Offshore Foundations Technologies, Design and Application
Offshore Foundations Technologies, Design and Application
1. Introduction:
The offshore oil industry started in 1947 with the As this evolution made possible the exploration of
installation of the first oil rig in just 6 m depth of water, more challenging oil and gas fields, some countries
off the coast of Louisiana in the United States. where Portuguese is the official language have gained
Nowadays there are over 7000 offshore platforms attention, and as a result some are currently under
around the world located in a large range of water investigation (e.g. Mozambique, Guinea Bissau and
depths, which are starting to exceed 2000 m. This São Tomé & Principe) , while in others investments
evolution forced a change in the concept of “deep have already been made (e.g. Brazil and Angola).
water”, as in the 1970s deep-water meant depths of 50
São Tome & Principe is a member of the group of
m to 100 m, now this concept refers to water depths
countries which belong to the Community of
around 800 m. With this, a new concept was created to
Portuguese Language Countries (CPLP) and over the
refer to water depths starting from 1000 m, “ultra-
past five years has been subject to many field tests in
deep” water.
order to quantify the potential oil & gas reserves and
to evaluate the quality of the potential extractable floating production and drilling units in operation may
product (oil) of those reserves as well. The exclusive provoke the congestion of the sea bottom due to the
economic zone (EEZ) of STP is now divided into high number of risers and mooring lines employed. In
several blocks, which are licensed to Oil & Gas this scenario, dynamically penetrated anchors (DPA),
companies, so they can develop investigation work and in particular torpedo anchors, have proven to be a
and evaluate the potential of the reserves, Figure 1. reliable alternative used in Brazilian offshore fields
(Aguiar et al., 2009). The reduced mooring line radius
Most of the recent developed projects in Brazil
employed on torpedo anchors relative to catenary
and Angola are in deep and ultra-deep water,
mooring systems with drag anchors, reduces sea
therefore, the adopted foundation systems had to be
bottom congestion, Figure 2.
anchoring systems. The majority of the EEZ of STP is
also in ultra-deep waters, ranging from 1800 m to 3000
m.
This work has the purpose of gathering
information about the foundation structures used in the
offshore industry, and the assessment of the
application of two types of foundation in the offshore
of STP. The choice of these types of foundation
systems are based on their novelty and economic
aspects. Thus, the systems evaluated are: the torpedo
anchor which have been applied in Campos Basin in
Brazil, and the suction embedded plate anchors that
are currently in use in Angola.
As offshore exploitation moves to water depths of Torpedoes can easily reach velocities of 25 m/s to 35
around 3000 m, new technologies have had to be m/s at the seabed after being released from a height of
developed in order to reduce installation costs, and 20 m to 40 m above the seabed, allowing tip
facilitate construction. Moreover, the high number of penetrations up to 3 times the anchor length and
holding capacities after consolidation that are
expected to be in the range of 5 to 10 times the weight
of the anchor (Randolph et al., 2005).
The installation procedure for DPA has developed The main reason for using this type of anchor solution
from its original method. Instead of using only one is its simplicity and speed of installation. With regard
anchor-handling vessel (AHV) to lower the anchor to to the equipment required for installation, the torpedo
a predetermined height above the seabed, using the anchor installation is depth-independent. Moreover,
permanent mooring line, now two AHV are used. The torpedo piles are cost-effective throughout fabrication,
installation process was modified to minimize the transportation, and installation. Fabrication is easy and
effect of drag force on the mooring line on the free inexpensive due to the simple design of the torpedo
falling motion of the anchor. Accordingly, the anchor anchors. The cost of transportation is low because the
is lowered using an installation wire from the first compact design of the torpedo anchor allows more
AHV while the second AHV holds the permanent anchors to be transported per voyage of the AHV than,
mooring line that is attached to the anchor and forms a for example, suction caissons. Also, the installation is
loop. A remote release system is used at the end of economical because an external source of energy is not
installation wire to release the anchor (Araujo et al., required for installation and a quick installation is
2004). A chain segment is recommended for the lower possible using one or two AHVs and limited use of
portion of the mooring line because model tests of the ROVs. Finally, the predicted holding capacity is less
anchor installation (Lieng et al., 2000) have shown dependent on the precise evaluation of the soil shear-
that chain drag does not reduce the velocity of the strength profile. Since higher strength profiles reduce
anchor during free fall. Figure 3(b) demonstrates the the penetration and lower strength profiles increase
lowering of two model scale torpedo anchors to penetration, therefore the holding capacity is mainly a
position them before free-fall releasing. A full scale function of the kinetic energy obtained during free
torpedo pile and the situation immediately prior to TA falling. Nevertheless, torpedo anchors have the
release, in which it is possible to see the loop between disadvantage of the uncertainty in verticality of the
the permanent mooring line and the installation line, is anchor, which affects the holding capacity
illustrated in Figure 4. (O’Loughlin et al., 2013; Raie, 2009).
