcuts to the Auto-Stop menu. Use parameters 8B and 8C (8B, 8C – F1
and F2 Button Action on page 52) to select the shortcut target.
8.3 Displays
The controller displays a wide range of performance information about the soft starter. The top half of the screen
shows real-time information on current or motor power (as selected in parameter 8D). Use the and
buttons to select the information shown on the bottom half of the screen.
 Starter status
 User programmable screen
 Motor temperature
 Current
 Motor power
 Voltage
 Last start information
 Date and time
 Performance graphs
 SCR conduction
Refer to Operating Feedback on page 70, for further details.

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9 Configuration
9.1 Programming Menu
The Programming Menu lets you view and change programmable parameters that control how the MVS operates.
You can access the Programming Menu at any time, including while the soft starter is running. Any changes to the
start profile take effect immediately.
To open the Programming Menu, press the MENU button while viewing the monitoring screens.
To navigate through the Programming Menu:
 to scroll through parameter groups, press the or button.
 to open a submenu, press the button.
 to view the parameters in a group, press the button.
 to return to the previous level, press the button.
 to close the Programming Menu, press repeatedly.
Adjustment Lock
You can lock the Programming Menu to prevent users from altering parameter settings. The adjustment lock can
be turned on and off using parameter 15B.
To lock the programming menu:
1. Open the Programming Menu.
2. Open the Extended Menu.
3. Select 'Advanced'.
4. Enter the Access Code.
5. Select parameter 15B Adjustment Lock
6. Select and store 'Read Only'.
If a user attempts to change a parameter value when the adjustment lock is active, an error message is displayed:

Access Denied
Adj Lock is On
Altering Parameter Values
To change a parameter value:
 scroll to the appropriate parameter in the Programming Menu and press to enter edit mode.
 to alter the parameter setting, use the and buttons. Pressing or once will increase or
decrease the value by one unit. If the button is held for longer than five seconds, the value will increase
or decrease at a faster rate.
 to save changes, press STORE. The setting shown on the display will be saved and the controller will
return to the parameter list.
 to cancel changes, press EXIT. The controller will ask for confirmation, then return to the parameter list
without saving changes.
Access Code
Critical parameters (parameter group 15 and higher) are protected by a four-digit security access code, preventing
unauthorised users from viewing or modifying parameter settings.
When a user attempts to enter a restricted parameter group, the controller prompts for an access code. The
access code is requested once for the programming session, and authorisation continues until the user closes the
menu.
To enter the access code, use the and buttons to select a digit, and the and buttons to change the
value. When all four digits match your access code, press STORE. The controller will display an acknowledgement
message before continuing.
Enter Access Code
0###
STORE
Access Allowed
SUPERVISOR
To change the access code, use parameter 15A.

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9.2 Standard Menu

The standard menu provides access to commonly used parameters, allowing the user to configure the MVS as
required for the application. For details of individual parameters, refer to Parameter Descriptions on page 43.
1 Motor Data--1
1A Motor Full Load Current
2 Start/Stop Modes--1
2A Start Mode
2B Start Ramp Time
2C Initial Current
2D Current Limit
2H Stop Mode
2I Stop Time
3 Auto--Start/Stop
3C Auto-Stop Type
3D Auto-Stop Time
4 Protection
4A Excess Start Time
4C Undercurrent
4D Undercurrent Delay
4E Instantaneous Overcurrent
4F Instantaneous Overcurrent Delay
4G Phase Sequence
6 Inputs
6A Input A Function
6B Input A Name
6C Input A Trip
6D Input A Trip Delay
6E Input A Initial Delay
6F Input B Function
6G Input B Name
6H Input B Trip
6I Input B Trip Delay
6J Input B Initial Delay
7 Outputs
7A Relay A Function
7B Relay A On Delay
7C Relay A Off Delay
7D Relay B Function
7E Relay B On Delay
7F Relay B Off Delay
7G Relay C Function
7H Relay C On Delay
7I Relay C Off Delay
7M Low Current Flag
7N High Current Flag
7O Motor Temperature Flag
8 Display
8A Language
8B F1 Button Action
8C F2 Button Action
8D Display A or kW
8E User Screen - Top Left
8F User Screen - Top Right
8G User Screen - Bottom Left
8H User Screen - Bottom Right

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9.3 Extended Menu

The extended menu gives access to all of the MVS's programmable parameters.
1 Motor Data--1
1A Motor Full Load Current
1B Locked Rotor Time
1C Locked Rotor Current
1D Motor Service Factor
2 Start/Stop Modes--1
2A Start Mode
2B Start Ramp Time
2C Initial Current
2D Current Limit
2E Reserved
2F Kickstart Time
2G Kickstart Level
2H Stop Mode
2I Stop Time
3 Auto--Start/Stop
3A Reserved
3B Reserved
3C Auto-Stop Type
3D Auto-Stop Time
4 Protection
4A Excess Start Time
4B Excess Start Time-2
4C Undercurrent
4D Undercurrent Delay
4E Instantaneous Overcurrent
4F Instantaneous Overcurrent Delay
4G Phase Sequence
4H Current Imbalance
4I Current Imbalance Delay
4J Frequency Check
4K Frequency Variation
4L Frequency Delay
4M Restart Delay
4N Motor Temperature Check
4O Ground Fault Level
4P Ground Fault Delay
4Q Undervoltage
4R Undervoltage Delay
4S Overvoltage
4T Overvoltage Delay
4U Instantaneous Overcurrent S2
4V Instantaneous Overcurrent Delay S2
5 Auto--Reset Trips (Reserved)
5A Reserved
6 Inputs
6A Input A Function
6B Input A Name
6C Input A Trip
6D Input A Trip Delay
6E Input A Initial Delay
6F Input B Function
6G Input B Name
6H Input B Trip

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6I Input B Trip Delay

6J Input B Initial Delay
6K Reserved
6L Reserved
6M Remote Reset Logic
6N Reserved
6O Reserved
6P Reserved
6Q Local/Remote
6R Comms in Remote
7 Outputs
7A Relay A Function
7B Relay A On Delay
7C Relay A Off Delay
7D Relay B Function
7E Relay B On Delay
7F Relay B Off Delay
7G Relay C Function
7H Relay C On Delay
7I Relay C Off Delay
7J Reserved
7K Reserved
7L Reserved
7M Low Current Flag
7N High Current Flag
7O Motor Temperature Flag
7P Analog Output A
7Q Analog A Scale
7R Analog A Maximum Adjustment
7S Analog A Minimum Adjustment
7T Reserved
7U Reserved
7V Reserved
7W Reserved
8 Display
8A Language
8B F1 Button Action
8C F2 Button Action
8D Display A or kW
8E User Screen - Top Left
8F User Screen - Top Right
8G User Screen - Bottom Left
8H User Screen - Bottom Right
8I Graph Data
8J Graph Timebase
8K Graph Maximum Adjustment
8L Graph Minimum Adjustment
8M Mains Reference Voltage
9 Motor Data--2
9A Reserved
9B Motor FLC-2
9C Reserved
9D Reserved
9E Reserved
10 Start/Stop Modes--2
10A Start Mode-2
10B Start Ramp-2
10C Initial Current-2

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10D Current Limit-2

10E Reserved
10F Kickstart Time-2
10G Kickstart Level-2
10H Stop Mode-2
10I Stop Time-2
11 RTD/PT100 (Reserved)
11A Reserved
12 Slip--Ring Motors
12A Motor Data-1 Ramp
12B Motor Data-2 Ramp
12C Changeover Time
12D Slip Ring Retard
15 Advanced
15A Access Code
15B Adjustment Lock
15C Emergency Run
16 Protection Action
16A Motor Overload
16B Excess Start Time
16C Undercurrent
16D Instantaneous Overcurrent
16E Current Imbalance
16F Frequency
16G Input A Trip
16H Input B Trip
16I Motor Thermistor
16J Starter Communication
16K Network Communication
16L Reserved
16M Battery/Clock
16N Ground Fault
16O Reserved
16P Reserved
16Q Reserved
16R Reserved
16S Reserved
16T Reserved
16U Reserved
16V Undervoltage
16W Overvoltage

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9.4 Load/Save Settings

The Load/Save Settings menu requires an access code and allows users to:
 Load the MVS's parameters with default values
 Reload previously saved parameter settings from an internal file
 Save the current parameter settings to an internal file
In addition to the factory default values file, the MVS can store two user-defined parameter files. These files contain
default values until a user file is saved.
To load or save settings:
2. Open the Programming Menu Load Defaults
3. Scroll to Load/Save Settings and press the button. Load Backup
4. Scroll to the required function and press the button. Enter the Load User Set 1
access code when prompted.

5. At the confirmation prompt, select YES to confirm or NO to cancel Load Defaults

and then STORE to load/save the selection. No
Yes
When the action has been completed, the screen will briefly display a
confirmation message, then return to the Load/Save Settings screen

9.5 Parameter Descriptions

1 Motor Data-1
The parameters in Motor Data-1 configure the soft starter to match the connected motor. These parameters
describe the motor's operating characteristics and allow the soft starter to model the motor's temperature.
1A – Motor FLC
Range: 5 - 1200 A Default: 100 A
Description: Matches the starter to the connected motor's full load current. Set to the full load
current (FLC) rating shown on the motor nameplate.
1B – Locked Rotor Time
Range: 0:01 - 2:00 (minutes:seconds) Default: 10 seconds
Description: Sets the maximum length of time the motor can sustain locked rotor current from cold
before reaching its maximum temperature. Set according to the motor datasheet.
1C – Locked Rotor Current
Range: 400% - 1200% FLC Default: 600%
Description: Sets the locked rotor current of the connected motor, as a percentage of full load
current. Set according to the motor datasheet.
1D – Motor Service Factor
Range: 100% - 130% Default: 105%
Description: Sets the motor service factor used by the thermal model. If the motor runs at full load
current, it will reach 100%. Set according to the motor datasheet.
2 Start/Stop Modes-1
2A – Start Mode
Options: Constant Current (default)
Description: Selects the soft start mode.
2B – Start Ramp Time
Range: 0:01 - 3.00 (minutes:seconds) Default: 1 second
Description: Sets the ramp time for current ramp starting (from the initial current to the current
limit).

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2C – Initial Current
Range: 100% - 600% FLC Default: 400%
Description: Sets the initial start current level for current ramp starting, as a percentage of motor full
load current. Set so that the motor begins to accelerate immediately after a start is
initiated.
If current ramp starting is not required, set the initial current equal to the current limit.
2D – Current Limit
Range: 100% - 600% FLC Default: 400%
Description: Sets the current limit for constant current and current ramp soft starting, as a
percentage of motor full load current.
2E – Reserved
Description: This parameter is reserved for future use.
2F – Kickstart Time
Range: 0 – 2000 milliseconds Default: 0000 milliseconds
Description: Sets the kickstart duration. A setting of 0 disables kickstart.
2G – Kickstart Level
Range: 100% - 700% FLC Default: 500%
Description: Sets the level of the kickstart current.

CAUTION
Kickstart subjects the mechanical equipment to increased torque levels. Ensure the motor, load and
couplings can handle the additional torque before using this feature.

