Brochure Kompakte Temperiergeraete

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power to transform

Compact temperature
controllers
Indispensable for CO2-neutral production
technotrans

Your reliable partner in the field


of thermal management

°C

Partner of the industry for Solutions for an efficient Extensive power range from
more than 50 years future cold to hot

Know-how, not only in the Indispensable for a Instruments, equipment and


plastics and metal industry CO2 neutral production systems from - 80 °C to 400 °C
power to transform

In almost all industry sectors

Wherever temperatures and fluids play Each industry sector has its own unique
an important role in work and produc- requirements, and each application is a
tion processes, there are also opportuni- new and exciting challenge.
ties for products from the technotrans
In doing so, the technotrans Group is
Group. Our cooling and temperature
transferring its many years of expertise
control systems and other solutions are
from established core sectors to new
used worldwide in a wide range of
areas.
industries. There is a broad spectrum:
Because the basic requirements are the
From the printing industry to the plas-
same across all sectors:
tics industry, and e-mobility to the food
and beverage industry, via precise mea- Reliable, precise, and energy-efficient
surement technology and metalworking technology. technotrans also creates
to safety technology. specific added value – through
application-specific innovations.

If there is a thermal management


challenge, we design and build a better solution.
technotrans vision

Globally active – positioned Flexibility as a result of multiple 24/7


internationally locations Customer Service

A worldwide presence Effective organisational Worldwide technical support.


in all major markets units Around the clock.
Compact technotrans temperature controllers

We have the
perfect solution for you!
Our compact temperature control units are The performance range of the compact
grouped into the three product lines base.line, temperature control units includes devices with
high.line, and eco.line. These temperature control a heat output of up to 72 kW, a flow rate of up to
units differ essentially in their operating concept 500 L/min, and a medium temperature of up to
with regard to comfort, analysis functions, and 350 °C.
the efficiency technology that is being applied.
Further information can be found in the brochure
The compact temperature control unit series is “Modular temperature control units”.
largely preconfigured with extensive features and
A special feature of almost all standard
can be customised, using a variety of options.
technotrans temperature control units is the
The performance range of the compact longlife heater with zero-loss heat transfer. Toge-
temperature control units includes devices with ther, all three product lines and both degrees of
a heat output of up to 50 kW, a flow rate of up to individualisation stand for high quality and relia-
440 L/min, and a medium temperature of up to bility, as well as the “MADE IN GERMANY” label.
180 °C.
The “longlife” stainless steel heating cartridges
Upon request, the modular temperature control used in the high.line and eco.line come with an
unit series from the flex.line product line provide additional 10-year long-term guarantee.
the option to configure the unit individually, using
extensive equipment features and numerous
options.
Indispensable for CO2-neutral production 5

Our product lines


and their key features!
The inexpensive ones!
In terms of its efficiency and user-friendliness, the
base.line series is in line with the current, „simpler“
market standard which is based on peripheral
pumps.

The individual ones!


In terms of its efficiency and user-friendliness, the
high.line series is in line with the current, „more
sophisticated“ market standard which is based
on peripheral or centrifugal pumps.

The efficient ones!


The eco.line, with its peripheral impeller and
highly efficient centrifugal pumps, in combination
with speed control, sets new standards in the
market in terms of efficiency and ease of use.

Reduced energy and operating costs through the


use of highly efficient pump designs, power-regu-
lated pump drives, and optimised heat transfer.

Efficient Sustainable Reliable Innovative


Reduced energy and Both customers and the High process and Efficient cooling and
operating costs through climate benefit in the long operational reliability – in temperature control
the use of highly efficient term from resource- combination with proven systems ensure consistent
pump designs, power- saving operation – technology – ensure high performance and extend
regulated pump drives, efficient cooling and tem- quality, availability, and the service life of the
as well as optimized ones perature control solutions reproducibility; for example, processes. Low-vibration,
Heat transfer. not only reduce operating extremely precise tem- smooth-running, and
costs, but also protect the perature control ensures efficient solutions reduce
environment. reliable processes. the CO2 footprint.
Compact technotrans temperature controllers

An overview
of our “compact” series!
teco cd e
(direct cooling)
Temperature control unit
[water]
Page 19
95 °C
teco cs e
(indirect cooling)
Temperature control unit
[water]
Page 20
95 °C, 140 °C, 160 °C, 180 °C
teco cw e
(indirect cooling)

Coling units
Page 23
[glycol-free water]
O °C to 25 °C

teco cd t
(direct cooling)
Temperature control unit
[water]
Page 25
95 °C, 120 °C
teco cs t
(indirect cooling)
Temperature control unit
[water]
Page 26
95 °C, 140 °C, 160 °C, 180 °C
teco cs t itc evo
(indirect cooling)
Temperature control unit [water]
with monitored distributor
Page 28
95 °C, 140 °C, 160 °C
Indispensable for CO2-neutral production 7

Focus on efficiency
and sustainability!
teco cd t eco
NEW (direct cooling)
Temperature control unit
[water]
Page 34
95 °C
teco ci t eco
NEW (indirect cooling)
Temperature control unit
[water]
Page 36
95 °C, 140 °C, 160 °C, 180 °C
teco itd evo
NEW (direct /indirect cooling)
Temperature control unit [water]
with monitored distributor
Page 38
95 °C, 120 °C
protemp cd selection eco
(direct cooling)
Temperature control unit
[water]
Page 40
95 °C
protemp cd advanced eco
(direct cooling)
Temperature control unit
[water]
Page 42
95 °C
protemp ci selection eco
(indirect cooling)
Temperature control unit
[water]
Page 44
95 °C
protemp ci advanced eco
(indirect cooling)
Temperature control unit
[water]
Page 46
95 °C, 140 °C
teco/ protemp itd evo
(direct /indirect cooling)
Temperature control unit [water]
with monitored distributor
Page 48
95 °C, 120 °C
Compact technotrans temperature controllers

Features by product line!

The units, conceived in modern industrial design, stand saving continuous heating control, and much more.
for high-quality but affordable technology, high
If customisation is required, there are different
availability, ease of use and service friendliness.
interfaces, an individual colour scheme and labelling,
The compact temperature control units of the mounting on rubber buffers or rails, and other
base.line are our investment-cost-optimised standard important options available.
units. They guarantee economical temperature control
The compact temperature control units of the high.line
with water at temperatures up to 180 °C and flow rates
are our investment-cost-optimised standard units.
up to 60 L/min.
They guarantee economical and simultaneous easy
The e-unit is easy to operate. It uses a membrane temperature control with water at temperatures up
keypad with a 7-segment display. Thus, it is the to 180 °C and flow rates up to 200 L/min.
preferred solution for many applications and offers
The t-series is equipped with the innovative
an excellent price/performance ratio.
technotrans compact-Control regulator, using a fast
The basic equipment includes the technotrans basic- 32-bit processor. This processor has an independent,
Control microprocessor control system with display of an in-house developed display, a logotherm control
the preset and actual temperatures, automatic unit, and a 7-inch multi-touch screen with intuitive user
replenishment, automatic mould draining, energy- interface, and a menu that is easy to navigate.

