MiniVator Instalacion PDF
MiniVator Instalacion PDF
Simplicity +
MANISS950
Track assembly
Before beginning the installation please
ensure that the track is the required length.
Refer to Appendix 5 for details.
Figure 1
Figure 2 Figure 3
Figure 4
Figure 5 Figure 7
Figure 14
Feet positioning
Items required: Tools required:
• None • 13mm Spanner
• 13mm Socket
Third/
last foot
Splice
Figure 15
Second foot
Figure 16 Figure 17
Loading the power pack 12 Fit the top end cap to track and tighten the
grub screws to secure it.
Items required: Tools required:
• Power pack • Loading toggle Note: The grub screws on the end cap should
• Fit Kit • Shorting links not be over tightened. If the power supply
End cap x 1 is being connected at the top of the stairs,
Green bag ensure that the power supply cable is fed
Wood screws x 12 through the channel provided so that it exits
Final limit stops x 1 the track on the WALL side.
End stops x 1
Busbar pickup loading tool 13 Now slide the top end stop and final limit
(x 2 for Slide Track) stop so that they sit against the positioning
extensions of the end cap and then tighten
1 Carry the power pack box to the top of the the grub screws.
stairs.
2 Unpack the power pack from its box carefully.
3 Move the track away from the stringer slightly,
around 150mm, to give you more room to
work.
4 Remove the blanking plates from the side of
the power pack that will be facing the stairs
(Figure 21).
5 Connect the limit switch shorting links
(Figures 21 and 22).
6 Connect the driving links (or loading toggle)
(Figures 21 and 22).
7 Ensure that the busbar pickup loading tool
is correctly positioned (Figure 23).
Figure 21
8 Carefully slide the power pack onto the track
until the drive pinion meets the beginning of
the rack (Figure 24).
9 Turn the power pack on from the main switch
on the lower safety edge (Figure 25).
10 Using the loading driving links or toggle
switch (Figure 26), drive the power pack
onto the track. The power pack should be
driven to a position approximately half way
between the top and middle foot.
11 Fit the top end stop and final limit stop to the
top of the track (Figure 27).
Figure 23 Figure 26
Figure 24 Figure 27
Figure 25 Figure 28
Figure 31
Figure 32 Figure 35
Figure 37
Figure 38
Figure 41
Figure 47
Figure 45 Figure 48
Figure 46 Figure 49
Electrical connections
Items required: Tools required:
• None • None
Figure 52 Figure 53
Figure 54
Figure 57
Figure 55 Figure 58
Programming
The infra-red remote control handsets supplied
with the lift should work out of the box. If the lift
does not travel up and down the stairs when the
corresponding handset buttons are pressed, or
if there are multiple lifts in one area, follow the
procedure set out below.
1 Drive the lift to the third or fourth step so that
it is at a comfortable height to work on.
2 Remove the bottom safety edge by undoing
the two visible cross head screws on the top
edge and the one hidden Allen by the track
(Figure 60).
3 Slide the bottom safety edge down the track
to expose the control board and batteries.
4 Bring both handsets to the lift and then
programme the handset to the board in the
following way.
a For single lift applications:
i Press and hold the red button on the
PCB (Figure 61) – a yellow LED will Figure 60
illuminate on the PCB.
ii Press any button on the handset
and the yellow light will go out.
iii Programming is complete.
Figure 61
Testing
Items required: Items required:
• Handsets • None
All variants
1 Sit on the lift and drive up and down the
track to ensure that the footplate clears
the nose of the risers along the complete
length of the track.
2 Check that the lift charges correctly:
a Drive the lift to the top charge contacts
and ensure that ‘-’ shows in the diagnostic
display.
b Drive the lift to the bottom charge contacts
and ensure that ‘-’ shows in the diagnostic
display.
3 Check the key switch operation
a Turn the key to the off position and ensure Figure 67
that the lift will not drive – ‘0’ should show
in the diagnostic display when you try and
drive the lift with the key switch in the off
position.
b Turn the key switch back on.
4 Ensure that all of the safety edges on the
power pack are functioning (Figure 67).
a Drive the lift in the up direction.
b Press the top safety edge
– the lift should stop.
c Drive the lift in the down direction.
d Press the bottom safety edge
– the lift should stop.
5 Check the safety edges on the footplate
and front chassis (Figure 68).
a Drive the lift in the up direction.
b Press the upstairs edge of the footplate
– the lift should stop.
c Drive the lift in the down direction.
d Press the downstairs edge of the footplate
Figure 68
– the lift should stop.
e Drive the unit in the down direction. d Depress the down button and keep it
f Press the underside of the footplate depressed.
