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Turbo Formula Book

This document discusses dimensional analysis and performance parameters for turbo machines. It covers dimensional analysis of incompressible and compressible flow machines. Affinity laws relating speed, flow, power, and diameter are presented. Specific speed and unit quantities are defined for pumps and turbines. Equations for efficiency, energy transfer via the Euler turbine equation, degree of reaction, and characteristics of pumps, compressors and turbines are provided.

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James Wanker
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0% found this document useful (0 votes)
127 views11 pages

Turbo Formula Book

This document discusses dimensional analysis and performance parameters for turbo machines. It covers dimensional analysis of incompressible and compressible flow machines. Affinity laws relating speed, flow, power, and diameter are presented. Specific speed and unit quantities are defined for pumps and turbines. Equations for efficiency, energy transfer via the Euler turbine equation, degree of reaction, and characteristics of pumps, compressors and turbines are provided.

Uploaded by

James Wanker
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MME 3154: Turbo Machines

1. Dimensional Analysis of Turbo Machines


1.1 Dimensional analysis of incompressible flow turbo machines (Hydraulic machines)

Q = Volume flow rate (m 3/s)


N = Rotational speed (RPM)
D = Diameter of the impeller (m)
H = Energy per unit mass (J/kg) = gh
h = Head (m)
g = Acceleration due to gravity (m/s 2)
P = Power (W)
= Density (kg/m 3)

V = Flow velocity (m/s)


= Absolute viscosity of the fluid (kg/ms)

1.2 Dimensional analysis of compressible flow turbo machines

N = Rotational speed (RPM)


T01 = Stagnation temperature at inlet of turbomachine (K)

Mass flow rate (kg/s)


p01 = Stagnation pressure at inlet of turbomachine (K)

P = Power (W)
= Stagnation Density at inlet of turbomachine
(kg/m 3)

V = Flow velocity (m/s)


= Absolute viscosity of the fluid (kg/ms)

1.3 Affinity laws

1.3.1 Law of corresponding speed ratio

Q1 = Volume flow rate corresponding to a running


speed of N1
Q2 = Volume flow rate corresponding to a running
speed of N2
H1 = Energy per unit mass corresponding to a
running speed of N1
H2 = Energy per unit mass corresponding to a
running speed of N2
P1 = Power corresponding to a running speed of N1
P2 = Power corresponding to a running speed of N2

MME 3154: Turbo Machines 129


1.3.2 Law of corresponding diameter ratio

Q1 = Volume flow rate of a turbomachine having


impeller diameter D1
Q2 = Volume flow rate of a geometrically similar
turbomachine having impeller diameter D2

H1 = Energy per unit mass of a turbomachine having


impeller diameter D1
H2 = Energy per unit mass of a geometrically similar
turbomachine having impeller diameter D2
P1 = Power of a turbomachine having impeller
diameter D1
P2 = Power of a geometrically similar turbomachine
having impeller diameter D2

1.4 Specific speed

Q = Volume flow rate (m 3/s)


N = Rotational speed (RPM)
h = Head (m)
Ns(pump)=Dimensional specific speed of a pump (SI
unit standard)

H = Energy per unit mass (J/kg) = gh


g = Acceleration due to gravity (m/s 2)
ns(pump)=Non-dimensional specific speed of a pump
n = Rotational speed (rad/s)

P = Power (kW)
Ns(turbine)=Dimensional specific speed of a turbine (SI
unit standard)
P = Power (W)
= Density (kg/m 3)
ns(turbine)=Non-dimensional specific speed of a turbine

1.5 Unit quantities

Qu = Unit discharge
Q = Volume flow rate (m3/s)
h = Head (m)
Nu = Unit speed
N = Rotational speed (RPM)

Pu = Unit power
P = Power (kW)

MME 3154: Turbo Machines 130


1.6 Efficiency

= Efficiency of pump
= Density (kg/m 3)
Q = Volume flow rate (m 3/s)
g = Acceleration due to gravity (m/s 2)
hm = Manometric head (m)
Pin = Power input (W)
= Efficiency of turbine
Pout = Power output (W)
h = Head on turbine (m)