Tempe- Heating Max. cooling Pump capacity


Type
Medium rature capacity capacity max.
range (°C) (kW) (kW) (l/min / bar)

direct cooling (cd) teco cd 90e water 95 9 52 60 / 3,8 (6,0)

indirect cooling teco cs 90e water 95 6/9 23 (42) 60 / 3,8 (6,0)


(cs/cw) teco cs 140e water 140 6/9 40 50 / 6,3
teco cs 160e water 160 6/9 40 60 / 6,0
teco cs 180e water 180 9 40 60 / 6,0
teco cw 25e water 0 – 25 - 4 60 / 3,5
teco cw 60e water 0 – 25 - 10 60 / 5,8

Tempe- Heating Max. cooling Pump capacity


Type
Medium rature capacity capacity max.
range °C) (kW) (kW) (l/min / bar)

direct cooling teco cd 95t 18 water 95 9 / 18 140 70 / 4,7


(cd) teco cd 120t 18 water 120 9 / 18 117 70 / 4,7

indirect cooling teco cs 90t 9 water 95 9 23 (42) 60 / 3,8 (6,0)


(cs) teco cs 140t 9 water 140 9 40 50 / 6,3
teco cs 160t 9 water 160 6/9 40 60 / 6,3
teco cs 180t 9 water 180 9 40 60 / 6,3
teco cs 90t 18 water 95 9 / 18 56 / 75 70 / 5,5
teco cs 140t 18 water 140 12 / 18 40 50 / 6,3
teco cs 90t 36 water 95 9 / 18 / 27 / 36 250 (200) 150 / 5,0

teco cs 90t 9 itc evo water 95 9 23 (42) 60 / 3,8 (6,0)


teco cs 140t 9 itc evo water 140 9 40 (120) 50 / 6,3
teco cs 160t 9 itc evo water 160 6/9 40 (120) 60 / 6,0
Indispensable for CO2-neutral production 9

The most efficient product line


on the market!
technotrans’ eco.line is currently the most efficient This unit is designed with efficient peripheral impellers
integrated product line available on the market. and highly efficient centrifugal pumps, each in
combination with speed control and display of the
The compact temperature control units of the eco.line
pump energy consumption. Thus, this unit line sets new
are our operating cost-optimised standard units. They
standards in the market with regard to efficiency and
are designed to guarantee consistent sustainability,
ease of operation.
economical temperature control with water at
temperatures up to 180 °C and flow rates up to
440 L/min.

Tempe- Heating Max. cooling Pump capacity


Typ Medium rature capacity capacity max.
range (°C) (kW) (kW) (l/min / bar)

direct cooling teco cd 95 eco 60 water 95 9 140 70 / 4,7


(cd) protemp cd 95-s2 eco water 95 0 / 9 / 18 264 165 / 5,1
protemp cd 95-a1 eco water 95 0 / 9 / 18 397 83 / 6,8
protemp cd 95-a2 eco water 95 0 / 9 / 18 / 27 / 36 397 125 / 7,0
protemp cd 95-a3 eco water 95 0 / 20 / 30 / 40 / 50 632 300 / 7,0
protemp cd 95-a4 eco water 95 0 / 20 / 30 / 40 / 50 632 440 / 5,0
teco cd 95t eco itd evo water 95 9 42 60 / 6,0
protemp cd 95 eco itd evo water 95 0 / 9 / 18 / 27 / 36 264 / 397 165 / 5,1

Tempe- Heating Max. cooling Pump capacity


Typ Medium rature capacity capacity max.
range (°C) (kW) (kW) (l/min / bar)

indirect cooling teco ci 95 eco 60 water 95 9 42 60 / 6,0


(ci) teco ci 140 eco 60 water 140 9 40 60 / 6,0
teco ci 160 eco 60 water 160 9 40 60 / 6,0
teco ci 180 eco 60 water 180 9 40 60 / 6,0
teco ci 95 eco 130 water 95 9 / 18 / 27 / 36 250 130 / 5,3
teco ci 95 eco 230 water 95 9 / 18 / 27 / 36 250 230 / 5,7
protemp ci 95-s2 eco water 95 0 / 9 / 18 92 165 / 5,1
protemp ci 95-a1 eco water 95 0 / 9 / 18 92 83 / 6,8
protemp ci 140-a1 eco water 140 0 / 9 / 18 140 83 / 6,8
protemp ci 95-a2 eco water 95 0 / 9 / 18 / 27 / 36 92 125 / 7,0
protemp ci 140-a2 eco water 140 0 / 9 / 18 140 125 / 7,0
protemp ci 95-a3 eco water 95 0 / 20 / 30 / 40 / 50 308 300 / 7,0
protemp ci 140-a3 eco water 140 0 / 20 / 30 / 40 / 50 472 300 / 7,0
protemp ci 95-a4 eco water 95 0 / 20 / 30 / 40 / 50 308 440 / 5,0
protemp ci 140-a4 eco water 140 0 / 20 / 30 / 40 / 50 472 440 / 5,0
teco ci 95 eco 60 itd evo water 95 9 42 60 / 6,0
teco ci 95 eco 130 itd evo water 95 9 / 18 / 27 / 36 250 130 / 5,3
protemp ci 95 t 95 eco itd evo water 95 0 / 9 / 18 / 27 / 36 92 / 140 165 / 5,1
Compact technotrans temperature controllers

As much as possible,
but only as much as necessary!
The pump efficiency module (PEM), which is
already included as standard in the eco.line,
offers various options for setpoint specification
for controlling the speed.

Customers prefer to use the control according to


the temperature difference between the
circulation medium supply flow and the circula-
tion medium return flow. Alternatively, specifying
the flow rate as an absolute value in L/min or as a
percentage value of the speed are available as
an option. lesser CO2 footprint

Hands-on example of a standard temperature


control unit application:

In a customised project, different scenarios Customer specification:


could be compared under production Flow rate: 85 L/min
conditions: Heating capacity: 27 kW

Result 1 – Technology Result 2 – technotrans high.line


used so far instruments

Device of a market facilitator Instrument of our high.line series


with unregulated peripheral impeller pump with unregulated peripheral impeller pump

Annual electricity consumption Annual electricity consumption


in a three-shift operation: 14,495 kWh in a three-shift operation: 12,756 kWh

Result 3 – technotrans eco.line Result 4 – technotrans eco.line


instruments instruments

Instrument of our eco.line series Instrument of our eco.line series


with centrifugal pump without control mode with centrifugal pump in control mode (∆T control)

Annual electricity consumption Annual electricity consumption


in a three-shift operation: 10,436 kWh in a three-shift operation: 1,160 kWh

Savings with the 13,335 kWh/year = 92 %


technotrans solutions PEM: or 7.161 t CO2 /year
Indispensable for CO2-neutral production 11

Putting the CO2-savings effect


into perspective!
How a CO2 savings of 7,161 t per year can be
achieved by using just one eco.line temperature

1
control unit is shown in the customer example.
Here, comparisons with the possibility of offset- Just efficient
ting beech trees or the CO2 emissions from flying technotrans temperature control unit can
are used. make so much difference, because ...

573
beech trees are needed to
offset approx. 7,161 t CO2
per year, or ...

(1 beech with a height of 23 m = neutralization of 12,5 kg CO2 )

...
1 person flying

109
times between Cologne and
Munich generates
approx. 7,161 t of CO2.

(1 flight Cologne/Munich = 65,9 kg CO2 per person)


Compact technotrans temperature controllers

The savings potential


is significant!
If just one temperature control unit achieves
such high results, what does that mean when
considering something on a larger scale?

Consider the following:

Per year, approx.

40.000 standard temperature control units


are shipped to customers outside of Europe.

The average consumption of a single


unit’s pump is approx.

0,80 kW.

Each temperature control unit is operated for an average of

4.000 hours per year.

And if we could reduce energy


consumption by

50 %
Indispensable for CO2-neutral production 13

It is entirely
up to us!

Then, the energy consumption of the temperature control units delivered


from Europe in one year will be reduced by about

80.000.000 kWh

This is equivalent to a CO2 reduction

of approx.


42.961.000
kg per year
Compact technotrans temperature controllers

Energy efficiency is eligible


for government funding!
Thanks to the integrated centrifugal pumps and
the pump efficiency module (PEM), the tempera-
ture control units of the eco.line series reduce
high operating costs and are eligible for
government funding.

The funding programmes are specific to each


country. In Germany, up to 40 % of eligible
investments can currently be subsidised.
Investments by smaller enterprises (SME) as well
as investments by large companies are eligible
«CO2 reduction is rewarded
for government funding. several times over»
Indispensable for CO2-neutral production 15

Zero-loss
heat transfer!
The innovative technotrans “longlife heating
cartridge” transfers the heat directly to the
medium without any resistance, thereby ensuring
continuous, high efficiency combined with
excellent accessibility and cleanability.

Other notable advantages are the fine-tuning of Direct heat transfer with technotrans
the heat output, excellent heating rates in a small “long-life” heating unit
installation space, low weight and manageable
large consistent and
need for insulation. heat-transfer extensive heat
surface dispersion range

Fluid Fluid

Fluid

Fluid

Fluid Fluid

Simplified representation

– Minimal energy losses Heating surface

– High degree of efficiency


– „low carbon footprint“
– Long service life due to
technotrans “long-life”
technology

«Ultra-fast heating and


excellent cleaning capability»
The excellent reliability and fundamental
efficiency of technotrans temperature control
units provide the user with a high level of
investment safety.