– the lift should stop. e Observe the function of the lift.
g Drive the lift in the down direction. The lift should:
h Press the underside of the front chassis i Beep whilst swivelling the seat to the
– the lift should stop. drive position.
ii Drive down the stairs.
Power footplate only
2 Sit on the stairlift:
1 For arm operated versions:
a Drive the lift down from the top of the stairs.
a Operate the switch under the arm.
b Push the toggle switch in the up direction
b The footplate should lift. and hold it in that position.
c Operate the switch in the opposite c Observe the function of the lift.
direction. The lift should:
d The footplate should lower. i Drive up the stairs.
2 For seat operated versions: ii Stop at the top of the track.
a Lift the front seat squab. iii Beep whilst swivelling the seat to the
b The footplate should lift. exit position.
c Lower the front seat squab. d Use the manual over-ride lever to swivel
back to the drive position.
d The footplate should lower.
e Use the manual over-ride lever to swivel
Manual swivel only back to the exit position.
1 Check the swivel interlock: f Push the toggle switch in the down
direction and hold it in that position.
a Drive the lift in the up direction.
g Observe the function of the lift.
b Swivel the seat – the lift should stop.
The lift should:
c Drive the lift in the down direction.
i Beep whilst swivelling the seat to the
d Swivel the seat – the lift should stop. drive position.
ii Drive down the stairs.
Power swivel only
1 Using the handset:
a Drive the lift down from the top of the stairs.
b Depress the up button and keep it
depressed.
c Observe the function of the lift.
The lift should:
i Drive up the stairs.
ii Stop at the top of the track.
iii Beep whilst swivelling the seat to the exit
position.
Handover
Items required: Items required:
• None • None
How the toggle can be used, e.g. with the fingers, palm of the
hand, etc.
The delay in pressing the lever before the stairlift will move.
Operating the Always keep your FEET ON THE FOOTPLATE whilst the stairlift
stairlift is in motion, and try to avoid your feet hanging over the edges
of the footplate.
Always sit fully back in the chair when the stairlift is in motion.
Maintenance
Items required: Tools required:
• Lubricant – • None
petroleum jelly
• Cleaning materials
Code: Meaning:
.8.
N/A Lift is in “sleep mode” to
conserve battery power. Note: If the display is showing
Description: anything but the diagnostic codes
Telephone fault finding action:
None.
listed it requires resetting.
On site fault finding action: Drive the lift off the charge contacts.
Press toggle or handset button to wake lift.
Turn the main switch on the unit off
for 10 seconds and then back on.
BROWN
SEAT TO POWERPACK
1
2
3
1
2
3
CONNECTOR
CABLE
SPLICE
SEE R/H
RED
CIRCUIT VIOLET
1
2
3
BK1
FRONT CHASSIS SAFETY EDGES
BROWN
SHIELDED CABLE BRAKE
1
2
