TPZB360 Operator’s manual

目 录

1 安全规程 ………………………………………………………………………………………2
Safty rules

2 TPZB360 主要技术参数………………………………………………………………………3
TPZB360 technical data

3 基本构造 ………………………………………………………………………………………6
Basic structure

4 操作规程 ………………………………………………………………………………………7
OPERATION REGULATIONS

5 维护保养与设备维修 ……………………………………………………………………… 10
MAINTENANCE AND REPAIR

6 故障诊断及处理方法…………………………………………………………………………14
MALFUNCTION DIAGNOSIS AND SOLUTION

7 桩机的安装、调试、拆卸、与运输 …………………………………………………………19
ASSEMBLY,DEGUGGING,DISASSEMBLY,AND TARNSPORTATION

附表 1 主要可拆部件重量………………………………………………………………………25
APPENDIX TABLE 1 WEIGHTS OF MAIN DISPARTED PARTS
附表 2 油压与压桩力对照表……………………………………………………………………26
APPENDIX TABLE 2 OIL PRESSURE AND PILE PRESSING FORCE
附表 3 润滑一览表………………………………………………………………………………27
APPENDIX TABLE 3 GENERAL VIEW OF LUBRICATION POINT
附图 1 主机液压系统原理图……………………………………………………………………29
APPENDIX FIGURE 1 HYDRAULIC SYSTEM DRAWING OF MAIN MACHINE
附图 2 电气系统原理图…………………………………………………………………………30
APPENDIX FIGURE 2 ELECTRICAL SYSTEM DRAWING OF MAIN ACHINE
附图 3 起重机系统原理图………………………………………………………………………32
APPENDIX FIGURE 2 ELECTRICAL SYSTEM DRAWING OF MAIN ACHINE

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1 安全规程 Safety Rules

1.11 一般安全指示 General Safety Instruction
 使用机器之前,请仔细阅读机器上所有的安全档牌所示的安全规范,以及本说明书中关于安全的内
容。
Study the manual carefully and follow the safety instructions in the labels
and manual before operating the machine.
 只有经过培训合格的专职人员，方允许操作本机器.按照本说明书的要求,保持您的机器处于完好状
态。
Only qualified operator is permitted to operate this machine. Keep the machine
in good condition as per this manual.
 请勿轻易改装机器,否则可能影响机器的功能、寿命及危及人身安全。
Don’t refit machine without authorization, otherwise it will affect the
performance and lifetime of machine, or may cause human body hurt.
注意：本“安全规程”章中所述的安全指示只述及了本机器的基本安全规程。它不可能包括您在使用机
器时可能会遇到的每种危险情况。
Attention: The safety instructions in this book only include the general safety
rues of machine. They can’t cover all the possible danger may occur.

1.12 穿戴安全保护用品 Wear safety protective articles

工作之前，应穿戴适合工作的安全用品，它们包括：紧身工作服、硬质安全帽、厚质手套、安全眼镜、
护目镜或面罩、口罩或过滤面罩、耳塞或耳套
Before operation, always wear protective articles when the work so requires, the
include: Skintight work clothes、Hard hat、Safety gloves、Safety glasses, goggles
or veil、Respirator or filtration veil、Earplug or ear cap

1.13 施工场地的要求 Requirement to the construction field

 检查和确认施工场地满足桩机接地比压要求，保证行走的短船与长船落在较平整的地面上，中间不
允许有小面积的尖硬凸起物体。
Check and assure the construction field can meet with the pressure ratio
requirement. There should not be sharp and hard object of small area in
construction field or protrusion that would block the pile driver motion.
 施工场地的坡度不能大于 3 度。有坡度时，桩机应顺着施工场地倾斜的方向或垂直倾斜方向施工。
The gradient of construction field should not be larger than 3 °. If the
construction field has gradient, pile driver should be placed parallel or
vertical to the construction field descending direction.

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2 TPZB360 技术参数 TPZB360 TECHNICAL DATA

2.1 主要技术参数 Main technical data

项 目 Item 参 数 Parameter
最 大 压 桩 力 （ 20.7Mpa ） 157.3tf
Max. Pile pressing force(20.7Mpa)
压桩能力 最 大 压 桩 速 度 （ 油 压 ＜ 14Mpa ） 6.5m/min
（主压油缸单独） Max. Pile pressing speed(Pressure<14Mpa)
最小压桩速度（油压=20.7Mpa） 2.6m/min
Min. Pile pressing speed(Pressure=20.7Mpa)
最 大 压 桩 力 （ 20.7Mpa ） 360tf
Max. Pile pressing force(20.7Mpa)
压桩能力 最 大 压 桩 速 度 （ 油 压 ＜ 14Mpa ） 1.5m/min
（主、副压油缸同时） Max. Pile pressing speed(Pressure<14 Mpa)
最小压桩速度（油压=20.7Mpa） 1.1m/min
Min. Pile pressing speed(Pressure=20.7Mpa)