Combined with the highly efficient centrifugal


pumps and the innovative technotrans “longlife
heating cartridges” with their long-term
warranty, this investment safety becomes truly
outstanding.
Compact technotrans temperature controllers

High cleanroom class included in the


standard models!

Many standard version of the technotrans


temperature control units already meet the clean
room requirements of ISO class 6 and 7.
The typical additional costs for special
cleanroom equipment can thus be avoided.

«Additional costs based


on “special” clean room
equipment do not apply»
Indispensable for CO2-neutral production 17

Future-proof
connectivity!
technotrans temperature control units can be
equipped with state-of-the-art interfaces. Apart
from standard serial interfaces (4 - 20 mA TTY
and RS 485), digital interfaces such as Profibus,
Profinet and OPC UA with remote access are also
available. As one of the first manufacturers, tech-
notrans uses the standardised EUROMAP 82.1 pro-
tocol for the data transfer via OPC UA.

technotrans is one of the first device manufactu-


rers to use the standardized EUROMAP 82.1
Protocol for data transfer via OPC UA.

«Condition monitoring for


maximum sustainability»
Compact technotrans temperature controllers

The product line

The compact temperature control units of the base.line


are our investment-cost-optimised standard units. They
guarantee economical temperature control with water at
temperatures up to 180 °C and flow rates up to 60 L/min.

The e-unit is easy to operate. It uses a membrane keypad


with a 7-segment display. Thus, it is the preferred solution
for many applications.

«Outstanding price/
performance ratios»
Indispensable for CO2-neutral production 19

teco cd e – temperature control units with direct


cooling in 95 °C version

• Temperature control units with direct cooling in 95 °C


version
• Easy to operate, using a membrane keypad with a
7-segment display
• basicControl micro controller
• Stainless steel “longlife” heating cartridge
• Durable peripheral pump without a mechanical seal
• Stainless steel tank
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
Alternative colour
(e.g. for optional interface analogue, serial, Profibus,
concept:gwk
farewell Edition Profinet, or OPC UA)
• Optional external sensor connection
• Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model teco cd 95e


Medium water water
Temperature max. ( °C) 95 95
Pump capacity max. (l/min / bar) 60 / 3,8 60 / 6,0
Technical data

Pump mode constant constant


Heating capacity (kW) 9 9
Cooling direct direct
Cooling capacity (kW) 1 52 52
Weight (kg) 44 44
Mould circuit supply and return connections G 1/2” G 1/2”
Could water supply and return connections G /4”
1
G 1/4”
Dimensions without attachment parts in mm (L x W x H) 674 x 356 x 607 674 x 356 x 607
Membrane keyboard and 7-segment display • •
Standard specification/Options

„longlife“ stainless steel heater cartridge • •


Continuous heater control via solid state semiconductor relays • •
Automatic filling and top up device • •
Additional manual filling operation for treated water • •
Strainer in cooling water inlet • •
Strainer in return line circulation medium • •
Shut-off valves in the media and cooling water circuit • •
All contact parts made of non-corrosive materials • •
Acoustic alarm • •
Mould draining •2 •2
Low-maintenance flow measurement • •
Sealless pump • •
1
) at 15 °C cooling water and 90 °C circuit water temperature Subject to technical modification
2
) by reversing the direction of rotation of the pump without notice!
Compact technotrans temperature controllers

teco cs e – temperature control units with indirect


cooling in 95 °C, 140 °C, 160 °C and 180 °C version

• Temperature control units with direct cooling in 95 °C


version
• Easy to operate, using a membrane keypad
with a 7-segment display
• basicControl micro controller
• Stainless steel “longlife” heating cartridge
• Durable peripheral pump without a mechanical seal
• Stainless steel tank
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
Alternative colour
(e.g. for optional interface analogue, serial, Profibus,
concept:gwk
farewell Edition Profinet, or OPC UA)
• Optional external sensor connection
• Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model teco cs 95e


Medium water water
Temperature max. ( °C) 95 95
Pump capacity max. (l/min / bar) 60 / 3,8 60 / 6,0
Technical data

Pump mode constant constant


Heating capacity (kW) 6/9 9
Cooling indirect indirect
Cooling capacity (kW) 1 23 42
Weight (kg) 37 37
Circulation medium supply and return connections G 1/2” G 1/2”
Cooling water supply and return connections G 1/4” G 1/4”
Dimensions without attachment parts in mm (L x W x H) 674 x 356 x 607 674 x 356 x 607
Membrane keyboard and 7-segment display • •
Standard specification/Options

„longlife“ stainless steel heater cartridge • •


Continuous heater control via solid state semiconductor relays • •
Automatic filling and top up device • •
Additional manual filling operation for treated water • •
Strainer in cooling water inlet • •
Strainer in return line circulation medium • •
Shut-off valves in the media and cooling water circuit • •
All contact parts made of non-corrosive materials • •
Acoustic alarm • •
Mould draining/Leak stop operation • 2, 4 • 2, 4
Low-maintenance flow measurement • •
Sealless pump • •
) t 15 °C cooling water and 90 °C circuit water temperature ) by reversing the direction of rotation of the pump
1 2
Subject to technical modification
) not in combination with leakage stop operation 4) not in combination with return stop
3
without notice!
Indispensable for CO2-neutral production 21

«The e-unit is easy to operate. Thus,


it is the preferred solution for many
applications and offers an excellent
price/performance ratio»

• = Standard / • = Option / – = not available / Values in () optional


At 140 °C 160 °C 180 °C

Model teco cs 140e cs 160e cs 180e


Medium water water water water
Temperature max. ( °C) 140 140 160 180
Pump capacity max. (l/min / bar) 50 / 6,3 60 / 6,0 60 / 6,0 60 / 6,0
Technical data

Pump mode constant constant constant constant


Heating capacity (kW) 6/9 9 9 9
Cooling indirect indirect indirect indirect
Cooling capacity (kW) 1 40 (120) 120 40 (120) 40
Weight (kg) 52 52 56 59
Circulation medium supply and return connections G 1/2” G 1/2” G 1/2” G 1/2”
Cooling water supply and return connections G 1/4” G 1/4” G 1/4” G 1/4”
Dimensions without attachment parts in mm (L x W x H) 674 x 356 x 607 674 x 356 x 607 674 x 356 x 607 674 x 356 x 607
Membrane keyboard and 7-segment display • • • •
„longlife“ stainless steel heater cartridge • • • •
Standard specific./Options

Continuous heater control via solid state semiconductor relays • • • •


Automatic filling and top up device • • • •
Integrated make-up pump - - • •
Strainer in cooling water inlet • • • •
Strainer in return line circulation medium • • • •
Shut-off valves in the media and cooling water circuit • • • •
All contact parts made of non-corrosive materials • • • •
Acoustic alarm • • • •
Mould draining/Leak stop operation •3 •3 •3 •3
Leakage stop operation •5 •5 •5 •5
Seal-less, magnetically coupled stainless steel pump - • • •
) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) by reversing the direction of rotation of the pump 3) not in
1
Subject to technical modi-
combination with leakage stop operation 4) not in combination with return stop 5) not in combination with mould draining function fication without notice!
Compact technotrans temperature controllers

teco cw e – Cooling in temperature


control unit design

If the central cooling system is fully utilised or the


piping effort is too high, a decentralised solution
directly on the machine is suitable for cooling «A truely plug and
consumers.
play solution»
technotrans offers a unique concept with the
teco cw cooling unit, because it can be used like
a temperature control unit.

