(W266 E1 07) CompoBus - S

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Cat. No.

W266-E1-07

C200HW-SRM21-V1 CJ1W-SRM21 CQM1-SRM21-V1 SRT1 Series SRT2 Series

CompoBus/S

OPERATION MANUAL

C200HW-SRM21-V1 CJ1W-SRM21 CQM1-SRM21-V1 SRT1 Series SRT2 Series

CompoBus/S
Operation Manual
Revised October 2003

iv

Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER
!WARNING

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

!Caution

OMRON Product References


All OMRON products are capitalized in this manual. The word Unit is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation Ch, which appears in some displays and on some OMRON products, often means word and is abbreviated Wd in documentation in this sense. The abbreviation PC means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. 1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 1996
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

vi

TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 2 3 4 5 6 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xi
xii xii xii xiii xiv xvii

SECTION 1 System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


1-1 1-2 1-3 1-4 System Overview and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CompoBus/S System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
2 6 10 20

SECTION 2 CompoBus/S System Specifications and Configuration


2-1 2-2 2-3 2-4 2-5 Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplying Power to the Slaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configuration Using Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . I/O Response Time Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23
24 25 31 40 41

SECTION 3 CompoBus/S System Wiring . . . . . . . . . . . . . . . . . . . . . .


3-1 3-2 3-3 3-4 3-5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Installation (Special Flat Cable Only) . . . . . . . . . . . . . . . . . . . . . . . . . . VCTF Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Master/Slave Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operations Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51
52 53 62 64 68

SECTION 4 Master Unit Specifications and Operations . . . . . . . . . .


4-1 4-2 4-3 4-4 4-5 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CJ1W-SRM21 Master Unit for CJ-series PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . CQM1-SRM21-V1 Master Unit for CQM1 PCs . . . . . . . . . . . . . . . . . . . . . . . . . . SRM1-C0@-V2 Master Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPM2C-S Series CPM2C-S@@@C (-DRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71
72 85 106 116 120

vii

TABLE OF CONTENTS
SECTION 5 Slave Specifications and Operations . . . . . . . . . . . . . . . .
5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 Remote Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fiber Amplifier Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Link Units for CPM1A and CPM2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125
127 174 240 248 267 281 288 298 307 311 315 330

5-10 I/O Link Units for CPM2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Sensor Amplifier Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 Starting Communications. . . . . . . . . . . . . . . . . . . . . . . . .


6-1 6-2 6-3 6-4 6-5 6-6 6-7 Turning the Power ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Operations of CJ-series Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Operations of CQM1 Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Slave Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions for Replacement of Units or Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .

333
334 336 345 357 362 364 365

Appendix
Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

375 381

viii

About this Manual:


This manual describes the installation and operation of the CompoBus/S system and includes the sections described below. Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CompoBus/S Master and Slave Units. Be sure to read the precautions provided in the following section. Section 1 provides an overview of the CompoBus/S System and functions, and describes the various Units that are used to configure a CompoBus/S System. Section 2 provides details on the CompoBus/S System specifications and I/O response times, and explains how to configure a CompoBus/S System. Section 3 explains how to install Units in control panels, wire the signal and power lines, and make other connections needed to assemble a CompoBus/S System. We recommend reading through the information on wiring each Master and Slave that are provided in Section 4 and Section 5. Section 4 explains the functions of each Master Unit, including information on specifications, switch settings and allocation of Slave I/O. Section 5 explains the functions of each Slave, including information on specifications, switch settings, and I/O. Section 6 provides information on error processing, periodic maintenance operations, and troubleshooting procedures needed to keep the CompoBus/S System operating properly. We recommend reading through the error processing procedures before operation so that operating errors can be identified and corrected more quickly. The Appendix provides tables of standard models including Masters, Slaves, and connecting devices. In this manual, only the specifications of the CompoBus/S system and devices are described. For details on Units, refer to their respective manuals. (Suffixes have been omitted from the catalog numbers.)
Product Name CS-series Programmable Controllers CJ-series Programmable Controllers Series CS Series CJ Series Manual Name SYSMAC CS Series Operation Manual SYSMAC CJ Series Operation Manual SYSMAC CS/CJ Series Programming Manual SYSMAC C200HX/C200HG/ C200HE-(Z)E Programmable Controllers Installation Guide SYSMAC C200HX/C200HG/ C200HE-(Z)E Programmable Controllers Operation Manual SYSMAC C200HS Operation Manual SYSMAC C200HS Installation Guide SYSMAC CQM1H Operation Manual SYSMAC CQM1H Programming Manual Cat. No. W339 W393 W394 W302

CS/CJ-series Programmable Control- CS/CJ Series lers C200HX/C200HG/C200HE-(Z)E Pro- C200HX/C200HG/ grammable Controllers C200HE-(Z)E C200HX/C200HG/C200HE-(Z)E Pro- C200HX/C200HG/ grammable Controllers C200HE-(Z)E C200HS Programmable Controllers C200HS Programmable Controllers CQM1H Programmable Controller CQM1H Programmable Controller C200HS C200HS CQM1H CQM1H

W322

W235 W236 W363 W364

CQM1 Programmable Controller

CQM1

SYSMAC CQM1 Operation Man- W226 ual

ix

Product Name CQM1/CPM1/CPM1A/SRM1 Programmable Controller CompoBus/S SRM1 Master Control Unit CPM2C-S Programmable Controller CPM1A/CPM2A I/O Link Unit CPM2C I/O Link Unit

Series CQM1/CPM1/ CPM1A/SRM1 SRM1(-V2)

Manual Name SYSMAC CQM1/CPM1/CPM1A/ SRM1 Programming Manual

Cat. No. W228

CPM2C-S CPM1A-SRT21 CPM2C-SRT21

W318 SYSMAC CompoBus/S SRM1 Master Control Units Operation Manual SYSMAC CPM2C-S Programma- W377 ble Controllers Operation Manual SYSMAC CPM2A I/O Link Units Operation Manual SYSMAC CPM2C I/O Link Units Operation Manual W352 W356

!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

PRECAUTIONS
This section provides general precautions for using the CompoBus/S Units, Programmable Controllers, and related devices. The information contained in this section is important for the safe and reliable application of the CompoBus/S and PC. You must read this section and understand the information contained before attempting to set up or operate a CompoBus/S and PC system. 1 2 3 4 5 6 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii xii xii xiii xiv xvii

xi

Intended Audience

Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent). Personnel in charge of installing FA systems. Personnel in charge of designing FA systems. Personnel in charge of managing FA systems and facilities.

General Precautions
The user must operate the product according to the performance specifications described in the operation manuals. Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for installing and operating OMRON CompoBus/S Units. Be sure to read this manual before operation and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.

Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.

!WARNING Provide safety measures in external circuits, i.e., not in the Programmable
Controller (CPU Unit including associated Units; referred to as PC), in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another external factor affecting the PC operation. Not doing so may result in serious accidents. Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits. The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.

xii

Operating Environment Precautions

The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system. When the 24-VDC output (service power supply to the PC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock. !Caution Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time. Otherwise, the input signals may not be readable. !Caution Confirm safety at the destination node before transferring a program to another node or editing the I/O area. Doing either of these without confirming safety may result in injury. !Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction.

Operating Environment Precautions


!Caution Do not operate the control system in the following places: Locations subject to direct sunlight Locations subject to temperatures or humidity outside the range specified in the specifications Locations subject to condensation as the result of severe changes in temperature Locations subject to corrosive or flammable gases Locations subject to dust (especially iron dust) or salts Locations subject to exposure to water, oil, or chemicals Locations subject to shock or vibration !Caution Take appropriate and sufficient countermeasures when installing systems in the following locations: Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic fields Locations subject to possible exposure to radioactivity Locations close to power supplies

xiii

Application Precautions

!Caution The operating environment of the PC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

Application Precautions
Observe the following precautions when using the CompoBus/S Units or the PC.

!WARNING Failure to abide by the following precautions could lead to serious or possibly
fatal injury. Always heed these precautions. Always connect to 100 W or less when installing the Units. Not connecting to a ground of 100 W or less may result in electric shock. Always turn OFF the power supplies to the PC, slaves, and communications before attempting any of the following. Not turning OFF the power supplies may result in malfunction or electric shock. Mounting or dismounting Power Supply Units, I/O Units, CPU Units, memory casettes, Master Units, or any other Units Mounting or dismounting circuits for Remote I/O Terminals with 3-tier terminal blocks Assembling the Units or Racks Setting DIP switches or rotary switches Connecting or wiring the cables Connecting or disconnecting the connectors !Caution Failure to abide by the following precautions could lead to faulty operation or the PC or the system or could damage the PC or PC Units. Always heed these precautions. Failsafe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes. Provide external interlock circuits, limit circuits, and other safety circuits in addition to any provided within the PC to ensure safety. Configure the control circuits to turn ON the power supply to I/O slaves before turning ON the power supply to the PC (Master Unit). If the I/O slave power supply is turned ON after the PC, correct operation may temporarily not be possible. Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. Be sure that all the Backplane mounting screws, slave mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction. Wire correctly according to specified procedures. Pay careful attention to the polarity (+/-) when connecting the terminal blocks or connectors. Wrong connections may cause malfunction of the system.

xiv

Application Precautions

5
Wire all terminals, communications paths, power supplies lines, and I/O lines with the specified polarity and voltages. Improper wiring may result in faulty operation. Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning. Leave the label attached to the Unit when wiring to prevent wire clippings and other foreign matter from entering the Unit. Removing the label may result in malfunction. Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction. Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning. Wire correctly and double-check all the wiring or the setting switches before turning ON the power supply. Incorrect wiring may result in burning. Be sure that the terminal blocks, connectors, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction. Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning. Always use the power supply voltage specified in the operation manual. An incorrect voltage may result in malfunction or burning. Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction. Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning. Do not apply voltages exceeding the maximum switching capacity to Output Units. The Output Units may be destroyed. Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation. Always turn OFF the power supplies to the PC, slaves, and communications before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock. Mounting or dismounting Power Supply Units, I/O Units, CPU Units, memory casettes Master Unit, or any other Units Mounting or dismounting circuits for Remote I/O Terminals with 3-tier terminal blocks. Assembling the Units Setting DIP switches or rotary switches Connecting or wiring the cables Connecting or disconnecting the connectors Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.

xv

Application Precautions

5
Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation. Changing the operating mode of the PC. Force-setting/force-resetting any bit in memory. Changing the present value of any word or any set value in memory. When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning. Resume operation only after transferring to the new CPU Unit and/or Special I/O Units the contents of the DM and HR Areas required for resuming operation. Not doing so may result in an unexpected operation. When transporting the Units, use special packing boxes and protect them from excessive vibration or shock during transportation. Connect all communications cables within the limits given in the specifications. Observe the following precautions when wiring communications cables. Separate the communications cables from power lines or high-tension lines. Do not bend the communications cables. Do not pull on the communications cables with an excessive force. Do not place heavy objects on the communications cables. Be sure to put the communications cables inside conduits. Water-resistant Terminals used as Slaves are of IP67 construction. Do not attempt to use the Watertight Terminals for applications where the Watertight Terminals are always underwater. Install the Unit properly as specified in the operation manual. Improper installation of the Unit may result in malfunction.

xvi

Conformance to EC Directives

6
6-1 6-2

Conformance to EC Directives
Applicable Directives
EMC Directives

Concepts
EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer. EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards. Note Applicable EMC (Electromagnetic Compatibility) standards are listed in the following table.
Unit C200HW-SRM21-V1 CJ1W-SRM21 CQM1-SRM21-V1 SRM1-C0@-V2 EMS (Electromagnetic Susceptibility) EN61131-2 EN61000-6-2 (See note 1.) EN61131-2 EN61000-6-2 (See note 1.) EMI (Electromagnetic Interference) EN50081-2 (See note 2.)