2H – Stop Mode
Options: Coast To Stop (default)
TVR Soft Stop
Description: Selects the stop mode.
2I – Stop Time
Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets the time for soft stopping the motor using timed voltage ramp.
If a main contactor is installed, the contactor must remain closed until the end of the
stop time.
3 Auto-Stop
The MVS can be programmed to stop automatically, after a specified delay or at a specified time of day.

WARNING
This function should not be used in conjunction with remote two-wire control.
The soft starter will still accept start and stop commands from the remote inputs or serial communication
network. To disable local or remote control, use parameter 6Q.

3A, 3B – Reserved
Description: These parameters are reserved for future use.
3C – Auto-Stop Type
Options: Off (default) The soft starter will not auto-stop.
Timer The soft starter will auto-stop after a delay from the next
start, as specified in parameter 3D.
Clock The soft starter will auto-stop at the time programmed in
parameter 3D.
Description: Selects whether the soft starter will auto-stop after a specified delay, or at a time of day.
3D – Auto-Stop Time
Range: 00:01 - 24:00 (hours:minutes) Default: 1 minute
Description: Sets the time for the soft starter to auto-stop, in 24 hour clock format.

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4 Protection Settings
These parameters determine when the soft starter's protection mechanisms will activate. The activation point for
each protection mechanism can be set to suit the installation.
The soft starter responds to protection events by tripping, warning, or writing the event to the event log. The
response is determined by the Protection Action settings. The default response is a trip.

CAUTION
The protection settings are vital for safe operation of the soft starter and motor. Defeating the
protection may compromise the installation and should only be done in the case of emergency.

4A – Excess Start Time

Excess start time is the maximum time the MVS will attempt to start the motor. If the motor does not
transition to Run mode within the programmed limit, the starter will trip. Set for a period slightly longer
than required for a normal healthy start. A setting of 0 disables excess start time protection.
Range: 0:00 - 4:00 (minutes:seconds) Default: 20 seconds
Description: Set as required.
4B – Excess Start Time-2
Range: 0:00 - 4:00 (minutes:seconds) Default: 20 seconds
Description: Set as required.
4C – Undercurrent
Range: 0% - 100% Default: 20%
Description: Sets the trip point for undercurrent protection, as a percentage of motor full load
current. Set to a level between the motor's normal working range and the motor's
magnetising (no load) current (typically 25% to 35% of full load current). A setting of
0% disables undercurrent protection.
4D – Undercurrent Delay
Range: 0:00 - 4:00 (minutes:seconds) Default: 5 seconds
Description: Slows the MVS's response to undercurrent, avoiding trips due to momentary
fluctuations.
4E, 4F – Instantaneous Overcurrent
The MVS can be configured to trip if the average current of all three phases exceeds a specified level while
the motor is running. Refer to 4U, 4V – Instantaneous Overcurrent Stage 2 on page 47 for more
information and examples.
Parameter 4E Instantaneous Overcurrent
Range: 80% - 600% FLC Default: 400%
Description: Sets the trip point for instantaneous overcurrent protection, as a percentage of motor
full load current.
Parameter 4F Instantaneous Overcurrent Delay
Range: 0:00 - 1:00 (minutes:seconds) Default: 0 second
Description: Slows the MVS's response to overcurrent, avoiding trips due to momentary overcurrent
events.

NOTE
This protection is only active during run and must be coordinated with Instantaneous Overcurrent
Stage 2 (parameters 4U, 4V).

4G – Phase Sequence
Options: Any Sequence
Positive Only (default)
Negative Only
Description: Selects which phase sequences the soft starter will allow at a start. During its pre-start
checks, the starter examines the sequence of the phases at its input terminals and trips if
the actual sequence does not match the selected option.

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4H – Current Imbalance
Range: 10% - 50% Default: 30%
Description: Sets the trip point for current imbalance protection.
4I – Current Imbalance Delay
Range: 0:00 - 4:00 (minutes:seconds) Default: 5 seconds
Description: Slows the MVS's response to current imbalance, avoiding trips due to momentary
fluctuations.
NOTE
The MVS will display a Current Imbalance trip only when phase loss at the supply terminals occurs during
Run mode. When a phase loss occurs during other modes of operation, the MVS will trip on Motor
Connection.
4J – Frequency Check
Options: Do Not Check
Start Only
Start/Run
Run Only (default)
Description: Determines when and if the starter will monitor for a frequency trip.
4K – Frequency Variation
Options: ± 2 Hz
± 5 Hz (default)
± 10 Hz
± 15 Hz
Description: Selects the soft starter's tolerance for frequency variation.
4L – Frequency Delay
Range: 0:01 - 4:00 (minutes:seconds) Default: 5 seconds
Description: Slows the MVS's response to frequency disturbances, avoiding trips due to momentary
fluctuations.
NOTE
If the mains frequency drops below 35 Hz or rises above 75 Hz, the starter will trip immediately,
irrespective of the settings for Frequency Trip parameters.

4M – Restart Delay
Range: 00:01 - 60:00 (minutes:seconds) Default: 30 minutes
Description: The MVS can be configured to force a delay between the end of a stop and the
beginning of the next start. During the restart delay period, the display shows the time
remaining before another start can be attempted.
4N – Motor Temperature Check
Options: Do Not Check (default)
Check
Description: Selects whether the MVS will verify the motor has sufficient thermal capacity for a
successful start. The soft starter compares the motor's calculated temperature with the
temperature rise from the last motor start and only operates if the motor is cool
enough to start successfully.
4O – Ground Fault Level
Range: 1 A - 40 A Default: 1 A
Description: Sets the trip point for ground fault protection. Ground fault is a dynamic trip based on
phase current measurements every half-cycle.
4P – Ground Fault Delay
Range: 0:01 - 4:00 (minutes:seconds) Default: 3 seconds
Description: Slows the MVS's response to ground fault variation, avoiding trips due to momentary
fluctuations.
NOTE
Ground fault accuracy is within ± 1 A of the set value.

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4Q Undervoltage Level
Range: 100 – 18000 V Default: 100 V
Description: Sets the trip point for undervoltage protection. Set as required.
4R Undervoltage Trip Delay
Range: 0:00 – 4:00 (minutes:seconds) Default: 5 seconds
Description: Slows the MVS's response to undervoltage, avoiding trips due to momentary
fluctuations.
4S Overvoltage Level
Range: 100 – 18000 V Default: 7200 V
Description: Sets the trip point for overvoltage protection. Set as required.
4T Overvoltage Trip Delay
Range: 0:00 – 4:00 (minutes:seconds) Default: 5 seconds
Description: Slows the MVS's response to overvoltage, avoiding trips due to momentary fluctuations.
4U, 4V – Instantaneous Overcurrent Stage 2
The MVS has two instantaneous trip functions, stage 1 and 2. These protection functions are configured to be
complementary.
Stage 1 must be configured to protect the motor against a locked rotor (shearpin) situation during run mode.
Stage 1 should trigger at lower current/higher time values than Stage 2.
Stage 2 must be configured to protect the main switching device. When Stage 2 triggers, the starter opens the
main switching device.
If the main switching element is a contactor (protected by a fuse), then this function must be coordinated with the
fuse to ensure that the contactor does NOT open until the fuse ruptures.
If the main switching element is a breaker, then the delay must be minimised to provide the best possible protection
to the SCR.
Parameter 4U Instantaneous Overcurrent S2
Range: 30 A – 4400 A Default: 4400 A
Description: Sets the trip point for instantaneous overcurrent stage 2 protection in amperes. Set as
required.
Parameter 4V Instantaneous Overcurrent Delay S2
Range: 10 – 1000 ms Default: 10 milliseconds
Description: Sets the duration required for current to exceed the level set in parameter 4U before a
trip occurs. Set as required.
NOTE
This protection is active during starting, running and stopping. It must be coordinated with Instantaneous
Overcurrent (parameters 4E, 4F).
Example: Contactor and Fuse
1 Instantaneous Overcurrent Delay -
Stage 1 (4F)
2 Motor start time
3 Instantaneous Overcurrent Delay -
Stage 2 (4V)
4 FLC
5 Motor start current
1 6 Instantaneous Overcurrent- Stage 1
Time

(4E)
2
7 Instantaneous Overcurrent - Stage 2
8
(4U) to trip external upstream breaker
8 Fuse
10
3
9
9 SCR
10 Thermal model curve

4 5 6 7 07248.E

Current Shaded area indicates motor operation

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Example: Circuit Breaker

1 Instantaneous Overcurrent Delay -
Stage 1 (4F)
2 Motor start time
3 Instantaneous Overcurrent Delay -
Stage 2 (4V)
4 FLC
5 Motor start time
6 Instantaneous Overcurrent -Stage 1
(4E)
7 Instantaneous Overcurrent -Stage 2
Time

(4U) to trip main breaker

8 SCR
9 Thermal model curve

Current Shaded area indicates motor operation

5 Auto-Reset Trips (Reserved)

This parameter group is reserved for future use.
6 Inputs
The MVS has two programmable inputs, which allow remote control of the soft starter.
6A – Input A Function

Options: Motor Set Select The MVS can be configured with two separate sets of
motor data.
To use the secondary motor data, parameter 6A must be
set to 'Motor Set Select' and C53, C54 must be closed
when a start command is given. The MVS checks which
motor data to use at a start, and will use that motor data
for the entire start/stop cycle.
Input Trip (N/O) (default) Input A can be used to trip the soft starter. When
parameter 6A is set to Input Trip (N/O), a closed circuit
across C53, C54 trips the soft starter.
(Refer to parameters 6C, 6D, 6E)
Input Trip (N/C) When parameter 6A is set to Input Trip (N/C), an open
circuit across C53, C54 trips the soft starter.
(Refer to parameters 6C, 6D, 6E)
Local/Remote Select Input A can be used to select between local and remote
control, instead of using the LCL/RMT button on the
controller. When the input is open, the starter is in local
mode and can be controlled via the controller. When the
input is closed, the starter is in remote mode. The
START and LCL/RMT buttons are disabled, and the soft
starter will ignore any Local/Remote select command from
the serial communications network.
To use Input A to select between local and remote
control, parameter 6Q must be set to 'LCL/RMT Anytime'
or 'LCL/RMT When Off'.
Emergency Run In emergency run the soft starter continues to run until
stopped, ignoring all trips and warnings (refer to parameter
15C for details).
Closing the circuit across C53, C54 activates emergency
run.
Opening the circuit ends emergency run and the MVS
stops the motor.

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Starter Disable The MVS can be disabled via the control inputs. An open
circuit across C53, C54 will disable the starter. The MVS
will not respond to start commands. If running, the soft
starter will allow the motor to coast to stop, ignoring the
soft stop mode set in parameter 2H.
Description: Selects the function of Input A.
6B – Input A Name
Options: Input Trip (default) Controller
Low Pressure PLC
High Pressure Vibration
Pump Fault Field Trip
Low Level Interlock Trip
High Level Motor Temp
No Flow Motor Prot
Starter Disable Feeder Prot
Description: Selects a message for the controller to display when Input A is active.
6C – Input A Trip
Options: Always Active (default) A trip can occur at any time when the soft starter is
receiving power.
Operating Only A trip can occur while the soft starter is running, stopping
or starting.
Run Only A trip can only occur while the soft starter is running.
Description: Selects when an input trip can occur.
6D – Input A Trip Delay
Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets a delay between the input activating and the soft starter tripping.
6E – Input A Initial Delay
Range: 00:00 - 30:00 (minutes:seconds) Default: 0 second
Description: Sets a delay before an input trip can occur. The initial delay is counted from the time a
start signal is received. The state of the input is ignored until the initial delay has
elapsed.
6F, 6G, 6H, 6I, 6J – Input B Trip
Parameters 6F~6J configure the operation of Input B, in the same way as parameters 6A~6E configure
Input A. Refer to Input A for details.
 6F Input B Function (D
Default: Input Trip (N/O))
 6G Input B Name (D
Default: Input Trip)
 6H Input B Trip (Default: Always Active)
 6I Input B Trip Delay (D
Default: 0:00)
 6J Input B Initial Delay (D
Default: 0:00)
6K, 6L – Reserved
These parameters are reserved for future use.
6M – Remote Reset Logic
Options: Normally Closed (default)
Normally Open
Description: Selects whether the MVS's remote reset input (terminals C41, C42) is normally open or
normally closed.
6N, 6O, 6P – Reserved
These parameters are reserved for future use.