Once again, sustainability has top priority when it


comes to this series. The teco cw unit can be used
without glycol.
Indispensable for CO2-neutral production 23

Cold water from 0 to 25 °C without warm exhaust


air in the production area

• Easy to operate, using a membrane keypad with a


7-segment display
• basicControl micro controller
• Integrated cold water generator
• Long-life peripheral impeller pump (sealless)
• Stainless steel tank (at 95 °C)
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
(e.g. for optional interface analogue, serial, Profibus,
Profinet, or OPC UA)
Alternative colour
• Optional external sensor connection
concept:gwk
farewell Edition • Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

• = Standard / • = Option / – = not available / Values in () optional


At 0 - 25 °C

Model teco cw 25e cw 60e


Medium water water
Temperature max. ( °C) 0 - 25 0 - 25
Pump capacity max. (l/min / bar) 60 / 3,5 60 / 5,8
Technical data

Pump mode constant constant


Heating capacity (kW) - -
Cooling indirect indirect
Cooling capacity (kW) 1 4 10
Weight (kg) 76 125
Circulation medium supply and return connections G 1/2” G 1/2”
Cooling water supply and return connections G 1/4” G 1/4”
Dimensions without attachment parts in mm (L x W x H) 921 x 340 x 607 1.281 x 500 x 749
Membrane keyboard and 7-segment display • •
Standard specific./Options

Automatic filling and top up device • •


Additional manual filling operation for treated water • •
Strainer in cooling water inlet • •
Strainer in return line circulation medium • •
Shut-off valves in the media and cooling water circuit • •
All contact parts made of non-corrosive materials • •
Acoustic alarm • •
Mould draining / Leak stop operation • 2, 3 • 2, 3
Low-maintenance flow measurement • •
Sealless pump • •
1
) at 15 °C cooling water and 10 °C circuit water temperature ) by reversing the direction of rotation of the pump
2
Subject to technical modification
3
) not in combination with return stop without notice!
Compact technotrans temperature controllers

The product line

The compact temperature control units of the high.line


are our investment-cost-optimised standard units. They
guarantee economical and simultaneous easy
temperature control with water at temperatures up to
180 °C and flow rates up to 200 L/min.

The t-series is equipped with the innovative technotrans


compact-Control regulator, using a fast 32-bit processor.

«Intuitive user interface with user-


friendly menu navigation»
Indispensable for CO2-neutral production 25

teco cd t – temperature control units with


direct cooling in 95 °C and 120 °C version

• Convenient operation via gesture-enabled


logotherm 7-inch multi-touch display
• compactControl microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable and highly efficient centrifugal pump
• „Tankless“ device for minimal oxygen uptake
• ISO 6 clean room class
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
Alternative colour
(e.g. for optional interface analogue, serial, Profibus,
concept:gwk
farewell Edition Profinet, or OPC UA)
• Optional external sensor connection
• Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C 120 °C

Model teco cd 15 t 18 cd 120 t


Medium water water
Temperature max. ( °C) 95 120
Pump capacity max. (l/min / bar) 70 / 4,7 70 / 4,7
Technical data

Pump mode constant constant


Heating capacity (kW) 9 / 18 9 / 18
Cooling direct direct
Cooling capacity (kW) 1 140 117
Weight (kg) 50 50
Circulation medium supply and return connections G 3/4” G 3/4”
Cooling water supply and return connections G 1/2” G 1/2”
Dimensions without attachment parts in mm (L x W x H) 865 x 506 x 749 865 x 506 x 749
7“ logotherm multi-touch-display • •
Standard specification/Options

„longlife“ stainless steel heater cartridge with long term guarantee • •


Continuous heater control via solid state semiconductor relays • •
Automatic filling and top up device • •
Cleanroom class 6 • •
Strainer in cooling water inlet • •
Strainer in return line circulation medium • •
Shut-off valves in the media and cooling water circuit • •
All contact parts made of non-corrosive materials • •
Acoustic alarm • •
Mould draining •2 •2
Low-maintenance flow measurement • •
Return temperature indication • •
1
) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature Subject to technical modification
2
) with compressed air in the cooling water return without notice!
Compact technotrans temperature controllers

teco cs t – temperature control units with indirect


cooling in 95 °C, 140 °C, 160 °C and 180 °C version

• Convenient operation via gesture-enabled


logotherm 7-inch multi-touch display
• compactControl microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable peripheral pump (also sealless)
• “Stainless” steel tank (at 95 °C)/closed circuit (from 140 °C)
• ISO 6 clean room class
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
Alternative colour
(e.g. for optional interface analogue, serial, Profibus,
concept:gwk
farewell Edition Profinet, or OPC UA)
• Optional external sensor connection
• Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model teco cs 90t 9 cs 90t 18 cs 90t 36


Medium water water water water water
Maximale Temperatur 95 95 95 95 95
Technical data

Pumpenleistung maximal (l / min / bar) 60 / 3,8 60 / 6,0 75 / 5,5 150 / 5,5 200 / 5,5
Pump mode constant constant constant constant constant
Heating capacity (kW) 9 9 9 / 18 9 / 18 / 27 / 36 9 / 18 / 27 / 36
Cooling indirect indirect indirect indirect indirect
Cooling capacity (kW) 1 23 42 56 (75) 250 250
Weight (kg) 39 39 95 100 100
Circulation medium supply and return connections G 1/2” G 1/2” G 1” G 1/2” G 1/2”
Cooling water supply and return connections G 1/4” G 1/4” G 3/4” G 3/4” G 3/4”
Dimensions without attachment parts in mm (L x W x H) 674 x 356 x 607 674 x 356 x 607 865 x 506 x 749 865 x 506 x 749 865 x 506 x 749
7“ logotherm multi-touch-display • • • • •
„longlife“ stainless steel heater cartridge with long term gar. • • • • •
Standard specific./Options

Continuous heater control via solid state semiconductor


relays
• • • • •
Automatic filling and top up device • • • • •
Strainer in cooling water inlet • • • • •
Strainer in return line circulation medium • • • • •
Shut-off valves in the media and cooling water circuit • • • • •
All contact parts made of non-corrosive materials • • • • •
Acoustic alarm • • • • •
Mould draining • 2, 4 • 2, 4 • 2, 4 • 2, 4 • 2, 4
Low-maintenance flow measurement • • • • •
Seal-less pump • • • • •
1
) at 15 °C cooling water and 90 °C circuit water temperature 2) by reversing the direction of rotation of the pump Subject to technical modification
3
) not in combination with leakage stop operation 4) not in combination with return stop without notice!
Indispensable for CO2-neutral production 27

Display and control unit logotherm with user-friendly 7-inch touchscreen

• = Standard / • = Option / – = not available / Values in () optional


At 140 °C 160 °C 180 °C

Model teco cs 140t 9 cs 140t 18 cs t 160t 9 cs t 180t 9


Medium water water water water water water
Temperature max. ( °C) 140 140 140 140 160 180
Pump capacity max. (l/min / bar) 50 / 6,3 60 / 6,0 50 / 6,3 60 / 6,0 60 / 6,0 60 / 6,0
Technical data

Pump mode constant constant constant constant constant constant


Heating capacity (kW) 9 9 18 18 9 9
Cooling indirect indirect indirect indirect indirect indirect
Cooling capacity (kW) 1 40 120 40 120 40 40
Weight (kg) 54 54 95 95 58 60
Circulation medium supply and return connections G 1/2” G 1/2” G 3/4” G 3/4” G 1/2” G 1/2”
Cooling water supply and return connections G /4”
1
G /4”
1
G /4”
1
G /4”
1
G /4”
1
G 1/4”
Dimensions without attachment parts 674 x 365 x 674 x 365 x 865 x 506 x 865 x 506 x 674 x 365 x 674 x 365 x
in mm (L x W x H) 607 607 749 749 607 607
7“ logotherm multi-touch-display • • • • • •
„longlife“ stainless steel heater cartridge
Standard specification/Options

with long term guarantee


• • • • • •
Continuous heater control
via solid state semiconductor relays
• • • • • •
Automatic filling and top up device • • • • • •
IIntegrated top up-pump - - - - - -
Strainer in cooling water inlet • • • • • •
Strainer in return line circulation medium • • • • • •
Shut-off valves in the media and cooling water circuit • • • • • •
All contact parts made of non-corrosive materials • • • • • •
Acoustic alarm • • • • • •
Mould draining •3 •3 •3 •3 •3 •3
Leak stop function •5 •5 •5 •5 •5 •5
Seal-less, magnetically coupled stainless steel pump - • - • • •
) at 15 °C cooling water and 130 °C circuit water temperature 2) by reversing the direction of rotation of the pump 3) not in combi-
1
Subject to technical
nation with leakage stop operation 4) not in combination with return stop 5) not in combination with mould draining function modification without notice!
Compact technotrans temperature controllers

teco cs t itc evo – temperature control units with in-


direct cooling in 95 °C, 140 °C and 160 °C version ...