CPM2C-S@@@C(-DRT) EN61131-2 SRT1 and SRT2 Series EN61000-6-2 (See note 1.)

Note

1. These products have configurations with less than 30 m of I/O wiring, and less than 10 m of power supply wiring. 2. Radiated emission for EN50081-2: 10-m regulations

6-3

Conformance to EC Directives
Observe the follow precautions when installing the CompoBus/S Units that conform to the EC Directives. 1,2,3... 1. Since the CompoBus/S Units are classified as built-in types, be sure to install the Units inside a control panel. 2. Provide reinforced insulation or double insulation for the DC Power Supplies that are used as power sources for the alarm output, communications circuits, and I/O circuits. 3. The CompoBus/S Units that conform to the EC Directives also conforms to the Common Emission Standard (EN50081-2). When incorporated into a device, however, the requirements may vary depending on the configuration of the control panel to be used, relationship with other devices to be connected, wiring, etc. Users are therefore requested to confirm Unit conformance to the EC Directives by themselves.

xvii

SECTION 1 System Design


This section provides an overview of the CompoBus/S System and functions, and describes the various Masters, Slaves, and connection devices that are used to configure a CompoBus/S System. 1-1 System Overview and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 1-1-2 1-1-3 1-2 1-2-1 1-2-2 1-3 1-3-1 1-3-2 1-3-3 1-3-4 1-4 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Network Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CompoBus/S System Components . . . . . . . . . . . . . . . . . . . . . . . . . . Compatible Masters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connectors/Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 3 5 6 6 8 10 10 13 16 16 20

CompoBus/S System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Overview and Features

Section 1-1

1-1
1-1-1

System Overview and Features


System Overview
The CompoBus/S System is a remote I/O communications system with reduced wiring that retains the functionality and ease of use of the original remote I/O system (wired type), while providing higher-speed, longer-distance, and highly reliable communications. The CompoBus/S System allows connection of up to 32 I/O devices (Slaves) to a Master Unit using only two signal wires, even on long production lines that require multiple I/O control.

Connect up to 32 Slaves (256 Points) for Each Master Unit

Each CompoBus/S Master Unit can be connected to up to 32 Slaves of various types, including I/O Terminals and Sensor Terminals, and allows I/O communications for up to 256 points (128 inputs, 128 outputs).

CompoBus/S Master Unit SYSMAC CS Series, C200HX/HG/HE-(Z)E, C200HS, CJ Series, CQM1/CQM1H (SRM1, CPM2C-S) Main line length: 500 m max. Slaves Terminator

Up to 32 Slaves of various types

Flexible Wiring Configuration


CompoBus/S Master Unit SYSMAC CS Series, C200HX/HG/ HE-(Z)E, C200HS, CJ Series, CQM1/ CQM1H (SRM1, CPM2C-S) Total length: 200 m max. Terminator

Up to 32 Slaves of various types

I/O Data Exchange without Special Programming

I/O data can be exchanged between the Master and Slaves without requiring any special ladder programming for communications. I/O information for each Slave is exchanged between Slaves and the corresponding I/O Area in the Master by simply setting the node number of each Slave.

System Overview and Features


Input Slave
CPU Unit's I/O Area Word CIO 2000 CIO 2001 OUT data CIO 2002 to CIO 2007 CIO 2008 IN data CIO 2009 CIO 2010 to CIO 2015 Bit 00 to 07 08 to 15 00 to 07 08 to 15 00 to 07 08 to 15 to 00 to 07 08 to 15 00 to 07 08 to 15 00 to 07 08 to 15 00 to 07 08 to 15 to 00 to 07 08 to 15 Node number 00 01 02 03 04 05 to 14 15 00 01 02 03 04 05 to 14 15 Output
OUT node 0 8-point Output Slave

Section 1-1

OUT node 2 16-point Output Slave OUT node 4 8-point Output Slave IN node 0 8-point Input Slave

IN/OUT node1 8-point Input/ 8-point Output Slave

Input

IN node 2 32-point Input Slave

Example settings using CJ1W-SRM21 Master Unit with unit #00, connected to 32 Slaves.

IN node 14 16-point Input Slave

1-1-2

Network Features
The CompoBus/S has the following features. Select either a High-speed Communications Mode or Long-distance Communications Mode for the CompoBus/S according to the system configuration. The differences between the High-speed Communications Mode and the Long-distance Communications Mode are described in 1-1-3 Communications Modes. In Long-distance Communications Mode, flexible wiring is possible up to a total cable length of 200 m with no restrictions on branching or node connections, provided that 4-conductor VCTF cable or Special Flat Cable is used. In Long-distance Communications Mode, communications over the main line of up to 500 m are possible to control I/O devices in a wide area, provided that 2-conductor VCTF cable is used. In this case, however, each branch line can be connected to a single Slave only, because the branch line cannot be further branched. Furthermore, the Master must be connected to either end of the main line. In High-speed Communications Mode, up to 16 Slaves with 128 I/O points can be connected with a high-speed communications cycle time of only 0.5 ms. This cycle is fast enough for time-critical factory automation applications. Water-resistant Terminals (IP67) can be used as Slaves to exchange I/O in places exposed to water. Water-resistant Terminals are, however, available only when the communications cable is 4-conductor VCTF cable. A Slave can be connected to a Master or another Slave with just one connecting cable. If the 4-wire Special Flat Cable or 4-conductor VCTF cable is used, the Slaves communication power supply is also supplied through the cable, so floor wiring can be reduced dramatically. Also, special connectors simplify branching from a main cable.

Communications Modes

Flexible Wiring Up to 200 m Long-distance Communications Up to 500 m

High-speed Communications

Water-resistance Slaves

Reduced Wiring

System Overview and Features


Connecting to 4conductor VCTF Cable Use Both T-branch and Multidrop Methods

Section 1-1

Easy-to-obtain 4-conductor VCTF cable can be used instead of the Special Flat Cable. Furthermore improvement in the environmental resistance of the system is possible by using shielded connectors. Both the T-branch and multidrop methods can be combined flexibly when wiring. In combination with the floor cables, this wiring feature allows a very flexible system configuration. There are three types of cables (2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable), and when the Special Flat Cable is used, T-branch Connectors can be installed by simply snapping the connector on. Master Units are available as Special I/O Units for the CS-series, C200HX/C200HG/C200HE-(Z)E, C200HS, CJ-series, and CQM1 PCs and also available integrated with a CPU for the SRM1 and CPM2C-S. The variety of Masters provides flexibility in configuring a system to match your application needs. Units in a wide range are available as I/O Slaves for a variety of applications. Such Units include Remote Terminals and Sensor Terminals, which vary with the number of I/O points or I/O type, Connector Terminals, which allow easy wiring, and Water-resistant Terminals, which have a better protective construction. There are many Slaves available with advanced functions, including Analog I/O Terminals for analog-to-digital or digital-to-analog conversion, and CPM1A/CPM2A/CPM2C I/O Link Units for sharing data with the host PC. Furthermore, the SRT1-B1T Bit Chain Terminal can be used as a Slave in the CompoBus/S System. The variety of Slaves provides flexibility in configuring a system to match the required application. The CompoBus/S System can be started just by wiring the cables and making some simple settings. Replacement of earlier Remote I/O Systems is also easy. Troubleshooting is easy because the Slaves node number is shown on the Masters indicators if an error occurs with a Slave. When a CS-series, C200HX/HG/HE-(Z)E, or C200HS Master Unit is used, error information is also stored in PC memory. When an error occurs with a Slave using a CJ-series Master Unit, the Slaves node number is stored in the DM Area using the Slave registration function.

Wide Variety of Masters

Wide Variety of Slaves

Easy Startup

Slave Node Number Provided on Indicators and in PC Memory

Slave Monitoring for Improved Reliability

Reliability of the CJ-series Master Unit has been further improved by the addition of the following functions. Slave Registration Function Registering Slaves in the Master allows the user to check whether connected Slaves are joined to the network, and to detect whether Slaves are illegally joined due to incorrect connection, or missing from the network due to a delay in startup or malfunction of registered Slaves. Communications Stop Mode System malfunctions can be avoided by setting remote I/O communications to stop when a communications error occurs.

System Overview and Features

Section 1-1

1-1-3

Communications Modes
Both High-speed Communications Mode and the Long-distance Communications Mode are supported by the CompoBus/S.
Item Communications baud rate Communications cycle time High-speed Communications Mode 750 kbps Long-distance Communications Mode 93.75 kbps

0.5 ms or 0.8 ms (depending 4.0 ms or 6.0 ms (dependon maximum number of I/O ing on maximum number of points) I/O points)

The communications distance and the connection configuration vary with the communications mode and communications cable.
Cable 2-conductor VCTF cable High-speed Communications Mode Length of main line: 100 m max. Length of branch line: 3 m max. Total length of branch lines: 50 m max. Length of main line: 30 m max. Length of branch line: 3 m max. Total length of branch lines: 30 m max. Length of main line: 30 m max. Length of branch line: 3 m max. Total length of branch lines: 30 m max. Long-distance Communications Mode Length of main line: 500 m max. Length of branch line: 6 m max. Total length of branch lines: 120 m max. Flexible branching, provided that the total length of cable is a maximum of 200 m. Flexible branching, provided that the total length of cable is a maximum of 200 m.

4-conductor VCTF cable

Special Flat Cable

Note The I/O response time may be slower when using Long-distance Communications Mode compared with High-speed Communications Mode. Refer to 2-5 I/ O Response Time Characteristics.

CompoBus/S System Configuration

Section 1-2

1-2
1-2-1

CompoBus/S System Configuration


Basic System Configuration
Master Unit

C200HW-SRM21-V1 for CS1, CJ1W-SRM21 for CJ Series, C200HX/C200HG/C200HE (-ZE), and C200HS CQM1-SRM21-V1 for all CQM1 PCs SRM1 Master Control Unit CPM2C-S Series

Remote Input Terminals

Remote Input Terminals (3-tier terminal block)

Remote Output Terminals

Remote Output Terminals (3-tier terminal block)

Remote I/O Terminals (3-tier terminal block)

Connector I/O Terminals

Sensor Terminals

Photoelectric Sensors, Proximity Sensors, or Limit Switches

Photoelectric Sensors, Proximity Sensors, Limit Switches

Solenoids or valves Solenoids or valves

Photoelectric Sensors or Proximity Sensors with connectors

Fiber Amplifier Communications Units Fiber Amplifier Units

Remote I/O Module

Analog Input Terminal

Analog Output Terminal CPM2A or CPM1A

Terminal-block Terminator I/O Link Unit for CPM1A/CPM2A

PCB

Optical Fiber Sensors

1 to 5 V, 4 to 20 mA

Inverters or valves

Master Characteristics
CS-series, C200HX/HG/HE-(Z)E, C200HS Master Units Multiple Masters (up to 16) can be connected to a single PC. Up to 128 or 256 I/O points (DIP switch used to switch setting). Communications status stored in CPU Unit's I/O Area. CJ-series Master Units Multiple Masters (up to 40) can be connected to a single PC. Up to 128 or 256 I/O points (DIP switch used to switch setting). Communications status stored in CPU Unit's I/O Area. Uses the Slave registration function to monitor which Slaves are joined to the network. Communications can be stopped when a communications error occurs. CQM1 Master Units Only one Master can be connected to a single PC. Up to 32, 64, or 128 I/O points (DIP switch used to switch setting). Alarm output terminal provided to detect errors.