BOTT +
1 1
EDGE 2 2
ORANGE
BK2
IR 1
IR 2
CON-1
DIAG
CHRG
SW3 1 1 VIOLET TOGGLE COMMON BLUE 2 BK +
VIOLET
1 1 2 2 CON-1
UNDERPAN 2 2 3 3 VIOLET LOOP UP DIRECTION ORANGE 3 BK
VIOLET -
4 4 CON-1
5 5 4
SW4 BROWN 6 6
TOP 1 1 BROWN
CHASSIS TOP SAFE-EDGE 5 5A
2 2 CON-2
BROWN
8 WAY CONNECTOR
EDGE E-STOP & KEY DETECT YEL/BLK STRIPE 6 BATT +
RED
SW13
SAFE-EDGE COMMON GREY 7 BATT +
BATTERY
CON-2
8 BATT
PACK BATTERY
+
CON-2 DISCONNECT ISOLATION
FOOTPLATE VIOLET CHASSIS BOTT SAFE-EDGE VIOLET
2 1
1 2
1
FOOTREST SW5 BATT
2 -
BOTT EDGE CON-3
BATT
VIOLET BOTT-END LIMIT BLACK 3 -
VIOLET 6 6 LOOP CON-3 BLACK
BATT
GREY 5 5 GREY BOTT-END LIMIT BLACK 4 -
4 4 CON-3 BLACK
FOOTREST SW6 BATT 20A
BROWN 3 3 BROWN TOP-END LIMIT BLUE 5 -
9 WAY CONNECTOR
RED VIOLET CON-3
SW7 FINAL LIMIT WHITE 7 BLACK
UNDERPAN CON-3 M1 MOTOR M+
8
1
M2 MOTOR MOTOR
WHITE
9
F CON-3
RED BLUE WHITE
HINGE FUSED
HINGE DATA
M-
AV OUTPUT -
AV OUTPUT +
AUTO FOOTPLATE
TAG TAG
SPADE
M
2
1
2
1
TRACK
24VDC
YELLOW
OVERRUN
SW12
GREY
1
SWITCHED 0V
1A
FOOTPLATE
2
1
YELL TAG
3
1
2
1
2
VIOLET
SEE R/H BROWN
M
KEY
RED
RED BLUE
BULLET
CIRCUIT F
CABLE TAG TAG RING TERMINAL HINGE/PLATFORM
1
SPLICE YELL TAG CONNECTOR M F
BLK/WHT STRIPE
COMMS DATA 1 1
BLACK PUSH-ON CONNECTOR
CONTACT
4
3
2
1
OSG F
SW11 1
VIOLET
1 2
1
POWER SWIVEL
1
2
3
4
5
6
2 1
BLUE
BLACK
BULLET CONNECTION
SW9
E-STOP DETECT
SW10
M MULTI-PIN CONNECTOR
SPADE
SW8
F
VIOLET (POWERED OPTIONS ONLY)
1
1
2
3
4
5
6
BE NORMALLY CLOSED
2
1
TOP LIMIT
BOTTOM LIMIT
SEAT TO POWERPACK
SLIDE ENABLE
PING ENABLE
PLATFORM ENABLE
UNUSED
FAST RAMP
CONNECTOR
ON ON
1 2 3 4 1 2 3 4
DIP 1 DIP 2
UNUSED
SLOW RAMP
DEFAULT OFF
DEFAULT OFF
DEFAULT OFF
PING DISABLE
SLIDE DISABLE
PLATFORM DISABLE
DIAGNOSTIC
DISPLAY CHARGE
1
2
3
1
2
3
CONNECTOR
BROWN
RED
1
2
3
FRONT CHASSIS SAFETY EDGES CABLE
BK1
SPLICE
SEE L/H
CIRCUIT BROWN
SW2 ORANGE SHIELDED CABLE BRAKE
TOP 1 1
1
2
ORANGE +
VIOLET
1
BK2
SW3 VIOLET 1 DOWN DIRECTION GREEN 1
IR 1
IR 2
CON-1
DIAG
1 1 2 2
CHRG
UNDERPAN 2 2 3 3 TOGGLE COMMON BLUE 2 BK
VIOLET +
4 4 CON-1
5 5 BROWN UP DIRECTION ORANGE 3 BK
SW4 -
BROWN 6 6 CON-1
BOTT 1 1
2 2 BROWN 4
BROWN
EDGE LOOP
CHASSIS TOP SAFE-EDGE BROWN 5 5A
CON-2
E-STOP & KEY DETECT YEL/BLK STRIPE 6 BATT +
RED
SW13
8 WAY CONNECTOR
SAFE-EDGE COMMON GREY 7 BATT +
BATTERY
CON-2
8 BATT
PACK BATTERY
+
CON-2 DISCONNECT ISOLATION
FOOTREST SW5 CHASSIS BOTT SAFE-EDGE VIOLET
2 1
TOP EDGE 1 2
1
VIOLET 6 VIOLET BATT
6 2 -
GREY 5 5 GREY CON-3
4 BATT
4 BOTT-END LIMIT BLACK 3 -
FOOTREST SW6 BROWN 3 3 CON-3 BLACK
2 BROWN BATT 20A
RED 2 BOTT-END LIMIT 4 -
BOTT EDGE BLACK
1 1 CON-3 BLACK
BATT
RED BROWN LOOP TOP-END LIMIT BLUE 5 -
SW7 CON-3
UNDERPAN TOP-END LIMIT BLUE 6
CON-3
9 WAY CONNECTOR
FINAL LIMIT WHITE 7 BLACK
CON-3 M1 MOTOR M+
8
1
M2 MOTOR MOTOR
WHITE
9
F CON-3
RED BLUE WHITE
HINGE FUSED
HINGE DATA
AUTO FOOTPLATE
M-
AV OUTPUT +
AV OUTPUT -
TAG TAG
SPADE
M
2
1
2
1
TRACK
24VDC
YELLOW
OVERRUN
VIOLET