The multiple distribution system has been The flow rate and the return temperature of each
designed for the attachment to temperature circuit is indicated on the central display of the
controllers to adjust and monitor individually the temperature controller.
flow volume and the return
The process monitoring is performed by the
temperature of parallel connected consumer adjustment of minimum and maximum limit
circuits. Thus the system ensures the hydraulic values for the flow rate, return temperature and
balance in the temperature control circuits with differential temperature per circuit. In addition,
different pressure losses and ensures an econo- process performances per distribution circuit are
mic and reliable distribution of the flow rate displayed. When the tolerance band is exceeded
delivered. alarm functions are activated and displayed.

Display, communication, operation via the 7-inch touch screen of the temperature control units

Alternative colour
concept:gwk
farewell Edition
Indispensable for CO2-neutral production 29

... combined with 4-fold water distributor


including single circuit monitoring

• Flow rate measurement insensitive to contamination per


distribution circuit
• Common temperature measurement and display in the
supply flow line
• Separate temperature measurement in the return line
per distribution circuit
• Display of process performance per distribution circuit
• Display and monitoring of the flow per distribution circuit
• Limit setting for flow rate and temperature per
distribution circuit
• Throttle valve for adjusting the volume flow and
hydraulic balancing for each distribution circuit
• Differential temperature monitoring
• Corrosion-resistant materials
• Shut-off ball valve per distributor in the supply
and return line

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C 140 °C 160 °C

Combined unit teco cs t with multiple distributor itc evo cs 90t 9 itc evo cs 140t 9 itc evo cs 160t 9 itc evo
Medium water water water water water
Temperature max. ( °C) 95 95 140 140 160
Pump capacity max. (l/min / bar) 60 / 3,8 60 / 6,0 50 / 6,3 60 / 6,0 60 / 6,0
Technical data

Pump mode constant constant constant constant constant


Heating capacity (kW) 9 9 9 9 9
Cooling indirect indirect indirect indirect indirect
Cooling capacity (kW) 1 23 42 40 120 40
Number of individual / monitoring circuits 4 4 4 4 4
Maximum flow rate single circuit (l/min/ bar) 15 15 15 15 15
Weight (kg) 58 58 58 58 58
Circulation medium supply and return connections G 1/2“ G 1/2“ G 1/2“ G 1/2“ G 1/2“
Cooling water supply and return connections G 1/4“ G 1/4“ G 1/4“ G 1/4“ G 1/4“
Dimensions without attachment parts in mm (L x W x H) 887 x 356 x 624 887 x 356 x 624 887 x 356 x 624 887 x 356 x 624 887 x 356 x 624
Standard specification/Options

7“ logotherm multi-touch-display • • • • •
„longlife“-„longlife“ stainless steel heater cartridge with
long term guarantee
• • • • •
Continuous heater control via solid state semiconductor
relays
• • • • •
Automatic filling and top up device • • • • •
Integrierte Nachspeisepumpe • • • • •
Strainer in cooling water inlet • • • • •
All contact parts made of non-corrosive materials • • • • •
Acoustic alarm • • • • •
Mould draining • 2, 4 • 2, 4 •3 •3 •3
Leak stop function • 2, 4 • 2, 4 • 5
• 5
•5
Sealless pump • • • • •
) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) by reversing the direction of rotation of the pump 3) not in
1
Subject to technical modi-
combination with leakage stop operation 4) not in combination with return stop 5) not in combination with mould draining function fication without notice!
Compact technotrans temperature controllers

The product line ...

technotrans’ eco.line is currently the most efficient


integrated product line available on the market.

The compact temperature control units of the eco.line are


our operating cost-optimised standard units. They are
designed to guarantee consistent sustainability,
economical temperature control with water at tempera-
tures up to 180 °C and flow rates up to 440 L/min.

«Efficient pumps, speed control,


and easy to use are standard
features.»
Indispensable for CO2-neutral production 31

... sustainable and affordable

«High reliability, maximum


operating cost savings and
subsidies making amortisation
periods as short as possible.»
Compact technotrans temperature controllers

Proven technology in a new enclosure


concept – The best of both worlds!
The new temperature control units of the The best of both worlds!
teco ci/cd t eco series integrated in the eco.line
The innovative temperature control units of this
are actually not new at all, because they are
unit series stand for high reliability and ensure
based on proven concepts of the teco cs and
particularly efficient, sustainable and
protemp series.
convenient temperature control with water at
The innovative series combines the fundamental temperatures up to 180 °C and flow rates up to
advantages of the successful and investment 230 L/min.
cost-optimised teco cs series with those of the no
The unique feature of this series is the price/
less successful and operating cost-optimised
performance ratio, which is unparalleled for
protemp series in a new design.
highly efficient temperature control units.

The key features adopted from the previous units


include the use of highly efficient and speed-
controlled pumps, the innovative logotherm
display and operating concept with 7-inch
multi-touch display, intuitive user interface and
user-friendly menu navigation, as well as the
compact and particularly service-friendly
housing concept.

«Additional investments for speed


controllers and the associated
control intelligence pay for
themselves in a short time.»
Indispensable for CO2-neutral production 33

Highlights of the
teco cd/ci eco series:

Option: Concept for connecting


itd evo water distributors with flow
monitoring and passive/active
individual circuit control

Swivelling control
cabinet front

Innovative 7-inch multi-


touch screen display

Panel parts can be


opened without
tools

Display of the energy


Easily accessible interface consumption of the pump
slot

Reduced unit
width

«State-of-the-art microcontroller and


control intelligence with energy-saving
SSR heating control, speed-controlled
pump, etc. ∆ T control mode included as
standard feature»
Compact technotrans temperature controllers

teco cd 95 eco – temperature control


units with direct cooling in 95 °C version …
• Convenient operation via gesture-enabled
logotherm 7-inch multi-touch display
• compactControl microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable peripheral impeller pump without seals
(up to 60 L/min)
• Durable and highly efficient centrifugal pump
(> 60 L/min)
• Pump speed control (PEM)
• Stainless steel tank (up to 95 °C) / closed circuit
(starting at 140 °C)
Alternative colour • ISO 7 clean room class
concept: enersave
farewell Edition • Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
(e.g. for optional interface analogue, serial, Profibus,
Profinet, or OPC UA)
• Optional external sensor connection
• Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

«Sustainable and affordable at high performance»

Example: Display
Indispensable for CO2-neutral production 35

… inclusive PEM – The Pump Efficiency


Module
An investment that pays for itself in a very short time

Experience shows that energy cost savings of more than 50 % can be achieved when using the PEM in
control mode ΔT. In many individual cases, savings of > 90 % have already been generated.

Model calculation of the savings potential in 3-shift operation with 5,940 h


(Using a rate of € 0.16/kWh for the electricity and a conversion factor of 0.537 t CO2/MWh):
50 % 75 % 90 %

Energy consumption to be saved 2,970.00 4,455.00 5,346.00 kWh/year


1,0 kW Energy costs to be saved 475.20 712.80 855.36 €/year
CO2 emission to be saved 1.59 2.39 2.87 CO2 in t/year

At 95 °C

Model teco cd 95 eco 60


Medium water
Temperature max. ( °C) 95
Pump capacity max. (l/min / bar) 60 / 6,0
Technical data

Pump mode speed-controlled


Heating capacity (kW) 9
Cooling direct
Cooling capacity (kW) 1 140
Weight (kg) 60
Circulation medium supply and return connections G 3/4”
Cooling water supply and return connections G 1/2”
Dimensions without attachment parts in mm (L x W x H) 665 x 280 x 611
7“ logotherm multi-touch-display •
Standard specific./Options

„longlife“-„longlife“ stainless steel heater cartridge with long term guarantee •


Continuous heater control via solid state semiconductor relays •
Automatic filling and top up device •
Strainer in cooling water inlet •
Strainer in return line circulation medium •
All contact parts made of non-corrosive materials •
Acoustic alarm •
Mould draining •
Low-maintenance flow measurement •
Return temperature indication •
1
) at 15 °C cooling water Subject to technical modification
and 90 °C circuit water temperature without notice!
Compact technotrans temperature controllers

teco ci eco – temperature control units


with indirect cooling in 95 °C, 140 °C ...
• Convenient operation via gesture-enabled
logotherm 7-inch multi-touch display
• compactControl microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable peripheral impeller pump without seals
(up to 60 L/min)
• Durable and highly efficient centrifugal pump
(> 60 L/min)
• Pump speed control (PEM)
• Stainless steel tank (up to 95 °C) / closed circuit
(starting at 140 °C)
Alternative colour • ISO 7 clean room class
concept: enersave
farewell Edition • Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Interface port integrated in the front of the unit
(e.g. for optional interface analogue, serial, Profibus,
Profinet, or OPC UA)
• Optional external sensor connection
• Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

«Sustainable and affordable at high performance»

Example: Display
Indispensable for CO2-neutral production 37

… 160 °C and 180 °C version inclusive


PEM – The Pump Efficiency Module
An investment that pays for itself in a very short time
Experience shows that energy cost savings of more than 50 % can be achieved when using the PEM in
control mode ΔT. In many individual cases, savings of > 90 % have already been generated.