CompoBus/S System Configuration

Section 1-2

SRM1 and CPM2C-S Master Units with Built-in CPU Units Compact CPU Unit with built-in CompoBus/S communications functions. Up to 256 I/O points for CompoBus/S functions. Communications status stored in CPU Unit's AR Area.

Slave Characteristics
Remote Terminals Input or Output Terminals for general-purpose use. 4-point, 8-point, and 16-point Transistor Remote Terminals. Remote Terminals with no-contact transistor I/O, connector transistor outputs, or relay contact outputs. Remote Terminals (3-tier Terminal Blocks) Input or Output Terminals for general-purpose use. 16 points: 8 inputs and 8 outputs mixed. Wiring is simple because common terminals for I/O wiring are located at each point on the 3-tier terminal block. Connector Terminals All I/O wiring can be done using connectors, reducing the amount of labor for wiring. Mounting brackets allow the direction of mounting to be changed. Water-resistant Terminals Input or output terminals of IP67 construction. 4 or 8 inputs or outputs. Connecting to communications cable, I/O power supply, and I/O through shielded connectors. Remote I/O Modules Modular type that allows PCB mounting. 16-input model and 16-output model. Users devices can be customized as CompoBus/S Slaves. Sensor Terminals Easily connects to Photoelectric Sensor or Proximity Sensor with XS8 Connectors. 8-input/8-output model and 4-input/4-output model. Remote teaching and external diagnosis are possible by using output signals of the Sensor Terminal. Fiber Amplifier Communications Units Reduced wiring with ON/OFF output and power supply wiring not required. Connecting a Fiber Amplifier Unit allows connection of up to 14 Optical Fiber Sensors. Mobile Console can be connected without the Head (Photoelectric Sensor setting, teaching, and adjustment can be executed on site.) Analog Input Terminals Convert analog inputs to binary data. The number of analog input points can be switched between 4 points, 3 points, 2 points, and 1 point using a DIP switch. The following input ranges are supported: 0 to 5 V, 1 to 5 V, 0 to 10 V, 10 to 10 V, 0 to 20 mA, 4 to 20 mA

CompoBus/S System Configuration


Analog Output Terminals Convert binary data to analog outputs.

Section 1-2

The number of analog output points can be switched between 2 points and 1 point using a DIP switch. Supports the following output ranges: 1 to 5 V, 0 to 10 V, 10 to 10 V, 0 to 20 mA, 4 to 20 mA I/O Link Terminals for CPM1A/CPM2A Create I/O Links (8 inputs, 8 outputs) with CPM1A and CPM2A PCs. CPM2C I/O Link Unit Creating I/O Links (8 inputs, 8 outputs) with CPM2C-series PCs.

1-2-2

CompoBus/S System Components


The diagram below shows a CompoBus/S System in which the main line must be distinguished from the branch lines under either of the following conditions. The system operates in High-speed Communications Mode. The system operates in Long-distance Communications Mode with 2-conductor VCTF cable. (The maximum length of the main line varies with the type of communications cable.)
Communications Cable Terminator Master
Communications Power Supply

System with Distinct Main and Branch Lines

Slave

Slave Slave

Slave Slave

Slave Main line Branch line T: T-branch connection M: Multidrop connection

Power supply cable

Master

The Master administers the CompoBus/S System and manages the external I/O of the Slaves. There is only 1 Master in a CompoBus/S System and the Master must be connected at the end of the main line, as shown in the preceding diagram. The external I/O connected to the Slaves is processed by communicating with the Master through the CompoBus/S System. The main line is the main cable that connects the two most distant points of the system. Cables branching from the main line are known as branch lines. CompoBus/S communications are transmitted through 2-conductor VCTF, 4conductor VCTF, or Special Flat Cable. When 4-conductor VCTF or Special Flat Cable is used, the communications power supply can be supplied through the cable. The system shown in the preceding diagram uses 4-conductor VCTF or Special Flat Cable. When 2-conductor VCTF cable is used, power must be supplied to the Slaves through a separate cable. Two methods can be used to connect CompoBus/S Slaves: the T-branch method and the multidrop method. With the T-branch method, the Slave is connected to a branch line which branches off from the main line. With the multidrop method, the Slave is connected directly to the main line.

Slaves Main/Branch Lines Cables

Connection Methods

CompoBus/S System Configuration

Section 1-2

These two connection methods can both be used in the same system, although it is not possible to make a secondary branch from a branch line. Use OMRONs Branch Connector, a T-joint for a shielded connector, or a commercially available terminal block to create a branch from the main line. Terminator A terminator must be connected to the end of the main line opposite the Master in order to stabilize communications. There are three kinds of terminating resistors available, a connector for use with Special Flat Cable, a terminal block, and a shielded connector.

System with No Distinction between Main and Branch Lines


The diagram below shows a CompoBus/S System in which it is not necessary to distinguish between the main line and branch lines. This applies to the following conditions. The system operates in Long-distance Communications Mode with 4-conductor VCTF cable. The system operates in Long-distance Communications Mode with Special Flat Cable. (The maximum length of cable is 200 m regardless of the type of communications cable.)
Communications Power Supply

Master

Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Terminator Slave

Slave Communications cable Power supply cable

Slave

Slave

T: T-branch connection M: Multidrop connection

Master

The Master administers the CompoBus/S System and manages the external I/O of the Slaves. There is only one Master in a CompoBus/S System and the Master can be connected anywhere. The external I/O connected to the Slaves is processed by communicating with the Master through the CompoBus/S System. CompoBus/S communications are transmitted through Special Flat Cable or 4-conductor VCTF cable. The communications power supply can be supplied through either of the cables. Two methods can be used to connect the CompoBus/S Master and Slaves: the T-branch method and the multidrop method. With the T-branch method, the Slave is connected to a line that branches off from the communications cable wherever desired. With the multidrop method, the Master or Slave is connected directly to the communications cable. These two connection meth-

Slaves Cables

Connection Methods

Compatible Devices

Section 1-3
ods can both be used in the same system and it is possible to make a secondary branch from a branch line. Use OMRONs Branch Connector for Special Flat Cable, a T-joint for a shielded connector, or a commercially available terminal block to create a branch from the communications cable.

Terminator

A terminator must be connected to the end of the communications cable farthest from the Master in order to stabilize communications. There are three kinds of terminating resistors available, a connector for use with Special Flat Cable, a terminal block, and a shielded connector. In a system in which distinguishing between the main and branch lines is not necessary, only a single terminator farthest from the Master is required regardless of the position the Master is connected to the communications cable.

1-3
1-3-1

Compatible Devices
Compatible Masters
There are three types of Master Units which can be used in CompoBus/S Systems. The model of the Master Unit which must be used depends on the PC being used.
C200HX-CPU5@-(Z)E/ CPU6@-(Z)E/CPU8@(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series CJ Series CQM1, CQM1H

Masters with Communications Functions


PC

C200HX-CPU3@-(Z)E/ CPU4@-(Z)E, C200HGCPU3@-(Z)E/CPU4@(Z)E, C200HE, C200HS C200HW-SRM21-V1

Master Unit Communications mode Analog I/O Terminal connection Max. number of Masters

CJ1W-SRM21

CQM1-SRM21-V1

High-speed Communications Mode or Long-distance Communications Mode (switched using the DIP switch on front panel) Possible

10 Units (when using a single Special I/O Unit node number (i.e., 10 words)) 5 Units (when using two Special I/O Unit node number (i.e., 20 words))

16 Units (when using a single Special I/O Unit node number (i.e., 10 words)) 8 Units (when using two Special I/O Unit node number (i.e., 20 words))

40 Units

CQM1: 1 Unit CQM1H: Up to the number corresponding to the maximum I/O points for the CPU Unit.

Master Unit mounting location

Can be mounted on the CPU Backplane or Expan- Can be connected in the No restrictions. sion I/O Backplane. Cant be mounted on a SYSCPU Rack or Expansion MAC BUS Slave (RT) Rack. Rack.

10

Compatible Devices
C200HX-CPU5@-(Z)E/ CJ Series CPU6@-(Z)E/CPU8@(Z)E, C200HG-CPU5@(Z)E/ CPU6@-(Z)E, CS Series Max. num- 256 points (128 inputs/128 outputs) or 128 points (64 inputs/64 outputs) ber of I/O The max. number of I/O points depends on the DIP switch settings. points per The area allocated to Special I/O Units is used for I/O. Master PC C200HX-CPU3@-(Z)E/ CPU4@-(Z)E, C200HGCPU3@-(Z)E/CPU4@(Z)E, C200HE, C200HS

Section 1-3
CQM1, CQM1H

Number of 8-point mode points per node number Number of IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 usable node numbers per Master

CQM1-CPU11-E/21-E: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) CQM1-CPU41-EV1/42-EV1/ 43-EV1/44-EV1: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) or 128 points (64 inputs/ 64 outputs) The max. number of I/O points depends on the DIP switch settings. The IR area is used for I/O. 8-point mode or 4-point mode

When 8 points are used per node: IN0 to IN1/OUT0 to OUT1 or IN0 to IN3/OUT0 to OUT3 or IN0 to IN7/OUT0 to OUT7 When 4 points are used per node: IN0 to IN3/OUT0 to OUT3 or IN0 to IN7/OUT0 to OUT7 or IN0 to IN15/OUT0 to OUT15

Master Unit power supply Terminal for connecting communications power supply for Slaves Status indicators

Not required. (Power is supplied from the PC.)

Not provided

Provided

Not provided

The PCs AR Area contains the active node flags and communications error flags for each Slave.

The PCs Auxiliary Area There is an alarm output tercontains the active node minal in the terminal block. flags and communications error flags for each Slave. The DM Area contains an area for Slave registration and setting communications stop mode.

11

Compatible Devices
Note

Section 1-3
1. Previous Master Unit models (without -V1), which do not support the Longdistance Communications Mode, cannot be used when an Analog I/O Terminal is connected as a Slave. If used, incorrect data may be transmitted. 2. Refer to SECTION 4 Master Unit Specifications and Operations for more details on the Master Units.

Master with Built-in CPU

The following Master Control Unit models, which have a built-in CPU Unit, are used for distributed I/O control in CompoBus/S Systems. Refer to the SRM1 Master Control Unit Operation Manual (W318-E1-@) and the CPM2C-S PC Operation Manual (W377-E1-@) for details. SRM1 Master Control Unit
Item Peripheral port RS-232C port Program capacity Max. number of I/O points Communications mode Number of points per node number Number of usable node numbers per Master Status indicators Yes --Master Control Unit SRM1-CPU01-V2 SRM1-CPU02-V2 Yes Yes

4K words 256 (128 inputs/128 outputs) High-speed Communications Mode or Long-distance Communications Mode (switched using PC Setup) 8-point mode IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 The PCs AR Area contains the active node flags and communications error flags for each Slave.

