ZrO2 Pbc21 - Journal of Amrican Ceramic Society - October 1990 - Howard - Neutron Diffraction Studies of Phase Transformations PDF
ZrO2 Pbc21 - Journal of Amrican Ceramic Society - October 1990 - Howard - Neutron Diffraction Studies of Phase Transformations PDF
ZrO2 Pbc21 - Journal of Amrican Ceramic Society - October 1990 - Howard - Neutron Diffraction Studies of Phase Transformations PDF
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J Am Ceram SOC 73 (101 2828-33 (1990)
Ronald B. Roberts
CSlRO Division of Applied Physics, Lindfield, New South Wales 2070, Australia
Roderick J. Hill*
Mineralogisches Institut, Universitat Wurzburg,
Am Hubland, D-8700 Wurzburg, Federal Republic of Germany
Neutron powder diffraction and conventional dilatometry c-related structure with ordered anion vacancies2) and an or-
,have been used to investigate the tetragonal-to-orthorhombic thorhombic (0) z i r ~ o n i a . This
~ , ~ paper reports new studies of
phase transformation and the orthorhombic-to-tetragonal the o phase; the occurrence of the S phase and its influence
reversion in a high-toughness magnesia-partially-stabilized on properties arc the subjcct of another study which will be
zirconia. For this material, the onset temperature on cooling described elsewhere.'
for the tetragonal-to-orthorhombic transformation (deter- The occurrence of an o phase in zirconia-toughened ce-
mined by dilatometry) was 192 K, and the reversion on sub- ramics was first noted6” in transmission electron microscopy
sequent heating occurred between 500 and 620 K. Neutron (TEM) studies of thin foils of partially stabilized zirconia
diffraction patterns were recorded at temperatures down to (PSZ). There have been further T E M observations of o-ZrOz
19 K then up to 664 K, and analyzed by the multiphase in a number of different materials, and these are conveniently
Rietveld method to determine the amounts of different summarized in a recent article by Heucr et a1.* It was sug-
phases as well as their lattice parameters and unit-cell vol- gested8 that the occurrence of the o phase in T E M thin foils
umes. It is notable that, at its maximum, the orthorhombic was artifactual. The first evidence that the o phase occurrcd
phase amounted to 45% of the sample by weight. Length in substantial quantities was provided by Marshall et d 3from
changes were measured, using pushrod dilatometers, in the an X-ray diffraction examination of high-toughness magnesia-
temperature range 80 to 700 K. Length changes calculated partially-stabilized zirconia (Mg-PSZ) samples which had
from the neutron diffraction determinations of the propor- been cooled below about 170 K. Marshall et al. concluded
tions and unit-cell volumes of the different phases are in that a t-to-o transformation occurred throughout the bulk with
very good agreement with the directly measured values. most of the t (estimated at 30% by volume) becoming o. Shortly
[Key words: zirconia, partially stabilized zirconia, neutrons, afterwards, thc present authors completed a neutron powder
dilatometry, phase transformations.] diffraction investigation of high-toughness Mg-PSZ cooled to
30 K.4 It was confirmed that, upon cooling, an o phase is
I. Introduction produced in considerable quantities at the expense of the
t phase. The crystal structure of this o phase was determined
3000
background was fitted by a simple polynomial. At 20 and where xp is the mass fraction of the pth phase, Z , is the num-
307 K, the atomic position parameters for o-Zr02 were also ber of formula units each of mass M Pin the unit-cell volume
refined. Figure 3 shows the plot output from the Rietveld V,, and S, is the Rietveld scale factor for thepth phase. The
refinement of the 307 K diffraction pattern, and shows that values for 2, M , and I/ for the different phases are included
the fit of the calculated to the observed diffraction is good. in Table 111.
The amounts of the different polymorphs at each temperature Precise measurements of the changes of length with tem-
were estimated from the scale factors obtained in the final perature were made on the second sample using a silica
refinements, using the equation" pushrod dilatometer (similar to that described previouslyz1)
below 20°C and a commercial silica pushrod dilatometer
(Adamel-Lhomargy, France) above 20°C. The dilatometers
were calibrated against an NBS standard copper rod of the
Table 111. Mass, Volume, and Thermal Expansion Data on the Phases
in a Toughened
- Mg-PSZ
-
Phase Z M (amu) V293(A3)* pi K-')* p2 (10.' K-')*
c-ZrOz 4 111.61t 130.93 0.230 0.243
t-Zr07 2' 123.22 66.84' 0.231 0.285
o-ZrO2 4 123.22 135.35 0.123 0.106
m-Zr02 4 123.22 139.56§ 0.263" -0.1657
M ~ 7 Z r ~ 03~ ~ 696.72 675.95 0.226 0.293
Tonstants obtained from fitting the neutron data on unit-cell volumes with V ( T )=
V293[1 + P I ( T 293) + &(T - 293)2]. V293is the unit-cell volume at 293 K, and PI is the
volume expansivity at the same temperature. 'Calculated for the composition ZrOr14%
frlg0. 'The primitive unit cell is used here. *Unrefined estimate from the neutron data.