Model calculation of the savings potential in 3-shift operation with 5,940 h


(Using a rate of € 0.16/kWh for the electricity and a conversion factor of 0.537 t CO2/MWh):
50 % 75 % 90 %

Energy consumption to be saved 2.970,00 4.455,00 5.346,00 kWh/year


1,0 kW Energy costs to be saved 475,20 712,80 855,36 €/year
CO2 emission to be saved 1,59 2,39 2,87 CO2 in t/year
Energy consumption to be saved 6.534,00 9.801,00 11.761,20 kWh/year
2,2 kW Energy costs to be saved 1.045,44 1.568,16 1.881,79 €/year
CO2 emission to be saved 3,51 5,26 6,32 CO2 in t/year

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C 140 °C 160 °C 180 °C

ci 95 ci 95 ci 95 ci 140 ci 160 ci 180


Model teco
eco 60 eco 130 eco 230 eco 60 eco 60 eco 60

Medium water water water water water water


Temperature max. ( °C) 95 95 95 140 160 180
Pump capacity max. (l/min / bar) 60 / 6,0 130 / 5,3 230 / 5,3 60 / 6,0 60 / 6,0 60 / 6,0
Technical data

Pump mode speed-con. speed-con. speed-con. speed-con. speed-con. speed-con.


Heating capacity (kW) 9 9 / 18 / 27 / 36 9 / 18 / 27 / 36 9 9 9
Cooling indirect indirect indirect indirect indirect indirect
Cooling capacity (kW) 1 42 250 250 120 120 120
Weight (kg) 49 52 55 64 68 70
Circulation medium supply and return connections G 3/4” G 1” G 1 1/2” G 1/2” G 1/2” G 1/2”
Cooling water supply and return connections G 1/4” G 3/4” G 3/4” G 1/4” G 1/4” G 1/4”
Dimensions without attachment parts 655 x 280 x 850 x 398 x 850 x 398 x 807 x 280 x 807 x 280 x 807 x 280 x
in mm (L x W x H) 611 752 752 611 611 611
7“ logotherm multi-touch-display • • • • • •
„longlife“ stainless steel heater cartridge with long term
• • • • • •
Standard specification/Options

guarantee
Continuous heater control
via solid state semiconductor relays
• • • • • •
Automatic filling and top up device • • • • • •
Additional manual filling operation for treated water • • • - - -
Integrated top up-pump - - - - - -
Strainer in cooling water inlet • • • • • •
Strainer in return line circulation medium • • • • • •
Shut-off valves in the media and cooling water circuit • • • • • •
All contact parts made of non-corrosive materials • • • • • •
Acoustic alarm • • • • • •
Mould draining • • • • • •
Sealless pump • 2, 4 • 2, 4 • 2, 4 •3 •3 •3
) at 15 °C cooling water and 130 °C circuit water temperature ) by reversing the direction of rotation of the pump ) not in combi-
1 2 3
Subject to technical
nation with leakage stop operation 4) not in combination with return stop 5) not in combination with mould draining function modification without notice!
Compact technotrans temperature controllers

teco cd/ci t itd evo temperature control units with


direct and indirect cooling …

The itd evo multiple distribution system is specially An adaptive system with many possibilities!
designed for control integration on technotrans
The flow rate and the return temperature of each
temperature control units with 7-inch logotherm
individual circuit are recorded and transmitted to
multi-touch display. The water distributor can be
the temperature control unit.
attached to the temperature control unit or
directly to the consumer, e.g. injection mould or Two alternative measuring methods, the low-
the machine clamping plate. maintenance vortex measurement and the
maintenance-free ultrasonic flow measurement,
The visualisation of the measured values provided
are available for flow rate measurement.
at the water distributor, such as flow rate and
temperature, is carried out on the temperature For hydraulic balancing and control of the
control unit display, and so is a setpoint specifi- individual circuits, a passive variant with manual
cation for automatic flow rate control. This valves or an active variant with automatic
eliminates the need for a separate control unit, control valves can be selected.
which was previously common on the market for
water distribution systems.

Coordinated with each other: Display and control unit logotherm


Temperature control unit and water distributor with 7 “multi-touch display
Indispensable for CO2-neutral production 39

… combined with manually or automatically


adjustable 4 and 6-way water distributors

• Easy mounting on temperature control units up • Flow measurement


to maximum 6 circuits based on the Vortex principle
• Display, communication, operation via the • Optional: Flow measurement
7-inch touch screen of the temperature control based on the Ultrasound principle
units • Throttle valve for adjusting the volume flow and
• Continuous, low-maintenance or maintenance- hydraulic balancing for each distribution circuit
free and contamination-insensitive flow rate • Shut-off ball valve for each distribution circuit
measurement for each distribution circuit flow
• Common temperature measurement and • Optional: Automatic flow rate control
display in the supply flow line • Differential temperature monitoring
• Separate temperature measurement in the • Optional: Differential temperature control
return line per distribution circuit • Corrosion-resistant materials
• Display and monitoring of the flow per
distribution circuit
• Limit setting for flow rate for each distribution
circuit
• Limit setting for temperature for each
distribution circuit

Optional equipment:
maintenance-free ultrasonic flow measurement

Multiple distributor Vortex Vortex Ultrasonic Ultrasonic


itd evo passive active passive active
Maximum medium temperature 95 °C / 120 °C 95 °C / 120 °C 95 °C / 120 °C 95 °C / 120 °C
Number of individual circuits 4/6 4/6 4/6 4/6
Type of flow measurement Vortex Ultrasonic Vortex Ultrasonic
Flow measuring range single circuits 2 – 40 l/min 2 – 40 l/min 1 – 30 l/min 1 – 30 l/min
Temperature sensor return individual circuits • • • •
Hydraulic balancing (Hand valve) • • • •
Stop ball valve flow • - • -
Automatic flow rate control - active via motor valve - active via motor valve
Individual circuits can be switched on/off manual automatic manual automatic
Central connection for flow/return single G 1 1/4” G 1 1/4” G 1 1/4” G 1 1/4”
Connection for flow/return single circuits G /2”
1
G /2”
1
G /2”
1
G 1/2”
Maximum operating pressure 16 bar 16 bar 16 bar 16 bar
Subject to technical modification without notice!
Compact technotrans temperature controllers

protemp selection series – temperature control


units with direct cooling in 95 °C version …

• Convenient operation via 4.3” touch display


• protemp l microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable and highly efficient centrifugal pump
• Speed control of the pumps (PEM)
• “Tankless” device for minimal oxygen uptake
• ISO 7 clean room class
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Optional interface connections (e.g. analogue, serial,
Profibus, Profinet or OPC UA)
Alternative colour • Optional external sensor connection
concept: enersave
farewell Edition • Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

«Sustainable and affordable at


high performance»

l/min
bar
10 400
Soll
7 65.0 °C 300
5 200
2 Ist
65.0 °C 100

0 0
P2-Pumpe
3,5 0,4 kW 75

ä AA

Example: Display
Indispensable for CO2-neutral production 41

… inclusive PEM – The


Pump Efficiency Module

An investment that pays for itself in a very short time

Experience shows that energy cost savings of more than 50 % can be achieved when using the PEM in
control mode ΔT. In many individual cases, savings of > 90 % have already been generated.