CPM2C-S PC The CPM2C-S PC has built-in CompoBus/S Master and DeviceNet Slave functions. Models that support I/O links with host PCs are available as well.
Item Peripheral port RS-232C port Program capacity Max. number of I/O points Communications mode Number of points per node number Number of usable node numbers per Master Status indicators DeviceNet Slave function Master Control Unit CPM2C-S@@@C CPM2C-S@@@C-DRT The same connector is used. 4K words 256 (128 inputs/128 outputs) High-speed Communications Mode or Long-distance Communications Mode (switched using PC Setup) 8-point mode IN0 to IN7 and OUT0 to OUT7 or IN0 to IN15 and OUT0 to OUT15 The PCs AR Area contains the active node flags and communications error flags for each Slave. Not provided Provided

Master Units and Corresponding Communications Modes

Master Units support only High-speed Communications Mode or both Highspeed Communications Mode and Long-distance Communications Mode. Slave Analog Terminals can be connected to the Units that support both Highspeed and Long-distance Communications Modes. These Units are an

12

Compatible Devices

Section 1-3
upgraded version and, by switching the communications mode, can be used instead of the Units that support only the High-speed Communications Mode.
Item Unit supporting High-speed Communications only Unit supporting High-speed and Long-distance Communications Yes Yes Yes

Communications modes

High-speed Communica- Yes tions Mode Long-distance Communi- No cations Mode Analog I/O Terminal connections No

The following models are available.


PC Units supporting High-speed Communications C200HW-SRM21 Units supporting Highspeed and Long-distance Communications C200HW-SRM21-V1

CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units CJ-series Master Units CQM1 Master Units SRM1 CPM2C-S

--CQM1-SRM21 SRM1-C0@ SRM1-C0@-V1 ---

CJ1W-SRM21 CQM1-SRM21-V1 SRM1-C0@-V2 CPM2C-S@@@ (-DRT)

Note Master Units that do not support Long-distance Communications Mode cannot be used when connecting an Analog Terminal as a Slave. If used, incorrect data may be transmitted.

1-3-2

Slave Units
The SRT1/SRT2 Series provides Slaves that support only High-speed Communications Mode or both High-speed Communications Mode and Long-distance Communications Mode. The SRT2-series Slaves that support Highspeed and Long-distance Communications Modes are an upgraded version and, by switching the communications mode, can be used instead of the Slaves that support only the High-speed Communications Mode.
Item Slaves supporting High-speed Communications SRT1 Series High-speed Communi- Yes cations Mode Long-distance Communications Mode No Slaves supporting High-speed and Long-distance Communications SRT2 Series Yes Yes

Slave Series Communications modes

13

Compatible Devices
Available models are shown in the following table.
Type Slave Remote Terminals with Transistors Previous models SRT1 Series SRT1-ID04 SRT1-ID04-1 SRT1-ID08 SRT1-ID08-1 SRT1-ID16 SRT1-ID16-1 SRT1-ID16T SRT1-ID16T-1 SRT1-OD04 SRT1-OD04-1 SRT1-OD08 SRT1-OD08-1 SRT1-OD16 SRT1-OD16-1 SRT1-OD16T SRT1-OD16T-1 SRT1-MD16T SRT1-MD16T-1 Connector Terminals (8-point/16point Transistors) None New models SRT2 Series SRT2-ID04 SRT2-ID04-1 SRT2-ID08 SRT2-ID08-1 SRT2-ID16 SRT2-ID16-1 SRT2-ID16T SRT2-ID16T-1 SRT2-OD04 SRT2-OD04-1 SRT2-OD08 SRT2-OD08-1 SRT2-OD16 SRT2-OD16-1 SRT2-OD16T SRT2-OD16T-1 SRT2-MD16T SRT2-MD16T-1 SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 Connector TermiNone nals (32-point Transistors) SRT2-ID32ML SRT2-ID32ML-1 SRT2-OD32ML SRT2-OD32ML-1 SRT2-MD32ML SRT2-MD32ML-1 4 inputs (NPN) 4 inputs (PNP) 8 inputs (NPN) 8 inputs (PNP) 16 inputs (NPN) 16 inputs (PNP) 16 inputs (NPN, 3-tier terminal block) 16 inputs (PNP, 3-tier terminal block) 4 outputs (NPN) 4 outputs (PNP) 8 outputs (NPN) 8 outputs (PNP) 16 outputs (NPN) 16 outputs (PNP) 16 outputs (NPN, 3-tier terminal block) 16 outputs (PNP, 3-tier terminal block) 8 inputs, 8 outputs (NPN, 3-tier terminal block) 8 inputs, 8 outputs (PNP, 3-tier terminal block) 8 inputs (NPN, sensor connectors) 8 inputs (PNP, sensor connectors) 16 inputs (NPN, MIL connectors) 16 inputs (PNP, MIL connectors) 8 outputs (NPN, sensor connectors) 8 outputs (PNP, sensor connectors) 16 outputs (NPN, MIL connectors) 16 outputs (PNP, MIL connectors) 32 inputs (NPN, MIL connectors) 32 inputs (PNP, MIL connectors) 32 outputs (NPN, MIL connectors) 32 outputs (PNP, MIL connectors) 16 inputs, 16 outputs (NPN, MIL connectors) 16 inputs, 16 outputs (PNP, MIL connectors) I/O points

Section 1-3

Power supply

Multiple supplies

Multiple supplies

14

Compatible Devices
Type Slave Remote Terminals with Relays Previous models SRT1 Series SRT1-ROC08 SRT1-ROC16 New models SRT2 Series SRT2-ROC08 SRT2-ROC16 SRT2-ROF08 SRT2-ROF16 SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT2-OD04CL SRT2-OD04CL-1 SRT2-OD08CL Sensor Terminals SRT1-ID08S SRT1-ND08S SRT1-OD08S Remote I/O Modules SRT1-ID16P SRT1-OD16P SRT2-OD08CL-1 SRT2-ID08S SRT2-ND08S SRT2-OD08S SRT2-ID16P SRT2-OD16P E3X-SRT21 8 outputs 16 outputs 8 outputs 16 outputs 4 inputs (NPN) 4 inputs (PNP) 8 inputs (NPN) 8 inputs (PNP) 4 outputs (NPN) 4 outputs (PNP) 8 outputs (NPN) 8 outputs (PNP) 8 inputs 4 inputs, 4 outputs 8 outputs (NPN, connector outputs) I/O points

Section 1-3
Power supply

Local

Remote Terminals SRT1-ROF08 with Power MOS SRT1-ROF16 FETs Water-resistant Ter- None minals (Transistors)

Multiple supplies

Network Local

Fiber Amplifier None Communications Unit Analog Input Termi- None nals Analog Output Terminals I/O Link Units CPM2C I/O Link Units None None None

16 inputs (NPN, PCB attachment) --16 outputs (NPN, PCB attachment) 8-point input or 16 point input (with Network Fiber Amplifier Unit connected) Switchable between 4-point, 3point, 2-point, and 1-point analog input Switchable between 2-point and 1point analog output 8 inputs, 8 outputs (For CPM1A/CPM2A) 8 inputs, 8 outputs (For CPM2C) -----

SRT2-AD04

SRT2-DA02 CPM1A-SRT21 CPM2C-SRT21

Note

1. The power supply requirements are described below. Refer to 2-3 Supplying Power to the Slaves for details on these power supplies. 2. Refer to SECTION 5 Slave Specifications and Operations for details on Slaves.

Network Power Supply Multiple Power Supplies

These Slaves use a single power supply and can be supplied with power from the Special Flat Cable for CompoBus/S. These Slaves require two separate power supplies for communications and I/ O. The communications power can be supplied from the Special Flat Cable for CompoBus/S. These Slaves require a single external power supply. The power cannot be supplied from the Special Flat Cable for CompoBus/S.

Local Power Supply

15

Compatible Devices

Section 1-3

1-3-3
Cables

Cables
The following table lists the cables that can be used in a CompoBus/S System.
Cable 2-conductor VCTF cable (sold commercially) Specifications Vinyl-clad VCTF JIS C 3306 Two 0.75 mm2 conductors (2 signal wires) Resistance: 25.1 W/km at 20C Use only 2-conductor VCTF cable. Vinyl-clad VCTF JIS C 3306 Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Resistance: 25.1 W/km at 20C. Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) Maximum ambient temperature: 60C

4-conductor VCTF cable (sold commercially)

Special Flat Cable (OMRON SCA1-4F10, 100 m)

Note

1. Do not use cables other than those specified above. 2. For information on communications cables specified by overseas manufacturers, refer to Appendix Standard Models. The communications distance depends on the cable used, as follows:
Cable Mode Main line length Branch line length Total branch line length 50 m max. 120 m max.

2-conductor VCTF cable

High-speed Commu- 100 m max. 3 m max. nications Mode Long-distance Communications Mode 500 m max. 6 m max.

4-conductor VCTF cable

High-speed Communications Mode Long-distance Communications Mode High-speed Communications Mode Long-distance Communications Mode

30 m max. 3 m max. 30 m max. (See note.) (See note.) (See note.) Flexibly branched, provided that the total length of cable is a maximum of 200 m. 30 m max. 3 m max. 30 m max. (See note.) (See note.) (See note.) Flexibly branched, provided that the total length of cable is a maximum of 200 m.

Special Flat Cable

Note When 4-conductor VCTF cable or Special Flat Cable is used to connect fewer than 16 Slaves, the main line can be up to 100 m long and the total branch line length can be up to 50 m in High-speed Communications Mode. (These are the same conditions as when 2-conductor VCTF cable is used.)

1-3-4

Connectors/Terminal Blocks
The following table lists the connectors that can be used in a CompoBus/S System.
Connector Branch Connector Model SCN1-TH4 Comments Use this connector to create a branch line from the main line. (Used with Special Flat Cable only.) Use this connector to extend the Special Flat Cable. This connector has a built-in terminator. (Used with Special Flat Cable only.)

Extension Connector Connector Terminator

SCN1-TH4E SCN1-TH4T

16

Compatible Devices
Connector Connectors with Cable with a socket and plug Model XS2W-D42@-@81-@

Section 1-3
Comments Connectors with cable used to connect the Water-resistant Terminal to a T-joint. Can be used as a power supply cable (with the female socket connected to the Waterresistant Terminal). Can be used as an I/O cable for sensors that have connectors (with the male plug connected to the Water-resistant Terminal, if the product has a model number suffix A). A connector with cable used to connect the Water-resistant Terminal to a T-branch connector. Can be used as a power supply cable (with the female socket connected to the Waterresistant Terminal) and the other end wired to a commercially available terminal block. A connector with a cable used to connect the Water-resistant Terminal to an I/O device. Can be used as an I/O cable (with the male plug connected to the Water-resistant Terminal) and the other end wired to the I/O device. A connector used to connect to the communications connector or external power supply connector of the Water-resistant Terminal or a T-joint plug. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 XS2C-D4@@ A connector used to connect to the external power supply connector of the Water-resistant Terminal or a T-joint plug. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A connector used to connect to the T-joint socket. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 XS2G-D4@@ A connector used to connect to the I/O connector of the Water-resistant Terminal or a Tjoint socket. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A joint used to T-branch a VCTF cable (e.g., a communications cable or power supply cable).