1.2. Suction embedded plate anchors
A new system, called a suction embedded plate anchor
(SEPLA), was developed to overcome the problems of
the conventional plate anchor (e.g. VLA), achieving
greater and more precise depth location below the
seabed (Dove et al., 1998; Wilde et al., 2001).
The SEPLA uses a suction caisson (or “follower”) to
embed a rectangular plate anchor, providing a known
initial penetration depth for the anchor, at a specified
geographical location. The components of a SEPLA SEPLA installation accuracy represents a great
are illustrated in Figure 5. improvement over that for drag embedment anchors,
however two questions emerge (these questions are
applied to all offshore plate anchors such as VLAs).
Firstly, the caisson penetration and anchor keying
provokes a disturbance in the soil mass around the
SEPLA, which leads to a decrease of the soil strength
in the region. Secondly, when keying is being initiated,
a loss of embedment depth occurs. While, the first
question can be solved as the soil strength is largely
Figure 5 – Components of a suction embedded plate anchor
recovered over time by soil reconsolidation, the
(Gaudin et al., 2006). second problem cannot because loss of embedment
depth is permanent. This is a very important issue,
SEPLA installation consists of 3 steps: caisson since SEPLA capacity significantly depends on its
penetration, caisson retraction, and anchor keying. embedment depth when the soil has increasing
These steps are shown schematically in FIGURE 6. strength with depth (which is a typical in the offshore
First, the caisson with a plate anchor slotted vertically environment). Therefore, it becomes very important
in its base is lowered to the seafloor and penetrated to accurately estimate the loss of embedment depth
into the soil under its dead weight until the skin during the keying process. This estimate can then be
friction and end-bearing resistance of the soil on the factored into the design; Wilde et al. (2001) report
caisson equal the caisson’s dead weight. The vent upward movements ranging between 0.5 and 1.7 times
valve on the top of caisson is then closed and the water the plate height, which is a wide range when plate
trapped inside is pumped out. The ensuing differential heights of 2.5 m to 4.5m are used in practice.
pressure at the top drives the caisson to the design
depth. The plate anchor is then released and the water Even though the undrained capacity of plate anchors
has been extensively investigated by means of
is pumped back into the caisson, causing the caisson
to move upward, leaving the plate anchor in place in a analytical and experimental methods; for SEPLA,
vertical orientation. The caisson is retracted from the there are a limited number of reported studies and
seabed and prepared for the next installation. As the therefore the keying process is not yet well
understood. However, Song el al. (2009) present a
anchor chain is tensioned, it cuts into the soil.
Simultaneously, the anchor line applies a load to the theoretical model to predict the trajectory and
anchor’s offset padeye causing it to rotate or “key”. In corresponding capacities of SEPLA during the keying
order to achieve the maximum mobilized capacity, the process based on empirical and plastic limit analysis.
plate must be as close to perpendicular to the direction 2. Geotechnical site conditions
of loading as possible (Yang et al., 2011).
São Tomé & Principe is a group of islands situated on
the Gulf of Guinea, the island of Principe is the nearest
to the site where possible oil exploration is more
likely. Figure 7 shows the location of STP and the
surrounding geology, it is also possible to see two red
lines which one of them refer to the schematic cross
sections presented in Figure 8. The cross section
extend from Principe Island to Nigeria.