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6Q – Local/Remote
Options: LCL/RMT Anytime (default) LCL/RMT selection is always enabled.
LCL/RMT When Off LCL/RMT selection is enabled when the starter is off.
Local Control Only The LCL/RMT button and all remote inputs are disabled.
Remote Control Only Local control buttons (SSTART, RESET, LCL/RMT) are
disabled.
Description: Selects when the LCL/RMT button can be used to switch between local and remote
control, and enables or disables the local control buttons and remote control inputs.
The STOP button on the controller is always enabled.

WARNING
The STOP button on the controller is always enabled. When using two-wire remote control, the soft
starter will restart if the remote start/stop and reset inputs are still active.

6R – Comms in Remote
Options: Disable Control in RMT
Enable Control in RMT (default)
Description: Selects whether the starter will accept Start, Stop and Reset commands from the serial
communication network when in Remote mode. The Force Comms Trip and
Local/Remote commands are always enabled.
7 Outputs
The MVS has three programmable outputs, which can be used to signal different operating conditions to associated
equipment.
7A – Relay A Function
Options: Off Relay A is not used.
Main Contactor (default) The relay closes when the MVS receives a start command,
and remains closed as long as the motor is receiving
voltage.
Run The relay closes when the starter changes to run state.

Trip The relay closes when the starter trips (refer to parameter
16A to 16X).
Warning The relay closes when the starter issues a warning (refer
to parameter 16A to 16X).
Low Current Flag The relay closes when the low current flag activates while
the motor is running (refer to parameter 7M Low Current
Flag).
High Current Flag The relay closes when the high current flag activates while
the motor is running (refer to parameter 7N High Current
Flag).
Motor Temperature Flag The relay closes when the motor temperature flag
activates (refer to parameter 7O Motor Temperature
Flag).
Input A Trip The relay closes when Input A activates to trip the soft
starter.
Input B Trip The relay closes when Input B activates to trip the soft
starter.
Motor Overload The relay closes when the starter trips on Motor
Overload.
Current Imbalance The relay closes when the starter trips on Current
Imbalance.
Undercurrent The relay closes when the starter trips on Undercurrent.
Instantaneous overcurrent The relay closes when the starter trips on Instantaneous
Overcurrent.
Frequency The relay closes when the starter trips on Frequency.
Ground Fault The relay closes when the starter trips on Ground Fault.
Heatsink Overtemperature Not applicable to this product.
Phase Loss The relay closes when the starter trips on Phase Loss.
Motor Thermistor The relay closes when the starter trips on Motor
Thermistor.

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Changeover Contactor The relay closes when the high rotor resistance current
ramp has reached full voltage, allowing use with a slip-ring
motor.
Undervoltage The relay closes when the mains voltage drops below the
level set in parameter 4Q.
Ready The relay closes when the starter transitions into Ready
mode.
Description: Selects the function of Relay A (normally open).
7B – Relay A On Delay
Range: 0:00 - 5:00 (minutes:seconds) Default: 0 second
Description: Sets the delay for closing Relay A.
7C – Relay A Off Delay
Range: 0:00 - 5:00 (minutes:seconds) Default: 0 second
Description: Sets the delay for re-opening Relay A.
7D~7I – Output Relays B and C
Parameters 7D~7I configure the operation of Relays B and C in the same way as parameters 7A~7C
configure Relay A. Refer to Relay A for details.
Relay B is a changeover relay.
 7D Relay B Function Default: Run
 7E Relay B On Delay Default: 0 second
 7F Relay B Off Delay Default: 0 second
Relay C is a changeover relay.
 7G Relay C Function Default: Trip
 7H Relay C On Delay Default: 0 second
 7I Relay C Off Delay Default: 0 second
7J, 7L – Reserved
These parameters are reserved for future use.
7M – Low Current Flag
The MVS has low and high current flags to give early warning of abnormal operation. The current flags can be
configured to indicate an abnormal current level during operation, between the normal operating level and the
undercurrent or instantaneous overcurrent trip levels. The flags can signal the situation to external equipment via
one of the programmable outputs.
The flags clear when the current returns within the normal operating range by 10% of the programmed
flag value.
Range: 1% - 100% FLC Default: 50%
Description: Sets the level at which the low current flag operates, as a percentage of motor full load
current.
7N – High Current Flag
Range: 50% - 600% FLC Default: 100%
Description: Sets the level at which the high current flag operates, as a percentage of motor full load
current.
7O – Motor Temperature Flag
The MVS has a motor temperature flag to give early warning of abnormal operation. The flag can indicate
that the motor is operating above its normal operating temperature but lower than the overload limit. The
flag can signal the situation to external equipment via one of the programmable outputs.
Range: 0% - 160% Default: 80%
Description: Sets the level at which the motor temperature flag operates, as a percentage of the
motor's thermal capacity.

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7P, 7Q, 7R, 7S – Analog Output A

The MVS has an analog output, which can be connected to associated equipment to monitor motor
performance.
Parameter 7P Analog Output A
Options: Current (% FLC) (default) Current as a percentage of motor full load current.
Motor Temp (%) Motor temperature as a percentage of the motor rated
current (calculated by the soft starter's thermal model).
Motor kW (%) Motor kilowatts. 100% is motor FLC (parameter 1A)
multiplied by mains voltage. Power factor is assumed to
be 1.0.
3 . V . IFLC . pf
1000
Motor kVA (%) Motor kilovolt amperes. 100% is motor FLC (parameter
1A) multiplied by mains voltage.
3 . V . IFLC
1000
Motor pf Motor power factor, measured by the soft starter.
Voltage (%Mains) The average voltage measured on three phases as a
percentage of the mains voltage.
Description: Selects which information will be reported via Analog Output A.
Parameter 7Q Analog A Scale
Range: 0-20 mA
4-20 mA (default)
Description: Selects the range of the analog output.
Parameter 7R Analog A Maximum Adjustment
Range: 0% - 600% Default: 100%
Description: Calibrates the upper limit of the analog output to match the signal measured on an
external current measuring device.
Parameter 7S Analog A Minimum Adjustment
Range: 0% - 600% Default: 0%
Description: Calibrates the lower limit of the analog output to match the signal measured on an
external current measuring device.
7T~7W – Reserved
These parameters are reserved for future use.
8 Display
These parameters allow the controller to be tailored to individual users' requirements.
8A – Language
Options: English (default) Português
Chinese Français
Español Italiano
Deutsch Russian
Description: Selects which language the controller will use to display messages and feedback.
8B, 8C – F1 and F2 Button Action
Options: None
Setup Auto-Start/Stop
Description: Selects the function of the F1 and F2 buttons on the controller.
 8B F1 Button Action Default: Setup Auto-Start/Stop
 8C F2 Button Action Default: None
8D – Display A or kW
Options: Current (default)
Motor kW
Description: Selects whether the MVS will display current (amperes) or motor kilowatts on the main
monitoring screen.

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8E, 8F, 8G, 8H – User-Programmable Screen

Options: Blank Displays no data in the selected area, allowing long
messages to be shown without overlapping.
Starter State The starter's operating state (starting, running, stopping or
tripped). Only available for top left and bottom left
positions on the screen.
Motor Current The average current measured on three phases.
Motor pf The motor's power factor, measured by the soft starter.
Mains Frequency The average frequency measured on three phases.
Motor kW The motor's running power in kilowatts.
Motor HP The motor's running power in horsepower.
Motor Temp The motor's temperature, calculated by the thermal
model.
kWh The number of kilowatt hours the motor has run via the
soft starter.
Hours Run The number of hours the motor has run via the soft
starter.
Analog Input n/a
Mains Voltage The average voltage measured on three phases.
Description: Selects which information will be displayed on the programmable monitoring screen.
 8E User Screen - Top Left Default: Starter State
 8F User Screen - Top Right Default: Blank
 8G User Screen - Bottom Left Default: kWh
 8H User Screen - Bottom Right Default: Hours Run
8I, 8J, 8K, 8L – Performance Graphs
The MVS has a real-time performance graph to report the behaviour of critical operating parameters.
Parameter 8I Graph Data
Options: Current (% FLC) (default) Current as a percentage of motor full load current.
Motor Temp (%) Motor temperature as a percentage of the motor rated
current (calculated by the soft starter's thermal model).
Motor kW (%) Motor kilowatts. 100% is motor FLC (parameter 1A)
multiplied by mains voltage. Power factor is assumed to
be 1.0.
3 . V . IFLC . pf
1000
Motor kVA (%) Motor kilovolt amperes. 100% is motor FLC (parameter
1A) multiplied by mains voltage.
3 . V . IFLC
1000
Motor pf Motor power factor, measured by the soft starter.
Voltage (%Mains) The average voltage measured on three phases as a
percentage of the mains voltage.
Description: Selects which information the graph will display.
Parameter 8J Graph Timebase
Options: 10 seconds (default) 10 minutes
30 seconds 30 minutes
1 minute 1 hour
5 minutes
Description: Sets the graph time scale. The graph will progressively replace the old data with new
data.
Parameter 8K Graph Maximum Adjustment
Range: 0% – 600% Default: 400%
Description: Adjusts the upper limit of the performance graph.
Parameter 8L Graph Minimum Adjustment
Range: 0% – 600% Default: 0%
Description: Adjusts the lower limit of the performance graph.

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8M – Mains Reference Voltage

Range: 100 – 14000 V Default: 400 V
Description: Provides the reference voltage for the analog output and performance graphs.
9 Motor Data-2
The MVS can support two different starting and stopping motor data sets.
To select the secondary motor data set, a programmable input must be configured to parameter set selection
(parameters 6A and 6F) and the input must be active when the soft starter receives a start signal.

NOTE
You can only choose which motor data set to use while the soft starter is stopped.