Connector with Cable with a female socket

XS2F-D42@-@80-@

Connector with Cable with a male plug

XS2H-D421-@80-A

Connector Socket Assembly (female for screw, crimp, solder terminals)

XS2C-D4S7

Connector Plug Assembly XS2G-D4S7 (male for screw, crimp, solder terminals)

T-joint

XS2R-D427-5

17

Compatible Devices
Connector Communications Connector (6 pins) Model FK-MCP1.5/6-STF3.81

Section 1-3
Comments A communications connector for connecting CJ-series Master Units. The connector can be connected simultaneously to the communications cable (BD H, BD L, BS+, BS) and communications power supply (BS+, BS). This connector has screwless terminals for signal lines and connector lock screws. A communications connector for connecting CJ-series Master Units. The connector can be connected simultaneously to the communications cable (BD H, BD L, BS+, BS) and communications power supply (BS+, BS). This connector has screw terminals for signal lines and connector lock screws. A shielded connector terminator model connected to a T-joint. This terminal block has a built-in terminator. (Can be used with VCTF cable and Special Flat Cable.)

MC1.5/6-STF-3.81

Shielded Terminator Plug (Male) Terminal-block Terminator

SRS2-1 SRS1-T

Note

1. Connect a terminator (Connector Terminator, Shield Terminator, or Terminal-block Terminator) to the following point in the system. System with Distinction between Main and Branch Lines: The end of the main line farthest from the Master. System with No Distinction Main and Branch Lines: The end of the communications cable farthest from the Master. 2. Use a commercially available terminal block or T-joint to branch or extend VCTF cable.

Dimensions
The following diagram shows the dimensions (after assembly). All dimensions are in mm. SCN1-TH4 Branch Connector

SCN1-TH4E Extension Connector

18

Compatible Devices
SCN1-TH4T Connector Terminator
18.5 17 15

Section 1-3

20

SCN1

Connectors with Cables

XS2W-D42(-(81-( (socket and plug)


Socket (female)

Plug (male)

XS2F-D42(-(80-( (socket on one end)

XS2H-D421-(80-A (plug on one end)

Socket (female)

Plug (male)

Connector Assembly

Socket (Female) (Crimp terminals/Solder terminals) XS2C-D4S7 (Communications) XS2C-D4(( (Power supply and I/O)

Plug (Male) (Crimp terminals/Solder terminals) XS2G-D4S7 (Communications) XS2G-D4(( (Power supply and I/O)

Socket (female)

Plug (male)

XS2R-D427-5 T-joint
Socket (female)

Socket (female)

Plug (male)

SRS2-1 Shield Terminator Plug (male)


Plug (male)

19

Startup Procedure
SRS1-T Terminal-block Terminator
21 20 40 20 Mounting Holes Two, 4.2 dia. or M4 300.2

Section 1-4

1-4

Startup Procedure
The standard procedure for starting up the CompoBus/S System is as follows: Select the Master and Slaves according to the following items. PC model being used (Refer to 1-3-1 Compatible Masters and SECTION 4 Master Unit Specifications and Operations.) Number of Slaves (Refer to 1-3-1 Compatible Masters) Maximum I/O points (Refer to 1-3-1 Compatible Masters) Slave I/O types (Refer to 1-3-2 Slave Units and SECTION 5 Slave Specifications and Operations)

Selecting Master and Slave

Determining the Communications Mode

Determine the communications mode according to the following items. Communications distance (Refer to 2-2-2 Maximum Cable Length) I/O response time (Refer to 2-5 I/O Response Time Characteristics)

Determining System Configuration

Determine the CompoBus/S System configuration according to the following items. Select the devices required for connection (such as connectors, terminal blocks, and terminators) according to the system configuration. Arrangement of Master and Slaves (Refer to page 8 and page 25.) Cable types applicable for the communications distance and communications mode (Refer to page 16 and page 29.) Connection methods (Refer to page 8 and page 27.) Methods for supplying communications and I/O power supplies (Refer to page 31.) Connectors and terminal block models (Refer to page 6 and page 27.) Set the Master Unit according to the model used, referring to SECTION 4 Master Unit Specifications and Operations. CS-series, C200HX/HG/HE-(Z)E, C200HS Master Units Special I/O Unit unit number Number of nodes that can be connected Communications mode

Setting the Master Unit

20

Startup Procedure
CJ-series Master Units Special I/O Unit unit number Number of nodes that can be connected Communications mode

Section 1-4

Slave registration function (Set in DM Area while connected to the PC.) Communications stop mode setting function CQM1 Master Units Number of words allocated to the CPU Number of bits allocated for each node number Communications mode Setting the Slaves Set the Slave Units, referring to SECTION 5 Slave Specifications and Operations. Node number Communications mode Settings specific to each Slave (such as output holding/clearing when communications errors occur) Wiring Wire and connect the communications cables, communications power supply, I/O power supply, referring to the device specifications in SECTION 4 Master Unit Specifications and Operations, SECTION 5 Slave Specifications and Operations, and wiring information in SECTION 3 CompoBus/S System Wiring. Start the CompoBus/S System and check the Master and Slave operations, referring to SECTION 6 Starting Communications.

Starting and Checking Operations

Starting Operations

Start operating the Master and Slaves.

21

SECTION 2 CompoBus/S System Specifications and Configuration


This section provides information on CompoBus/S System specifications, methods used to configure a CompoBus/S System, and I/O response times. 2-1 2-2 Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1 2-2-2 2-2-3 2-3 2-3-1 2-3-2 2-3-3 2-4 2-5 Main Line/Branch Line Connections . . . . . . . . . . . . . . . . . . . . . . . . Maximum Cable Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminator Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using 2-conductor VCTF Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . Using 4-conductor VCTF or Special Flat Cable. . . . . . . . . . . . . . . . Limitations of Communications Cable Power Supply . . . . . . . . . . . 24 25 25 29 31 31 33 34 35 40 41 41 45 49

Supplying Power to the Slaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Configuration Using Water-resistant Terminals . . . . . . . . . . . . . . . . . I/O Response Time Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1 2-5-2 2-5-3 Slaves Other Than Analog Terminals. . . . . . . . . . . . . . . . . . . . . . . . Slave Analog Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slave I/O Delay Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Communications Specifications

Section 2-1

2-1

Communications Specifications
This section provides specifications for the CompoBus/S System.
Specification Special CompoBus/S protocol High-speed Communications Mode: 750 kbps Long-distance Communications Mode: 93.75 kbps Baseband method Manchester coding method Manchester code check, frame length check, and parity check VCTF cable (JIS C 3306) Two 0.75 mm2 conductors (2 signal wires) Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires)

Item Communications method Communications baud rate Modulation method Coding method Error control checks Cable

Communications distance

Special Flat Cable Four 0.75 mm2 conductors (2 signal wires and 2 power supply wires) 2-conductor VCTF High-speed Communications Mode cable Main line length: 100 m max. Branch line length: 3 m max. Total branch line length: 50 m max. Long-distance Communications Mode Main line length: 500 m max. Branch line length: 6 m max. Total branch line length: 120 m max. 4-conductor VCTF High-speed Communications Mode cable Main line length: 30 m max. Branch line length: 3 m max. Total branch line length: 30 m max. Long-distance Communications Mode: Flexibly branched, provided that the total length of cable is a maximum of 200 m. Special Flat Cable High-speed Communications Mode Main line length: 30 m max. Branch line length: 3 m max. Total branch line length: 30 m max. When 4-conductor VCTF cable or Special Flat Cable is used to connect fewer than 16 Slaves, the main line can be up to 100 m long and the total branch line length can be up to 50 m in High-speed Communications Mode. Long-distance Communications Mode: Flexibly branched, provided that the total length of cable is a maximum of 200 m.

24

System Configuration

Section 2-2

Item Specification I/O points, Slaves, C200HW-SRM21-V1 Master Unit (used for CS-series, C200HX/C200HG/C200HE-(Z)E, and usable node C200HS PCs), CJ1W-SRM21 Master Unit (used for CJ-series PCs), SRM1 Master Control Unit, numbers, and and CPM2C-S PC. communications Max. number of I/O points: 64 inputs/64 outputs cycle time Usable node numbers: IN0 to IN7 and OUT0 to OUT7 Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Max. number of I/O points: 128 inputs/128 outputs Usable node numbers: IN0 to IN15 and OUT0 to OUT15 Communications cycle time: High-speed Communications Mode: 0.8 ms Long-distance Communications Mode: 6.0 ms CQM1-SRM21-V1 Master Unit (Used in CQM1 PCs.) Max. number of I/O points: 64 inputs/64 outputs Usable node numbers: IN0 to IN7 and OUT0 to OUT7 (8-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Usable node numbers: IN0 to IN15 and OUT0 to OUT15 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.8 ms Long-distance Communications Mode: 6.0 ms Max. number of I/O points: 32 inputs/32 outputs Usable node numbers: IN0 to IN3 and OUT0 to OUT3 (8-point mode) IN0 to IN7 and OUT0 to OUT7 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms Max. number of I/O points: 16 inputs/16 outputs Usable node numbers: IN0 to IN1 and OUT0 to OUT1 (8-point mode) IN0 to IN3 and OUT0 to OUT3 (4-point mode) Communications cycle time: High-speed Communications Mode: 0.5 ms Long-distance Communications Mode: 4.0 ms

Note

1. Refer to the I/O allocations for each Master Unit in SECTION 4 Master Unit Specifications and Operations for details. For details on the SRM1, refer to the CompoBus/S SRM1 Master Control Units Operation Manual (W318). For details on the CPM2C-S PC, refer to the CPM2C-S PC Operation Manual (W377). 2. The 8-point mode and 4-point mode indicate the number of I/O points allocated to each node number. For details, refer to 4-3-3 I/O Allocations in CQM1 PCs.

2-2
2-2-1

System Configuration
Main Line/Branch Line Connections
This section describes the connections to the main line and branch lines in the CompoBus/S System. When the system has a main line distinguished from the branch lines, the CompoBus/S communications cable is made with the main line and branch lines. The main line connects the Master and the terminator while the branch lines are branched from the main line. The main and branch lines are different in usage but they are the same cable type. When the system has no main line distinguished from the branch lines, the communications cable can be connected with no special restrictions.

25

System Configuration
Restrictions on Connections The following restrictions apply to CompoBus/S connections: System with Distinction between Main and Branch Lines

Section 2-2

The following diagram shows a CompoBus/S System configuration in which the main line must be distinguished from the branch lines under either of the following conditions. The system operates in High-speed Communications Mode. The system operates in Long-distance Communications Mode with 2-conductor VCTF cable.
Communications Cable Terminator Master
Communications Power Supply

Slave

Slave Slave

Slave Slave

Slave Main line Branch line T: T-branch connection M: Multidrop connection

Power supply cable (Communications power is supplied to each Slave separately when 2-conductor VCTF cable is used.)

