(W266 E1 07) CompoBus - S
(W266 E1 07) CompoBus - S
(W266 E1 07) CompoBus - S
W266-E1-07
CompoBus/S
OPERATION MANUAL
CompoBus/S
Operation Manual
Revised October 2003
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGER
!WARNING
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.
!Caution
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. 1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1996
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 2 3 4 5 6 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xi
xii xii xii xiii xiv xvii
1
2 6 10 20
23
24 25 31 40 41
51
52 53 62 64 68
71
72 85 106 116 120
vii
TABLE OF CONTENTS
SECTION 5 Slave Specifications and Operations . . . . . . . . . . . . . . . .
5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 Remote Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fiber Amplifier Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Link Units for CPM1A and CPM2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
125
127 174 240 248 267 281 288 298 307 311 315 330
5-10 I/O Link Units for CPM2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Sensor Amplifier Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
333
334 336 345 357 362 364 365
Appendix
Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
375 381
viii
CS/CJ-series Programmable Control- CS/CJ Series lers C200HX/C200HG/C200HE-(Z)E Pro- C200HX/C200HG/ grammable Controllers C200HE-(Z)E C200HX/C200HG/C200HE-(Z)E Pro- C200HX/C200HG/ grammable Controllers C200HE-(Z)E C200HS Programmable Controllers C200HS Programmable Controllers CQM1H Programmable Controller CQM1H Programmable Controller C200HS C200HS CQM1H CQM1H
W322
CQM1
ix
Product Name CQM1/CPM1/CPM1A/SRM1 Programmable Controller CompoBus/S SRM1 Master Control Unit CPM2C-S Programmable Controller CPM1A/CPM2A I/O Link Unit CPM2C I/O Link Unit
W318 SYSMAC CompoBus/S SRM1 Master Control Units Operation Manual SYSMAC CPM2C-S Programma- W377 ble Controllers Operation Manual SYSMAC CPM2A I/O Link Units Operation Manual SYSMAC CPM2C I/O Link Units Operation Manual W352 W356
!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
PRECAUTIONS
This section provides general precautions for using the CompoBus/S Units, Programmable Controllers, and related devices. The information contained in this section is important for the safe and reliable application of the CompoBus/S and PC. You must read this section and understand the information contained before attempting to set up or operate a CompoBus/S and PC system. 1 2 3 4 5 6 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii xii xii xiii xiv xvii
xi
Intended Audience
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent). Personnel in charge of installing FA systems. Personnel in charge of designing FA systems. Personnel in charge of managing FA systems and facilities.
General Precautions
The user must operate the product according to the performance specifications described in the operation manuals. Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for installing and operating OMRON CompoBus/S Units. Be sure to read this manual before operation and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.
Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Provide safety measures in external circuits, i.e., not in the Programmable
Controller (CPU Unit including associated Units; referred to as PC), in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another external factor affecting the PC operation. Not doing so may result in serious accidents. Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits. The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.
xii
The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system. When the 24-VDC output (service power supply to the PC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock. !Caution Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time. Otherwise, the input signals may not be readable. !Caution Confirm safety at the destination node before transferring a program to another node or editing the I/O area. Doing either of these without confirming safety may result in injury. !Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction.
xiii
Application Precautions
!Caution The operating environment of the PC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.
Application Precautions
Observe the following precautions when using the CompoBus/S Units or the PC.
!WARNING Failure to abide by the following precautions could lead to serious or possibly
fatal injury. Always heed these precautions. Always connect to 100 W or less when installing the Units. Not connecting to a ground of 100 W or less may result in electric shock. Always turn OFF the power supplies to the PC, slaves, and communications before attempting any of the following. Not turning OFF the power supplies may result in malfunction or electric shock. Mounting or dismounting Power Supply Units, I/O Units, CPU Units, memory casettes, Master Units, or any other Units Mounting or dismounting circuits for Remote I/O Terminals with 3-tier terminal blocks Assembling the Units or Racks Setting DIP switches or rotary switches Connecting or wiring the cables Connecting or disconnecting the connectors !Caution Failure to abide by the following precautions could lead to faulty operation or the PC or the system or could damage the PC or PC Units. Always heed these precautions. Failsafe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes. Provide external interlock circuits, limit circuits, and other safety circuits in addition to any provided within the PC to ensure safety. Configure the control circuits to turn ON the power supply to I/O slaves before turning ON the power supply to the PC (Master Unit). If the I/O slave power supply is turned ON after the PC, correct operation may temporarily not be possible. Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. Be sure that all the Backplane mounting screws, slave mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction. Wire correctly according to specified procedures. Pay careful attention to the polarity (+/-) when connecting the terminal blocks or connectors. Wrong connections may cause malfunction of the system.
xiv
Application Precautions
5
Wire all terminals, communications paths, power supplies lines, and I/O lines with the specified polarity and voltages. Improper wiring may result in faulty operation. Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning. Leave the label attached to the Unit when wiring to prevent wire clippings and other foreign matter from entering the Unit. Removing the label may result in malfunction. Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction. Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning. Wire correctly and double-check all the wiring or the setting switches before turning ON the power supply. Incorrect wiring may result in burning. Be sure that the terminal blocks, connectors, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction. Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning. Always use the power supply voltage specified in the operation manual. An incorrect voltage may result in malfunction or burning. Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction. Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning. Do not apply voltages exceeding the maximum switching capacity to Output Units. The Output Units may be destroyed. Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation. Always turn OFF the power supplies to the PC, slaves, and communications before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock. Mounting or dismounting Power Supply Units, I/O Units, CPU Units, memory casettes Master Unit, or any other Units Mounting or dismounting circuits for Remote I/O Terminals with 3-tier terminal blocks. Assembling the Units Setting DIP switches or rotary switches Connecting or wiring the cables Connecting or disconnecting the connectors Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.
xv
Application Precautions
5
Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation. Changing the operating mode of the PC. Force-setting/force-resetting any bit in memory. Changing the present value of any word or any set value in memory. When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning. Resume operation only after transferring to the new CPU Unit and/or Special I/O Units the contents of the DM and HR Areas required for resuming operation. Not doing so may result in an unexpected operation. When transporting the Units, use special packing boxes and protect them from excessive vibration or shock during transportation. Connect all communications cables within the limits given in the specifications. Observe the following precautions when wiring communications cables. Separate the communications cables from power lines or high-tension lines. Do not bend the communications cables. Do not pull on the communications cables with an excessive force. Do not place heavy objects on the communications cables. Be sure to put the communications cables inside conduits. Water-resistant Terminals used as Slaves are of IP67 construction. Do not attempt to use the Watertight Terminals for applications where the Watertight Terminals are always underwater. Install the Unit properly as specified in the operation manual. Improper installation of the Unit may result in malfunction.
xvi
Conformance to EC Directives
6
6-1 6-2
Conformance to EC Directives
Applicable Directives
EMC Directives
Concepts
EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer. EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards. Note Applicable EMC (Electromagnetic Compatibility) standards are listed in the following table.
Unit C200HW-SRM21-V1 CJ1W-SRM21 CQM1-SRM21-V1 SRM1-C0@-V2 EMS (Electromagnetic Susceptibility) EN61131-2 EN61000-6-2 (See note 1.) EN61131-2 EN61000-6-2 (See note 1.) EMI (Electromagnetic Interference) EN50081-2 (See note 2.)
CPM2C-S@@@C(-DRT) EN61131-2 SRT1 and SRT2 Series EN61000-6-2 (See note 1.)
Note
1. These products have configurations with less than 30 m of I/O wiring, and less than 10 m of power supply wiring. 2. Radiated emission for EN50081-2: 10-m regulations
6-3
Conformance to EC Directives
Observe the follow precautions when installing the CompoBus/S Units that conform to the EC Directives. 1,2,3... 1. Since the CompoBus/S Units are classified as built-in types, be sure to install the Units inside a control panel. 2. Provide reinforced insulation or double insulation for the DC Power Supplies that are used as power sources for the alarm output, communications circuits, and I/O circuits. 3. The CompoBus/S Units that conform to the EC Directives also conforms to the Common Emission Standard (EN50081-2). When incorporated into a device, however, the requirements may vary depending on the configuration of the control panel to be used, relationship with other devices to be connected, wiring, etc. Users are therefore requested to confirm Unit conformance to the EC Directives by themselves.
xvii
Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1-1
1-1
1-1-1
Each CompoBus/S Master Unit can be connected to up to 32 Slaves of various types, including I/O Terminals and Sensor Terminals, and allows I/O communications for up to 256 points (128 inputs, 128 outputs).
CompoBus/S Master Unit SYSMAC CS Series, C200HX/HG/HE-(Z)E, C200HS, CJ Series, CQM1/CQM1H (SRM1, CPM2C-S) Main line length: 500 m max. Slaves Terminator
I/O data can be exchanged between the Master and Slaves without requiring any special ladder programming for communications. I/O information for each Slave is exchanged between Slaves and the corresponding I/O Area in the Master by simply setting the node number of each Slave.
Section 1-1
OUT node 2 16-point Output Slave OUT node 4 8-point Output Slave IN node 0 8-point Input Slave
Input
Example settings using CJ1W-SRM21 Master Unit with unit #00, connected to 32 Slaves.
1-1-2
Network Features
The CompoBus/S has the following features. Select either a High-speed Communications Mode or Long-distance Communications Mode for the CompoBus/S according to the system configuration. The differences between the High-speed Communications Mode and the Long-distance Communications Mode are described in 1-1-3 Communications Modes. In Long-distance Communications Mode, flexible wiring is possible up to a total cable length of 200 m with no restrictions on branching or node connections, provided that 4-conductor VCTF cable or Special Flat Cable is used. In Long-distance Communications Mode, communications over the main line of up to 500 m are possible to control I/O devices in a wide area, provided that 2-conductor VCTF cable is used. In this case, however, each branch line can be connected to a single Slave only, because the branch line cannot be further branched. Furthermore, the Master must be connected to either end of the main line. In High-speed Communications Mode, up to 16 Slaves with 128 I/O points can be connected with a high-speed communications cycle time of only 0.5 ms. This cycle is fast enough for time-critical factory automation applications. Water-resistant Terminals (IP67) can be used as Slaves to exchange I/O in places exposed to water. Water-resistant Terminals are, however, available only when the communications cable is 4-conductor VCTF cable. A Slave can be connected to a Master or another Slave with just one connecting cable. If the 4-wire Special Flat Cable or 4-conductor VCTF cable is used, the Slaves communication power supply is also supplied through the cable, so floor wiring can be reduced dramatically. Also, special connectors simplify branching from a main cable.
Communications Modes
High-speed Communications
Water-resistance Slaves
Reduced Wiring
Section 1-1
Easy-to-obtain 4-conductor VCTF cable can be used instead of the Special Flat Cable. Furthermore improvement in the environmental resistance of the system is possible by using shielded connectors. Both the T-branch and multidrop methods can be combined flexibly when wiring. In combination with the floor cables, this wiring feature allows a very flexible system configuration. There are three types of cables (2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable), and when the Special Flat Cable is used, T-branch Connectors can be installed by simply snapping the connector on. Master Units are available as Special I/O Units for the CS-series, C200HX/C200HG/C200HE-(Z)E, C200HS, CJ-series, and CQM1 PCs and also available integrated with a CPU for the SRM1 and CPM2C-S. The variety of Masters provides flexibility in configuring a system to match your application needs. Units in a wide range are available as I/O Slaves for a variety of applications. Such Units include Remote Terminals and Sensor Terminals, which vary with the number of I/O points or I/O type, Connector Terminals, which allow easy wiring, and Water-resistant Terminals, which have a better protective construction. There are many Slaves available with advanced functions, including Analog I/O Terminals for analog-to-digital or digital-to-analog conversion, and CPM1A/CPM2A/CPM2C I/O Link Units for sharing data with the host PC. Furthermore, the SRT1-B1T Bit Chain Terminal can be used as a Slave in the CompoBus/S System. The variety of Slaves provides flexibility in configuring a system to match the required application. The CompoBus/S System can be started just by wiring the cables and making some simple settings. Replacement of earlier Remote I/O Systems is also easy. Troubleshooting is easy because the Slaves node number is shown on the Masters indicators if an error occurs with a Slave. When a CS-series, C200HX/HG/HE-(Z)E, or C200HS Master Unit is used, error information is also stored in PC memory. When an error occurs with a Slave using a CJ-series Master Unit, the Slaves node number is stored in the DM Area using the Slave registration function.
Easy Startup
Reliability of the CJ-series Master Unit has been further improved by the addition of the following functions. Slave Registration Function Registering Slaves in the Master allows the user to check whether connected Slaves are joined to the network, and to detect whether Slaves are illegally joined due to incorrect connection, or missing from the network due to a delay in startup or malfunction of registered Slaves. Communications Stop Mode System malfunctions can be avoided by setting remote I/O communications to stop when a communications error occurs.
Section 1-1
1-1-3
Communications Modes
Both High-speed Communications Mode and the Long-distance Communications Mode are supported by the CompoBus/S.
Item Communications baud rate Communications cycle time High-speed Communications Mode 750 kbps Long-distance Communications Mode 93.75 kbps
0.5 ms or 0.8 ms (depending 4.0 ms or 6.0 ms (dependon maximum number of I/O ing on maximum number of points) I/O points)
The communications distance and the connection configuration vary with the communications mode and communications cable.
Cable 2-conductor VCTF cable High-speed Communications Mode Length of main line: 100 m max. Length of branch line: 3 m max. Total length of branch lines: 50 m max. Length of main line: 30 m max. Length of branch line: 3 m max. Total length of branch lines: 30 m max. Length of main line: 30 m max. Length of branch line: 3 m max. Total length of branch lines: 30 m max. Long-distance Communications Mode Length of main line: 500 m max. Length of branch line: 6 m max. Total length of branch lines: 120 m max. Flexible branching, provided that the total length of cable is a maximum of 200 m. Flexible branching, provided that the total length of cable is a maximum of 200 m.
Note The I/O response time may be slower when using Long-distance Communications Mode compared with High-speed Communications Mode. Refer to 2-5 I/ O Response Time Characteristics.
Section 1-2
1-2
1-2-1
C200HW-SRM21-V1 for CS1, CJ1W-SRM21 for CJ Series, C200HX/C200HG/C200HE (-ZE), and C200HS CQM1-SRM21-V1 for all CQM1 PCs SRM1 Master Control Unit CPM2C-S Series
Sensor Terminals
PCB
1 to 5 V, 4 to 20 mA
Inverters or valves
Master Characteristics
CS-series, C200HX/HG/HE-(Z)E, C200HS Master Units Multiple Masters (up to 16) can be connected to a single PC. Up to 128 or 256 I/O points (DIP switch used to switch setting). Communications status stored in CPU Unit's I/O Area. CJ-series Master Units Multiple Masters (up to 40) can be connected to a single PC. Up to 128 or 256 I/O points (DIP switch used to switch setting). Communications status stored in CPU Unit's I/O Area. Uses the Slave registration function to monitor which Slaves are joined to the network. Communications can be stopped when a communications error occurs. CQM1 Master Units Only one Master can be connected to a single PC. Up to 32, 64, or 128 I/O points (DIP switch used to switch setting). Alarm output terminal provided to detect errors.
Section 1-2
SRM1 and CPM2C-S Master Units with Built-in CPU Units Compact CPU Unit with built-in CompoBus/S communications functions. Up to 256 I/O points for CompoBus/S functions. Communications status stored in CPU Unit's AR Area.
Slave Characteristics
Remote Terminals Input or Output Terminals for general-purpose use. 4-point, 8-point, and 16-point Transistor Remote Terminals. Remote Terminals with no-contact transistor I/O, connector transistor outputs, or relay contact outputs. Remote Terminals (3-tier Terminal Blocks) Input or Output Terminals for general-purpose use. 16 points: 8 inputs and 8 outputs mixed. Wiring is simple because common terminals for I/O wiring are located at each point on the 3-tier terminal block. Connector Terminals All I/O wiring can be done using connectors, reducing the amount of labor for wiring. Mounting brackets allow the direction of mounting to be changed. Water-resistant Terminals Input or output terminals of IP67 construction. 4 or 8 inputs or outputs. Connecting to communications cable, I/O power supply, and I/O through shielded connectors. Remote I/O Modules Modular type that allows PCB mounting. 16-input model and 16-output model. Users devices can be customized as CompoBus/S Slaves. Sensor Terminals Easily connects to Photoelectric Sensor or Proximity Sensor with XS8 Connectors. 8-input/8-output model and 4-input/4-output model. Remote teaching and external diagnosis are possible by using output signals of the Sensor Terminal. Fiber Amplifier Communications Units Reduced wiring with ON/OFF output and power supply wiring not required. Connecting a Fiber Amplifier Unit allows connection of up to 14 Optical Fiber Sensors. Mobile Console can be connected without the Head (Photoelectric Sensor setting, teaching, and adjustment can be executed on site.) Analog Input Terminals Convert analog inputs to binary data. The number of analog input points can be switched between 4 points, 3 points, 2 points, and 1 point using a DIP switch. The following input ranges are supported: 0 to 5 V, 1 to 5 V, 0 to 10 V, 10 to 10 V, 0 to 20 mA, 4 to 20 mA
Section 1-2
The number of analog output points can be switched between 2 points and 1 point using a DIP switch. Supports the following output ranges: 1 to 5 V, 0 to 10 V, 10 to 10 V, 0 to 20 mA, 4 to 20 mA I/O Link Terminals for CPM1A/CPM2A Create I/O Links (8 inputs, 8 outputs) with CPM1A and CPM2A PCs. CPM2C I/O Link Unit Creating I/O Links (8 inputs, 8 outputs) with CPM2C-series PCs.
1-2-2
Slave
Slave Slave
Slave Slave
Master
The Master administers the CompoBus/S System and manages the external I/O of the Slaves. There is only 1 Master in a CompoBus/S System and the Master must be connected at the end of the main line, as shown in the preceding diagram. The external I/O connected to the Slaves is processed by communicating with the Master through the CompoBus/S System. The main line is the main cable that connects the two most distant points of the system. Cables branching from the main line are known as branch lines. CompoBus/S communications are transmitted through 2-conductor VCTF, 4conductor VCTF, or Special Flat Cable. When 4-conductor VCTF or Special Flat Cable is used, the communications power supply can be supplied through the cable. The system shown in the preceding diagram uses 4-conductor VCTF or Special Flat Cable. When 2-conductor VCTF cable is used, power must be supplied to the Slaves through a separate cable. Two methods can be used to connect CompoBus/S Slaves: the T-branch method and the multidrop method. With the T-branch method, the Slave is connected to a branch line which branches off from the main line. With the multidrop method, the Slave is connected directly to the main line.
Connection Methods
Section 1-2
These two connection methods can both be used in the same system, although it is not possible to make a secondary branch from a branch line. Use OMRONs Branch Connector, a T-joint for a shielded connector, or a commercially available terminal block to create a branch from the main line. Terminator A terminator must be connected to the end of the main line opposite the Master in order to stabilize communications. There are three kinds of terminating resistors available, a connector for use with Special Flat Cable, a terminal block, and a shielded connector.
Master
Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Terminator Slave
Slave
Slave
Master
The Master administers the CompoBus/S System and manages the external I/O of the Slaves. There is only one Master in a CompoBus/S System and the Master can be connected anywhere. The external I/O connected to the Slaves is processed by communicating with the Master through the CompoBus/S System. CompoBus/S communications are transmitted through Special Flat Cable or 4-conductor VCTF cable. The communications power supply can be supplied through either of the cables. Two methods can be used to connect the CompoBus/S Master and Slaves: the T-branch method and the multidrop method. With the T-branch method, the Slave is connected to a line that branches off from the communications cable wherever desired. With the multidrop method, the Master or Slave is connected directly to the communications cable. These two connection meth-
Slaves Cables
Connection Methods
Compatible Devices
Section 1-3
ods can both be used in the same system and it is possible to make a secondary branch from a branch line. Use OMRONs Branch Connector for Special Flat Cable, a T-joint for a shielded connector, or a commercially available terminal block to create a branch from the communications cable.
Terminator
A terminator must be connected to the end of the communications cable farthest from the Master in order to stabilize communications. There are three kinds of terminating resistors available, a connector for use with Special Flat Cable, a terminal block, and a shielded connector. In a system in which distinguishing between the main and branch lines is not necessary, only a single terminator farthest from the Master is required regardless of the position the Master is connected to the communications cable.
1-3
1-3-1
Compatible Devices
Compatible Masters
There are three types of Master Units which can be used in CompoBus/S Systems. The model of the Master Unit which must be used depends on the PC being used.
C200HX-CPU5@-(Z)E/ CPU6@-(Z)E/CPU8@(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series CJ Series CQM1, CQM1H
Master Unit Communications mode Analog I/O Terminal connection Max. number of Masters
CJ1W-SRM21
CQM1-SRM21-V1
High-speed Communications Mode or Long-distance Communications Mode (switched using the DIP switch on front panel) Possible
10 Units (when using a single Special I/O Unit node number (i.e., 10 words)) 5 Units (when using two Special I/O Unit node number (i.e., 20 words))
16 Units (when using a single Special I/O Unit node number (i.e., 10 words)) 8 Units (when using two Special I/O Unit node number (i.e., 20 words))
40 Units
CQM1: 1 Unit CQM1H: Up to the number corresponding to the maximum I/O points for the CPU Unit.
Can be mounted on the CPU Backplane or Expan- Can be connected in the No restrictions. sion I/O Backplane. Cant be mounted on a SYSCPU Rack or Expansion MAC BUS Slave (RT) Rack. Rack.
10
Compatible Devices
C200HX-CPU5@-(Z)E/ CJ Series CPU6@-(Z)E/CPU8@(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series Max. num- 256 points (128 inputs/128 outputs) or 128 points (64 inputs/64 outputs) ber of I/O The max. number of I/O points depends on the DIP switch settings. points per The area allocated to Special I/O Units is used for I/O. Master PC C200HX-CPU3@-(Z)E/ CPU4@-(Z)E, C200HGCPU3@-(Z)E/CPU4@(Z)E, C200HE, C200HS
Section 1-3
CQM1, CQM1H
Number of 8-point mode points per node number Number of IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 usable node numbers per Master
CQM1-CPU11-E/21-E: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) CQM1-CPU41-EV1/42-EV1/ 43-EV1/44-EV1: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) or 128 points (64 inputs/ 64 outputs) The max. number of I/O points depends on the DIP switch settings. The IR area is used for I/O. 8-point mode or 4-point mode
When 8 points are used per node: IN0 to IN1/OUT0 to OUT1 or IN0 to IN3/OUT0 to OUT3 or IN0 to IN7/OUT0 to OUT7 When 4 points are used per node: IN0 to IN3/OUT0 to OUT3 or IN0 to IN7/OUT0 to OUT7 or IN0 to IN15/OUT0 to OUT15
Master Unit power supply Terminal for connecting communications power supply for Slaves Status indicators
Not provided
Provided
Not provided
The PCs AR Area contains the active node flags and communications error flags for each Slave.
The PCs Auxiliary Area There is an alarm output tercontains the active node minal in the terminal block. flags and communications error flags for each Slave. The DM Area contains an area for Slave registration and setting communications stop mode.
11
Compatible Devices
Note
Section 1-3
1. Previous Master Unit models (without -V1), which do not support the Longdistance Communications Mode, cannot be used when an Analog I/O Terminal is connected as a Slave. If used, incorrect data may be transmitted. 2. Refer to SECTION 4 Master Unit Specifications and Operations for more details on the Master Units.
The following Master Control Unit models, which have a built-in CPU Unit, are used for distributed I/O control in CompoBus/S Systems. Refer to the SRM1 Master Control Unit Operation Manual (W318-E1-@) and the CPM2C-S PC Operation Manual (W377-E1-@) for details. SRM1 Master Control Unit
Item Peripheral port RS-232C port Program capacity Max. number of I/O points Communications mode Number of points per node number Number of usable node numbers per Master Status indicators Yes --Master Control Unit SRM1-CPU01-V2 SRM1-CPU02-V2 Yes Yes
4K words 256 (128 inputs/128 outputs) High-speed Communications Mode or Long-distance Communications Mode (switched using PC Setup) 8-point mode IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 The PCs AR Area contains the active node flags and communications error flags for each Slave.
CPM2C-S PC The CPM2C-S PC has built-in CompoBus/S Master and DeviceNet Slave functions. Models that support I/O links with host PCs are available as well.
Item Peripheral port RS-232C port Program capacity Max. number of I/O points Communications mode Number of points per node number Number of usable node numbers per Master Status indicators DeviceNet Slave function Master Control Unit CPM2C-S@@@C CPM2C-S@@@C-DRT The same connector is used. 4K words 256 (128 inputs/128 outputs) High-speed Communications Mode or Long-distance Communications Mode (switched using PC Setup) 8-point mode IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 The PCs AR Area contains the active node flags and communications error flags for each Slave. Not provided Provided
Master Units support only High-speed Communications Mode or both Highspeed Communications Mode and Long-distance Communications Mode. Slave Analog Terminals can be connected to the Units that support both Highspeed and Long-distance Communications Modes. These Units are an
12
Compatible Devices
Section 1-3
upgraded version and, by switching the communications mode, can be used instead of the Units that support only the High-speed Communications Mode.
Item Unit supporting High-speed Communications only Unit supporting High-speed and Long-distance Communications Yes Yes Yes
Communications modes
High-speed Communica- Yes tions Mode Long-distance Communi- No cations Mode Analog I/O Terminal connections No
CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units CJ-series Master Units CQM1 Master Units SRM1 CPM2C-S
Note Master Units that do not support Long-distance Communications Mode cannot be used when connecting an Analog Terminal as a Slave. If used, incorrect data may be transmitted.
1-3-2
Slave Units
The SRT1/SRT2 Series provides Slaves that support only High-speed Communications Mode or both High-speed Communications Mode and Long-distance Communications Mode. The SRT2-series Slaves that support Highspeed and Long-distance Communications Modes are an upgraded version and, by switching the communications mode, can be used instead of the Slaves that support only the High-speed Communications Mode.
Item Slaves supporting High-speed Communications SRT1 Series High-speed Communi- Yes cations Mode Long-distance Communications Mode No Slaves supporting High-speed and Long-distance Communications SRT2 Series Yes Yes
13
Compatible Devices
Available models are shown in the following table.
Type Slave Remote Terminals with Transistors Previous models SRT1 Series SRT1-ID04 SRT1-ID04-1 SRT1-ID08 SRT1-ID08-1 SRT1-ID16 SRT1-ID16-1 SRT1-ID16T SRT1-ID16T-1 SRT1-OD04 SRT1-OD04-1 SRT1-OD08 SRT1-OD08-1 SRT1-OD16 SRT1-OD16-1 SRT1-OD16T SRT1-OD16T-1 SRT1-MD16T SRT1-MD16T-1 Connector Terminals (8-point/16point Transistors) None New models SRT2 Series SRT2-ID04 SRT2-ID04-1 SRT2-ID08 SRT2-ID08-1 SRT2-ID16 SRT2-ID16-1 SRT2-ID16T SRT2-ID16T-1 SRT2-OD04 SRT2-OD04-1 SRT2-OD08 SRT2-OD08-1 SRT2-OD16 SRT2-OD16-1 SRT2-OD16T SRT2-OD16T-1 SRT2-MD16T SRT2-MD16T-1 SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 Connector TermiNone nals (32-point Transistors) SRT2-ID32ML SRT2-ID32ML-1 SRT2-OD32ML SRT2-OD32ML-1 SRT2-MD32ML SRT2-MD32ML-1 4 inputs (NPN) 4 inputs (PNP) 8 inputs (NPN) 8 inputs (PNP) 16 inputs (NPN) 16 inputs (PNP) 16 inputs (NPN, 3-tier terminal block) 16 inputs (PNP, 3-tier terminal block) 4 outputs (NPN) 4 outputs (PNP) 8 outputs (NPN) 8 outputs (PNP) 16 outputs (NPN) 16 outputs (PNP) 16 outputs (NPN, 3-tier terminal block) 16 outputs (PNP, 3-tier terminal block) 8 inputs, 8 outputs (NPN, 3-tier terminal block) 8 inputs, 8 outputs (PNP, 3-tier terminal block) 8 inputs (NPN, sensor connectors) 8 inputs (PNP, sensor connectors) 16 inputs (NPN, MIL connectors) 16 inputs (PNP, MIL connectors) 8 outputs (NPN, sensor connectors) 8 outputs (PNP, sensor connectors) 16 outputs (NPN, MIL connectors) 16 outputs (PNP, MIL connectors) 32 inputs (NPN, MIL connectors) 32 inputs (PNP, MIL connectors) 32 outputs (NPN, MIL connectors) 32 outputs (PNP, MIL connectors) 16 inputs, 16 outputs (NPN, MIL connectors) 16 inputs, 16 outputs (PNP, MIL connectors) I/O points
Section 1-3
Power supply
Multiple supplies
Multiple supplies
14
Compatible Devices
Type Slave Remote Terminals with Relays Previous models SRT1 Series SRT1-ROC08 SRT1-ROC16 New models SRT2 Series SRT2-ROC08 SRT2-ROC16 SRT2-ROF08 SRT2-ROF16 SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT2-OD04CL SRT2-OD04CL-1 SRT2-OD08CL Sensor Terminals SRT1-ID08S SRT1-ND08S SRT1-OD08S Remote I/O Modules SRT1-ID16P SRT1-OD16P SRT2-OD08CL-1 SRT2-ID08S SRT2-ND08S SRT2-OD08S SRT2-ID16P SRT2-OD16P E3X-SRT21 8 outputs 16 outputs 8 outputs 16 outputs 4 inputs (NPN) 4 inputs (PNP) 8 inputs (NPN) 8 inputs (PNP) 4 outputs (NPN) 4 outputs (PNP) 8 outputs (NPN) 8 outputs (PNP) 8 inputs 4 inputs, 4 outputs 8 outputs (NPN, connector outputs) I/O points
Section 1-3
Power supply
Local
Remote Terminals SRT1-ROF08 with Power MOS SRT1-ROF16 FETs Water-resistant Ter- None minals (Transistors)
Multiple supplies
Network Local
Fiber Amplifier None Communications Unit Analog Input Termi- None nals Analog Output Terminals I/O Link Units CPM2C I/O Link Units None None None
16 inputs (NPN, PCB attachment) --16 outputs (NPN, PCB attachment) 8-point input or 16 point input (with Network Fiber Amplifier Unit connected) Switchable between 4-point, 3point, 2-point, and 1-point analog input Switchable between 2-point and 1point analog output 8 inputs, 8 outputs (For CPM1A/CPM2A) 8 inputs, 8 outputs (For CPM2C) -----
SRT2-AD04
Note
1. The power supply requirements are described below. Refer to 2-3 Supplying Power to the Slaves for details on these power supplies. 2. Refer to SECTION 5 Slave Specifications and Operations for details on Slaves.
These Slaves use a single power supply and can be supplied with power from the Special Flat Cable for CompoBus/S. These Slaves require two separate power supplies for communications and I/ O. The communications power can be supplied from the Special Flat Cable for CompoBus/S. These Slaves require a single external power supply. The power cannot be supplied from the Special Flat Cable for CompoBus/S.
15
Compatible Devices
Section 1-3
1-3-3
Cables
Cables
The following table lists the cables that can be used in a CompoBus/S System.
Cable 2-conductor VCTF cable (sold commercially) Specifications Vinyl-clad VCTF JIS C 3306 Two 0.75 mm2 conductors (2 signal wires) Resistance: 25.1 W/km at 20C Use only 2-conductor VCTF cable. Vinyl-clad VCTF JIS C 3306 Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Resistance: 25.1 W/km at 20C. Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Maximum ambient temperature: 60C
Note
1. Do not use cables other than those specified above. 2. For information on communications cables specified by overseas manufacturers, refer to Appendix Standard Models. The communications distance depends on the cable used, as follows:
Cable Mode Main line length Branch line length Total branch line length 50 m max. 120 m max.
High-speed Commu- 100 m max. 3 m max. nications Mode Long-distance Communications Mode 500 m max. 6 m max.
High-speed Communications Mode Long-distance Communications Mode High-speed Communications Mode Long-distance Communications Mode
30 m max. 3 m max. 30 m max. (See note.) (See note.) (See note.) Flexibly branched, provided that the total length of cable is a maximum of 200 m. 30 m max. 3 m max. 30 m max. (See note.) (See note.) (See note.) Flexibly branched, provided that the total length of cable is a maximum of 200 m.
Note When 4-conductor VCTF cable or Special Flat Cable is used to connect fewer than 16 Slaves, the main line can be up to 100 m long and the total branch line length can be up to 50 m in High-speed Communications Mode. (These are the same conditions as when 2-conductor VCTF cable is used.)
1-3-4
Connectors/Terminal Blocks
The following table lists the connectors that can be used in a CompoBus/S System.
Connector Branch Connector Model SCN1-TH4 Comments Use this connector to create a branch line from the main line. (Used with Special Flat Cable only.) Use this connector to extend the Special Flat Cable. This connector has a built-in terminator. (Used with Special Flat Cable only.)
SCN1-TH4E SCN1-TH4T
16
Compatible Devices
Connector Connectors with Cable with a socket and plug Model XS2W-D42@-@81-@
Section 1-3
Comments Connectors with cable used to connect the Water-resistant Terminal to a T-joint. Can be used as a power supply cable (with the female socket connected to the Waterresistant Terminal). Can be used as an I/O cable for sensors that have connectors (with the male plug connected to the Water-resistant Terminal, if the product has a model number suffix A). A connector with cable used to connect the Water-resistant Terminal to a T-branch connector. Can be used as a power supply cable (with the female socket connected to the Waterresistant Terminal) and the other end wired to a commercially available terminal block. A connector with a cable used to connect the Water-resistant Terminal to an I/O device. Can be used as an I/O cable (with the male plug connected to the Water-resistant Terminal) and the other end wired to the I/O device. A connector used to connect to the communications connector or external power supply connector of the Water-resistant Terminal or a T-joint plug. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 XS2C-D4@@ A connector used to connect to the external power supply connector of the Water-resistant Terminal or a T-joint plug. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A connector used to connect to the T-joint socket. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 XS2G-D4@@ A connector used to connect to the I/O connector of the Water-resistant Terminal or a Tjoint socket. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A joint used to T-branch a VCTF cable (e.g., a communications cable or power supply cable).
XS2F-D42@-@80-@
XS2H-D421-@80-A
XS2C-D4S7
Connector Plug Assembly XS2G-D4S7 (male for screw, crimp, solder terminals)
T-joint
XS2R-D427-5
17
Compatible Devices
Connector Communications Connector (6 pins) Model FK-MCP1.5/6-STF3.81
Section 1-3
Comments A communications connector for connecting CJ-series Master Units. The connector can be connected simultaneously to the communications cable (BD H, BD L, BS+, BS) and communications power supply (BS+, BS). This connector has screwless terminals for signal lines and connector lock screws. A communications connector for connecting CJ-series Master Units. The connector can be connected simultaneously to the communications cable (BD H, BD L, BS+, BS) and communications power supply (BS+, BS). This connector has screw terminals for signal lines and connector lock screws. A shielded connector terminator model connected to a T-joint. This terminal block has a built-in terminator. (Can be used with VCTF cable and Special Flat Cable.)
MC1.5/6-STF-3.81
SRS2-1 SRS1-T
Note
1. Connect a terminator (Connector Terminator, Shield Terminator, or Terminal-block Terminator) to the following point in the system. System with Distinction between Main and Branch Lines: The end of the main line farthest from the Master. System with No Distinction Main and Branch Lines: The end of the communications cable farthest from the Master. 2. Use a commercially available terminal block or T-joint to branch or extend VCTF cable.
Dimensions
The following diagram shows the dimensions (after assembly). All dimensions are in mm. SCN1-TH4 Branch Connector
18
Compatible Devices
SCN1-TH4T Connector Terminator
18.5 17 15
Section 1-3
20
SCN1
Plug (male)
Socket (female)
Plug (male)
Connector Assembly
Socket (Female) (Crimp terminals/Solder terminals) XS2C-D4S7 (Communications) XS2C-D4(( (Power supply and I/O)
Plug (Male) (Crimp terminals/Solder terminals) XS2G-D4S7 (Communications) XS2G-D4(( (Power supply and I/O)
Socket (female)
Plug (male)
XS2R-D427-5 T-joint
Socket (female)
Socket (female)
Plug (male)
19
Startup Procedure
SRS1-T Terminal-block Terminator
21 20 40 20 Mounting Holes Two, 4.2 dia. or M4 300.2
Section 1-4
1-4
Startup Procedure
The standard procedure for starting up the CompoBus/S System is as follows: Select the Master and Slaves according to the following items. PC model being used (Refer to 1-3-1 Compatible Masters and SECTION 4 Master Unit Specifications and Operations.) Number of Slaves (Refer to 1-3-1 Compatible Masters) Maximum I/O points (Refer to 1-3-1 Compatible Masters) Slave I/O types (Refer to 1-3-2 Slave Units and SECTION 5 Slave Specifications and Operations)
Determine the communications mode according to the following items. Communications distance (Refer to 2-2-2 Maximum Cable Length) I/O response time (Refer to 2-5 I/O Response Time Characteristics)
Determine the CompoBus/S System configuration according to the following items. Select the devices required for connection (such as connectors, terminal blocks, and terminators) according to the system configuration. Arrangement of Master and Slaves (Refer to page 8 and page 25.) Cable types applicable for the communications distance and communications mode (Refer to page 16 and page 29.) Connection methods (Refer to page 8 and page 27.) Methods for supplying communications and I/O power supplies (Refer to page 31.) Connectors and terminal block models (Refer to page 6 and page 27.) Set the Master Unit according to the model used, referring to SECTION 4 Master Unit Specifications and Operations. CS-series, C200HX/HG/HE-(Z)E, C200HS Master Units Special I/O Unit unit number Number of nodes that can be connected Communications mode
20
Startup Procedure
CJ-series Master Units Special I/O Unit unit number Number of nodes that can be connected Communications mode
Section 1-4
Slave registration function (Set in DM Area while connected to the PC.) Communications stop mode setting function CQM1 Master Units Number of words allocated to the CPU Number of bits allocated for each node number Communications mode Setting the Slaves Set the Slave Units, referring to SECTION 5 Slave Specifications and Operations. Node number Communications mode Settings specific to each Slave (such as output holding/clearing when communications errors occur) Wiring Wire and connect the communications cables, communications power supply, I/O power supply, referring to the device specifications in SECTION 4 Master Unit Specifications and Operations, SECTION 5 Slave Specifications and Operations, and wiring information in SECTION 3 CompoBus/S System Wiring. Start the CompoBus/S System and check the Master and Slave operations, referring to SECTION 6 Starting Communications.
Starting Operations
21
System Configuration Using Water-resistant Terminals . . . . . . . . . . . . . . . . . I/O Response Time Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1 2-5-2 2-5-3 Slaves Other Than Analog Terminals. . . . . . . . . . . . . . . . . . . . . . . . Slave Analog Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slave I/O Delay Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Communications Specifications
Section 2-1
2-1
Communications Specifications
This section provides specifications for the CompoBus/S System.
Specification Special CompoBus/S protocol High-speed Communications Mode: 750 kbps Long-distance Communications Mode: 93.75 kbps Baseband method Manchester coding method Manchester code check, frame length check, and parity check VCTF cable (JIS C 3306) Two 0.75 mm2 conductors (2 signal wires) Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires)
Item Communications method Communications baud rate Modulation method Coding method Error control checks Cable
Communications distance
Special Flat Cable Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) 2-conductor VCTF High-speed Communications Mode cable Main line length: 100 m max. Branch line length: 3 m max. Total branch line length: 50 m max. Long-distance Communications Mode Main line length: 500 m max. Branch line length: 6 m max. Total branch line length: 120 m max. 4-conductor VCTF High-speed Communications Mode cable Main line length: 30 m max. Branch line length: 3 m max. Total branch line length: 30 m max. Long-distance Communications Mode: Flexibly branched, provided that the total length of cable is a maximum of 200 m. Special Flat Cable High-speed Communications Mode Main line length: 30 m max. Branch line length: 3 m max. Total branch line length: 30 m max. When 4-conductor VCTF cable or Special Flat Cable is used to connect fewer than 16 Slaves, the main line can be up to 100 m long and the total branch line length can be up to 50 m in High-speed Communications Mode. Long-distance Communications Mode: Flexibly branched, provided that the total length of cable is a maximum of 200 m.
24
System Configuration
Section 2-2
Item Specification I/O points, Slaves, C200HW-SRM21-V1 Master Unit (used for CS-series, C200HX/C200HG/C200HE-(Z)E, and usable node C200HS PCs), CJ1W-SRM21 Master Unit (used for CJ-series PCs), SRM1 Master Control Unit, numbers, and and CPM2C-S PC. communications Max. number of I/O points: 64 inputs/64 outputs cycle time Usable node numbers: IN0 to IN7 and OUT0 to OUT7 Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Max. number of I/O points: 128 inputs/128 outputs Usable node numbers: IN0 to IN15 and OUT0 to OUT15 Communications cycle time: High-speed Communications Mode: 0.8 ms Long-distance Communications Mode: 6.0 ms CQM1-SRM21-V1 Master Unit (Used in CQM1 PCs.) Max. number of I/O points: 64 inputs/64 outputs Usable node numbers: IN0 to IN7 and OUT0 to OUT7 (8-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Usable node numbers: IN0 to IN15 and OUT0 to OUT15 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.8 ms Long-distance Communications Mode: 6.0 ms Max. number of I/O points: 32 inputs/32 outputs Usable node numbers: IN0 to IN3 and OUT0 to OUT3 (8-point mode) IN0 to IN7 and OUT0 to OUT7 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Max. number of I/O points: 16 inputs/16 outputs Usable node numbers: IN0 to IN1 and OUT0 to OUT1 (8-point mode) IN0 to IN3 and OUT0 to OUT3 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms
Note
1. Refer to the I/O allocations for each Master Unit in SECTION 4 Master Unit Specifications and Operations for details. For details on the SRM1, refer to the CompoBus/S SRM1 Master Control Units Operation Manual (W318). For details on the CPM2C-S PC, refer to the CPM2C-S PC Operation Manual (W377). 2. The 8-point mode and 4-point mode indicate the number of I/O points allocated to each node number. For details, refer to 4-3-3 I/O Allocations in CQM1 PCs.
2-2
2-2-1
System Configuration
Main Line/Branch Line Connections
This section describes the connections to the main line and branch lines in the CompoBus/S System. When the system has a main line distinguished from the branch lines, the CompoBus/S communications cable is made with the main line and branch lines. The main line connects the Master and the terminator while the branch lines are branched from the main line. The main and branch lines are different in usage but they are the same cable type. When the system has no main line distinguished from the branch lines, the communications cable can be connected with no special restrictions.
25
System Configuration
Restrictions on Connections The following restrictions apply to CompoBus/S connections: System with Distinction between Main and Branch Lines
Section 2-2
The following diagram shows a CompoBus/S System configuration in which the main line must be distinguished from the branch lines under either of the following conditions. The system operates in High-speed Communications Mode. The system operates in Long-distance Communications Mode with 2-conductor VCTF cable.
Communications Cable Terminator Master
Communications Power Supply
Slave
Slave Slave
Slave Slave
Power supply cable (Communications power is supplied to each Slave separately when 2-conductor VCTF cable is used.)
The main line is the cable that connects the ends of the system. The maximum length of the main line depends on the communications mode, the type of cable, and the number of Slaves being used. Refer to 2-2-2 Maximum Cable Length for details. A branch line is any cable that branches off the main line. The maximum length of a single branch line and the maximum total length of all branch lines in a CompoBus/S system vary according to the communications mode, the types of cables used, and the number of Slaves. Refer to 2-2-2 Maximum Cable Length for details. The Master must be connected at one end of the main cable and the terminator must be connected at the other end. The Master cannot be connected at a point along the main line or on a branch line. Only one Master can be connected in the CompoBus/S System. The range of usable node numbers that can be connected depends on the model of Master being used and its settings. Refer to 2-1 Communications Specifications for details. Only one Slave can be connected to each branch line. It is not possible to branch again from a branch line. There are three types of cable that can be used (2-conductor VCTF cable, 4-conductor VCTF, and Special Flat Cable), but it is not possible to use more than one type of cable in the same CompoBus/S System. System with No Distinction between Main and Branch Lines The following diagram shows a CompoBus/S System configuration in which no distinction is required between the main line and the branch lines under either of the following conditions. The system operates in Long-distance Communications Mode with 4-conductor VCTF cable The system operates in Long-distance Communications Mode with Special Flat Cable
26
System Configuration
Communications Power Supply
Section 2-2
Master
Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Terminator Slave
Slave
Slave
When the system operates in Long-distance Communications Mode with Special Flat Cable or 4-conductor VCTF cable used, there will be no need to distinguish main and branch lines for the system. It is not, however, possible to use more than one type of cable in the same CompoBus/S system. The maximum length of cable used for the CompoBus/S system is 200 m regardless of the type of communications cable. Only a single terminator farthest from the Master is required regardless of the position the Master is connected to the communications cable. More than a single Master cannot be connected to the CompoBus/S System. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications Specifications for details. Connection Methods The Master and Slaves can be connected by either the T-branch method or the multidrop method. T-branch Method In the T-branch method, a branch connector, a commercially available terminal block, or a T-joint is used to create a branch from the main line and connect a Slave when the main line is distinguished from branch lines. The maximum length of the branch line varies according to the communications mode and the type of cable used. For details, refer to 2-2-2 Maximum Cable Length. A secondary branch cannot be connected to the branch line when the main line is distinguished from branch lines.
System with Distinction between System with No Distinction between Main and Branch Lines Main and Branch Lines
Main line Branch line Slave Cable Node Cable
27
System Configuration
1,2,3...
Section 2-2
1. Branch Connector When using Special Flat Cable, connect a Branch Connector to the main line to create a branch, as shown in the following diagram.