9A ~ 9E – Secondary Motor Settings

Parameter 9A Reserved
This parameter is reserved for future use.
Parameter 9B Motor FLC-2
Range: 5 - 1000 A Default: 100 A
Description: Sets the secondary motor's full load current.
Parameter 9C Reserved
This parameter is reserved for future use.
Parameter 9D Reserved
This parameter is reserved for future use.
Parameter 9E Reserved
This parameter is reserved for future use.
10 Start/Stop-2
10A ~ 10I – Start/Stop-2
Refer to Start/Stop-1 (parameters 2A~2I) for details.
Parameter 10A Start Mode-2
Options: Constant Current (default)
Description: Selects the soft start mode.
Parameter 10B Start Ramp-2
Range: 0:01 - 3.00 (minutes:seconds) Default: 1 second
Description: Sets the ramp time for current ramp starting (from the initial current to the current
limit).
Parameter 10C Initial Current-2
Range: 100% - 600% Default: 400%
Description: Sets the initial start current level for current ramp starting, as a percentage of motor full
load current. Set so that the motor begins to accelerate immediately after a start is
initiated.
If current ramp starting is not required, set the initial current equal to the current limit.
Parameter 10D Current Limit-2
Range: 100% - 600% FLC Default: 400%
Description: Sets the current limit for constant current and current ramp soft starting, as a
percentage of motor full load current.
Parameter 10E Reserved
Description: This parameter is reserved for future use.
Parameter 10F Kickstart Time-2
Range: 0 - 2000 (milliseconds) Default: 0000 milliseconds
Description: Sets the kickstart duration. A setting of 0 disables kickstart.

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Parameter 10G Kickstart Level-2

Range: 100% - 700% FLC Default: 500%
Description: Sets the level of the kickstart current.
Parameter 10H Stop Mode-2
Options: Coast To Stop (default)
TVR Soft Stop
Description: Selects the stop mode.
Parameter 10I Stop Time-2
Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets the stop time.
11 RTD/PT100 (Reserved)
This parameter group is reserved for future use.
12 Slip-Ring Motors
These parameters allow the soft starter to be configured for use with a slip-ring motor.
12A – Motor 1 Ramp
Options: Single Ramp (default)
Dual Ramp
Description: Selects whether to use a single or dual current ramp profile for soft starting. Set to
single ramp for non-slip ring induction motors, or dual ramp for slip-ring induction
motors.
12B – Motor 2 Ramp
Options: Single Ramp (default)
Dual Ramp
Description: Selects whether to use a single or dual current ramp profile for soft starting. Set to
single ramp for non-slip ring induction motors, or dual ramp for slip-ring induction
motors.
Parameter 12B selects the ramp configuration for the secondary motor.
12C – Changeover Time
Range: 100 - 500 (milliseconds) Default: 150 milliseconds
Description: Sets the delay between the rotor resistance relay closing and the low resistance current
ramp starting. Set so that the contactor has enough time to close, but the motor does
not slow down.
Parameter 12C only applies if parameter 12A or 12B is set to 'Dual Ramp', and an
output relay is set to 'Changeover Contactor'.
12D – Slip-Ring Retard
Range: 10% - 90% Default: 50%
Description: Sets the level of conduction after the rotor resistance contactor closes, as a percentage
of full conduction.
Set so that no current pulse occurs, but the motor retains enough speed to start
correctly.
15 Advanced
15A – Access Code
Range: 0000 - 9999 Default: 0000
Description: Sets the access code to control access to restricted sections of the menus.
Use the and buttons to select which digit to alter and use the and
buttons to change the value. After the last digit is set press STORE.

NOTE
In the event of a lost access code, contact your supplier for master access code that allows you
to re-program a new access code.

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15B – Adjustment Lock

Options: Read & Write (default) Allows users to alter parameter values in the Programming
Menu.
Read Only Prevents users altering parameter values in the
Programming Menu. Parameter values can still be viewed.
Description: Selects whether the controller will allow parameters to be changed via the Programming
Menu.
15C – Emergency Run
Options: Disable (default)
Enable
Description: Selects whether the soft starter will permit emergency run operation. In emergency
run, the soft starter will start (if not already running) and continue to operate until
emergency run ends, ignoring stop commands and trips.
Emergency run is controlled using a programmable input.

CAUTION
Continued use of Emergency Run is not recommended. Emergency Run may compromise the starter life as
all protections and trips are disabled.
Using the starter in 'Emergency Run' mode will void the product warranty.

16 Protection Action
These parameters define how the soft starter will respond to different protection events. The soft starter can trip,
issue a warning, or ignore different protection events as required. All protection events are written to the event
log. The default action for all protections is to trip the soft starter.

CAUTION
Defeating the protection may compromise the starter and motor, and should only be done in the case of
emergency.

16A~16W – Protection Actions

Options: Trip Starter (default)
Warn and Log
Log Only
Description: Selects the soft starter's response to each protection.
 16A Motor Overload
 16B Excess Start Time
 16C Undercurrent
 16D Instantaneous Overcurrent
 16E Current Imbalance
 16F Frequency
 16G Input A Trip
 16H Input B Trip
 16I Motor Thermistor
 16J Starter Communication
 16K Network Communication
 16L Reserved
 16M Battery/Clock
 16N Ground Fault
 16O~16U Reserved
 16V Undervoltage
 16W Overvoltage
20 Restricted
These parameters are restricted for Factory use and are not available to the user.

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10 Commissioning
10.1 Commissioning Menu (Tools)
The Commissioning Menu provides access to commissioning and testing tools.
Press ALT then TOOLS to open the Tools.
The Commissioning Menu is protected by the access code.
The default access code is 0000.
To navigate through the Commissioning Menu:
 to scroll to the next or previous item, press the or button.
 to open an item for viewing, press the button.
 to return to the previous level, press the button.
 to close the Commissioning Menu, press repeatedly.
10.2 Set Date and Time
To set the date and time:
1. Open the Commissioning Menu.
2. Scroll to the date/time screen.
3. Press the button to enter edit mode.
4. Press the and buttons to select which part of the date or time to edit.
5. Use the and buttons to change the value.
6. To save changes, press the button. The MVS will confirm the changes.
To cancel changes, press the button.
10.3 Simulation Tools
Software simulation functions let you test the soft starter's operation and control circuits without connecting the
soft starter to mains voltage.
The simulation tools are accessed via the Commissioning Menu. The simulations are only available when the soft
starter is in Ready state, control voltage is available and the controller is active.

NOTE
Access to the simulation tools is protected by the security access code.
The default access code is 0000.

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Run Simulation
To use the run simulation:
1. Open the Commissioning Menu. Run Simulation
2. Scroll to Run Simulation and press . Ready
Apply Start Signal
3. Press START or activate the start input. The MVS simulates its pre-start Run Simulation
checks and closes the main contactor relay. The Run LED flashes. Pre-Start Checks
STORE to Continue
Run Simulation
NOTE
If mains voltage is connected, an error message is shown. Remove ATTENTION!
mains voltage and proceed to the next step. Remove Mains Volts
STORE to Continue
4. Press . The MVS simulates starting. The Run LED flashes. Run Simulation
Starting X:XXs
STORE to Continue
5. Press . The MVS simulates running. The Run LED stays on without Run Simulation
flashing and the bypass contactor relay closes. Running
Apply Stop Signal
6. Press STOP or activate the stop input. The MVS simulates stopping. The Run Simulation
Run LED flashes and the bypass contactor relay opens. Stopping X:XXs
STORE to Continue
7. Press . The Ready LED flashes and the main contactor relay opens. Run Simulation
Stopped
STORE to Continue
8. Press to return to the commissioning menu.

NOTE
Run simulation can be exited at any stage by pressing the .
.

Protection Simulation
The protection simulation simulates activation of each protection mechanism to confirm that the soft starter and
associated control circuits are responding correctly.
To use the protection simulation:
1. Open the Commissioning Menu.
2. Scroll to Protection Simulation and press .
3. Use the and buttons to select the protection you want to
simulate.
4. Press and hold to simulate the selected protection.
5. The screen is displayed momentarily. The soft starter's response 0.0A
depends on the Protection Action setting (parameter group 16). Tripped
Selected Protection
6. Use or to select another simulation, or press to exit.

NOTE
If the protection trips the soft starter, reset before simulating another protection. If the protection action is
set to 'Warn and Log', no reset is required.

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If the protection is set to 'Warn and Log', the warning message can be viewed only while the STORE
button is pressed.
If the protection is set to 'Log only', nothing appears on the screen but an entry will appear in the log.

Output Signal Simulation

The output signal simulation simulates output signalling to confirm that outputs and associated control circuits are
operating correctly.

NOTE
To test operation of the flags (motor temperature and low/high current), set an output relay to the
appropriate function and monitor the relay's behaviour.
To use the output signal simulation:
1. Open the Commissioning Menu.
2. Scroll to Output Signalling Simulation and press .

3. Use the and buttons to select a function to simulate, then

press .
4. Use the and buttons to turn the signal on and off. Prog Relay A
To confirm correct operation, monitor the state of the output. Off
On

5. Press to return to the simulation list.

Analog Output Simulation

The analog output simulation uses the and buttons to change the Analog Output
analog output current at terminals B10, B11 of the controller. 0% 4 mA
Attach an external current measuring device to terminals B10, B11 of the controller. Use the or button to
adjust the percentage value in the lower left hand corner of the display. The current measuring device should
indicate the same level of current as shown at the lower right corner of the display.
10.4 Input/Ouput Status
Temperature Sensors State

This screen shows the state of the motor thermistors and RTD/PT100s. Temp Sensors State
Thermistor: O
RTDs A–>G:OOOOOOO
S = Shrt H=Hot C=Cld O=Opn
NOTE
The use of RTDs is not supported by this product and this screen will always indicate 0 (ie Open) for
RTDs A->G.

Digital I/O State

This screen shows the current status of the digital inputs and outputs. Digital I/O State
Inputs: 1000000
Outputs: 0000000
The top line of the screen shows the start, stop, reset and programmable inputs A and B, then '00'. The screen
shows input C23~C24 closed with all other inputs open.
The bottom line of the screen shows programmable output A, the fixed Run output, programmable outputs B and
C, then '000'. The screen shows all outputs open.

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Analog I/O State

This screen shows the current status of the Analog I/O Analog I/O State
Input: - - - - %
Output A: 04.0mA
NOTE
Input is not supported by this product and this screen will always indicate Input: - - - - %

10.5 Reset Thermal Models

The MVS's advanced thermal modelling software constantly monitors the motor's performance. This allows the
MVS to calculate the motor's temperature and ability to start successfully at any time.
The thermal model for the active motor can be reset if required.
1. Open the Commissioning Menu.

2. Scroll to Reset Thermal Models and press . Reset Thermal Models

3. At the confirmation prompt press STORE to confirm or to cancel M1 X%
the action. You may have to enter your access code. M2 X%
Store to Reset
4. Select Reset and press . Reset Thermal Models
Selecting Do Not Reset returns to previous screen. Do Not Reset
Reset
When the thermal model has been reset, the screen will display a
confirmation message then return to the previous screen.

CAUTION
Resetting the motor thermal model may compromise motor life and should only be done in the case of
emergency.

10.6 Low Voltage Test Mode

The MVS can be connected to a low voltage motor ( 500 VAC) for testing. This allows the user to thoroughly
test the soft starter and its associated power and control circuits. The low voltage test mode provides a means of
testing the soft starter's configuration without requiring a full medium voltage test facility.
For models V06 and higher, one non-conduction resistor assembly must be connected to each phase arm (three
assemblies are supplied with the soft starter). The non-conduction resistor assembly is not required for models
V02 ~ V04.
During the low voltage test, the soft starter's control input, relay output and protection settings can be tested. Low
voltage mode is not suitable for testing soft starting or soft stopping performance.
MVSxxxx-V06, V07
1. Clip one end of the resistor assembly to
the bolt on the non-conduction PCB.
The non-conduction PCB is located on the
side of the phase arm, at the top of the
long round grading resistor (on the left
hand side of the phase arm when viewed
from the back). There is a small steel
bracket just in front of the PCB.
2. Pass the other end of the assembly
through the phase arm, in front of the
three grading resistors, and clip it to the
steel bracket in front of the grading
resistor on the other side of the phase
arm (this bracket looks the same as the
bracket in front of the non-conduction
PCB).