= Efficiency of model
For turbines: = Efficiency of prototype
D1 = Diameter of the model (m)
D2 = Diameter of the prototype (m)
n = Empirical constant
Re1 = Reynolds number of flow for the model
For pumps: Re2 = Reynolds number of flow for the prototype

2. Energy Transfer in Turbomachines


2.1 Euler turbine equation

For power generating turbomachines: Pout = Power output (W)


= Mass flow rate (kg/s)

=Rotor speed at inlet (m/s)

= Rotor speed at exit (m/s)

D1 = Inlet diameter (m)


D2 = Exit diameter (m)
N = Rotational speed (RPM)
C1u = Tangential component of fluid velocity at inlet (m/s)
C2u = Tangential component of fluid velocity at outlet (m/s)
For power absorbing turbomachines:
g = Acceleration due to gravity (m/s 2)
C1 = Absolute velocity of fluid at inlet (m/s)
C2 = Absolute velocity of fluid at exit (m/s)
w1 = Relative velocity at inlet (m/s)
w2 = Relative velocity at exit (m/s)
Pin = Power input (W)

MME 3154: Turbo Machines 131


2.2 Degree of reaction

R = Degree of reaction

2.3 General analysis of pumps and compressors

Head Discharge (H - Q) Characteristics of H = Energy per unit mass (J/kg) = gh


centrifugal pumps and compressors: = Exit blade angle (deg)
A2 = Impeller discharge area at its exit (m 2)
Q = Volume flow rate (m 3/s)
= Shut off head (J/kg)

= A combined parameter

Axial flow pumps and compressors: C1a = Axial component of absolute velocity of fluid at
inlet (m/s)
C2a = Axial component of absolute velocity of fluid at
exit (m/s)
= Flow angle at inlet with respect to axial
direction (deg)
= Flow angle at exit with respect to axial
direction (deg)
= Blade angle at inlet with respect to axial
direction (deg)
= Blade angle at exit with respect to axial
direction (deg)

2.4 General analysis of turbines

Utilization factor: = Energy output from turbine per unit mass


(J/kg)
Hav = Available energy per unit mass (J/kg) =
ghav
hav = Head available (m)
= Utilization factor
R = Degree of reaction

Relationship between degree of reaction and


utilization factor:

MME 3154: Turbo Machines 132


3. Thermodynamics of Turbomachines
3.1 Stagnation properties:

T0 = Stagnation (Total) temperature (K)


T = Static temperature (K)
= Ratio of specific heats
M = Mach number of flow
h0 = Stagnation (Total) enthalpy (J/kg)
h = Static enthalpy (J/kg)
V = Velocity of flow (m/s)
p0 = Stagnation (Total) pressure (Pa)
p = Static pressure (Pa)
= Specific heat at constant pressure (J/kgK)

3.2 Thermodynamic efficiencies of an expansion process in a turbine:

= Total to total efficiency


T01 = Stagnation (Total) temperature at the inlet
of turbine (K)
T02 = Stagnation (Total) temperature at the exit
of turbine (K)
T02s = Stagnation (Total) temperature at the exit
of turbine for adiabatic (isentropic) process (K)
= Total to static efficiency
T2s = Static temperature at the exit of turbine for
adiabatic (isentropic) process (K)
= Static to static efficiency
T1 = Static temperature at the inlet of turbine (K)
= Static to total efficiency
= Polytropic efficiency
T1 = Static temperature at the inlet of turbine (K)
T2 = Static temperature at the exit of turbine (K)
p1 = Static pressure at the inlet of turbine (Pa)
p2 = Static pressure at the exit of turbine (Pa)

rp = Stage pressure ratio =

= Ratio of specific heats


= Stage efficiency
rpov = Overall pressure ratio = (rp)N
N = Number of stages
= Overall efficiency
n = Polytropic index