Main line cable
2. Terminal Block Connector A commercially available relay terminal block (a terminal block in which the opposite terminals are connected) can be used to create a branch line, as shown in the following diagram.
Main line cable Main line cable
3. T-joint When 4-conductor VCTF cable is used, use a T-joint to branch the line as shown below.
Cable Socket (female) T-joint Cable
Plug (male)
Multidrop Method In the multidrop method, nodes are connected directly to the cable. It is not necessary to create a new branch line or use special connectors with the mul-
28
System Configuration
Section 2-2
tidrop method. When the main line is distinguished from branch lines, Slaves must be connected to the main line.
System with Distinction between System with No Distinction between Main and Branch Lines Main and Branch Lines
Main line Slave Node Cable
The actual wiring for multidrop connections is shown in the following diagram. The Slave is connected to the signal wires from the Master side of the system as well as the signal wires from the terminator side of the system.
Connects to the Connects to the Slave's BD L terminal. Slave's BD H terminal.
Main line cable from the Master or previous Slave Communications cable Low side (BD L)
Main line cable to the next Slave or terminator Communications cable High side (BD H)
2-2-2
Slave
The maximum main line, branch line, total branch line, and total cable lengths depend on the type of cable and number of Slaves being used, as shown in the following table.
Communication mode Cable type Main line 100 m max. 30 m max. (See note.) 30 m max. (See note.) Cable length Branch line Total of branch lines 3 m max. 3 m max. 3 m max. 50 m max. 30 m max. (See note.) 30 m max. (See note.)
High-speed Com- 2-conductor VCTF cable munications Mode 4-conductor VCTF cable Flat
29
System Configuration
Communication mode Long-distance Communications Mode Cable type Main line 2-conductor VCTF cable 4-conductor VCTF cable Flat
Section 2-2
Cable length Branch line Total of branch lines
500 m max. 6 m max. 120 m max. Total length of communications cable: 200 m max. (with no distinction between main and branch lines) Total length of communications cable: 200 m max. (with no distinction between main and branch lines)
Note If the number of connected Slaves does not exceed 16 when using the Highspeed Communications Mode, the main line length can be up to 100 m and the total branch line length can be up to 50 m (i.e., the same as for the VCTF cable). An example is given below. Refer to the following examples. Example 1
Special Flat Cable Master Branch length: 3 m max. L1
Slave (8 outputs)
L2
Slave (8 outputs)
L5
Slave (8 outputs)
L6
Slave (8 inputs)
L7
Slave (8 inputs)
L10
Slave (8 inputs)
L11
Slave (16 inputs)
L12
Slave (16 outputs)
L13
Slave (16 inputs)
L14
Slave (16 outputs)
8-input Slave 5 Units + 8-output Slave 5 Units + 16-input Slave 2 Units + 16-output Slave 2 Units = 14 Slave Units 72 inputs and 72 outputs
Example 2
Special Flat Cable Master Branch length: L1 3 m max. Slave (16 outputs) L2 Slave (16 outputs) L8 Slave (16 outputs) L9 Slave (16 inputs) L10 Slave (16 inputs) L16 Slave (16 inputs) Total branch line length: 50 m max. Main line length: 100 m max. Terminator
16-input Slave 8 Units + 16-output Slave 8 Units = 16 Slave Units 128 inputs and 128 outputs
Do not mix 2-conductor VCTF, 4-conductor VCTF, and Special Flat Cables in the same system. Refer to the Appendix Standard Models for details on compatible communications cables. Note When 4-conductor VCTF or Special Flat Cable is used to supply the Slaves communications power, the length of the cable may be limited by current and voltage drops in the cable and connectors. Refer to 2-3-3 Limitations of Communications Cable Power Supply on page 35 for details.
30
Section 2-3
2-2-3
Terminator Connection
A terminator must be connected to the end of the main line opposite the Master (the farthest end of the cable) in order to stabilize communications. When the last Slave in the system is connected to the main line by a T-branch connector, make sure that the terminator is farther from that T-connection than the Slave so that the terminator is farther from the Master. The following diagram shows the connections in a typical CompoBus/S System with distinguished main and branch lines. The power supply system has been omitted.
Terminator
Slave
Slave
A terminator must be connected to the end of the communications cable farthest from the Master in order to stabilize communications. When the last Slave in the system is connected to the communications cable by a T-branch connector, extend the cable to connect the terminator or connect the terminator at the T-branching position. The cable distance to the terminator includes the total cable length.
2-3
External power sup- Power supplied via 4ply (collective supply conductor VCTF possible) cable, Special Flat Cable, or from external power source External power sup- Power supplied via 4ply (collective supply conductor VCTF possible) cable, Special Flat Cable, or from external power source External power sup- External power ply (collective supply source impossible) External power sup- External power ply (collective supply source impossible)
For communications
For I/O
31
Section 2-3
The following table groups the Slaves according to their power supply requirements.
Power supply Network power supply Slave type Sensor Terminals Fiber Amplifier Communications Unit Analog I/O Terminals Remote Terminals with Transistors Model numbers SRT1/SRT2-ID08S SRT1/SRT2-ND08S E3X-SRT21
SRT2-AD04 SRT2-DA02 SRT1/SRT2-ID04 SRT1/SRT2-ID04-1 SRT1/SRT2-ID08 SRT1/SRT2-ID08-1 SRT1/SRT2-ID16 SRT1/SRT2-ID16-1 SRT1/SRT2-OD04 SRT1/SRT2-OD04-1 SRT1/SRT2-OD08 SRT1/SRT2-OD08-1 SRT1/SRT2-OD16 SRT1/SRT2-OD16-1 Connector TerSRT2-VID08S minals with Tran- SRT2-VID08S-1 sistors SRT2-VID16ML SRT2-VID16ML-1 SRT2-ID32ML SRT2-ID32ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 Water-resistant Terminals with Transistors SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT1/SRT2-OD08S
Remote TermiSRT1/SRT2-ROC08 nals with Relays SRT1/SRT2-ROC16 Remote Terminals with Power MOS FETs ------Remote I/O Modules SRT1/SRT2-ROF08 SRT1/SRT2-ROF16 SRT1/SRT2-ID16P SRT1/SRT2-OD16P
CPM1A/CPM2A CPM1A-SRT21 I/O Link Unit CPM2C I/O Link CPM2C-SRT21 Unit
OMRONs S82-series Power Supplies are recommended for supplying power to the Slaves for communications. Select a power supply with a current capacity greater than the total power consumed by all of the Slaves that will be connected. Note Be sure to provide a power supply with a current capacity sufficient to handle the surge current that flows at startup.
32
Section 2-3
2-3-1
H L Slave +
H L Slave +
For Communications For I/O
H L Slave + +
For Communications For I/O
H L Slave +
+
Power supply Common power supply for communications and I/O
+
Power supply
+
Power supply
+
Power supply
+
Power supply
+
Power supply Common power supply for communications and I/O
Communications I/O power Communications I/O power power supply supply power supply supply
Note Both T-branch connections and multidrop connections are possible with each type of power supply. Common Power Supply When using a common power supply with long power lines, make sure that there isnt a significant decline in the supply voltage due to attenuation.
Multidrop (See note.)
Terminator Branch line (See note.) Branch line Branch line
H L Slave +
H L Slave + +
For Communications Note that voltage will drop if the power supply line is too long. For I/O
H L Slave + +
For Communications For I/O
H L Slave +
+
Power supply
+
Power supply
+
Power supply
+
Power supply
I/O power supply Common power supply for communications and I/O
Note Both T-branch connections and multidrop connections are possible with each type of power supply. It is possible to supply all communications power collectively via a single line. If the power supply line is too long, however, the conductor resistance of the cable will cause voltage to drop. For information concerning the allowable length of the collective power supply cable, refer to 4. Cable Length Limit Due
33
Section 2-3
to Voltage Drop in 2-3-3 Limitations of Communications Cable Power Supply on page 37. In this case, replace the figure stated for the cables resistance with the conductor resistance of the collective communications power supply cable in your calculations to verify the allowable cable length. Note Depending on the loads connected, multiple power supplies for I/O may generate electrical noise. Even for a collective power supply, the I/O power supply should be separated from the communications power supply so that it does not affect other Slaves. Similarly, a local power supply used for both communications and I/O should also be kept separate from communications power supplies.
2-3-2
Master signal
Power supply
+
Power Signal
+
Power Signal
+
Power Signal
For Communications Network power supply H: BD H terminal L: BD L terminal +: BS + terminal : BS terminal + : Power supply + terminal V : Power supply terminal G
For Communications
+ +
Common power supply for communications and I/O
For I/O
Power
For I/O
Power
+ +
I/O power supply
+ +
Communications power supply
+
I/O power supply
Note
1. Be sure to insulate unused Special Flat Cable wiring when using a Slave that requires a local power supply or using an external power supply for communications in a Slave that requires multiple power supplies. 2. When using CJ-series Master Units, use 6-pin communications connectors that allow simultaneous connection of communications and power supply cables. Power can be supplied to the Slaves easily by connecting
34
Section 2-3
the communications power supply to the Master Unit without preparing the communications cables, as shown in the following diagram.
CJ-series Master Unit
BS+ BDH BDL BS BS+ BS + H L +
Special Flat Cable or 4-conductor VCTF cable (Wiring Special Flat Cable is easy as it is connected to the communications connector in the same order.)
Power supply +
The BS+ and BS terminals of the CJ-series Master Units communications connector are connected internally. (The Master Unit does not use the BS+ or BS terminals.)
2-3-3
35
Section 2-3
The total current supplied to the Slaves must be less than the allowable current, regardless of whether the system has a main line distinguished from the branch lines or not.
Master
Terminator
Slave Current: I1
Slave Current: I2
Slave Current: IN
For example, at 30C the total current consumption of the Slaves must be 6 A or less when Special Flat Cable is used. 2. Extension Connector or T-joints Allowable Current The allowable current through an Extension Connector is 4 A and that through a T-joint is 3 A. Therefore, the total current supplied to the Slaves beyond the Extension Connector or T-joint must be less than 4 A, regardless of whether the system has a main line distinguished from the branch lines or not. Extension Connector I1+I2+ ... +IN 4 A (I1, I2, IN: current consumption of each Slave after Extension Connector) T-joint I1+I2+ ... +IN 3 A (I1, I2, IN: current consumption of each Slave after the T-joint.) Example Extension Connector used
Extension Connector Master Power supply (24 V DC) Slave Slave Current: I1 Slave Current: I2 Slave Current: IN Terminator
Note When a commercially available terminal block is used, be sure the current consumption is within the allowable current of the block. 3. Allowable Current for CJ-series Communications Connector The allowable current for the communications connector of the CJ-series Master Unit is 4 A. The total current consumption of Slaves must be no more than 4 A when the CJ-series Master Unit communications connector is connected to the communications power supply. (The same applies when there is no distinction between main and branch lines.) I1+I2+ ... +IN 4 A (I1, I2, w..., IN represents the current consumption of each Slave being supplied with communications power supply.)
36
Section 2-3
Terminator
Slave Current: I 1
Slave Current: I 2
Slave Current: I N
4. Cable Length Limit Due to Voltage Drop The voltage drop can be calculated from the cables length, the cables resistance, and the Slaves current consumption. (The cables length is multiplied by 2 because there are two wires carrying current, + and .) Voltage drop (V) = Current (A) (Cables length 2 Cables resistance) ( W) The allowable voltage range for the Slaves is 14 to 26.4 V DC, so the maximum voltage drop is 10 V DC when using a 24-V DC power supply. The equation yielding the voltage drop for the following system is shown below. This is an approximate equation allowing some margin for error.
L1 Master Power supply (24 V DC) Slave Current: I1 Slave Current: I2 Slave Current: IN L2 LN Terminator
10 (I1 + I2 + ... + IN) L 2 R 10: Max. voltage drop (V) R: Resistance of the Special Flat Cable (W/m) 4-conductor VCTF cable: 0.025 Special Flat Cable: 0.027 L1 + L2 + ... + LN: Length of cable between the Slaves The maximum cable length (L) can be calculated from this equation as follows: L 10 / { (I1 + I2 + ... + IN) 2 R} L 200 / (I1 + I2 + ... + IN) ... 4-conductor VCTF cable 185 / (I1 + I2 + ... + IN) ... Special Flat Cable L is the length of cable to the last Slave (L1 + L2 + ... + LN). I1 + I2 + ... + IN: Current consumption of each Slave (A) Note 1. The allowable voltage range for a Sensor Terminal which has a 2-wired method Proximity Switch connected is 20.4 to 26.4 V DC. If the Special Flat Cables voltage is below 20.4 V DC, use an external power supply for the Sensor Terminal. 2. When there is no distinction between main and branch lines, substitute the cable length between the communications power supply and the farthest end for L in the above formula. If the communications power supply is at
37
Section 2-3
the midway point in the cable path, the cable length on the left-hand side added with that on the right-hand side will be the maximum length of the communications cable. If only some Slaves are located far from the Master, the maximum cable length calculated from the cable length to the last Slave may be very short. In such cases, calculate the voltage drop at each branching position and Slave position and design the system with an appropriate margin so that the voltage applied to each Slave will be high enough.
Example Communications cable: Special Flat Cable In this example a single power supply cant provide power to all of the Slaves, so the Slaves are divided into 2 groups and supplied by 2 power supplies.
Group A Cable length LA = 50 m Master
Power supply (24 V DC)
Relay terminal
Extension Connector
Terminator Slave 500 mA Slave 500 mA Slave 500 mA Slave 500 mA Slave Power supply
(24 V DC)
Slave 500 mA
Slave 500 mA
Slave 500 mA
Slave 500 mA
Slave 500 mA
Slave
Slave 500 mA
Slave 500 mA
Slave 500 mA
500 mA 500 mA
Total current consumption IB = 4 A Total current consumption beyond the Extension Connector IC = 1.5 A
Check that each group meets the current consumption conditions. In this case the ambient temperature is 30C. Group A Special Flat Cables Allowable Current:6 A 3.55 A (IA) Cable Length Limit due to Voltage Drop:185/3.55 = 52 m 50 m (LA) Group B Special Flat Cables Allowable Current:6 A 4 A (IB) Extension Connectors Allowable Current: 4.5 A 1.5 A (IC) Cable Length Limit due to Voltage Drop:185/4 = 46 m 45 m (LB) When dividing the Slaves into groups to supply power, connect the groups using a standard relay terminal like the one shown in the following diagram.
Insulate unused wires. Relay terminal
Communications power + (BS +, brown) Communications data high (BD H, black) Communications data low (BD L, white) Communications power (BS , blue)
38
Section 2-3
When components such as circuit protectors, contactors, connectors, and fuses are incorporated in the wiring, the internal resistance and contact resistance of these components can have an effect on voltage drops as well as the conductor resistance of the cable itself. When designing the wiring, attention must be paid to these resistance values as well.
CP (circuit protector, breaker, etc.) Slave r2 r3 r4 Wiring must be designed to provide a stable operating voltage to the terminal Slave as well. Slave
r0
r1
Cable resistance
Note The resistance and allowable current varies according to the cross section, material, and structure of the cable, as well as the ambient temperature. When designing the wiring and selecting the cables to be used, refer to the specifications stated by the cable manufacturer. Arrangement of Power Supplies In systems in which the I/O power supply for the entire system is supplied, it is necessary to take into account the power consumption of each device and load. Cables selected for use with the terminal Slave or load should also keep voltage fluctuations within the allowable range. Care must also be taken to ensure that the total current on the lines is within the range of the permissible current of the cable, and that the capacity of the power supply is adequate.
Slave Slave Slave
Load
Load
Load
E 1 I1
E 2 I2
E 3 I3
Wiring must be designed to provide a stable operating voltage to the last load as well.
Examine the following points when deciding whether to supply I/O power for the entire system from a single source, or to install multiple power supplies. 1,2,3... 1. Supplying I/O Power for Slaves from Multiple Power Supplies Supplying I/O power from several sources rather than from a single source enables line current to be reduced, and reduces voltage drops.
... ...
Slave
Slave
39
Section 2-4
Use the following methods for keeping voltage drops within allowable range when power is supplied from a single source. Increase cable thickness. Raise output voltage of power supply slightly. Shorten wiring distances. 3. Considerations Relating to Power Supply Malfunctions It is necessary to examine system operation in the event of a power supply malfunction. Example: a) Design the system to halt operation of all loads in the event of a single power supply failure. b) Design the system to prevent all loads stopping operation by installing more than one power supply. 4. Cost Considerations It is also necessary to examine the costs associated with I/O power supply installation, such as the number of power supplies, cable thickness, cable length, and the labor required.
2-4
Shield terminator (male) Connector assembly (male) (See note.) I/O device
Note Use VCTF cable for the external power supply. OMRONs Connectors with Cables can be used as well. To connect Slaves other than the Water-resistant Terminals, use communications cable with no connectors and wire the cable with crimp terminals. If the cable requires water resistance, use a commercially available terminal block instead of T-joints.
40
Section 2-5
Note When using 4-conductor VCTF Connector with Cable Assemblies, use one of the following combinations of cable conductor colors and signals for stable communications.
Conductor color White Red Green Black Signal Pattern 1 BD H BS + BS BD L Pattern 2 BS + BS BD L BD H Pattern 3 BS BD L BD H BS + Pattern 4 BD L BD H BS + BS
2-5
2-5-1
TM-in-min
TM-out-min
Communications cycle
IN OUT
The minimum I/O response time is the total of the following terms: TMIN = IN + TS(IN) + TM-in-min + TI/O + TPC + TM-out-min + TS(OUT) + OUT TMIN: TPC: IN: Minimum I/O response time PCs cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 49.)
41
Section 2-5
Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 49.) Input data transmission time for one node. High-speed Communications Mode: 20 ms
Long-distance Communications Mode: 160 ms TM-in-min: Minimum input processing time in the Master CS-series, C200HX/HG/HE-(Z)E, C200HS, or CQM1 Master Unit: TM-in-min = 0 ms CJ-series Master Units: TM-in-min = 25 ms TM-out-min: Minimum output processing time in the Master CS-series, C200HX/HG/HE-(Z)E, C200HS, of CQM1 Master Unit: TM-out-min = 0 ms CJ-series Master Unit: TM-out-min = 45 ms TS (OUT): Output data transmission time for one node. High-speed Communications Mode: 15 ms TI/O: Long-distance Communications Mode: 110 ms I/O refreshing time CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
PC Usable node number setting IN0 to IN7 and OUT0 to OUT7 CS Series, and C200HX/ C200HG/ C200HE-(Z)E C200HS TI/O = 440 ms TI/O = 1,000 ms IN0 to IN15 and OUT0 to OUT15 TI/O = 880 ms TI/O = 2,000 ms
Note
1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 ms to the values shown in the table when connecting to an Expansion Rack. 2. Add another 20 ms to the values shown in the table when using the Slave registration function or communications stop mode.
42
Section 2-5
The following timing chart shows the maximum I/O response time.
TPC TPC
Ts
Ts
Communications cycle
The maximum I/O response time is the total of the following terms: TMAX = IN + TS + TM-in-max + TPC 2 + TM-out-max + TS + OUT TMAX: TPC: IN: OUT: TS: Maximum I/O response time PCs cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Communications cycle time
Master Usable node number setting Communications cycle time High-speed Communications Mode 500 ms Long-distance Communications Mode 4,000 ms 6,000 ms
IN0 to IN15 and 800 ms OUT0 to OUT15 IN0 to IN1 and OUT0 to OUT1 IN0 to IN3 and OUT0 to OUT3 IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and 800 ms OUT0 to OUT15 500 ms
4,000 ms
6,000 ms
TM-in-max: Maximum input processing time in the Master CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
Master CS Series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS --Number of points/ node number Max. input processing time 470 ms
43
Section 2-5
Usable node number setting IN0 to IN7 and OUT0 IN0 to IN15 and to OUT7 OUT0 to OUT15 TM-in-max = 270 ms TM-in-max = 320 ms TM-in-max = 220 ms TM-in-max = 270 ms
Note Add another 15 ms to the values in the table when using the Slave registration function or communications stop mode. CQM1 Master Units
Master CQM1 Number of points/ node number 8-point mode 4-point mode Max. input processing time 300 ms 860 ms
TM-out-max:Maximum output processing time in the Master CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
Master CS-series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS Masters --Number of points/ node number Max. output processing time 650 ms
CJ1
Note Add another 15 ms to the values in the table when using the Slave registration function or communications stop mode. CQM1 Master Units
Master CQM1 Number of points/ node number 8-point mode 4-point mode Max. output processing time 480 ms 1,040 ms
When the CompoBus/S System is turned ON, the I/O of Slaves connected to CQM1 Masters may not become effective at the same time as the I/O of Slaves connected to CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters. CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters The I/O of a Slave connected to a CS-series, C200HX/C200HG/C200HE(Z)E, C200HS, or CJ-series Master becomes effective when the Active Node Flag for the Slave goes ON. CQM1 Masters The I/O of a Slave connected to a CQM1 Master becomes effective some time after the Masters PC is turned ON. In High-speed Communications Mode: (PC cycle time) + 118 ms In Long-distance Communications Mode: (PC cycle time) + 720 ms.
44
Section 2-5
2-5-2
TM-in
TM-out-min
Communications cycle
Input
IN
OUT
The minimum I/O response time is the total of the following terms: TMIN = IN + TS(IN) + TM-in + TI/O + TPC + TM-out-min + TS(OUT) + OUT TMIN: Minimum I/O response time TPC: PCs cycle time Ts (IN): Input data transmission time for one node High-speed Communications Mode: 20 ms Long-distance Communications Mode: 160 ms TM-IN: Input processing time in the Master
Master CS Series, C200HX/C200HG/ C200HE-(Z)E, and C200HS CJ Series CQM1 Input processing time 160 ms 25 ms 120 ms
TS (OUT): Output data transmission time for one node High-speed Communications Mode: 15 ms Long-distance Communications Mode: 110 ms IN: OUT: TI/O: Input delay in the Slave (Minimum value is 0.) Output delay in the Slave (Minimum value is 0.) I/O refreshing time
45
Section 2-5
CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
Master Usable node number setting IN0 to IN7 and IN0 to IN15 and OUT0 to OUT7 OUT0 to OUT15 TI/O = 440 ms TI/O = 880 ms TI/O = 1,000 ms TI/O = 2,000 ms
Note
1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 ms to the values shown in the table when connected to an Expansion Rack. 2. Add another 20 ms to the values shown in the table when using the Slave registration function or communications stop mode.
The following timing chart shows the maximum I/O response time.
TPC TPC
TM-out-max
TS(OUT-max)
Input Slave processing Output Maximum I/O response time (TMAX) IN OUT
The maximum I/O response time is the total of the following terms: TMAX = IN + TS 3 + TM-in + TPC 2 + TM-out-max + OUT (TS = TS (IN-max) + TS (OUT-max))
46
Section 2-5
Maximum I/O response time PCs cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Time.) Communications cycle time = Ts (IN-max) + Ts (OUT-max) Ts (IN-max): Communications cycle input time Ts (OUT-max): Communications cycle output time
Master Usable node number setting Communications cycle time High-speed Communications Mode 500 ms 800 ms 500 ms Long-distance Communications Mode 4,000 ms 6,000 ms 4,000 ms
IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 IN0 to IN1 and OUT0 to OUT1 IN0 to IN3 and OUT0 to OUT3 IN0 to IN7 and OUT0 to OUT7
Note Add another 15 ms to the values shown in the table when using the Slave registration function or communications stop mode. TM-out-max: Maximum output processing time in the Master
Master CS Series, C200HX/C200HG/C200HE(Z)E, and C200HS CQM1 Max. input processing time 200 ms 230 ms
Note Add another 15 ms to the values shown in the table when using the Slave registration function or communications stop mode. Recognition of Slave I/O Status at Startup When the CompoBus/S System is turned ON, the I/O of Slaves connected to CQM1 Masters may not become effective at the same time as the I/O of Slaves connected to CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters.
47
Section 2-5
CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters The I/O of a Slave connected to a CS-series, CJ-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master becomes effective when the Active Node Flag for the Slave goes ON. CQM1 Masters The I/O of a Slave connected to a CQM1 Master becomes effective some time after the Masters PC is turned ON. In High-speed Communications Mode: (PC cycle time) +118 ms In Long-distance Communications Mode: (PC cycle time) +720 ms.
48
Section 2-5
2-5-3
Model
SRT1-ID04(-1) SRT1-ID08(-1) SRT1-ID16(-1) SRT1-ID16T(-1) SRT1-OD04(-1) SRT1-OD08(-1) SRT1-OD16(-1) SRT1-OD16T(-1) SRT1-MD16T(-1) SRT1-ROC08 SRT1-ROC16 SRT1-ROF08 SRT1-ROF16 SRT2-ID04(-1) SRT2-ID08(-1) SRT2-ID16(-1) SRT2-ID16T(-1) SRT2-OD04(-1) SRT2-OD08(-1) SRT2-OD16(-1) SRT2-OD16T(-1) SRT2-MD16T(-1) SRT2-ROC08 SRT2-ROC16 SRT2-ROF08 SRT2-ROF16 SRT2-VID08S(-1) SRT2-VID16ML(-1) SRT2-ID32ML(-1) SRT2-MD32ML(-1) SRT2-VOD08S(-1)
4-point input terminal block 8-point input terminal block 16-point input terminal block 16-point input 3-tier terminal block 4-point output terminal block 8-point output terminal block
16-point output terminal block --16-point output 3-tier terminal block --8-point output, 8-point input 3-tier terminal block 8-point relay output 16-point relay output 8-point power MOSFET output 16-point power MOSFET output 4-point input terminal block 8-point input terminal block 16-point input terminal block 16-point input 3-tier terminal block 4-point output terminal block 8-point output terminal block 1.5 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. -----
16-point output terminal block --16-point output 3-tier terminal block --8-point output, 8-point input 3-tier terminal block 8-point relay output 16-point relay output 8-point power MOSFET output 16-point power MOSFET output 8-point input sensor connector 16-point input MIL connector 32-point input MIL connector 16-point input, 16-point output MIL connector 8-point output sensor connector 1.5 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ------1.5 ms max. --1.5 ms max. ---
SRT2-VOD16ML(-1) 16-point output MIL connector SRT2-OD32ML(-1) 32-point output MIL connector SRT1-ID16P SRT1-OD16P SRT2-ID16P SRT2-OD16P SRT2-AD04 SRT2-DA02 SRT1-ID08S SRT2-ID08S SRT1-ND08S 16-point input, PCB attachment 16-point output, PCB attachment 16-point input, PCB attachment 16-point output, PCB attachment Analog 4-point input Analog 2-point output 8-point input sensor terminal 8-point input sensor terminal 4-point input, 4-point output sensor terminal
AD conversion time: 4 ms max. --DA conversion time: 2 ms max. --1 ms max. 1 ms max. 1 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----1.0 ms max.
49
Section 2-5
Output specifications ON delay OFF delay time (See time (See note 1.) note 2.) 1.0 ms max. 1.5 ms max. 0.5 ms max. 0.5 ms max. ----0.5 ms max. 0.5 ms max. --1.5 ms max. 1.5 ms max. ----1.5 ms max. 1.5 ms max. ---
4-point input, 4-point output sensor terminal 8-point output sensor terminal 8-point output sensor terminal 4-point input water-resistant terminal 8-point input water-resistant terminal
4-point output water-resistant termi- --nal 8-point output water-resistant termi- --nal 8-point/16-point input Fiber Ampli- See below. fier Communications Unit
Note Maximum Input Delay Time for Fiber Amplifier Communications Unit
1. This is the ON response time for the SRT@-ROC@@ 2. This is the OFF response time for the SRT@-ROF@@ For up to 8 sensors connected: Maximum ON/OFF data input delay time for unit n = 0.1 n +1.5 (ms) For 9 sensors or more connected: Maximum ON/OFF data input delay time for unit n = 0.2 n +1.5 (ms)
50
Operations Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
Mounting
Section 3-1
3-1
Mounting
!Caution A label is stuck to some Masters and Slaves to prevent pieces of wire from entering the Units. Install and wire the Units with the labels in place. Stray strands of wire could cause malfunctions. Always remove the label after installation and wiring to facilitate cooling. The Units could overheat and malfunction if the labels are not removed.
3-1-1
3-1-2
Required Parts
The following parts are required to attach a Slave to a DIN track. These parts are not required when attaching a Slave to a control panel with screws.
Part 35-mm DIN track End Plate Model number PFP-50N PFP-100N PFP-100N2 PFP-M 50 cm long 100 cm long 100 cm long Two are required for each Slave. Comments
Direct Mounting with Screws Refer to the Slaves dimension diagram in SECTION 5 Slave Specifications and Operations for a template showing the mounting hole placement. Drill the specified holes in the control panel and install the Slave with the right screws to the specified tightening torque as given below. M4 screw: 0.6 to 0.98 Nm M5 screw (Front mounting): 0.6 to 1.18 Nm M5 screw (Rear mounting): 1.47 to 1.96 Nm DIN Track Mounting Clip the back of the Slave on to the DIN track by holding down the mounting pins on the back of the Slave with a screwdriver, pushing the bottom of the Slave onto the DIN track, and then rotating the Slave up and over the top of
52
Section 3-2
the track. Attach End Plates at the sides of the Slave to prevent it from sliding on the track.
End Plate
!Caution Always secure the Slave on the DIN track by installing End Plates on each side. Mounting Direction Any of the following six mounting directions can be used, unless specified in the Slaves operation manual.
Vertical
SRT1-ID16
PWR 1 COMM 0 ERR 2 4 6 8 10 12 14 3 5 7 9 11 13 15
IN
No.
IN
14 15
10 11 12 13 14 15
13
12
10
11
COMM
PWR
ERR
SRT1-ID16
No.
3-2
SRT1-ID16
COMM
10 11 12 13 14 15
No.
ERR
PWR
4
1 0
5
3 2
7
5 4
8
7 6
10 11 12 13 14 15
NI
11
10
12
13
15
14
IN
31 21 01 11 8 9 6 7 4 5 2 3 0 1 MMOC RWP RRE LANIMRET ETOMER CDV42
51 41 31 21 11 01 9 8 7 6 5 4 3 2 1 0
.oN
41
51
61DI-1TRS
53
Section 3-2
3-2-1
Branch Connector
Branch Connectors are used to make branches from the main line. A commercially available terminal block can also be used to make branches.
Connector Components
The Branch Connector has three components: Cover 1, Cover 2, and the contact block. The following diagram shows Cover 1.
Hinge
Cover number
Cover number
Note Cover 1 and Cover 2 can be distinguished by the cover number. Installation Procedure Use the following procedure to attach a Branch Connector to the communications cable. The following procedure is an example to branch the main cable. The same procedure will apply even if the main line does not need to be distinguished from the branch lines. 1,2,3... 1. Make a perpendicular cut in the cable that will be used as the branch line (the branch cable). The cable will not fit in the connector properly if the cut is not straight and perpendicular.
Correct Incorrect
54
Section 3-2
2. Snap Cover 1 onto the branch cable. Make sure that the hook locks into place.
Cable
Hook
3. Line up the end of Cover 1 with the end of the branch cable.
0.5 mm max. Cover number
4. Position Cover 1 onto Surface 1 of the contact block (the side with the cable stop). The pattern of the contact block is different on Surface 2, so Cover 1 cannot be fitted on Surface 2.
Cover 1 Branch cable
Contact block
5. Snap Cover 2 onto the cable being used as the main line (the main cable). Make sure that the hook locks into place. Cover 2 can still slide along the cable when locked.
Cable
Hook
6. Slide Cover 2 to the point on the main cable where you want the branch line.
55
Section 3-2
7. Position Cover 2 onto Surface 2 of the contact block (the side without the cable stop). Always align the cables so that the main cables colors match the branch cables colors.
Cover 1 Contact block Branch cable
Main cable
Branch cable Insert until the end of the branch cable is visible. Main cable
!Caution The Units could be damaged if the branch cables colors do not match the main cables colors. 8. The branch cable must be inserted all the way to the contact blocks cable stop. 9. Use a tool such as pliers to compress Cover 1 and Cover 2 together.
!Caution Always align the tool with the centers of the Covers to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications.
56
Section 3-2
10. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram.
Before Compression After Compression
Locks
3-2-2
Extension Connector
Extension Connectors can be connected to any point of the communications cable regardless of whether it is a main or branch line or whether the main line needs to be distinguished from the branch lines.
Connector Components
The Extension Connector has three components: Cover 1, Cover 2, and the contact block. The following diagram shows Cover 1.
Hinge
Cover number
Cover number
57
Section 3-2
Use the following procedure to attach a Extension Connector to the communications cable. 1. Make perpendicular cuts in the cables being connected. The cables will not fit in the connector properly if the cuts are not straight and perpendicular.
Correct Incorrect
2. Snap Cover 1 onto one of the cables. Make sure that the hook locks into place.
Cable
Hook
Contact block
Note The patterns of the contact blocks are different, so Cover 1 cannot be fitted on Surface 2. 5. Snap Cover 2 onto the other cable. Make sure that the hook locks into place.
Cable
Hook
58
Section 3-2
7. Position Cover 2 onto Surface 2 of the contact block. Always align the cables so that their colors match.
Cover 1 Contact block cable
Main cable
!Caution The Units could be damaged if the cables colors do not match. 8. Make sure that each cable has been inserted all the way to the contact blocks cable stop. 9. Use a tool such as pliers to compress Cover 1 and Cover 2 together.
!Caution Always align the tool with the centers of the Covers to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications.
59
Section 3-2
10. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram.
Before Compression After Compression
Locks
3-2-3
Connector Terminator
When the system has a main line that needs to be distinguished from the branch lines, a Connector Terminator is connected at the end of main line opposite the Master. If the main line does not need to be distinguished from the branch lines, a Connector Terminator is connected the end of the communications cable farthest from the Master.
Connector Components
The Connector Terminator has two components: Cover 1 and the contact block. The following diagram shows Cover 1.
Hinge
Cover number
Installation Procedure
Use the following procedure to attach a Connector Terminator to the communications cable. The following procedure is an example to connect a Connector Terminator to the main cable. The same procedure will apply even if the main line does not need to be distinguished from the branch lines.
60
Section 3-2
1. Make a perpendicular cut in the cable being used as the main line (the main cable). The cable will not fit in the connector properly if the cut is not straight and perpendicular.
Correct Incorrect
2. Snap Cover 1 onto the main cable. Make sure that the hook locks into place.
Cable
Hook
3. Line up the end of Cover 1 with the end of the main cable.
0.5 mm max. Cover number
4. Position Cover 1 onto Surface 1 of the contact block (the side with the cable stop).
Cover 1 Main cable
Contact block
5. Make sure that the cable has been inserted all the way to the contact blocks cable stop. 6. Use a tool such as pliers to compress Cover 1 and the contact block together.
61
Section 3-3
!Caution Always align the tool with the centers of the Covers and contact block to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications. 7. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram.
Before Compression After Compression
Locks
3-3
3-3-1
Install crimp terminals on each signal wire of the VCTF cable, and connect the two-wire cable (for extension) or three-wire cable (for branching) to a commercially available relay terminal block. Use crimp terminals on the signal wires that match the terminal block being used. 1. Check that the signal wires are connected correctly. The Slave may be damaged if the signal wires, particularly those for the power supply, are connected to signal wires other than those specified.
62
Section 3-3
2. Tighten the terminal block screws to a tightening torque that meets the terminal block specifications. Example: Branching 2-Conductor VCTF Cable Use a commercially available relay terminal block (a terminal block where the terminals facing each other are connected internally), and branch the cables as shown in the following diagram.
Main line cable Main line cable
When 4-conductor VCTF cable is used in locations that require water resistance, use XS2R-D427-5 T-joint Connectors or XS2C-D4@ or XS2G-D4@@ Combination Connectors that are specially designed for CompoBus/S Systems. 1. Connectors with cables specially for CompoBus/S Systems are also available. 2. For details on T-joint connectors, cable connectors, and connectors with cables, refer to 1-3-4 Connectors/Terminal Blocks. Example: Branching 4-Conductor VCTF Cable Using T-joint
Cable Socket (female) T-joint Cable
Plug (male)
3-3-2
Installing Terminators
Use a Terminal-block Terminator or Shield Terminator as the terminator on the VCTF cable. Note Refer to 1-3-4 Connectors/Terminal Blocks for details on Terminal-block terminators, T-joints, and Connectors.
63
Section 3-4
When the VCTF cable is connected to an SRS1-T Terminal-block Terminator, use crimp terminals on each of the BD H and BD L signal wires, and connect them to each terminal. The signal wires can be connected to any of the terminals. Note 1. Do not connect both signal wires to a single terminal. 2. When connecting the communications power supply using Special Flat Cable or 4-conductor VCTF cable, insulate the BD+ and BS power supply cables. Tighten the terminal screws to the specified tightening torque (0.3 to 0.5 Nm). 3. When connecting Terminal-block Terminators to VCTF cables, use the same crimp terminals as those used to connect the communications cables to the Slaves. (Refer to 3-4 Master/Slave Connecting Cables.)
Shield Terminators
When using 4-conductor VCTF cable, terminators can be connected by connecting an SRS2-1 Shield Terminator to the T-joint. Note The SRS2-1 Shield Connector has a male plug. Connect it to the female socket connector of the T-joint.
3-4
3-4-1
Master or Slave
When connecting communications cable (VCTF cable or Special Flat Cable) to a Master or Slave, attach an M3 crimp terminal like those shown below to each signal wire. M3 Terminals for the Master Unit (Except CJ Series)
6.2 mm max. 6.2 mm max.
Note Refer to 4-2-3 Wiring and Installing Communications Cables for details on crimp terminals used for connecting CJ-series Master Units.
64
Section 3-4
3-4-2
Main line cable from the Master or previous Slave Communications cable Low (BD L)
Main line cable to the next Slave or terminator Communications cable High (BD H)
!Caution Do not mix up the wires when connecting the communications cable. In particular, the Slave might be damaged if the power wires are connected to the wrong terminals. When power is being supplied through Special Flat Cable but some Slaves are being supplied from another source, always insulate the BS+ and BS wires. Tighten the terminal screws to the specified tightening torque (0.3 to 0.5 Nm).
3-4-3
65
Section 3-4
Use the following procedure to install the sensors cable into the cable connector that plugs into the Sensor Terminal. The following diagram shows the two parts of the cable connector: the connector plug and cover.
Cover
Connector plug
Cable Connector Model Numbers There are two models of cable connectors available for different sized cable wires, as shown in the following table.
Model XS8A-0441 XS8A-0442 Marking XS8-1 XS8-2 Compatible cable wire size (cross-sectional area) 0.3 to 0.5 mm2 0.14 to 0.2 mm2
Make sure that the sensor cables wire size is compatible the cable connector being used. The cable connectors marking is found on the connector plug, as shown in the following diagram.
Marking
Sensor Cable Preparation Sensor cables are usually stripped to semi-strip or strip specifications, but OMRON cable connectors cannot be attached when the cable is stripped in these ways.
Semi-stripped Stripped
To prepare the cable for an OMRON cable connector, cut the tip and strip the cable insulation but not the wire insulation, as shown in the following diagram.
20 mm min.
Inserting Wires into the Cover When connecting the Sensor, match the terminal numbers marked on the connector cover with the colors of the sensor wires as shown in the following table.
Sensor terminal SRT2-VID08S Sensor type 3-wire sensor (without self-diagnostic output function) 2-wire sensor (without self-diagnostic output function) Terminal number 1 2 3 Black (white) Brown (Connect to 1 or (red) 2) Brown (white) --(Connect to 1 or 2) 4 Blue (black) Blue (black)
66
Section 3-4
Terminal number 2 3
4 Blue (black)
Blue (black) Brown --(Connect to 1 or (white) 2) Terminal number 1 2 Black --(white) Brown --(white) Black Pink (white) (gray) Black Purple 3 Brown (red) --4 Blue (black) Blue (black) Blue (black) Blue
SRT@-ND08S
Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. When connecting an output device, match the terminal numbers marked on the connector cover with the signal wires of the output device as shown in the following table.
Sensor terminal 1 SRT2-VOD08S SRT2-VOID08S-1 SRT@-OD08S Terminal number 2 3 Yes ----Yes 4
Yes (Connect to 3 or 4)
Insert the wire all the way into the covers hole until it touches. Connector Assembly Use the following procedure to assemble the cable connector. 1,2,3... 1. Check the wire colors and make sure that the sensors wires are aligned with the correct terminal numbers. (The cover is semi-transparent, so the wire colors will be visible through the cover.) 2. Fit the cover (with wires inserted) into the connector plug, as shown in the following diagram.
3. Use a tool such as pliers to press the cover all the way into the connector plug. Always align the tool with the center of the cover so it does not tilt,
67
Operations Checklist
Section 3-5
and press the cover straight into the connector plug. There should not be any gap between the cover and plug.
The sensor cable can be inserted into the Sensor Terminal once the cable connector has been attached. Inserting the Cable Connector Position the cable connector so that Terminal 1 faces you and push the connector into the Sensor Terminal until it clicks into place. Removing the Cable Connector To remove the cable connector, first pull out the lock lever and then remove the cable connector, as shown in the following diagram.
Lock lever
3-5
Operations Checklist
Go through the items in the following checklist before turning ON the Units in the CompoBus/S System. All of the checks should be answered Yes.
Check Has the Masters Special I/O Unit unit number been set? (Refer to 4-1-2 Switch Settings for details.) Has the node number been set with pin 1 of the DIP switch? (Refer to 4-1-2 Switch Settings for details.) Has the communications mode been set with pin 2 of the DIP switch? (Refer to 4-1-2 Switch Settings for details.) Are pins 3 and 4 of the DIP switch all set to OFF? Answer Yes No Yes No Yes No Yes No
Item CS-series, Switch settings C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units
68
Operations Checklist
Item Switch settings Check Has the Masters Special I/O Unit number been set? (Refer to 4-2-2 Switch Settings for details.) Has the node number been set with pin 1 of the DIP switch? (Refer to 4-2-2 Switch Settings for details.)
Section 3-5
Answer Yes No Yes No
Has the communications mode been set with pin 2 of the DIP switch? Yes No (Refer to 4-2-2 Switch Settings for details.) Has the communications stop mode been set with pin 3 of the DIP switch? (Refer to 4-2-2 Switch Settings for details.) Yes No
Switch settings
Has the Slave registration function been set with pin 4 of the DIP Yes No switch? (If the Slave registration function is used, the CPU Units DM Area must also be set.) (Refer to 4-2-2 Switch Settings for details.) Has the PC word allocation (DIP switch pins 1 and 2) been set? Yes No (Refer to 4-3-2 Switch Settings for details.) Has the number of points/node number setting (DIP switch pin 3) Yes No been set? (Refer to 4-3-2 Switch Settings for details.) Has the communications mode been set with pin 4 of the DIP switch? Yes No (Refer to 4-3-2 Switch Settings for details.)
Slaves
Switch settings
Are pins 5 and 6 of the DIP switch all set to OFF? Has the node number been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Has the communications mode been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Is the Slaves node number unique (not allocated to another Slave)? Have other settings besides the CompoBus/S settings, such as the hold/clear outputs for communications error setting, been set? (Refer to SECTION 5 Slave Specifications and Operations for details.)
Yes No Yes No
Yes No
Yes No Yes No
69
Operations Checklist
Item Master
Section 3-5
Check Is the Master Unit connected at the end of the main line when the main line needs to be distinguished from the branch lines.? Is the cable connected to the Master correctly? (Refer to 3-4 Master/Slave Connecting Cables for details.) With CQM1 Masters, has the alarm output terminal been wired? (Refer to 6-4-2 Error Detection with the Alarm Output (CQM1 Only) for details.) Answer Yes No Yes No Yes No
Wiring
Slave
Are the cables connected to the Slaves correctly? (Refer to 3-4 Master/Slave Connecting Cables for details.)
Yes No
Is there just one Slave connected to each branch line when the main Yes No line needs to be distinguished from the branch lines? (Refer to 2-2-1 Main Line/Branch Line Connections for details.) Terminator Has just one terminator been connected at the end of the main line opposite the Master? (Refer to 2-2-3 Terminator Connection for details.) When the main line needs to be distinguished from the branch lines, is the length of the main line within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) When the main line needs to be distinguished from the branch lines, is the length of the each branch line within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) When the main line needs to be distinguished from the branch lines, is the total length of the branch lines within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) Is the number of Slaves within the limit set on the Master? (Refer to SECTION 4 Master Unit Specifications and Operations for details.) When using 4-conductor VCTF cable or Special Flat Cable, are the main line length and total branch line length of the system with a maximum of 16 Slaves within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) Has just one kind of cable (Special Flat Cable or VCTF cable) been used in the CompoBus/S System? Is the wiring separated from any power/high-voltage lines? Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
2-conductor VCTF Has 2-conductor (0.75 mm2) cable been used? cable 4-conductor VCTF Has 4-conductor (0.75mm2) cable been used? cable Has the 4-conductor cable power supply been used to supply power to the Slaves only (not for other purposes, such as I/O power supply)? Special Flat Cable Has the Special Flat Cable power supply been used to supply power to the Slaves only (not for other purposes, such as I/O power supply)? 4-conductor VCTF Does the power supply configuration match the plan? Cable, Special Flat (Refer to 2-3 Supplying Power to the Slaves for details.) Cable With local and dual power supply Slaves, is there a separate power supply for the I/O? (Refer to 2-3 Supplying Power to the Slaves for details.) 2-conductor VCFF Have the Slaves been wired correctly? (The Units can be damaged if cable the power supply is connected to the communications terminals.) (Refer to 2-3 Supplying Power to the Slaves for details.)