压桩行程（一次）Pressing-in stroke 1.8m

纵 向 行 程 （ 一 次 ） ≤3m
Longitudinal stroke
行走能力 横 向 行 程 （ 一 次 ） ≤0.6m
Capacity of motion Transverse stroke
转 角 （ 一 次 ） ≤6◦
Every rotative angle
前进 Forward ≤6.5 m/min
行走速度 后退 Backward ≤12.4 m/min
Stepping speed 左移 Left ≤6.5 m/min
右移 Right ≤9.5 m/min
升降行程 Vertical motion stroke 1m
接地比压 Ground 长船 long ship slide-way 125KPa
Pressure(at 450t) 短船 short ship slide-way 152KPa
边 桩 距 离
1190mm
边桩 Side pile distance
角 桩 距 离
2355mm
Corner pile distance
可 配 圆 桩 钳 口 Y300、Y500、Y400、Y450、
可配钳口
Optional circle pile clamping jaw Y350、Y250
Optional pile
可 配 方 桩 钳 口 F400、F350、F250、F300、
clamping jaw
F200

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续表
压 桩 额 定 压 力 （ 360tf 时 ）
20.7Mpa
Pile pressing rated pressure(at 360tf)
起 重 额 定 压 力
18Mpa
Lifting rated pressure
压 桩 流 量 （ 全 流 量 时 ）
液压系统 262L/min
Pile pressing flow rate
Hydraulic system 起 重 流 量 （ 全 流 量 时 ）
120L/min
Lifting flow rate
A7V107V1RPF00(1 台）
液压泵型号
Hydraulic pump model
HY80Y-RP（2 台）
Y225S-4-V1（1 台）
电 机 型 号
Y200L-4-V1(1 台）
Motor model
Y200L-4-B35（起重机）
压桩功率/pile pressing power
45KW+37KW =82KW

起重功率/lifting power
37KW
电气系统
Electric system 电压/voltage
380V

电流/Current
280A

频率/Frequency 50HZ
电源电缆/Power cable
YCW-3X95+1X25+1X35
主机（mm）
Main body（L*W*H）(mm) 11200x3200x2900
运输尺寸
ions for transportation
长船（mm）
（all of oversize or
Long Ship（L*W*H）(mm) 12000x1200x1000
overweight parts of
machine）
短船（mm）
Short Ship（L*W*H）(mm) 3700x3200x1400

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2.2 起升角度与允许起重量的关系

长 臂 短 臂
起升角(°) 起重量(t) 回转半径(m) 起重量(t) 回转半径(m)
0 4.2 17.3 6.2 14.3
15 4.3 16.7 6.4 13.7
30 4.9 14.9 7.2 12.3
45 5.9 12.1 8.8 9.9
60 8.4 8.4 12.4 6.8
75 16 4 16 3.2
78 16 3.2 16 2.5

注意:起重时必须严格按表中的规定进行操作！

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3 基本构造 Basic Structure

3-1 机器的外形 shape of machine 如图 1 所示：

The shape of machine is as ·1figure 1.

1-主驾驶室 2-液压电气系统 3-机身组件 4-配重总成 5-纵移机械 6-压桩台 7-横

移回转机构 8-升降机构 9-起重机 10- 夹桩箱

图 1 TPZB360 型液压静力压桩机
Figure 1 TPZB360 hydraulic static pile driver

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4 操作规程 Operation Regulations

4-1 启动前的准备

Preparation before start-up

1.检查电压是否正常（不超过 400V，不低于 350V）。

Detect if the voltage is normal.

2.检查油箱的油位是否正常。

Examine if the oil level is normal.

3.检查液压管路是否有渗漏现象。

Detect if there is oil leakage of hydraulic pipeline.

4.检查油泵吸油口的球阀是否打开。

Check if the ball valve that fixed on pump suction port is open.

5.检查压桩立柱与横梁连接轴是否装配牢固（轴是是否安装到位，锁紧螺栓是否松动）。

6.清除行走轮导轨表面的异物，涂上干净的黄油。

Remove the dirty on the wheel carrier track, spread with clean grease

7.依次单独启动单台泵，检查每台泵工作时，电流，输出压力是否正常。

Separately run the pump one by one, examine if the electric current and oil

pressure are normal when every pump work singly.

8.模拟压桩过程，检查液压系统及压力、液压缸以及主要运动机构，是否正常。

Simulate piling process. Examine hydraulic system and oil pressure, cylinder

and main motion mechanism. Assure they are at normal.

9.检查无异常情况后，或异常情况正确处理完毕，消除故障和安全隐患后，方可进行施工。

如不按要求进行相关启动前检查引起的后果本公司概不负责。

Assure that no abnormal phenomena are found or abnormities have been disposed

correctly, and potential factors of malfunction and security are all cleared up.

Then the pilling work may begin.