Rs (kN) 4880
Rb (kN) 3470
In other words, the resistance obtained per unit weight Geotechnical characterization of the zones offshore
10000 𝑘𝑁
of the anchor element is higher for SEPLA, 50 𝑡𝑜𝑛𝑛𝑒𝑠 = from São Tomé & Príncipe was based on
4350 𝑘𝑁 investigations performed in the Gulf of Guinea over
200 𝑘𝑁⁄𝑡𝑜𝑛𝑛𝑒; than for the torpedo anchor, =
98 𝑡𝑜𝑛𝑛𝑒𝑠 more than 10 years. This large database on the
44 𝑘𝑁⁄𝑡𝑜𝑛𝑛𝑒. behaviour of deep-water sediments made possible the
assumption of several soil parameters. The soil in the
Even though, both torpedo and suction embedded
Gulf of Guinea typically is a highly sensitive clay (St
plate anchors have smaller unit costs in comparison
= 2 to 4), and one of the most important parameters is
with the other types of anchoring systems, one of them
the shear strength profile, it was apparent that it would
is more suitable than the other to be recommended for
have a positive gradient with depth of about 1.5 kPa/m.
use in this case-study. The best solution is the one
It also became clear that many sites in this region
which has more unit resistance per foundation
exhibit a greater resistance (up to about 15 kPa) in the
element, the design and installation method is more
first 2 m, this phenomenon is called a “crust”, and no
reliable, research has provided a more fundamental
unique or convincing explanation has been proposed
basis for understanding the method, and if possible,
for its existence so far. Other important properties,
should already been used in the Gulf of Guinea or a
which are not well defined yet, are the interface soil-
similar geotechnical region. Taking into account the
steel friction resistance and the set-up effects.
above criteria, the more appropriate solution for this
case study is considered to be the Suction Embedded The selected torpedo anchor to be employed in this
Plate Anchor. case study would be the same that was used in
Albacora Lest Field in Brazil Basin by Petrobras, and
5. Conclusion
it is the T-98 torpedo. The design of the torpedo anchor
This thesis has presented an outlined of existing was based on the design of simple cylindrical pile. Its
platform and associated foundation technologies used pull-out capacity comes from three different sources:
in offshore developments, and the most important shaft friction resistance, self-weight of the pile and
aspects involved in their design. Also, geotechnical reverse end bearing capacity. The shaft friction
characterization issues relating to the offshore resistance is the fraction that gives the greatest
environment such as topography, seabed composition contribution, thus the correct assessment of the
and geohazards were discussed. adhesion factor (α) plays an important role.
The assessment of the torpedo anchor free penetration amalgamation of various published data from
into the soil is also important to recognise the torpedo the Gulf generally.
embedment, and therefore the soil shear strength along Understanding of the origin and
the torpedo shaft. Following O’Loughlin et al. (2013), characterisation of the near seabed “crust”
after releasing the torpedo from 108 m above the particular to this region and the effect this may
seafloor, it should reach a velocity of about 40 m/s have on foundation installation processes.
before impacting with the soil and the torpedo should The interface friction resistance between the
penetrate about 40 m into the soil. An adhesion factor, soil and the steel elements in the short and
α=0.7 was considered, which corresponds to full long-term.
reconsolidation of the soil in the vicinity of the pile
after being remoulded by the torpedo penetration, Since there is no experience of torpedo anchors in the
consequently the pull-out resistance is expected to be Gulf of Guinea, it would be of great interest to develop
8.7 MN. in situ model scale tests to study the behaviour of the
torpedo during penetration of the soil, and its
The SEPLA solution considered is a 4.5 m x 10 m resistance in the short and long-term as well. As this
plate anchor, which is proposed by Wilde et al. (2001) in situ tests are very expensive, it would be very
for permanent installations. Plate anchor keying interesting to evaluate the influence of the near seabed
induced loss of embedment was calculated according “crust” on the torpedo penetration, using for that
to Song et al. (2009) and is expected to be about 0.81B computational programs or laboratorial tests.
(B is the anchor breadth), i.e. approximately 4 m.
A study to evaluate the forces that the platforms will
The holding capacity of the SEPLA is provided by the be subjected in the offshore of São Tomé & Principe
end bearing resistance plus the self-weight of the would be of great interest, because depending on those
anchor. This capacity was calculated according to forces the foundation solutions may be more or less
three different design procedures: economic, i.e. number and size of the foundation
elements.
Wilde et al. (2001)
Merifield et al. (2001) 7. References
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