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MVSxxxx-V13
1. Clip one end of the resistor assembly to
the bolt on the non-conduction PCB (do
not connect to earth bolt, ie
green/yellow wire). The
non-conduction PCB is located on the
side of the phase arm, at the top of the
long round grading resistor (on the left
hand side of the phase arm when
viewed from the back).
2. Pass the other end of the assembly over
the phase arms and clip it to the busbar
at the other side of the phase arm.

WARNING
After low voltage mode testing, ensure that the non-conduction resistor assembly is removed from each
phase arm before connecting the soft starter to a medium voltage motor. If the non-conduction resistor
assemblies remain on the phase arms, the soft starter may suffer severe damage.
To operate the MVS in low voltage test mode:
2. Isolate the soft starter from the motor and the mains supply.
3. Connect one non-conduction resistor assembly to each phase arm.
4. Connect T1, T2, T3 of the soft starter to a three phase motor with full load current of 5 ~ 20 A. Connect L1,
L2, L3 of the soft starter to three phase mains supply with voltage less than 500 VAC (frequency 50 Hz or
60 Hz).
5. Set parameter 1A Motor Full Load Current to the value shown on the motor name plate.
6. Switch on control and mains supply, and use the MVS to start the motor. The start command can be sent
from the controller or via the remote input. Monitor the soft starter's display and verify the line current and
voltage readings.
7. Stop and restart the motor several times to confirm correct and consistent operation.
8. When testing is complete, isolate the soft starter from the mains supply. Disconnect the soft starter from the
motor and then remove control voltage. Remove the non-conduction resistor assembly from each phase arm.

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11 Monitoring

11.1 Logs Menu

The Logs Menu provides information on events, trips and starter performance.
To open the Logs Menu, press ALT then LOGS while viewing the metering screens.

ALT
Alt
Logs Tools
LOGS

To navigate through the Logs Menu:

 to open a log, press the button.

 to scroll through the entries in each log, press the and buttons.
 to view details of a log entry, press the button.
 to return to the previous level, press the button.
 to close the Logs Menu, press repeatedly.
Trip Log
The Trip Log stores details of the eight most recent trips, including the date and time the trip happened. Trip 1 is
the most recent and trip 8 is the oldest stored trip.
To open the Trip Log:
1. Press ALT then LOGS to open the Logs.
2. Scroll to Trip Log and press .
3. Use the and buttons to select a trip to view, and press to display details.
4. Use the and buttons to scroll through available details.
To close the log and return to the main display, press repeatedly.
Event Log
The Event Log stores time-stamped details of the starter's 99 most recent events (actions, warnings and trips),
including the date and time of the event. Event 1 is the most recent and event 99 is the oldest stored event.
To open the Event Log:
1. Press ALT then LOGS to open the Logs.
2. Scroll to Event Log and press .
3. Use the and buttons to select an event to view, and press to display details.
To close the log and return to the main display, press repeatedly.
Starter Trip and Event Logger Software
The Starter Trip and Event Logger Software allows you to download the trip and event logs from the soft starter,
for separate analysis.
The software is compatible with all AuCom medium voltage soft starters using control software version 1.29 or
later.
For further information, or to download the software, visit www.aucom.com.
Performance Counters
The performance counters store statistics on the starter's operation:
 Hours run (lifetime and since counter last reset)
 Number of starts (lifetime and since counter last reset)
 Motor kWh (lifetime and since counter last reset)
 Number of times the thermal model has been reset
The resettable counters (hours run, starts and motor kWh) can only be reset if the Adjustment Lock (parameter
15B) is set to Read & Write.

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To view the counters:

1. Open the Logs Menu.
2. Scroll to Counters and press .
3. Use the and buttons to scroll through the counters. Press to view details.
4. To reset a counter, press STORE (enter access code if required) then use the button to select Reset.
Press STORE to confirm the action.
To close the counters and return to the main display, press the repeatedly.

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12 Operation

CAUTION
We recommend testing the soft starter's setup on a low voltage motor before beginning operation on a
medium voltage motor. This allows the operator to test that the soft starter is correctly connected to
the auxiliary equipment.

12.1 Start, Stop and Reset Commands

The soft starter can be controlled in three ways:
 using the buttons on the controller
 via remote inputs
 via a serial communication link
The LCL/RMT button controls whether the MVS will respond to local control (via the controller) or remote control
(via the remote inputs).
The Local LED on the controller is on when the soft starter is in local control mode and off when the soft starter is
in remote control mode.
Control via the fieldbus communication network is always enabled in local control mode, and can be enabled or
disabled in remote control mode (parameter 6R Comms in Remote). Control via the serial communication
network requires an optional communication module.
The STOP button on the controller is always enabled.
12.2 Using the Soft Starter to Control a Motor
To soft start the motor, press the START button on the controller or activate the Start remote input. The motor
will start using the start mode selected in parameter 2A.
To stop the motor, press the STOP button on the controller or activate the Stop remote input. The motor will
stop using the stop mode selected in parameter 2H.
To reset a trip on the soft starter, press the RESET button on the controller or activate the Reset remote input.
To stop the motor with a coast to stop, regardless of the setting of parameter 2H Stop Mode, press the local STOP
and RESET buttons at the same time. The soft starter will remove power from the motor and open the main
contactor, and the motor will coast to stop.

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12.3 Using the MVS to Control a Slip-Ring Motor

The MVS can be used to control a slip-ring motor, using rotor resistance.
1
t1 t2 t3

V1

V2

03986.C
S1 S2 S3 S4

P1 P2 P3

1 Sub-states 3 States
t1 Main contactor close time S1 Ready
t2 Rotor resistance contactor close time S2 Pre-start tests
t3 Bypass contactor close time S3 Starting
2 Output voltage S4 Running

V1 100% voltage 4 Phases of operation

V2 Slip-ring retard voltage P1 Start command
P2 Rotor resistance current ramp
P3 Shorted rotor current ramp

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Commissioning
1. Configure the MVS as follows:
Parameter settings:
 Parameter 7A Relay A Function
 Select 'Changeover Contactor'
 Parameter 7B Relay A On Delay
 Set this to the maximum time (5m:00s).
 Parameter 12A Motor Data-1 Ramp
 Select 'Dual Ramp' (for slip-ring induction motor control)
 Parameter 12C Changeover Time
 Default setting is 150 milliseconds. Set this to a value just greater than the changeover contactor
(K3) pole closing time.
 Parameter 12D Slip Ring Retard
 Default setting is 50%. Set this parameter to a value which is high enough to cause the motor to
instantly accelerate once the rotor resistance (R1) has been bridged out and low enough to avoid a
motor current pulse.
2. Start the motor under normal load conditions and record the time it takes to reach a constant speed with
external rotor resistance (R1) in the circuit. Stop the motor soon after a constant speed has been reached.
Change parameter 7B to the recorded time value.
3. Start the motor under normal load conditions and monitor the motor speed behaviour and motor current
when the changeover contactor (K3) switches in to short-out the rotor resistance (R1)
If the motor does not start to accelerate immediately after changeover, increase the setting of parameter 12D.
If there is a pulse in motor current immediately after changeover, reduce the setting of parameter 12D.
1 R1 constant speed
2 First ramp
3 Second ramp
4 Run mode (I < 120% FLC)
3

5 Parameter 7B
6 K3 closes
7 Parameter 12C
Speed

Time

NOTE
For this installation to function correctly, only use the constant current start method (parameter 2A Start
Mode). To use the secondary motor settings, parameter 12B Motor Data-2 Ramp must be set to 'Dual
Ramp'.

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Slip-Ring Motor Connection

K2

1
A1
K1 R1
L1 T1

T1B
L2 T2
M
T2B 3
L3 T3

E T3B
2
A2 A3 C73 K3

A1 C74
A2 13 K2

220~240VAC
+10 3
-15 F1 A3 14 K1

4 23

24 K2

33

34

43

44

A11 A12 TX RX
(Wh) (Bk)

(Bk) (Wh)
A11 A12 RX TX
C23 43

C24 44

54
C31
6 K3
S1 C32 52

C41 5 51

S2 C42 64

62
C53
61
C54

C63

C64

B4 B10
7 8 +
B5 B11
-
A4

A1 Power assembly A4 Controller

1 3 Phase 50/60 Hz Supply 5 Remote control inputs
K1 Main contactor C23~C24 Control Input - Start
K2 Bypass contactor C31~C32 Control Input - Stop
2 Motor C41~C42 Control Input - Reset
R1 Slip-ring rotor resistance C53~C54 Control Input - Programmable input A
K3 Changeover contactor C63~C64 Control Input - Programmable input B
A2 Control voltage terminals 6 Programmable outputs
3 Control supply 43, 44 Relay output A
Functionality = Changeover contactor
A3 Power interface board 51, 52, 54 Relay output B
4 Relay outputs 61, 62, 64 Relay output C
C73~C74 Bypass contactor feedback signal 7 Motor thermistor input
13~14 Main contactor K1 8 Analog output
23~24 Bypass contactor K2
33~34 Run relay output
43~44 Fan control output

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12.4 Operating States

Start and Run States
The MVS soft starter has six operating states, and performs the following actions in each state:
a d

b c e f

07717.A
1 2 3 4 5 6 1 2

State Starter actions

1 Not ready Control power is on and the starter performs system checks. The starter may be
waiting for the motor to cool before allowing a start.
2 Ready The starter is initialised and waiting for a start command.
3 Pre-start checks A start command has been received (a). The main contactor closes (b) and the starter
performs connection checks.
4 Starting The starter ramps the SCRs up to full conduction and closes the bypass contactor (c).
5 Running The motor is running normally.
6 Stopping A stop command has been received (d). The starter opens the bypass contactor (e),
ramps the SCRs down to no conduction, then opens the main contactor (f).

Trip States
The starter's response to a trip depends on the starter's state when the trip occurs.
 Trip while starting (bypass contactor not yet closed)
State Function
Not ready Perform system checks.
Ready Wait for start command.
Start command received Main contactor closes.
Pre-Start Checks Perform connection checks.
Starting Ramp up SCR firing angles.
Trip command Turn SCRs off then open main contactor.
Tripped Wait for reset command.
Reset command received Trip cleared and starter returns to Not Ready state or Ready state.
 Trip while running (bypass contactor closed)

State Starter action

Not ready Perform system checks.
Ready Wait for start command.
Start command received Main contactor closes.
Pre-Start Checks Perform connection checks.
Starting Ramp up SCR firing angles.
Full conduction SCRs at 100% conduction. Verify current is < 120% FLC then close bypass contactor.
Running Normal motor run state (bypassed mode).
Trip command Open bypass contactor. Turn SCRs off then open main contactor.
Tripped Wait for reset command.
Reset command received Trip cleared and starter returns to Not Ready or Ready state.

 Instantaneous Overcurrent Stage 2 trip

The main contactor opens immediately, regardless of the starter's state.