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4-2 注意事项 Attention

 2 台油泵电机的启动必须每台单独启动，且必须在绿色指示灯灭，红色指示灯亮后，再
启动另一台泵。
The three pump motors must be started one after another separately, after the
green indicator light turns off, red light turns on, then starts another pump.
 停机超过 4 小时，必须空载运行 3 分钟，无异常现象方可进行工作。
If it stops over 4 hours, it must run 3 minutes without load. It can work only
if there is no abnormality.
 压桩过程中随时检查桩的垂直度与机身的水平情况。
In the process of pressing piles you should examine the verticality of pile
and horizontality of the main body.
 操纵手柄、按钮的动作一定要平缓，切勿用力过猛。
Operate handles and buttons gently. Prohibit operating violently.
 作业中随时检查油压，油温是否正常。(压桩油压最大 20MPa，油温 35～85 度之间)，
发现异常情况应立即停机处理。
Examine the pressure and temperature of oil regularly. (Max oil pressure of pile
driver is 20MPa, oil temperature is 35-85°C) Stop working at once to check if
any abnormality.
 一个桩位的施工必须连续施工完毕，严禁在一个桩位施工未完成时，中途停机休息。
若一个桩位的施工中途间隔过长，有可能造成已压入地基部分的桩与地基土壤产生固
化反应，再施工时，引起压桩压力突然骤升。
A set of pile to be inserted into the same location must be completed continuously.
If there was a long time break during the process, the pile inserted in ground
might have solidifying reaction with the ground earth. When piling process
resume, the oil pressure would sharply increased.
 桩机行走、回转或大幅度升降时，地面一定要有人观察、配合、指挥操作者完成桩机
的运动。操作者应密切注视桩机的运行情况，并随时注意与观察者联系。如有异常，
立即将操作手柄推向中位。

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When pile driver moves, rotates, in a large range rises and falls, it must
be guided, cooperated with ground personnel. The operator must keep close watch
on the pile driver motion and communicate with the ground personnel in time.
If there has any abnormal, immediately push the valve to middle position.
 桩机行走、回转或升降时，若发现系统油压增大，表明控制相关动作的油缸已伸缩到
位，立即将操作手柄推向中位。
When pile driver moves, rotates, rises and falls, if oil pressure increases,
it indicates the related cylinder has gone to stroke end. Immediately push the
valve to middle position.
 桩机行走或回转时，注意电缆不要被长、短船压伤，注意不要被障碍阻挠，以致不能
随桩机一起行走和回转。
While pile driver moves or rotates, be careful of the electrical cable not to
be damaged by press of long or short ship slideway. Also pay attention that
the electrical cable cannot move with the pile driver because of being blocked
by obstacles.
 电缆不能被汽车等碾压或物体履盖。
Electric cable may neither be grinded by trucks nor covered by objects.
 桩机运行时，注意长、短船的软管油管不能被其它部件绊住或阻碍，防止油管碰伤或
拉断。
While pile driver runs, pay attention to the hoses linked to long and short ship slideway,

assure they are not stumbled or blocked by other parts, in case the hose might be

pulled broken.

 桩机运行时，若出现了陷机，应立即将长、短船着地，将配重从桩机上卸下，再对陷
机情况进行处理。卸配重时，应先卸已倾斜侧配重。陷机是指桩机移动或压桩时，施
工场地极为松软，桩机陷入基础之中，依靠其自身能力，已不能行走。
If a sunk accident occurs while pile driver runs, operator must lay down the
long and short ship slideway to touch the ground, remove the counterweight from
pile driver, and then dispose the accident. The counterweight of inclined side
should be removed first. Sunk accident means the pile driver sinks into the ground

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because the very soft ground cannot support. At that time the pile driver cannot
move by itself.
·整个压桩过程中，必须时刻保证桩身的垂直度，否则有断桩的危险，不保证桩身垂直度
而继续压桩，由此产生的后果，本公司概不负责。
·在压桩过程中，进行压桩油缸上提操作时，严禁将压桩油缸直接退到底，应当在压桩油
缸即将到终点的时候减速并停止。否则在桩身有斜度的情况下，有断桩的危险，由此不当
操作引起的后果本公司概不负责。
During the whole piling process, should keep the pile verticality, otherwise pile will

be in danger of being broken; our company will not be responsible for the consequences due

to no verticality piling.

In the process of piling, prohibit to lift the piling cylinder directly back to the end,

should deceleration and stop before get to the end of the cylinder. Otherwise pile will be

in danger of being broken due to no vertical of the pile. Our company will not be responsible

for the consequences due to no verticality piling.

4-3 钳口的更换 如图 2 所示

圆钳口叠加方式：
1、Y500-Y400
2、Y450

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方钳口叠加方式
1、F400-F300
2、F450
均采用 M16X35 内六角螺钉紧定
 更换钳口时，应先拆上层钳口，再拆下层钳口。拆卸时，先将吊环拧入钳口上螺钉孔，
用起重设备吊住，再拧开钳口与钳口座（或夹桩油缸）的联接螺钉，将钳口吊出。装
配时，先将吊环安装到钳口上，用起重设备吊进夹桩箱的夹桩孔，将钳口用联接螺钉
安装到钳口座（或夹桩油缸）上，联接螺栓拧紧。装配时应先装下层钳口，再装上层
钳口。
钳口更换时，严禁人员站在夹桩箱下面观察和指挥；
钳口更换时，必须有可靠的起重设备。