Yes No
Power supply
Yes No Yes No
Yes No
70
71
Section 4-1
4-1
4-1-1
Specifications
General Specifications General specifications conform to those of the CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs. Performance Specifications
Item Model Unit classification Internal current consumption Weight Max. number of Masters Master Unit mounting location Max. number of I/O points per Master Number of points per node number Number of usable node numbers per Master C200HW-SRM21-V1 Special I/O Unit 5 V DC, 150 mA max. 200 g max. 10 or 16 Units (See note.) 5 or 8 Units (See note.) Specifications
Can be mounted on the CPU Backplane or Expansion I/O Backplane. Cant be mounted on a SYSMAC BUS Slave (RT). 256 points (128 inputs/128 outputs) 8-point mode 128 points (64 inputs/64 outputs)
IN0 to IN15 and OUT0 to IN0 to IN7 and OUT0 to OUT7 OUT15 (up to 32 Units can be (up to 16 Units can be conconnected) nected)
Note The following table shows the maximum number of Master Units that can be connected and the node number settings for each Master according to the CPU Unit to which it is mounted.
CPU Unit Number of connectable Master Units IN0 to IN15, OUT0 to IN0 to IN7, OUT0 to OUT15 OUT7 10 Units 5 Units
8 Units
72
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs Dimensions
Section 4-1
The following diagram shows the dimensions of the C200HW-SRM21-V1 Master Unit. All dimensions are in mm.
Note Refer to the CS-series Operation Manual, C200HX/C200HG/C200HE-(Z)E Operation Manual, or C200HS Operation Manual for details on the dimensions when the Master Unit is installed on the PCs Backplane. Master Unit Components The following diagram shows the main components of the C200HW-SRM21V1 Master Unit. The functions of these components are described below.
Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves. Rotary Switch This switch sets the Master's one-digit hexadecimal unit number. DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pins 3 and 4: Reserved (Always OFF.)
73
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs Indicators The following table shows the meaning of the indicators.
Indicator RUN (green) Status ON OFF Meaning The Unit is operating normally.
Section 4-1
Indicates one of the following conditions: The power is OFF, there is an I/O setting error, the CPU Unit is in standby status, or there is a unit number setting error. Data is being transmitted. Data is not being transmitted. Data is being received. Data is not being received. A Slave has been withdrawn from communications. (Communications error) The Slaves are communicating normally. An error has occurred with an Output Slave. An error has occurred with an Input Slave or all Slaves are operating normally. These indicators represent the four-digit binary slave number of the Slave in which the error occurred.
IN/OUT (red)
ON OFF ON/OFF
8421 (red)
4-1-2
Switch Settings
The Master Units unit number (Special I/O Units unit number) is set with the rotary switch on the front of the Unit.
MACHINE No.
Rotary Switch
The highest possible unit number depends on the PC model and the usable node number setting set with pin 1 of the DIP switch.
CPU Unit CS1 Number of usable Master Units 16 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 8 (allocated words for 2 Special I/O Units (i.e., 20 words)) C200HX-CPU3@-(Z)E /-CPU4@-(Z)E, C200HGCPU3@-(Z)E /-CPU4@-(Z)E, All C200HE/HS PCs C200HX/HG-CPU5@-(Z)E/ CPU6@-(Z)E/CPU8@-(Z)E 10 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 5 (allocated words for 2 Special I/O Units (i.e., 20 words)) 16 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 8 (allocated words for 2 Special I/O Units (i.e., 20 words)) Usable node number setting (with DIP switch) IN0 to IN7 and OUT0 to OUT7 Unit number setting range 0 to F
0 to E
0 to 9
0 to 8
0 to 9, A to F
0 to 8, A to E
Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PC. Set the unit number with a small flat-blade screwdriver, being careful not to damage the switch.
74
Section 4-1
!Caution Always turn OFF the PC before changing the unit number setting. The Master Unit is shipped with the unit number set to 0. The unit number setting determines which words in the PCs Special I/O Unit Area are allocated to the Master Unit. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. The Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number) when the usable node number setting is set to IN0 through IN15 and OUT0 through OUT15. In this case, neither the Masters unit number nor the next unit number can be used on another Special I/O Unit mounted in the PC. If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PC and it will not be possible to start up the CompoBus/S System. For the following PCs, unit numbers A to F cannot be set: C200HE, C200HS, C200HG-CPU33-(Z)E, C200HG-CPU43-(Z)E, C200HX-CPU34-(Z)E, and C200HX-CPU44-(Z)E DIP Switch The DIP switch is used to set the range of usable node numbers of Slaves and the communications mode.
Reserved (Always OFF.) Communications mode Usable node numbers
Note
1. Always turn the PC OFF before changing the settings. 2. Leave pins 3 and 4 set to OFF. Set pin 1 of the DIP switch as shown in the following table.
Pin 1 setting OFF ON Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15
Note
1. Make sure that the communications mode of the Master Unit matches that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information relating to the states of the Master Unit indicator, refer to 6-51 Indicators. 2. When using an existing Master Unit model without V1, pin 2 must be set to OFF. Otherwise, normal communications may not be possible.
75
Section 4-1
The Master Unit is factory-set to OFF (for IN0 to IN7 and OUT0 to OUT7). The maximum number of Slaves setting affects both the total number of words allocated and the Slaves communication cycle. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. The Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number) when the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15. In this case, neither the Masters unit number nor the next unit number can be used on another Special I/O Unit mounted in the PC. Pin 2 is factory-set to OFF (High-speed Communications Mode). The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table.
4-1-3
The following settings affect I/O allocations to Slaves in the Master Units used with CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs.
Setting at Master Status Unit Usable node num- OFF ber settings (DIP switch pin 1) ON Affect on allocation Uses 10 words (for one unit number) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. Uses 20 words (for two unit numbers) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. First word of the area used in the Special I/O Unit Area CS Series 2000 + n 10 C200HX/HG/HE/HS For 0 n 9: 100 + n 10 For 10 n 15 (A to F): 400 + (n - 10) 10
Slave Allocations
Slaves are allocated words in the Special I/O Unit Area as described next. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same node number can be allocated. I/O Allocations when Pin 1 Is OFF When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (up to 64 inputs/64 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagrams.
76
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs CS-series PCs
First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140 CIO 2150 Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 8 Unit number 9 Unit number A Unit number B Unit number C Unit number D Unit number E Unit number F Slave allocations in Special I/O Unit Area
15 14 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 First word + 8 First word + 9 13 12 11 10 9 8 7 6 5 4 3 0 2 1
Section 4-1
Bits
Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7
#7 #7
Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6
#0 #0 #7 #7
Outputs
Inputs
#0 #0
Status
Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 8 Unit number 9 Unit number A Unit number B Unit number C Unit number D Unit number E Unit number F
Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Output Slave Error Flags
#7 #0
Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Active Output Slave Flags
#7 #7 #0 #0
Outputs
Inputs
C200HXCPU5@/CPU6@/CPU8@-(Z)E, C200HGCPU5@/CPU6@-(Z)E
Status
I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (128 inputs/128 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagrams.
77
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs CS-series PCs
First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140
Unit #0 Unit #1 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #11 Unit #12 Unit #13 Unit #14
First word + 8 First word + 9 First word + 10 First word + 11 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Section 4-1
Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Output Slave 9 Output Slave 11 Output Slave 13 Output Slave 15 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Input Slave 9 Input Slave 11 Input Slave 13
Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Output Slave 8 Output Slave 10 Output Slave 12 Output Slave 14 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Input Slave 8 Input Slave 10 Input Slave 12
Inputs Outputs
CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940
Unit #94
First word + 12 First word + 13 First word + 14 First word + 15 First word + 16 First word + 17 First word + 18 First word + 19
Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags
#7 #7 #0 #0 #8 #8 #7 #7 #0 #0 #8 #8
Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags Active Input Slave Flags
Status
78
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs C200HX/C200HG/C200HE-(Z)E, and C200HS PCs
First word IR 100 IR 110 IR 120 IR 130 IR 140 IR 150 IR 160 IR 170 IR 180 Unit #0 Unit #1 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8
First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6
Section 4-1
Slave allocations in Special I/O Unit Area Bits Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Output Slave 9 Output Slave 11 Output Slave 13 Output Slave 15 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Input Slave 9 Input Slave 11 Input Slave 13 Input Slave 15
#7 First word + 17 First word + 18 First word + 19 #0 #0 #8 #8
Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Output Slave 8 Output Slave 10 Output Slave 12 Output Slave 14 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Input Slave 8 Input Slave 10 Input Slave 12 Input Slave 14
#7 #7 #15 #15 #0 #0 #8 #8 Status Inputs Outputs
IR 400 C200HX-CPU5@/CPU6@/CPU8@-(Z)E, C200HG-CPU5@/CPU6@-(Z)E IR 410 IR 420 IR 430 IR 440 Unit #A Unit #B Unit #C Unit #D Unit #E
First word + 7 First word + 8 First word + 9 First word + 10 First word + 11 First word + 12 First word + 13 First word + 14 First word + 15 First word + 16
Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags
#7 #15
Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags
#15
Slave I/O and Corresponding Allocations Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input.
Bits First word + 2
15 14 13 12 11 10 9 Output Slave 5 Bits 7 8 7 6 0 Bits 7 5 4 3 2 1 Output Slave 4 0 0
8 outputs
Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: When an odd node number has been set: Uses node number setting 1 and node number setting When an even node number has been set: Uses node number setting and node number setting +1.
79
Section 4-1
Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4.
Bits First word + 15 14 2 Bit 7
13 12 11 10 9 8 0 7 6 5 4 3 2 1 0 0
Output Slave 5
bit 7
Output Slave 4
16 outputs
Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used.
Bits First word + 15 14 1 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
13 12 11 10 9 Output Slave 3 8 7 6 5 0 Bit 7 4 3 2 1 Output Slave 2 0 0
Bit 7
Input Slave 3
0 Bit 7
Input Slave 2
16-input/output Slave
8 outputs 8 inputs
Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7.
Bits First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15)
15 14 13 12 11 10 9 Input Slave 7 Reserved Bit 8 7 6 0 Bit 7 5 4 3 2 Input Slave 6 1 0 0
Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used.
80
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used.
Section 4-1
Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used.
Bits First word + 1 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7 6 5 4 3 2 1 0 Slave 2 Reserved Output 3 Bit 0
Bit 7
Input Slave 3
reserved
Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: When an odd node number has been set: Uses (node number setting 1) to (node number setting + 2) When an even node number has been set: Uses (node number setting) to (node number setting +3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave.
Bits First word + 0 First word + 1
15 14 13 12 11 10 9 Output Slave 1 Bit 7 Output Slave 3 Bit 7 8 0 7
Bit 7
4 3 2 1 Output Slave 0
Output Slave 2
0 0 0
0 Bit 7
Slave with Mixed I/O (16 Outputs and 16 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: When an odd node number has been set: Uses (node number setting -1) and (node number setting) When an even node number has been set: Uses (node number setting) and (node number setting +1).
81
Section 4-1
Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves.
Bits First word + 1
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7
Bit 7
4 3 2 1 output Slave 2
0 0
First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT 15)
Bit 7
Input Slave 3
0 Bit 7
Input Slave 2
An Analog Terminal uses 64, 48, 32, or 16 points. I/O allocations are shown in the following table.
Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Even number Odd number Even number Node numbers used Node number setting 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting 1 to node number setting Node number setting to node number setting + 1
Do not allow allocations for the node numbers that are actually used to extend beyond the words allocated to the Master Unit. Participation in communications will not be possible and the COMM indicator will turn OFF if the words allocated to the Master are exceeded for either inputs or outputs. Status Flag Functions The functions of the flags in the status area are described below. Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once. 1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once.
82
Section 4-1
1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slaves Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data.
4-1-4
83
C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs CS-series PCs
Data Area Bit(s) Auxiliary A33000 to Area (A) A33015 A40113 Name Special I/O Unit Restarting Flags Dual Number Use Error Flag (Fatal Error)
Section 4-1
Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. The unit number of the Unit is written to word A418. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks).
A40206
A41100 to A41115
A41800 to A41815
C200HX/C200HG/C200HE-(Z)E PCs
Data area SR Area Bit(s) SR 25415 Name Special I/O Unit Error Flag Function This flag is turned ON when there is an error in data transfers between the PC and a Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. The unit number of the affected Unit is written to AR 00 and SR 282. These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit OFFONOFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits AR 0100 to AR 0109 can also be used to restart Special I/O Units 0 to 9.) These flags are turned ON when there is an error in data transfers between the PC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits AR 0000 to AR 0009 show the same information for Special I/O Units 0 to 9.)
Special I/O Unit Restarting Flags Special I/O Unit Restart Bits
SR 28200 to SR 28215
84
Section 4-2
Function These flags are turned ON when there is an error in data transfers between the PC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits SR 28200 to SR 28209 show the same information for Special I/O Units 0 to 9.) Turn the corresponding bit OFFONOFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits SR 28100 to SR 28109 can also be used to restart Special I/O Units 0 to 9.) Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. (Bits 00 to 09 of DM 6623 can also be used to disable refreshing of Special I/O Units 0 to 9.) Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. (Bits 00 to 09 of DM 6620 can also be used to disable refreshing of Special I/O Units 0 to 9.)
AR 0100 to AR 0109
DM 6620 (bits Special I/O Unit Refresh Dis00 to 09) able Bits
DM 6623 (bits Special I/O Unit Refresh Dis00 to 15) able Bits
C200HS PCs
Data area SR Area Bit(s) SR 25415 Name Special I/O Unit Error Flag Function This flag is turned ON when there is an error in data transfers between the PC and a Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. The unit number of the affected Unit is written to AR 00. These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. These flags are turned ON when there is an error in data transfers between the PC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit OFFONOFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number.
Special I/O Unit Restarting Flags Special I/O Unit Error Flags
4-2
4-2-1
Specifications
85
Section 4-2
66 g max. (including provided connector) 40 Units Can be connected in the CJ-series CPU Rack or Expansion I/O Rack. 256 points (128 inputs/128 outputs) 128 points (64 inputs/64 outputs)
Number of points per 8-point mode node number Number of usable node numbers per Master IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected) IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected)
Dimensions
The following diagram shows the dimensions of the CJ1W-SRM21-V1 Master Unit. All dimensions are in mm.
80
(When provided connector is connected.)
2.7
20
65
SRM21
901 901
23
23
90
ON
2.7
1 2 3 4
456 456
86
78 78
Refer to the CJ-series Operation Manual for details on installing the CJ1WSRM21 when it is connected in a CJ-series CPU Rack or Expansion Rack.
CJ1W-SRM21 Master Unit for CJ-series PCs Part Names and Functions
SRM21
RUN ERH ERC SD RD
Section 4-2
Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves.
901
23
901
23
Rotary Switches Used to set the Master Units Special I/O Unit number at the CPU Unit as a 2-digit decimal number. The top switch is used to set the tens digit and the bottom switch is used to set the ones digit.
1 2 3 4
ON
456 456
ERH (red)
ERC (red)
SD (yellow) RD (yellow)
78 78
DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pin 3: Communications stop mode Pin 4: Slave registration function
Communications Connector Used to connect the Slaves communications power supply and communications cables. When the communications power supply is not supplied to the Slaves from communications cable, connect the communications cable BD H and BD L signal lines only.
ON
OFF ON
87
Section 4-2
4-2-2
Switch Settings
The rotary switches are used to set the Master Units Special I/O Unit number as a decimal number.
901 901
Rotary Switches
23
23
The range of usable node number settings (set using pin 1 of the DIP switch) are listed in the following table.
DIP switch pin 1 (NODE) OFF Usable node number setting IN0 to IN7 and OUT0 to OUT7 (When using the words for one Special I/O Unit (10 words)) IN0 to IN15 and OUT0 to OUT15 (When using the words for two Special I/O Units (20 words)) Unit number setting range 0 to 95
456 456
ON
Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PC. Set the unit number with a small standard screwdriver; be careful not to damage the switch. !Caution Always turn the PC OFF before changing the unit number setting. The Master Unit is shipped with the unit number set to 00. The unit number setting determines which words in the PCs Special I/O Unit Area and DM Area are allocated to the Master Unit. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Masters unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PC. If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PC and it will not be possible to start up the CompoBus/S System. DIP Switch The DIP switch is used to set the range of usable node numbers of Slaves, the communications mode, communications stop mode, and Slave registration function.
1 2 3 4
Note
1. Always turn the PC OFF before changing the settings. 2. DIP switch pins 1 to 4 are all set to OFF at the factory.
88
78 78
0 to 94
ON
Section 4-2
Set pin 1 (NODE) of the DIP switch as shown in the following table.
Pin 1 setting OFF Usable node number setting IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected) Maximum I/O points 128 points (64 inputs, 64 outputs) Words allocated in the Special I/O Unit Area 10 words (words for one unit) Input/output data: 4 input words and 4 output words Status information: 2 words 20 words (words for two units) Input/output data: 8 input words and 8 output words Status information: 4 words
ON
Note
1. The usable node number setting determines the total number of words allocated, and combined with the DIP switch pin 2 setting, determines the Slaves communication cycle. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. 2. When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Masters unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PC. Set pin 2 (DR) of the DIP switch as shown in the following table.
Communications cycle time 0.5 ms (pin 1 OFF) or 0.8 ms (pin 1 ON) 4.0 ms (pin 1 OFF) or 6.0 ms (pin 1 ON)
ON
500 m max.
93.75 kbps
Note
1. The communications mode of the Master Unit must match that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information on the Master Unit indicator statuses, refer to 6-3 Checking Operations of CJ-series Master Units. 2. The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table. Set pin 3 of the DIP switch as shown in the following table.
Pin 3 setting OFF Communications stop mode setting Communications mode Continues remote I/O communications when a communications error occurs. Communications stop mode Stops remote I/O communications when a communications error occurs.
ON
If communications stop mode is set, communications automatically stop when a remote I/O communications error occurs, thereby preventing system malfunctions.
89
Section 4-2
Note If the communications stop mode causes remote I/O communications to stop, communications will not restart when the cause of the error is removed. Turn ON the power again or restart the Unit to resume communications. Refer to 42-5 Slave Registration Function and Communications Stop Mode. Set pin 4 (REGS) of the DIP switch as shown in the following table.
Pin 4 setting OFF ON Slave registration function setting Slave registration function setting disabled Slave registration function setting enabled
The Slave registration function monitors Slaves that are joined in the network, and those unregistered Slaves that are illegally joined to the network, based on Slave information registered in the Slave registration tables (Special I/O Unit DM Area). Refer to 4-2-5 Slave Registration Function and Communications Stop Mode. Note Set the Slave registration tables in the Special I/O Unit DM Area when using the Slave registration function. Refer to 4-2-5 Slave Registration Function and Communications Stop Mode.
4-2-3
Screw terminals
90
CJ1W-SRM21 Master Unit for CJ-series PCs Communications Connector Pin Arrangement
Screwless Terminals FK-MCP1.5/6-STF-3.81 Screw Terminals MC1.5/6-STF-3.81
Section 4-2
The BS+ and BS terminals are internally connected. The BS+ and BS terminals are used to supply communications power supply to the Slaves (they are not used for the Master Unit). When supplying communications power at the Slave, such as by using 2-conductor VCTF cable, connect the BD H and BD L terminals. Note The signal wires for Special Flat Cable are shown in the following diagram. Special Flat Cable can be easily connected to CJ-series Master Units because the upper four pins of the communications connector have the same pin arrangement (Special Flat Cable signal wires are connected in order, with the communications power supply connected to the lower two pins.)
Communications power supply + (BS+) Brown Communications data high (BD H) Black Communications data low (BD L) White Communications power supply (BS) Blue
Communications Cable Crimp Terminals The following table shows the recommended crimp terminals for the signal wires connected to the communications connector. Use either of the following cable crimp terminals.
Model AI-series AI0.75-8GY (product code 3200519) H0.75/14 (product code 046290) Manufacturer Phoenix Contact Weidmuller Co., Ltd.
Insert the cable into the crimp terminal and crimp the end section.
Sleeve
91
CJ1W-SRM21 Master Unit for CJ-series PCs Use the following crimping tools.
Model UD6 (product code 1204436) or ZA3 Series PZ1.5 Crimper (product code 900599) Manufacturer Phoenix Contact Weidmuller
Section 4-2
Preparing and Connecting Communications Cables Use the following procedure to connect the communications data/communications power supply to the connector. Note 1. Always turn OFF the Masters power supply and communications power supply before connecting or disconnecting the communications data/communications power supply 2. Use a dedicated communications connector. Screwless Connector Install the screwless communications connector in the Master Unit and then prepare as follows: 1,2,3... 1. Remove sufficient (approx. 10 mm) insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly.
Approx. 10 mm
Note If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube.
Apply vinyl tape or heatshrinking tube
2. After installing the crimp terminal to the stripped end of the signal wires, apply vinyl tape or heat-shrinking tube. The signal wires of the CJ-series Master Units communications connector can be connected without using crimp terminals. Note Always use the specified crimping tool to install crimp terminals. When a crimping tool is not used, the terminal cannot be correctly crimped and may cause the cables to be disconnected. 3. Check the direction of the connector and insert each of the signal wires securely into the back of the connector holes. (The signal wires are fixed, so a tool is not required to secure them.) If crimp terminals are not installed on the signal wires, use a small flat-
92
Section 4-2
blade screwdriver to push down the orange tab on the connector and push in the signal wire.
+ (BS+) (BS)
BS+ BDH BDL BS BS+ BS
+ (BS+) (BS)
Communications cable
Note To disconnect the signal wires from a screwless connector, push down on the orange tab and at the same time pull out the signal wire. (The signal wires can be easily removed while leaving the communications connector installed in the Master Unit.)
2
Small flat-blade screwdriver
Check that the communications connector is securely fixed to the Master Unit. Tighten the communications connector to the specified tightening torque (0.25 to 0.3 Nm). Connector with Screws When using connectors with screws, remove the communications connector from the Master Unit and assemble the connector and cable according to the following procedure, as required. (If the Master Unit has sufficient space around it, the procedure can be followed while leaving the communications connector installed in the Master Unit.)
1,2,3...
1. Remove sufficient (approx. 10 mm) insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly.
Approx. 10 mm
Note If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube.
93
Section 4-2
2. After installing the crimp terminal to the stripped end of the signal wires, apply vinyl tape or heat-shrinking tube. Note Always use the specified crimping tool to install crimp terminals. When a crimping tool is not used, the terminal cannot be correctly crimped and may cause the cables to be disconnected. 3. Check the direction of the connector and insert each of the signal wires securely into the back of the connector holes.
+ (BS+) (BS)
High (BD H) Low (BD L) CompoBus/S communications power supply (supplying Slaves) CompoBus/S communications data
+ (BS+) (BS)
Communications cable
Note Before inserting the signal wires, check that the connectors lock screws are sufficiently loose. If the screws are not loose when the signal wires are inserted, the signal wires will enter the gap at the back of the connector rather than the side to be tightened and may not be secured. 4. Tighten the signal wires securely using the connectors signal wire lock screws. A standard screwdriver that is only slim at the end cannot be inserted into the back of the screw hole, so use a small flat-blade screwdriver that is of uniform thickness. The tightening torque is 0.22 to 0.25 Nm.
Small flat-blade screwdriver of uniform thickness
Note Use a precision flat-blade screwdriver and M2 size terminal screws for the communications connector.
94
Section 4-2
5. Connect the communications cable connector to the Master Unit, as shown in the following diagram.
6. Tighten the connector screws and secure the connector to the Master Unit. The tightening torque is 0.25 to 0.3 Nm.
4-2-4
Allocations
CJ-series Master Units are allocated words for Slave I/O data and status flags in the Special I/O Unit Area of the Master. Words in the Special I/O Unit DM Area is allocated for the Slave registration function and communications stop mode.
The areas used by the Master Unit depend on the Master Unit settings, as shown in the following table.
Setting at Master Unit Usable node number settings (DIP switch pin 1) Status OFF Affect on allocation Uses 10 words (words for one unit) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. (100 words are allocated in the Special I/O Unit DM Area) Uses 20 words (words for two units) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. (100 words are allocated in the Special I/O Unit DM Area) First word of the area used in the Special I/O Unit Area is CIO 2000 + (n 10) words First word of the area used in the Special I/O Unit DM Area is D20000 + (n100) words
ON
Slave Allocations
Slaves are allocated in the Special I/O Unit Area as shown in the following diagram. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same number can be allocated.
95
CJ1W-SRM21 Master Unit for CJ-series PCs I/O Allocations when Pin 1 Is OFF
Section 4-2
When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (64 inputs/64 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagram.
Special I/O Unit Area in Master PC
First word
CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070
Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 92 Unit number 93 Unit number 94 Unit number 95
8 0
7
Bit 7
5 4 3 2 1 Output Slave 0
Output Slave 2
0 0 0
0 Bit 7 0 Bit 7 0
Bit 7 Bit 7
Output Slave 4
Outputs
0
Output Slave 6
0
Input Slave 0
Input Slave 1
0
Input Slave 3 Input Slave 5 Input Slave 7
0
Input Slave 2 Input Slave 4
0 Bit 7 0 Bit 7
Input
0 Input Slave 6 0 Bit 7 0 Bit 7 Output Slave Error Flags Bit 7 Active output Slave Flags 0 0 Bit 7 Input Slave Error Flags Bit 7 Active Input Slave Flags 0 0
Status
I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (up to 128 inputs/128 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagram.
Special I/O Unit Area in Master PC
First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140
Unit #0 Unit #1 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #11 Unit #12 Unit #13 Unit #14
First word + 8 First word + 9 First word + 10 First word + 11 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Output Slave 9 Output Slave 11 Output Slave 13 Output Slave 15 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Input Slave 9 Input Slave 11 Input Slave 13
Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Output Slave 8 Output Slave 10 Output Slave 12 Output Slave 14 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Input Slave 8 Input Slave 10 Input Slave 12
Inputs Outputs
CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940
Unit #94
First word + 12 First word + 13 First word + 14 First word + 15 First word + 16 First word + 17 First word + 18 First word + 19
Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags
#7 #7 #0 #0 #8 #8 #7 #7 #0 #0 #8 #8
Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags Active Input Slave Flags
Status
96
CJ1W-SRM21 Master Unit for CJ-series PCs Slave I/O and Corresponding Areas Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input.
Section 4-2
8 outputs
Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: When an odd node number has been set: Uses node number setting 1 and node number setting When an even node number has been set: Uses node number setting and node number setting +1. Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4.
Bits First word + 15 14 2 Bit 7
13 12 11 10 9 8 0 7 6 5 4 3 2 1 0 0
Output Slave 5
bit 7
Output Slave 4
16 outputs
Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used.
Bits First word + 15 14 1 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
13 12 11 10 9 Output Slave 3 8 7 6 5 0 Bit 7 4 3 2 1 Output Slave 2 0 0
Bit 7
Input Slave 3
0 Bit 7
Input Slave 2
16-input/output Slave
8 outputs 8 inputs
Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used.
97
Section 4-2
Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7.
Bits
15 First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15) 14 13 12 11 10 9 Input Slave 7 Reserved Bit 3 8 7 6 0 Bit 7 5 4 3 2 Input Slave 6 1 0 0
Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used.
Bits First word + 1 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7 6 5 4 3 2 1 0 Slave 2 Reserved Output 3 Bit 0
Bit 7
Input Slave 3
Reserved
Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: When an odd node number has been set: Uses (node number setting 1) to (node number setting + 2) When an even node number has been set: Uses (node number setting) to (node number setting +3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave.
Bits First word + 0 First word + 1
15 14 13 12 11 10 9 Output Slave 1 Bit 7 Output Slave 3 Bit 7 8 0 0 7
Bit 7 Bit 7
4 3 2 1 Output Slave 0
Output Slave 2
0 0 0
98
CJ1W-SRM21 Master Unit for CJ-series PCs Slave with Mixed I/O (16 Outputs and 16 Inputs)
Section 4-2
Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: When an odd node number has been set: Uses (node number setting 1) and (node number setting) When an even node number has been set: Uses (node number setting) and (node number setting +1). Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves.
Bits First word + 1
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7
Bit 7
4 3 2 1 output Slave 2
0 0
First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT 15)
Bit 7
Input Slave 3
0 Bit 7
Input Slave 2
Using an Analog Terminal An Analog Terminal uses 16, 32, 48, or 64 points. I/O allocations are shown in the following table.
Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Even number Odd number Even number Node numbers used Node number setting 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting 1 to node number setting Node number setting to node number setting + 1
Do not use words for the node number outside the words allocated in the Master Unit. If words outside the specified output or input areas are used, the Unit cannot participate in communications and the COMM indicator will not turn ON. Status Flag Functions The functions of the flags in the status area are described below. Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node.
99
Section 4-2
All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once. 1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once. 1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note 1. When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slaves Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data. 2. When CJ-series Master Units are set to communications stop mode, communications will stop when the Output Slave Error Flag or Input Slave Error Flag will turn ON. (Refer to 4-2-5 Slave Registration Function and Communications Stop Mode.)
4-2-5
100
Section 4-2
By setting communications stop mode, remote I/O communications will stop when a communications error occurs, and information on the Slave with the communications error is stored in the Special I/O Unit DM Area. This function prevents the System from running on incorrect I/O data without having to disconnect a Slave with a communications error, and enables quick troubleshooting of the communications error. When remote I/O communications are stopped in communications stop mode, they will not resume when the cause of the error is removed. To restart remote I/O communications, turn ON the power again, or restart the Unit. When the Unit is set to standard communications mode, even if a communications error occurs, the remote I/O communications will continue with the Slave with the error disconnected. Also, the Slave with the communications error is not recorded in the Special I/O Unit DM Area, so a standard status area check using the program is required. If a verification error occurs while using the Slave registration function, as it is not a communications error, remote I/O communications will continue even if communications stop mode is enabled. Communications stop mode is set using pin 3 of the DIP switch on the Master Unit. (pin 3 ON: communications stop mode, pin 3 OFF: normal communications mode) Words Allocated for Slave Registration and Communications Stop Mode The words used for the Slave registration function and communications stop mode are allocated in the Special I/O Unit DM Area according to the Master Units Special I/O Unit number, as shown below.
15 14 13 12 11 10 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 First word + 8 First word + 9 First word + 10 to First word + 99
0 Bit
CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.)
Output Slave Registration Table (Used only when Slave registration function is enabled.) Input Slave Registration Table (Used only when Slave registration function is enabled.) Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) Reserved for system use (Cannot be used.) Status Flags (Used when Slave registration or communications stop mode are enabled.) Communications Stopped Node Number and Slave Type (Used only when communications stop mode is enabled.) Output Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) Input Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) Output Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) Input Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.)
101
Section 4-2
The contents from the first word to the first word +9 cannot be used for any other purpose. They can be used, however, if the Slave registration function and communications stop mode are not enabled. The functions of each area are given in the following table.
Word Bit +0 00 01 02 to 13 14 15 +1 00 01 02 to 13 14 15 +2 00 to 15 Input Slave Registration table Name Output Slave Registration Table OUT0 OUT1 OUT2 to OUT13 OUT14 OUT15 IN0 IN1 Function Registers a list of the Output Slaves that are normally operating in the network. This list is used for checking the Slaves with the Slave registration function. Bits 00 to 15 correspond to Slave node numbers 0 to 15. The Output Slave is registered by turning ON its corresponding bit. The bits in the Special I/O Unit Area must be registered to correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, turn ON the bits for the other node numbers too. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave must be set.
+3
00 to 15
Registers a list of the Input Slaves that are normally operating in the network. This list is IN2 used to check the Slaves with the Slave registration function. to Bits 00 to 15 correspond to IN13 Slave node numbers 0 to 15. IN14 The Input Slave is registered by turning ON its corresponding IN15 bit. Registered Slave Par- The waiting time between when the Master Unit is started until the Slaves ticipation Monitoring start to be checked using the Slave registration function. The time is set in Time increments of 1 ms as a hexadecimal. The setting range is 0000 (default is 2000 ms) or 0001 to FFDC (1 to 65500 ms). If the monitoring time lapses and there are still registered Slaves not joined in the network, a verification error (Slave missing) will occur. Reserved for system use.
102
Section 4-2
Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted.
00 to 07 08
This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). This flag is turned ON when an unregistered Slave has joined the network. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). This flag is turned ON when the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5).
09
10
11 to 14 15
Reserved for system use. Error Flag This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted.
+5
00 to 07
08 to 14 15
When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted.
103
Section 4-2
+7
00 01 02 to 13 14 15
Input Slave VerificaIN0 tion Error: Slave Miss- IN1 ing IN2 to IN13 IN14 IN15
The bits in the Special I/O Unit Area correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, the bits other than those set for the node number may also be turned ON. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave may be turned ON at the same time.
+8
00 01 02 to 13 14 15
Output Slave Verifica- OUT0 tion Error: UnregisOUT1 tered Slave in OUT2 Network to OUT13 OUT14 OUT15
+9
00 01 02 to 13 14 15
When the Slave registration function is used, the Output/Input Slave registration table and registered Slave participation monitoring time must be set in the Special I/O Unit DM Area, but the power must be turned OFF and ON again or the Unit restarted to enable the settings. The following example shows the procedure for using the Slave registration function. (Information on other Slave registration function settings and connections are omitted here.)
104
Section 4-2
1. Turn OFF pin 4 of the DIP switch on the Master Unit to disable the Slave registration function. 2. Turn ON the power to the CPU Unit to which the Master Unit is mounted. 3. Use a Programming Device for the CPU Unit to set the following information in the Special I/O Unit DM Area words used by the Master Unit. Output Slave registration table Input Slave registration table Registration Slave participation monitoring time 4. Turn OFF the power to the CPU Unit to which the Master Unit is mounted. 5. Turn ON pin 4 of the DIP switch on the Master Unit to enable the Slave registration function 6. Turn ON the power to the CPU Unit to which the Master Unit is mounted or restart the Master Unit. The settings in the Special I/O Unit DM Area can be set while pin 4 of the DIP switch on the Master Unit is set to ON, but a verification error may occur due to the incorrectly set Slave registration table.
4-2-6
Name Special I/O Unit Restarting Flags Dual Number Use Error Flag (Fatal Error)
Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. The unit number of the Unit is written to word A418. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks).
A40206
A41100 to A41115
A41800 to A41815
105
Section 4-3
4-3
4-3-1
Specifications
CQM1-CPU11/21: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) CQM1-CPU41/42/43/44-V1 or CQM1H: 32 points (16 inputs/16 outputs), or 64 points (32 inputs/32 outputs), or 128 points (64 inputs/64 outputs) (Switch using DIP switch setting) Uses the I/O Area in the CPU Unit. Number of points per 8 or 4 points node number Number of usable node numbers per Master 8 points per node number: IN0 to IN1 and OUT0 to OUT1, or IN0 to IN3 and OUT0 to OUT 3, or IN0 to IN7 and OUT0 to OUT7 4 points per node number: IN0 to IN3 and OUT0 to OUT 3, or IN0 to IN7 and OUT0 to OUT7, or IN0 to IN15 and OUT0 to OUT15
106
Section 4-3
!Caution For conformance to the EC Directives (Low-voltage Directives), provide reinforced insulation or double insulation for the power source that is used for the alarm output. Dimensions The following diagram shows the dimensions of the CQM1-SRM21-V1 Master Unit. All dimensions are in mm.
SGM21-V1
110
107
Note Refer to the CQM1 Operation Manual (W226) for details on the dimensions when the Master Unit is installed.
107
Section 4-3
The following diagram shows the main components of the CQM1-SRM21-V1 Master Unit. The functions of these components are described below.
SRM21-V1
Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves.
Terminal block screws These screws attach the terminal block. The terminal block can be removed when these screws are loosened.
DIP Switch These pins have the following functions: Pins 1 and 2: PC word allocation setting Pin 3: Number of points/unit number setting Pin 4: Communications mode Pins 5 to 6: Reserved (Always OFF.) Alarm Output Terminals These terminals are shorted when an error occurs. Connect to a warning device. Communications Terminals Connect the Slaves' transmission cable to these terminals.
ERS (red)
ON
Flashing
OFF
108
Section 4-3
Meaning An error has occurred with an Output Slave. An error has occurred with an Input Slave or all Slaves are operating normally. These indicators represent the four-digit binary slave number of the Slave in which the error occurred.
4-3-2
Switch Settings
DIP Switch The DIP switch is used to make the PC word allocation setting and the number of points/unit number setting.
Reserved (Always OFF.) Communications mode Number of points/unit number setting PC word allocation setting
Set the PC word allocations with pins 1 and 2, as shown in the following table. This is the total number of words allocated to Slaves in the PC.
Pin 1 OFF ON OFF ON Pin 2 OFF OFF ON ON Max. number of Slaves setting 2 words (1 input word, 1 output word) 4 words (2 input words, 2 output words) 8 words (4 input words, 4 output words)
The Master Unit is shipped with pins 1 and 2 set to OFF (2 words). Word addresses are allocated separately for inputs and outputs. The words are allocated in order from the left of the PC to the right, just like regular I/O Units. Note Always turn OFF the PCs Power Supply before changing the setting. !Caution Always set pin numbers 5 to 6 of the DIP switch to OFF. Set the number of points/unit number with pin 3, as shown in the following table.
Pin 3 OFF ON Number of I/O points/Unit number 8 points (8-point mode) 4 points (4-point mode)
109
Section 4-3
The following table shows all of the possible combinations of DIP switch settings.
Setting Pin 1 Pin 2 Pin 3 PC word allocation Max. number of Points/n Usable node Communications cycle I/O points ode numbers time number HighLong-disspeed tance Communi- Communications cations Mode Mode 16 input points, 8 points IN: 0 and 1 0.5 ms 4.0 ms 16 output points OUT: 0 and 1 32 input points, 8 points IN: 0 to 3 0.5 ms 4.0 ms 32 output points OUT: 0 to 3 64 input points, 8 points 64 output points 16 input points, 4 points 16 output points 32 input points, 4 points 32 output points 64 input points, 4 points 64 output points IN: 0 to 7 OUT: 0 to 7 IN: 0 to 3 OUT: 0 to 3 IN: 0 to 7 OUT: 0 to 7 IN: 0 to 15 OUT: 0 to 15 0.5 ms 4.0 ms Use of Analog Terminals
2 words (1 IN/1 OUT) 4 words (2 IN/2 OUT) 8 words (4 IN/4 OUT) 2 words (1 IN/1 OUT) 4 words (2 IN/2 OUT) 8 words (4 IN/4 OUT)
Possible (Only for Master Unit models withV1. Not possible for models without V1.) Not possible
Note When the CQM1 Master Unit is used in 4-point mode, Slaves with 16 points or more cannot be used. If Slaves with 16 points or more are used, a data area overlap error (ERS indicator lit) will occur. Set the communications mode with DIP switch pin 4 (DR), as shown in the following table.
Pin 4 OFF ON Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance 100 m max. 500 m max. Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 or 0.8 ms 4.0 or 6.0 ms
Note
1. Make sure that the communications mode of the Master Unit is the same as that of all the Slaves. If the CompoBus/S System contains a Slave with a different communications mode, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected, and the COMM indicator on the Master Unit will light normally. For information relating to the states of the Master Unit indicator, refer to 6-5-1 Indicators. 2. When using a previous Master Unit model (without V1), pin 4 must be set to OFF. Otherwise, normal communications may not be possible. 3. Pin 4 is factory-set to OFF (High-speed Communications Mode). 4. The settings for the communications distance, baud rate, and communications cycle time vary according to the setting of pin 4, as shown in the above table.
4-3-3
110
Section 4-3
The group of words allocated to the Master is determined by the mounting position of the Master Unit, and the specific bits used by each Slave are determined by the node number set on the Slave. Master Units for CQM1 PCs dont have the status area information that is provided with the Master Units for CS-series, C200HX/C200HG/C200HE(Z)E, and C200HS PCs. The following equation shows the maximum time required for inputs from the Input Slaves and outputs to the Output Slaves to become effective after the CompoBus/S System is turned ON. In High-speed Communications Mode: (PC cycle time) + 118 ms In Long-distance Communications Mode: (PC cycle time) +720 ms. This delay must be taken into account when writing ladder programs for the PC. It is recommended to write a routine in the ladder program that checks whether the alarm output terminal is OFF before processing I/O with the Slaves. Master Unit Settings The following settings affect I/O allocations to Slaves of the Master Units used with CQM1 PCs. PC Word Allocation In order for the Master Unit to allocate words to Slaves, the total number of words allocated to the Master Unit must be set in the PC. The following three settings can be made: 2 words (1 input word, 1 output word) 4 words (2 input words, 2 output words) 8 words (4 input words, 4 output words) Number of Points/Node Number This setting determines the amount of memory (number of bits) allocated to each node number. The following two settings can be made: 8 points (8-point mode) 4 points (4-point mode) Refer to the table on page 109 for details on the possible combinations of DIP switch settings. Slave Allocations The Slaves are allocated input and output words as shown below. In CompoBus/S Systems, the node numbers of Input Slaves and Output Slaves are handled separately so the same node numbers can be set for both one Input and one Output Slave. I/O Allocations in 8-point Mode PC Word Allocation: 2 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF Pin 2: OFF Pin 3: OFF
Bits Inputs: First word Outputs: First word Input Slave 1 Output Slave 1 Input Slave 0 Output Slave 0
PC Word Allocation: 4 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below.
111
CQM1-SRM21-V1 Master Unit for CQM1 PCs Pin 1: ON Pin 2: OFF Pin 3: OFF
Section 4-3
Bits Inputs: First word Inputs: First word + 1 Outputs: First word Outputs: First word + 1 Input Slave 1 Input Slave 3 Output Slave 1 Output Slave 3 Input Slave 0 Input Slave 2 Output Slave 0 Output Slave 2
PC Word Allocation: 8 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF or Pin 1: ON Pin 2: ON Pin 2: ON Pin 3: OFF Pin 3: OFF
Bits Inputs: First word Inputs: First word + 1 Inputs: First word + 2 Inputs: First word + 3 Outputs: First word Outputs: First word + 1 Outputs: First word + 2 Outputs: First word + 3 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6
Note When the number of points/node number is set to 8-point mode, each 16point Slave (input or output) is treated as 2 node numbers and those bits are allocated so that all 16 bits are in the same word, as described below. When an odd node number has been set, the previous node numbers allocated memory is also used. When an even node number has been set, the next node numbers allocated memory is also used. For example, when a 16-output Slaves node number is set to 3, the Slave uses the bits for Output Slave 2 and Output Slave 3. When the node number is set to 0, the Slave uses the bits for Output Slave 0 and Output Slave 1. The Slave with 4 inputs or 4 outputs is regarded as one Slave Unit. When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used.
112
Section 4-3
An Analog Terminal uses 64, 48, 32, or 16 points. For this reason, in 8-point mode, I/O allocations are as shown in the following table.
Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs 16 points SRT2-AD04: 1-input SRT2-DA02: 1-output Odd number Even number Odd number Even number Node numbers used Valid setting range 2 words 4 words 8 words allocated allocated allocated Not possible Not possible 0 to 1
Node number setting - 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting - 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting - 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting - 1 to node number setting Node number setting to node number setting + 1
Not possible
Not possible
0 to 3
Not possible
0 to 1
0 to 5
0 to 1
0 to 3
0 to 7
If a node number is outside the setting range, the words allocated to the Slave will extend beyond the input or output area, which will prevent the Slave participating in communications. If this happens, the COMM indicator will not light. Connector Terminals with 32 inputs or 32 outputs are allocated the words for four 8-point nodes, i.e., they are allocated two I/O words. Therefore, the following nodes will be used in addition to the set nodes. Connector Terminals with 16 inputs or 16 outputs will be allocated I/O as Slaves with 16 inputs or Slaves with 16 outputs for the node number setting.
Node number setting Odd number Node numbers used Valid setting range 2 words allocated Node number setting 1 to node number setting +2 Node number setting to node number setting + 3 Not possible 4 words allocated 0 to 1 8 words allocated 0 to 5
Even number
If a node number is not within the setting range, the words allocated to the Slave will extend beyond the input or output area, which will prevent the Slave from participating in communications. If this happens, the COMM indicator will not light.
113
CQM1-SRM21-V1 Master Unit for CQM1 PCs I/O Allocation Example (4 Words)
Section 4-3
In this example the number of points/node number is set to 8, the PC word allocations are set to 4 words, and the system has the configuration shown in the following diagram. (The node numbers are indicated by #0, #1, and #2.)
CQM1-SRM21-V1 CQM1
SRM IN 16
OUT 16 OUT 16
PS: Power Supply Unit CPU: CPU Unit IN: Input Unit or CPU Unit inputs OUT: Output Unit SRM: Master Unit Terminator
CPU
PS
#1 SRT1ID04 4 inputs #2
IN 16
#2 SRT1ROC16 16 outputs
#1 SRT1OD08 8 outputs
SRT1ID08 8 inputs
Outputs IR 100 IR 101 IR 102 IR 103 SRT1-OD08 SRT1-ROC16 Output Unit Output Unit SRT1ND08S
Bits
Unused bits
I/O Allocations in 4-point Mode PC Word Allocation: 2 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF Pin 2: OFF Pin 3: ON
Bits Inputs: First word Outputs: First word Input Slave 3 Input Slave 2 Input Slave 1 Input Slave 0
Output Slave 3
Output Slave 2
Output Slave 1
Output Slave 0
PC Word Allocation: 4 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below.
114
CQM1-SRM21-V1 Master Unit for CQM1 PCs Pin 1: ON Pin 2: OFF Pin 3: ON
Section 4-3
Bits Inputs: First word Inputs: First word + 1 Input Slave 3 Input Slave 7 Input Slave 2 Input Slave 6 Input Slave 1 Input Slave 5 Input Slave 0 Input Slave 4
Outputs: First word Output Slave 3 Output Slave 2 Output Slave 1 Output Slave 0 Outputs: First word + 1 Output Slave 7 Output Slave 6 Output Slave 5 Output Slave 4
PC Word Allocation: 8 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF or Pin 1: ON Pin 2: ON Pin 2: ON Pin 3: ON Pin 3: ON
Bits Inputs: First word Input Slave 3 Inputs: First word + 1 Input Slave 7 Inputs: First word + 2 Input Slave 11 Inputs: First word + 3 Input Slave 15
Input Slave 2 Input Slave 6 Input Slave 10 Input Slave 14 Input Slave 1 Input Slave 5 Input Slave 9 Input Slave 13 Input Slave 0 Input Slave 4 Input Slave 8 Input Slave 12
Outputs: First word Output Slave 3 Outputs: First word + 1 Output Slave 7
Outputs: First word + 3 Output Slave 15 Output Slave 14 Output Slave 13 Output Slave 12
Example: When the PC word allocations are set to 8 words and an 8-output Slaves node number is set to 3, the Slave uses the words for Input Slave 3 and Input Slave 4.