SW12
GREY
1
SWITCHED 0V
FOOTPLATE
BROWN
1A 2
1
VIOLET YELL TAG
SEE L/H 3
1
2
1
2
CIRCUIT
CABLE M
SPLICE KEY
RED
RED BLUE
BULLET
TAG TAG
F RING TERMINAL HINGE/PLATFORM
1
YELL TAG CONNECTOR M F
BLK/WHT STRIPE
COMMS DATA 1 1
VIOLET
1 2 BLACK PUSH-ON CONNECTOR
CONTACT
4
3
2
1
2 1 OSG F
SW11 1
1
POWER SWIVEL
1
2
3
4
5
6
SW8
BLUE
BLACK
BULLET CONNECTION
VIOLET
SW9
E-STOP DETECT
SW10
M MULTI-PIN CONNECTOR
SPADE
BE NORMALLY CLOSED
TOP LIMIT
BOTTOM LIMIT
SEAT TO POWERPACK
CONNECTOR
SLIDE ENABLE
PING ENABLE
PLATFORM ENABLE
UNUSED
FAST RAMP
ON ON
1 2 3 4 1 2 3 4
DIP 1 DIP 2
UNUSED
SLOW RAMP
DEFAULT OFF
DEFAULT OFF
DEFAULT OFF
PING DISABLE
SLIDE DISABLE
PLATFORM DISABLE
NO CONNECTION
WHITE
N/C
WHITE
BLUE
BLUE
BLACK
BLACK
N/C
N/C
VIOLET
GREY+GREY
N/C
BROWN
N/C
ORANGE
BLUE
GREEN
REQUIRED DIP SWITCH SETTING MS125
POWER FOOTPLATE 9 WAY CONNECTOR 8 WAY CONNECTOR
INFRARED/RADIO
ON LEARN BUTTON
DIAGNOSTIC DISPLAY ON
1 2 3 4
SLIDE ENABLE
PING ENABLE
PLATFORM ENABLE
FAST RAMP
NOT USED
REQUIRED
INFRARED/RADIO ON ON
HINGE DATA
1 2 3 4 1 2 3 4
(GREY CABLE)
DIP 1 DIP 2
BRAKE CONNECTOR
5A
NOT USED
SLOW RAMP
DEFAULT OFF
DEFAULT OFF
DEFAULT OFF
PING DISABLE
SLIDE DISABLE
CHARGE +
QUICKBLOW
MOTOR 1
PLATFORM DISABLE
(WHITE)
MOTOR 2
(BLACK)
1 2 3 4
FOR A RIGHT HAND SEAT, THE TOGGLE DIRECTION
MUST BE CHANGED OTHERWISE THE LIFT WILL THIS SETTING WILL ENABLE POWER SWIVEL MODE
TRAVEL IN THE WRONG DIRECTION. THIS IS DONE
BY CHANGING OVER THE WHITE AND BROWN
WIRES ON THE MAIN SEAT LOOM.
Minivator smart seat schematic
SEAT
SWIVEL
M F
SPADE
1 1
GREEN
SW5
F
1
2
3
YEL/BLK STRIPE
SPADE
NOTE: ALL SWITCHES IN STATE WHERE
1
2
1 24VDC
BLACK
CHAIR IS READY TO DRIVE SW6 I-SAFETY
RED
E-STOP POWER 1
SWITCHED 0V
KEYSWITCH ESTOP
1
2
3
BULLET
1
2
SW1 1 1 ORANGE 1 1 ORANGE ORANGE F DETECT
2 2 2 2 1 0V
GREEN GREEN 2 24VDC
BLACK/WHITE STRIPE 3
DIRECTION
DIRECTION ORANGE 2
1
TOGGLE ARM
FINAL LIMIT
GREEN
1 YELLOW 1 ALTERNATIVE
2 2 POWER
YELLOW FOOTPLATE
M F
POWER FOOTPLATE SPADE
1 1
WHITE
3 3 BLUE 3 DIRECTION
2 2 BROWN 2
1 1 1
1 1
1 GREEN 1
2 2 ALTERNATIVE SPADE
BLUE
ORANGE KEYSWITCH ARM INTERLOCK 1 M F
KEY 1 1
2 2
BLUE
SW7
WHITE
3 BLUE 3 ALTERNATIVE 1 1
2 BROWN 2 DIRECTION 2 2
1 1
DIRECTION
SW8
ARM INTERLOCK 2
BLANK ARM
POWER FOOTPLATE
SW3 1 1 YELLOW 1 1 YELLOW 1
2 2 2 2 2
POWER
YELLOW YELLOW FOOTPLATE
POWER FOOTPLATE
ARM SWITCH
1
2
SW4
OPTIONAL
POWER FOOTPLATE
SEAT SWITCH
F
SPADE
1 BLACK
POWER SWIVEL LOOM BLACK
TO CSE126
POWER SWIVEL PCB GREY
1
SHIELDED CABLE GREY 1
(SEE SEPARATE DOCUMENT FOR COMMS
CORRECT CONNECTION TO PCB) SPADE
BULLET
FEMALE FLAG F
CONNECTOR
M
Smart seat
SMARTpower swivel
SEAT POWER SWIVEL PCB connections
PCB CONNECTIONS
(950 LIFTS ONLY)
LH SEAT LH SEAT
BLUE = M2 BROWN TO BROWN
PLEASE SEE ACROSS BLACK = M1 WHITE TO WHITE
FOR MOTOR CONNECTIONS
M1 M2
ENSURE JUMPER IS
PRESENT ON CONNECTOR
COMMS
GREY
NOTE: THERE ARE NO END (USE ANY CONNECTION)
LIMITS ON THE POWER
SWIVEL.