5 维护保养与设备维修 Maintenance and Repair

5-1 日常维护与定期保养 Daily maintenance and time maintenance

1.经常检查联接螺栓是否松动。特别注意检查压桩油缸、升降油缸、纵移油缸、横移油缸
以及钳口等处的联接螺栓、悬臂与铰座联接处螺杆紧固螺母等。用多个螺栓固定的，要保
证扭矩均匀。
Examine fixing screw bolts for any loose. Specially pay attention to those fixing
screw bolts on the pressing cylinders, vertical motion cylinders and clamping jaws,
as well as the joint screw shaft and screw nuts between cantilever and its seat.
Be sure to keep torque moment symmetrical if there are several fixing screw bolts.
2.特别注意保持液压系统的清洁，一定要用专门的过滤精度不低于 20μ的滤油加油车给油
箱加油。
Pay special attention to keeping the hydraulic system clean. The adding oil of
hydraulic system requires special oil adding equipment and the transmissivity
of its oil filter should not exceed 20 μ.
3.坚持定期润滑（详见润滑一览表）。
Lubricate the machine termly.
4.每天工作完毕，清扫机身上的尘土与脏物。

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Clean dust and dirty things after work.

5.初次使用，工作一个月后将油箱中的油全部换掉，并清洗油箱。以后，一般每半年换一
次(换油时，清洗油箱及吸油滤油器，排掉管路及元件中的‘老’油)。
If its works at the first time, you should change all oil after a month and clear
the oil tank. After that, change oil after half a year. (Be sure to clean used oil
in tank, tubes and any units)
6.保持回油滤清器清洁。若发现回油压力表显示值超过 0.4MPa，即要清洁或更换回油滤清
芯。一般每月要清洗一次。
Keep filter of return oil clean. If the return oil manometer shows a pressure
over 0.4MPa, clean or change the core of the oil-filter. Clear it every month.
7.每个月要将所有的管接头及其元件上的紧固螺栓拧紧一次。
Screw down every fixing screw bolts on all pipe connections and units every month.
8.若发现油液呈白浊状，则必须立即换油。否则因小失大，造成液压元件损坏。
If the color of the oil becomes white and muddy, replace the oil. Otherwise the
hydraulic elements will be break down early the expected.
9.为保证压力表的精度和正常使用，应对压力表进行周期检定，半年检定一次。
In order to assure the accuracy of the oil gauge, it should be checked periodically.
Normally, interval of check is half of year.
10.更换新油泵时，需将泄漏油管内灌满油液，再将其接至油箱的泄漏接头上（勿拧紧），
待油泵启动，该接头处有油液渗出时再拧紧接头螺帽。
When replace new pump, it should fill up oil in leakage pipe, connect the pipe
with leakage coupler (not screw down), start pump, and screw down coupler nuts
when oil leaks from coupler.

5-2 设备维修 Repair

1.检修桩机时，桩机的长、短船必须落地。
Before examination and repair, long ship and short ship must be laid down on
ground.
2.液压系统的维修必须由富有经验的专业人员进行。

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Only professional personnel can repair hydraulic system.

3.当液压系统还存在有油压时，不能进行任何维修工作。
Any repair is forbidden if hydraulic system pressure still exists.
4.电机停机前，不能捆扎或维修泄露的管接头，不能凭手感查找泄漏口，因为喷溅的高压
油能穿透皮肤，引起严重事故。
Before electric motor stops, do not pack oil hose or repair leaking joint, do not
feel by hand to looking for leakage, or the high pressure oil might cut into skin
to cause hurts.
5.选用的管接头、软管长度及型号、密封件等必须符合规格。
The joints, hose and seals must be the right type as designed.
6.在洁净无尘的地方拆装液压元件。
Choose place without dust to disport and assemble hydraulic elements.
7.在安装或更换压力表时，应将充油塞（安全塞）旋松，使充油塞的放气孔与大气相通，
不用时旋紧油塞防止填充液泄漏。在使用过程中，如出现油面上升，或充满表壳，应及时
更换新表，禁止再使用。
When fix the oil gauge, the oil-filling plug(safety plug)should be screwed loose
so that the vent of oil-filling plug can link the atmosphere. During un-using period,
screw oil-filling plug tight to prevent filling liquid from leaking. During work
time, if it occurs that filling liquid level rise or full of gauge can, a new gauge
should be changed and the old one should not be used any more.
8.电气系统的检修必须由有资格的电工进行，或者在电工监督指导下，按照电工规则进行，
必须遵守当地电工维修手册与用电安全手册。
It should be carried out or supervised by qualified electrical worker to examine
or repair the electrical system. Also the local manual books of electrical repair
and electrical safety should be obeyed.
9.如果必须进行焊接，焊接前必须选好材料、填料及焊接方法，断开设备上所有电器电源
开关，安排防火措施。
If it is necessary to use welding methode, things must be done before welding are
preparing welding material and filling material, deciding welding method,

