BB4500 Line Boring Machine
BB4500 Line Boring Machine
018
Here's how to determine the length of the boring bar you will require
Length of boring bar required = The space between the back of the bearing mounting
X + 27 1/2 inches (699mm) + required stroke. plate and the face of the bore must be at least 3 inches
Cutting should be performed within 9 inches (229 mm) of a (76 mm) for set-up cone removal. If the bore has a
bearing support. Maximum recommended unsupported bar shoulder or boss, increase the height of the spacer plate
length between any two bearings is 36 inches (914 mm). and the length of the bar accordingly.
All dimensions should be considered reference. Contact your CLIMAX Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or compo-
nents on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.
6.88 (174.8)
6.50 (165.1)
3.25 (82.5)
7.84 (199.5)
EXCEPT AS NOTED ADDITIONAL INFORMATION AND
DIMENSIONS ARE IN INCHES SPECIFICATIONS REQUIRED TO
4.91 (125 ) PER ASME Y14.5M-1994 MANUFACTURE THIS PART ARE
.X .030 PROVIDED IN CLIMAX SPEC. P100
.XX .010 CONFIDENTIAL PROPERTY OF
.XXX .005 CLIMAX PORTABLE MACHINING & WELDING
ANGLES .5 SYSTEMS
DRAWN: DATE:
6.50 (165.5) MATERIAL:
joseba-b 06/10/15
CHECKED: DATE:
2.63 (67) 3.25 (83) MFG ENGRG: DATE: SIZE CAGE CODE: DWG NO: REVISION
QUALITY: DATE:
B 15509 -
BB4500 rdu+eibenstock
?? APPROVED:
DATE: SCALE: SHEET
COSMETIC CLASS
EXCEPT AS NOTED CAD/CAM STD 4-3D 1:1 1 OF 1
7.34 (187 )
6.50 (165.5 )
3.25 (83)
5.05 (128.5)
7.67 (195)
4.0 (102)
120 inch bar, ½ inch holes Boring Bar 43315 Pneumatic, 3 Hp (2.2 kW) 120 rpm (includes air cond. unit) 39112
* Multiple units may be ordered.
144 inch bar, ½ inch holes 43316
48 inch (1219.2 mm) bar, 12 mm holes 43298 4 Select a Controller (all are CE compliant)
72 inch (1828.8 mm) bar, 12 mm holes 43300 120V Controller, NEMA L5-30P ** 88037
120V Controller, 150 309/CEE 17 ** 88038
96 inch (2438.4 mm) bar, 12 mm holes 43301
230V Controller, CEE 7/7 SCHUKO ** 88035
120 inch (3048.0 mm) bar, 12 mm holes 43302
230V Controller, NEMA L6-15P ** 88036
144 inch (3657.6 mm) bar, 12 mm holes 43303
**If a different type of electrical plug is required, the end user
*Multiple units may be ordered.
must replace these standard plugs in the field.
Select a Boring Bar, 1-¾ inch diameter
Holes spaced every 10 inches (254.0 mm) 5 Select Additional Leadscrews
12 inch (304.8 mm) leadscrew 28654
48 inch bar, ½ inch tooling holes spaced 43318
24 inch (609.6 mm) leadscrew 28687
72 inch bar, ½ inch tooling holes spaced 43320
36 inch (914.4 mm) leadscrew 28688
96 inch bar, ½ inch tooling holes spaced 43321
6 Select Setup Cones
120 inch bar, ½ inch tooling holes spaced 43322
Small setup cones, 2-6 inch (50.8-151.4 mm)
144 inch bar, ½ inch tooling holes spaced 43323 bore ID, set of 2 each 43383
48 inch (1219.2 mm) bar, 12 mm holes 43305 Large setup cones, 6-10 inch (151.4-254 mm)
72 inch (1828.8 mm) bar, 12 mm holes 43307 bore ID, set of 2 each 43384
96 inch (2438.4 mm) bar, 12 mm holes 43308 Full set of setup cones 49060
120 inch (3048.0 mm) bar, 12 mm holes 43309 7 Select a Mounting Option
144 inch (3657.6 mm) bar, 12 mm holes 43310 Single arm mount 43262
46340 Set of adapter sleeves: 1 for RDU, 1 for AFU, 4 for bear-
ings
Single Arm Mount
Includes 1-¼ inch (31.8 mm) diamter, 48 inch (1219.2 mm)
Double Arm Mount Universal Mount
long boring bar with 10 mm tooling holes spaced 6 inches
(152.4 mm) apart, HSS cutting tools, and set of 2 set-up
Select 1-¼ inch Boring Bars for the Small Bore Kit cones.
Holes spaced every 10 inches (254.0 mm)
48 inch bar, 3/8 inch holes 37337 46339 Set of adapter sleeves: 1 for RDU, 1 for AFU, 4 for bear-
ings
72 inch bar, 3/8 inch holes 37338 Includes 1-¼ inch (31.8 mm) diamter, 72 inch (1828.8
96 inch bar, 3/8 inch holes 37339 mm) long boring bar with 10 mm tooling holes spaced 10
120 inch bar, 3/8 inch holes 37340 inches (254.0 mm) apart, HSS cutting tools, and set of 2
set-up cones.