ON
MOTOR STOPS USING
CURRENT LIMIT.
1 2 3 4
DIP-SWITCH BLACK
(USE ANY CONNECTION)
NEGATIVE
M1 M2
ENSURE JUMPER IS
PRESENT ON CONNECTOR
COMMS
GREY
NOTE: THERE ARE NO END (USE ANY CONNECTION)
LIMITS ON THE POWER
FOOTPLATE.
ON
MOTOR STOPS USING
CURRENT LIMIT AND
1 2 3 4
TIMEOUT.
DIP-SWITCH BLACK
(USE ANY CONNECTION)
NEGATIVE
WHITE
N/C
WHITE
BLUE
BLUE
BLACK
BLACK
N/C
N/C
VIOLET
GREY+GREY
N/C
BROWN
N/C
ORANGE
BLUE
GREEN
NO CONNECTION
REQUIRED
POWER FOOTPLATE 9 WAY CONNECTOR 8 WAY CONNECTOR INFRARED/RADIO
INFRARED/RADIO
PING ENABLE
PLATFORM ENABLE
SLIDE ENABLE
FAST RAMP
UNUSED
BRAKE CONNECTOR
ON ON
HINGE DATA (GREY CABLE)
DIP 1 DIP 2
1 2 3 4 1 2 3 4
+24V FUSED
5A
CHARGE +
QUICK BLOW
UNUSED
SLOW RAMP
DEFAULT OFF
DEFAULT OFF
DEFAULT OFF
MOTOR 1 (WHITE)
PING DISABLE
SLIDE DISABLE
MOTOR 2 (BLACK)
PLATFORM DISABLE
1 2 3 4
Angle 37° 38° 39° 40° 41° 42° 43° 44° 45° 46° 47° 48° 49° 50°
Track reduction from nose
B 81 81 80 79 78 77 76 75 74 72 71 70 68 66
values for a standard finish
A (top nose to floor mm) minus B (track reduction from nose) equals C (cut track length)
Example: Dimension A = 3250mm, Angle = 45° (3250 - 74 = 3176)
Final cut track length = 3176mm
Simplicity Slide Track overhang
Angle 37° 38° 39° 40° 41° 42° 43° 44° 45° 46° 47° 48° 49° 50°
First Riser Max Height (mm)
D 162 164 166 168 169 171 172 173 173 174 174 173 173 172
for zero bottom intrusion
Top Overhang (mm)
E 213 211 209 207 205 202 200 198 195 193 190 187 185 182
at given staircase angle
Bottom Intrusion (mm)
at given angle assuming F 51 46 42 38 35 32 30 28 27 26 25 24 24 24
200mm 1st riser
D
E
C Example
Angle 37° 38° 39° 40° 41° 42° 43° 44° 45° 46° 47° 48° 49° 50° Angle 45°
Horizontal Track Overhang* A 141 141 140 139 138 138 137 136 135 135 134 133 132 132 A 135
Ground Lift Parking Space B 752 750 749 748 746 745 744 742 741 740 738 737 736 734 B 706
Ground Track Intrusion C 352 349 346 343 340 336 333 330 327 324 321 318 315 312 C 327
Top Nose to Ground D D 3250
Track Extension from Nose* E 178 180 182 184 186 189 191 193 195 198 200 202 204 206 E 195
Track Cut Length (D+E) F F 3445
*Minimum figures – when top intrusion is critical.
Notes
North America
2201 Hangar Place, Suite 200
Allentown, PA 18109, United States
Tel: 610-266-5260
Toll Free: 866 276 LIFT/5438
Fax: 610-266-5266
Email: [email protected]
www.handicareusa.com
International websites
www.handicareusa.com