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switching off all electrical power to the pile driver, as well as fire fighting
equipment.
10.焊接时，电流不能从长船经升降油缸传递到其它部位，不能从其它部位经升降油缸传递
到长船；电流不能经油缸传递；油缸的缸筒与活塞杆之间不能有电流通过。通过搭接物传
导电流也是不安全的，可能损坏升降油缸等部件，因而也是不允许的。正确的方法是焊接
某部件时，焊接电流直接引到某部件上。
While welding, electric current is not permitted to get through the vertical
cylinder from long ship slideway to platform, nor from platform to long ship slide
ship. No current is permitted to be conducted by any cylinder not to get through
between rod and cylinder tube. It is not right to conduct electric current by iron
joint A placed as Figure 11 either. The correct method is to connect the cable
directly to the part to be welded.
11.在油缸附近进行焊接作业时，必须将油缸活塞杆伸出缸筒的部分用石棉布包扎起来，防
止电焊渣等飞溅到油缸活塞杆上，导致油缸的损坏。
If welding task is carried out near cylinders, the rod part stretching out of
cylinder tube must be enclosed up with asbestos cloth in case that welding dregs
splash to the rod to damage the cylinder.
12.起重机检修时，起重动臂缩回，起重臂平放，并支撑在配重块或其它垫块上。
While repair crane, retract moving jib, place jib horizontally, and support the
jib on counter weight or other blocks.

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 TPZB360 Operator’s manual

6 故障诊断及处理方法
Malfunction diagnosis and solution
故障 故障原因 排除方法
Malfuntion Cause Solution
溢流阀的先导锥尖与阀座间 清除脏物，或研磨修复或
夹有脏物或密封面损坏 更换
Something dirty between the Clean the dirty, repair or
point of the cone and valve seat replace it
or the sealing surface is worn.
溢流阀的主阀芯中间阻尼小 清除脏物
孔被异物堵住 Clean valve
The little orifice in the middle
of main valve spool or overflow
valve is blocked.
溢流阀的主阀芯卡死，停在常 清洗、修整
开位置不能复位 Clear and repair
The main valve spool of
故障一： overflow valve is blocked in an
压力达不到规定 open position and can’t be reset
值或完全无压力 压力表损坏，压力显示不对 更换压力表
1. Pressure cannot meet needed Oil pressure gauge is destroyed Change the gauge
value or completely no pressure 液压泵转向不对 改变电机转向
The running direction of Change the running
hydraulic pump is wrong direction of electrical
motor
由于油平面过低或吸油管漏 加油或找出漏气点
气等导致液压泵吸油不足 Add oil or repair oil tube
The hydraulic pump doesn’t
suck enough oil
液压泵配油盘或回程盘磨损 更换有关元件，同时检查
Hydraulic pump oil-distribution 泵泄漏油道是否畅通
tray or backhaul tray worn Replace the components,
and check whether the
leakage oil pipe unblocked
or not.
故障二： 溢流阀先导阀阀座小孔被异 清除异物
压力超过额定值（出现此情况 物堵死不能溢流 Clear away such things
时，首先应立即停机，待排除 The orifice in the pilot valve
异常后才能开机） seat of overflow valve is
2. Pressure is over the limit (if blocked and disabled

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 TPZB360 Operator’s manual

the pressure exceeds limit very 溢流阀主阀芯卡死，不能打 拆开清洗，修整。

quickly, stop the pile driver at 开，无法溢流。 Clean and repair
once) The mail valve spool of over
flow is blocked , so it cannot
open and overflow
压力表损坏，压力显示不对 更换压力表
The oil pressure gauge is Chang pressure gauge
damaged. The directed value is
not correct
液控单向阀 F4 密封不严，有 取出阀芯观察是否与阀
故障三： 泄漏 座间有异物或磨损严重，
夹桩压力不能持久（出现此情 Single-direction valve F4 is not 整修或更换。
况又暂时不能停止压桩作业 completely sealed. Take out the spool to
时，可采用一次压桩行程中多 check if there is some
次夹桩加载的办法） eyewinker or any abrasion.
3.The force of clamping can’t be Repair or change it.
maintained (If above malfunction 夹桩液压缸活塞密封件损坏， 更换损坏密封件
happens and cannot stop 产生串缸现象 Change the seals
working, the method of The seals of hydraulic cylinder
discontinuous driving clamping for clamping are worn so that
cylinder during one pressing chambers in cylinders connect
stroke can be adopted) 管路渗漏 堵漏整改
Pipe line leaks Stop up the leakage
压力表损坏，显示值不正确 更换压力表
Oil pressure gauge is damaged, Change the gauge
the directed value is not correct
系统溢流阀或压桩溢流阀设 重新设定
定值过低 Reset it
The preset pressure value of
故障四： system overflow or pressing-in
压桩压力达不到 overflow is too low.
要求或压桩无力 系统溢流阀或压桩溢流阀密 整修或更换
4.Pressing pressure can not meet 封不严，达不到设定要求 Repair or change it
needed value or completely no Sealing of system overflow
pressure valve and pressing-in valve
cannot meet requirement and is
not tight.
压桩液压缸活塞密封件损坏， 更换损坏密封件
产生串缸现象 Change the worn seals
Seals of pressing cylinder rod
are damaged.