115
Section 4-4
In this example the number of points/node number is set to 4, the PC word allocations are set to 2 words, and the system has the configuration shown in the following diagram. (The node numbers are indicated by #0, #1, #2, and #3.)
CQM1-SRM21-V1 CQM1
PS: Power Supply Unit CPU: CPU Unit IN: Input Unit or CPU Unit inputs OUT: Output Unit SRM: Master Unit Terminator
#2 SRT1ID04 4 inputs
#0 SRT1ID08 8 inputs
CPU
PS
#0 SRT1OD04 4 outputs
#1 SRT1OD08
#3 SRT1ND08S
Input Unit
Outputs IR 100 IR 101 IR 102 SRT1ND08S SRT1-OD08 Output Unit Output Unit SRT1OD04
Bits
4-4
4-4-1
Specifications
116
Section 4-4
1500 Vp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) Conforming to JIS C0911: 10 to 57 Hz with single-amplitude of 0.075 mm 57 to 150 Hz with fixed acceleration of 9.8 m/s2 10 sweeps each in X, Y, and Z directions (8 minutes per sweep x 10 sweeps = 80 minutes) Conforms to JIS C0912 147 m/s2 3 times each in X, Y, and Z directions Operating: 0 to 55C Storage: 20 to 75C 10% to 90% (with no condensation) No corrosive gases M3 DC power: 2 ms min. 150 g max.
Shock resistance
Ambient temperature Ambient operating relative humidity Operating environment Terminal screw size Power holding time Weight
Master Specifications
Item I/O points Specifications 256 points (128 inputs/128 outputs) or 128 points (64 inputs/64 outputs) (Determined by the usable node number setting in DM. The default setting is 256 points.) 8-point mode IN0 to IN15/OUT0 to OUT15 or IN0 to IN7/OUT0 to OUT7 (Can be switched with setting in DM.) Input: IR 000 to 007 Output: IR 010 to 017 Ladder program 14 basic instruction + 81 special instructions with 129 variations LD instruction: 0.97 ms, MOV instruction: 9.1 ms 4,096 words 2,022 words + 512 words (Read only) 128 total 640 Flash memory: User programs, etc. (without battery) Lithium battery: Data memories, etc. (Battery life: 10 years or more at ambient temperature of 25C) 1 port
I/O words Programming language Instructions Processing speed Program capacity Data memory Timers/Counters Work bits Memory backup
Peripheral port
117
Section 4-4
Specifications 1 port (SRM1-C02-V2 only) Host link, NT link, 1:1 PC link, ASCII data transfer with XON, XOFF flow control Programming Console (CQM1-PR001-E/C200H-PR027-E) SYSMAC Support Software C500-ZL3AT1-E (for IBM PC/AT, English version)
Programming Devices
Dimensions (Common)
15
85.5
110
RD ERS COMM
36 40 60
Mounting Holes
100 0.2
(Unit: mm)
30 0.2
118
Section 4-4
CPU Indicator Section Indicates status of SRM1 as CPU Unit. CompoBus/S Indicator Section Indicates status of SRM1 as CompoBus/S Master Unit, and status of communications with Slaves. Communications Port Status LED Blinks during communications with peripheral port or RS-232C port. Power Supply Terminals Used to connect SRM1 power supply (common to internal circuitry power supply, I/O power supply, and communications power supply).
Peripheral Port Used to connect Programming Devices. Connection requires special cable.
RS-232C Port (SRM1-C02-V2 only) Used to connect to the RS-232C interface cable of a personal computer, PC, etc. Not available on SRM1-C01-V2.
Mounting Screw Hole Used when screwing onto control panel. CompoBus/S Communications Terminal Used to connect CompoBus/S communications cable.
119
Section 4-5
4-4-2
Settings
The CompoBus/S System settings are described in this section. Usable node numbers are set from a Programming Device by specifying either of the following values as BCD in data memory (bits 0 to 3 of DM6603).
Bits 0 to 3 DM6603
@@
Setting (BCD) Usable Node Number Setting 0 IN0 to IN15/OUT0 to OUT15 IN0 to IN7/OUT0 to OUT7 1
Cannot be changed
Note The setting is read when SRM1 is started. After changing the setting, be sure to restart SRM1. Communications Mode Setting
Bits 4 to 7 DM6603
The communications mode is set from a Programming Device by specifying either of the following values as a BCD in data memory (bits 4 to 7 of DM6603).
@@
Setting (BCD) 0 1 Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance 100 m max. 500 m max. Communications Communications baud rate cycle time 750 kbps 93.75 kbps 0.5 or 0.8 ms 4.0 or 6.0 ms
Cannot be changed
Note Long-distance Communications Mode can only be set in the SRM1-C0@-V2. Earlier models (SRM1-C0@, SRM1-C0@-V1) cannot use this mode.
4-5
120
Section 4-5
4-5-1
System Configuration
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
CPM2C-S Series I/O control, interrupt inputs, high-speed counters, pulse outputs, pulse sync control, and analog I/O Expansion Units CompoBus/S transmission path Remote I/O communications up to 128 inputs and 128 outputs CompoBus/S Slave
Unit Specifications
Unit With CompoBus/S Master functions With CompoBus/S Master and DeviceNet Slave functions Number of inputs 6 at 24 V DC Number of outputs 4 NPN transistors 4 PNP transistors 4 NPN transistors 4 PNP transistors Model CPM2C-S100C CPM2C-S110C CPM2C-S100C-DRT CPM2C-S110C-DRT
Master Specifications
Item Programming method 1 address/instruction Number of instructions Execution time Program capacity Maximum I/O points Input bits Output bits CompoBus/S input bits CompoBus/S output bits Work bits SR bits TR bits HR bits AR bits LR bits Instruction length 1 to 5 words/instruction Basic instructions: 14 Special instruction: 105 (185 variations) Basic instructions: 0.64 s (LD instruction) Special instructions: 7.8 s (MOV instruction) 4,096 words CPU: 10 points (6 inputs and 4 outputs) Expansion: 338 points (182 inputs and 156 outputs) 160 bits: 00000 to 00915 160 bits: 01000 to 01915 128 bits: 02000 to 02715 128 bits: 03000 to 03715 Bits not used as I/O bits in words can be used as work bits Bits not used as CompoBus/S I/O bits in words can be used as work bits Specification
672 bits: 02800 to 02915 (words 028 to 029), 03800 to 04915 (words 038 to 049), and 20000 to 22715 (words 200 to 227) 448 bits: 22800 to 25515 (words 228 to 255) 8 bits: TR0 to TR7 320 bits: HR 0000 to 1915 (words HR 00 to 19) 384 bits: AR 0000 to 2315 (words AR 00 to 23) 256 bits: LR 0000 to 1515 (words LR 00 to 15)
121
Section 4-5
Specification 256 bits: TIM/CNT 000 to 255 1-ms timer (TMHH instruction), 10-ms timer (TIMH instruction), 100-ms timer (TIM instruction), 1-s/10-s timer (TIML instruction), Decrementing counter (CNT instruction), and reversible counter (CNTR instruction) Read/Write: 2,048 words (DM 0000 to 2047) (DM 2000 to 2021 are the error log area.) Read-only: 456 words (DM 6144 to 6599) PC Setup: 56 words (DM 6600 to 6655) 256 points (128 inputs and 128 outputs) or 128 points (64 inputs and 64 outputs) (Determined by the node number settings in the DM Area. The value is by default set to 256.) 8-point mode IN0 to IN15 and OUT0 to OUT15 or IN0 to IN7 and OUT0 to OUT7 (selected with DM settings) Input: 020 to 027 (CompoBus/S input bits) Output: 030 to 037 (CompoBus/S output bits) DeviceNet remote I/O link points: Up to 1,024 points (Up to 32 input words and 32 output words) Explicit message communications Read/Write any desired area from the Master Flash memory: User program, DM (Read only), and PC Setup Memory backup: Holds DM (Read/Write), HR, AR, and CNT contents with battery for 2 years at an ambient temperature of 25C. CQM1H-PRO01-E, CQM1-PRO01-E, or C200H-PRO27-E Programming Console WS02-CXPC1-EV2 CX-Programmer WS01-CPTB1-E SYSMAC-CPT C500-ZL3AT1-E SYSMAC Support Software
DM words
Number of points per node number Node number setting I/O words DeviceNet Slave function
Programming Device
(Unit: mm)
The CPM2C-S has rotary switches for DeviceNet settings and communications connector only if the CPM2C-S model number has a suffix of DRT. For the dimensions of the CPM2C-S with wires connected or Expansion Units mounted, refer to the CPM2C-S Series Operation Manual.
122
Section 4-5
DIP Switch Used to set the operation of the CPM2C-S. (See CPM2C-S Operation Manual.) CPU Indicator Section Indicates the status of CPM2C-S, status of communications with Slaves, and status of built-in I/O. Models with the model number suffix "DRT" have a DeviceNet indicator. Rotar y Switches (for models with the model number suffix "DRT" only) Indicates the node number as a DeviceNet Slave. (See CPM2C-S Operation Manual.)
DeviceNet Communications Terminal (for models with the model number suffix "DRT" only) Used to connect DeviceNet communications cable.
I/O Connector Used to connect I/O (6 inputs and 4 outputs). (See CPM2C-S Operation Manual.)
Communications Red error Port communica- Yellow tions Module status Green/Red
NS (models with Network status model number suffix DRT only) 0 to 5 Input 0 to 3 Output
Green/Red
---
ON, flashes, or OFF according to the status of DeviceNet network. (See note.)
Yellow Yellow
ON OFF ON OFF
Input terminals turned ON (See note.) Input terminals turned OFF (See note.) Output terminals turned ON (See note.) Output terminals turned OFF (See note.)
123
Section 4-5
4-5-2
Settings
The CompoBus/S System settings are described in this section.
Usable Node Number Usable node numbers are set by specifying either of the following BCD values Settings in data memory (bits 0 to 3 of DM6603). Bits 0 to 3
Setting (BCD) 0 1
Usable node number settings IN0 to IN15/OUT0 to OUT15 IN0 to IN7/OUT0 to OUT7
Note The setting is read when the CPM2C-S is started. After changing the setting, be sure to restart the CPM2C-S. Communications Mode Setting The communications mode is set by specifying either of the following BCD values in data memory (bits 4 to 7 of DM6603).
Cannot be changed
500 m max.
93.75 kbps
4.0 or 6.0 ms
124
125
5-8 5-9
Analog Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8-1 5-9-1 SRT2-DA02 Analog Output Terminal . . . . . . . . . . . . . . . . . . . . . . . CPM1A-SRT21 I/O Link Unit for CPM1A and CPM2A . . . . . . . . . I/O Link Units for CPM1A and CPM2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
298 298 307 307 311 311 315 315 323 330 330 331
5-10 I/O Link Units for CPM2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10-1 CPM2C-SRT21 I/O Link Unit for CPM2C. . . . . . . . . . . . . . . . . . . . 5-11 Sensor Amplifier Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11-1 SRT1-T@D04S Sensor Amplifier Terminals . . . . . . . . . . . . . . . . . . 5-11-2 Sensor Amplifier Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12-1 Two-wire DC Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12-2 Sensor Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
126
Remote Terminals
Section 5-1
5-1
5-1-1
Remote Terminals
SRT@@-ID@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Inputs
The following tables show the ratings and input specifications for the SRT@ID@@@ (-1) Remote Terminals. Ratings
Item Models SRT1-ID04 SRT1-ID08 SRT1-ID16 SRT1-ID04-1 SRT1-ID08-1 SRT1-ID16-1 SRT2-ID04 SRT2-ID08 SRT2-ID16 SRT2-ID04-1 SRT2-ID08-1 SRT2-ID16-1 SRT@-ID04: 4 points (NPN) SRT@-ID08: 8 points (NPN) SRT@-ID16: 16 points (NPN) SRT@-ID04-1: 4 points (PNP) SRT@-ID08-1: 8 points (PNP) SRT@-ID16-1: 16 points (PNP) SRT1-ID@@ (-1): High-speed Communications Mode SRT2-ID@@ (-1): High-speed Communications Mode or Long-distance Communications Mode Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the Special Flat Cable.) 20.4 to 26.4 V DC (24 V DC +10%/15%) 1 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0 mm double-amplitude 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting Pulling: 50 N Tightening: 1.5 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m Specification
Specifications
Input points
Communications mode
Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength
127
Remote Terminals
Item Node number settings Weight
Section 5-1
Specification The node number is set on a DIP switch. (Set the node number before turning on the Slave.) SRT@-ID04: 80 g max. SRT@-ID08: 80 g max. SRT@-ID16: 110 g max. SRT@-ID04-1: 80 g max. SRT@-ID08-1: 80 g max. SRT@-ID16-1: 110 g max.
Note The current consumption is the value with all 4 and 8 and 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. Input Specifications
Item Input current ON delay time OFF delay time ON voltage Specification 6 mA max./point at 24 V DC 1.5 ms max. 1.5 ms max. SRT@-ID@@: SRT@-ID@@-1: OFF voltage SRT@-ID@@: SRT@-ID@@-1: OFF current Insulation method Input indicators 1 mA max. Photocoupler LED (yellow) 15 V DC min. (between each input terminal and V) 15 V DC min. (between each input terminal and G) 5 V DC min. (between each input terminal and V) 5 V DC min. (between each input terminal and G)
Slave Components
The following diagram shows the main components of the SRT2-ID08 Transistor Remote Terminal. The functions of these components are described below.
DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pins 1 and 2: Communications mode setting (SRT2 Series) or Reserved (Always OFF.) (SRT1 Series) Pins 3 to 6: Node number setting
CompoBus/S Indicators Indicate the status of the Slave and communications. Input Indicators Indicate the status of each contact. (Lit when the input is ON.) The SRT@-ID04 and SRT@-ID04-1 have 4 indicators, the SRT@-ID08 and SRT@-ID08-1 have 8 indicators, and the SRT@-ID16 and SRT@-ID016-1 has 16 indicators.
Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Terminal Block Connect the CompoBus/S communications cable, communications power supply, I/O power supply, and input devices such as switches and sensors to the terminal block.
128
Remote Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) 0 to 3 (4 inputs) 0 to 7 (8 inputs) 0 to 15 (16 inputs) (yellow) ON OFF ON OFF
Section 5-1
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.
DIP Switch The DIP switch is located on the left side of the Transistor Remote Terminal, under the cover. Always turn OFF the Slave before changing the node number setting.
Reserved (Always OFF.) Communications mode setting (SRT2 Series) or Reserved (Always OFF.) (SRT1 Series) Node number setting
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 2.
Pin 2 OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 2 only apply to SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators.
129
Remote Terminals
Node Number Settings
Section 5-1
Set the node number with pins 3 through 6, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 3 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 4 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 5 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 6 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID04.
Photocoupler 24 V DC 24 V DC
Internal circuitry
0 V Photocoupler 24 V DC
0V
130
Remote Terminals
Section 5-1
The following diagram shows the internal circuits for the SRT@-ID04-1.
Photocoupler 24 V DC 24 V DC Internal circuitry
Photocoupler
The following diagram shows the internal circuits for the SRT@-ID08.
24 V DC Photocoupler 24 V DC
Internal circuitry
0 V Photocoupler
0V
The following diagram shows the internal circuits for the SRT@-ID08-1.
Photocoupler 24 V DC 24 V DC Internal circuitry
Photocoupler
131
Remote Terminals
Section 5-1
The following diagram shows the internal circuits for the SRT@-ID16.
Photocoupler
24 V DC
Internal circuitry
Photocoupler
The following diagram shows the internal circuits for the SRT@-ID16-1.
Photocoupler 24 V DC
Internal circuitry
Photocoupler
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.
Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.
132
Remote Terminals
Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID04.
CompoBus/S 24 V DC
Blue
Blue
CompoBus/S communications
NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)
Note The V terminals (terminal numbers 4, 6, and 11) are all connected internally, as are the G terminals (terminal numbers 3, 5, and 7). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 4 and 5 as well as 6 and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID04-1.
CompoBus/S 24 V DC
CompoBus/S communications
PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)
Note The V terminals (terminal numbers 4, 6, and 11) are all connected internally, as are the G terminals (terminal numbers 3, 5, and 7). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 4 and 5 as well as 6 and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.
Blue
Blue
Brown
Black
Blue
Black
133
Remote Terminals
Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID08.
CompoBus/S
24 V DC
Brown
Brown
Black
Black
Blue
Blue
CompoBus/S communications
NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)
Note The V terminals (terminal numbers 11 and 16) are all connected internally, as are the G terminals (terminal numbers 3 and 8). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 16 and 8. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID08-1.
CompoBus/S 24 V DC
CompoBus/S communications
PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)
Note The V terminals (terminal numbers 11 and 16) are all connected internally, as are the G terminals (terminal numbers 3 and 8). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 16 and 8. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.
134
Blue
Black
Brown
Blue
Remote Terminals
Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID16.
CompoBus/S
24 V DC
Blue
Black
Blue
CompoBus/S communications
NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)
Note When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID16-1.
CompoBus/S 24 V DC
Brown
CompoBus/S communications
PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)
Note When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.
Blue
Blue
Blue
135
Remote Terminals
SRT@-ID04/ID04-1/ID08/ ID08-1 Dimensions
Section 5-1
The following diagram shows the dimensions for the SRT@-ID04/ID04-1/ ID08/ ID08-1. All dimensions are in mm.
(48) 80 28
(54)
50 27
68 0.2
SRT@-ID16/ID16-1 Dimensions
The following diagram shows the dimensions for the SRT@-ID16/ID16-1. All dimensions are in mm.
136
Remote Terminals
Section 5-1
5-1-2
SRT@-ID16T (-1) Remote Terminals with 16 Transistor Inputs (and 3-tier Terminal Blocks)
The following tables show the ratings and input specifications for the SRT@ID16T (-1) Remote Terminal. Ratings
Item Models SRT1-ID16T SRT1-ID16T-1 SRT2-ID16T SRT2-ID16T-1 SRT@-ID16T: 16 points (NPN) SRT@-ID16T-1: 16 points (PNP) SRT1-ID16T (-1): High-speed Communications Mode SRT2-ID16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each input point) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) 1 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Malfunction: 200 m/s2 500 V AC (between insulated circuits) 1,000 V AC for 1 minute (1-mA sensing current, between charged and uncharged sections) Operating: 10 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 100 N in each direction Pulling: 100 N Tightening: 0.3 to 0.5 N m The node number is set with a rotary switch. (Set before turning ON the Slave.) Approx. 300 g Specification
Specifications
Terminal Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength
Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight
Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal.
137
Remote Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Input indicators Specification 6 mA max. at 24 V DC 3 mA min. at 17 V DC 1.5 ms max.
Section 5-1
1.5 ms max. SRT@-ID16T: 15 V DC min. (between each input terminal and V) SRT@-ID16T-1: 15 V DC min. (between each input terminal and G) SRT@-ID16T: 5 V DC max. (between each input terminal and V) SRT@-ID16T-1: 5 V DC max. (between each input terminal and G) 1 mA max. at 24 V DC Photocoupler LED (yellow)
Slave Components
The following diagram shows the main components of the SRT2-ID16T Transistor Remote Terminal. The functions of these components are described below.
Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Reserved (Always OFF)
Input Indicators Indicate input status of each contact. (Lit when the input is ON.)
Circuit Block Mounting Screw Used to remove the circuit block when replacing it. Terminal Block Used to connect I/O power supply, and input devices such as switches and sensors. Mounting Screw Holes DIN Track Mounting Hooks Used when screwing the Used when mounting the Unit to a DIN track. Unit to a control panel. Terminal Block Used to connect CompoBus/S communications cables and communications power supply.
138
Remote Terminals
Indicator COMM (yellow) Status ON OFF ERR (red) 0 to 15 (yellow) ON OFF ON OFF Meaning Normal communications
Section 5-1
A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.
Switch Settings
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked RSV (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below.
Node number 0 1 2 3 4 5 6 7 Setting (Hexadecimal) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hexadecimal) 8 9 A B C D E F
Note
1. Node numbers of 16-point Slaves are always treated as even numbers. Even if an odd number is specified, the actual node number setting becomes the even number immediately preceding it. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details.
139
Remote Terminals
Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps
Section 5-1
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 3 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID16T.
24 V DC DC static converter (Insulated) Internal circuitry Photocoupler 0 to 7
24 V DC Photocoupler 8 to 15
The following diagram shows the internal circuits for the SRT@-ID16T-1.
24 V DC DC-DC converter (Insulated) Internal circuitry
Photocoupler
0 to 7 24 V DC
Photocoupler
8 to 15
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.
140
Remote Terminals
Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID16T.
Brown
Brown
Brown
Black
CompoBus/S communications
Blue
Blue
2-wired sensor NPN output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)
The following diagram shows the terminal arrangement and wiring for the SRT@-ID16T-1.
Brown
Brown
Black
Blue
CompoBus/S communications
2-wired sensor PNP output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)
Note The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them.
Blue
Blue
Black
Blue
Black
Blue
Blue
141
Remote Terminals
SRT@-ID16T/ID16T-1 Dimensions
Section 5-1
The following diagram shows the dimensions for the SRT@-ID16T/ID16T-1. All dimensions are in mm.
Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF.
142
Remote Terminals
Section 5-1
5-1-3
Specifications
Output points
Communications mode
Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current
Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength
143
Remote Terminals
Item Node number settings Weight
Section 5-1
Specification The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) SRT@-OD04: 80 g max. SRT@-OD08: 80 g max. SRT@-OD16: 110 g max. SRT@-OD04-1: 80 g max. SRT@-OD08-1: 80 g max. SRT@-OD16-1: 110 g max.
Note The current consumption is the value with all 4 and 8 and 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. Output Specifications
Item Rated output current Residual voltage Specification 0.3 A/point 0.6 V max. SRT@-OD@@: Between each output terminal and G SRT@-OD@@-1: Between each output terminal and V 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow)
Leakage current ON delay time OFF delay time Insulation method Output indicators
Slave Components
The following diagram shows the main components of the SRT2-OD08 Transistor Remote Terminal. The functions of these components are described below.
DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pin 1: Hold/clear outputs for communications error Pin 2: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pins 3 to 6: Node number setting
CompoBus/S Indicators Indicate the status of the Slave and communications. Output Indicators Indicate the status of each contact. (Lit when the output is ON.) The SRT(-OD04 and SRT(-OD04-1 have 4 indicators, the SRT(-OD08 and SRT(-OD08-1 have 8 indicators, and the SRT(-OD16 and SRT(-OD16-1 have 16 indicators. Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hook Used when mounting the Unit to a DIN track.
Terminal Block Connect the CompoBus/S communications cable, communications power supply, I/O power supply, and output devices such as relays and indicators to the terminal block.
144
Remote Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) ON OFF
Section 5-1
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status.
DIP Switch The DIP switch is located on the left side of the Transistor Remote Terminal, under the cover. Always turn OFF the Slave before changing DIP switch settings.
Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Node number setting
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 1 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 1 (HOLD) OFF ON Output setting Clear output status. Maintain output status.
Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 2.
Pin 2 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
High-speed Com- 100 m max. munications Mode Long-distance 500 m max. Communications Mode
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 2 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times.
145
Remote Terminals
Section 5-1
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Node Number Settings Set the node number with pins 3 through 6, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 3 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 4 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 5 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 6 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the SRT@-OD04.
Photocoupler
Voltage step-down
24 V DC 24 V DC
24 V DC
Internal circuitry
Photocoupler
146
Remote Terminals
Section 5-1
The following diagram shows the internal circuits for the SRT@-OD04-1.
24 V DC Photocoupler
Voltage step-down
The following diagram shows the internal circuits for the SRT@-OD08.
24 V DC 24 V DC Photocoupler
Voltage step-down
24 V DC
Internal circuitry
Photocoupler
147
Remote Terminals
Section 5-1
The following diagram shows the internal circuits for the SRT@-OD08-1.
24 V DC Photocoupler
Voltage step-down
The following diagram shows the internal circuits for the SRT@-OD16.
Photocoupler
Voltage step-down
24 V DC
Internal circuitry
Photocoupler
The following diagram shows the internal circuits for the SRT@-OD16-1.
24 V DC Photocoupler
Voltage step-down
148
Remote Terminals
Terminal Arrangement and Wiring
Section 5-1
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal arrangement and wiring for the SRT@-OD04.
CompoBus/S 24 V DC
CompoBus/S communications
Note
1. The V terminals (terminal numbers 4, 5, 6, 7, and 11) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be supplied to output devices from terminals 4, 5, 6, and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD04-1.
CompoBus/S 24 V DC
CompoBus/S communications
Note
1. G terminals (terminal numbers 3 and 4, 5, 6, 7) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be provided to output devices from terminals 4, 5, 6, and 7.
149
Remote Terminals
Section 5-1
When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08.
CompoBus/S 24 V DC
CompoBus/S communications
Note
1. The V terminals (terminal numbers 11, 8, and 16) are all connected internally. When I/O power is supplied to terminal 11 and 3, power can be supplied to output devices from terminals 8 and 16. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08-1.
CompoBus/S 24 V DC
CompoBus/S communications
Note
1. G terminals (terminal numbers 3 and 8 and 16) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be provided to output devices from terminal 8 or 16. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.
150
Remote Terminals
Section 5-1
2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16.
CompoBus/S
24 V DC
CompoBus/S communications
Note
1. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16-1.
CompoBus/S
24 V DC
CompoBus/S communications
Note When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.
151
Remote Terminals
SRT@-OD04/OD04-1/ OD08/OD08-1 Dimensions
Section 5-1
The following diagram shows the dimensions for the SRT@-OD04/OD04-1/ OD08/OD08-1. All dimensions are in mm.
(48) 80 28
(54)
50 27
68 0.2
SRT@-OD16/OD16-1 Dimensions
The following diagram shows the dimensions for the SRT@-OD16/OD16-1. All dimensions are in mm.
152
Remote Terminals
Section 5-1
5-1-4
SRT@-OD16T (-1) Remote Terminals with 16 Transistor Outputs (and 3-tier Terminal Blocks)
The following tables show the ratings and output specifications for the SRT@OD16T (-1). Ratings
Item Models SRT1-OD16T SRT1-OD16T-1 SRT2-OD16T SRT2-OD16T-1 SRT@-OD16T: 16 points (NPN) SRT@-OD16T-1: 16 points (PNP) SRT1-OD16T (-1): High-speed Communications Mode SRT2-OD16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each output point) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Malfunction: 200 m/s2 Destruction: 300 m/s2 500 V AC for 1 minute (between insulated circuits) 1,000 V AC for 1 minute (1-mA sensing current between charged and uncharged sections) Operating: 10 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 100 N in each direction Pulling: 100 N Tightening: 0.3 to 0.5 N m The node number is set with a rotary switch. (Set the node number before turning ON the Slave.) Approx. 300 g Specification
Specifications
Terminals Power supply type Communications power supply voltage I/O power supply voltage Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength
Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight
Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal.
153
Remote Terminals
Output Specifications
Item Output current Residual voltage Specification 0.5 A/point
Section 5-1
Leakage current ON delay time OFF delay time Insulation method Input indicators
1.2 V max. (SRT@-OD16T: 0.5 A DC, between each output terminal and G) (SRT@-OD16T-1: 0.5 A DC, between each output terminal and V) 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow)
Slave Components
The following diagram shows the main components of the SRT@-ID16T (-@) Remote Terminal. The functions of these components are described below.
Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Hold/Clear outputs for communications error
Output Indicators Indicate output status of each contact. (Lit when the output is ON.)
Circuit Block Mounting Screw Used to remove the circuit block when replacing it.
Terminal Block Used to connect I/O power supply, and output devices such as relays and indicators. DIN Track Mounting Hooks Mounting Screw Holes Used when mounting Used when screwing the the Unit to a DIN track. Unit to a control panel. Terminal Block Used to connect CompoBus/S communications cables and communications power supply.
154
Remote Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) 0 to 15 (16 points.) (yellow) ON OFF ON OFF
Section 5-1
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.
Switch Settings Rotary and DIP switches are used to enter settings.
Rotary Switch DIP Switch
Hold/Clear outputs for communications error Node number setting Reserved (Always OFF) Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked RSV (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below.
Node number 0 1 2 3 4 5 6 7 Setting (Hexadecimal) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hexadecimal) 8 9 A B C D E F
Note
1. Node numbers of 16-point Slaves are always treated as even numbers. Even if an odd number is specified, the actual node number setting becomes the even number immediately preceding it. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details.
155
Remote Terminals
Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps
Section 5-1
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 3 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Setting Clear output Hold output
Internal Circuits The following diagram shows the internal circuits for the SRT@-OD16T.
ST 24 V DC
24 V DC
The following diagram shows the internal circuits for the SRT@-OD16T-1.
ST 24 V DC
0 to 7 Photocoupler ST
24 V DC
156
Remote Terminals
Terminal Arrangement and Wiring
Section 5-1
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16T.
CompoBus/S communications power supply CompoBus/S communications Solenoid, valve Solenoid, valve Solenoid, valve Solenoid, valve
The following diagram shows the terminal arrangement and wiring for the SRT@-OD16T-1.
CompoBus/S communications power supply CompoBus/S communications Solenoid, valve Solenoid, valve Solenoid, valve Solenoid, valve
Note
1. The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 2. When using inductive loads such as solenoids and valves, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.
157
Remote Terminals
SRT@-OD16T/OD16T-1 Dimensions
Section 5-1
The following diagram shows the dimensions for the SRT@-OD16T/OD16T-1. All dimensions are in mm.
Mounting Holes
Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF.
158
Remote Terminals
Section 5-1
5-1-5
SRT@-MD16T (-1) Remote Terminals with 8 Input and 8 Output Transistors (3-tier Terminal Block)
The following tables show the ratings and I/O specifications for the SRT@MD16T (-1). Ratings
Item Models SRT1-MD16T SRT1-MD16T-1 SRT2-MD16T SRT2-MD16T-1 SRT@-MD16T: 8 inputs, 8 outputs SRT@-MD16T-1: 8 inputs, 8 outputs SRT1-MD16T (-1): High-speed Communications Mode SRT2-MD16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each I/ O point) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Malfunction: 200 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 100 N in each direction Pulling: 100 N Tightening: 0.3 to 0.5 N m The node number is set with a rotary switch. (Set the node number before turning ON the Slave.) Approx. 300 g Specification
Specifications
Terminals Power supply type Communications power supply voltage I/O power supply voltage Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight
Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal.
159
Remote Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage Specification 6 mA max. at 24 V DC 3 mA min. at 17 V DC 1.5 ms max.
Section 5-1
1.5 ms max. SRT@-MD16T: 15 V DC min. (between each input terminal and V) SRT@-MD16T-1: 15 V DC min. (between each input terminal and G) SRT@-MD16T: 5 V DC max. (between each terminal and V) SRT@-MD16T-1: 5 V DC max. (between each terminal and G) 1 mA max. at 24 V DC Photocoupler LED (yellow)
OFF voltage
Output Specifications
Item Output current Residual voltage Specification 0.5 A/point 1.2 V max. (SRT@-MD16T: 0.5 A DC, between each output terminal and G) (SRT@-MD16T-1: 0.5 A DC, between each output terminal and V) 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow)
Leakage current ON delay time OFF delay time Insulation method Input indicators
160
Remote Terminals
Slave Components
Section 5-1
The following diagram shows the main components of the SRT@-MD16T (-@) Remote Terminal. The functions of these components are described below.
Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Hold/Clear outputs for communications error
I/O Indicators Indicate I/O status of each contact. The left half is lit when the input is ON, the right half is lit when the output is ON.
Circuit Block Mounting Screw Used to remove the circuit block when replacing it. Terminal Block The left half is the input terminal block and is used to connect I/O power supply, and input devices such as switches and sensors. The right half is the output terminal Mounting Screw Holes DIN Track Mounting Hooks block and is used to connect I/O Used when screwing the Used when mounting power supply, and output devices Unit to a control panel. the Unit to a DIN track. such as relays and indicators.
Terminal Block Used to connect CompoBus/S communications cables and communications power supply.
ERR (red)
161
Remote Terminals
Switch Settings Rotary and DIP switches are used to enter settings.
Rotary Switch DIP Switch
Section 5-1
Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)
Note
1. Always turn the Slave OFF before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked RSV (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below.
Node number 0 1 2 3 4 5 6 7 Setting (Hexadecimal) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hexadecimal) 8 9 A B C D E F
Note
1. A 16-point I/O Slave is handled as a single 8-point Input Slave and a single 8-point Output Slave that possess the same node number. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 3 only apply to the SRT2 Series and cannot be used with the SRT1 Series, which operate in High-speed Communications Mode at all times.
162
Remote Terminals
Hold/Clear Outputs for Communications Error
Section 5-1
Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Setting Clear output Hold output
Internal Circuits The following diagram shows the internal circuits for the SRT@-MD16T.
24 V DC DC static converter (Insulated) Internal circuitry Photocoupler 0 to 7
Photocoupler
ST
24 V DC
0 to 7
The following diagram shows the internal circuits for the SRT@-MD16T-1.
24 V DC DC static converter (Insulated) Internal circuitry
Photocoupler 0 to 7
ST
24 V DC
Install the following M3 crimp terminals on the signal wires and connect to the terminal block, as shown in the following diagram.
6.0mm max.
6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.
163
Remote Terminals
Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-MD16T.
CompoBus/S communications
2-wired sensor NPN output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)
Black
Blue
Blue
Solenoid, valve
Solenoid, valve
The following diagram shows the terminal arrangement and wiring for the SRT@-MD16T-1.
Brown
CompoBus/S communications
2-wired sensor PNP output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)
Black
Blue
Blue
Solenoid, valve
Solenoid, valve
Note
1. The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.
164
Remote Terminals
SRT@-MD16T/MD16T-1 Dimensions
Section 5-1
The following diagram shows the dimensions for the SRT@-MD16T/MD16T-1. All dimensions are in mm.
Mounting Holes
Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF.
5-1-6
Specifications
Output points
165
Remote Terminals
Item Communications mode
Section 5-1
Specification SRT1-RO@@@: High-speed Communications Mode SRT2-RO@@@: High-speed Communications Mode or Long-distance Communications Mode Local power supply
Communications power 20.4 to 26.4 V DC (24 V DC +10%/15%) supply voltage (including I/ (Power cannot be supplied from the communications O power supply) cable) Current consumption Noise immunity Common terminal current (COM 0, 1, and 2 through 7) Vibration resistance Shock resistance Dielectric strength Internal circuits: 350 mA max. at 24 V DC (Including relay coil current) 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 3 A max.
10 to 55 Hz, 1.0-mm double amplitude Malfunction: 100 m/s2 500 V AC (between insulated circuits) 2,000 V AC (between all output terminals and the power supply or between all communications terminals and all different-polarity contacts) 20 MW min. at 250 V DC (at the same locations as dielectric strength specs.) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) SRT@-ROC08: 145 g max. SRT@-ROF08: 145 g max. SRT@-ROC16: 240 g max. SRT@-ROF16: 240 g max.
Insulation resistance Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight
166
Remote Terminals
Relay Output Specifications (SRT@-ROC08, SRT@-ROC16)
Item Applicable relay Rated load Rated carry current Max. contact voltage Max. contact current Max. switching capacity Min. permissible load Specification G6D-1A (one for each output point)
Section 5-1
3 A at 250 V AC/3 A at 30 V DC (resistive loads) 3A 250 V AC/30 V DC 3A 730 VA (AC), 90 W (DC) 10 mA at 5 V DC This value fulfills the P reference value of opening/ closing at a rate of 120 times per min. 100,000 operations min. (3 A at 250 V AC/3 A at 30 V DC, resistive loads at 1800 operations/hour) 300,000 operations min. (2 A at 250 V AC/2 A at 30 V DC, resistive loads at 1800 operations/hour) 20,000,000 operations min. (at 18,000 operations/hour)
Note Refer to the PCB Relays Catalog (X33) for the ratings of the G6D and G3DZ. Reference Data These graphs are based on actual measured values sampled from the production line. Treat the data as reference values because there is some variation in relay characteristics. The following graphs show the characteristics for G6D-1A Relays installed in SRT1-ROC08 and SRT1-ROC16 Relay-mounted Remote Terminals.
Life expectancy (Operations x 100,000) Life Expectancy Max. Switching Capacity
DC resistive load
AC resistive load
DC inductive load
167
Remote Terminals
Section 5-1
The following graphs show the characteristics for G3DZ-2R6PL Relays installed in SRT1-ROF08 and SRT1-ROF16 Relay-mounted Remote Terminals.
Load Current vs. Ambient Temperature Characteristics Inrush Current Limit Non-repetitive (Keep the inrush current to half the rated value if it occurs repetitively.) Inrush Current (A. peak) Ambient Temperature (C)
Slave Components
The following diagram shows the main components of the Relay-mounted Remote Terminals. The functions of these components are described below.
CompoBus/S Indicators Indicate the status of the Slave and communications.
Mounting Screw Holes Used when screwing the Unit to a control panel.
Power Relays or Power MOS FET Relays These are the power relays (SRT(-ROC08 and SRT(-ROC16) or power MOS FET relays (SRT(-ROF08 and SRT(-ROF16). There are 8 in the 8-output Relay-mounted Remote Terminals and 16 in the 16-output Relay-mounted Remote Terminals. The relays can be replaced. Terminal Block Connect the CompoBus/S communications cable, communications power supply (including the power supply for the outputs), and output devices such as lamps and solenoids to the terminal block. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Relay Removal Tool Use this tool when removing power relays or power MOS FET relays. Remove the tool from the Relay-mounted Remote Terminal by pulling it away from the Unit. DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pin 1: Hold/clear outputs for communications error Pin 2: Communications setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pins 3 to 6: Node number setting
168
Remote Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow)
Section 5-1
Status Meaning ON The communications power supply is ON. OFF ON OFF The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status.
ERR (red)
ON OFF
DIP Switch The DIP switch is located on the left side of the Relay-mounted Remote Terminal, under the cover. Always turn OFF the Slave before changing DIP switch settings.
Hold/Clear outputs for communications error Communications setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Node number setting
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 1 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 1 (HOLD) OFF ON Output setting Clear output status. Maintain output status.
Communications Mode Setting (SRT2 Series Only) The following communications modes are set with pin 2.
Pin 2 OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 2 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times.
169
Remote Terminals
Section 5-1
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Node Number Settings Set the node number with pins 3 through 6, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 3 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 4 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 5 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 6 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details.
170
Remote Terminals
Internal Circuits
Section 5-1
The following diagram shows the internal circuits for all of the Relay/Power MOS FET Relay-mounted Remote Terminals (SRT@-ROC08/ROC16 and SRT@-ROF08/ROF16).
(5)
(9)
(13)
(7)
(11)
(15)
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal arrangement and wiring for the 8output Relay-mounted Remote Terminals (SRT@-ROC08 and SRT@-ROF08).
Load
Load
Load
Load
Load
CompoBus/S communications
Load
Load
Load
171
Remote Terminals
Section 5-1
Note The V and G terminals of the communications power supply (including the I/O power supply) cannot be supplied from the communications cable, so they must be supplied separately. The following diagram shows the terminal arrangement and wiring for the 16output Relay-mounted Remote Terminals (SRT@-ROC16 and SRT@-ROF16).
CompoBus/S
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
CompoBus/S communications
Load
Note
1. There are two each of the COM2 and COM3 terminals, and two each of the COM4 and COM5 terminals. When power is supplied to all the terminals at once, wiring the COM terminals can be simplified by short-circuiting the central COM terminals. 2. The maximum carry current for each terminal from COM0 to COM7 is 3 A. When power is supplied to all the terminals at once, the total carry current for the COM terminals connected together must not exceed 3 A. 3. The V and G terminals of the communications power supply (including the I/O power supply) cannot be supplied from the communications cable, so they must be supplied separately.
172
Load
Load
Remote Terminals
SRT@-ROC08/ROF08 Dimensions
Section 5-1
The following diagram shows the dimensions for the 8-output Relay-mounted Remote Terminals (SRT@-ROC08 and SRT@-ROF08). All dimensions are in mm.
51
173
Connector Terminals
SRT@-ROC16/ROF16 Dimensions
Section 5-2
The following diagram shows the dimensions for the 16-output Relaymounted Remote Terminals (SRT@-ROC16 and SRT@-ROF16). All dimensions are in mm.
51
5-2
5-2-1
Connector Terminals
SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors
The following tables show the ratings and input specifications for the SRT2VID@@@@(-1). Ratings
Item Models SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 SRT2-VID08S: 8 points (NPN)/ Cable connector input SRT2-VID08S-1: 8 points (PNP)/ Cable connector input SRT2-VID16ML: 16 points (NPN)/ MIL connector input SRT2-VID16ML-1: 16 points (PNP)/ MIL connector input Specification
Specifications
174
Connector Terminals
Item Connection Input
Section 5-2
Specification SRT2-VID08S (-1): By XS8A-0441 Connector or XS8A-0442 Connector (both sold separately) SRT2-VID16ML (-1): By XG4M-2030-T MIL Connector (sold separately), or G79-050C, G79-025C, G79-150C and G79-125C MIL-compatible Cables (all sold separately) By communications connector (included as standard) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Cable connector: 2.4 A max. MIL connector: 2.0 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 200 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note: Mounting Brackets A (SRT2-ATT01) and B (SRT2-ATT02) are sold separately. Pulling: 100 N in each direction. (When mounted with Mounting Bracket B: 40 N) Pulling: As stated below. Communications connector: 100 N Cable connector: 40 N MIL connector: 100 N Tightening: 0.25 Nm (for communications connector) The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 75 g
Communications power I/O power Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity
Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors.
175
Connector Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage VID08S/VID08S-1 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max.
Section 5-2
VID16ML/VID16ML-1
1.5 ms max. VID08S/VID16ML: 15 V DC min. (between each input terminal and V) VID08S-1/VID16ML-1: 15 V DC min. (between each input terminal and G) VID08S/VID16ML: 5 V DC max. (between each input terminal and V) VID08S-1/VID16ML-1: 5 V DC max. (between each input terminal and G) 1 mA max. 12 points 16 points/single common circuit
OFF voltage
OFF current
Insulation method Photocoupler Max. simulta8 points neous input points Number of circuits 8 points/single common circuit
Simultaneous Input Points and Installation Spacing For Connector Terminals with transistor inputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. In addition, when installing Connector Terminals, care must be taken to provide adequate space between them to prevent overheating. As shown in the graphs below, the spacing of Connector Terminals varies according to the Connector Terminal type, the ambient operating temperature, and the number of simultaneous input points. Make the distance between Connector Terminals greater than that shown in the graphs. For example, if SRT2-VID16ML Connector Terminals are to be mounted vertically where the ambient operating temperature will be 55C and the maximum number of simultaneous input points will be 8, the spacing of Connector Terminals should be at least 10 mm.
VID08S Input Units mounted vertically
Space between Units L (mm) Space between Units L (mm)
8 points ON simultaneously
8 points ON simultaneously
8 points ON simultaneously
4 points ON simultaneously
8 points ON simultaneously
4 points ON simultaneously
8 points ON simultaneously
4 points ON simultaneously
4 points ON simultaneously
176
Connector Terminals
Slave Components
Section 5-2
The following diagram shows the main components of the SRT2-VID@@@@ (@) Connector Terminals with transistor inputs. The functions of these components are described below. Models with Sensor Connectors SRT2-VID08S/VID08S-1
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply ( see page 236 ). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.)
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin7: Communications mode setting Pin 8: Reserved (Always OFF.)
DIN Track Mounting Hook Input Connector (Cable Connector) Connect 8 inputs with cable connector (see page 236). 2 The XS8A-0441 Cable Connector (compatible wire size: 0.3 to 0.5 mm ) and the 2 XS8A-0442 Cable Connector (compatible wire size: 0.14 to 0.2 mm ) are sold separately.
177
Connector Terminals
Models with MIL Connectors SRT2-VID16ML/VID16ML-1
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply and I/O power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.)
Section 5-2
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin7: Communications mode setting Pin 8: Reserved (Always OFF.) View from arrow (A) (base) DIN Track Mounting Hook Input Connector (MIL Connector) Connect 16 inputs with MIL Connector (see page 238). XG4M-2030-T MIL Connector and compatible cable are sold separately.
ERR (red)
DIP Switch The DIP switch is located on the base of the Connector Terminal.
Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.) Node number setting
Note Always turn OFF the Slave before changing DIP switch settings.
178
Connector Terminals
Node Number Settings
Section 5-2
Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Communications Mode Settings The following communications modes are set with pin 7 as shown below.
Pin 7 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode
93.75 kbps
4.0 or 6.0 ms
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details.
179
Connector Terminals
Internal Circuits
Section 5-2
The following diagram shows the internal circuits for the SRT2-VID08S.
V G Photocoupler BS + BS Internal circuitry G V IN IN Photocoupler G V IN IN
BD H BD L
The following diagram shows the internal circuits for the SRT2-VID08S-1.
V G Photocoupler BS + BS G V IN IN Photocoupler G V IN IN
BD H BD L
180
Internal circuitry
Connector Terminals
Section 5-2
The following diagram shows the internal circuits for the SRT2-VID16ML.