The main line is the cable that connects the ends of the system. The maximum length of the main line depends on the communications mode, the type of cable, and the number of Slaves being used. Refer to 2-2-2 Maximum Cable Length for details. A branch line is any cable that branches off the main line. The maximum length of a single branch line and the maximum total length of all branch lines in a CompoBus/S system vary according to the communications mode, the types of cables used, and the number of Slaves. Refer to 2-2-2 Maximum Cable Length for details. The Master must be connected at one end of the main cable and the terminator must be connected at the other end. The Master cannot be connected at a point along the main line or on a branch line. Only one Master can be connected in the CompoBus/S System. The range of usable node numbers that can be connected depends on the model of Master being used and its settings. Refer to 2-1 Communications Specifications for details. Only one Slave can be connected to each branch line. It is not possible to branch again from a branch line. There are three types of cable that can be used (2-conductor VCTF cable, 4-conductor VCTF, and Special Flat Cable), but it is not possible to use more than one type of cable in the same CompoBus/S System. System with No Distinction between Main and Branch Lines The following diagram shows a CompoBus/S System configuration in which no distinction is required between the main line and the branch lines under either of the following conditions. The system operates in Long-distance Communications Mode with 4-conductor VCTF cable The system operates in Long-distance Communications Mode with Special Flat Cable

26

System Configuration
Communications Power Supply

Section 2-2
Master

Slave Slave Slave Slave Slave Slave Slave Slave Slave Slave Terminator Slave

Slave Communications cable Power supply cable

Slave

Slave

T: T-branch connection M: Multidrop connection

When the system operates in Long-distance Communications Mode with Special Flat Cable or 4-conductor VCTF cable used, there will be no need to distinguish main and branch lines for the system. It is not, however, possible to use more than one type of cable in the same CompoBus/S system. The maximum length of cable used for the CompoBus/S system is 200 m regardless of the type of communications cable. Only a single terminator farthest from the Master is required regardless of the position the Master is connected to the communications cable. More than a single Master cannot be connected to the CompoBus/S System. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications Specifications for details. Connection Methods The Master and Slaves can be connected by either the T-branch method or the multidrop method. T-branch Method In the T-branch method, a branch connector, a commercially available terminal block, or a T-joint is used to create a branch from the main line and connect a Slave when the main line is distinguished from branch lines. The maximum length of the branch line varies according to the communications mode and the type of cable used. For details, refer to 2-2-2 Maximum Cable Length. A secondary branch cannot be connected to the branch line when the main line is distinguished from branch lines.

System with Distinction between System with No Distinction between Main and Branch Lines Main and Branch Lines
Main line Branch line Slave Cable Node Cable

The actual wiring for T-branch connections is given next.

27

System Configuration
1,2,3...

Section 2-2
1. Branch Connector When using Special Flat Cable, connect a Branch Connector to the main line to create a branch, as shown in the following diagram.
Main line cable

Special CompoBus/S Connector

Branch line cable

2. Terminal Block Connector A commercially available relay terminal block (a terminal block in which the opposite terminals are connected) can be used to create a branch line, as shown in the following diagram.
Main line cable Main line cable

Communications cable High side (BD H) Shorting bar

Communications cable Low side (BD L) Shorting bar

Relay terminal block

Communications cable High side (BD H)

Communications cable Low side (BD L)

Branch line cable

3. T-joint When 4-conductor VCTF cable is used, use a T-joint to branch the line as shown below.
Cable Socket (female) T-joint Cable

Plug (male)

Plug (male) Cable

Multidrop Method In the multidrop method, nodes are connected directly to the cable. It is not necessary to create a new branch line or use special connectors with the mul-

28

System Configuration

Section 2-2
tidrop method. When the main line is distinguished from branch lines, Slaves must be connected to the main line.

System with Distinction between System with No Distinction between Main and Branch Lines Main and Branch Lines
Main line Slave Node Cable

The actual wiring for multidrop connections is shown in the following diagram. The Slave is connected to the signal wires from the Master side of the system as well as the signal wires from the terminator side of the system.
Connects to the Connects to the Slave's BD L terminal. Slave's BD H terminal.

Main line cable from the Master or previous Slave Communications cable Low side (BD L)

Main line cable to the next Slave or terminator Communications cable High side (BD H)

2-2-2

Maximum Cable Length


The main line length is the total length of the cable connecting the Master and the terminator at the farthest end of the system. The branch line length is the length of a cable connecting a Slave to the main line and the total branch line length is the sum of lengths of all of the branch lines in the system. When the system has no main line distinguished from the branch lines, the communications cable can be connected with no particular restrictions, provided that the total length of communications cable is a maximum of 200 m.
Main line Master Branch line length L1 Slave L2 Slave Slave L3 Slave L4 Slave Slave L5 Slave Terminator

Slave

Total branch line length = L1 + L2 + L3 + L4 + L5

The maximum main line, branch line, total branch line, and total cable lengths depend on the type of cable and number of Slaves being used, as shown in the following table.
Communication mode Cable type Main line 100 m max. 30 m max. (See note.) 30 m max. (See note.) Cable length Branch line Total of branch lines 3 m max. 3 m max. 3 m max. 50 m max. 30 m max. (See note.) 30 m max. (See note.)

High-speed Com- 2-conductor VCTF cable munications Mode 4-conductor VCTF cable Flat

29

System Configuration
Communication mode Long-distance Communications Mode Cable type Main line 2-conductor VCTF cable 4-conductor VCTF cable Flat

Section 2-2
Cable length Branch line Total of branch lines

500 m max. 6 m max. 120 m max. Total length of communications cable: 200 m max. (with no distinction between main and branch lines) Total length of communications cable: 200 m max. (with no distinction between main and branch lines)

Note If the number of connected Slaves does not exceed 16 when using the Highspeed Communications Mode, the main line length can be up to 100 m and the total branch line length can be up to 50 m (i.e., the same as for the VCTF cable). An example is given below. Refer to the following examples. Example 1
Special Flat Cable Master Branch length: 3 m max. L1
Slave (8 outputs)

Main line length: 100 m max. Terminator

L2
Slave (8 outputs)

L5
Slave (8 outputs)

L6
Slave (8 inputs)

L7
Slave (8 inputs)

L10
Slave (8 inputs)

L11
Slave (16 inputs)

L12
Slave (16 outputs)

L13
Slave (16 inputs)

L14
Slave (16 outputs)

Slave (8 outputs) x 5 Units

Slave (8 inputs) x 5 Units

Total branch line length: 50 m max.

No. of Slave Units Number of I/O points

8-input Slave 5 Units + 8-output Slave 5 Units + 16-input Slave 2 Units + 16-output Slave 2 Units = 14 Slave Units 72 inputs and 72 outputs

Example 2
Special Flat Cable Master Branch length: L1 3 m max. Slave (16 outputs) L2 Slave (16 outputs) L8 Slave (16 outputs) L9 Slave (16 inputs) L10 Slave (16 inputs) L16 Slave (16 inputs) Total branch line length: 50 m max. Main line length: 100 m max. Terminator

Slave (16 outputs) x 8 Units

Slave (16 inputs) x 8 Units

No. of Slave Units Number of I/O points

16-input Slave 8 Units + 16-output Slave 8 Units = 16 Slave Units 128 inputs and 128 outputs

Do not mix 2-conductor VCTF, 4-conductor VCTF, and Special Flat Cables in the same system. Refer to the Appendix Standard Models for details on compatible communications cables. Note When 4-conductor VCTF or Special Flat Cable is used to supply the Slaves communications power, the length of the cable may be limited by current and voltage drops in the cable and connectors. Refer to 2-3-3 Limitations of Communications Cable Power Supply on page 35 for details.

30

Supplying Power to the Slaves

Section 2-3

2-2-3

Terminator Connection
A terminator must be connected to the end of the main line opposite the Master (the farthest end of the cable) in order to stabilize communications. When the last Slave in the system is connected to the main line by a T-branch connector, make sure that the terminator is farther from that T-connection than the Slave so that the terminator is farther from the Master. The following diagram shows the connections in a typical CompoBus/S System with distinguished main and branch lines. The power supply system has been omitted.

System with Distinction between Main and Branch Lines

Master Slave Slave Slave Slave Slave Slave Slave Slave

Terminator

Branch line L2 3 m L1 > L2

Slave

Slave

Branches can't be made from branch lines.

Slave Main line Branch line T: T-branch connection M: Multidrop connection

System with No Distinction between Main and Branch Lines

A terminator must be connected to the end of the communications cable farthest from the Master in order to stabilize communications. When the last Slave in the system is connected to the communications cable by a T-branch connector, extend the cable to connect the terminator or connect the terminator at the T-branching position. The cable distance to the terminator includes the total cable length.

2-3

Supplying Power to the Slaves


The Slaves must be supplied with power for communications and some Slaves must have a separate power supply for I/O. The methods for supplying power to the Slaves depend on the type of communications cable being used.
Slave power supply Network power supply 1 Usage 2-conductor VCTF cable 4-conductor VCTF cable Special Flat Cable

For both communications and I/O

External power sup- Power supplied via 4ply (collective supply conductor VCTF possible) cable, Special Flat Cable, or from external power source External power sup- Power supplied via 4ply (collective supply conductor VCTF possible) cable, Special Flat Cable, or from external power source External power sup- External power ply (collective supply source impossible) External power sup- External power ply (collective supply source impossible)

Multiple power 2 supply

For communications

For I/O

Local power supply

For both communications and I/O

31

Supplying Power to the Slaves

Section 2-3

The following table groups the Slaves according to their power supply requirements.
Power supply Network power supply Slave type Sensor Terminals Fiber Amplifier Communications Unit Analog I/O Terminals Remote Terminals with Transistors Model numbers SRT1/SRT2-ID08S SRT1/SRT2-ND08S E3X-SRT21

Multiple power supplies

SRT2-AD04 SRT2-DA02 SRT1/SRT2-ID04 SRT1/SRT2-ID04-1 SRT1/SRT2-ID08 SRT1/SRT2-ID08-1 SRT1/SRT2-ID16 SRT1/SRT2-ID16-1 SRT1/SRT2-OD04 SRT1/SRT2-OD04-1 SRT1/SRT2-OD08 SRT1/SRT2-OD08-1 SRT1/SRT2-OD16 SRT1/SRT2-OD16-1 Connector TerSRT2-VID08S minals with Tran- SRT2-VID08S-1 sistors SRT2-VID16ML SRT2-VID16ML-1 SRT2-ID32ML SRT2-ID32ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 Water-resistant Terminals with Transistors SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT1/SRT2-OD08S

SRT1/SRT2-ID16T SRT1/SRT2-ID16T-1 SRT1/SRT2-OD16T SRT1/SRT2-OD16T-1 SRT1/SRT2-MD16T SRT1/SRT2-MD16T-1

SRT2-OD32ML SRT2-OD32ML-1 SRT2-MD32ML SRT2-MD32ML-1

SRT2-OD04CL SRT2-OD04CL-1 SRT2-OD08CL SRT2-OD08CL-1

Local power sup- Sensor Termiply nals with Connector Outputs

Remote TermiSRT1/SRT2-ROC08 nals with Relays SRT1/SRT2-ROC16 Remote Terminals with Power MOS FETs ------Remote I/O Modules SRT1/SRT2-ROF08 SRT1/SRT2-ROF16 SRT1/SRT2-ID16P SRT1/SRT2-OD16P

CPM1A/CPM2A CPM1A-SRT21 I/O Link Unit CPM2C I/O Link CPM2C-SRT21 Unit

Communications Power Supply

OMRONs S82-series Power Supplies are recommended for supplying power to the Slaves for communications. Select a power supply with a current capacity greater than the total power consumed by all of the Slaves that will be connected. Note Be sure to provide a power supply with a current capacity sufficient to handle the surge current that flows at startup.