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 TPZB360 Operator’s manual

回油背油过大 清冼回油滤油器或回油
Return oil pressure is too high 管路
Clean return oil filter and
pipeline.
油液过热 见故障五“油液过热”
Oil is overheated Refer to item5
工作方法不对，导致系统长时 改变工作方法（不工作时
间在溢流状态下工作；或在高 或某个操作动作完成时，
压下采用快速压桩 随时将所有多路阀手柄
The system works too long in 推向中位‘卸荷’位置），
the condition of overflowing. 高压下不能采用快速压
Or quick press pile in high 桩
pressure. Remember to push all
multidirectional valves to
the middle position of
“Releasing load”.
Attention not to execute
quick piling under high
故障五：
pressure
油液过热
油路阻塞 检查排除
5.Overheated oil
Oil pipeline is blocked Detect and remove
回油滤油器阻塞 清洗或更换
Return oil filter is blocked Clean and changed
液压泵产生故障，手摸泵体热 检修液压泵
得不能忍受 Repair the pump
Breakdown of the hydraulic
pump. The pump is too hot to
touch.
油位太低 补充液压油
The oil level is too low. Fill up hydraulic oil
液压油太脏或使用时间过长 重新过滤或换油
The hydraulic is too dirty or Re-filtrate, or replace it
used too long
接头松动或接头密封面上有 检查后修整或更换
异物或损坏所致 Check and repair, or
故障六：
The leakage at joints is caused replace it.
接头处泄漏
by loose connection or
6.Leakage
contamination or damage of the
seal of the joints

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 TPZB360 Operator’s manual

导向套中的密封圈损坏或导 更换密封件，参照故障八
故障七： 向套、活塞杆的配合面严重拉 “活 塞 杆 表 面 拉 伤 ”
液压缸活塞杆 伤 处理
与导向套间泄漏 Broken seal ring in the guide Replace the seals
7.Leakage between piston and shell, or damage to the mate and refer to Item8
guide shell surface between piston rod and
guide shell
油液太脏 重新过滤油液或换油
Too dirty oil Re-filtrate oil or change
oil
活塞杆密封圈与防尘圈之间 清除
故障八： 有异物 Clean it
活塞杆表面拉伤 Eyewinker between seals and
8.rod surfac e pulled dust-proof for rod
导向套密封圈损坏 更换密封圈
Seals for guild shell are Change them
damaged
导向套损坏 更换导向套
使用时未将压力表充油塞旋 整改
松，造成充油塞的放气孔与大 Modify
故障九： 气未能相通
压力表经常损坏 When fix the oil gauge, the oil
9.Oil pressure gauge being filling plug(safety plug) is not
damaged fequently screwed loose so that the vent
of oil-filling plug can’t link the
atmosphere
检查延时继电器，延时间隔应 重新设定或更换
为 8-10 秒 Reset the interval or
Detect the delay relay,. Correct change relay
interval should be 8-10 seconds
未按操作规程 5-3 的要求启动 严格按操作规程操作
故障十：
电机油泵 Operate as per regulations
电气元件经常烧坏
Start oil pump disobeying the strictly
Electrical elements being
operation regulations5-3
frequently burnt
液压泵在高压时的输出流量 重新选换匹配的油泵或
与电机的功率不匹配 电机
The oil flow of pump in high Replace matched pump or
pressure doesn’t match electric motor.
motor power
故障十一： 未加油润滑 加 油 \Greas e it
行走小车(结构如图 4)行走时， Wheel is not greased
轨轮在轨道上滑动 轨轮变形 更换变形的轨轮
11. When wheel carrier(structure Wheels are deformed Chang the deformed one

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 TPZB360 Operator’s manual

as figure 4) moving, wheels 复合轴承损坏 更换

sliding on tracks Composite bearing damages Replace
轮轴变形或烧坏 根据情况更换轮轴或行
Wheel axle is deformed or burnt 走小车
Chang axle or wheel
carrier
压盖过紧 调整压盖的松紧
The cover is too tight Adjust the cover
安装在卷扬操纵拉杆上的行 调整行程开关或更换之
程开关失效 Adjust or replace process
Check whether the process switch
故障十二： switch mounted on the winch
起重机吊钩上限 operation handle is failure or
位后不能落钩 not
12. It can’t drop hook when 电磁阀线圈及相应线路故障 更换相应元件
crane hook reaches upper Failure in electromagnetic valve Replace concerned
limitation loop and corresponding circuit component
溢流阀不能建立起压力 参照“故障一”相关方法
No pressure in overflow valve 处理
Refer to item 1 to solve
吊臂前端的限位开关或相应 排查，更换相应元件
控制线路故障 Check and replace
Failure in the limitation switch concerned components
故障十三： on jib and concerned control
起重机吊钩过上限 circuit
位后不能停止上升 电磁阀线圈及相应线路故障 排查，更换相应元件
13. Crane can’t stop rising when Failure of electromagnetic valve Check and replace
it pass upper limitation loop and corresponding circuit concerned components
溢流阀工作不正常 参照“故障二”相关方法
Overflow valve works 处理
abnormally Refer to item 2 to solve