V G Photocoupler V V G G
BS + BS
Internal circuitry
IN
BD H BD L
Photocoupler
IN
The following diagram shows the internal circuits for the SRT2-VID16ML-1
V G Photocoupler V V G G
BS + BS
Internal circuitry
IN
BD H BD L
Photocoupler
IN
181
Connector Terminals
Wiring Communications Connector Pin Arrangement
Section 5-2
CompoBus/S communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.
Note
1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no.046290) For inserting 2 wires (product no. 901851)
Crimp terminal
Cable
Crimp terminal
Cable
2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. Cable Connector Pin Arrangement (SRT2-VID08S and SRT2-VID08S1)
Cable connector (Sold separately) Model Cable Connector Compatible cable conductor size
Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately.
182
Connector Terminals
Section 5-2
MIL Connector Pin Arrangement (SRT2-VID16ML and SRT2VID16ML-1)
Function Function Name MIL connector MIL socket Model XG4M-2030-T
Reinforcing clip
Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. Terminal Arrangement and Wiring Method
SRT2-VID08S CompoBus/S communications SRT2-VID08S-1 CompoBus/S communications
Terminal numbers
Sensor
Sensor Sensor
3-wired sensor
3-wired sensor
Sensor
Brown (White)
Brown (White)
Blue (Black)
Blue (Black)
2-wired sensor
2-wired sensor
Note
1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to sensors from the V and G terminals of the corresponding cable connector.
183
Connector Terminals
Section 5-2
2. In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors.
Sensor
Brown (Red)
Sensor
3-wire sensor
3-wire sensor
Sensor
Sensor
Brown (White)
Brown (White)
Blue (Black)
Blue (Black)
2-wire sensor
2-wire sensor
Mark
Mark
Note
1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to sensors from the V and G terminals of the MIL Connector. 2. In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors.
Compatible External Input Devices and Cables Models with Sensor Connectors (SRT2-VID08S-1) The XS8A-0441 and XS8A-0442 Connectors (sold separately) are used to connect to external input devices. Use the following flowchart to check the compatibility of external input devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors.
Locking Lever
184
Connector Terminals
No
Section 5-2
Incompatible
Do input specifications agree? Yes What is the size of the conductors in the cable? 0.3 to 0.5 mm2
No
Incompatible
Other
Incompatible
Note
1. The size of the sensor cable conductor is calculated as below. Conductor description of sensor cable:
f Outside diameter of cable (number of wires/wire diameter) conductor size (mm2) = (wire diameter/2)2 p number of wires
Example: E3S-A Sensor
185
Connector Terminals
Section 5-2
2. Connecting with OMRON Products Using an MIL-compatible Cable Manufactured by OMRON
MIL-compatible cable
Straight power supply cable G79-O50C (L = 500 mm) G79-O25C (L = 250 mm) Wiring diagram
Cross power supply cable G79-I50C (L = 500 mm) G79-I25C (L = 250 mm) Wiring diagram
Note MIL-compatible cables are not provided as standard and must be ordered separately.
186
Connector Terminals
Dimensions Models with Sensor Connectors All dimensions are in mm.
Section 5-2
(70)
(77)
Wiring Dimensions Models with Sensor Connector All dimensions are in mm.
(85)
187
Connector Terminals
Models with MIL Connector All dimensions are in mm.
Section 5-2
(82)
Connector Terminals can be mounted using any of methods 1 to 4 below. 1. Mounting Directly to DIN Track (Mounting Brackets Not Required)
DIN Track
a) Hook over the top of the DIN Track, then press the Connector Terminal against the DIN Track.
a. Hook over top of DIN Track.
DIN Track
b. The DIN Track Mounting Hook will engage automatically when the Connector Terminal is pressed against the DIN Track.
188
Connector Terminals
Section 5-2
b) Secure both sides of the Connector Terminal with two end plates.
End Plates Hook the bottom, then the top of the end plate over the track, and fasten with a screw.
2. Mounting on DIN Track with Connector Side Facing Upward (Mounting Brackets A and B Required)
Connector side up
a) Secure Mounting Bracket A on the DIN Track with two Phillips screws.
b. Hitch top hooks onto DIN Track.
DIN Track
c. Secure Mounting Bracket A on DIN Track with two Phillips screws. These screws are provided with Mounting Bracket A.
b. Pressing the Connector Terminal downward will cause the DIN Track mounting hooks to engage automatically.
DIN Track
a. Hook the Connector Terminal onto the inner ridge. Mounting Bracket A
189
Connector Terminals
Section 5-2
3. Mounting Perpendicularly to Wall or Panel (Mounting Bracket B Required)
Wall or Panel Face
Mounting Bracket B
a) Attach Mounting Bracket B to the wall or panel with two Phillips screws.
b) Using Mounting Bracket B in place of the DIN Track, attach the Connector Terminal to it as you would to the DIN Track directly. 4. Mounting Flat against Wall or Panel (Mounting Bracket B Required)
Wall or Panel Face
Mounting Bracket B
190
Connector Terminals
Section 5-2
a) Attach Mounting Bracket B perpendicularly to the wall or panel with two Phillips screws.
b) Using Mounting Bracket B in place of the DIN Track, attach the Connector Terminal to it as you would to the DIN Track directly. Mounting Bracket Dimensions The following diagram shows the dimensions of Mounting Brackets A and B.
Mounting Bracket A (SRT2-ATT01)
53.2
(Unit: mm)
191
Connector Terminals
Mounting Methods All dimensions are in mm.
1. Mounting Directly to DIN Track 2. Mounting on DIN Track with Connector Side Facing Upward
Section 5-2
(35)
(120)
Mounting Bracket B
Mounting Bracket B
Distance from Duct (Leave space of at least 20 mm above and below the Connector Terminal.)
Duct
Duct
192
Connector Terminals
Section 5-2
5-2-2
Specifications
Connection
Output
SRT2-VOD08S (-1): By XS8A-0441 or XS8A-0442 Connector (both sold separately) SRT2-VID16ML (-1): By XG4M-2030-T MIL Connector (sold separately), or G79-050C, G79-025C, G79-150C and G79-125C MILcompatible Cables (all sold separately) Communi- By communications connector (included as standard) cations power I/O power Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Cable connector: 2.4 A max. MIL connector: 2.0 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 200 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note:Mounting Brackets A (SRT2-ATT01) and B (SRT2ATT02) are sold separately. Pulling: 100 N in each direction. (When mounted with Mounting Bracket B: 40 N)
Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory
Mounting strength
193
Connector Terminals
Item Terminal strength
Section 5-2
Specification Pulling: As stated below Communications connector: 100 N Cable connector: 40 N MIL Connector: 100 N Tightening: 0.25 N m (for communications connector) The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 75 g
Note This is the current consumption when all the maximum simultaneous output points are ON, excluding the current consumption of external sensors. Output Specifications
Item Output current Residual voltage VOD08S/VOD08S-1 0.3 A max./point VOD08S/VOD16ML: VOD08S-1/VOD16ML-1: Leakage current ON delay time OFF delay time Insulation method Number of circuits VOD08S/VOD16ML: VOD08S-1/VOD16ML-1: 0.5 ms max. 1.5 ms max. Photocoupler 8 points/single common circuit 16 points/single common circuit VOD16ML/VOD16ML-1 0.3 A max./point (2 A common) (See note.) 1.2 V DC max. (between each input terminal and G) 1.2 V DC max. (between each input terminal and V) 0.1 mA max. 0.1 mA max.
Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal.
194
Connector Terminals
Slave Components
Section 5-2
The following diagram shows the main components of the SRT2-VOD@@@@ (-@) Connector Terminals with Transistor Outputs. The functions of these components are described below. Models with Sensor Connectors SRT2-VOD08S/VOD08S-1
Communications connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the output is ON.)
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin 7: Communications mode setting Pin 8: Hold/Clear outputs for communications error View from (A) (base) DIN Track Mounting Hook Output connector (cable connector) Connect 8 outputs with cable connector (see page 65). 2 The XS8A-0441 Cable Connector (compatible conductor size: 0.3 to 0.5 mm2) and XS8A-0442 Cable ) and XS8A-0442 Cable 2 Connector (compatible conductor size: 0.14 to 0.2 mm2)) are sold separately. are sold separately.
195
Connector Terminals
Models with MIL Connectors SRT2-VOD16ML/VOD16ML-1
Communications connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the output is ON.)
Section 5-2
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin 7: Communications mode setting Pin 8: Hold/Clear outputs for communications error View from (A) (base) DIN Track Mounting Hook Output Connector (MIL Connector) Connect 16 outputs with MIL connector (see page 238). XG4M-2030-T MIL Connector and compatible cable are sold separately.
DIP Switch The DIP switch is located on the base of the Connector Terminal.
Hold/Clear outputs for communications error Communications mode setting Reserved (Always OFF.) Node number setting
Note Always turn OFF the Slave before changing DIP switch settings.
196
Connector Terminals
Node Number Settings
Section 5-2
Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Communications Mode Settings The following communications modes are set with pin 7.
Pin 7 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode
93.75 kbps
4.0 or 6.0 ms
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Error Pin 8 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 8 (HOLD) OFF ON Setting Clear output status Maintain output status
197
Connector Terminals
Internal Circuits
Section 5-2
The following diagram shows the internal circuits for the SRT2-VOD08S.
V G Photocoupler BS + BS ST G V OUT OUT Photocoupler G V OUT OUT
BD H BD L
Internal circuitry
The following diagram shows the internal circuits for the SRT2-VOD08S-1.
V G Photocoupler BS + BS Internal circuitry G V OUT OUT
BD H BD L Photocoupler ST
G V OUT OUT
198
Connector Terminals
Section 5-2
The following diagram shows the internal circuits for the SRT2-VOD16ML.
V G Photocoupler BS + BS Internal circuitry ST V V G G
OUT
Photocoupler
BD H BD L OUT
The following diagram shows the internal circuits for the SRT2-VOD16ML-1.
V G Photocoupler BS + BS OUT V V G G
BD H BD L
199
Connector Terminals
Wiring Communications Connector Pin Arrangement
Section 5-2
CompoBus/S communications
The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.
Note
1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no.046290) For inserting 2 wires (product no. 901851)
Crimp Terminal
Cable
Crimp Terminal
Cable
2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. Cable Connector Pin Arrangement
Cable connector (sold separately) Cable connector Model Compatible cable conductor size XS8A-0441 0.3 to 0.5 mm2 XS8A-0442 0.14 to 0.2 mm2
Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately.
200
Connector Terminals
Section 5-2
MIL Connector Pin Arrangement (SRT2-VOD16ML and SRT2VOD16ML-1)
Function MIL Socket Function Name MIL connector Model XG4M-2030-T
Reinforcing Clip
Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. Terminal Arrangement and Wiring Method
SRT2-VOD08S
CompoBus/S communications
SRT2-VOD08S-1
CompoBus/S communications
Note
1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to output devices from the V and G terminals of the corresponding cable connector.
201
Connector Terminals
Section 5-2
2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.
SRT2-VOD16ML
CompoBus/S communications
SRT2-VOD16ML-1
CompoBus/S communications
Output device
Output device
Solenoid, etc.
Solenoid, etc.
Output device
Output device
Valve, etc.
Valve, etc.
Mark
Mark
Note
1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to output devices from the V and G terminals of the MIL Connector. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.
Compatible External Output Devices and Cables Models with Sensor Connectors (SRT2-VOD08S-1) The XS8A-0441 and XS8A-0442 Connectors (sold separately) are used to connect to external output devices. Use the following flowchart to check the compatibility of external output devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors.
Locking Lever
202
Connector Terminals
No
Section 5-2
Incompatible
Do output specifications agree? No Yes What is the size of the conductors in the cable? 0.3 to 0.5 mm2 Compatible. Use an XS8A-0441 Connector to connect the sensor.
Incompatible
Other
Incompatible
Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Models with MIL Connector (SRT2-VOD16ML-1) The MIL Connector can be connected to external devices in either of the following methods. 1,2,3... 1. Using an XG4A-2030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.
203
Connector Terminals
Section 5-2
2. Connecting with OMRON Products Using an MIL-compatible Cable Manufactured by OMRON
MIL-compatible cable
Straight power supply cable G79-O50C (L = 500 mm) G79-O25C (L = 250 mm) Wiring diagram
Cross power supply cable G79-I50C (L = 500 mm) G79-I25C (L = 250 mm) Wiring diagram
Note MIL-compatible cables are not provided as standard and must be ordered separately.
204
Connector Terminals
Dimensions Models with Sensor Connectors All dimensions are in mm.
Section 5-2
(70)
(77)
Note For details on wiring dimensions, installation methods, Mounting Bracket dimensions, and mounting methods, refer to 5-2-1 SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors.
5-2-3
Specifications
205
Connector Terminals
Item Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory
Section 5-2
Specification 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) 2.0 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note Mounting Bracket B (SRT2-ATT02) is sold separately 50 N Pulling: As stated below Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 Nm The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 100 g max.
Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Max. simultaneous input points Number of circuits Specification 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. ID32MIL: 17 V DC min. (between each input terminal and V) ID32ML-1: 17 V DC (between each input terminal and G) ID32ML: 5 V DC max. (between each input terminal and V) ID32M-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler 32 points 32 points/single common circuit
Simultaneous Input Points and Installation Spacing For Connector Terminals with 32 transistor inputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. For example, if Connector Terminals are mounted in a direction other than the following directions at an ambient operating temperature of 55C with all the 32 input points turned ON simultaneously, the Connector Terminals must not be mounted closely together.
206
Connector Terminals
Section 5-2
a. Input Units mounted upside down b. Input Units mounted horizontally with the MIL connectors facing downward c. Input Units mounted facing downward If 32 input points of any Unit mounted in the above directions need to be turned ON simultaneously, the spacing between the Units is limited as shown in the following graph. For example, if the ambient operating temperature is 55C, a minimum space of 10 mm is required between Units.
a. Input Units mounted upside down
b. Input Units mounted horizontally with the MIL connectors facing downward
Slave Components
The following diagram shows the main components of the SRT2-ID32ML (-@) Connector Terminals with Transistor Inputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply ( see page 236 ). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top)
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.)
Input Connector (MIL Connector) Connect 32 inputs with MIL Connector (see page 238). XG4M-4030-T MIL Connector and compatible cable are sold separately. DIN Track Mounting Hook
207
Connector Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power Status ON OFF COMM1 (yellow) Communica- ON tions OFF
Section 5-2
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word m. A communications error has occurred on word m or the Unit is in standby status. Normal communications on word m+1. A communications error has occurred on word m+1 or the Unit is in standby status. A communications error has occurred on word m. Normal communications on word m or the Unit is in standby status. A communications error has occurred on word m+1. Normal communications on word m+1 or the Unit is in standby status. The corresponding input on word m is ON. The corresponding input is OFF or the Unit is in standby status. The corresponding input on word m+1 is ON. The corresponding input on word m+1 is OFF or the Unit is in standby status.
COMM2 (yellow)
ON OFF
ERR1 (red)
ERR2 (red)
ON OFF
Input
ON OFF
ON OFF
Note Word m is the first word allocated in the Unit. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal.
O N
Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.
208
Connector Terminals
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15
Section 5-2
Setting (Hex) 8 9 A B C D E F
Note
1. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch.
Pin 3 Communications mode High-speed Communications Mode Communications distance 100 m max. Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 or 0.8 ms 4.0 or 6.0 ms
OFF ON
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Internal Circuits SRT2-ID32ML The following diagram shows the internal circuits for the SRT2-ID32ML.
Photocoupler
Internal circuitry
Photocoupler
209
Connector Terminals
SRT2-ID32ML-1
Section 5-2
The following diagram shows the internal circuits for the SRT2-ID32ML-1.
Photocoupler
Internal circuitry
Photocoupler
CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.
Note
1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)
Cable
2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd.
210
Connector Terminals
MIL Connector Pin Arrangement
Function Function
Section 5-2
MIL socket
Word m
Reinforcing clip
Word m+1
Model
Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately.
211
Connector Terminals
Terminal Arrangement and Wiring Method
SR T2-ID32ML SR T2-ID32ML-1
Section 5-2
CompoBus/S communications
CompoBus/S communications
Word m
Sensor
Brown (red) Black (white) Blue (Black)
Sensor
Brown (red) Black (white) Blue (Black)
3-wired sensor
3-wired sensor
Word m+1
Word m+1
Sensor
Brown (red) Black (white) Blue (Black)
Sensor
Brown (red) Black (white) Blue (Black)
Note
1. The V terminals are all connected internally, as are the G terminals. 2. Wire colors have been changed. Colors in parentheses are the old wire colors.
I/O Allocations
Provided that the first word of the Connector Terminal with 32 transistor inputs allocated to the Master Unit is m, the pin numbers of the MIL connector correspond to the following word and bit allocations.
Word m 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 16 inputs 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 16 inputs
Word m+1 5
212
Connector Terminals
Compatible External Input Devices and Cables 1,2,3...
Section 5-2
Connector Terminals with 32 inputs connect to external devices over one of the following method. 1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.
2. Connecting with OMRON Products Using MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminal and I/O Block to be connected.
MIL-compatible Cable G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) G79-I50-25-D2 (50 cm) G79-I75-50-D2 (75 cm)
Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end.
MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200-D1 (2 m) G79-Y500C-D1 (5 m) Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshis 161071M2
213
Connector Terminals
Section 5-2
The pin numbers of the MIL connector corresponds to the following color wires marked with color dots.
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red
Dimensions
(Unit: mm)
Wired Dimensions
Top view
214
Connector Terminals
Mounting Methods
Section 5-2
The following mounting methods can be used. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. DIN track mounting (with no mounting brackets): Refer to page 188. Vertical panel mounting (with Mounting Bracket B only): Refer to page 190. Horizontal panel mounting (with Mounting Bracket B only): Refer to page 190. Note The 32-point Connector Terminals cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B.
(Unit: mm)
Mounting Dimensions
BS+
DIN track
Mounting bracket B
Mounting bracket B
BSH BSL BS NC NC
IN
0.1
(Unit: mm)
Distance from Duct Keep the Unit at least 20 mm away from the upper and lower ducts.
Duct
45
35
COMM2 ERR2
215
Connector Terminals
Section 5-2
5-2-4
Specifications
Communications power 14 to 26.4 V DC supply voltage (Power can be supplied from the communications cable) I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ 15%) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory 2.0 A max. Communications power: 70 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note Mounting Brackets B (SRT2-ATT02) is sold separately 50 N Pulling: As stated below Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 90 g max.
Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external loads.
216
Connector Terminals
Output Specifications
Item Output current Residual voltage Specifications 0.3 max./point (4 A common) (See note.)
Section 5-2
Leakage current ON delay time OFF delay time Insulation method Number of circuits
OD32ML: 1.2 V max. (0.3 A DC between each output terminal and G) OD32ML-1: 1.2 V max. (0.3 A DC between each output terminal and V) OD32ML: 0.1 mA max. OD32ML-1: 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler 32 points/single common circuit
Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. Slave Components The following diagram shows the main components of the SRT2-OD32ML (@) Connector Terminals with Transistor Outputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply ( see page 236 ). One compatible connector is provided as standard.
Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top)
DIP Switch The DIP switch's pins have the fol lowing functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.)
Output Connector (MIL Connector) Connect 32 inputs with MIL Connector (see page 238). XG4M-4030-T MIL Connector and compatible cable are sold separately.
217
Connector Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power Status ON OFF COMM1 (yellow) Communications ON OFF
Section 5-2
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word n. A communications error has occurred on word n or the Unit is in standby status. Normal communications on word n+1. A communications error has occurred on word n+1 or the Unit is in standby status. A communications error has occurred on word n. Normal communications on word n or the Unit is in standby status. A communications error has occurred on word n+1. Normal communications on word n+1 or the Unit is in standby status. The corresponding output on word n is ON. The corresponding output is OFF or the Unit is in standby status. The corresponding output on word n+1 is ON. The corresponding output on word n+1 is OFF or the Unit is in standby status.
COMM2 (yellow)
ON OFF
ERR1 (red)
Communications error
ON OFF
ERR2 (red)
ON OFF
ON OFF
ON OFF
Note Word n is the first word allocated in the Unit. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal.
O N
Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.
218
Connector Terminals
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15
Section 5-2
Setting (Hex) 8 9 A B C D E F
Note
1. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below.
SW3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Errors Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Setting Clear output status Maintain output status
219
Connector Terminals
Internal Circuits SRT2-OD32ML
Section 5-2
The following diagram shows the internal circuits for the SRT2-OD32ML.
Photocoupler
Internal circuitry
Photocoupler
SRT2-OD32ML-1 The following diagram shows the internal circuits for the SRT2-OD32ML-1.
Photocoupler
Internal circuitry
Photocoupler
220
ST
ST
Connector Terminals
Wiring Communications Connector Pin Arrangement
Section 5-2
CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.
Note
1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)
Crimp terminal
Cable
Crimp terminal
Cable
2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd.
221
Connector Terminals
MIL Connector Pin Arrangement
Function
Section 5-2
Function
Word n
MIL socket
Reinforcing clip
Word n+1
Model
Note The XG4M-4030-T MIL Connector is not provided as standard and must be ordered separately.
222
Connector Terminals
Terminal Arrangement and Wiring Method
SRT2-OD32ML SRT2-OD32ML-1
Section 5-2
CompoBus/S communications
CompoBus/S communications
Word n
Word n
Mark
Mark
I/O Allocations
Provided that the first word of the Connector Terminal with 32 transistor outputs allocated to the Master Unit is n, the pin numbers of the MIL connector correspond to the following word and bit allocations.
15 14 13 12 11 10 9 Word n Word n+1 5 7 8 7 6 5 4 3 2 1 0 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 9 11 13 15 17 19 6 8 10 12 14 16 18 20 Bit 16 outputs 16 outputs
The Connector Terminals with 32 inputs connect to external devices over one of the following method.
223
Connector Terminals
1,2,3...
Section 5-2
1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.
2. Connecting with OMRON Products Using an MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminals and I/O Block to be connected.
MIL-compatible Cable G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm)
SRT2-OD32ML-1
Connecting I/O block G7TC-OC16/OC08 G70D-SOC16/VSOC16 G70A-ZOC16-3 G70A-ZOC16-4 G70D-SOC16-1 G7TC-OC16-4 M7F
Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end.
MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200C-D1 (2 m) G79-Y500C-D1 (5 m) Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshis 161071-M2
224
Connector Terminals
Section 5-2
The pin numbers of the MIL connector corresponds to the following color wires marked with color dots.
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red
Dimensions
(Unit: mm)
Note For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. Mounting Methods The following mounting methods are available. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. DIN track mounting (with no mounting brackets): Refer to page 188. Vertical panel mounting (with Mounting Bracket B only): Refer to page 190. Horizontal panel mounting (with Mounting Bracket B only): Refer to page 190. Note 1. The 32-point Connector Terminal cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B.
225
Connector Terminals
Section 5-2
2. For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs.
5-2-5
SRT2-MD32ML (-1) Connector Terminals with 16 Transistor Inputs and 16 Transistor Outputs
The following tables show the ratings and I/O specifications for the SRT2MD32ML (-1). Ratings
Item Models Input points/Connection type Specification SRT2-MD32ML, SRT2-MD32ML-1 SRT2-MD32ML: 16 input and 16 output points (NPN)/MIL connector input SRT2-MD32ML-1: 16 input and 16 output points (PNP)/ MIL connector input Communications power: By communications connector (included as standard) Input: MIL connector or MIL-compatible Cables (both sold separately) (see page 233) I/O power: MIL connector Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable)
Specifications
Connection
I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ 15%) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory 2.0 A max. Communications power: 60 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note Mounting Bracket B (SRT2-ATT02) is sold separately 50 N Pulling: As stated below. Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 100 g max.
Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors.
226
Connector Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Max. simultaneous input points Number of circuits Specifications 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max.
Section 5-2
1.5 ms max. MD32MIL: 17 V DC min. (between each input terminal and V) MD32ML-1: 17 V DC min.(between each input terminal and G) MD32ML: 5 V DC max. (between each input terminal and V) MD32M-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler 16 points 16 points/single common circuit
Output Specifications
Item Output current Residual voltage Specifications 0.3 max./point (4 A common) (See note.) MD32ML: 1.2 V max. (0.3 A DC between each output terminal and G) MD32ML-1: 1.2 V max. (0.3 A DC between each output terminal and V) MD32ML: 0.1 mA max. MD32ML-1: 0.1 mA max.
Leakage current ON delay time OFF delay time Insulation method Number of circuits
Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. Simultaneous Input Points and Installation Spacing For Connector Terminals with 16 transistor inputs and 16 transistor outputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. For example, if Connector Terminals are to be mounted in the direction other than the following directions at an ambient operating temperature of 55C with all the 16 points turned ON simultaneously, the Connector Terminals must not be mounted closely together. a. Units mounted upside down b. Units mounted horizontally with the MIL connectors facing downward c. Units mounted facing downward If 16 points of any Unit mounted in the above directions need to be turned ON simultaneously, the spacing of the Units is limited as shown in the following
227
Connector Terminals
Section 5-2
graph. For example, if the ambient operating temperature is 55C, a minimum space of 10 mm is required between Units.
Slave Components
The following diagram shows the main components of the SRT2-MD32ML (@) Connector Terminals with Transistor Inputs and Transistor Outputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top)
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Hold/Clear Outputs for Communications Errors
Input Connector (MIL Connector) Connect 16 input and 16 output points with MIL Connector (see page 238). XG4M-4030-T MIL Connector and compatible cable are sold separately.
228
Connector Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM1 (yellow) COMM2 (yellow) ERR1 (red) Communications error ERR2 (red) Name Power Communications Status ON OFF ON OFF ON OFF ON OFF ON OFF I (yellow) 0 to 15 (16 inputs) II (yellow) 0 to 15 (16 outputs) I/O ON OFF ON OFF
Section 5-2
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word m. A communications error has occurred on word m or the Unit is in standby status. Normal communications on word n. A communications error has occurred on word n or the Unit is in standby status. A communications error has occurred on word m. Normal communications on word m or the Unit is in standby status. A communications error has occurred on word n. Normal communications on word n or the Unit is in standby status. The corresponding input on word m is ON. The corresponding input is OFF or the Unit is in standby status. The corresponding output on word n is ON. The corresponding output on word n is OFF or the Unit is in standby status.
Note Word m is the word allocated in the Unit as an input Slave. Word n is the word allocated in the Unit as an output Slave. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal.
O N
Hold/Clear Outputs for Communications Errors Communications mode setting Reserved (Always OFF.)
Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hex) 8 9 A B C D E F
229
Connector Terminals
Note
Section 5-2
1. The 32-point Slave is handled as a 16-point input Slave and a 16-point output Slave. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below.
Pin CommunicaCommunica3 tions mode tions distance OFF High-speed Com- 100 m max. munications Mode ON Long-distance 500 m max. Communications Mode Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 or 0.8 ms 4.0 or 6.0 ms
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Output setting Clear output status. Maintain output status.
Internal Circuits SRT2-MD32ML The following diagram shows the internal circuits for the SRT2-MD32ML.
Photocoupler
Internal circuitry
230
ST
Photocoupler
Connector Terminals
SRT2-MD32ML-1
Section 5-2
The following diagram shows the internal circuits for the SRT2-MD32ML-1.
Photocoupler
Internal circuitry
Photocoupler
CompoBus/S Communications
The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.
Note
1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)
Crimp terminal
Cable
Cable
2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd.
ST
231
Connector Terminals
MIL Connector Pin Arrangement
Function
Section 5-2
Function
Word m
MIL socket
Reinforcing clip
Word n
Model
Note The XG4M-4030-T MIL Connector is not provided as standard and must be ordered separately.
232
Connector Terminals
Terminal Arrangement and Wiring Method
SRT2-MD32ML SRT2-MD32ML-1
Section 5-2
CompoBus/S communications
CompoBus/S communications
Sensor Sensor
Brown (red) Black (white) Blue (Black)
Sensor
Brown (red) Black (white) Blue (Black)
3-wired sensor
Mark
Mark
Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. I/O Allocations Provided that the words of the Connector Terminal with 32 transistor inputs and 32 transistor outputs allocated as input and output Slaves to the Master Unit are m and n, the pin numbers of the MIL connector correspond to the following word and bit allocations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Word m 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 16 inputs Word n 5 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 16 outputs
The Connector Terminals with 32 inputs connect to external devices over one of the following method.
233
Connector Terminals
1,2,3...
Section 5-2
1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.
2. Connecting with OMRON Products Using an MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminals and I/O Block to be connected.
Connecting I/O block Inputs:G7TC-ID16/IA16 Outputs:G7TC-OC08/OC16 G7OD-SOC16/VSOC16 G70A-ZOC16-3 Inputs:G70A-ZIM16-5 Outputs:G70A-ZOC16-4 G70D-SOC16-1
Remarks Input and output wires can be distinguished with the following colors. Inputs: Red Outputs: Yellow
SRT2-MD32ML-1
Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end.
MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200C-D1 (2 m) G79-Y500C-D1 (5 m) Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshis 161071-M2
234
Connector Terminals
Section 5-2
The pin numbers of the MIL connector corresponds to the following color wires marked with color dots.
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red
Dimensions
(Unit: mm)
Note For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. Mounting Methods The following mounting methods are available. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. DIN track mounting (with no mounting brackets): Refer to page 188. Vertical panel mounting (with Mounting Bracket B only): Refer to page 190. Horizontal panel mounting (with Mounting Bracket B only): Refer to page 190. Note 1. The 32-point Connector Terminal cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B.
235
Connector Terminals
Section 5-2
2. For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs.
5-2-6
Wiring and Assembly of Communications Connector and MIL Connector for Connector Terminals
Connect the communications cable to the Connector Terminal using the rectangular communications connector provided with the Unit. The Connector Terminals with MIL connectors are used to connect the external I/O. The wiring and assembly methods of square communications connectors and MIL connectors are described here. The Connector Terminals with sensor connectors are used to connect the external I/O cable connector. The cable connector wiring and assembly methods are the same as for Sensor Terminals, so refer to 3-4-3 Cable Connector Wiring and Assembly for details.
Wiring
A CompoBus/S cable must be connected to a Connector Terminal after the communications data (BD H, BD L), communications power supply (BS+, BS), and I/O power supply (G, V) lines are connected to the communications connector (i.e., the connector on the cable end). I/O power is not supplied to 32-point Connector Terminals. !Caution Be sure to turn OFF the Slave power supply and communications power supply before connecting communications data, communications power supply, or I/O power supply lines, and before attaching or detaching connectors. For the connector, use the communications connector provided with the Connector Terminal. Use the following procedure to connect the communications data, communications power supply, and I/O power supply lines to the connector. 1,2,3... 1. Remove sufficient insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly.
If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube.
Apply vinyl tape or heatshrinking tube
2. After attaching a crimp terminal to the exposed signal wires, cover with vinyl tape or heat-shrinking tube. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)
Crimp terminal
Cable
The following special tool is available: Crimper PZ1.5 (product number 900599) manufactured by Weidmuller Co., Ltd.
236
Connector Terminals
Section 5-2
3. Paying attention to the orientation of the connector, insert each signal wire into the corresponding hole in the connector, as shown below. SRT2-V@D@@@@ (-1)
CompoBus/S communications data CompoBus/S communications power supply Communications power supply side (G) Communications data I/O power supply + side (V) I/O power supply Low side (BD L) High side (BD H) side (BS ) + side (BS +)
SRT2-@32ML (-1)
CompoBus/S communications power supply side (BS ) + side (BS +)
Communications power supply Communications data CompoBus/S communications data Low side (BD L) High side (BD H)
!Caution Before inserting the signal wires, loosen the clamp screws used to secure wires to the connector. If a wire is inserted before the corresponding screw is loosened, the wire may enter the gap behind the connector, and remain unsecured. Use crimp terminals when wiring. Do not attach twisted bare wires directly to connectors. 4. Tighten the clamp screws securing each signal wire to the connector. Note that a normal screwdriver has a keystone tip with a flared blade, and may not be able to penetrate deeply enough to reach the screw. Use a small slotted screwdriver of constant width. The correct tightening torque is 0.2 to 0.4 Nm. The following example is for the SRT2-V@D@@@@(-1).
Small slotted screwdriver with tip of constant width.
237
Connector Terminals
Section 5-2
Note Use a fine-tipped screwdriver. The size of the communications Connector Terminal screws is M2.5.
Attach the communications cable fitted with a connector to the connector of the Connector Terminal. 1. The direction of the connector depends on the Connector Terminal node model. Communications connectors of 8-point and 16-point Connector Terminals lie horizontally, and the communications connectors of 32-point Connector Terminals are positioned vertically. Check the direction of the connector carefully before inserting it. 2. Check that the communications cables are a sufficient length when connecting to prevent them from being pulled out or bent over. Do not place heavy objects on the cable cord. Doing so may cause the cables to break.
1,2,3...
1. Attach the communications cable connector to the connector of the Connector Terminal as shown in the following figure. The following example is for the SRT2-V@D@@@@(-1).
2. Tighten the connector screws to secure the connector to the Connector Terminal. The correct tightening torque is 0.2 to 0.4 Nm. MIL Connector Wiring and Assembly Use the procedure below to assemble a cable using the following MIL connectors. SRT2-V@D16ML (-1): XG4M-2030-T (20-pin MIL Connector) SRT2-@D32ML (-1): XG4M-4030-T (40-pin MIL Connector) The following procedure is an example to assemble the 20-pin MIL Connector. The same procedure will apply if the 40-pin MIL Connector is used. 1,2,3... 1. Using a fine-tipped screwdriver, release both sides of the plug to separate the MIL socket into its contact and cover components. The contact component of the socket has two small hooks on each side. Release both sides of the cover from these hooks one by one, taking care not to forcefully unhook one side only.
Cover
Contact
2. Insert the flat cable between the cover and contact components separated in 1 above, then, after making sure that each cable wire is placed in the correct position on the contact component, lock the cover and contact components together. Use a vise or similar tool to press the components together
238
Connector Terminals
firmly until the hooks engage. The following cables can be used with MIL connectors. 1.27-mm-pitch flat cable AWG28 (7-wire twisted cable) UL2651 (standard cable) UL20012 (fabric cable) UL20028 (color-coded cable)
Section 5-2
3. If necessary, fold the cable back over as shown and lock on a reinforcing clip.
4. Insert the newly assembled MIL connector into the Connector Terminal.
239
Section 5-3
5-3
5-3-1
Specifications
Internal I/O circuit common NPN (+ common) NPN ( common) Mounting method PCB mounting with I/O terminals soldered Communications mode SRT1-@D16P: High-speed communications mode SRT2-@D16P: High-speed Communications Mode or Long-distance Communications Mode --20.4 to 26.4 V DC 24 V DC +10%/15% 60 mA max. 20 mA max.
Power supply type Communications power supply voltage I/O power supply voltage Current consumption (See note.) Ambient temperature Ambient humidity Dielectric strength Node number settings Weight
Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) 500 V AC for 1 minute (1-mA sensing current, between insulated circuits) The node number is set on the address terminal. (Set the node number before turning ON the Slave.) 35 g max.
Note The current consumption is the value with all points turned ON excluding the current consumption of the external sensors connected to the Module inputs and the current consumption of the loads connected to the Module outputs. Characteristics
Item 5-V output current LED drive current (COMM, ERR) SW carry current (ADR0 to 3, HOLD) Specification 20 mA max. (at 5 V0.5 V) 10 mA max. (5 V DC) 1 mA max.
Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage Specification 2 mA max./point 1.5 ms max. 1.5 ms max. 15 V DC min. (between each input terminal and BS+ terminal) 5 V DC max. (between each input terminal and BS+ terminal)
240
Section 5-3
0.6 V max. (between each output terminal and G terminal at 0.2 A) 0.1 mA max. (between each output terminal and G terminal at 24 V DC) 0.5 ms max. 1.5 ms max.
Slave Components
The following diagram shows the main components of SRT1-OD16P Remote I/O Modules. The function of these components are described below.
Communications Terminal Connect the CompoBus/S communications cable. Communications Power Supply Terminal Connect the negative line of 24-V DC communications power supply. I/O Terminals Connect I/O devices. 5-V Output Terminal The positive line of power supply for the COMM, ERR, and PWR. Communications Status Terminals Used for indicating the status of communications. Hold/Clear Output Setting Terminal Used for holding or clearing the output. (Incorporated by the Output Module only.)
Communications Terminal Connect the CompoBus/S communications cable. Communications Power Supply Terminal Connect the positive line of 24-V DC communications power supply. I/O Terminals Connect I/O devices.
Communications mode setting terminals (SRT2 Series only) Terminals to set the communications mode. (Not used for Node Number Setting Terminals SRT1 Series.) Used when setting the node number.
ERR (red)
241
Section 5-3
Set the node number with the NC, ADR1 through ADR3, and hold/clear output setting terminals.
SW (see note 3.)
(see note 1.) (see note 2.)
Internal circuitry
BS or G
Note
1. The DR terminal is not used by the SRT1 Series. 2. The HOLD terminal is not used by the Input Module. 3. Low: The input bit is ON. Hi: The input bit is OFF.
Note The HOLD terminal is not used by the Input Module. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with the communications mode setting terminal (DR) as shown below.
DR Hi CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. CommunicaCommunications baud rate tions cycle time 750 kbps 0.5 or 0.8 ms
Low
93.75 kbps
4.0 or 6.0 ms
Communications mode settings are possible for SRT2-series Slaves only. SRT1-series Slaves are always in high-speed communications mode. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. The COMM terminal corresponds to the COM indicator and ERR terminal corresponds to the ERR indicator. Node Number Settings Set the node number with terminals ADR1 through ADR3, as shown in the following table.
Node number 0 2 4 6 8 10 12 14 ADR3 (8) Hi Hi Hi Hi Low Low Low Low ADR2 (4) Hi Hi Low Low Hi Hi Low Low ADR1 (2) Hi Low Hi Low Hi Low Hi Low
Note
1. Low: The input bit is ON. Hi: The input bit is OFF.
242
Section 5-3
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Hold/Clear Output Setting for Communications Errors (Output Module Only) The HOLD terminal is used to set the output data status when a communications error occurs, as shown in the following table.
HOLD Hi Low Setting Output status is cleared when a communications error occurs. Output status is maintained.
Internal Circuits
The following diagram shows the internal circuits for the SRT@-ID16P (16 inputs).
The following diagram shows the internal circuits for the SRT@-OD16P (16 outputs).
Internal circuitry
Internal circuitry
243
Section 5-3
The following diagram shows the external connections for the SRT@-ID16P (16 inputs).
Communications
Internal circuitry
BS or G
The following diagram shows the external connections for the SRT@-OD16P (16 outputs).
Communications
Internal circuitry
Relay
24 V DC
Internal circuitry
R: LED current limiting resistor LED1: LED for COMM LED2: LED for ERR The maximum current for LED1 and LED2 is 10 mA.
244
Section 5-3
The 5-V output terminals have positive power supplies (maximum output current of 20 mA) for the ERR and COMM LEDs. Recommended LED colors are red for ERR and yellow for COMM.
The pattern connecting terminals BD H and BD L should be as short and as straight as possible. The following precautions should also be observed.
10 mm BD L
L1
BD L
SRT@-ID16P/OD16P
L2 BD H
BD H Terminal block
10 mm
Conductor Pattern Length The length of the conductors in the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P (L1, L2) must satisfy the following conditions. L1 + L2 10 cm L1 L2 (Within ratio of 1.5) Conductor Pattern Width The width of the conductor in the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P must be sufficient to carry a current of 250 mA DC, and must also not exceed 0.3 mm (0.3 mm recommended). Area Prohibited to Inner Layer Conductor Pattern Do not create another conductor pattern within 10 mm of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P. Precautions on Crossing Conductors When it is necessary for the conductors of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P to cross, be sure to create one end on the soldered surface of the circuit board, and make the conductors cross between the terminal block and the SRT@-ID16P or SRT@-OD16P.
BD H
BD L SRT(-ID16P/OD16P BD H
Terminal block BD L
245
Section 5-3
When it is necessary for the conductors of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P to change direction, make sure the direction does not veer at a right angle. Keep the direction change within 45.
BD L
Terminal block BD H
Add the following protection circuit if noise is generated from the power supply, input section, or output section.
Output section noise protection circuit
PC: Photocoupler
BS +
PHC V 0 to 15 SRT@ V D C R2 G 0 to 15 SRT@ G BS + R
Load
Power supply noise protection cir- Input section noise protection circuit cuit
L
+ 50 V 100 F
50 V 0.1 F
SRT@ BS
Input device
PHC
R1
R D C R SA
L: Coil for the common mode (100 mH min.) Install the coil near the SRT@. V: 24 V DC (Even if a separate power supply is used, the same kind of protection is recommended.)
R1: Resistor for limiting photocoupler input current D: Photocoupler protection diode C: Noise absorption condenser R2: Resistor for limiting operating level PHC: Photocoupler V: DC power supply Recommended circuit example: R1: 2.7 kW; 1/2 W R2: 390 W; 1/4 W C: 50 V; 0.1 mF min. (However, these are only examples and are not guaranteed values. Construct the circuit in accordance with the characteristics of the input device to be connected.)
C: 0.1 mF min. R: Limiting resistor SA: Varistor D: Back-electromotive force protection diode PHS: Photo coupler V: DC power supply
Note
1. Mounting and PCB Cleaning: If a soldering iron is used to solder the circuit, make sure that the circuit is soldered within 3 s at 280 to 300C. If a soldering tub is used to solder the circuit, make sure that the circuit is soldered within 5 s at 260C maximum. Do not pass through a reflow furnace. If it is necessary to pass through a reflow furnace, after reflow processing manually apply soldering only to the main parts. Do not apply strong acid or alkali solvent to clean the flux. Also, do not apply ultrasonic cleaning.
246
Section 5-3
The NC terminal is used internally. Therefore, do not connect anything to the NC terminal. Inner-layer Pattern for Noise Protection When adding a noise protection circuit to the input or output section, create inner-layer patterns as follows: There must be at least 2.54 mm between the adjacent inner-layer patterns of the external and internal circuits. The inner-layer pattern of the external circuit must be kept at least 10 mm from each terminal of the SRT@-ID16P or SRT@-OD16P, No parts must be mounted on the soldered surfaces around the SRT@-ID16P or SRT@-OD16P. Example: SRT1-ID16P
(External circuit)
IN15 IN8 DC DC
A 10 mm min.
i H (Internal circuit)j
BD L
Terminal block
BD H
SRT1-ID16P
7 G NC ADR1 ADR2 ADR3
BD H
10 mm min. A
BS+ 0
BD L
BS 8
A A: 2.54 mm min.
(External circuit)
247
Water-resistant Terminals
SRT@-ID16P/OD16P Dimensions
Section 5-4
The following diagram shows the dimensions for the SRT@-ID16P/OD16P. All dimensions are in mm.
16
1.6 dia.
2.5415=38.1
35
2.2 dia.
+0.1 0
60
5-4
5-4-1
Water-resistant Terminals
SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs
The following tables show the ratings and input specifications for the SRT2ID@@CL (-1). Ratings
Item Models I/O points Specification SRT2-ID04CL, SRT2-ID04CL-1, SRT2-ID08CL, SRT2ID08CL-1 SRT2-ID04CL: 4 input points (NPN) SRT2-ID04CL-1: 4 input points (PNP) SRT2-ID08CL: 8 input points (NPN) SRT2-ID08CL-1: 8 input points (PNP) Communications XS2C-D4S7: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Inputs XS2G-D4@@: Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2H-D421-@@@: Connector with cable (male plug on one end) XS2W-D42@-@@@: Connectors with cable (Socket/Plug on both ends) I/O power XS2C-D4@@: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2F-D42@-@80-A: Connector with cable (female socket on one end) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable)
Specifications
Connection
248
Water-resistant Terminals
Item Specification I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ 15%) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Enclosure rating Mounting method Terminal strength Node number settings Weight 2.4 A max.
Section 5-4
Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) 20 MW min. (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases IP67 M5 screws 100N The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) SRT2-ID04CL (-1): 180 g max. SRT2-ID08CL (-1): 240 g max.
Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Input Specifications
Item Input current ON delay time OFF delay time ON voltage Specifications 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. 15 V DC min. (between each input terminal and V) ID04CL-1/ID08CL-1: 15 V DC (between each input terminal and G) ID04CL/ID08CL: 5 V DC max. (between each input terminal and V) ID04CL-1/ID08CL-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler LED (yellow) ID04CL (-1): 4 points/single common circuit ID08CL (-1): 8 points/single common circuit ID04CL/ID08CL:
OFF voltage
249
Water-resistant Terminals
Slave Components
Section 5-4
The following diagram shows the main components of the SRT2-ID@@CL (@) Water-resistant Terminals with Transistor Inputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 264). Input Indicators Indicate the status of each input. (Lit when the input is ON.)
CompoBus/S Indicators Indicate the status of the Slave and communications. Rotary Switch Used to set the node number
DIP switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting External Power Supply Pin 4: Reserved (Always OFF.) Connector Connect I/O power supply for input.
Input Connectors Connect the cables from switches and sensors here. The SRT2-ID04CL has 4 connectors and SRT2-ID08CL has 8 connectors.
Switch Settings
The rotary switch and the DIP switch are located under the transparent cover.
ON
Note
1. Always turn OFF the Slave before changing switch settings. 2. Always set all the reserved pins to OFF, or otherwise the Unit may not operate normally.
250
Water-resistant Terminals
Node Number Settings
Section 5-4
Set the node number in hexadecimal with the rotary switch as shown in the following table.
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hex) 8 9 A B C D E F
Note The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Internal Circuits SRT2ID04CL, SRT2-ID08CL The following diagram shows the internal circuits for the SRT2-ID04-CL and SRT2-ID08CL.