MME 3154: Turbo Machines 133


Relation between n and :

3.3 Thermodynamic efficiencies of a compression process in a compressor:

= Total to total efficiency


T01 = Stagnation (Total) temperature at the inlet of
compressor (K)
T02 = Stagnation (Total) temperature at the exit of
compressor (K)
T02s = Stagnation (Total) temperature at the exit of
compressor for adiabatic (isentropic) process (K)
= Total to static efficiency
T2s = Static temperature at the exit of compressor for
adiabatic (isentropic) process (K)
= Static to static efficiency
T1 = Static temperature at the inlet of compressor (K)
= Static to total efficiency
Polytropic efficiency
T1 = Static temperature at the inlet of compressor (K)
T2 = Static temperature at the exit of compressor (K)
p1 = Static pressure at the inlet of compressor (Pa)
p2 = Static pressure at the exit of compressor (Pa)

rp = Stage pressure ratio =

= Ratio of specific heats

s = Stage efficiency
rpov = Overall pressure ratio = (rp)N
N = Number of stages
= Overall efficiency
n = Polytropic index

MME 3154: Turbo Machines 134


3.4 Relationship between stage and overall efficiencies

For turbine: RHF = Reheat factor


PHF = Preheat factor

For compressor:

4. Centrifugal Pumps, Fans, Blowers and Compressors


4.1 Centrifugal pump

Static head developed by the pump (J/kg)

=Impeller speed at inlet (m/s)

= Impeller speed at exit (m/s)

D2 = Impeller diameter at exit (m)


D1 = Impeller diameter at inlet (m)
N = Rotational speed (RPM)
C1m = Meridional component of absolute velocity at
inlet (m/s)
C2m = Meridional component of absolute velocity at
exit (m/s)
Blade angle at impeller exit with respect to
tangential direction (deg)
hm = Manometric head (m)
hs= Actual suction head of the pump and is the
distance between the water level to the centerline of
the pump (m)
hd= Actual delivery head of the pump and is the
distance between the centerline of the pump to the
delivery end (m)

MME 3154: Turbo Machines 135


hfs = The head loss due to friction in the suction pipe
(m).
hfd = The head loss due to the friction in the delivery
pipe (m).
vd = velocity of water in the delivery pipe (m/s)
g = Acceleration due to gravity (m/s 2)
p2 = Delivery gauge reading (Pa)
p1 = Suction gauge reading (Pa)
Mechanical efficiency
= Density (kg/m 3)
Q = Volume flow rate (m 3/s)
C1u = Whirl component of fluid velocity at impeller
inlet (m/s)
C2u = Whirl component of fluid velocity at impeller
outlet (m/s)
NPSH = Pin = Power input (W)
Manometric efficiency
Overall efficiency
Volumetric efficiency
QL = Leakage flow rate (m3/s)
Nst = Minimum starting speed (RPM)
k = Blade compensation factor
B1: Impeller width at inlet (m)
B2: Impeller width at exit (m)
C1m = Meridional component of absolute velocity at
impeller inlet (m/s)
Slip factor
= Changed whirl component of fluid velocity at
impeller exit due to slip (m/s)
Z = Number of impeller blades

= Flow coefficient at impeller exit

NPSH = Net positive suction head (m)


patm = Atmospheric pressure (Pa)
vs = Velocity of water in suction pipe (m/s)
pvap = Vapor pressure (Pa)

4.2 Centrifugal fans, blowers and compressors

R = Degree of reaction
h2 = Static enthalpy at impeller exit (J/kg)
h1 = Static enthalpy at impeller inlet (J/kg)
h02 = Stagnation enthalpy at impeller exit (J/kg)
h01 = Stagnation enthalpy at impeller inlet (J/kg)
Blade loading factor
rpo = Stage stagnation pressure ratio
p02 = Stagnation pressure at impeller exit (Pa)
p01 = Stagnation pressure at impeller inlet (Pa)
= Ratio of specific heats