32

Supplying Power to the Slaves

Section 2-3

2-3-1

Using 2-conductor VCTF Cable


Power cannot be supplied to the Slaves through 2-conductor VCTF cable. When a CompoBus/S System is being constructed with 2-conductor VCTF cable, each Slave must be supplied with power along a route separated from the VCTF cable. Furthermore, an I/O power supply must be provided for Slaves that require an I/O power supply.

Independent Power Supplies


2-conductor VCTF cable Master H L
Branch line (See note.) Branch line Branch line

Multidrop (See note.)


Terminator

H L Slave +

H L Slave +
For Communications For I/O

H L Slave + +
For Communications For I/O

H L Slave +

+
Power supply Common power supply for communications and I/O

+
Power supply

+
Power supply

+
Power supply

+
Power supply

+
Power supply Common power supply for communications and I/O

Communications I/O power Communications I/O power power supply supply power supply supply

Network power supply

Multiple power supplies

Local power supply

Note Both T-branch connections and multidrop connections are possible with each type of power supply. Common Power Supply When using a common power supply with long power lines, make sure that there isnt a significant decline in the supply voltage due to attenuation.
Multidrop (See note.)
Terminator Branch line (See note.) Branch line Branch line

2-conductor VCTF cable Master H L

H L Slave +

H L Slave + +
For Communications Note that voltage will drop if the power supply line is too long. For I/O

H L Slave + +
For Communications For I/O

H L Slave +

+
Power supply

+
Power supply

+
Power supply

+
Power supply

Common power supply for communications and I/O

I/O power supply

I/O power supply Common power supply for communications and I/O

Network power supply

Multiple power supplies

Local power supply

Note Both T-branch connections and multidrop connections are possible with each type of power supply. It is possible to supply all communications power collectively via a single line. If the power supply line is too long, however, the conductor resistance of the cable will cause voltage to drop. For information concerning the allowable length of the collective power supply cable, refer to 4. Cable Length Limit Due

33

Supplying Power to the Slaves

Section 2-3

to Voltage Drop in 2-3-3 Limitations of Communications Cable Power Supply on page 37. In this case, replace the figure stated for the cables resistance with the conductor resistance of the collective communications power supply cable in your calculations to verify the allowable cable length. Note Depending on the loads connected, multiple power supplies for I/O may generate electrical noise. Even for a collective power supply, the I/O power supply should be separated from the communications power supply so that it does not affect other Slaves. Similarly, a local power supply used for both communications and I/O should also be kept separate from communications power supplies.

2-3-2

Using 4-conductor VCTF or Special Flat Cable


Power can be supplied to the Slaves through 4-conductor VCTF or Special Flat Cable. When a CompoBus/S System is being constructed with 4-conductor VCTF or Special Flat Cable, the method used to supply power to the Slaves depends on the type of Slave being used. The following diagram shows an example of a CompoBus/S System connected with Special Flat Cable that uses each type of Slave. There is no difference in configuration when 4-conductor VCTF cable is used.
Power lines Signal lines Branch connector Special Flat Cable Connector with terminator

Master signal

H L Insulate unused wires.


Signal Power

Power supply

+
Power Signal

+
Power Signal

+
Power Signal

For Communications Network power supply H: BD H terminal L: BD L terminal +: BS + terminal : BS terminal + : Power supply + terminal V : Power supply terminal G

For Communications

+ +
Common power supply for communications and I/O

For I/O
Power

For I/O
Power

+ +
I/O power supply

+ +
Communications power supply

+
I/O power supply

Local power supply

Multiple power supplies

Note

1. Be sure to insulate unused Special Flat Cable wiring when using a Slave that requires a local power supply or using an external power supply for communications in a Slave that requires multiple power supplies. 2. When using CJ-series Master Units, use 6-pin communications connectors that allow simultaneous connection of communications and power supply cables. Power can be supplied to the Slaves easily by connecting

34

Supplying Power to the Slaves

Section 2-3
the communications power supply to the Master Unit without preparing the communications cables, as shown in the following diagram.
CJ-series Master Unit
BS+ BDH BDL BS BS+ BS + H L +

Communications Power supply

Special Flat Cable or 4-conductor VCTF cable (Wiring Special Flat Cable is easy as it is connected to the communications connector in the same order.)

Power supply +

The BS+ and BS terminals of the CJ-series Master Units communications connector are connected internally. (The Master Unit does not use the BS+ or BS terminals.)

2-3-3

Limitations of Communications Cable Power Supply


Check the following points when using 4-conductor VCTF or Special Flat Cable to supply power to Slaves. The 4-conductor VCTF or Special Flat Cables allowable current The Extension Connectors allowable current (when using an Extension Connector) The allowable current of the CJ-series Master Units communications connector (when using CJ-series Master Units) Cable length limit due to voltage drop 1. 4-conductor VCTF or Special Flat Cables Allowable Current The allowable current through the 4-conductor VCTF or Special Flat Cable depends on the ambient temperature, as shown in the following tables. 4-conductor VCTF Cables
Ambient temperature (C) 0 Allowable current (A) 7 5 7 10 7 15 7 20 7 25 7 30 7 35 6 40 45 5.5 4.5

Special Flat Cables


Ambient temperature (C) 0 Allowable current (A) 13 5 12 10 11 15 10 20 8 25 7 30 6 35 5 40 4 45 3

35

Supplying Power to the Slaves

Section 2-3
The total current supplied to the Slaves must be less than the allowable current, regardless of whether the system has a main line distinguished from the branch lines or not.

Master

Terminator

Power supply (24 V DC)

Slave Current: I1

Slave Current: I2

Slave Current: IN

For example, at 30C the total current consumption of the Slaves must be 6 A or less when Special Flat Cable is used. 2. Extension Connector or T-joints Allowable Current The allowable current through an Extension Connector is 4 A and that through a T-joint is 3 A. Therefore, the total current supplied to the Slaves beyond the Extension Connector or T-joint must be less than 4 A, regardless of whether the system has a main line distinguished from the branch lines or not. Extension Connector I1+I2+ ... +IN 4 A (I1, I2, IN: current consumption of each Slave after Extension Connector) T-joint I1+I2+ ... +IN 3 A (I1, I2, IN: current consumption of each Slave after the T-joint.) Example Extension Connector used
Extension Connector Master Power supply (24 V DC) Slave Slave Current: I1 Slave Current: I2 Slave Current: IN Terminator

Current consumption of Slaves beyond the Extension Connector

Note When a commercially available terminal block is used, be sure the current consumption is within the allowable current of the block. 3. Allowable Current for CJ-series Communications Connector The allowable current for the communications connector of the CJ-series Master Unit is 4 A. The total current consumption of Slaves must be no more than 4 A when the CJ-series Master Unit communications connector is connected to the communications power supply. (The same applies when there is no distinction between main and branch lines.) I1+I2+ ... +IN 4 A (I1, I2, w..., IN represents the current consumption of each Slave being supplied with communications power supply.)

36

Supplying Power to the Slaves

Section 2-3
Terminator

Master Power supply (24 V DC)

Slave Current: I 1

Slave Current: I 2

Slave Current: I N

Current consumption of Slaves being supplied with communications power supply.

4. Cable Length Limit Due to Voltage Drop The voltage drop can be calculated from the cables length, the cables resistance, and the Slaves current consumption. (The cables length is multiplied by 2 because there are two wires carrying current, + and .) Voltage drop (V) = Current (A) (Cables length 2 Cables resistance) ( W) The allowable voltage range for the Slaves is 14 to 26.4 V DC, so the maximum voltage drop is 10 V DC when using a 24-V DC power supply. The equation yielding the voltage drop for the following system is shown below. This is an approximate equation allowing some margin for error.
L1 Master Power supply (24 V DC) Slave Current: I1 Slave Current: I2 Slave Current: IN L2 LN Terminator

10 (I1 + I2 + ... + IN) L 2 R 10: Max. voltage drop (V) R: Resistance of the Special Flat Cable (W/m) 4-conductor VCTF cable: 0.025 Special Flat Cable: 0.027 L1 + L2 + ... + LN: Length of cable between the Slaves The maximum cable length (L) can be calculated from this equation as follows: L 10 / { (I1 + I2 + ... + IN) 2 R} L 200 / (I1 + I2 + ... + IN) ... 4-conductor VCTF cable 185 / (I1 + I2 + ... + IN) ... Special Flat Cable L is the length of cable to the last Slave (L1 + L2 + ... + LN). I1 + I2 + ... + IN: Current consumption of each Slave (A) Note 1. The allowable voltage range for a Sensor Terminal which has a 2-wired method Proximity Switch connected is 20.4 to 26.4 V DC. If the Special Flat Cables voltage is below 20.4 V DC, use an external power supply for the Sensor Terminal. 2. When there is no distinction between main and branch lines, substitute the cable length between the communications power supply and the farthest end for L in the above formula. If the communications power supply is at

37

Supplying Power to the Slaves

Section 2-3
the midway point in the cable path, the cable length on the left-hand side added with that on the right-hand side will be the maximum length of the communications cable. If only some Slaves are located far from the Master, the maximum cable length calculated from the cable length to the last Slave may be very short. In such cases, calculate the voltage drop at each branching position and Slave position and design the system with an appropriate margin so that the voltage applied to each Slave will be high enough.

Example Communications cable: Special Flat Cable In this example a single power supply cant provide power to all of the Slaves, so the Slaves are divided into 2 groups and supplied by 2 power supplies.
Group A Cable length LA = 50 m Master
Power supply (24 V DC)

Relay terminal

Group B Cable length LB = 45 m

Extension Connector

Terminator Slave 500 mA Slave 500 mA Slave 500 mA Slave 500 mA Slave Power supply
(24 V DC)

Slave 500 mA

Slave 500 mA

Slave 500 mA

Slave 500 mA Slave 500 mA

Slave 500 mA

Slave 500 mA

Slave

Slave 500 mA

Slave 500 mA

Slave 500 mA

500 mA 500 mA

Total current consumption IA = 3.55 A

Total current consumption IB = 4 A Total current consumption beyond the Extension Connector IC = 1.5 A

Check that each group meets the current consumption conditions. In this case the ambient temperature is 30C. Group A Special Flat Cables Allowable Current:6 A 3.55 A (IA) Cable Length Limit due to Voltage Drop:185/3.55 = 52 m 50 m (LA) Group B Special Flat Cables Allowable Current:6 A 4 A (IB) Extension Connectors Allowable Current: 4.5 A 1.5 A (IC) Cable Length Limit due to Voltage Drop:185/4 = 46 m 45 m (LB) When dividing the Slaves into groups to supply power, connect the groups using a standard relay terminal like the one shown in the following diagram.
Insulate unused wires. Relay terminal

Communications power + (BS +, brown) Communications data high (BD H, black) Communications data low (BD L, white) Communications power (BS , blue)

Insulate unused wires.