External power supply connector Photocoupler
Internal circuitry
Input connector 0
251
Water-resistant Terminals
SRT2ID04CL-1, SRT2-ID08CL-1
Section 5-4
Internal circuitry
Input connector 0
Wiring SRT2-ID04CL
Input 0
Input 2
Input 1
Input 3
Brown (white)
Blue (black)
SRT2-ID04CL-1
Input 0
Input 1
Input 3
Brown (white)
252
Blue (black)
Blue (black)
Blue (black)
Water-resistant Terminals
SRT2-ID08CL
Section 5-4
Input 0
Input 2
Input 4
Input 6
Input 1
Input 3
Input 5
Input 7
Brown (white)
Blue (black)
SRT2-ID08CL-1
Input 0
Input 2
Input 4
Input 1
Input 3
Input 5
Input 7
Brown (white)
Blue (black)
Note
1. The V terminals are all connected internally, as are the G terminals. Input connectors G and V can be used to supply power to sensors, provided that the total current flow through these connectors is less than 2.4 A when input power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.4 A or more. 2. Wire colors have been changed. Colors in parentheses are the old wire colors.
Blue (black)
Blue (black)
253
Water-resistant Terminals
Dimensions SRT2ID04CL, SRT2-ID04CL-1
10
Section 5-4
(Unit: mm)
SRT2ID08CL, SRT2-ID08CL-1
10
(Unit: mm)
254
Water-resistant Terminals
Communications Cable, I/O Power Supply, and I/O Wiring Communications Cable Wiring
Section 5-4
4-conductor VCTF cable XS2G-D4S7 Connector Plug Assembly (male) XS2G-D4S7 Connector Plug Assembly (male)
SRT2-ID04CL
SRT2-ID08CL
Note Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. I/O Power Supply Wiring Use the following XS2-series Round Water-resistant Connectors to wire I/O power supply. Connectors
Type Model Connectors with Cable (Socket and Plug) XS2W-D42@-@81-@ Connector with Cable (Female socket on XS2F-D42@-@80-@ one end) T-joint XS2R-D427-5
SRT2-ID04CL
SRT2-ID08CL
I/O power supply XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug) XS2R-D427-5 T-joint XS2R-D427-5 T-joint XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug)
255
Water-resistant Terminals
Note
Section 5-4
1. Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. 2. A single I/O power supply can be used for input and output. Input devices may, however, malfunction due to noise generated from output devices. Therefore, it is recommended to use independent I/O power supplies. 3. Commercial available VCTF cable can be used for I/O power cable, provided that the specifications of the VCTF cable, such as the permissible current and voltage drop, satisfy the conditions. I/O Wiring Used the following XS2-series Round Water-resistant Connectors to wire I/O. Connectors
Type Model Connector with Cable (Male plug on one XS2H-D421-@80-A end) Connectors with Cable (Socket and plug) XS2W-D42@-@81-A Connector Plug Assembly (Male) (Crimp terminals/Solder terminals) XS2R-D4@@
A sensor with a relay connector can directly connect to the Unit. When connecting a device, check the pin arrangement of the device with the datasheet.
XS2M-D42(-(81-A Round Water-resistant Connector with Cable (socket and plug) XS2H-D421-(80-A Round Water-resistant Connector with Cable
Refer to the Sensor General Catalog for sensors with connectors and Round Water-resistant Connectors (sensor I/O connectors) in detail. Note 1. Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. 2. Attach the XS2Z-12 Water-resistant Cover or XS2Z-15 Dust Cover to unused connectors.
XS2Z-12 Water-resistant Cover XS2Z-15 Dust Cover
The connector with the Water-resistant Cover will be of IP67 construction. Attach the Water-resistant Cover to the connector and tighten the Water-resistant Cover securely by hand to a torque of 0.39 to 0.49 Nm.
Press the Dust Cover deeply enough to the Dust Cover. The Dust Cover is not of IP67 construction.
256
Water-resistant Terminals
Note
Section 5-4
1. Check that the junction of the contact block and cover is free of external force imposed, or otherwise the IP67 enclosure rating will be lost. 2. Water-resistant Terminals used as Slaves are of IP67 construction. Do not attempt to use the Water-resistant Terminals for applications where the Water-resistant Terminals are always underwater. 3. The Unit is a plastic resin mold product. Do not tread on the Unit or put objects on the Unit. OMRONs 2-wired Proximity Sensors with relay connectors are classified into M1GJ models, which have the IEC pin arrangement, and M1J models, which have the OMRON pin arrangement. The following Water-resistant Terminals are compatible with these different pin arrangements.
2-wired sensor (with relay connector) IEC pin arrangement (M1GJ model) OMRON pin arrangement (M1J model) Compatible Water-resistant Terminals SRT2-ID04CL-1 SRT2-ID08CL-1 SRT2-ID04CL SRT2-ID08CL
5-4-2
Specifications
Connection
Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity
257
Water-resistant Terminals
Item Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Enclosure rating Mounting method Terminal strength Node number settings Weight Specification
Section 5-4
10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) 20 MW min. (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases IP67 M5 screws 100N The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) SRT2-OD04CL (-1): 180 g max. SRT2-OD08CL (-1): 240 g max.
Note This is the current consumption when all the maximum simultaneous output points are ON, excluding the current consumption of external loads. Output Specifications
Item Output current Residual voltage Leakage current ON delay time OFF delay time Insulation method Output indicator Number of circuits Specifications OD04CL (-1): 0.3 A/point 1.2 A/common OD08CL (-1): 0.3 A/point 2.4 A/common 1.2 V max. 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow) OD04CL (-1): 4 points/single common circuit OD08CL (-1): 8 points/single common circuit
Slave Components
The following diagram shows the main components of the SRT2-OD@@CL (-@) Water-resistant Terminals with Transistor Outputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communica tions power supply (see page 264). Output Indicators Indicate the status of each output. (Lit when the output is ON.)
DIP switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.)
External Power Supply Connector Connect I/O power supply for output.
Output Connectors Connect the cables from relays and display terminals here. The SRT2-OD04CL has 4 connectors and SRT2-OD08CL has 8 connectors.
258
Water-resistant Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power
Section 5-4
COMM (yellow)
Status Meaning ON The communications power supply is ON. OFF The communications power supply is OFF. ON Normal communications. OFF ON OFF ON OFF A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.
ERR (red)
Switch Settings
The rotary switch and the DIP switch are located under the transparent cover.
ON
Hold/Clear outputs for communications error Communications mode setting Reserved (Always OFF.)
Note
1. Always turn OFF the Slave before changing switch settings. 2. Always set all the reserved pins to OFF, or otherwise the Unit may not operate normally. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hex) 8 9 A B C D E F
Note The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details.
259
Water-resistant Terminals
Communications Mode Settings
Section 5-4
The following communications modes are set with pin 3 of the DIP switch as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Output setting Clear output status. Maintain output status.
Internal Circuits SRT2OD04CL and SRT2OD08CL The following diagram shows the internal circuits for the SRT2-OD04CL and SRT2-OD08CL.
External power supply connector Photocoupler
ST
Photocoupler
Output connector 1
260
Water-resistant Terminals
SRT2-OD04CL-1 and SRT2-OD08CL-1
Section 5-4
The following diagram shows the internal circuits for the SRT2-OD04CL-1 and SRT2-OD08CL-1.
Photocoupler
Wiring SRT2-OD04CL
Output 0
Output 2
Output 1
Output 3
Solenoid
Valve
261
Water-resistant Terminals
SRT2-OD04CL-1
Section 5-4
Output 0
Output 2
Output 1
Output 3
Solenoid
Valve
Note The V terminals are all connected internally, as are the G terminals. Output connectors G and V are available to external power supply, provided that the total current flow through these connectors is less than 2.0 A when output power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.0 A or more. SRT2-OD08CL
Output 0
Output 2
Output 4 Output 6
Output 1 Output 3
Output 5 Output 7
Solenoid
Valve
SRT2-OD08CL-1
Output 0
Output 2
Output 4 Output 6
Output 1 Output 3
Output 5 Output 7
Solenoid
Valve
262
Water-resistant Terminals
Section 5-4
Note The V terminals are all connected internally, as are the G terminals. Output connectors G and V are available to external power supply, provided that the total current flow through these connectors is less than 2.4 A when output power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.4 A or more. Dimensions SRT2OD04CL, SRT2-OD04CL-1
10
(Unit: mm)
263
Water-resistant Terminals
SRT2OD08CL, SRT2-OD08CL-1
Section 5-4
10
(Unit: mm)
Note For details on the communications cable, I/O power supply, and I/O wiring, refer to Communications Cable, I/O Power Supply, and I/O Wiring on page 255 under 5-4-1 SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs.
5-4-3
264
Water-resistant Terminals
Connectors for External Power Supply
Connector type Round Water-resistant Connectors with Cable (socket and plug) Round Water-resistant Connector with Cable (socket on one end) Connector Socket Assembly (female) (Crimp terminals/Solder terminals)
SRT2-ID04CL
Section 5-4
SRT2-ID08CL
I/O power supply XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug)
I/O power supply XS2F-D42(-(80-( Round Water-resistant Connector with Cable (socket on one end)
XS2R-D427-5 T-joint
XS2R-D427-5 T-joint
I/O Connectors
Connector type Connector with cable (male plug on one end) Round Water-resistant Connectors with Cable (socket and plug) Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Model XS2H-D421-@80-A XS2W-D42@-@81-A XS2G-D4@
The sensor with a relay connector can directly connect to the Unit. When connecting a device, check the pin arrangement of the device with the datasheet.
XS2W-D42(-(81-A Round Water-resistant Connectors with Cable (socket and plug) XS2H-D421-(80-A Connector with cable (male plug on one end)
Press the cable connector to the terminal connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 Nm). !Caution Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot keep the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. !Caution Connectors vary in direction. Check the direction before inserting the connector. !Caution Do not pull or bend the cable. Provide some margin when laying the cable. Check that the cable is free of heavy objects, or otherwise the cable may be broken.
265
Water-resistant Terminals
Note
Section 5-4
1. A single I/O power supply can be used for input and output. Input devices may, however, malfunction due to noise generated from output devices. Therefore, it is recommended to use independent I/O power supplies. 2. Refer to the Sensor Catalog for sensors with connectors and Round Water-resistant Connectors (sensor I/O connectors) in detail. The communications cable connects to Water-resistant Terminals or T-joints through a round communications connector. Press the cable connector to the terminal or joint connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 Nm).
!Caution The connector direction varies with the type of Connector Terminal. Check the connecting direction before inserting the connector. !Caution Do not pull or bend the communications cable. Provide some margin when laying the communications cable. Check that the communications cable is free of heavy objects, or otherwise the cable may be broken. Shielded Terminator Connection The Shielded Terminator has round communications connector (or shielded connector). Connect the Shield Terminator to T-joints or the round communications connectors of communications cable. Press the cable connector to the terminal or joint connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 Nm).
!Caution The connector direction varies with the type of Connector Terminal. Check the connecting direction before inserting the connector.
266
Sensor Terminals
Section 5-5
5-5
5-5-1
Sensor Terminals
SRT@-@D08S Sensor Terminals with 8 Transistor Inputs or 4 Transistor Inputs and 4 Transistor Outputs
The following tables show the ratings and I/O specifications for the SRT@@D08S Ratings
Item Models Specification SRT1-ID08S SRT1-ND08S SRT2-ID08S SRT2-ND08S SRT@-ID08S: 8 input points SRT@-ND08S: 4 input and 4 output points SRT1-@D08S: High-speed Communications Mode SRT2-@D08S: High-speed Communications Mode or Long-distance Communications Mode Network power supply 14 to 26.4 V DC (see note 1) (Power can be supplied from the communications cable) Communications: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C Storage: 20 to 65C Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m
Specifications
I/O points Communications mode Power supply type Communications power supply voltage Current consumption (see note 2) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength
Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight SRT@-ID08S: 100 g max. SRT@-ND08S: 80 g max.
Note
1. Maintain a voltage of 20.4 to 26.4 V DC when using a 2-wired Proximity Sensor. 2. This is the current consumption when all contacts are OFF, not including the current consumption of the sensors. Be sure to take the sensors current into account when supplying power from a CompoBus/S cable. The maximum current consumption of the Sensor Terminal can be calculated from the following equation: Max. current consumption = current consumption of the Sensor Terminal + ({input current + output current + sensors current consumption} the number of sensors being used)
267
Sensor Terminals
Section 5-5
The total current consumption of the sensors must be less than 500 mA. Input Specifications
Item ON voltage OFF voltage OFF current Input current ON delay time OFF delay time Insulation resistance Insulation method Specification 12 V DC min. (between each input terminal and VCC, the external sensor power supply) 4 V DC max. (between each input terminal and VCC, the external sensor power supply) 1 V max. 10 mA max./point 1 ms max. 1.5 ms max. 20 MW min. at 250 V DC (between insulated circuits) Photocoupler
Output Specifications
Item Rated output current Residual voltage Leakage current ON delay time OFF delay time Insulation resistance Insulation method Specification 20 mA max. 1 V max. (between each output terminal and VCC, the external sensor power supply) 0.1 mA max. (between each output terminal and VCC, the external sensor power supply) 1.0 ms max. 1.5 ms max. 20 MW min. at 250 V DC Photocoupler
268
Sensor Terminals
Slave Components
Section 5-5
The following diagram shows the main components of the Sensor Terminals. The functions of these components are described below.
CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 6: Hold/clear outputs for communications error
Mounting Screw Holes Used when screwing the Unit to a control panel.
I/O Indicators Indicate the status of each contact. (Lit when the input or output is ON.) The SRT@-ID08S has 8 input indicators and the SRT@-ND08S has 4 input indicators and 4 output indicators.
Sensor Terminal I/O Connectors Connect the cables from the sensors here. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. CompoBus/S Terminal Block Connect the CompoBus/S communications cable and the communications power supply (including the I/O power supply).
ERR (red)
IN0 to 3 (4 inputs/outputs) ON IN0 to 7 (8 inputs) OFF (yellow) OUT0 to 3 (4 inputs/outputs) (yellow) ON OFF
269
Sensor Terminals
DIP Switch
Section 5-5
Hold/clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)
Note Always turn OFF the Slave before changing DIP switch settings. Node Number Settings Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 5 as shown below.
Pin 5 OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 5 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators.
270
Sensor Terminals
Hold/Clear Outputs for Communications Error
Section 5-5
Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 Output setting OFF Clear output status. ON Maintain output status.
Sensor Compatibility
Use the following flowchart to determine whether a sensor is compatible with the Sensor Terminal.
No Incompatible
Can the sensor be used with 14 to 26.4 V DC? (20.4 to 26.4 V DC for 2-wired proximity sensors) Yes
Are the sensors I/O specifications compatible with the Sensor Terminals I/O specifications? (See page 267 and page 275 for details on the specifications.)
No
Incompatible
Other
Incompatible
Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID08S (8 inputs).
Internal circuitry
271
Sensor Terminals
Section 5-5
The following diagram shows the internal circuits for the SRT@-ND08S (4 inputs and 4 outputs).
Internal circuitry
The following diagram shows the terminal arrangement and wiring for the SRT@-ID08S (8 inputs).
I/O Connectors Terminal numbers
Black (white)
Brown (red)
Brown (white)
Blue (black)
CompoBus/S communications
Sensor
Sensor
3-wired sensor 2-wired sensor (Without diagnostic (Without diagnostic output function) output function)
Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. The following table shows the terminal arrangement and wiring for the Sensor Terminals I/O Connector.
Terminal number 1 2 3 4 IN (Input) NC (Not used.) VCC (V) (External sensor power supply, + terminal) GND (G) (External sensor power supply, terminal) Function
272
Blue (black)
Sensor Terminals
Section 5-5
The following diagram shows the terminal arrangement and wiring for the SRT@-ND08S (4 inputs and 4 outputs).
CompoBus/S Terminal numbers I/O Connectors
CompoBus/S communications power supply (including I/O power supply) CompoBus/S communications
Black (white)
Pink (Gray)
Brown
Black
Blue (black)
Brown (red)
Sensor
Sensor
Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. The following table shows the terminal arrangement and wiring for the Sensor Terminals I/O Connector.
Terminal number 1 2 3 4 IN (Input) OUT (Output) VCC (V) (External sensor power supply, + terminal) GND (G) (External sensor power supply, terminal) Function
Purple
Blue
273
Sensor Terminals
SRT@-ID08S Dimensions
Section 5-5
The following diagram shows the dimensions for the SRT@-ID08S (8 inputs). All dimensions are in mm.
SRT@-ND08S Dimensions
The following diagram shows the dimensions for the SRT@-ND08S (4 inputs and 4 outputs). All dimensions are in mm.
274
Sensor Terminals
Section 5-5
5-5-2
Specifications
Power supply type Local power supply Communications power 20.4 to 26.4 V DC (24 V DC +10%/15%) supply voltage (Power can be supplied from the communications cable) (including I/O power supply) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength 2.4 A max. 50 mA max. at 24 V DC 1.5 kVp-p a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.5 mm double amplitude Malfunction: 200 m/s2 (approx. 20G) Destruction: 300 m/s2 (approx. 30G) 500 V AC (between insulated circuits) Operating: 0 to 55C Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N m Pulling: 50 N Tightening torque: 0.6 to 1.18 N m Excluding strength of connector lock The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) 100 g max.
Note The current consumption is the value when all points are OFF, excluding the current consumption of the external sensor connected to the Sensor Terminal inputs and the current consumption of the load connected to the Sensor Terminal outputs. Output Specifications
Item Output current Residual voltage Leakage current ON delay time OFF delay time Specification 0.3 A max./point 0.6 V max. 0.1 mA max. 0.5 ms max. 1.5 ms max.
275
Sensor Terminals
Item Insulation method Output indicators Specification Photocoupler LED (yellow)
Section 5-5
Slave Components
The following diagram shows the main components of the SRT@-OD08S Sensor Terminals. The functions of these components are described below.
CompoBus/S Indicators Indicate the status of the Slave and communications. Indicate the status of the Slave and communications. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 6: Hold/Clear outputs for communications error
Mounting Screw Holes Used when screwing the Unit to a control panel. Output Indicators Indicate the output status of each contact. (Lit when the output is ON.)
Output Connector for Remote Terminal Connect the cable connector attached to output wires leading to output devices such as solenoids, valves, and lamps Cable connectors XS8A-0441 (compatible wire size: 0.3 to 0.5 mm2) and XS8A-0442 (compatible wire size: 0.14 to 0.2 mm2) are sold separately. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Power Supply Terminal Block Used to connect the CompoBus/S communications power supply (including I/O power supply). Power supply from the special Flat Cable is not possible, so a separate power supply must be connected. CompoBus/S Terminal Block Used to connect the CompoBus/S communications cable.
276
Sensor Terminals
Indicator OUT 0 to 7 (yellow) Status Meaning ON The corresponding output is ON. OFF
Section 5-5
DIP Switch
Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 5 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 (HOLD) OFF ON Output setting Clear output status. Maintain output status.
Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 5.
Pin 5 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.
ON
93.75 kbps
4.0 or 6.0 ms
The communications mode settings using pin 5 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details.
277
Sensor Terminals
Node Number Settings
Section 5-5
Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Compatible External Devices and Cables Remote Terminals with Connector Output Transistors use the XS8A-0441 and XS8A-0442 Connectors (sold separately) to connect to external devices. Use the following flowchart to check the compatibility of external devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors.
Locking lever
278
Sensor Terminals
Can the external device or cable No be used with 20.4 to 26.4 V DC? Yes Are the output specifications of the external device or cable compatible with those of the Remote Terminal? Yes No Incompatible
Section 5-5
Incompatible
What is the size of the conductors in the cable? 0.3 to 0.5 mm2 0.14 to 0.2 mm2 Other
Incompatible
Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Internal Circuits
Photocoupler
279
Sensor Terminals
Terminal Arrangement and Wiring
CompoBus/S Terminal numbers
Section 5-5
internal circuitry. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08S.
Output Connectors
CompoBus/S communications power supply (including I/O power supply) CompoBus/S communications
The following table shows the terminal arrangement and wiring for the Remote Terminals output connector.
Terminal number 1 2 3 4 Function VCC (V) (External device power supply, + terminal) GND (G) (External device power supply, terminal) OUT (Output)
Note
1. Terminals 3 and 4 are connected internally, so external devices should be connected to terminal 1 (+24 V) and either terminal 3 or 4. 2. The BS and BS+ terminals of the communications power supply (including the I/O power supply) cannot be supplied from a flat cable, so they must be supplied separately. 3. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.
280
Section 5-6
The following diagram shows the dimensions for the SRT@-OD08S. All dimensions are in mm.
(74.8)
5-6
5-6-1
281
Section 5-6
This section provides an overview of the specifications and functions of the Fiber Amplifier Communications Unit for CompoBus/S. For details, refer to the Fiber Amplifier Communications Unit Operation Manual (Cat. No. Z152)
CompoBus/S Master Unit
PLC
CompoBus/S
Fiber Sensors
CompoBus/S
E3X-DA-N-series Digital Fiber Amplifiers (use Cordless Slave Connectors) E3X-SRT21 Fiber Amplifier Communications Unit for CompoBus/S
The unit numbers (addresses) are allocated to the Digital Fiber Amplifiers in order starting from the left, as follows: Amplifiers that use one node: Unit numbers 1 to 6 Amplifiers that use two nodes: Unit numbers 1 to 14 Specifications
Item Models I/O points and I/O connection conditions E3X-SRT21 6 inputs + 2 status points input from Fiber Amplifier Unit or 14 inputs + 2 status points input from Fiber Amplifier Unit (switch using DIP switch setting) Specification
282
Section 5-6
Specification Inputs: Fiber Amplifier Units Communications: Communications Connector (standard connector provided with Unit) I/O power: Communications Connector (standard connector provided with Unit)
Power supply type Network power supply Communications power 14 to 26.4 V DC supply voltage (Power can be supplied from the communications cable) I/O power supply voltage Current consumption (See note.) Maximum input delay time Communications power: 30 mA max. at 24 V DC Up to 8 Sensors connected: 0.1 n + 1.5 (ms) (n: unit number) 9 or more Sensors connected: 0.2 n + 1.5 (ms) (n: unit number) Operating: 20 to 55C (with no icing or condensation) Storage: 30 to 70C (with no icing or condensation) Operating: 35% to 85% (with no condensation) No corrosive gases The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) 30 34.6 71.3 mm (W H D) 150 g max.
Ambient temperature Ambient humidity Operating environment Node number settings Dimensions Weight
Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Slave Part Names and Functions
C E
A
DIP switch
ON
0
2
4 6
Communications Connector Communications connector for CompoBus/S used to supply power from the CompoBus/S communications power terminal to all the Sensors connected to the Communications Unit
13 1 5
11
1 2 3 4 NODE ADR
Rotary switches
1
3
PWR COMM ERR U.ERR SS
5 7
Sensor reset switch Resets the connected sensor by turning the power supply OFF and ON. LED indicators
Power supply connectors The E3X-SRT21 is supplied power from the communications connector, so power supply cables are not used.
283
Section 5-6
Meaning The communications power supply is ON. The communications power supply is OFF. Normal CompoBus/S communications. A CompoBus/S communications error has occurred or the Unit is in standby status. A CompoBus/S communications error has occurred. Normal CompoBus/S communications or the Unit is in standby status. A Unit error has occurred. The Unit is communicating normally or is in standby status. Normal Sensor communications A Sensor communications error has occurred. Sensors are in communications wait status or power is turned OFF.
ERR (red)
Communications error
ON OFF
U.ERR (red)
Unit error
ON OFF ON ON OFF
4 6 9 8 1
3
Number of connected Sensors registered. Registers the number of connected Sensors. Registering the number of Sensors allows detection of errors in the configuration. Up to 14 Fiber Amplifier Units can be connected, so an error will occur if this switch is set to 15 or 16.
13 1 5
5 7
Note Fiber Amplifier Units that use two unit numbers (E3X-DA6TW, E3X-DA8TW) must be counted as two Units when counting the number of Sensors. DIP Switch
ON
11
Operating mode setting Communications mode setting Reserved for system use Reserved for system use
1234
Operating Mode Setting (Pin 1) This pin sets the operating mode. The maximum number of Fiber Amplifier Units that can be connected and the nodes that each Unit is allocated depends on the operating mode, as follows:
Pin 1 (MODE) OFF ON Maximum number of Fiber Amplifier Units connected 6 Units 14 Units Number of allocated nodes 1 input node 2 input nodes
284
Section 5-6
Note Fiber Amplifier Units that use two unit numbers (E3X-DA6TW, E3X-DA8TW) must be counted as two Units when counting the number of Sensors. Communications Mode Setting (Pin 2) This pin is used to switch the CompoBus/S communications mode
Pin 2 (DR) OFF ON Communications mode setting High-speed Communications Mode Long-distance Communications Mode
Note The Slave communications mode setting must match the communications mode setting of the Master Unit. If the communications modes are different, the Master Unit will not communicate properly. Check the operating status of the Slaves using the indicators. I/O Allocations Pin 1 OFF (Up to 6 Sensors) Up to 6 Sensors can be connected in this mode. The data is 8 bits and is stored in the IN Area, which is set as the node number area
Bit 00 01 02 03 04 05 06 07 Contents Unit 1 ON/OFF data Unit 2 ON/OFF data Unit 3 ON/OFF data Unit 4 ON/OFF data Unit 5 ON/OFF data Unit 6 ON/OFF data Sensor Communications Error Flag Sensor Communications Flag
Sensor Communications Error Flag Bit 06 turns ON when the registered number of Sensors does not match the number of Sensors that are enabled to communicate, or when a communications error occurs after communications have been established with the Sensors. Sensor Communications Flag Bit 07 turns ON when communications are established with the Sensors. Pin 1 ON (Up to 14 Sensors) Up to 14 Sensors can be connected in this mode. The data allocated is 16 bits and is stored in the IN Area, as shown in the following table.
Node number Odd number Even number Node numbers actually used Node number setting - 1 to node number setting Node number setting to node number setting + 1
285
Section 5-6
Contents Unit 1 ON/OFF data Unit 2 ON/OFF data Unit 3 ON/OFF data Unit 4 ON/OFF data Unit 5 ON/OFF data Unit 6 ON/OFF data Unit 7 ON/OFF data Unit 8 ON/OFF data Unit 9 ON/OFF data Unit 10 ON/OFF data Unit 11 ON/OFF data Unit 12 ON/OFF data Unit 13 ON/OFF data Unit 14 ON/OFF data Sensor Communications Error Flag Sensor Communications Flag
CompoBus/S Wiring
BS+ BDH
Communications power supply 24 V DC
BS BDL
NC
NC
BD H BD L
CompoBus/S communications
Note
1. The power supplied from the CompoBus/S communications power supply is supplied to the Communications Unit and all the Sensors connected to it. Consider the current consumption of the Communications Unit and the Sensors when selecting the power supply. The E3X-SRT21 is a network power supply. Special Flat Cable or 4-conductor VCTF cable can be used to supply power. Check that the allowable current of the communications cable is not exceeded. 2. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no.046290) For inserting 2 wires (product no.901851)
Crimp terminal
Cable
Crimp terminal
Cable
3. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co. Ltd.
286
Section 5-6
4. The tightening torque for the cable lock screws is 0.2 to 0.4 Nm. Dimensions The following diagram shows the dimensions of the Unit. All dimensions are in mm. The area shown with broken lines indicates the dimensions when the connector is mounted to the Unit.
30
34.6
(106)
(44) (65)
71.3
34.8
(75)
16
287
Section 5-7
5-7
5-7-1
The Analog Input Terminal is also incompatible with the following Master Units: 3G8B3-SRM0@ CompoBus/S VME Board C200PC-ISA@2-SRM SYSMAC Board Specifications The following tables show the ratings and input specifications for the SRT2AD04. General Specifications
Item Model Input points Power supply type Communications power supply voltage Current consumption Noise immunity Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Weight Specification SRT2-AD04 4, 3, 2, or 1 points (switchable using DIP switch) (4, 3, 2, or 1 words are allocated to the Master.) Network power supply 14 to 26.4 V DC (Power can be supplied from the communications cable.) Communications power: 100 mA max. 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 500 V AC for 1 minute (between insulated circuits) 20 MW min. at 250 V DC (between insulated circuits) Operating: 10 to 55C Storage: 25 to 65C Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N Pulling: 50 N Approx. 120 g
288
Section 5-7
Current input
0 to 5 V 0 to 20 mA 1 to 5 V 4 to 20 mA 0 to 10 V 10 to 10 V Input signal range settings for Input 0 and Input 1 are shared. Input signal range settings for Input 2 and Input 3 are shared. 15 V 1 MW min. 1/6000 (Full scale) 0.3%FS 30 mA Approx. 250 W 0.4%FS
Max. signal input Input impedance Resolution General 25C precision 0 to 55C Conversion time AD conversion output data Averaging Function Burnout detection function Insulation method
0.6%FS 0.8%FS 1 ms/point (4 ms/4 points, 3 ms/3 points, 2 ms/2 points, or 1 ms/1 point) Binary data -10 to 10 V: Full scale F448 to 0 to 0BB8 Hex Other: Full scale 0000 to 1770 Hex Can be set (with DIP switch) Available Between analog input and communications line: Photocoupler Between each analog input signal: Non-insulated
Slave Components
The following diagram shows the main components of the SRT2-AD04 Analog Input Terminal. The functions of these components are described below.
DIP Switch SW101 Open the cover to reveal DIP switch SW101. The DIP switch's pins have the following functions: Pins 1 and 2: Number of input points setting Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Pins 5 to 8: Node number setting
CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch SW102 Open the cover to reveal DIP switch SW102. The DIP switch's pins have the following functions: Pins 1 to 3: Input range setting for Inputs 0 and 1 Pins 4 to 6: Input range setting for Inputs 2 and 3 Pin 7: Averaging setting Pin 8: Reserved (Always OFF.)
Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track.
Terminal Block Used to connect CompoBus/S communications cables, communications power supply, and input devices.
289
Section 5-7
Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. An error has occurred in the Unit. Normal communications or the Unit is in standby status.
OFF COMM (yellow) ON OFF ERR (red) U.ERR (red) ON OFF ON OFF
DIP Switches
Always turn OFF the Slave before changing DIP switch settings. SW101
Number of input points setting Communications mode setting Reserved (Always OFF.) Node number setting
Pin 2
Number of input points setting 4 points (Factory setting) 3 points (Inputs 0 to 2 valid) 2 points (Inputs 0 and 2 valid) 1 point (Input 0 valid)
Pin 3 OFF ON
Communications mode setting High-speed Communications Mode (Factory setting) Long-distance Communications Mode
Pin 4
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details.
290
Section 5-7
Set the node number with pins 5 through 8, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 5 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 6 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 7 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 8 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
A single Analog Input Terminal is allocated 64 points, 48 points, 32 points, or 16 points. Points are assigned as shown in the following table. Note that when a CQM1 Master Unit is used in 4-point mode, the Analog Input Terminal cannot be connected.
Allocated points 64 points (4 inputs) Node number setting Odd Even 48 points (3 inputs) Odd Even 32 points (2 inputs) Odd Even 16 points (1 input) Odd Even Node number actually used Node number setting 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting 1 to node number setting Node number setting to node number setting + 1
291
Section 5-7
Range setting for Inputs 0 and 1 Range setting for Inputs 2 and 3 0 to 5 V (Factory setting) 1 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA
ON OFF ON 0 to 20 mA Do not set to any values but those given above. Pin 7 OFF ON Pin 8 Averaging No averaging (Factory setting) With averaging (8-time moving average) Always set to OFF.
Note Input range settings for Input 0 and Input 1 are shared, and those for Input 2 and Input 3 are shared. An example is shown below. Input 0 and Input 1: 4 to 20 mA (Pins 1, 2, 3 = OFF, OFF, ON) Input 2 and Input 3: 1 to 5 V (Pins 4, 5, 6 = ON, OFF, OFF) Internal Circuits The following diagram shows the internal circuits for the SRT2-AD04.
V+
250 510 k
510 k
I+ V+
Input 0
BS+ BS
Internal circuitry
I+ V+
Input 1
510 k
BD H
510 k
250
I+ V+
Input 2
BD L
510 k 250 510 k
I+ AG
Input 3
Analog GND
292
Section 5-7
Install the following M3 crimp terminals on the signal wires and connect them to the terminal block.
6.0mm max. 6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal block for the SRT2-AD04.
BD H BD L BS BS + NC AG V0+ AG 0 I0+ V1+ NC 1 I1+ V2+ NC 2 I2+ V3+ NC 3 I3+
Note For current input, short terminals V+ and I+. Wiring Wire the connector terminals of the Analog Input Terminal as shown below according to voltage input or current input.
Voltage Input V+ BD H BD L BD L BD H CompoBus/S CompoBus/S communications communications power supply (including internal circuit power supply) BS + BS + I+ Current Input V+ I+
AG
AG
0V
For current input, short terminals V+ and I+. Use the short circuiting fitting provided to accomplish this. Input Range and Conversion Data The analog data that is input will be converted to digital values according to the input range. Note If the input range is surpassed, the AD conversion data will be fixed at the upper or lower limit. 10 to 10 V Voltages between 10 V and 10 V correspond to F448 to 0BB8 Hex (3000 to 3000). The range of data that can be converted is F31C to 0CE4 Hex (3300 to 3300). When voltage is negative, it is expressed as 2s complement (16
293
Section 5-7
bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex).
Hexadecimal (decimal) conversion data 0CE4 (3300) 0BB8 (3000)
11 V 10 V
0000 (0) 0V 10 V 11 V
Voltage
0 to 10 V Voltages between 0 V and 10 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When voltage is negative, it is expressed by 2s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex).
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)
0 to 5 V Voltages between 0 V and 5 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When voltage is negative, it is expressed by 2s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex).
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)
1 to 5 V Voltages between 1 V and 5 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300).
294
Section 5-7
When voltage is less than the input range (i.e., input voltage is less than 0.8 V), the burnout detection function is activated, and data becomes 7FFF.
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)
7FFF
0.8 V 1V 5 V 5.2 V
Voltage
0 to 20 mA Currents between 0 mA and 20 mA correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When current is negative, it is expressed by 2s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 mA input (0000 Hex).
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)
4 to 20 mA Currents between 4 mA and 20 mA correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When current is less than the input range (i.e., input current is less than 3.2 mA) the burnout detection function is activated, and data becomes 7FFF.
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)
7FFF
3.2 mA 4 mA
Current 20 mA 20.8 mA
It is possible to restrict the number of inputs with pins 1 and 2 of DIP switch SW101. In this way, the sampling cycle can be set to 4 ms/4 points, 3 ms/3
295
Section 5-7
points, 2 ms/2 points, or 1 ms/1 point, making conversions faster. In accordance with the number of inputs, the number of words allocated to the Analog Input Terminal in the PC for the Master Unit will also be set to 4 words/4 points, 3 words/3 points, 2 words/2 points, or 1 word/1 point. When the number of inputs is 3, Inputs 0, 1, and 2 will be used; when the number of inputs is 2, Inputs 0 and 2 will be used; and when the number of inputs is 1, Input 0 will be used.
When pin 7 of DIP switch SW102 is ON, the averaging function (8-time moving average) will be activated for all Inputs 0 to 3. The averaging function outputs the average of the previous 8 inputs (moving average) as conversion data. Turn ON this pin when the inputs fluctuate slightly but frequently as shown in the following figure. The averaging function will make the actual inputs smoother.
Time
Note Even in this case, conversion data will be updated at the normal rate of 1 ms/ point. After power is turned ON, the data transmitted first are sampled 8 times, averaged, and then output. Burnout Detection Function When the input range is 1 to 5 V or 4 to 20 mA, and the input signal is less than 0.8 V or less than 3.2 mA, the input line is deemed to be disconnected, and the burnout detection function is activated. Once the burnout detection function is activated, the conversion data is set to 7FFF Hex. The time required to activate or cancel the burnout detection function is the same as the time required for conversion. If input returns to the convertible range, the burnout detection function will be cancelled automatically, and normal data conversion will be resumed. Precautions on Using Shared Power Supply for Input Devices If the power supply is shared by input devices, and a disconnection occurs during voltage input, the status of the circuit becomes as shown in the follow-
296
Section 5-7
ing figure. (There is no effect during current input, even if the power supply is shared.)
Analog Input Terminal
A
Power supply Input device
V+ I+
Internal circuits
When portion A in the above diagram is disconnected, the sneak circuit indicated by will be formed. As a result, despite the disconnection, a voltage equivalent to 1/2 to 1/3 of the output of the connected input device is generated at the disconnected input device. (The same is true if portion B is disconnected.) When this kind of voltage is generated, the burnout detection function may fail to activate. For voltage input, either do not have the power supply shared by the input devices, or use an isolator for each input. AD Conversion Data
15 14 13 12 11 10 First word 9 8 7 6 5 4 3 2 1 0 Bit
First word +1
When the AD conversion data becomes negative, it is expressed as 2s complement. The NEG instruction can be used to obtain the absolute value from this 2s complement. Conversion Time AD conversion data is updated every 1 ms for each point.
297
Section 5-8
The following diagram shows the dimensions for the SRT2-AD04. All dimensions are in mm.
(54)
Note To prevent damage from static electricity, mount the Unit where it cannot be touched accidentally.
5-8
5-8-1
The Analog Output Unit is also incompatible with the following Master Units: 3G8B3-SRM0@ CompoBus/S VME Board C200PC-ISA@2-SRM SYSMAC Board SDD-CS1 NKE Corporation UNI-WIRE Send Unit
298
Section 5-8
The following tables show the ratings and output specifications for the SRT2DA02. General Specifications
Item Model Output points Power supply type Communications power supply voltage Current consumption Noise immunity Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Weight SRT2-DA02 2 or 1 points (switchable using DIP switch) (2 or 1 words are allocated to the Master.) Network power supply 14 to 26.4 V DC (Power cannot be supplied from the communications cable) Communications power: 170 mA max. 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 500 V AC (between insulated circuits) 20 MW min. at 250 V DC (between insulated circuits) Operating: 10 to 55C Storage: 25 to 65C Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N Pulling: 50 N Approx. 100 g Specification
Output Specifications
Item Output signal range Specification Voltage output Current output 0 to 5 V 4 to 20 mA 1 to 5 V 0 to 10 V 10 to 10 V Output signal range is set separately for Output 0 and Output 1. 5 k W min. 600 W max. 0.5 W max. 1/6,000 (Full scale) 0.4%FS 0.8%FS 2 ms/2 points (2 outputs) or 2 ms/1 point (1 output) ---
Allowable load resistance of external output External output impedance Resolution General 25C precision 0 to 55C Conversion time
DA conversion input data Binary data 10 to 10 V: Full scale F448 to 0 to 0BB8 Hex Other: Full scale 0000 to 1770 Hex Insulation method Between analog output and communications line: Photocoupler Between each analog output signal: Non-insulated
299
Section 5-8
The following diagram shows the main components of the SRT2-DA02 Analog Output Terminal. The functions of these components are described below.
DIP Switch SW101 Open the cover to reveal DIP switch SW101. The DIP switch's pins have the following functions: Pin 1: Reserved (Always OFF.) Pin 2: Number of output points setting Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Pins 5 to 8: Node number setting
CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch SW102 Open the cover to reveal DIP switch SW102. The DIP switch's pins have the following functions: Pins 1 to 3: Output range setting for Output 0 Pins 4 to 6: Output range setting for Output 1 Pins 7 and 8: Hold/Clear outputs for communications error
Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cables, communications power supply, and output devices.
DIP Switches
Always turn OFF the Slave before changing DIP switch settings. SW101
Reserved (Always OFF.) Number of output points setting Communications mode setting Reserved (Always OFF.) Node number setting
Pin 1
300
Section 5-8
Number of output points setting 2 points (Factory setting) 1 point (Output 0 valid) Communications mode setting High-speed Communications Mode (Factory setting) Long-distance Communications Mode Always set to OFF.
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Node Number Setting Set the node number with pins 5 through 8, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 5 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 6 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 7 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 8 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
A single Analog Output Terminal is allocated either 32 points or 16 points. Points are assigned as shown in the following table. Note that when CQM1 Master Unit is used in 4-point mode, an Analog Output Terminal cannot be connected.
Allocated points Node number setting Node number actually used 32 points Odd Node number setting 1 to node num(2 outputs) ber setting + 2 Even Node number setting to node number setting + 3 16 points (1 output) Odd Even Node number setting 1 to node number setting Node number setting to node number setting + 1
301
Section 5-8
Range setting for Output 0 Range setting for Output 1 0 to 5 V (Factory setting) 1 to 5 V 0 to 10 V 10 to 10 V
OFF OFF ON 4 to 20 mA Do not set to any values but those given above. Pin 7 OFF OFF ON ON OFF ON OFF ON Pin 8 Output setting for communications error Clear to lower output limit (Factory setting) Clear to upper output limit 0 V output (When output range is 10 to 10 V.) Clear to lower output limit (Any other time.) Hold output
Note Output range is set separately for Output 0 and Output 1. An example is shown below. Output 0: 4 to 20 mA (Pins 1, 2, 3 = OFF, OFF, ON) Output 1: 1 to 5 V (Pins 4, 5, 6 = ON, OFF, OFF) Internal Circuits The following diagram shows the internal circuits for the SRT2-DA02.
BS+ BS
I+ V+
Output 0
BD H BD L
Analog GND
I+ V+
Output 1
Terminal Block
Install the following M3 crimp terminals on the signal wires and connect them to the terminal block.
6.0mm max. 6.0mm max.
Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.
302
Section 5-8
The following diagram shows the terminal block for the SRT2-DA02.
BD H BD L BS + NC NC V0+ 0 I0+ V1+ NC 1 I1+
BS NC
NC
NC
Wiring
Wire the connector terminals of the Analog Output Terminal as shown below according to voltage output or current output.
Voltage Output V+ BD H BD L BS BS + I+ Current Output V+ I+
+ BD L BD H External CompoBus/S CompoBus/S device communications communications power supply (including internal circuit power supply)
External device
The digital values that are input are converted to analog data according to the output range. 1 to 5 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 1 and 5 V. The output range is 0.8 to 5.2 V.
Voltage 5.2 V 5V
1V 0.8 V 0V 0000 (0) Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300)
303
Section 5-8
Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 0 and 5 V. The output range is 0.25 to 5.25 V.
Voltage 5.25 V 5V
0 to 10 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 0 and 10 V. The output range is 0.5 to 10.5 V.
Voltage 10.5 V 10 V
10 to 10 V Values F448 to 0BB8 Hex (3000 to 3000) correspond to voltages between 10 and 10 V. The output range is 11 to 11 V. Negative voltages are specified as 2s complement (16 bits).
Voltage 11 V 10 V F31C F448 8000 (3300) (3000)
0000 (0) 0V
10 V 11 V
304
Section 5-8
Values 0000 to 1770 Hex (0 to 6000) correspond to currents between 4 and 20 mA. The output range is 3.2 to 20.8 mA.
Current 20.8 mA 20 mA
It is possible to restrict the number of outputs with pin 2 of DIP switch SW101. In accordance with the number of outputs, the number of words allocated to the Analog Output Terminal in the PC for the Master Unit will also be set to 2 words/2 points or 1 word/1 point. When the number of outputs is 2, Outputs 0 and 1 will be used; and when the number of outputs is 1, Output 0 will be used. Pins 7 and 8 of DIP switch SW102 are used to select one of the following methods for processing output data when a communications error occurs in the CompoBus/S System. Pin 7 OFF, Pin 8 OFF: Clear to lower limit value Pin 7 OFF, Pin 8 ON: Clear to upper limit value Pin 7 ON, Pin 8 OFF: Clear to 0 V (when voltage range is 10 to 10 V.) Clear to lower limit value (All other times.) Pin 7 ON, Pin 8 ON: Hold the value immediately preceding error When the pins are set at Low Clear, High Clear, or 0 V, output data will become as shown in the following table.
Output range 0 to 5 V 1 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA Pin 7 OFF, Pin 8 OFF 0.25 V 0.8 V 0.5 V 11 V 3.2 mA Pin 7 OFF, Pin 8 ON 5.25 V 5.2 V 10.5 V 11 V 20.8 mA Pin 7 ON, Pin 8 OFF 0.25 V 0.8 V 0.5 V 0V 3.2 mA
DA Conversion Data
In the Master Unit, DA conversion data should be output as shown in the following diagram.
15 14 13 12 11 10 First word 9 8 7 6 5 4 3 2 1 0 Bit
First word + 1
To output a negative voltage is output, specify DA conversion data as 2s complement. The NEG instruction can be used to obtain the 2s complement from the absolute value.
305
Section 5-8
DA conversion data is updated every 2 ms irrespective of the number of output points. The following diagram shows the dimensions for the SRT2-DA02. All dimensions are in mm.
Note To prevent damage from static electricity, mount the Unit where it cannot be touched accidentally.
306
Section 5-9
5-9
5-9-1
Specifications
Connection to CPM1A/ CPM2A Power supply type Communications power supply and internal circuits power supply Vibration resistance
Conforming to JIS C0911 10 to 57 Hz with single-amplitude of 0.075 mm 57 to 150 Hz with fixed acceleration of 9.8 m/s2 80 minutes each in X, Y, and Z directions (8 minutes per sweep 10 sweeps = 80 minutes) Conforming to JIS C0912 Peak acceleration of 147 m/s2 3 times each in X, Y, and Z directions Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 75C (with no icing or condensation) Operating: 10% to 90% (with no condensation) Storage: 10% to 90% (with no condensation) No corrosive gases The node number is set on a DIP switch. (Set the node number before turning ON the CPM1A or CPM2A CPU Unit.) Approx. 200 g
Shock resistance
Weight
Note CompoBus/S communications and common I/O terminals are not used.
307
Section 5-9
The following diagram shows the main components of the CPM1A-SRT21 I/O Link Unit for CPM1A/CPM2A. The functions of these components are described below.
DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting Pin 6: Hold/Clear outputs for communications error
Expansion I/O Connecting Cable (provided with this Unit) Connect to the expansion connector of the CMP1A/CPM2A CPU Unit or the Expansion Unit.