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12.5 Motor Protection

Motor, System and Soft Starter Protection Mechanisms
The MVS incorporates extensive protection features to ensure safe operation of the motor, system and soft starter.
Most protection features can be customised to suit the installation. Use parameter group 4 Protection Settings to
control the situation where the protections will activate and parameter group 16 Protection Action to select the
soft starter's response. The default response is to trip the soft starter.
 Protection Coordination
Check protection settings on the supply side of the starter to ensure correct coordination with the parameters of
the soft starter. .
When using fuse and main contactors, set the upstream circuit breaker protection parameters according to the
ratings for fuse and contactor. The contactor must not open if the current is above its maximum breaking current
value. The fuse must act first or the upstream breakers instantaneous trip level must be less than the contactor's
maximum breaking current level.
If using circuit breakers only, set the soft starter's maximum instantaneous trip time < 150 ms. Always use a suitable
external protection relay with a circuit breaker to ensure instantaneous overcurrent trip functionality.
Voltage must not be continuously maintained on the phase arms while the motor is off. Short circuit protective
equipment must be installed in all cases.
 Motor Overload Protection
The MVS offers thermal model motor overload protection which monitors the performance of the motor and
calculates its temperature in all states. This protection is based on the motor information programmed in
parameter groups 1 and 9, and the thermal model adjusts itself according to the motor's recent operating history
(including temperature rise from previous operation).

3 1 Motor service factor

4 2 Locked rotor current
3 Motor failure curve
4 Motor thermal model protection curve
5 Typical motor operating current
5
Time

04013.C

1 2
Current

Motor Thermal Model Protection Set-up

To enable motor and starter protection using the motor thermal model, the soft starter must be programmed with
accurate information on the motor's characteristics.
1. Set parameters 1B Locked Rotor Time, 1C Locked Rotor Current and 1D Motor Service Factor according to
the motor datasheet.
2. Use instantaneous overcurrent protection (parameters 4E, 4F) to provide protection for locked rotor
situations. Refer to individual parameters for details.
3. Use instantaneous overcurrent protection stage 2 (parameters 4U, 4V) to trip circuit breaker or main contactor
in the event of extreme overcurrent situations.

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12.6 Operating Feedback

Displays
The controller displays a wide range of performance information about the soft starter. The top half of the screen
shows real-time information on current or motor power (as selected in parameter 8D). Use the and
buttons to select the information shown on the bottom half of the screen.
 Starter status
 User programmable screen
 Motor temperature
 Current
 Motor power
 Voltage
 Last start information
 Date and time
 Performance graphs
 SCR conduction

NOTE
Screens shown here are with the default settings.

 Starter Status
The starter status screen shows details of the starter's operating status, including motor current, power and
temperature.

0A
Ready
M1 000% 000.0kW
 Programmable screen
The MVS's user-programmable screen can be configured to show the most important information for the particular
application. Use parameters 8E to 8H to select which information to display.

0A
Ready
00000 kWh 00000hrs
 Motor Temperature
The temperature screen shows which motor data set is in use, and the temperature of the motor as a percentage
of total thermal capacity.
0A
Primary Motor Set
M1 000% M2 000%
NOTE
M2 xxx% temperature is not applicable to this product.

 Current monitoring screen

The current screen shows real-time line current on each phase.

0A
Phase Currents (Gnd Crnt XX.XA)
000.0A 000.0A 000.0A

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 Motor Power
The motor power screen shows motor power (kW, HP and kVA) and power factor.

0A
000.0kW 0000HP
0000kVA -. - - pf
 Voltage
The voltage screen shows real-time line voltage across each phase.

0A
Line Voltages
00000 00000 00000
 Last Start Information
The last start information screen shows details of the most recent successful start:
 start duration (seconds)
 maximum start current drawn (as a percentage of motor full load current)
 calculated rise in motor temperature
0A
Last start 000 s
000 % FLC  Temp 0%
 Date and Time
The date/time screen shows the current system date and time (24 hour format). For details on setting the date
and time, refer to Set Date and Time on page 57.

0A
DD MMM YYYY
HH:MM:SS
 Performance Graph
The performance graph provides a real-time display of operating performance. Use parameters 8I~8L to select
which information to display.

0000 A 0%-400%
10166.A

 SCR Conduction Bargraph

The SCR conduction bargraph shows the level of conduction on each phase.

L1 Cond
L2 Cond
L3 Cond

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13 Troubleshooting
The MVS provides extensive information to help the operator diagnose and remedy any operating difficulties.
In addition to the motor and load protection features already described, the MVS reports in detail on the starter's
own state. Any internal failure will cause the soft starter to trip, and full details will be recorded in the Trip Log and
Event Log.
13.1 Protection Responses
When a protection condition is detected, the MVS will write this to the event log and may also trip or issue a
warning. The soft starter's response depends on the Protection Action setting (parameter group 16).
Some protection responses cannot be adjusted by the user. These trips are usually caused by external events (such
as phase loss) or by a fault within the soft starter. These trips do not have associated parameters and cannot be set
to Warn or Log.
If the MVS trips you will need to identify and clear the condition that triggered the trip, then reset the soft starter
before restarting. To reset the starter, press the RESET button on the controller or activate the Reset remote
input.
If the MVS has issued a warning, the soft starter will reset itself once the cause of the warning has been resolved.
13.2 Trip Messages
This table lists soft starter's protection mechanisms and the probable cause of the trip. Some of these can be
adjusted using parameter group 4 Protection Settings and parameter group 16 Protection Action, other settings are
built-in system protections and cannot be set or adjusted.
Display Possible cause/Suggested solution
Battery/clock A verification error has occurred on the real time clock, or the backup battery voltage is low. If
the battery is low and the power is off, date/time settings will be lost. The MVS will continue
to soft start and soft stop correctly. Reprogram the date and time.
The battery is not removable. In order to replace the battery, the main control PCB must be
replaced.
Related parameters: 16M
Bypass fail (bypass The bypass contactor has welded closed or is not operating correctly. There may be a
contactor) problem with the control circuit or the contactor coil.
Check the condition of the bypass contactor's main poles. Check the operation of the
contactor control circuitry and contactor coil.
This trip is not adjustable.

NOTE
You can use the Run Simulation to check the bypass contactor's operation
without mains voltage connected.
Controller This is a name selected for a programmable input. Refer to Input A trip.
Current imbalance Current imbalance can be caused by problems with the motor, the environment or the
installation, such as:
 An imbalance in the incoming mains voltage
 A problem with the motor windings
 A light load on the motor
 A phase loss on input terminals L1, L2 or L3 during Run mode
An SCR that has failed open circuit. A failed SCR can only be definitely diagnosed by replacing
the SCR and checking the starter's performance.
Related parameters: 4H, 4I, 16E
EEPROM fail  An error occurred loading data from the EEPROM to RAM when the controller powered
up.
 "Load User Set" has been selected but no saved file is available.
Reset the fault and then reload the default settings. If the problem persists, contact your local
distributor.
Related parameters: None

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Display Possible cause/Suggested solution

Excess start time The motor was unable to accelerate to full speed in the time allowed.
Excess start time trip can occur in the following conditions:
 parameter 1A Motor Full Load Current is not appropriate for the motor
 parameter 2D Current Limit has been set too low
 parameter 2B Start Ramp Time has been set greater than the setting for 4A Excess Start
Time setting
 The motor may have experienced an abnormal increase in loading or might be jammed.
Related parameters:1A, 2A-2D, 4A, 16B
Feeder Prot This is a name selected for a programmable input. Refer to Input A trip.
Field Trip This is a name selected for a programmable input. Refer to Input A trip.
Frequency The mains frequency has gone beyond the specified range.
Check for other equipment in the area that could be affecting the mains supply, particularly
variable speed drives and switch mode power supplies (SMPS).
If the MVS is connected to a generator set supply, the generator may be too small or could
have a speed regulation problem.
Related parameters: 4J, 4K, 4L, 16F
Ground fault Ground current (monitored through a dedicated current transformer) has exceeded the
selected level. Test the insulation of the output cables and the motor. Identify and resolve the
cause of any ground fault.
Related parameters: 4O, 4P, 16N
Heatsink The soft starter is operating at a dangerously high temperature.
overtemperature  Check if ventilation and cooling are adequate.
 Reduce the number of consecutive starts by increasing the value set in parameter 4M
Restart Delay.
Related parameters: 4M
High Level This is a name selected for a programmable input. Refer to Input A trip.

High Pressure This is a name selected for a programmable input. Refer to Input A trip.
Input A trip The soft starter's programmable input is set to a trip function and has activated. Resolve the
trigger condition.
Related parameters: 6A, 6B, 6C, 6D, 6E, 6F, 6G, 6H, 6I, 6J, 16G, 16H
Instantaneous There has been a sharp rise in motor current, probably caused by a locked rotor condition
overcurrent (shearpin) while running. This may indicate a jammed load.
A trip may also occur when a medium level fault current has been detected. This may indicate
a system short circuit.
Related parameters: 4E, 4F, 16D
Instantaneous There has been a sharp rise in output current, possibly caused by a short circuit condition.
overcurrent S2 Identify and resolve the cause of the fault.
Related parameters: 4U, 4V, 16D
Int Comms Fail Communication has failed between the controller and the power interface board.
 Check that the controller is receiving control voltage within the specified range (terminals
A11, A12).
 Check that the fibre-optic cables between the controller and the interface board are firmly
connected.
 Check that each fibre-optic cable is emitting light at the Rx end.
This trip is not adjustable.
Interlock Trip This is a name selected for a programmable input. Refer to Input A trip.
Internal fault 94 ~ There has been an internal communication error within the soft starter. Remove then restore
Internal fault 98 control power.
This trip is not adjustable.
Internal fault 99 - There is a problem with the non-conduction fibre-optic connections. Internal Fault 99
Internal fault 101 corresponds to phase 1, Internal Fault 100 corresponds to phase 2, Internal Fault 101
corresponds to phase 3.
 Check that the fibre-optic cable is properly connected between the non-conduction PCB
on the phase arm and the non-conduction readback connector on the power interface
board.
 If the problem persists, replace the fibre-optic cable.
This trip is not adjustable.

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Display Possible cause/Suggested solution

Internal fault 104 The power fail input is open circuit.
 Check that control voltage is available.
 There may be a wiring fault.
This trip is not adjustable.
Internal fault 105 The power interface board is faulty or damaged. Replace the board.
This trip is not adjustable.
Internal fault 106 The selected configuration for the CT ratio selection switches on the power interface board is
not valid.
 Check the DIP switch settings on the interface PCB. Refer to Ground Current.
This trip is not adjustable.
Internal fault X The MVS has tripped on an internal fault. Contact your local supplier with the fault code (X).
Related parameters: None
L1 phase loss During pre-start checks the starter has detected a phase loss as indicated.
L2 phase loss In run state, the starter has detected that the current on the affected phase has dropped below
L3 phase loss 2% of the programmed motor FLC for more than 1 second, indicating that either the incoming
phase or connection to the motor has been lost.
Check the supply and the input and output connections at the starter and at the motor end.
Phase loss can also be caused by a failed SCR, particularly an SCR that has failed open circuit.
A failed SCR can only be definitely diagnosed by replacing the SCR and checking the starter's
performance.
Related parameters: None
L1-T1 shorted During prestart checks the starter has detected a shorted power assembly or a short within the
L2-T2 shorted bypass contactor as indicated.
L3-T3 shorted This trip is not adjustable.