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 TPZB360 Operator’s manual

7 桩机的安装、调试、拆卸与运输
Assembly, debugging, and transportation
桩机的第一次安装、调试必须在本公司的工程技术人员或委托人员的协助、指挥下完成。
The first installation and adjustment of pile driver should be carried out under
cooperation and direction of TOPPILE company’s engineering personnel or the
authorized technician.
桩机安装后，根据要求，做好维护和保养。根据操作规程，进行桩机的调试和检查。
Having installed pile driver, do maintenance well according to operation
regulations. Adjust and examine the pile driver according to operation regulations.
此机型为整体运输机型，整体运输时须注意以下几点：
This model machine can be transported whole; some points should be noticed as
following:
主司机室和操作杆须拆除；如若需要可将吊机上的部分零部件拆除。
The mail cabin and operations rods have to be disassembled, some parts in the crane
can be disassembled if need.
桩机转换工地时，如若需要也可将整机解体成主机、夹桩箱、压桩横梁、配重梁、纵移机
构、横移机构、配重铁等部分。桩机拆卸顺序如下：
Before being transported to another construction site, the pile driver shall be
disassembled to several parts(main body, pressing pile cylinders and assembling
cross beam, longitudinal motion mechanism, cross motion mechanism, vertical motion
mechanism and balance weight), so as to facilitate transportation. The
disassembling shall be carried out with the following sequence:
用起重机吊走所有配重铁。
Move away all the counterweight with lifter.
卸掉压桩缸与夹桩箱连接的铰轴并使主压桩缸活塞杆完全缩回。
disassemble the joint shaft between clamping box and chief pressing cylinder, next
let the rod draw back completely; joint shaft between clamping box and chief
pressing cylinder, next let the rod draw back completely.

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 TPZB360 Operator’s manual

将压桩缸连同桩架拆下来。
Remove pressing cylinder and crossbeam.
升起桩机，将机身走到长船的一端，然后使机身下降，短船落地，卸掉靠这一端回转拉杆
上的垫圈和卡板，机身上升，即可卸下短船；
Lift the pile driver, move the main body to the end of the long ship slideway, and
then descend the main body and land short ship slideway on the ground, crew off
机身行走到长船的另一端，采用同样的方法拆下另一个短船；
Lift the main body to move to the other end of the long ship slideway. Disassemble
the other short ship slideway with the same method.
长船油缸缩回，尽量减少纵移油缸活塞杆的暴露，防止吊装、运输过程中碰伤活塞杆。
Cylinder in long ship slideways draw back. Reduce the exposure of rod as soon as
possible in vertical cylinder.
平板车倒入机身下，垫好枕木，慢慢使机身落在平板车上，吊走配重梁，四个升降油缸与
行走轮架分离，升降油缸完全缩回,将悬臂和升降油缸拆下。
The flat board truck goes back under the main body. Place bed timbers and let the
main body slowly lie on then. Take down counterweight beam. Then disassemble the
joint s of the four vertical motion cylinders and the stepping wheel carrier, next
draw back the vertical motion cylinder completely. Pull out the joint bolt between
main body and cantilever. Then remove cantilever and vertical cylinder.
将起重臂的活动部分完全收回，并用固定臂前端的两个螺栓将伸缩臂固定，落到机身中间。
Draw back the movement parts of crane jib, fix the retractable jib with 2 bolts
on fixed jib, the lower on the four bearing platform of pile pressing platform.
拆除桩机上的电源线。
Disassemble the power cable in the pile driver.
到达新工地后，装配的顺序与上述顺序正好相反。装配前首先将长船按图 6 所示尺寸布置
好。再将平板车倒入。
After arriving at the new construction site, the sequence of assembling is the
reverse of disassembling. Place the long ship slideway as figure 6, then drive the
truck in.

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 TPZB360 Operator’s manual

桩机安装后，做好保养和维护，重新进行调试和检查。
After pile driver is installed in the new construction site, redo maintenance,
readjus

图7 TPZB360 最大件运输外形尺寸示意图

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 TPZB360 Operator’s manual

图8 安装时长船摆放位置示意图

附表 1 主要可拆部件重量、尺寸表 Appendix table1

序号 品名 数量 尺寸/m(LxWxH) 重量（T）

1 机身 1 11.24x3.23x1.85 37.7
2 起重机总成 1 12.3x2x2.8 11.3
3 短船总成（不含回转平台） 2 3.7x3.2x1 7.9x2=15.8
4 回转平台 2 2.2x0.75x0.57 1.5x2=3
5 长船总成 2 12x1.2x1 10.75x2=21.5

6 配重梁 2 5.1x0.35x0.7 2.9x2=5.8

7 辅助配重梁 2 3.4x0.35x0.7 1.8x2=3.6
8 辅助悬臂 2 1.35x0.23x1.08 0.4x2=0.8
9 压桩横梁总成 2 1.47x0.53x2.74 2.55x2=5.1
10 夹桩箱 1 1.6x1.3x1.2 2.9x2=5.8
11 悬臂总成 4 1.9x0.6x1.9 3x4=12
12 F 型配重（选配） 28 2.1x0.5x1.7 5.2x28=145.6