Expansion Connector Open the cover to reveal the expansion connector. Other Expansion Units for CPM1A/CPM2A can be connected here.
DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cable. Shared communications and I/O terminals are not used. Mounting Screw Holes Used when screwing the Unit to a control panel.
Communications error
DIP Switch
Always turn OFF the CPM1A or CPM2A CPU Unit before changing DIP switch settings.
Node Address
Hold/Clear outputs for communications error Node number setting Communications mode setting
Node Number Setting Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 Pin 4 (8) OFF OFF OFF Pin 3 (4) OFF OFF OFF Pin 2 (2) OFF OFF ON Pin 1 (1) OFF ON OFF
308
Section 5-9
Note
1. All the 8 input and 8 output points use the same node number. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 5.
Pin 5 (DR) OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
High-speed Com- 100 m max. munications Mode Long-distance 500 m max. Communications Mode (see note 1)
93.75 kbps
4.0 or 6.0 ms
Note
1. Only the C200HW-SRM21-V1, CQM1-SRM21-V1, CPM2C-S, and SRM1C0@-V2 Master Units can use Long-distance Communications Mode. 2. Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 (HOLD) OFF ON Setting Clear output status. Maintain output status.
309
Section 5-9
The following diagram shows the terminal arrangement and wiring for the CPM1A-SRT21.
3 BD H 2 BS 4 BS + *1
BD L
BD L BD H CompoBus/S communications
When viewed from the CPM1A or CPM2A CPU Unit, the 8 input and 8 output points under the CompoBus/S I/O Link Unit are allocated to the I/O memory (input and output bits) of the CPU Unit, as is the case with Expansion I/O Units. However, actual I/O operation is not performed for the I/O memory of the CPM1A or CPM2A CPU Unit, but it is performed for the I/O memory of the CPU Unit in which the CompoBus/S Master Unit is mounted.
CompoBus/S Master Unit (or SRM1 CompoBus/S Master Control Unit or CPM2C-S CPU Unit)
As with other Expansion I/O Units for the CPM1A and CPM2A, both input and output bits for the I/O Link Unit start with the word following the last word allocated to the CPM1A or CPM2A CPU Unit or the previous Expansion I/O Unit to which it is connected. If the last input word allocated to the CPM1A/CPM2A CPU Unit or the previous Expansion Unit is word m, and the last output word allocated to that Unit is word n, word allocations are as shown in the following figure.
I/O Link Unit for CPM1A/CPM2A
Bits 00 to 07 of word m+1
For example, an I/O Link Unit for CPM1A/CPM2A can be connected to the first 30-point I/O CPM2A CPU Unit as shown in the following figure.
Input number
IR 000 IR 001 IR 002
310
Section 5-10
The 8 input and 8 output points allocated to the I/O memory of the CPM1A or CPM2A CPU Unit are allocated to the Special I/O Unit data area of the Master CPU Unit according to the node number. Both 8 input and 8 output points use the same node number. For example, if the range of node numbers IN0 to IN7 and OUT0 to OUT7 is set, and node number 0 is used, data will be input from bits 00 to 07 of word n (Output Slave 0) and data will be output to bits 00 to 07 of word n + 4 (Input Slave 0).
Master PC (CS1 Series) CPU Unit Because node number is 0* I/O Memory Output IR 2000 (n) Input IR 2004 (n+4) *: For node numbers IN0 to IN7/OUT0 to OUT7 CompoBus/S Network 8 points CompoBus/S Master Unit No. 0
Node number is 0
I/O Link Unit for CPM1A/CPM2A
I/O Memory
Output Slave 0
8 points
Input IR 002
8 points
Input Slave 0
8 points
Output IR 012
Connection to CPM2C
Power supply type Communications power supply and internal circuits power supply Node number settings Weight
The node number is set on a DIP switch. (Set the node number before turning ON the CPM2C CPU Unit.) Approx. 150 g
Note CompoBus/S communications power supply is not connected. Standard Specifications Conform to standard CPM2C specifications.
311
Section 5-10
The following diagram shows the main components of the CPM2C-SRT21 I/O Link Unit. The functions of these components are described below.
DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting Pin 6: Hold/Clear outputs for communications error
Communications Connector Connect the CompoBus/S communications cable. The communications power supply is not connected. A suitable connector is provided with the CPM2C-SRT21.
Communications error
DIP Switch
Always turn OFF the CPM2C CPU Unit before changing DIP switch settings.
Hold/Clear outputs for communications error Communications mode setting Node number setting
Note Always turn OFF the power supply to the CPM2C before setting the DIP switch. Node Number Setting Set the node number with 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 SW4 (8) OFF OFF OFF OFF OFF OFF OFF OFF SW3 (4) OFF OFF OFF OFF ON ON ON ON SW2 (2) OFF OFF ON ON OFF OFF ON ON SW1 (1) OFF ON OFF ON OFF ON OFF ON Node number 8 9 10 11 12 13 14 15 SW 4 (8) ON ON ON ON ON ON ON ON SW 3 (4) OFF OFF OFF OFF ON ON ON ON SW2 (2) OFF OFF ON ON OFF OFF ON ON SW1 (1) OFF ON OFF ON OFF ON OFF ON
312
Section 5-10
1. All 8 input and 8 output points use the same node number. 2. The actual node number setting range depends on the PC model in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 5 of the DIP switch.
Pin 5 (DR) OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms
ON
93.75 kbps
4.0 or 6.0 ms
Note
1. Only the C200HW-SRM21-V1, CQM1-SRM21-V1, SRM1-CO@-V2, and CPM2C-S Master Units can be Long-distance Communications Mode. 2. Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 (HOLD) OFF ON Setting Clear output status Maintain output status
CompoBus/S communications
When viewed from the CPM2C CPU Unit, the 8 input and 8 output points under the CompoBus/S I/O Link Unit are allocated to the I/O memory (input and output bits) of the CPU Unit, as is the case with Expansion I/O Units. One input and one output words are allocated. Actual I/O operations are not performed for the I/O memory of the CPM2C CPU Unit, but it is performed for the
313
Section 5-10
I/O Memory of the CPU Unit in which the CompoBus/S Master Unit is mounted.
CompoBus/S Master Unit (SRM1 CompoBus/S Master Control Unit or CPM2C-S Series)
As with other Expansion I/O Units for the CPM2C, both input and output bits for the I/O Link Unit start with the word following the last word allocated to the CPM2C CPU Unit or the previous Expansion I/O Unit to which it is connected. If the last input word allocated to the CPM2C CPU Unit or the previous Expansion Unit is word m, and the last output word allocated to that Unit is word n, word allocations are as shown in the following figure.
Word m+1
CompoBus/S communications error 0: Normal 1: Error CompoBus/S communications 0: Not in communication 1: In communication
Word n+1
An I/O Link Unit for the CPM2C Series can be connected to the first 20-point I/ O CPM2C CPU Unit as shown in the following figure.
CPU Unit (with 20 I/O points) CPM2C-SRT21 I/O Link Unit for CPM2C
Note
1. Data transmissions are not synchronized for all 8 I/O points. Eight-point data simultaneously output from the Master CPU will not always reach the CPM2C CPU Unit simultaneously. Eight-point data simultaneously output from the CPM2C CPU Unit will not always reach the CPU Unit of the Master simultaneously. If 8-point data needs synchronization, write the ladder
314
Section 5-11
program to read the data twice consecutively on the input side and treat the data as valid data only if the same data is read both times. 2. Output bits allocated to the I/O Link Unit for CPM2C but not used for data output can be used as work bits. 3. Allocated input bits cannot be used as work bits regardless of the input bits are used for data input or not.
The 8 input and 8 output points allocated to the I/O memory of the CPM2C CPU Unit will be allocated in the Special I/O Unit data area of the Master CPU Unit according to the node number. Both 8 input and 8 output points use the same node number. For example, if the range of node numbers IN0 to IN7 and OUT0 to OUT7 is set, and node number 0 is used, data will be input from bits 00 to 07 of word n (Output Slave 0) and output to bits 00 to 07 of word n + 4 (Input Slave 0).
Master PC (CS1 Series)
CPU Unit CompoBus/S Master Unit No. 0
Node number is 0
I/O Link Unit for CPM2C I/O Link Unit
CPM2C
20-point I/O CPU Unit
Because node number is 0* I/O Memory 8 points Output IR 2000 (n) Output Slave 0 I/O Memory 8 points Input IR 001 8 points Input Slave 0 8 points Output IR 011
Input IR 2004 (n+4) *: For node numbers IN0 to IN7/OUT0 to OUT7 CompoBus/S Network
Note Input word bits 08 and 09 of the CPM2C CPU Unit are used by the I/O Link Unit for CPM2C. As an Output Slave of the Master CPU Unit, only 8 points are allocated.
Sensor Amplifier Expansion Terminals Input 4 input points (1 channel x 4 units) 4 input points (4 channels x 1 unit) Model SRT1-XID04S SRT1-XKD04S
Connecting Unit (4 Channels Input) Input E3X-N Connector Specifications Multi-function, 1 channel Model E3X-NM16
315
Section 5-11
The following tables show the ratings and specifications for the SRT1T@D04S. Sensor Amplifier Terminals
Item SRT1-TID04S Specification SRT1-TKD04S SRT1-XID04S Expansion Total of four E3X-NT@6 or E39-JID01 SRT1-XKD04S One E3X-NM16
Communications Total of four One E3X-NM16 E3X-NT@6 or (see note 1) E39-JID01 (see note 1) 4 points High-speed communications mode only Network power supply 14 to 26.4 V DC (see note 3)
Input points (see note 2) Communications mode Power supply type Communications power supply voltage Current consumption Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Mounting method Mounting strength Terminal strength Node number settings Weight
-------
60 mA max. (see note 4) 10 mA max. (see note 4) 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.5-mm double amplitude 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) M4 screws or 35-mm DIN track mounting 49 N in each direction. Track direction: 10 N Pulling: 49 N Tightening: 0.6 to 1.18 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) 70 g max. 65 g max. 45 g max. 35 g max.
Note
1. When adding Connector Units, use SRT1-XID04S or SRT1-XKD04S. 2. The Sensor Amplifier Terminal is treated as a Slave with four input points if the Sensor Amplifier Communications Terminal is used alone. The combination of Sensor Amplifier Communications Terminal and Sensor Amplifier Expansion Terminal are treated as a Slave with eight input points. 3. The communications power supply voltage must be 20.4 to 26.4 V DC if the Terminal is connected to 2-wired proximity sensors. 4. The value doesnt include the current consumption of Connector Units. Connector Units E3X-N Connector Unit
Item E3X-NT16 Amplifier General-purpose Number of fiber inputs 1 channel Current consumption Response time Specification E3X-NT26 Multi-function 4 channels E3X-NM16
50 mA max. 150 mA max. 500 ms max. (2.0 ms max. when connected to the SRT1@@D04S)
316
Section 5-11
E3X-NM16
Not available OFF-delay timer (fixed to 40 ms) Orange LED: Lit during output operation Green LED: Lit with stable light reception or no light Indicators (red/green LED) and buzzer Light ON and Dark ON (switch selectable) Sunlight:10,000 lux max.; incandescent lamp: 3,000 lux max. 20 MW min. at 500 V DC 1,000 V AC at 50/60 Hz Destruction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 500 m/s2 Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Connected to SRT1-@@D04S 49 N in each direction. 30 g max. 30 g max. 60 g max.
Ambient tempera- Operating: 0 to 55C (with no icing or condensation) ture Storage: 20 to 65C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Mounting method M4 screws or 35-mm DIN track mounting Mounting 49 N in each direction. (But only 10 N in direction of track.) strength Terminal strength Pulling: 49 N Tightening: 0.6 to 1.18 N m Weight 25 g max.
317
Section 5-11
The following diagram shows the main components of the Sensor Amplifier Terminals. The functions of these components are described below.
SRT1-TKD04S
Contacts 0 to 3
Contact 3 Communications Power Supply Terminals Connect a 24-V DC communications power supply. Communications Terminals Connect the CompoBus/S communications cable.
Communications Power Supply Terminals Connect a 24-V DC communications power supply. Communications Terminals Connect the CompoBus/S communications cable.
Communications error
DIP Switch
Always turn OFF the Slave before changing DIP switch settings.
Node number setting Reserved (Always OFF.)
Note
1. Always turn OFF the Slave before changing DIP switch settings. 2. Pins 5 and 6 must always be left OFF. Otherwise, the Unit may not function correctly. Node Number Settings Set the node number with pins 1 through 8, as shown in the following table.
Node number 0 1 2 Pin 1 (1) OFF ON OFF Pin 2 (2) OFF OFF ON Pin 4 (4) OFF OFF OFF Pin 8 (8) OFF OFF OFF
318
Section 5-11
Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the E39-JID01.
The following diagram shows the terminal arrangement and wiring for the E39-JID01.
3-wired Sensor 2-wired Sensor
Internal Circuitry
Sensor
319
Section 5-11
SRT1-TID04S Sensor Amplifier Terminals (1 Channel x 4 Units) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes
SRT1-XID04S Sensor Amplifier Expansion Terminal (1 Channel x 4 Units) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes
320
Section 5-11
SRT1-TKD04S Sensor Amplifier Terminal (4 Channels x 1 Unit) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes
SRT1-XKD04S Sensor Amplifier Expansion Terminal (4 Channels x 1 Unit) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes
321
Section 5-11
322
Section 5-11
Attaching Connector Units: 1,2,3... 1. Hook Section A of the Connector Unit onto Section B of the Sensor Amplifier Terminal. 2. Push in the Connector Unit until Section C locks inside Section D of the Sensor Amplifier Terminal.
Section C
Section D
Section A
Section B
Bottom view
Section A
323
Section 5-11
1. While pushing Section D, pull the Connector Unit in direction E. 2. When Section D releases from the lock, the Connector Unit can be removed.
E
Push here
Section D
4 Channels x 1 Unit
Sensor Amplifier Terminal SRT1/SRT2-TKD04S SRT1/SRT2-XKD04S E3X-NM16 Connector Unit
Attaching Connector Unit: 1,2,3... 1. Hook Section A of the Connector Unit onto Section B of the Sensor Amplifier Terminal. 2. Push in the Connector Unit until Section C locks inside Section D of the Sensor Amplifier Terminal.
Section C
Section D
Section A
Section B
Bottom view
Section A
Removing Connector Unit: 1,2,3... 1. While pushing Section D, pull the Connector Unit in direction E.
324
Section 5-11
2. When Section D releases from the lock, the Connector Unit can be removed.
E
Push here
Section D
Expanding Sensor Amplifier Terminals 1,2,3... 1. Remove the cover from the side of the SRT@-T@D04S. When the cover is removed, the expansion connector can be seen inside.
Cover
2. Connect this expansion connector to the connector located on the side of the SRT@-X@D04S.
SRT(-T(D04S SRT(-X(D04S
Contacts 1 through 3 of the SRT@-TID04S are covered with a contact connector cover. When using these contacts, refer to the following figure and pull out and remove Section A of the contact connector cover in the direction of its end.
Section A Contact connector cover
325
Section 5-11
Note The E3X-NT16 does not have a timer function. Optical Axis Adjustment (Super-flashing Function) Set the mode selector of the E3X-N@ to TEACH. The super-flashing function of the E3X-N@ will be activated. When the optical axes of the fiber heads are divergent and the light value decreases by approximately 10% of the maximum value, the tip of the emitting fiber will start flashing and the built-in buzzer will beep. At this time, if the optical axes are divergent, adjust the axes. The peak light value will be memorized by the E3X-N@. Do not press the teaching button before or while adjusting the optical axes, otherwise, the super-flashing function will not operate.
Light reception The peak of light reception 90% of the peak value Lit in this range.
Sensitivity Settings
Maximum Sensitivity Setting
Procedure Operation E3X-NT 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH.
TEACH
E3X-NM
TEACH TIMER SET RUN
RUN
The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep.
326
Section 5-11
E3X-NM
TEACH TEACH
TEACH
RUN
L D
ON ON
CH 1 L ON D ON
2 3 4
327
Section 5-11
E3X-NM
TEACH TIMER SET RUN
RUN
The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep. Press the teaching button for 0.5 to 2.5 seconds without a sensing object. In the case the E3X-NM, select a channel with the channel selector and press the teaching button, at which time the stability indicator for the selected channel will flash. The teaching indicator (red) is lit. The built-in buzzer beeps once.
TEACH TEACH
Set the mode selector to RUN. No-object teaching will be set when the first sensing object passes through the sensing area. The teaching indicator (red) turns green (automatically turned off in one second). Select the logical output required with the operation mode selector.
TEACH
RUN
L D
ON ON
CH 1 L ON D ON
2 3 4
Note
1. After no-object teaching is performed, the first to fifth incident with the corresponding sensing objects will be sampled to adjust the sensitivity. 2. The E3X-N@ will be ready to detect objects in approximately one second after the mode selector is set to RUN.
With/Without-object Teaching
Procedure Operation 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH. E3X-NT --TEACH TEACH TIMER SET RUN
E3X-NM
RUN
The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep.
328
Section 5-11
E3X-NT E3X-NM
TEACH TEACH
Reflective Model
The teaching indicator (red) is lit. The built-in buzzer beeps once.
5
TEACH TEACH
Reflective Model
If teaching is OK: The teaching indicator (red) turns green. The built-in buzzer beeps once. If teaching is NG: The teaching indicator (red) starts flashing. The operation indicator also starts flashing. (E3X-NM) The built-in buzzer beeps 3 times. Change the position of the object and the sensing distance that have been set and repeat from the beginning.
6 Set the mode selector to RUN to complete the sensitivity setting. The teaching indicator (green) is OFF. Select the logical output required with the operation mode selector.
TEACH TEACH TIMER SET RUN
RUN L D CH 1 L ON D ON 2 3 4
ON ON
329
Application Precautions
Section 5-12
2-wire sensor
Relationship between OFF Current of Unit with Transistor Inputs and Current Leakage of Sensor IOFF Ileak IOUT: OFF current of Unit with transistor inputs (Refer to page 331 for specifications for each Slave.) Ileak: Current leakage of sensor If Ileak is smaller than IOUT, connect the bleeder resistance R obtained from the following formula. R (IOFF x RIN + VF) / (Ileak IOFF) Power W (VCC VR)2/R 4 (Excess gain)
330
Application Precautions
Specifications of each Slave
Section 5-12
The following table shows specifications of each Slave: The ON voltage, residual voltage, input impedance, and OFF current.
Model SRT@-ID04/08/16 (-1) SRT@-ID16T/MD16T (-1) SRT2-VID08S (-1) SRT2-VID16ML (-1) SRT2-ID32ML (-1) SRT2-MD32ML (-1) SRT@-ID08S SRT@-ND08S SRT2-ID04CL (-1) SRT2-ID08CL (-1) ON voltage (VON) 15 V 15 V 15 V 15 V 15 V 15 V 12 V 12 V 15 V 15 V Residual voltage (VF) 2.5 V (See note.) 1.5 V 1.5 V 1.5 V 1.5 V 1.5 V 4.5 V (See note.) 4.5 V (See note.) 1.5 V 1.5 V Input impedance (RIN) 4.7 kW 4.4 kW 4.4 kW 4.4 kW 4.4 kW 4.4 kW 2.7 kW 2.7 kW 4.4 kW 4.4 kW OFF current (IOUT) 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA
Note The value includes the voltage drop resulting from the LEDs and diodes.
TIM000
00001 00100
1,2,3...
1. Set input bit IR 00000 to the sensor power supply voltage. 2. Insert a timer delay for the stabilization of the sensor. The delay will be 100 ms if OMRONs Proximity Sensor is used. 3. After the timer is ON, sensor input to input bit IR 00001 is accepted and output bit IR 00100 will be ON.
331
333
Section 6-1
6-1
Required Settings
The settings required for CompoBus/S I/O data communications are the Master Unit switch settings, the node number setting, and the communications mode setting on each Slave Unit. Depending on the Slaves being used, other settings such as holding or clearing outputs for communications errors may be required. Refer to SECTION 4 Master Unit Specifications and Operations and SECTION 5 Slave Specifications and Operations for details. Before turning ON the power, check the settings and wiring, referring to 3-5 Operations Checklist.
The Units in a CompoBus/S System can be turned ON in any order. Turn ON the power to the Slaves first, however, to enable communications to start at the same time that the Master Unit is started up. The following table shows which Units are supplied by each power supply.
Unit Master Required power supply PCs power supply
Network power supply Slave Communications power supply (including the I/O power supply) Dual power supply Slave Local power supply Slave Communications power supply and I/O power supply Slave power supply
CompoBus/S communications will start up automatically once the required power has been supplied to all of the Units. Note 1. An error will not occur if the Slave has the same node number setting as another Unit. Use the status area in the Master Unit to detect for Slaves that have the same node number. 2. When the Slave registration function is used with CJ-series Master Units, the Slaves start to be checked after the Master has been started up and the registered Slave input monitoring time has lapsed. When Slaves are slow to power up, a verification error (Slave missing) may occur, so check the power-up timing. 3. When using CJ-series Master Units, if the Slave registration function is used and the system is started up after being connected and set, incorrect node number settings and Slaves that are missing from the network can be easily checked.
334
Section 6-1
6-1-1
Power-up Checklist
After turning the power ON, use the following checklist to verify the CompoBus/S communications have started properly.
Unit Check Master Are the RUN, SD, and RD indicators lit? With CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units, is the ERC indicator OFF? With CJ-series Master Units, are the ERH and ERC indicators OFF? With CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units, are the active node flags ON for all of the Slaves connected to the system? Slave With CQM1 Masters, are the ERS and ERC indicators OFF? Are the PWR and COMM indicators lit? Is the ERR indicator OFF? Is the U.ERR indicator OFF? (For SRT2-AD04 and SRT2-DA02 Analog Terminals only) Answer Yes No Yes Yes Yes No No No
No No No No
Note
1. If any questions are answered No, refer to 6-2 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units to 6-5 Checking Slave Operations for instructions on identifying and clearing the cause of the error. 2. For SRM1 and CPM2C-S Master Units, refer to the SRM1 Operation Manual and CPM2C-S Operation Manual.
335
Section 6-2
6-2
6-2-1
Checking Operations for CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units
Indicators
Indicator status RUN ERC SD ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF RD ON OFF OFF OFF --The PCs power is OFF. The Master is not completely connected to the Backplane. Probable cause --Turn the PCs power supply ON. Mount the Master properly. Replace the faulty Unit, which will be indicated by a$ in the I/O table. After correcting the cause, toggle the Units restart bit in the AR Area. Replace the Unit if it doesnt reset when the restart bit is toggled. Set unique unit numbers. If the usable node numbers are within IN0 to IN15 and OUT0 to OUT15, 9 or F cannot be set. node numbers A to F cannot be used with C200HX-CPU3@-(Z)E/ -CPU4@(Z)E, C200HG-CPU3@-(Z)E/ CPU4@-(Z)E, or C200HS PCs. Check the I/O connecting cables between all Racks. Clear the error after the connection is fixed. Use a Slave that can communicate properly, or make the communications mode of each Slave match that of the Master Unit. Check the Communications Error Flags or indicators and clear the cause of the communications error. See Communications Error Node Number Indicators below. Possible remedy
CPU Unit standby sta- OFF tus Special I/O Unit error OFF
One of the Special I/O Units is faulty. OFF Refreshing between the PC and Master Unit is not being performed properly. The same unit number has been set on two or more Special I/O Units. An out-of-range unit number has been set.
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
The I/O bus is not connected correctly. (In CS-series PCs, an I/O BUS error may have occurred in another Unit.) No Slaves are connected, or the communications mode of each Slave does not match that of the Master Unit. An error has occurred with a Slave during communications and it is withdrawn from the system.
ON
ON
---
Note Check the systems operation with just one Slave connected (one Slave at a time) if the CompoBus system does not operate but the Masters indicator status does not match any of those in the table. Communications Error Node Number Indicators When a communications error occurs with a Slave during communications and the ERC indicator lights, the other indicators will show the node number of the Slave where the error occurred in binary. When several communications errors occur simultaneously, the node number of the Slave with the first recognized communications error will be displayed. The display will not be changed if another communications error occurs while a node number is already being displayed. A new node number can be displayed after the first communications error is cleared. When a communications error occurs in a 16-point or greater Slave, any of the node numbers currently used by that Slave may be displayed.
336
Section 6-2
Check the communications cable to Input Slave 13 and the status of the Slave itself. ON OFF ON ON OFF Check the communications cable to Output Slave 6 and the status of the Slave itself. OFF OFF OFF OFF OFF Check the communications cable to Input Slave 0 and the status of the Slave itself. OFF OFF OFF ON ON First, check the communications cable to Input Slave 3 and the status of the Slave itself. Once the error in Input Slave 3 is cleared, the display will show the error in Output Slave 11 and this error can be cleared.
OFF ON
6-2-2
The location and configuration of the status area is shown in the following table. Usable Node Number is IN0 to IN7 and OUT0 to OUT7 Two words are used for flags when the max. number of Slaves setting is 16.
PC CS-series PCs C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs Location of Status Area First word = 2000 + unit number 10 Unit numbers 0 to 9: First word = 100 + unit number 10 Unit numbers A to F (10 to 15): First word = 400 + (unit number 10) 10
Bits
Output Slave Communications Error Flags First word + 8 Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Output Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0
Usable Node Number is IN0 to IN15 and OUT0 to OUT15 Four words are used for flags when the max. number of Slaves setting is 32.
PC CS-series PCs C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs Location of Special I/O Unit Area First word = 2000 + unit number 10 Unit numbers 0 to 8: First word = 100 + unit number 10 Unit numbers A to E (10 to 14): First word = 400 + (unit number 10) 10
337
Section 6-2
Bits
Output Slave Communications Error Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Input Slave Communications Error Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Output Slave Communications Error Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 Input Slave Communications Error Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8
Active Output Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Input Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Output Slave Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 Active Input Slave Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8
The status flags have the following functions. These flags are automatically cleared to 0 when the power is turned ON or the system is restarted. Active Output Slave Flags These flags indicate whether the corresponding Output Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)
Active Input Slave Flags These flags indicate whether the corresponding Input Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)
Output Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Output Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error)
Input Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Input Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error)
Note Input from Input Slaves and output to Output Slaves are enabled when the CompoBus/S System is started up and the Active Node Flag corresponding to the Slave turns ON. During actual operation, it is recommended to create ladder programming that processes Slave I/O after checking that Active Node Flags are ON and Communications Error Flags are OFF.
338
Section 6-2
6-2-3
339
Section 6-2
Wrong
(n + 4 words bit 00) Input Slave Bit 00 of node number 0 The system is not always in normal operation when bit 00 of input Slave 0 is turned ON. Normal operation
Normal communications CompoBus/S Master Unit Bit 10400 is ON and the system seems to be in normal operation. Communications error
Slave
Slave
Bit 00 ON
Correct
10900 (n + 9 words bit 00) Input Slave Node address 0 Active Node Flag 10908 (n + 9 words bit 08) AR bit Work bit (a) is ON if input Slave Node 0 is in normal communication in the network. Input Slave Normal operation Node address 0 Communications Error Flag
10400 (n + 4 words bit 00) Input Slave Node address 0 Bit 00 Bit 00 of input Slave is used after checking that the system is in normal operation.
It is possible to write a ladder program that confirms normal operation when a work bit (a) turns OFF. A ladder program that checks all the Active Node Flags and Communications Error Flags in a batch, checks the overall CompoBus/S System operations, and then performs I/O processing for the Slaves in a batch can also be written. For details, refer to the section for CJ-series Master Units under 6-3-4 Checking Normal Operations Using Ladder Programming.
6-2-4
Troubleshooting
When an error occurs, the indicators of a Master Unit connected to a CSseries, C2missing00HX/C200HG/C200HE-(Z)E, or C200HS PC will indicate the error. Check the Master Units indicators and perform the error processing described in the following table.
340
Section 6-2
When an error occurs in a Slave, the Slave can be identified from the status of the Masters indicators or from the status flags in the PCs Special I/O Unit Area.
Error The Master Units RUN indicator is OFF Probable cause The PCs power is OFF. The same unit number has been set on another Special I/O Unit, causing an I/O UNIT OVER error in the PC. Possible remedy Turn the PCs power supply ON.
Check that the same unit number is not used by more than one Special I/O Unit and restart the PC. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range, causing an I/O for Special I/O Units and restart the PC. UNIT OVER error in the PC. CS-series: Unit numbers 0 to F can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 16 when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to E can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 8 when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 C200HX-CPU3@-(Z)E/-CPU4@-(Z)E, C200HX-CPU3@-(Z)E/ -CPU4@-(Z)E, C200HE, and C200HS PCs: Unit numbers 0 to 9 can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 10 when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to 8 can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 5 when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 C200HX-CPU5@-(Z)E/-CPU6@-(Z)E/-CPU8@-(Z)E and C200HG-CPU5@-(Z)E/-CPU6@-(Z)E PCs: Unit numbers 0 to 9 or A to F can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 16 (when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to 8 or A to E can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 8 (when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 A Special I/O Unit error occurred in Turn the PC OFF and then ON again. the PC because the usable node number setting was changed with the PC power ON, but just the Master Unit was restarted. A Special I/O Unit error occurred in the PC because the Master Unit is not connected securely. An input-output I/O table error occurred in the PC because the Master Units unit number or usable node number setting was changed after the I/O table was registered. The Master Unit is faulty. Turn the PC OFF, make sure that the Master Unit is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs. Register the I/O table again.
341
Section 6-2
---
Possible remedy Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Replace the Master Unit if the error recurs. The communications cable is not con- Connect the communications cable correctly. nected to the Master. A Slaves number has been set to 8 to Either change the Input and Output Slaves node number set15 even though the usable node tings so that they are 0 to 7 or change the usable node numaddress setting is IN0 to IN7 and ber setting to IN0 to IN15 and OUT0 to OUT15. OUT0 to OUT7. One of the Slaves is not turned ON. (The Slaves PWR indicator is OFF.) There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Turn ON the Slaves power supply.
Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 344 for a list of common mistakes.) The Master Units ERC indicator is ON The Master Unit is faulty. Power is not being supplied to the Slaves. There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 344 for common mistakes and their remedies. Replace the Master Unit. Turn ON the Slaves power supply. Check the power supply cable connections and connect the cables to the Slaves correctly.
Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. There is a non-existent node number Either reset the Master Unit with the PCs Restart Bit or turn because a Slaves node number was the PC OFF and then ON again. changed after communications were established. The same node number is used on two Slaves. Change the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. A common system mistake has been Refer to the table on page 344 for common mistakes and made. (Refer to the table on page 344 their remedies. for a list of common mistakes.) A Slave Unit is faulty. Replace the faulty Slave Unit.
342
Section 6-2
Possible remedy Check the Master Units indicators and follow the procedures listed above.
The Slave cannot participate in com- Turn ON the Slaves power supply. munications because its power supply is OFF. (The Slaves PWR indicator is OFF.) The Slave cannot participate in com- Check the power supply cable connections and connect the munications because there is a prob- cables to the Slaves correctly. lem with the Slaves power supply. The Slave cannot participate in com- Check the power supply capacity. If it is inadequate, either munications because its power supply change the system configuration or change the power supply is inadequate. so that sufficient power is provided. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The same node number is used on another Slave. Check the connections and cable. Replace the communications cable if it is faulty.
Change one of the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Either change the Input and Output Slaves node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 344 for common mistakes and their remedies. Replace the Slave Unit. Change to node numbers that do not exceed the I/O Area range, then turn ON the PC again.
A Slaves number has been set to 8 to 15 even though the usable node number setting is IN0 to IN7 and OUT0 to OUT7. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 344 for a list of common mistakes.) The Slave Unit is faulty. The area used by the Analog Terminal or 32-point Connector Terminal exceeds the range of the Master Unit I/O Area. The same node number is set on two or more Input Slaves or Output Slaves.
The indicators on the Master and Slaves are normal, but there are errors in the com- The PCs Output OFF Bit is ON, so the munications data Output Slave outputs are always OFF. The communications power supply to the Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF.
Check the Active Node Flags for the Master and see whether the flags are ON for all of the connected Slaves. If two Slaves have the same node number, change the Slaves node number settings. Turn OFF the PCs Output OFF Bit. Provide an I/O power supply to the Slaves.
There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. Usable node numbers setting is incor- Refer to 4-1-3 I/O Allocations in CS-series, C200HX/ rect. C200HG/C200HE-(Z)E, and C200HS PCs and reset the usable node numbers to correct values. The Analog Terminal is connected to a Change the Master Unit to a C200HW-SRM21-V1. C200HW-SRM21 (without V1). A common system mistake has been Refer to the table on page 344 for common mistakes and made. (Refer to the table on page 344 their remedies. for a list of common mistakes.) The Master or a Slave Unit is faulty. Replace the Slave Unit. Replace the Master Unit if the problem recurs.
343
Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Common Mistakes
Mistake A terminator is not connected. The terminator is not connected at the end of the cable farthest from the Master.
Section 6-2
The following table shows common connection mistakes and their remedies.
Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. Connect the terminator at the end of the cable farthest from the Master.
The master is not connected at one end of the main line in a Connect the Master at one end of the main line. system in which the main line must be distinguished from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications. Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications.
The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable are used together in the same system. There is a break in the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Use just one kind of cable in the system. Reconnect or replace the communications cable. Make sure that the connectors are crimped correctly on the cable. Replace the faulty connector.
344
Section 6-3
6-3
6-3-1
OFF OFF OFF OFF The PCs power is OFF. The correct voltage is not being supplied to the PC. The Master Unit is faulty. The PC is faulty.
OFF
ON
Replace the Master Unit. Replace the PC (CPU Unit, Power Supply Unit). OFF OFF OFF The same unit number is set Set unit numbers that are unique on another Special I/O Unit, and within the specified range. or the unit number is not within the specified range for Special I/O Units. The Master Unit was Restart the PC and set to automatrestarted after changing the ically create I/O tables. usable node number setting switch (DIP switch pin 1). The CPU Unit is faulty. Restart the PC. If the same error occurs, replace the CPU Unit. Replace the Master Unit.
OFF ---
OFF ON ON ---
Communications error
ON
---
ON
---
---
An error has occurred in the Remove the cause of the error, CPU Unit. and restart the PC. If the same error occurs, replace the CPU Unit. A Slave disconnection has Remove the cause of the error. In been detected. communications stop mode, turn ON the power or restart the Unit after removing the cause of the error. In normal communications mode, the Unit will restart automatically. The Master Unit is faulty. Restart the Master Unit. If the same error occurs, replace the Master Unit. When a Slave is missing, the Unit will restart automatically when the missing Slave is connected to the network. When an unregistered Slave is detected, restart the Master Unit after removing the unregistered Slave.
Verification error
ON
---
ON
ON
---
When the Slave registration function is used indicates detection of a Slave that is missing in the network or an unregistered Slave that is in the network.
Note Check the systems operation with just one Slave connected (one Slave at a time) if the CompoBus system does not operate but the Masters indicator status does not match any of those in the table.
6-3-2
345
Section 6-3
This status can be read out using a Programming Device (such as the CXProgrammer) to monitor Slave status. Status Area Location and Configuration The location and configuration of the status area is shown in the following table.
PC CJ-series PCs Location of Status Area First word = 2000 + unit number 10
7 6 5 4 3 2 1 0 Bits Active Output Slave Flags Slave 7 0 Active Input Slave Flags Slave 7 0
7 6 5 4 3 2 1 Active Output Slave Flags Slave 7 Active Input Slave Flags Slave 7 Active Output Slave Flags Slave 15 Active Input Slave Flags Slave 15
0 Bits 0 0 8 8
The status flags have the following functions. These flags are automatically cleared to 0 when the power is turned ON or the system is restarted. Active Output Slave Flags These flags indicate whether the corresponding Output Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)
Active Input Slave Flags These flags indicate whether the corresponding Input Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)
Output Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Output Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) (This flag turns OFF automatically when the Slave rejoins communications.)
346
Checking Operations of CJ-series Master Units Input Slave Communications Error Flags
Section 6-3
These flags indicate whether a communications error has occurred with the corresponding Input Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) (This flag turns OFF automatically when the Slave rejoins communications.)
Note
1. Input from Input Slaves and output to Output Slaves is enabled when the CompoBus/S System is started up and the Active Node Flag corresponding to the Slave is turned ON. During actual operation, it is recommended to create a ladder program that processes Slave I/O after checking that Active Node Flags are turned ON and Communications Error Flags are OFF. 2. When the CJ-series Master Unit is set to communications stop mode, communications will stop when the Output Slave Communications Error Flag or Input Slave Communications Error Flag turns ON.
6-3-3
The following table shows the location and configuration of the Special I/O Unit DM Area words used by CJ-Series Master Units.
PC CJ-series PCs Location of Status Area First word = D20000 + unit number 100
347
Section 6-3
0 Bits
CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.)
Output Slave Registration Table (Used only when Slave registration function is enabled.) Input Slave Registration Table (Used only when Slave registration function is enabled.) Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) Reserved for system use. (Cannot be used.)
The contents from the first word to the first word +9 cannot be used for any other purpose. These words can be used, however, if the Slave registration function and communications stop mode are not enabled. Checking Operations Using DM Area Words The following table shows the functions of the words in the Master Units Special I/O Unit DM Area that are used to check operations.
348
Section 6-3
For details on the words used to set the Slave registration function, refer to 42-5 Slave Registration Function and Communications Stop Mode.
Word +4 Bit 00 Name Registration Completed Flag Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted.
08
09
This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). Verification Error Flag: This flag is turned ON when an unregistered Slave has joined the netUnregistered Slave in Net- work. The flag will remain ON until the power is turned OFF and ON work again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). Communications Stopped This flag is turned ON when the Master Unit is set to communications Flag stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5). Error Flag This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. Communications Stopped When the Master Unit is set to communications stop mode and remote Node Number I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted. Communications Stopped When the Master Unit is set to communications stop mode and remote Slave Type I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted.
10
15
+5
00 to 07
15
349
Section 6-3
Function When the Slave registration The bits in the Special I/O function is enabled, the bit Unit Area correspond to the corresponding to the node node numbers actually used number of the Output Slave by the Slaves. Therefore, for that caused the verification Slaves with 16 points or error (Slave missing) will be higher, the bits other than turned ON. those set for the node number may also be turned ON. For Bits 00 to 15 correspond to Output Slave node numbers 1 example, the two consecutive bits used by a 16-point Slave to 15. When the Slave that or the four consecutive bits caused the verification error used by a 32-point Slave may joins the network, the bit will be turned ON at the same automatically turned OFF. time. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted.
+7
00 01 02 to 13 14 15
+8
00 01 02 to 13 14 15
+9
00 01 02 to 13 14 15
350
Section 6-3
6-3-4
Example 1
Communications will be performed only when the Communications Error Flags of all Slaves are OFF, and the Active Node Flags correspond to the configuration of connected Slaves. Status Area (Refer to page 99 for details.)
15 14 13 12 11 10 CIO 2016 CIO 2017 CIO 2018 CIO 2019 Slave 7 Slave 7 Slave 15 Slave 15 9 8 0 0 8 8
Output Slave Communications Error Flags Input Slave Communications Error Flags Output Slave Communications Error Flags Input Slave Communications Error Flags
7 6 5 4 3 2 1 Active Output Slave Flags Slave 7 Active Input Slave Flags Slave 7 Active Output Slave Flags Slave 15 Active Input Slave Flags Slave 15
0 Bits 0 0 8 8
Active Node Flags: Once a Slave joins the CompoBus/S network after the Slave is turned ON, the Active Node Flag corresponding to the Slave will be ON. Communications Error Flags: If a Slave in the network fails to communicate with the Master, the Communications Error Flag corresponding to the Slave will be ON. After the Communications Error Flag is ON, the previous input data from the input Slave will be kept on hold. While the Communications Error Flag is ON, the input data of the input Slave is not reliable. (The program will be executed with the previous data.) Operations The input conditions require the Input Slave and Output Slave Active Node Flags to match the network configuration and that the Output Slave or Input Slave Communications Error Flags are OFF.
351
Section 6-3
Communications error
Determines that Communications Error Flags in leftmost 8 bits of DM 2016 to DM 2019 are OFF. If the Flag for any node is ON, the comparison result with constant #00FF is ON, and work bit turns ON.
Determines that Active Node Flags for Slaves in rightmost 8 bits of DM 2016 to DM 2019 match the Slave configuration. Set the FF part of the constant #00FF to match the configuration of connected Slaves.
a JMP (004)
#0001
Slave I/O is processed when the JMP condition is ON only. If the JMP condition is OFF, the program jumps to JME and Slave I/O is not processed.
Example 2
The input conditions can be set according to the following table when the Slave registration table and communications stop mode are used (DIP switch pins 3 and 4 both set to ON). DM Area Contents (Refer to page 103 for details.)
DM Bit address D20004 00 08 09 10 Name Registration Completed Flag Verification Error Flag: Slave Missing Function ON when all registered Slaves have joined network. ON when a Slave are not present in network.
Verification Error Flag: Unregis- ON when an unregistered Slave tered Slave in Network is in the network. Communications Stopped Flag ON when communications have stopped due to a communications error. ON when any of the flags 08 to 10 are ON.
15
Error Flag
352
Section 6-3
When bit 15 of D20004 is ON, work bit c (error detected) turns ON.
When bit 00 of D20004 is ON, work bit d (registered Slaves joined network) turns ON.
JMP (004)
#0002
Slave I/O is processed when JMP condition is ON only. If the JMP condition is OFF, the program jumps to JME and Slave I/O is not processed.
6-3-5
Troubleshooting
When an error occurs, the indicators of a Master Unit connected to a CJseries PC will indicate the error. Check the Master Units indicators and perform the error processing described in the following table. When an error occurs in a Slave, the Slave can be identified from the status of the Masters indicators (refer to page 74) or from the status flags (refer to page 345) in the PCs Special I/O Unit Area.
Probable cause The PCs power is OFF. The same unit number has been set on another Special I/O Unit, causing an area overlap error in the PC.
Possible remedy
Turn the PCs power supply ON. Check that the same unit number is not used by more than one Special I/O Unit and restart the PC. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range, causing an area for Special I/O Units and restart the PC. overlap error in the PC. CJ-series PCs: Unit numbers 0 to 95 can be set when the Master Unit is using 10 words as a single Special I/O Unit and the usable node number setting is IN0 to IN7 and OUT0 to OUT7 (DIP switch pin 1 OFF). Unit numbers 0 to 94 can be set when the Master Unit is using 20 words as two Special I/O Units and the usable node number setting is IN0 to IN15 and OUT0 to OUT15 (DIP switch pin 1 ON). The usable node number setting was changed with the PC power ON, and the Master Unit was restarted only. A Special I/O Unit error occurred in the PC because the Master Unit is not connected securely. The Master Unit is faulty. Communications stop mode is set. Turn the PC OFF and then ON again, and recreate the I/O tables. Turn the PC OFF, make sure that the Master Unit is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs. Replace the Master Unit. Communications stop when a communications error occurs in communications stop mode. Remove the cause of the error, and then reset the Master Unit using the PCs Restart Bit or turn the PC OFF and then ON again.
353
Section 6-3
Possible remedy Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Replace the Master Unit if the error recurs.
The communications cable is not connected to the Master. A Slaves number has been set to 8 to 15 even though the usable node address setting is IN0 to IN7 and OUT0 to OUT7. One of the Slaves is not turned ON. (The Slaves PWR indicator is OFF.) There is a problem with the Slaves power supply. The Slaves power supply is inadequate.
Connect the communications cable correctly. Either change the Input and Output Slaves node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Turn ON the Slaves power supply.
Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 344 for a list of common mistakes.) The Master Units ERC indicator is ON The Master Unit is faulty. Power is not being supplied to the Slaves. There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 344 for common mistakes and their remedies. Replace the Master Unit. Turn ON the Slaves power supply. Check the power supply cable connections and connect the cables to the Slaves correctly.
Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. There is a non-existent node number Either reset the Master Unit with the PCs Restart Bit or turn because a Slaves node number was the PC OFF and then ON again. changed after communications were established. The same node number is used on two Slaves. Change the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. A registered Slave has not joined the Check the Slave registration table and the node number setnetwork (when Slave registration func- ting for each Slave. tion is enabled). An unregistered Slave is in the network (when Slave registration function is enabled). A common system error has occurred. Refer to the table on page 344 for common errors and their (Refer to the table on page 344 for a remedies. list of common errors.) The Master Unit is faulty. A Slave Unit is faulty. Replace the Master Unit. Replace the faulty Slave Unit.
354
Section 6-3
Check that the same unit number is not used by more than one Special I/O Unit and turn the PC OFF and ON again. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit.
The unit number has been set outside Check that the unit number is set within the range specified the specified range. for Special I/O Units and turn the PC OFF and ON again. CJ-series PCs: Unit numbers 0 to 95 can be set when the Master Unit is using 10 words as a single Special I/O Unit and the usable node number setting is IN0 to IN7 and OUT0 to OUT7 (DIP switch pin 1 OFF). Unit numbers 0 to 94 can be set when the Master Unit is using 20 words as two Special I/O Units and the usable node number setting is IN0 to IN15 and OUT0 to OUT15 (DIP switch pin 1 ON). A Slave Units COMM indicator is OFF or its ERR indicator is ON The CPU Unit is faulty. An error has occurred at the Master Unit. Replace the CPU Unit. Check the Master Units indicators and follow the procedures listed above.
The Slave cannot participate in com- Turn ON the Slaves power supply. munications because its power supply is OFF. (The Slaves PWR indicator is OFF.) The Slave cannot participate in com- Check the power supply cable connections and connect the munications because there is a prob- cables to the Slaves correctly. lem with the Slaves power supply. The Slave cannot participate in com- Check the power supply capacity. If it is inadequate, either munications because its power supply change the system configuration or change the power supply is inadequate. so that sufficient power is provided. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The same node number is used on another Slave between inputs Slaves or between output Slaves. A Slaves number has been set to 8 to 15 even though the usable node number setting is IN0 to IN7 and OUT0 to OUT7. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 356 for a list of common mistakes.) The Slave Unit is faulty. Check the connections and cable. Replace the communications cable if it is faulty.