Low Control Volts Control voltage to the controller has dropped below the required level.
This trip is not adjustable.
Low Level This is a name selected for a programmable input. Refer to Input A trip.
Low Pressure This is a name selected for a programmable input. Refer to Input A trip.
Motor connection There is a problem with the soft starter's connection to the motor. If only one phase is
affected, the error message will indicate which phase (T1, T2, T3).
 Ensure the motor is connected to terminals T1, T2, T3 using in-line (three wire)
connection. The MVS does not support inside delta (six wire) connection.
 Check that the fibre-optic cables between the power interface board and the MVS are
firmly connected.
 Check each output phase of the soft starter for power circuit continuity.
This trip will also occur when there is a phase imbalance across the soft starter’s input terminals
L1, L2, L3, during starting and stopping.
Related parameters: None
Motor Connection Where 'X' is 1, 2 or 3.
Tx The motor is not connected correctly to the soft starter.
 Check individual motor connections to the soft starter for power circuit continuity.
 Check connections at the motor terminal box.
This trip is not adjustable.
Related parameters: None
Motor overload The motor has reached its maximum thermal capacity. Overload can be caused by:
 The soft starter protection settings not matching the motor thermal capacity
 Excessive starts per hour
 Excessive throughput
 Damage to the motor windings
Resolve the cause of the overload and allow the motor to cool.
Related parameters: 1A, 1B, 1C, 1D, 9B, 16A
Motor Prot This is a name selected for a programmable input. Refer to Input A trip.
Motor Temp This is a name selected for a programmable input. Refer to Input A trip.

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Display Possible cause/Suggested solution

Motor thermistor The external resistance across the motor thermistor input (terminals B4, B5) has exceeded
2.4 kɏ.
 If the starter tripped at power-up, no thermistor is present at terminals B4, B5. If you are
not using a thermistor, you must attach a link across terminals B4-B5.
 If the starter tripped during operation, the temperature of the motor winding has
increased. Resolve the cause of the overheating.
Related parameters: 16I
Network The network master has sent a trip command to the starter, or there may be a network
communication communication problem.
(between module Check the network for causes of communication inactivity.
Related parameters: 16K
and network)
No Flow This is a name selected for a programmable input. Refer to Input A trip.
Overvoltage There has been a voltage surge on the mains. Causes can include problems with a transformer
tap regulator or off-loading of a large transformer load.
 Check that the starter is configured appropriately for local conditions.
 Monitor the mains voltage to determine the cause of the voltage fluctuation, and resolve
the cause.
Related parameters: 4S, 4T, 16W
Phase sequence The phase sequence on the soft starter's input terminals (L1, L2, L3) is not valid.
Check the phase sequence on L1, L2, L3 and ensure the setting in parameter 4G is suitable for
the installation.
Related parameters: 4G
PLC This is a name selected for a programmable input. Refer to Input A trip.
Power loss The starter is not receiving mains supply on one or more phases when a start command is
given.
 Check that the main contactor closes when a start command is given, and remains closed
until the end of a soft stop.
 Check MVS fuses and confirm that all three mains supply phases are present.
This trip is not adjustable.
Pump Fault This is a name selected for a programmable input. Refer to Input A trip.
Starter There could be a problem with the connection between the soft starter and the optional
communication communications module. Remove and reinstall the module. If the problem persists, contact
your local distributor.
(between module
The communications module has been powered down while the soft starter remains powered
and soft starter) up.
Related parameters: 16J
Starter Disable This is a name selected for a programmable input. Refer to Input A trip.
Undercurrent The motor has experienced a sharp drop in current, caused by loss of load. Causes can
include broken components (shafts, belts or couplings), or a pump running dry.
Related parameters: 4C, 4D, 16C
Undervoltage Mains voltage has fallen below the level selected in parameter 4Q. Causes can include an
undersized supply or adding a large load to the system.
 Check that the starter is configured appropriately for local conditions.
 Monitor the mains voltage to determine the cause of voltage fluctuation.
Related parameters: 4Q, 4R, 16V
Vibration This is a name selected for a programmable input. Refer to Input A trip.
VZC Fail Px Where 'X' is 1, 2 or 3.
The voltage detection system has failed.
The voltage dividing resistors have failed or the power interface board may be faulty.
Contact AuCom for advice.

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LED locations
The non-conduction and firing LEDs are located on the power interface PCB. The non-conduction LEDs should
dim during starting, and should be off when the bypass contactor closes. The firing LEDs should be on during
starting, and off just before the bypass contactor closes and the soft starter enters run mode.
The gate drive adaptor, gate drive and gate drive firing PCBs are located on individual phase arm power assemblies.
1 2

C73 1 2 3 V0 V1 V2 V3
C74 CT3
13
14
23
24
CT2
33
34
43
44 CT1
TX RX 1 2 3
V IN

C1
C2
C3
C4
C5
C6
16948.B

1 Non-conduction LEDs (green) 2 Firing LEDs (red)

13.3 General Faults

This table describes situations where the soft starter does not operate as expected but does not trip or give a
warning.
Symptom Probable Cause
The soft starter does not respond to  The soft starter may be in Remote control mode. When the soft starter
the START or RESET button on the is in Remote control mode, the Local LED on the starter is off. Press the
controller. LCL/RMT button once to change to Local control.
The soft starter does not respond to  The soft starter may be in Local control mode. When the soft starter is in
commands from the control inputs. Local control mode, the Local LED on the starter is on. Press the
LCL/RMT button once to change to Remote control.
 The control wiring may be incorrect. Check that the remote start, stop
and reset inputs are configured correctly (refer to Control Wiring on page
28 for details).
 The signals to the remote inputs may be incorrect. Test the signalling by
activating each input signal in turn. The appropriate remote control input
LED should activate on the starter.
The soft starter does not respond to  The soft starter may be waiting for the restart delay to elapse. The length
a start command from either the of the restart delay is controlled by parameter 4M Restart Delay.
local or remote controls.  The motor may be too hot to permit a start. If parameter 4N Motor
Temperature Check is set to Check, the soft starter will only permit a start
when it calculates that the motor has sufficient thermal capacity to
complete the start successfully. Wait for the motor to cool before
attempting another start.
 The starter may be disabled via a programmable input. If parameter 6A is
set to Starter Disable and there is an open circuit on C53, C54, the MVS
will not start. If there is no further need to disable the starter, close the
circuit on the input.
NOTE
Parameter 6Q Local/Remote controls when the LCL/RMT button is
enabled.

Motor does not reach full speed.  If the start current is too low, the motor will not produce enough torque
to accelerate to full speed. The soft starter may trip on excess start time.
NOTE
Make sure the motor starting parameters are appropriate for the
application and that you are using the intended motor starting
profile. If parameter 6A or 6F is set to Motor Set Select, check
that the corresponding input is in the expected state.
 The load may be jammed. Check the load for severe overloading or a
locked rotor situation.

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Symptom Probable Cause

Erratic motor operation.  The SCRs in the MVS require at least 5 A of current to latch. If you are
testing the soft starter on a motor with full load current less than 5 A, the
SCRs may not latch correctly.
Soft stop ends too quickly.  The soft stop settings may not be appropriate for the motor and load.
Review the settings of parameters 2H, 2I, 10H and 10I.
 If the motor is very lightly loaded, soft stop will have limited effect.
Remote start/stop command is  Auto-Stop should only be used in remote mode with three-wire or
overriding Auto-Stop settings when four-wire control.
using remote two-wire control.
Parameter settings cannot be stored.  Make sure you are saving the new value by pressing the STORE button
after adjusting a parameter setting. If you press EXIT, the change will not
be saved.
 Check that the adjustment lock (parameter 15B) is set to Read & Write.
If the adjustment lock is set to Read Only, settings can be viewed but not
changed. You need to know the security access code to change the
adjustment lock setting.
 The EEPROM may be faulty on the controller. A faulty EEPROM will also
trip the soft starter, and the controller will display the message Parameter
Out Of Range. Contact your local supplier for advice.
ATTENTION! Remove Mains Volts  The soft starter will not activate Run Simulation with three-phase power
connected. This prevents unintentional direct on-line (DOL) start.
Current values shown on the display  Check that the setting of the CT ratio selector DIP switch on the power
are incorrect. interface board matches the ratio of the CT used. Refer to Ground
Current.

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14 Maintenance
14.1 Safety

NOTE
The MVS soft starter is not user serviceable. The unit should only be serviced by authorised service
personnel. Unauthorised tampering with the unit will void the product warranty.

Electrical Shock Risk

The voltages present in the following locations can cause severe electric shock and may be lethal:
 AC supply cables and connections
 Output cables and connections
 Many internal parts of the starter, and external option units
The AC supply must be disconnected from the starter using an approved isolation device before any cover is
removed from the starter or before any servicing work is performed.

WARNING
Always ensure that all tools have been removed from the soft starter panel after conducting maintenance
operations. There is a significant risk of arc fault due to bridging between panel conductors and conductive
foreign bodies such as tools.

14.2 Maintenance Schedule

The table below lists the minimum maintenance requirements. Your maintenance program may include more
frequent maintenance. In certain environmental conditions (such as dusty or humid environments), increase the
frequency of maintenance to every year.
Part Instructions Timing
Switch Check contact condition Every 2 years
Contactor – main Check for wear, torque bolts Every 2 years
Contactor – bypass Check for wear, torque bolts Every 2 years
Contactor for PFCC Check for wear, torque bolts Every 2 years
Control terminals Check tightness Every 2 years
Earthing terminals Check tightness Every 2 years
Cable lugs Check tightness Every 2 years
General MVS Cleanliness Every 2 years

14.3 Tools required

MVS starters can be serviced with the following tools:
 Allen keys (standard metric)
 16 mm spanners
 16 mm socket
 Torque wrench <20 Nm
 Torx drive screwdriver #20
 Small flat bladed screwdriver 3 mm
 Multimeter
 MV Insulation tester
14.4 Thermal Image
After completing commissioning of the MVS and after the motor has been running fully loaded, take a thermal
image of the busbars and other critical parts.
As part of the maintenance program, compare a recent thermal image with the post-commissioning image.
Perform the usual inspection for dust and debris.
14.5 Contactor Maintenance
Refer to your contactor manual for operation and maintenance instructions.
1. As part of normal operation, run the withstand voltage test at not less than half the rated test value.
2. Follow the manufacturer's maintenance instructions and check the torque values on all connections.

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14.6 Isolation Switch Maintenance

WARNING
Do not operate the switch while current is flowing (motor or capacitor).
The isolation switch is designed for use in any MVS panel and it is not designed for outdoor use. The
isolation switch must be installed with a breaker or similar device on the supply side to limit the prospective
fault energy. Fuses must be used on the motor side of the switch.
1. Isolate the power supply before beginning any work on the
isolation switch.
2. Inspect the switch contacts for signs of wear. If there is
evidence of wear, contact your local supplier for replacement
parts.
3. Check that the microswitch activates when removing the
isolator locking pin.
4. With the switch in the closed position check the contact
resistance for each pole of the switch.
5. Use a lint-free cloth to clean the isolation switch. Warm
soapy water may be necessary in cleaning.
6. Wipe the main contacts and main arms with Electrolube
(Electrolube part # CG35A) at points of contact.