MME 3154: Turbo Machines 136


Polytropic efficiency

= Specific heat at constant pressure (J/kgK)


T01 = Stagnation temperature at impeller inlet (K)
w1 = Relative velocity at inlet (m/s)
d1 = Impeller diameter at inlet (m)
dh = Hub diameter (m)

5. Axial Flow Compressors


Static pressure rise across rotor (Pa)
= Density (kg/m 3)
Axial component of fluid velocity (m/s)

= Blade angle at inlet with respect to axial


direction (deg)
= Blade angle at exit with respect to axial
direction (deg)
Static pressure rise across stator (Pa)
C1 = Absolute velocity of fluid at rotor inlet (m/s)
C2 = Absolute velocity of fluid at rotor exit (m/s)
C3 = Absolute velocity of fluid leaving the stator
(m/s)
C1u = Whirl component of fluid velocity at rotor inlet
(m/s)
C2u = Whirl component of fluid velocity at rotor outlet
(m/s)
Total static pressure rise across the stage
(Pa)
=Rotor speed (m/s)
= Flow angle at inlet with respect to axial
direction (deg)
= Flow angle at exit with respect to axial
direction (deg)
= Ratio of specific heats
Polytropic efficiency

= Specific heat at constant pressure (J/kgK)


R = Degree of reaction

Flow coefficient =

Actual work in a stage (J/kg)


Work done factor
Blade loading factor

MME 3154: Turbo Machines 137


6. Hydraulic Turbines
6.1 Pelton turbine

= Energy output from turbine per unit mass


(J/kg)
=Bucket speed (m/s)
Velocity of fluid exiting from nozzle (m/s)
= Exit blade angle (deg)
Utilization factor

Blade speed ratio

Maximum utilization factor


Actual turbine work (J/kg)
cb = Bucket surface loss coefficient
Hydraulic efficiency
d = Diameter of jet (m)
g = Acceleration due to gravity (m/s 2)
Q = Volume flow rate (m 3/s)
cj = Jet loss coefficient
hav = Head available (m)
Dm = Mean diameter of the runner (m)
N = Runner speed (RPM)
Nsync = Synchronous speed of alternator (RPM)
f = Frequency of the AC current (Hz)
p = Number of poles
m = Jet ratio
z = Number of buckets

6.2 Francis turbine

Flow coefficient
Cm = Meridional component of absolute velocity
(m/s)
p2 = Static pressure at turbine exit (Pa)
C3 = Velocity of water at the exit of draft tube
(m/s)
hfdr = Frictional head loss in the draft tube (m)
hs = Distance between turbine exit and water
level in the tail race (m)
C2 = Absolute velocity of fluid at runner exit
(m/s)
C3 = Absolute velocity of fluid at draft tube exit
(m/s)
Draft tube efficiency

MME 3154: Turbo Machines 138


6.3 Kaplan turbine

Flow coefficient
Blade speed ratio
D = Diameter of the impeller (m)
dh = Hub diameter (m)

7. Steam Turbines
7.1 Single stage impulse turbine

Actual velocity of fluid exiting from nozzle (m/s)

Efficiency of nozzle
h0 = Enthalpy at the inlet of nozzle (J/kg)
h1s = Isentropic enthalpy at the exit of the nozzle (J/kg)
h1 = Actual enthalpy at the exit of the nozzle (J/kg)
Rotor efficiency
=Rotor speed (m/s)
w1 = Relative velocity at inlet (m/s)
cb = Blade surface loss coefficient
= Exit blade angle (deg)
Velocity of fluid exiting from nozzle (m/s)

7.2 Two stage impulse turbine (Curtis stage)

Total work transfer in two stages (J/kg)


C1u = Whirl component of fluid velocity at rotor inlet (m/s)
Utilization factor

Blade speed ratio

= Flow angle at inlet (deg)

7.3 Reaction turbine (50 % reaction)

Maximum utilization factor


Velocity of fluid at rotor exit (m/s)

MME 3154: Turbo Machines 139

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