Model calculation of the savings potential in 3-shift operation with 5,940 h


(Using a rate of € 0.16/kWh for the electricity and a conversion factor of 0.537 t CO2/MWh):
50 % 75 % 90 %

Energy consumption to be saved 4,455.00 6,682.50 8,019.00 kWh/year


1,5 kW Energy costs to be saved 712.80 1,069.20 1,283.04 €/year
CO2 emission to be saved 2.39 3.59 4.31 CO2 in t/year

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model protemp cd 95 s2 eco


Medium water
Temperature max. ( °C) 95
Pump capacity max. (l/min / bar) 165 / 5,1
Technical data

Pump mode speed-controlled


Heating capacity (kW) 0 / 9 / 18
Cooling direkt
Cooling capacity (kW) 1 264
Weight (kg) 105
Circulation medium supply and return connections G 1”
Cooling water supply and return connections G 3/4”
Dimensions without attachment parts in mm (L x W x H) 908 x 380 x 750
4,3“ touch display •
Standard specif./Options

„longlife“ stainless steel heater cartridge with long term guarantee •


Continuous heater control via solid state semiconductor relays •
Automatic filling and top up device •
Strainer in cooling water inlet •
Strainer in return line circulation medium •
All contact parts made of non-corrosive materials •
Acoustic alarm •
Low-maintenance flow measurement •
Return temperature indication •
1
) at 15 °C cooling water Subject to technical modification
and 90 °C circuit water temperature without notice!
Compact technotrans temperature controllers

protemp advanced series – temperature control


units with direct cooling in 95 °C version …

• Convenient operation via 4.3” touch display


• protemp l microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable and highly efficient centrifugal pump
• Speed control of the pumps (PEM)
• “Tankless” device for minimal oxygen uptake
• ISO 7 clean room class
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Optional interface connections (e.g. analogue, serial,
Profibus, Profinet or OPC UA)
Alternative colour • Optional external sensor connection
concept: enersave
farewell Edition • Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

«HighEnd temperature control


- Sustainable and reliable»

l/min
bar
10 400
Soll
7 65.0 °C 300
5 200
2 Ist
65.0 °C 100

0 0
P2-Pumpe
3,5 0,4 kW 75

ä AA

Example: Display
Indispensable for CO2-neutral production 43

… inclusive PEM – The


Pump Efficiency Module

An investment that pays for itself in a very short time

Experience shows that energy cost savings of more than 50 % can be achieved when using the PEM in
control mode ΔT. In many individual cases, savings of > 90 % have already been generated.

Model calculation of the savings potential in 3-shift operation with 5,940 h


(Using a rate of € 0.16/kWh for the electricity and a conversion factor of 0.537 t CO2/MWh):
50 % 75 % 90 %

Energy consumption to be saved 3,267.00 4,900.50 5,880.60 kWh/year


1,1 kW Energy costs to be saved 522.72 784.08 940.90 €/year
CO2 emission to be saved 1.75 2.63 3.16 CO2 in t/year
Energy consumption to be saved 6,534.00 9,801.00 11,761.20 kWh/year
22 kw Energy costs to be saved 1,045.44 1,568.16 1,881.79 €/year
CO2 emission to be saved 3.51 5.26 6.32 CO2 in t/year
Energy consumption to be saved 11,880.00 17,820.00 21,384.00 kWh/year
4,0 kW Energy costs to be saved 1.,900.80 2,851.20 3,421.44 €/year
CO2 emission to be saved 6.38 9.57 11.48 CO2 in t/year

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model protemp cd 95 a1 eco cd 95 a2 eco cd 95 a3 eco cd 95 a4 eco


Medium water water water water
Temperature max. ( °C) 95 95 95 95
Pump capacity max. (l/min / bar) 83 / 6,8 125 / 7,0 300 / 7,0 440 / 5,0
Technical data

Pump mode speed-controlled speed-controlled speed-controlled speed-controlled


Heating capacity (kW) 0 / 9 / 18 0 / 9 / 18 / 27 / 36 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50
Cooling direct direct direct direct
Cooling capacity (kW) 1 397 397 632 632
Weight (kg) 85 100 215 215
Circulation medium supply and return connections G 3/4” G 1” G 1 1/2” G 2”
Cooling water supply and return connections G 3/4” G 3/4” G 1” G 1”
Dimensions without attachment parts in mm (L x W x H) 908 x 380 x 750 908 x 380 x 750 1.105 x 520 x 1.050 1.105 x 520 x 1.050
4,3“ touch display • • • •
„longlife“ stainless steel heater cartridge with long term
guarantee
• • • •
Standard specif./Options

Continuous heater control via solid state semiconductor


relays
• • • •
Automatic filling and top up device • • • •
Strainer in cooling water inlet • • • •
Strainer in return line circulation medium • • • •
All contact parts made of non-corrosive materials • • • •
Acoustic alarm • • • •
Mould draining • • • •
Low-maintenance flow measurement • • • •
Return temperature indication • • • •
1
) at 15 °C cooling water Subject to technical modification
and 90 °C circuit water temperature without notice!
Compact technotrans temperature controllers

protemp selection series – temperature control


units with indirect cooling in 95 °C version …

• Convenient operation via 4.3” touch display


• protemp l microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable and highly efficient centrifugal pump
• Speed control of the pumps (PEM)
• “Tankless” device for minimal oxygen uptake
• ISO 7 clean room class
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Optional interface connections (e.g. analogue, serial,
Profibus, Profinet or OPC UA)
Alternative colour • Optional external sensor connection
concept: enersave
farewell Edition • Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

«Sustainable and affordable at


high performance»

l/min
bar
10 400
Soll
7 65.0 °C 300
5 200
2 Ist
65.0 °C 100

0 0
P2-Pumpe
3,5 0,4 kW 75

ä AA

Example: Display
Indispensable for CO2-neutral production 45

… inclusive PEM – The


Pump Efficiency Module

An investment that pays for itself in a very short time

Experience shows that energy cost savings of more than 50 % can be achieved when using the PEM in
control mode ΔT. In many individual cases, savings of > 90 % have already been generated.

Model calculation of the savings potential in 3-shift operation with 5,940 h


(Using a rate of € 0.16/kWh for the electricity and a conversion factor of 0.537 t CO2/MWh):
50 % 75 % 90 %

Energy consumption to be saved 4,455.00 6,682.50 8,019.00 kWh/year


1,5 kW Energy costs to be saved 712.80 1,069.20 1,283.04 €/year
CO2 emission to be saved 2.39 3.59 4.31 CO2 in t/year

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model protemp ci 95 s2 eco


Medium water
Temperature max. ( °C) 95
Pump capacity max. (l/min / bar) 165 / 5,1
Technical data

Pump mode speed-controlled


Heating capacity (kW) 0 / 9 / 18
Cooling indirect
Cooling capacity (kW) 1 92
Weight (kg) 105
Circulation medium supply and return connections G 1”
Cooling water supply and return connections G 3/4”
Dimensions without attachment parts in mm (L x W x H) 908 x 830 x 750
4,3“ touch-Display •
Standard specif./Options

„longlife“ stainless steel heater cartridge with long term guarantee •


Continuous heater control via solid state semiconductor relays •
Automatic filling and top up device •
Strainer in cooling water inlet •
Strainer in return line circulation medium •
All contact parts made of non-corrosive materials •
Acoustic alarm •
Low-maintenance flow measurement •
Return temperature indication •
1
) at 15 °C cooling water Subject to technical modification
and 90 °C circuit water temperature without notice!
Compact technotrans temperature controllers

protemp advanced series – temperature control


units with indirect cooling in 95 °C …

• Convenient operation via 4.3” touch display


• protemp l microcontroller
• “longlife” stainless steel cartridge heater
with long-term guarantee
• Durable and highly efficient centrifugal pump
• Speed control of the pumps (PEM)
• “Tankless” device for minimal oxygen uptake
• ISO 7 clean room class
• Splash proof control cabinet acc. to IP 54
• Ready for connection with cable and CEE socket
• Optional interface connections (e.g. analogue, serial,
Profibus, Profinet or OPC UA)
Alternative colour • Optional external sensor connection
concept: enersave
farewell Edition • Housing and hood: RAL 7012 basalt-grey
• Side panels: RAL 260 40 45 LED blue
• Customised paint on request