07449.B
Adjust to less than 60 (micro ohms)

14.7 Isolator Microswitch Adjustment

If the microswitch does not activate correctly, adjust the position of the plunger.
1. Remove the isolation switch handle and the MVS panel front cover.
2. Adjust the position of the microswitch bracket by turning the adjusting screws.
 The plunger must be horizontally aligned with the centre of the locking pin tube.
 The end of the plunger must be approximately 8 mm from the edge of the locking pin tube.
A B C D
1 8 mm

2
16776.A

3
A Front cover and handle in place
B Front cover and handle removed
C Microswitch location
D Microswitch detail
1 Bracket
2 Adjustment screws
3 Plunger

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14.8 Phase Arm Assembly Alignment (model V13)

The phase arm locates itself at the fully withdrawn state when sliding in and out of the frame.
During the commissioning process, during maintenance and when installing a phase arm check the phase arm
alignment.

WARNING
Do not extend more than one phase arm at any one time.

NOTE
Torque all bolts after alignment.

1. Loosen both rear busbar captive bolts and four

(4) domed socket head cap screws on the rear
of the phase arm. The busbar captive bolts are
loose at the point of resistance.

2. Loosen the phase block mounting bolts on both

sides of the phase assembly that hold it to the
tray.
3. Remove the phase arm locking nuts on both
sides.

4. Slide out the phase arm assembly.

5. Slide in the phase arm assembly to check
alignment.
6. Align the phase block on left or right as required.
7. Align and secure the main phase connection
captive bolts.
8. Tighten locking rod on both sides to 10 Nm.
9. Tighten nut and washer on both sides of the
phase arm to 10 Nm.
10. Secure dome head bolts (nip and secure) on the
bus work to 30 Nm.
11. Secure the cap head dome bolts on the phase
blocks. Torque to 12 Nm.
12. Re-adjust if required by repeating steps 3-10
above.

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14.9 Removing Phase Arms (model V13)

WARNING
Do not extend more than one phase arm at any one time.

1. Undo the two phase connection bolts at the

rear of the phase arm.

2. Remove the nut and washer and undo the rod

bolt on both sides.
3. Unplug the controls on the right hand side.

4. On both sides, remove the nut and washer and

undo the rod bolt.

5. Withdraw the phase arm.

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Removing Phase Arms with a Lifting Frame

07455.B
To remove a phase arm with a forklift:
1. Slide the phase arm out from the panel.
2. Place the lifting frame on the phase arm and tighten bolts.
3. Position the forks at 210 mm from fork to fork.
4. Taking care not to touch any other components, slowly slide the forks into the fork guide slot under the
lifting frame.
5. Raise forks slightly to allow frame to clear location holes.
6. Remove the phase arm.
To remove a phase arm using a hoist:
1. Slide the phase arm out from the panel.
2. Secure a cable from the hoist to the lifting eye
3. Lift the phase arm slowly, stabilising the phase arm to prevent it spinning.

NOTE
Lifting Frame Assembly (part no: 995-06391-00) is required for this.

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15 Appendix

15.1 Parameter Defaults

If you require assistance from your supplier or a service technician, please note all parameter settings in the table
below.

1 Primary Motor Settings User Set 1 User Set 2 Default Value

1A Motor Full Load Current 100 A
1B Locked Rotor Time 00m:10s
1C Locked Rotor Current 600% FLC
1D Motor Service Factor 105%
2 Start/Stop Modes--1
2A Start Mode Constant Current
2B Start Ramp Time 00m:01s
2C Initial Current 400% FLC
2D Current Limit 400% FLC
2E Reserved
2F Kickstart Time 0 ms
2G Kickstart Level 500% FLC
2H Stop Mode Coast To Stop
2I Stop Time 00m:00s
3 Auto--Start/Stop
3A Reserved
3B Reserved
3C Auto-Stop Type Off
3D Auto-Stop Time 00h:01m
4 Protection Settings
4A Excess Start Time 00m:20s
4B Excess Start Time-2 00m:20s
4C Undercurrent 20% FLC
4D Undercurrent Delay 00m:05s
4E Instantaneous Overcurrent 400% FLC
4F Instantaneous Overcurrent Delay 00m:00s
4G Phase Sequence Positive Only
4H Current Imbalance 30%
4I Current Imbalance Delay 00m:05s
4J Frequency Check Run
4K Frequency Variation ±5 Hz
4L Frequency Delay 00m:05s
4M Restart Delay 30m:00s
4N Motor Temperature Check Do Not Check
4O Ground Fault Level 1A
4P Ground Fault Delay 00m:03s
4Q Undervoltage 100 V
4R Undervoltage Delay 00m:05s
4S Overvoltage 7200 V
4T Overvoltage Delay 00m:05s
4U Instantaneous Overcurrent S2 4400 A
4V Instantaneous Overcurrent Delay S2 10 ms
5 Auto--Reset Trips (Reserved)
5A Reserved
6 Inputs
6A Input A Function Input Trip (N/O)
6B Input A Name Input Trip
6C Input A Trip Always Active
6D Input A Trip Delay 00m:00s
6E Input A Initial Delay 00m:00s
6F Input B Function Input Trip (N/O)

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6G Input B Name Input Trip

6H Input B Trip Always Active
6I Input B Trip Delay 00m:00s
6J Input B Initial Delay 00m:00s
6K Reserved
6L Reserved
6M Remote Reset Logic Normally Closed (N/C)
6N Reserved
6O Reserved
6P Reserved
6Q Local/Remote LCL/RMT Anytime
6R Comms in Remote Enable Control in RMT
7 Outputs
7A Relay A Function Main Contactor
7B Relay A On Delay 00m:00s
7C Relay A Off Delay 00m:00s
7D Relay B Function Run
7E Relay B On Delay 00m:00s
7F Relay B Off Delay 00m:00s
7G Relay C Function Trip
7H Relay C On Delay 00m:00s
7I Relay C Off Delay 00m:00s
7J Reserved
7K Reserved
7L Reserved
7M Low Current Flag 50% FLC
7N High Current Flag 100% FLC
7O Motor Temperature Flag 80%
7P Analog Output A Current (% FLC)
7Q Analog A Scale 4-20 mA
7R Analog A Maximum Adjustment 100%
7S Analog A Minimum Adjustment 0%
7T Reserved
7U Reserved
7V Reserved
7W Reserved
8 Display
8A Language English
8B F1 Button Action Setup Auto-Start/Stop
8C F2 Button Action None
8D Display A or kW Current
8E User Screen - Top Left Starter State
8F User Screen - Top Right Blank
8G User Screen - Bottom Left kWh
8H User Screen - Bottom Right Hours Run
8I Graph Data Current (% FLC)
8J Graph Timebase 10 seconds
8K Graph Maximum Adjustment 400%
8L Graph Minimum Adjustment 0%
8M Mains Reference Voltage 400 V
9 Motor Data--2
9A Reserved
9B Motor FLC-2 100 A
9C Reserved
9D Reserved
9E Reserved
10 Start/Stop Modes--2
10A Start Mode-2 Constant Current
10B Start Ramp-2 00m:01s

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10C Initial Current-2 400% FLC

10D Current Limit-2 400% FLC
10E Reserved
10F Kickstart Time-2 0 ms
10G Kickstart Level-2 500% FLC
10H Stop Mode-2 Coast To Stop
10I Stop Time-2 00m:00s
11 RTD/PT100 (Reserved)
11A Reserved
12 Slip--Ring Motors
12A Motor Data-1 Ramp Single Ramp
12B Motor Data-2 Ramp Single Ramp
12C Changeover Time 150 ms
12D Slip Ring Retard 50%
15 Advanced
15A Access Code 0000
15B Adjustment Lock Read & Write
15C Emergency Run Disable
16 Protection Action
16A Motor Overload Trip Starter
16B Excess Start Time Trip Starter
16C Undercurrent Trip Starter
16D Instantaneous Overcurrent Trip Starter
16E Current Imbalance Trip Starter
16F Frequency Trip Starter
16G Input A Trip Trip Starter
16H Input B Trip Trip Starter
16I Motor Thermistor Trip Starter
16J Starter Communication Trip Starter
16K Network Communication Warn and Log
16L Reserved
16M Battery/Clock Warn and Log
16N Ground Fault Trip Starter
16O Reserved
16P Reserved
16Q Reserved
16R Reserved
16S Reserved
16T Reserved
16U Reserved
16V Undervoltage Trip Starter
16W Overvoltage Trip Starter
20 Restricted

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15.2 Accessories
Communication Interfaces
MVS soft starters support network communication via easy-to-install communications interfaces. Each soft starter
can support one communications interface at a time.
Available protocols:
Ethernet (Profinet, Modbus TCP, Ethernet/IP), Profibus, DeviceNet, Modbus RTU, and USB.
 Installing Communication Modules
Communication modules attach to the back of the controller:

 Trip Codes (Serial Communication Network)

Description Profibus DP / Modbus RTU / DeviceNet /

Profinet Modbus TCP Ethernet/IP
Excess start time 1 1 101
Motor overload 2 2 20
Motor thermistor 3 3 75
Current imbalance 4 4 26
Frequency 5 5 55
Phase sequence 6 6 54
Instantaneous overcurrent 7 7 28
Power loss 8 8 50
Undercurrent 9 9 29
Motor connection 11 11 102
Input A trip 12 12 11
Starter communication (between module and soft starter) 15 15 113
Network communication (between module and network) 16 16 114
Internal fault/error 17 17 104
Overvoltage 18 18 52
Undervoltage 19 19 51
Ground fault 20 20 27
EEPROM fail 23 23 62
Input B trip 24 24 110
Bypass fail (bypass contactor) 25 25 105
L1 phase loss 26 26 23
L2 phase loss 27 27 24
L3 phase loss 28 28 25
L1-T1 shorted 29 29 115
L2-T2 shorted 30 30 116
L3-T3 shorted 31 31 117
Battery/clock 35 35 121
Miscellaneous n/a n/a 70
No trip 255 255 0

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PC Software
WinMaster is a purpose-designed software suite for control and monitoring a soft starter. WinMaster is compatible
with all AuCom soft starter ranges and is ideal for parameter management during commissioning. WinMaster has
the following features:
 Operational control (Start, Stop, Reset, Quick Stop)
 Starter status monitoring (Ready, Starting, Running, Stopping, Tripped)
 Performance monitoring (motor current, motor temperature)
 Upload parameter settings
 Download parameter settings
To use WinMaster with the MVS, the soft starter must be fitted with a USB Module (PIM-USB-01) or a Modbus
Module (PIM-MB-01).
Refer to the WinMaster Help for further details.
Starter Trip and Event Logger Software
The Starter Trip and Event Logger Software allows you to download the trip and event logs from the soft starter,
for separate analysis.
The software is compatible with all AuCom medium voltage soft starters using control software version 1.29 or
later.
For further information, or to download the software, visit www.aucom.com.
Other MVS Accessories
Other accessories available to enhance your MVS starter include:
 RTD protection relay
 Motor protection relay (external to MVS)
 Power meter
 Indication lamps
 Start, stop and reset pushbuttons
 Local/remote selector switch
 Internal panel light for low voltage section
 Panel heater
 Power supply and contactor for motor heater
 Control transformers
 Metering VT
 MV/LV control supply transformer

NOTE
Other accessories may be available on request.

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