These values, obtained from the literature? correspond to the expansion of pure m-Zr02
above room temperature. They were not used in the length calculations.
same length as the sample. For the measurements below room Fig. 4. The t-to-o transformation commenced just below
temperature, the sample was cooled to 80 K in nitrogen gas at 200 K, and at 20 K the sample contained about 38% by weight
about 2 to 4 K/min, held for 15 min in liquid nitrogen at 77 K, o-ZrOz. The o content increased further, to 45%, when the
then warmed in nitrogen gas at about 1 to 2 K/min. The sample was warmed just above room temperature (307 K). In
sample was sliced in half, down the diameter, to fit the high- comparison with the likely errors, this further increase is sig-
temperature rig. The sample was taken to 723 K at 2.5 K/min, nificant, and a similar increase has been observed in a meas-
then cooled at rates diminishing from an initial 2 K/min. urement on a closely related sample. We cannot yet offer any
convincing explanation for this effect. The o-to-t reversion
IV. Results and Discussion upon heating occurred between 500 and 620 K. However, a
small amount of the o phase remained in the sample and did
Results from the neutron diffraction are in accord with not revert even at 664 K, the highest temperature at which a
those from our previous study of a similar ample.^ There was neutron pattern was recorded. The amounts of the c, m, and 6
little or no evidence for the presence of the o phase in the phases changed little through the series of analyses and, in
sample as received. The diffraction patterns showed signifi- the absence of strong evidence to the contrary, are (for the
cant changes when the sample was cooled below 200 K, con- purposes of later calculations) assumed to remain constant. In
sistent with a substantial t-to-o transformation. The patterns summary, the sample comprises 4.7(0.9)% by weight c-ZrOz,
indicated that the o phase was retained on heating, until the 7.1(0.5)% m-ZrOZ, 24.0(0.9)% 6 phase, with the remainder
onset of o-to-t reversion just above 500 K. (64.2(1.2)%by weight) being t- and o-ZrO,, in the proportions
Detailed results from the quantitative phase analysis are indicated in Fig. 4.
presented in Table IV. They are listed in the order in which Lattice parameters for the o phase were determined, in the
the measurements were made; therefore, the sequence of the course of the Rietveld analysis, at temperatures of 19 to
temperatures summarizes the thermal history of the neutron 597 K, inclusive. The variation of these lattice parameters
diffraction sample. The table includes an indication of stan- and the unit-cell volume with temperature is shown in Fig. 5.'
dard deviations based on measurement statistics, but these Though the precision of the lattice parameter determinations
are possibly exceeded by the systematic errors which are ex- is not high, it is sufficient to show at least that the thermal
pected in the analysis of such a complex mixture of phases. expansion of o-Zr02 is anisotropic, the expansion of the
This is taken into consideration in the account we give below. b parameter (the long axis) being considerably less than the
Although the analyses for the first two patterns, recorded expansion of the a and c. The data on unit-cell volume versus
at 220 and 200 K, indicate an amount of o-Zr02 in the sample temperature have been fitted with a quadratic function, the
at these temperatures, this amount is really too small to say details of which are recorded in Table 111. The entries there
that the presence of the o phase is definitely established. It is confirm that the volume expansion associated with the t-to-
concluded that the sample as received comprised mostly
t-ZrO,, with a substantial amount of 6 phase, and minor
amounts of the c and rn phases. The remaining analyses con-
firm the development of the o at the expense of t on cooling 'Refinement of the 496 K pattern gave anomalous values for the lattice
to lower temperatures, and the reversion of the o to t on sub- parameters in all phases, and these have been ommitted durinj, the suh-
sequent curve fitting. The anomalies are associated with certain ifficulties
sequent heating. These transformations are highlighted in which were enountered in recording the neutron data at this temperature.
0
0
.,1,
LL..-..
100
,. .-.
200
I . =
300
-
A
, , , L
Fig. 4. Plot indicating the progress of the t-to-o phase transfor- Temperature (K)
mation on cooling a high-toughness Mg-PSZ, and the reverse Fig. 6 . Temperature variation of the c/a ratio for t-ZrOz in a
transformation on subsequent heating. Points are taken from the high-toughness Mg-PSZ. Line is a least-squares fit to the data, ex-
analyses (Table IV) of the neutron diffraction patterns recorded at cluding the 496 K point.
different temperatures. In this and other figures, the error bars are
drawn to plus and minus one standard deviation. Line here is
simply a guide for the eye.
anisotropy, and we believe that tensile stresses on the t pre-
cipitates, resulting from the more rapid contraction of the
o transformation is about 1.25% at 293 K, and show that the (tetragonal) c on cooling, play a major role in the t-to-o phase
volume expansivity of the o is only about half that of the transformation. For all phases (but m) the lattice parameters
other phases. At 19 and 307 K the Rietveld analysis has in- have been used to calculate the unit-cell volumes, and these
cluded a full refinement of the structure of o-Zr02. At each data on cell volumes and their variation with temperature
temperature, the atomic positions are essentially identical (no are summarized in Table 111. The m cell volume entered
differences outside two combined standard deviations) with in Table I11 is an unrefined estimate from the neutron pat-
the results obtained in our earlier study4 and shown in Table I terns, and the data on its temperature variation are from
of this paper. other sources.22
Lattice parameters at different temperatures were also ob- Now, the volume, V', of the entire sample is governed by
tained for the other phases, except for them, which is a minor the amounts of the different phases, and the densities of
phase with a weak diffraction pattern. These will not be dis- these phases, through
cussed in detail, although it is interesting to note that the
thermal expansion of the t is also markedly anisotropic, as
evidenced by the increase of the ratio c/a with increasing tem- V' = A X (qJ/Pp)
P
perature (Fig. 6). This anisotropy is opposite in sign to the
thermal expansion anisotropy of o-Zr02 (recalling the corre- where 4 is the total mass of the sample, pp (=ZpMp/V,) is
spondence between the b and c axes of the o and t structures). the density of t h e p t h phase, and the other symbols are as
There is thermal expansion mismatch associated with this before. The sample length 2 is taken to vary as the cube root
of the volume, so for this we have
5?S F
t
6
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