• = Standard / • = Option / – = not available / Values in () optional


At 95 °C

Model protemp ci 95 a1 eco ci 95 a2 eco ci 95 a3 eco ci 95 a4 eco


Medium water water water water
Temperature max. ( °C) 95 95 95 95
Pump capacity max. (l/min / bar) 83 / 6,8 125 / 7,0 300 / 7,0 440 / 5,0
Technische Daten

Pump mode speed-controlled speed-controlled speed-controlled speed-controlled


Heating capacity (kW) 0 / 9 / 18 0 / 9 / 18 / 27 / 36 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50
Cooling indirect indirect indirect indirect
Cooling capacity (kW) 1 92 92 472 472
Weight (kg) 95 100 225 225
Circulation medium supply and return connections G 3/4” G 1” G 1 1/2” G 2”
Cooling water supply and return connections G 3/4” G 3/4” G 1” G 1”
Dimensions without attachment parts in mm (L x W x H) 908 x 380 x 750 908 x 380 x 750 1.105 x 520 x 1.050 1.105 x 520 x 1.050
4,3“ touch display • • • •
„longlife“ stainless steel heater cartridge
with long term guarantee
• • • •
Standard specif./Options

Continuous heater control


via solid state semiconductor relays
• • • •
Automatic filling and top up device • • • •
Strainer in cooling water inlet • • • •
Strainer in return line circulation medium • • • •
All contact parts made of non-corrosive materials • • • •
Acoustic alarm • • • •
Mould draining • • • •
Low-maintenance flow measurement • • • •
Return flow temperature control • • • •
) at 15 °C cooling water
1
Subject to technical modification
and 90 °C circuit water temperature without notice!
Indispensable for CO2-neutral production 47

… and 140 °C version … inclusive PEM – The Pump


Efficiency Module

An investment that pays for itself in a very short time

Experience shows that energy cost savings of more than 50 % can be achieved when using the PEM in
control mode ΔT. In many individual cases, savings of > 90 % have already been generated.

Model calculation of the savings potential in 3-shift operation with 5,940 h


(Using a rate of € 0.16/kWh for the electricity and a conversion factor of 0.537 t CO2/MWh):
50 % 75 % 90 %

Energy consumption to be saved 3,267.00 4,900.50 5,880.60 kWh/year


1,1 kW Energy costs to be saved 522.72 784.08 940.90 €/year
CO2 emission to be saved 1.75 2.63 3.16 CO2 in t/year
Energy consumption to be saved 6,534.00 9,801.00 11,761.20 kWh/year
22 kw Energy costs to be saved 1,045.44 1,568.16 1,881.79 €/year
CO2 emission to be saved 3.51 5.26 6.32 CO2 in t/year
Energy consumption to be saved 11,880.00 17,820.00 21,384.00 kWh/year
4,0 kW Energy costs to be saved 1,900.80 2,851.20 3,421.44 €/year
CO2 emission to be saved 6.38 9.57 11.48 CO2 in t/year

• = Standard / • = Option / – = not available / Values in () optional


At 140 °C

Model protemp ci 140 a1 eco ci 140 a2 eco ci 140 a3 eco ci 140 a4 eco
Medium water water water water
Temperature max. ( °C) 140 140 140 140
Pump capacity max. (l/min / bar) 83 / 6,8 125 / 7,0 300 / 7,0 440 / 5,0
Technical data

Pump mode speed-controlled speed-controlled speed-controlled speed-controlled


Heating capacity (kW) 0 / 9 / 18 0 / 9 / 18 / 27 / 36 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50
Cooling indirect indirect indirect indirect
Cooling capacity (kW) 1 92 92 472 472
Weight (kg) ??? ??? ??? ???
Circulation medium supply and return connections G 3/4” G 1“ G 1 1/2” G 2”
Cooling water supply and return connections G 3/4” G 3/4” G 1” G 1”
Dimensions without attachment parts in mm (L x W x H) 908 x 380 x 750 908 x 380 x 750 1.105 x 520 x 1.050 1.105 x 520 x 1.050
4,3“ touch display • • • •
„longlife“ stainless steel heater cartridge
with long term guarantee
• • • •
Standard specif./Options

Continuous heater control


via solid state semiconductor relays
• • • •
Automatic filling and top up device • • • •
Strainer in cooling water inlet • • • •
Strainer in return line circulation medium • • • •
All contact parts made of non-corrosive materials • • • •
Acoustic alarm • • • •
Mould draining • • • •
Low-maintenance flow measurement • • • •
Return flow temperature control • • • •
1
) at 15 °C cooling water Subject to technical modification
and 130 °C circuit water temperature without notice!
Compact technotrans temperature controllers

protemp flow ultrasonic – temperature


control units with direct or indirect …
The proflow multiple distribution system is Maintenance-free ultrasonic flow
specially designed for control integration on measurement system
technotrans temperature control units with The flow rate and the return temperature of each
4.3-inch multi-touch display. individual circuit are recorded and transmitted to
The water distributor can be attached to the the temperature control unit.
temperature control unit or directly to the An innovative maintenance-free ultrasonic flow
consumer, e.g. injection mould or the machine meter is used to measure the flow rate of the
clamping plate. individual distribution circuits.
The visualisation of the measured values provided A passive variant with manual valves is available
at the water distributor, such as flow rate and for hydraulic balancing and control of the
temperature, is carried out on the temperature individual circuits.
control unit display, and so is a setpoint
specification for automatic flow rate control.
This eliminates the need for a separate control
unit, which was previously common on the market
for water distribution systems.

»Non-contact flow measure-


ment – the best the market
currently offers.«

Synchronised with each other:


Temperature control unit and water distributor
Indispensable for CO2-neutral production 49

… cooling combined with manually


adjustable 4 and 6-way water distributors
• Easy mounting on temperature control units up • Throttle valve for adjusting the volume flow and
to maximum 6 circuits hydraulic balancing for each distribution circuit
• Display, communication, operation via the • Shut-off ball valve for each distribution circuit
4.3-inch touch screen of the temperature flow
control units • Corrosion-resistant materials
• Continuous, maintenance-free and
contamination-insensitive flow rate
measurement for each distribution circuit
• Common temperature measurement and
display in the supply flow line
• Separate temperature measurement in the
return line per distribution circuit
• Display and monitoring of the flow per
distribution circuit
• Limit setting for flow rate for each distribution
circuit
• Limit setting for temperature for each
distribution circuit
• Flow measurement based on the Ultrasound
principle

Maintenance-free ultrasonic flow measurement

Multiple distributors Vortex Vortex Ultrasonic Ultrasonic


proflow ultrasonic passive active passive active
Maximum medium temperature 95 °C / 120 °C 95 °C / 120 °C 95 °C / 120 °C 95 °C / 120 °C
Number of individual circuits 4/6 4/6 4/6 4/6
Type of flow measurement Vortex Ultrasonic Vortex Ultrasonic
Flow measuring range single circuits 2 – 40 l/min 2 – 40 l/min 1 – 30 l/min 1 – 30 l/min
temperature sensor return individual circuits • • • •
Hydraulic balancing (Hand valve) • • • •
Stop ball valve flow • - • -
Automatic flow rate control - active via motor valve - active via motor valve
Individual circuits can be switched on/off manual automatic manual automatical
Central connection for flow/return single G 1 1/4” G 1 1/4” G 1 1/4” G 1 1/4”
Connection for flow/return single circuits G /2”
1
G /2”
1
G /2”
1
G 1/2”
Maximum operating pressure 16 bar 16 bar 16 bar 16 bar

Subject to technical modification without notice!


Compact technotrans temperature controllers

Impressions
Indispensable for CO2-neutral production 51
Compact temperature controllers_GB_10 / 2021 · Subject to technical modification without notice!

technotrans solutions GmbH


Scherl 10 · D-58540 Meinerzhagen
Tel. +49 2354 7060-0 · Fax +49 2354 7060-150
[email protected] · www.technotrans.com

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