144 inch bar, 3/8 inch holes 37341
48 inch (1219.2 mm) bar, 10 mm holes 37327 26656 Borewelder Alignment Tool for 1-1/4" Diameter Bar
72 inch (1828.8 mm) bar, 10 mm holes 37328
96 inch (2438.4 mm bar), 10 mm holes 37329
120 inch (3048.0 mm) bar, 10 mm holes 37330
Further customize your BB4500 Boring Machine with these boring bar
144 inch (3657.6 mm) bar, 10 mm holes 37331 options. Order separately.
* Multiple units may be ordered. (special customized bars available upon request.
All options shown below are 1-¾ diameter bars.
Select 3/8 inch Tooling Kits
Part Hole
HSS 0 degree and 15 degree lead angles (3 lengths) 37502
No. Bar Length Size Hole Spacing
HSS 15 degree lead angle (3 lengths) 49008
43288 36 inch (914.4 mm) ½ inch every 6 inches (152.4 mm)
Cemented carbide 0 degree and 15 degree lead angle 49009
43312 60 inch (1524.0 mm) ½ inch every 6 inches (152.4 mm)
Cemented carbide 15 degree lead angle (3 lengths) 49010 43317 36 inch (914.4 mm) ½ inch every 10 inches (254.0 mm)
Select 10 mm Tooling Kits 43319 60 inch (1524.0 mm) ½ inch every 10 inches (254.0 mm)
HSS 0 degree and 15 degree lead angles (3 lengths) 49011 43297 36 inch (914.4 mm) 12 mm every 6 inches (152.4 mm)
HSS 15 degree lead angle (3 lengths) 49012 43299 60 inch (1524.0 mm) 12 mm every 6 inches (152.4 mm)
43304 36 inch (914.4 mm) 12 mm every 10 inches (254.0 mm)
Select Small Bore Kit Bearing Collets 43306 60 inch (1524.0 mm) 12 mm every 10 inches (254.0 mm)
1-¼ inch (31.8 mm) bearing collets 35714
1 4
Slide the bar through the Slide the rotational drive
two holes to be bored and onto the bar until the self-
roughly center it with the aligning mounting collar
set-up cones. The set-up is firmly seated on the
cones are forced into the mounting bracket, and
bore with the clamp ring lock it in place with one
jacking screw and locked screw.
onto the bar with a set
screw. Elapsed time: 2 minutes.
Elapsed time: 4 minutes.
2 5
Slide on spherical mounts The axial feed unit is
with tack weld plates, and slipped onto the bar and
tack weld them to the the feedscrew is screwed
workpiece. into the pocket on the
rotational drive unit.
These mounts have Tightening two clamping
spherical bearings so they collars locks the axial
can be mounted up to feed unit to the bar.
5° out of perpendicular
alignment. Elapsed time: 2 minutes.
Elapsed time: 10 minutes.
3 6
Remove the set-up Insert a properly ground
cones and replace the tool bit into the tool hole
bar. The set-up cones in the bar, adjust for
will adequately center depth of cut, and lock in
the bar, unless you have place with the set screw.
very precise tolerances,
or need to move the Elapsed time: 4 minutes.
center line of the bore
slightly. Final centering Setup is complete, you
adjustments are made are ready to begin the
with the jacking screws. first pass.
Elapsed time: 5 minutes. Total elapsed time: 27
minutes.
Boring Bar
Facing/Grooving
Axial Feed Unit (AFU)
Drive Motor
(electric motor shown)
Please note: Drawings are for reference only and may not
represent actual product.
EXCEPT AS NOTED ADDITIONAL INFORMATION AND
DIMENSIONS ARE IN INCHES SPECIFICATIONS REQUIRED TO
PER ASME Y14.5M-1994 MANUFACTURE THIS PART ARE
.X .030
PROVIDED IN CLIMAX SPEC. P100
.XX .010 CONFIDENTIAL PROPERTY OF
.XXX .005 CLIMAX PORTABLE MACHINING & WELDING
ANGLES .5 SYSTEMS
MATERIAL: DRAWN: DATE:
joseba-b 06/10/15
QUALITY: DATE:
B 15509 BB4500 -
COSMETIC CLASS
?? APPROVED: DATE:
CAD/CAM STD 4-3D
SCALE:
1:1
SHEET
1 OF 1
Bore ID 3.875 inches (98.5 mm)
EXCEPT AS NOTED
&
Copyright © 2018 CLIMAX Portable Machining & Welding Systems. All Rights
Reserved. CLIMAX has taken reasonable measures to ensure the accuracy of the
information contained in this document. However, CLIMAX makes no warranties or
representations with respect to the information contained herein; and CLIMAX shall
not be held liable for damages resulting from any errors or omissions herein, or from
the use of the information contained in this document.