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 TPZB360 Operator’s manual

13 方配重（选配） 16 2.1x0.7x1.1 5.6x16=89.6

Total 总计 357.6

注：Note：以上各件重量为理论计算值，加上外购件重量亦为理论计算值等原因，以上各
件实际重量与理论值会有一定的差别。
Weight of all parts above is theoretically calculated data. The weight of out
sourcing parts is also theoretic data. There might be a little difference between
practical data and theoretic value.
拆卸过程中，每拆下一根油管必须马上用随机所带的相应油口盖或油口堵将油口可靠地堵
上。
During disassembly, it must stop up the oil port with cover or plug when remove
any oil pipe.

附表 2 油压与压桩压力对照表
Appendix table 2 Oil pressure and pile pressing force
压 桩 力 (tf)
油 压(MPa)
主压桩缸单独压桩 主、副压桩缸同时压桩
1.0 7.6 17.4
2.0 15.2 34.8
3.0 22.8 52.3
4.0 30.4 69.7
5.0 38.0 87.1
6.0 45.6 104.5
7.0 53.2 121.9
8.0 60.8 139.4
9.0 68.4 156.8
10.0 76.0 174.2
11.0 83.6 191.6

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 TPZB360 Operator’s manual

12.0 91.2 209.0

13.0 98.8 226.5
14.0 106.4 243.9
15.0 114.0 261.3
16.0 121.6 278.7
17.0 129.2 296.1
18.0 136.8 313.6
19.0 144.5 331.0
20.0 152.1 348.4
20.7 157.3 360.4

附表 3 润滑一览表
Appendix table3 General view of lubricant point
压 桩 机 部 分 起 重 机 部 分
Pile pressing mechanism crane

润滑部件 方 式 润滑部件名 方式 周期
处数 周期 处数
名称 Greasing 称 Greasing Interv
Number Interval number
Parts name style Parts name style al

纵移行走轮 油枪
3天 钢丝绳 涂油 3天
Longitudinal 16 Grease 1
3days Wire rope Spreading 3days
motion wheel gun

横移行走轮 油枪 变幅缸铰轴 油枪
3天 3天
Transverse 16 Grease Radius 2 Grease
3days 3days
motion wheel gun change shaft gun

压桩箱导向轮
油枪 上托绳轮 油枪
Guiding wheel 1天 3天
16 Grease Upper wire 1 Grease
of clamping 1days 3days
gun wheel gun
box

行走小车
转换工
上部球头座 下托绳轮 涂油 每天
涂油 地
Spheric 8 Lower wire 1 Grease Every
Spreading Change
socket on wheel gun day
site
wheel carrier

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 TPZB360 Operator’s manual

油枪
中心轴 涂油 3天 滑轮组 3天
2 1 Grease
Central shaft Spreading 3 days Pulley block 7days
gun

回转台磨擦面
Friction 油枪 10 天
涂油 1天 动臂托轮
surface of 2 1 Grease 10
Spreading 1 days Jib wheel
rotary gun days
platform

导向轮导轨 回转支承 油枪 10 天
涂油 1天
Guiding wheel 4 Slewing 1 Grease 10
Spreading 1days
track support gun days

行走轮导轨 回转齿轮
涂油 3天 涂油 3天
Wheel carrier 4 Slewing 1
Spreading 3days spreading 3days
track gear

一定要按上表中的要求进行润滑！
Must grease according to above table
注：note:
1. 涂油均使用 ZG-S 石墨钙基润滑脂(SY405-65)
Spreaded grease is ZG-S graphite calcium-based grease(SY405-65)
2. 油枪均使用 SY1413-80 合成锂基脂。
Injected grease by greasing gun is SY1413-80 lithium-based synthetic grease.
3. 滚筒内部齿轮换油使用 90 号极压型工业齿轮油(每次约 1 升)，新机工作 100 小时和
500 小时后需各换一次。
90# gear oil is used to lubricate drum inside, replace it at 100 hours
operation and at 500 hours operation.
☆ 环境温度高于 20℃使用 N68 抗磨液压油。
If environment temperature is higher than 20°C, hydraulic oil N68 should
be used.
环境温度低于 20℃使用 N46 抗磨液压油。
If environment temperature is under 20℃, hydraulic oil N46 should be used.
环境温度低于-20℃使用 N32 低凝抗磨液压油。
If environment temperature is under-20℃, hydraulic oil N32 should be used.

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 TPZB360 Operator’s manual

附图 1 主机液压系统原理图、电气图
Appendix figure 1 Hydraulic system drawing of main machine

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 TPZB360 Operator’s manual

附图 2 电气系统原理图
Appendix figure2 Electrical system drawing of main machine

28
 TPZB360 Operator’s manual

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 TPZB360 Operator’s manual

附 图 3 起 重 机 部 分 液 压 系 统 原 理 图 、 电 气 图
Appendix figure3 Hydraulic system drawing of crane

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31