Change one of the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Either change the Input and Output Slaves node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 356 for common mistakes and their remedies. Replace the Slave Unit.
The area used by the Analog Terminal Change to node numbers that do not exceed the I/O Area or 32-point Connector Terminal range, then turn ON the PC again. exceeds the range of the Master Unit I/O Area.
355
Section 6-3
Possible remedy Check the Active Node Flags for the Master and see whether the flags are ON for all of the connected Slaves. If there is a duplication, change the Slaves node number settings. Turn OFF the PCs Output OFF Bit. Provide an I/O power supply to the Slaves.
Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-2-4 Allocations and reset the usable node numbers to correct values.
A common system mistake has been Refer to the table on page 356 for common mistakes and made. (Refer to the table on page 356 their remedies. for a list of common mistakes.) The Master or a Slave Unit is faulty. Replace the Slave Unit. Replace the Master Unit if the problem recurs.
Common Mistakes
Mistake A terminator is not connected.
The following table shows common connection mistakes and their remedies.
Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. The terminator is not connected at the end of the cable far- Connect the terminator at the end of the cable farthest from thest from the Master. the Master. The master is not connected at one end of the main line in a Connect the Master at one end of the main line. system in which the main line must be distinguished from the branch lines. The length of the main line, a branch line, or the total length Make sure that the lengths of the cables in the system are of the branch lines of the system in which the main line must within the specifications listed in 2-2-2 Maximum Cable be distinguished from the branch lines is not within specifi- Length, or change the communications mode to Long-discations. tance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Use just one kind of cable in the system. Special Flat Cable are used together in the same system. There is a break in the communications cable. Reconnect or replace the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Make sure that the connectors are crimped correctly on the cable. Replace the faulty connector.
356
Section 6-4
6-4
6-4-1
Error Status
Situation Normal communications
PCs power OFF OFF I/O UNIT OVER OFF error I/O BUS error ON/ OFF
Turn the PCs power supply ON. The PCs limit on I/O points Reduce the PC word allowas exceeded by the Com- cation setting or remove poBus/S Master Unit. one of the other Units.
OFF OFF
ON
OFF OFF
ON
OFF OFF
---
ON
OFF OFF ON
ON
---
Flashing ON
ON
OFF
ON
ON
---
ON
---
ON
The connection between Check the mounting of each the CPU Unit and I/O bus is I/O Unit and the End Cover. not correct. Turn the PC ON again after correcting the cause of the error. No Slaves are connected, Use a Slave that can comor the communications municate properly, or make mode of each Slave does the communications mode not match that of the Master of each Slave match that of Unit. the Master Unit. When the number of Check the area allocated to points/node number setthe 8-point Slave where the ting is set to 4, this status error occurred, eliminate indicates that the same the area overlap, and then area is allocated to more restart the PC. than one Slave. Communi- See Communications Error cations will be stopped. Node Number Indicators below. When the PC word alloca- Check the indicators and tion setting is 2 or 4 words, set the node number to an this status indicates that an acceptable value. out-of-range node number See Communications Error from 0 to 7 has been set. Node Number Indicators below. An error has occurred with Check the indicators and a Slave during communica- clear the cause of the comtions and it is withdrawn munications error. See from the system. Communications Error Node Number Indicators below.
Note Check the systems operation with just one Slave connected (one Slave at a time) if the CompoBus system doesnt operate but the Masters indicator status doesnt match any of those in the following table. Communications Error Node Number Indicators When a communications error occurs with a Slave during communications and the ERC indicator lights or the ERS indicator lights or flashes, the other indicators will show the node number of the Slave where the error occurred in binary. When several communications errors occur simultaneously, the node number with the highest priority error will be displayed. The priority is as follows: 1,2,3... 1. Area overlap error (ERS lit) 2. Address over error (ERS flashing) 3. Communications error (ERC lit)
357
Section 6-4
When the same error occurs in two or more Slaves, the node number of the Slave with the first recognized error will be displayed. The display will not be changed if the same error occurs in another Slave while a node number is already being displayed for that error. The new node number can be displayed after the first error is cleared. When a communications error occurs in a 16-point Slave, either one of the node numbers used by the Slave may be displayed. The following table shows some examples of node number displays.
Situation ERC Area overlap in Output Slaves with node numbers 4 and 5 --ERS ON Indicator status I/O 8 4 ON OFF ON Possible remedy 2 1 OFF OFF Change the node number for Output Slave 4 or 5. Alternatively, change the number of points/node number setting to 8. Restart the PC afterwards. ON ON Change the node number for Input Slave 7. Alternatively, change the PC word allocation and number of points/node number settings. OFF ON Check the communications cable to Input Slave 13 and the status of the Slave itself.
Address over error in the --Input Slave with node number 7 Communications error in the Input Slave with node number 13 ON
OFF
OFF ON
ON
Communications error in ON the Output Slave with node number 6 Communications error in the Input Slave with node number 0 A communications error occurs in the Output Slave with node number 11 after a communications error occurs in the Input Slave with node number 3. ON
OFF
ON
OFF ON
ON
OFF Check the communications cable to Output Slave 6 and the status of the Slave itself.
OFF
OFF OFF OFF OFF OFF Check the communications cable to Input Slave 0 and the status of the Slave itself. OFF OFF OFF ON ON First, check the communications cable to Input Slave 3 and the status of the Slave itself. Once the error in Input Slave 3 is cleared, the display will show the error in Output Slave 11 and this error can be cleared.
ON
OFF
6-4-2
Specification
358
Section 6-4
6-4-3
6-4-4
Troubleshooting
The indicators of a Master Unit connected to a CQM1 PC will indicate when an error has occurred. Check the Master Units indicators and perform the error processing described in the following table. When an error occurs in a Slave, the Slave can be identified from the status of the Masters indicators (refer to page 108) or from the status flags in the PCs Special I/O Unit Area. The alarm output can also be used to determine when an error has occurred. Refer to 6-4-2 Error Detection with the Alarm Output (CQM1 Only) for details.
Error Probable cause The PCs power is OFF. An I/O UNIT OVER error occurred in the PC. An I/O BUS error occurred in the PC because the Master Unit is not connected securely. An I/O BUS error occurred in the PC because the PCs End Cover is not connected securely. Possible remedy Turn the PCs power supply ON. Either change the PC word allocation setting on pins 1 and 2 of the DIP switch or remove another I/ O Unit. Turn the PC OFF, make sure that the Master Unit is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs. Turn the PC OFF, make sure that the End Cover is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs.
An I/O BUS error occurred in the PC Turn the PC OFF and then ON again. because the PC word allocation setting (pins 1 and 2) was changed after communications were established. The Master Unit is faulty. Replace the Master Unit. The Master Units SD indicator is OFF The same area may be allocated to more than one Slave. (The Master Units ERS indicator will be ON at the same time.) The Master Unit is faulty. See the explanation under The Master Units ERS indicator is ON., below. Replace the Master Unit.
359
Section 6-4
Probable cause Possible remedy The communications cable is not connected Connect the communications cable correctly. to the Master. One of the Slaves is not turned ON. (The Slaves PWR indicator is OFF.) There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Turn ON the Slaves power supply. Check the power supply cable connections and connect the cables to the Slaves correctly.
Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. Communications modes of Master Unit and Set the communications mode so that it is the Slave do not match. same as that of the Master Unit. A common system mistake has been made. Refer to the table on page 362 for common mis(Refer to the table on page 362 for a list of takes and their remedies. common mistakes.) The Master Unit or a Slave Unit is faulty. The Master Units ERS indicator is ON The same area may be allocated to more than one Slave. Replace the Master Unit. Replace the Slave Units if the problem recurs. Either change the Slaves node number settings to eliminate the I/O Area overlap or change the Master Units number of points/node number setting to 8-point mode by turning pin 3 of the DIP switch OFF. Turn the PC ON again after making the necessary changes.
Either change the node number setting of the Slave that exceeded the PCs I/O Area or change the Master Units number of points/node number setting to 8-point mode by turning pin 3 of the DIP switch OFF. Turn the PC ON again after making the necessary changes. A 16-point or greater Slave has been conEither remove the 16-point or greater Slave or nected even though the Master Units num- change the Master Units number of points/node ber of points/node number setting is 4-point number setting to 8-point mode by turning pin 3 of mode. (Pin 3 of the DIP switch is ON.) the DIP switch OFF. Turn the PC ON again after making the necessary changes. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. The Master Units ERS indicator is flashing A Slave Unit is faulty. The PC word allocation setting is 2 or 4 words, but an out-of-range node number from 0 to 7 has been set. (An address over error occurred.) Replace the faulty Slave Unit. Either remove the Slave where the error occurred or change the Masters PC word allocation setting (pins 1 and 2) and max. number of Slaves setting (pin 3) so that the Slaves node number is acceptable. Refer to 4-3-2 Switch Settings for a table showing all of the possible DIP switch settings. Replace the faulty Slave Unit.
360
Section 6-4
Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided.
There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. There is a non-existent node number because a Slaves node number was changed after communications were established. The same node number is set on two or more Input Slaves or Output Slaves. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again.
After changing the Slaves node number settings to eliminate the duplication, turn the Slaves ON again and then turn the PC ON again. A common system mistake has been made. Refer to the table on page 362 for common mis(Refer to the table on page 362 for a list of takes and their remedies. common mistakes.) A Slave Units COMM indicator is OFF or its ERR indicator is ON A Slave Unit is faulty. An error has occurred at the Master Unit. The Slave cannot participate in communications because its power supply is OFF. (The Slaves PWR indicator is OFF.) The Slave cannot participate in communications because there is a problem with the Slaves power supply. The Slave cannot participate in communications because its power supply is inadequate. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The node address set for the Slave is outside the setting range. When outside the setting range with the node addresses 0 to 7: ERS indicator of the Master Unit flashes When outside the setting range with the node address 8 to 15: ERS indicator of the Master Unit goes OFF The same node number is set on two or more Input Slaves or Output Slaves. Replace the faulty Slave Unit. Check the Master Units indicators and follow the procedures listed above. Turn ON the Slaves power supply.
Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. Check the connections and cable. Replace the communications cable if it is faulty.
Change the node address of the Slave that caused the address over or change the Master Units PC word allocation setting (pins 1 and 2) and max. number of Slaves setting (pin 3) so that the Slaves node number is acceptable. Refer to 4-3-2 Switch Settings for a table showing all of the possible DIP switch settings.
Change one of the Slaves node number settings to eliminate the duplication, turn the Slave ON again, and then turn the PC ON again. Communications modes of Master Unit and Set the communications mode so that it is the Slave do not match. same as that of the Master Unit. A common system mistake has been made. Refer to the table on page 362 for common mis(Refer to the table on page 362 for a list of takes and their remedies. common mistakes.) The Slave Unit is faulty. Replace the Slave Unit.
361
Section 6-5
Possible remedy Change one of the Slaves node number settings to eliminate the duplication, turn the Slave ON again, and then turn the PC ON again. The PCs Output OFF Bit is ON, so the Out- Turn OFF the PCs Output OFF Bit. put Slave outputs are always OFF. The communications power supply to the Provide an I/O power supply to the Slaves. Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF. There is a problem with the communication cable connection or the cable itself. The setting of the number of words allocated to the PC, or the number of points allocated to a single node number is incorrect. An Analog Terminal is connected to a CQM1-SRM21 (without V1). A common system mistake has occurred. (Refer to the table on page 362 for a list of common mistakes.) The Master or a Slave Unit is faulty. Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-3-3 I/O Allocations in CQM1 PCs and correct the number of words allocated to the PC or the number of points allocated to a single node number. Change the Master Unit to a CQM1-SRM21-V1. Refer to the table on page 362 for common mistakes and their remedies. Replace the Slave Unit. Replace the Master Unit if the problem recurs.
Common Mistakes
Mistake A terminator is not connected.
The following table shows common connection mistakes and their remedies.
Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. Connect the terminator at the end of the cable farthest from the Master. Connect the Master at one end of the main line.
The terminator is not connected at the end of the cable farthest from the Master. The master is not connected at one end of the main line of the system that has the main line distinguishable from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications.
Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Use just one kind of cable in the system. Special Flat Cable are used together in the same system. There is a break in the communications cable. Reconnect or replace the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Make sure that the connectors are crimped correctly on the cable. Replace the faulty connector.
6-5
6-5-1
362
Section 6-5
The following table shows the meaning of the common indicators.
Indicator Color PWR Green (POWER OUT) COMM Yellow Status Meaning ON The communications power supply is ON. OFF ON OFF ERR (BUS/S ERR) Red ON OFF The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.
The following table shows the status of the common indicators when an error occurs. Check the Masters indicators to determine the node number of the Slave in which the error occurred. The Slaves node number will also be indicated in the status area (not provided in CQM1 Master Units) allocated in the Special I/O Unit Area of the Master Unit.
Probable cause Possible remedy Turn the Slaves power supply ON. Check the area allocated to the 8point Slave where the error occurred, eliminate the area overlap, and then restart the PC.
Indicator status
PWR COMM ERR OFF OFF OFF The Slaves power is OFF. ON OFF ON With a CQM1 Master thats number of points/node number setting is set to 4, the same area may be allocated to more than one Slave. Communications will be stopped. With a CQM1 Master thats PC word allocation setting is 2 or 4 words, an out-of-range node number from 0 to 7 may have been set. With a CQM1 Master, an out-ofrange node number from 8 to 15 may have been set. When a CS-series, C200HX/ C200HG/ C200HE-(Z)E, C200HS, or CJ-series Master is used and the range of usable node numbers is from 0 to 7, there are Slaves whose node numbers are set between 8 and 15. The communications mode setting of the Master Unit does not match that of the Slave.
ON
ON
OFF
ON
OFF
OFF
Check the Masters indicators to determine the node number and set the node number within the specified range. Check the Masters indicators to determine the node number and set the node number within the specified range.
ON
OFF
OFF
Communications error ON
OFF
ON
Make the communications mode of the Master Unit and Slave agree, then power-up the Master Unit again. An error has occurred with a Slave Check the Masters indicators and during communications and it is clear the cause of the communicawithdrawn from the system. tions error. The Masters power is OFF. Turn ON the Masters power supply.
ON
OFF
---
363
Section 6-6
6-6
6-6-1
Cleaning
Clean the CompoBus/S regularly as described below in order to keep it in its optimal operating condition. Wipe the Unit with a dry, soft cloth for regular cleaning. When a spot cannot be removed with a dry cloth, dampen the cloth with a neutral cleanser, wring out the cloth, and wipe the Unit. A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove the smudge when cleaning. !Caution Never use volatile solvents such as paint thinner or benzene or chemical wipes. These substances could damage the surface of the Unit.
6-6-2
Inspection
Be sure to inspect the system periodically to keep it in optimal operating condition. In general, inspect the system once every 6 to 12 months, but inspect more frequently if the system is used with high temperature or humidity or under dirty/dusty conditions.
Inspection Equipment
Prepare the following equipment before inspecting the system. Required Equipment Have a standard and phillips screwdriver, multimeter, alcohol, and a clean cloth. Equipment that Could be Needed Depending on the system conditions, you might need a synchroscope, oscilloscope, thermometer, or hygrometer (to measure humidity).
Inspection Procedure
Check the items in the following table and correct any items that are below standard.
Environmental conditions Item Ambient and cabinet temperature Ambient and cabinet humidity Dust/dirt accumulation Are the Units mounted securely? Are the connecting cable connectors fully inserted? Are the external wiring screws tight? Are the connecting cables undamaged? Standard See below. See below. None No looseness No looseness No looseness No damage Equipment Thermometer Hygrometer Visual inspection Phillips screwdriver Phillips screwdriver Phillips screwdriver Visual inspection
Installation
The following table shows the acceptable operating temperature and operating humidity ranges for CompoBus/S Units.
Unit Master Unit Remote Terminal Remote I/O Module Sensor Amplifier Terminal Acceptable temperature Acceptable humidity* 0 to 55C 10% to 90% 0 to 55C 0 to 55C 0 to 55C 35% to 85% 35% to 85% 35% to 85%
364
Section 6-7
Acceptable temperature Acceptable humidity* 0 to 55C 35% to 85% 35% to 85% 25% to 85% 25% to 85% 25% to 85% 10% to 90% 10% to 90%
Fiber Amplifier Communications 20 to 55C Unit Connector Terminal 10 to 55C Water-resistant Terminal Analog Terminal CPM1A/CPM2A I/O Link Unit CPM2C I/O Link Unit 10 to 55C 10 to 55C 0 to 55C 0 to 55C
6-7
6-7-1
6-7-2
6-7-3
Replacing Relays
Faulty relays or power MOSFET relays in Remote Terminals can be removed and replaced. !Caution Be sure to turn OFF the Slaves power supply before removing the faulty relay to prevent electric shock. The relays pins often bend or break when the relay is removed, so remove faulty relays only.
Use the following procedure to replace a relay in an Remote Terminal. 1. The relay removal tool attached to the Remote Terminal is used to remove the relay. Align the relay removal tool so that it squeezes the old relay, push it all the way in, and pull it out to remove the relay.
365
Section 6-7
2. Check the orientation of the new relay carefully and insert it to the same depth as the other relays.
366
Appendix
Standard Models Masters
Master Units
Model C200HW-SRM21-V1 CJ1W-SRM21 CQM1-SRM21-V1 Applicable PCs CS1, C200HX/C200HG/C200HE-(Z)E, and C200HS CJ-series CQM1
Other Masters
Model 3G8B3-SRM@1 C200PC-ISA@2-SRM SDD-CS1 CompoBus/S VME Board SYSMAC Board Uniwire CompoBus/S Send Unit, manufactured by NKE. Specifications
Slaves
Remote Terminals
Compatible with High-speed Communications Mode SRT1-ID04 SRT1-ID04-1 SRT1-ID08 SRT1-ID08-1 SRT1-ID16 Model Compatible with Highspeed and Long-distance Communications Modes SRT2-ID04 SRT2-ID04-1 SRT2-ID08 SRT2-ID08-1 SRT2-ID16 Specifications
4 transistor inputs, two independent power supplies (NPN) 4 transistor inputs, two independent power supplies (PNP) 8 transistor inputs, two independent power supplies (NPN) 8 transistor inputs, two independent power supplies (PNP) 16 transistor inputs, two independent power supplies (NPN)
367
Standard Models
Model Compatible with Highspeed and Long-distance Communications Modes SRT2-ID16-1 SRT2-ID16T SRT2-ID16T-1 SRT2-OD04 SRT2-OD04-1 SRT2-OD08 SRT2-OD08-1 SRT2-OD16 SRT2-OD16-1 SRT2-OD16T SRT2-OD16T-1 SRT2-MD16T SRT2-MD16T-1 SRT2-ROC08 SRT2-ROC16 SRT2-ROF08 SRT2-ROF16 Specifications
Appendix
Compatible with High-speed Communications Mode SRT1-ID16-1 SRT1-ID16T SRT1-ID16T-1 SRT1-OD04 SRT1-OD04-1 SRT1-OD08 SRT1-OD08-1 SRT1-OD16 SRT1-OD16-1 SRT1-OD16T SRT1-OD16T-1 SRT1-MD16T SRT1-MD16T-1 SRT1-ROC08 SRT1-ROC16 SRT1-ROF08 SRT1-ROF16
16 transistor inputs, two independent power supplies (PNP) 3-tier terminal block, 16 transistor inputs, two independent power supplies (NPN) 3-tier terminal block, 16 transistor inputs, two independent power supplies (NPN) 4 transistor outputs, two independent power supplies (NPN) 4 transistor outputs, two independent power supplies (PNP) 8 transistor outputs, two independent power supplies (NPN) 8 transistor outputs, two independent power supplies (PNP) 16 transistor outputs, two independent power supplies (NPN) 16 transistor outputs, two independent power supplies (PNP) 3-tier terminal block, 16 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 16 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 8 transistor inputs, 8 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 8 transistor inputs, 8 transistor outputs, two independent power supplies (NPN) 8 relay outputs, local power supply 16 relay outputs, local power supply 8 power MOS FET outputs, local power supply 16 power MOS FET outputs, local power supply
Connector Terminals
Model SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 SRT2-ID32ML SRT2-ID32ML-1 SRT2-MD32ML SRT2-MD32ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 SRT2OD32ML SRT2OD32ML-1 Specifications Connection with sensor connector (for cable connection), 8 transistor inputs, multiple power supplies (NPN) Connection with sensor connector (for cable connection), 8 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor inputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 32 transistor inputs, multiple power supplies (NPN) Connection with MIL connector, 32 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor inputs, 16 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor inputs, 16 transistor outputs, multiple power supplies (PNP) Connection with sensor connector (for cable connection), 8 transistor outputs, multiple power supplies (NPN) Connection with sensor connector (for cable connection), 8 transistor outputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor outputs, multiple power supplies (PNP) Connection with MIL connector, 32 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 32 transistor outputs, multiple power supplies (PNP)
All models are compatible with both High-speed and Long-distance Communications Modes.
368
Standard Models
Appendix
4 inputs (1 channel 4 units), Communications Terminal, network power supply 4 inputs (4 channels 1 unit), Communications Terminal, network power supply 4 inputs (1 channel 4 units), Expansion Terminal 4 inputs (4 channels 1 unit), Expansion Terminal
This model is compatible with both High-speed and Long-distance Communications Modes.
Analog Terminals
Model SRT2-AD04 SRT2-DA02 Specifications 4 analog inputs (switchable between 4, 3, 2, and 1 points), network power supply 2 analog outputs (switchable between 2 and 1 points), network power supply
Both models are compatible with both High-speed and Long-distance Communications Modes.
Sensor Terminals
Compatible with High-speed Communications Mode SRT1-ID08S SRT1-ND08S SRT1-OD08S Model Compatible with Highspeed and Long-distance Communications Modes SRT2-ID08S SRT2-ND08S SRT2-OD08S Specifications
8 inputs, network power supply 4 inputs/4 outputs, network power supply 8 outputs, local power supply
369
Standard Models
Appendix
Water-resistant Terminals
Model SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT2-OD04CL SRT2-OD04CL-1 SRT2-OD08CL SRT2-OD08CL-1 Specifications Connection with shielded connector (round water-resistant connector), 4 transistor inputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor inputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor inputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor inputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor outputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor outputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor outputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor outputs (PNP), multiple power supplies, IP67 enclosure ratings
All models are compatible with both High-speed and Long-distance Communications Modes.
This model is compatible with both High-speed and Long-distance Communications Modes.
This model is compatible with both High-speed and Long-distance Communications Modes.
Other Slaves
Model FND-X06H-SRT FND-X12H-SRT FND-X25H-SRT FND-X50H-SRT FND-X06L-SRT FND-X12L-SRT Position Driver, 200-VAC input, 6 A Position Driver, 200-VAC input, 12 A Position Driver, 200-VAC input, 25 A Position Driver, 200-VAC input, 50 A Position Driver, 100-VAC input, 6 A Position Driver, 100-VAC input, 12 A Specifications
370
Standard Models
Slaves Manufactured by Other Companies
Model/Series VQ Series SX Series SY Series MN4TB1 and MN4TB2 Series Solenoid valve with reduced wiring manufactured by CKD Corporation M4TB3 and M4TB4 Series M4G Series MN4S0 Series YS1A1, A2 YS2A1, A2 Valve with reduced wiring manufactured by KOGANEI Corporation Specifications SI manifold solenoid valve manufactured by SMC Corporation
Appendix
Note Electrical characteristics of the #9409 Belden communications cable are the same as those for the commercially available 2-conductor VCTF cable.
371
Standard Models
Appendix
Connectors
Model Branch Connector Extension Connector Connector Terminator Round Water-resistant Connectors with Cable (socket and plug) SCN1-TH4 SCN1-TH4E SCN1-TH4T XS2W-D42@-@81-@ Specifications Use this connector to branch a cable. (Used with OMRON Flat Cable only.) Use this connector to extend the OMRON Flat Cable. This connector has a built-in terminator. (Used with OMRON Flat Cable only.) Use this connector to connect Water-resistant Terminals and Tjoints. Can be used as a power supply cable (with the female socket connected to the Water-resistant Terminal). Can be used as an I/O cable for sensors that have connectors (with the male plug connected to the Water-resistant Terminal, if the product has a model number suffix A). A connector with cable used to connect Water-resistant Terminals to T-branch connectors. Can be used as a power supply cable (with the female socket connected to the Water-resistant Terminal) and the other end wired to a commercially available terminal block. A connector with cable used to connect Water-resistant Terminals to I/O devices. Can be used as an I/O cable (with the male plug connected to the Water-resistant Terminal) and the other end wired to the I/O device with loose wires. A connector used to connect to the communications connectors or external power supply connectors of Water-resistant Terminals or T-joint plugs. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.75 mm2 A connector used to connect to the external power supply connectors of Water-resistant Terminals or T-joint plugs. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A connector used to connect to T-joint sockets. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 A connector used to connect to I/O connectors of Water-resistant Terminals or T-joint sockets. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A joint used to T-branch a VCTF cable (e.g., a communications cable or power supply cable). A communications connector for connecting CJ-series Master Units. Communications cables (BD H, BD L, BS+, BS) and communications power lines (BS +, BS) can be connected simultaneously. This connector has screwless terminals for signal lines and connector lock screws. A communications connector for connecting CJ-series Master Units. Communications cables (BD H, BD L, BS+, BS) and communications power lines (BS +, BS) can be connected simultaneously. This connector has screw terminals for signal lines and connector lock screws. Communications cables, communications power supply and I/O power supply connectors manufactured by Weidmuller Co., Ltd. A shielded terminator plug used to connect to T-joints. This terminal block has a built-in terminator. (Can be used with 2or 4-conductor VCTF cable and OMRONs Special Flat Cable.)
XS2F-D42@-@80-@
XS2H-D421-@80-A
XS2C-D4S7
XS2C-D4@@
XS2G-D4S7
XS2G-D4@@
XS2R-D427-5 FK-MCP1.5/6-STF3.81
MC1.5/6-STF-3.81
Communications Connector (Connector Terminals) Shielded Terminator Plug (Male) Terminal-block Terminator
372
Standard Models
Appendix
Other Products
Connector Terminal Mounting Brackets
SRT2-ATT01 Mounting Bracket A SRT2-ATT02 Mounting Bracket B Related Slaves: Connector Terminals
Cable Connectors
Related Slaves: Connector Terminals with Sensor Connectors, Remote Terminals with Connector Output Transistors, Sensor Terminals
Model XS8A-0441 XS8A-0442 Marking XS8-1 XS8-2 0.3 to 0.5 mm2 0.14 to 0.2 mm2 Applicable wire size
MIL Connectors
Related Slaves: Connector Terminals with MIL Connectors
Model XG4M-2030-T XG4M-4030-T Remarks MIL Connector for SRT2-V@D16ML (-1) MIL Connector for SRT2-@D32ML (-1)
373
Standard Models
Appendix
SRT2-MD32ML
SRT2-ID32ML-1 SRT2-OD32ML-1
SRT2-MD32ML-1
G79-I50-25-D2 (50 cm) G79-I75-50-D2 (75 cm) G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) G79-M50-25-D2 (50 cm) G79-M75-50-D2 (75 cm)
I/O can be distinguished by color Input tubes: Red Output tubes: Yellow
I/O Connectors for External Power Supplies (Shield Round Waterresistant Connector for Water-resistant Terminals)
Connectors for External Power Supplies
Connectors Connectors with Cable (female socket and plug) Connector with Cable (socket on one end) Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Model XS2W-D42@-@81-@ XS2F-D42@-@80-@ XS2C-D4@@
I/O Connectors
Connector Connector with Cable (male plug on one end) Connectors with Cable (socket and plug) Connector Plug Assembly (male) (Crimp terminals/Solder terminals) Model XS2H-D421-@80-A XS2W-D42@-@81-A XS2C-D4@@
Replaceable Relays
Relay Relay Power MOS FET relay Model number G6D-1A G3DZ-2R6PL Units SRT1-ROC08 and SRT1-ROC16 Remote Terminals SRT1-ROF08 and SRT1-ROF16 Remote Terminals
374
Index A
alarm output CQM1, 358 Analog Input Terminals AD conversion data, 297 averaging function, 296 burnout detection function, 296 components, 289 dimensions, 298 DIP switch, 290 indicators, 290 input range, 293 internal circuitry, 292 models, 15, 369 node numbers, 291 used in CompoBus/S System, 7 wiring, 293 Analog Output Terminals components, 300 DA conversion data, 305 dimensions, 306 DIP switch, 300 models, 15, 369 node numbers, 301 output range, 303 specifications, 299, 300 used in CompoBus/S System, 8 wiring, 303 averaging function, 296 communications baud rate, 5 cable assembly, 62 cycle time, 5 errors, 357 modes, 3, 5, 12, 13, 29 Connector Terminals, 179, 197, 209, 219, 230 CPM2C-S Series, 124 Remote I/O Modules, 242 Remote Terminals, 169 Sensor Terminals, 251, 260 SRM1 Master Control Units, 120 SRT2 Series, 129, 140, 145, 156, 162, 242 power supply, 32 settings, 334 CompoBus/S System cables, 16, 37 communications, 24, 25 configuration, 6 connection example, 34 connection methods, 8, 27 main/branch line connections, 25 multidrop connections, 28 operations checklist, 68 power supply, 334 Slave Units, 7 startup checklist, 335 terminator connections, 31 with distinct main and branch lines, 8, 26, 27, 29, 31 with no distinction between main and branch lines, 9, 26, 27, 29, 31 connections Sensor Amplifier Terminals, 323 Connector Terminals communications mode settings, 179 components, 177 dimensions, 187 Mounting Brackets, 191, 215 indicators, 178 input devices and cables, 184 models, 14, 368 Mounting Brackets, 373 mounting, 188, 215 Mounting Brackets, 192 node numbers, 179 specifications, 174 transistor input communications mode settings, 209 components, 207 dimensions, 214 DIP switch, 208 indicators, 208 input devices and cables, 213 internal circuitry, 209 node numbers, 208 specifications, 205 switch settings, 208 wiring, 210 transistor input and output communications mode settings, 230 components, 228
B
Branch Connector, 28 installation, 54 specifications, 18 burnout detection function, 296
C
C200HX, C200HG, C200HE, and C200HS PCs, 76 I/O allocation, 76 Slave I/O status, 44, 48 cables, 16 allowable current, 35 Cable Assemblies, 41, 62 connectors assembling, 66 model numbers, 66 wiring and assembly, 65 details, 16 length, 29, 30, 37 models, 371 special flat cable, 24, 34 used in CompoBus/S System, 8, 9 VCTF, 24, 27, 33, 34 checklists operation, 68 cleaning, 364
375
Index
DIP switch, 229 indicators, 229 input devices and cables, 233 internal circuitry, 180 wiring, 231 transistor output communications mode settings, 197, 219 components, 195, 217 dimensions, 205, 225, 235 DIP switch, 196, 218 indicators, 196, 218 input devices and cables, 202, 223 internal circuitry, 198, 220, 230 node numbers, 197, 218, 229 specifications, 193, 216, 226 switch settings, 218, 229 wiring, 200, 221 used in CompoBus/S System, 7 wiring, 182 Connector Terminator installation, 60 specifications, 19 Connector Units dimensions, 322 connectors Branch Connector, 16 Connector Terminator, 16 details, 16, 41 Extension Connector, 16 installation, 53 models, 372 Terminal-block Terminator, 18 CPM2C-S Series Master Unit dimensions, 122 setting node numbers, 124 setting the communications mode, 124 specifications, 120 CQM1 error detection with alarm output, 358 I/O allocation example, 114 I/O allocation in PCs, 110, 116 Slave I/O status, 44, 48 relay/power MOS FET, 173, 174 transistor input, 136, 142 transistor input and output, 165 transistor output, 152, 158 Sensor Amplifier Terminals, 320 Sensor Terminals, 274, 281 SRM1 Master Control Units, 118 Water-resistant Terminals, 254, 263 DIP switch Analog Input Terminals, 290 Analog Output Terminals, 300 Connector Terminals transistor input, 208 transistor output, 196, 218, 229 I/O Link Units, 308, 312 Master Units C200HX, C200HG, C200HE, and C200HS, 75, 88 CQM1, 109 Remote Terminals relay/power MOS FET, 169 transistor input, 129 transistor input and output, 162 transistor output, 145 Sensor Amplifier Terminals, 318 Sensor Terminals, 270, 277 Water-resistant Terminals, 250, 259
E
E3X-N Connectors no-object teaching, 328 optical axis adjustment, 326 sensitivity settings, 326 with/without-object teaching, 328 EC Directives, xvii errors detection CQM1, 358 Master Units CQM1, 357 Slave Units, 363 Extension Connector allowable current, 36 installation, 57 specifications, 18
D
dimensions Analog Input Terminals, 298 Analog Output Terminals, 306 Connector Terminals, 187, 214 Mounting Brackets, 191, 215 transistor input, 214 transistor input and output, 235 transistor output, 205, 225 Connector Units, 322 CPM2C-S Master Units, 122 Master Units C200HX, C200HG, C200HE, and C200HS, 73 CQM1, 107 Remote I/O Modules, 248 Remote Terminals
F
flags status, 82, 99, 338, 346 flat cables, 34 installation, 53 limitations, 35
H
High-speed Communications Mode, 3, 5 used in CompoBus/S System, 8
376
Index
I
I/O allocation Analog Terminals, 82, 99 C200HX, C200HG, C200HE, and C200HS PCs, 76 Connector Terminals, 212, 223 CQM1 example, 114 I/O Link Units communications mode settings, 309 components, 308, 312 DIP switch, 308, 312 indicators, 308, 312 models, 15, 370 node numbers, 308, 312 specifications, 307, 311 terminal arrangement, 310, 313 used in CompoBus/S System, 8 wiring, 310, 313 I/O response times, 41 characteristics, 41, 48 maximum, 43, 46 minimum, 41, 45 indicators Analog Input Terminals, 290 Analog Output Terminals, 300 Connector Terminals, 178 transistor input, 208 transistor input and output, 229 transistor output, 196, 218 I/O Link Units, 308, 312 Master Units C200HX, C200HG, C200HE, and C200HS, 74, 87 CQM1, 108 Remote I/O Modules, 241 Remote Terminals relay/power MOS FET, 169 transistor input, 129 transistor input and output, 161 transistor output, 145, 155 Sensor Amplifier Terminals, 318 Sensor Terminals, 269, 276 SRM1 Master Control Units, 119 Water-resistant Terminals, 250, 259, 284 input range Analog Input Terminals, 293 inspecting, 364 installation Branch Connector, 54 Connector Terminator, 60 Extension Connector, 57 flat cables, 53 solderless connector, 64 intended audience, xii internal circuitry Analog Input Terminals, 292 Connector Terminals transistor input, 209 transistor input and output, 180, 230
transistor output, 198, 220 Remote I/O Modules, 243 Remote Terminals relay/power MOS FET, 171 transistor input, 130 transistor input and output, 163 transistor output, 146, 156 Sensor Amplifier Terminals, 319 Sensor Terminals, 271, 279 Water-resistant Terminals, 251, 260
L
Long-distance Communications Mode, 3, 5 used in CompoBus/S System, 9
M
main line, 25 Master Units, 76 communications modes, 12 compatibility, 10 components C200HX, C200HG, C200HE, and C200HS, CQM1, 108 dimensions C200HX, C200HG, C200HE, and C200HS, CQM1, 107 DIP switch C200HX, C200HG, C200HE, and C200HS, CQM1, 109 errors CQM1, 357 I/O allocation C200HX, C200HG, C200HE, and C200HS, CQM1, 110 in CompoBus/S System, 8, 9 indicators C200HX, C200HG, C200HE, and C200HS, CQM1, 108 models, 13, 367 mounting, 52 node numbers, 111 number of points, 111 PC word allocation, 111 rotary switch C200HX, C200HG, C200HE, and C200HS, settings, 76, 95, 111 specifications C200HX, C200HG, C200HE, and C200HS, used in CompoBus/S System, 10 maximum switching capacity, xv MIL connectors models, 373 wiring and assembly, 238 models Analog Input Terminals, 15, 369 Analog Output Terminals, 15, 369 cable connectors, 66, 373
73
73 75, 88
76
74, 87
74, 88 72
377
Index
communications cables, 371 Connector Terminals, 14, 368 Mounting Brackets, 373 connectors, 372 I/O Link Units, 15, 370 list of standard models, 367 Master Units, 13, 367 MIL connectors, 373 Remote I/O Modules, 15, 369 Remote Terminals with Power MOS FETs, 15 Remote Terminals with Relays, 15 Remote Terminals with Transistors, 14 replaceable relays, 374 Sensor Amplifier Terminals, 369 Sensor Terminals, 15, 369 Slave Units, 14 SRM1 Master Control Units, 367 Water-resistant Terminals, 15, 370 mounting Connector Terminals, 188, 192, 215, 225, 235 Mounting Brackets, 192 Master Units, 52 Slave Units, 52 multi-drop method, 28 communications cables, xvi general, xi, xii operating environment, xiii safety, xii
R
reference values, 167 relay, 167 Remote I/O Modules components, 241 dimensions, 248 indicators, 241 internal circuitry, 243 models, 15, 369 node numbers, 242 specifications, 240 terminal arrangement, 244 used in CompoBus/S System, 7 wiring, 244 Remote Terminals models, 14, 15 relay/power MOS FET components, 168 dimensions, 173, 174 DIP switch, 169 indicators, 169 internal circuitry, 171 node numbers, 170 specifications, 165 transistor input communications mode settings, 129 components, 128 dimensions, 136, 142 DIP switch, 129 indicators, 129 internal circuitry, 130 specifications, 127, 136 terminal arrangement, 133 wiring, 133 transistor input and output components, 161 DIP switch, 162 indicators, 161 internal circuitry, 163 node numbers, 162 specifications, 159, 160 switch settings, 162 terminal arrangement, 164 wiring, 164 transistor output components, 144, 154 dimensions, 152, 158, 165 DIP switch, 145, 155 indicators, 145, 155 internal circuitry, 146, 156 node numbers, 146, 155 specifications, 143, 153 switch settings, 155 terminal arrangement, 149
N
node numbers Analog Input Terminals, 291 Analog Output Terminals, 301 Connector Terminals transistor input and output, 229 transistor output, 218 display, 4 I/O Link Units, 308, 312 Remote I/O Modules, 242 Remote Terminals relay/power MOS FET, 170 Sensor Amplifier Terminals, 318 Sensor Terminals, 278 setting, 120, 124, 146, 155, 162, 179, 197, 208 noise protection Sensor Terminals, 246
P
power ON, 334 power supply arrangement, 39 common, 33 communications, 32 for Slave Units, 31, 32, 38, 39 independent, 33 local, 32 multiple power supplies for Slaves, 32 network power supply, 32 required for each Unit, 334 precautions application, xiv
378
Index
wiring, 149 used in CompoBus/S System, 7 replacing, 365 relays, 365 Units, 365 rotary switch Master Units C200HX, C200HG, C200HE, and C200HS, 74, 88 installation, 64 special flat cable, 24, 34 allowable current, 35 used for Slave Unit power supply, 34 specifications, 24 Analog Output Terminals, 299 Branch Connector, 18 communications, 24 Connector Terminals transistor input, 205 transistor input and output, 226 transistor input or output, 174 transistor output, 193, 216 Connector Terminator, 19 CPM2C-S Series, 120 Extension Connector, 18 I/O Link Units, 307, 311 Master Units C200HX, C200HG, C200HE, and C200HS, 72 with built-in CPU, 12 with communications functions, 10 Remote I/O Modules, 240 Remote Terminals relay/power MOS FET, 165 transistor input, 127, 137 transistor input and output, 159, 160 transistor output, 143, 153 Sensor Amplifier Terminals, 316 Sensor Terminals, 267, 275 SRM1 Master Control Units, 12, 116 Terminal-block Terminator, 20 Water-resistant Terminals, 248, 252, 257, 261 SRM1 Master Control Units dimensions, 118 indicators, 119 models, 367 setting the communications mode, 120 setting usable node numbers, 120 specifications, 12, 116 status flags, 82, 99, 338, 346 system configuration, 6
S
safety precautions, xii Sensor Amplifier Terminals components, 318 connections, 323 dimensions, 320 DIP switch, 318 E3X-N Connectors, 326 indicators, 318 internal circuitry, 319 models, 369 node numbers, 318 specifications, 316 terminal arrangement, 319 wiring, 319 Sensor Terminals allowable voltage range, 37 combinations, 315 communications mode settings, 251, 260 compatibility, 271 components, 269, 276 dimensions, 274, 281 DIP switch, 270, 277 external devices and cables, 278 indicators, 269, 276 internal circuitry, 271, 279 models, 15, 369 node numbers, 278 noise protection, 246 specifications, 267, 275 terminal arrangement, 272 used in CompoBus/S System, 7 wiring, 272 shielded connectors wiring and assembly, 264 Slave Analog Terminals, 12 Slave Units allowable current, 36 characteristics, 7 errors, 363 I/O response times, 41, 44 I/O status at startup, 44, 47 in CompoBus/S System, 8, 9 local power supply, 15, 32 models, 14 mounting, 52 multiple power supplies, 15, 32 network power supply, 15, 32 solderless connector
T
T-branch method, 27 terminal arrangement I/O Link Units, 310, 313 Remote I/O Modules, 244 Remote Terminals transistor input, 133, 141 transistor input and output, 164 transistor output, 149 Sensor Amplifier Terminals, 319 Sensor Terminals, 272 Terminal Block Connector, 28 Terminal-block Terminator specifications, 20 terminators, 31 in CompoBus/S System, 9, 10
379
Index
T-joints allowable current, 36 used for CompoBus/S connections, 28 troubleshooting Master Units, 340, 353
V
VCTF cable, 24, 27, 33 allowable current, 35 limitations, 35 used for Slave Unit power supply, 34 used in CompoBus/S System, 8, 9, 26
W
Water-resistant Terminals, 3 components, 250, 258, 283 dimensions, 254, 263 DIP switch, 250, 259 indicators, 250, 259, 284 internal circuitry, 251, 260 models, 15, 370 specifications, 248, 257 switch settings, 250, 259 used in CompoBus/S System, 7 wiring, 252, 261 wiring example, 40 wiring Analog Input Terminals, 293 Analog Output Terminals, 303 Connector Terminals, 182 transistor input, 210 transistor input and output, 231 transistor output, 200, 221 I/O Link Units, 310, 313 Remote I/O Modules, 244 Remote Terminals transistor input, 133 transistor input and output, 164 transistor output, 149 Sensor Amplifier Terminals, 319 Sensor Terminals, 272
380
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
Revision code 01 02 Date August 1996 June 1997 Revised content Original production Major revision mainly based on the addition of Slave Units (16-point Remote Terminals, Sensor Amplifier Terminals, Remote I/O Modules), changes in indication of the number of connectable Slaves (node number indication), etc. Pages xiii, xiv: Precautions added. 6 Conformance to EC Directives added. Page 6: 1-2-2 System Configuration added. Pages 6, 8, 60: Note 2 added. Page 7: Information on the new SRM1 Master Control Unit added. CQM1CPU41-E/42-E/43-E/44-E changed to CQM1-CPU41-EV1/42-EV1/43-EV1/44EV1 respectively. Page 10: Usable node number information added to the table. Page 12: Models added to the table. Pages 16 to 21, 32, 33: Node number information added. Page 31: Caution on EC Directives added. Page 32: Cautions added. Pages 35 to 44: Changes to the specifications made. Page 52: Remote I/O Module and Sensor Amplifier Terminal specifications added. Page 66: Table added to C200HX, C200HG, C200HE, and C200HS Master Unit Installation. Page 79: Remote I/O Module and Sensor Amplifier Terminal connection information added. Page 101: Models lists updated. Communications Cable added. Pages 9, 14, 36, 39, 40, 42, 45, 47, 125: Information on PNP-type Remote Terminals added. Overall revision accompanying Master Unit version upgrade (supporting longdistance communications), Slave version upgrade (supporting long-distance communications), and the addition of Slave models (Remote Terminals, 3-tier Terminal Blocks, Connector Terminals, Analog Terminals, CPM1A/CPM2A I/O Link Unit). Overall revision based on the following changes. Special Flat Cable for long-distance communications. Use of 4-conductor VCTF cable. CPM2C-S Master Unit added. Slaves added, including 32-point Connector Terminals, Water-resistant Terminals, and CPM2C I/O Link Units. Overall revision based on restructuring the manual and the following changes. CJ1W-SRM21 Master Unit added supporting new functions (Slave registration function and communications stop mode). Slaves added, including Fiber Amplifier Communications Units and Position Drivers.
03 04
05
February 2001
06
November 2001
381
Revision code 07
Revised content Additions and changes were made on the following pages: Page xvii: Note added under table. Page 2: Diagram changed to remove one of the terminators. Page 3: Corrected CIO 2000 to CIO 2002 in third row of table for OUT data. Page 6: Changed CIO Area to I/O Area in master characteristics. Page 31: Moved diagram to preceding subheading. Page 37: Changed order of symbol definitions for equations. Page 53: Added information and diagram on mounting direction Page 160: Swapped V and G terminals in specification for residual voltage, and removed information on leakage current for specific models. Page 172: Changed notes on COM terminals. Pages 173, 174: Corrected dimension from 50 to 51 in diagram. Page 193: Corrected 14 to 20.4 for I/O power supply voltage. Page 215: Changed diagram for horizontal panel mounting. Pages 254, 263, 264: Corrected dimension from 20 to 10 in diagram.
382
OMRON CORPORATION FA Systems Division H.Q. 66 Matsumoto Mishima-city, Shizuoka 411-8511 Japan Tel: (81)55-977-9181/Fax: (81)55-977-9045 Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)6835-3011/Fax: (65)6835-2711
Authorized Distributor:
Printed in Japan