Power supply B (24 V DC)

38

Supplying Power to the Slaves


Voltage Drops Due to Wiring

Section 2-3

When components such as circuit protectors, contactors, connectors, and fuses are incorporated in the wiring, the internal resistance and contact resistance of these components can have an effect on voltage drops as well as the conductor resistance of the cable itself. When designing the wiring, attention must be paid to these resistance values as well.
CP (circuit protector, breaker, etc.) Slave r2 r3 r4 Wiring must be designed to provide a stable operating voltage to the terminal Slave as well. Slave

Power supply (24 V DC)

r0

r1

Cable resistance

Contact resistance Connector of relays, contactors, contacts, etc.

Note The resistance and allowable current varies according to the cross section, material, and structure of the cable, as well as the ambient temperature. When designing the wiring and selecting the cables to be used, refer to the specifications stated by the cable manufacturer. Arrangement of Power Supplies In systems in which the I/O power supply for the entire system is supplied, it is necessary to take into account the power consumption of each device and load. Cables selected for use with the terminal Slave or load should also keep voltage fluctuations within the allowable range. Care must also be taken to ensure that the total current on the lines is within the range of the permissible current of the cable, and that the capacity of the power supply is adequate.
Slave Slave Slave

Load

Load

Load

Power supply (24 V DC)

E 1 I1

E 2 I2

E 3 I3

Wiring must be designed to provide a stable operating voltage to the last load as well.

Examine the following points when deciding whether to supply I/O power for the entire system from a single source, or to install multiple power supplies. 1,2,3... 1. Supplying I/O Power for Slaves from Multiple Power Supplies Supplying I/O power from several sources rather than from a single source enables line current to be reduced, and reduces voltage drops.
... ...

Slave CP Power supply (24 V DC)

Slave

Slave

Slave CP Power supply (24 V DC)

39

System Configuration Using Water-resistant Terminals


2. Supplying Power from Single Unit

Section 2-4

Use the following methods for keeping voltage drops within allowable range when power is supplied from a single source. Increase cable thickness. Raise output voltage of power supply slightly. Shorten wiring distances. 3. Considerations Relating to Power Supply Malfunctions It is necessary to examine system operation in the event of a power supply malfunction. Example: a) Design the system to halt operation of all loads in the event of a single power supply failure. b) Design the system to prevent all loads stopping operation by installing more than one power supply. 4. Cost Considerations It is also necessary to examine the costs associated with I/O power supply installation, such as the number of power supplies, cable thickness, cable length, and the labor required.

2-4

System Configuration Using Water-resistant Terminals


Use 4-conductor VCTF cable for communications when Water-resistant Terminals are used. Wire the cables as shown below regardless of whether the system has a main line distinguished from the branch lines or not.
CompoBus/S Master Unit T-joint Connector assembly (female) Insulated 4-conductor power VCTF cable supply line Connector assembly (male) Connector assembly (male) Connector assembly (female) T-joint Connector asT-joint sembly (male) Connector assembly (female) Connector assembly (male) Connector assembly (female) Connector assembly (female) (See note.) Connector (See note.) assembly (male) (See note.) Connector assembly Connector (female) T-joint assembly (male) T-joint Connector assembly (male)

Shield terminator (male) Connector assembly (male) (See note.) I/O device

Connector assembly (female) Watertight Terminals

Communications power supply

Insulated communications line

Connector assembly (female)

(See note.) I/O power supply Connector assembly (female)

4-conductor VCTF cable (0.75 mm2 conductors) VCTF cable

Note Use VCTF cable for the external power supply. OMRONs Connectors with Cables can be used as well. To connect Slaves other than the Water-resistant Terminals, use communications cable with no connectors and wire the cable with crimp terminals. If the cable requires water resistance, use a commercially available terminal block instead of T-joints.

40

I/O Response Time Characteristics

Section 2-5

Note When using 4-conductor VCTF Connector with Cable Assemblies, use one of the following combinations of cable conductor colors and signals for stable communications.
Conductor color White Red Green Black Signal Pattern 1 BD H BS + BS BD L Pattern 2 BS + BS BD L BD H Pattern 3 BS BD L BD H BS + Pattern 4 BD L BD H BS + BS

2-5

I/O Response Time Characteristics


This section explains the minimum and maximum I/O response times of the CompoBus/S System. Use this section for reference when planning operations that require precise I/O timing. The I/O response time is the time it takes from the reception of an input signal at a CompoBus/S Input Slave to the output of the corresponding output signal at a CompoBus/S Output Slave. The information provided here, however, is only for when a Communications Unit is used as the Master Unit. For details on using the SRM1 Master Control Unit and CPM2C-S Series, refer to the CompoBus/S SRM1 Master Control Units Operation Manual (W318) or CPM2C-S PC Operation Manual (W377).

2-5-1

Slaves Other Than Analog Terminals


The following timing chart shows the minimum I/O response time.
TI/O TPC

Minimum I/O Response Time


PC cycle

TM-in-min

TM-out-min

Master Unit processing


TS(IN) TS(OUT)

Communications cycle

Input Slave processing Output Minimum I/O response time (TMIN)

IN OUT

The minimum I/O response time is the total of the following terms: TMIN = IN + TS(IN) + TM-in-min + TI/O + TPC + TM-out-min + TS(OUT) + OUT TMIN: TPC: IN: Minimum I/O response time PCs cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 49.)

41

I/O Response Time Characteristics


OUT: TS (IN):

Section 2-5
Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times on page 49.) Input data transmission time for one node. High-speed Communications Mode: 20 ms

Long-distance Communications Mode: 160 ms TM-in-min: Minimum input processing time in the Master CS-series, C200HX/HG/HE-(Z)E, C200HS, or CQM1 Master Unit: TM-in-min = 0 ms CJ-series Master Units: TM-in-min = 25 ms TM-out-min: Minimum output processing time in the Master CS-series, C200HX/HG/HE-(Z)E, C200HS, of CQM1 Master Unit: TM-out-min = 0 ms CJ-series Master Unit: TM-out-min = 45 ms TS (OUT): Output data transmission time for one node. High-speed Communications Mode: 15 ms TI/O: Long-distance Communications Mode: 110 ms I/O refreshing time CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
PC Usable node number setting IN0 to IN7 and OUT0 to OUT7 CS Series, and C200HX/ C200HG/ C200HE-(Z)E C200HS TI/O = 440 ms TI/O = 1,000 ms IN0 to IN15 and OUT0 to OUT15 TI/O = 880 ms TI/O = 2,000 ms

CJ-series Master Units


PC Usable node number setting IN0 to IN7 and OUT0 to OUT7 CJ1 (without -H suffix) CJ1-H TI/O = 160 ms TI/O = 120 ms IN0 to IN15 and OUT0 to OUT15 TI/O = 180 ms TI/O = 130 ms

Note

1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 ms to the values shown in the table when connecting to an Expansion Rack. 2. Add another 20 ms to the values shown in the table when using the Slave registration function or communications stop mode.

CQM1 Master Units


PC CQM1 2 words TI/O = 15 ms PC word allocation setting 4 words TI/O = 30 ms 8 words TI/O = 60 ms

42

I/O Response Time Characteristics


Maximum I/O Response Time
PC cycle
TM-in-max TM-out-min

Section 2-5

The following timing chart shows the maximum I/O response time.
TPC TPC

Master Unit processing

Ts

Ts

Communications cycle

Input Slave processing Output Maximum I/O response time (TMAX)


IN OUT

The maximum I/O response time is the total of the following terms: TMAX = IN + TS + TM-in-max + TPC 2 + TM-out-max + TS + OUT TMAX: TPC: IN: OUT: TS: Maximum I/O response time PCs cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Communications cycle time
Master Usable node number setting Communications cycle time High-speed Communications Mode 500 ms Long-distance Communications Mode 4,000 ms 6,000 ms

CS Series, CJ Series, and C200HX/ C200HG/ C200HE-(Z)E, C200HS CQM1

IN0 to IN7 and OUT0 to OUT7

IN0 to IN15 and 800 ms OUT0 to OUT15 IN0 to IN1 and OUT0 to OUT1 IN0 to IN3 and OUT0 to OUT3 IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and 800 ms OUT0 to OUT15 500 ms

4,000 ms

6,000 ms

TM-in-max: Maximum input processing time in the Master CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
Master CS Series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS --Number of points/ node number Max. input processing time 470 ms

43

I/O Response Time Characteristics


CJ-series Master Units
Master

Section 2-5

CJ1 (without -H suffix) CJ1-H

Usable node number setting IN0 to IN7 and OUT0 IN0 to IN15 and to OUT7 OUT0 to OUT15 TM-in-max = 270 ms TM-in-max = 320 ms TM-in-max = 220 ms TM-in-max = 270 ms

Note Add another 15 ms to the values in the table when using the Slave registration function or communications stop mode. CQM1 Master Units
Master CQM1 Number of points/ node number 8-point mode 4-point mode Max. input processing time 300 ms 860 ms

TM-out-max:Maximum output processing time in the Master CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
Master CS-series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS Masters --Number of points/ node number Max. output processing time 650 ms

CJ-series Master Units


Master Usable node number setting IN0 to IN7 and OUT0 IN0 to IN15 and to OUT7 OUT0 to OUT15 TM-out-max = 100 ms TM-out-max = 130 ms

CJ1

Note Add another 15 ms to the values in the table when using the Slave registration function or communications stop mode. CQM1 Master Units
Master CQM1 Number of points/ node number 8-point mode 4-point mode Max. output processing time 480 ms 1,040 ms

Recognition of Slave I/O Status at Startup

When the CompoBus/S System is turned ON, the I/O of Slaves connected to CQM1 Masters may not become effective at the same time as the I/O of Slaves connected to CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters. CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters The I/O of a Slave connected to a CS-series, C200HX/C200HG/C200HE(Z)E, C200HS, or CJ-series Master becomes effective when the Active Node Flag for the Slave goes ON. CQM1 Masters The I/O of a Slave connected to a CQM1 Master becomes effective some time after the Masters PC is turned ON. In High-speed Communications Mode: (PC cycle time) + 118 ms In Long-distance Communications Mode: (PC cycle time) + 720 ms.

44

I/O Response Time Characteristics

Section 2-5

2-5-2

Slave Analog Terminals


The following timing chart shows the minimum I/O response time.
TI/O TPC

Minimum I/O Response Time


PC cycle

TM-in

TM-out-min

Master Unit processing


Ts (IN) Ts (OUT)

Communications cycle

Input
IN

Slave processing Output Minimum I/O response time (TMIN)

OUT

The minimum I/O response time is the total of the following terms: TMIN = IN + TS(IN) + TM-in + TI/O + TPC + TM-out-min + TS(OUT) + OUT TMIN: Minimum I/O response time TPC: PCs cycle time Ts (IN): Input data transmission time for one node High-speed Communications Mode: 20 ms Long-distance Communications Mode: 160 ms TM-IN: Input processing time in the Master
Master CS Series, C200HX/C200HG/ C200HE-(Z)E, and C200HS CJ Series CQM1 Input processing time 160 ms 25 ms 120 ms

TM-out-min: Minimum output processing time in the Master


Master CS Series, C200HX/C200HG/ C200HE-(Z)E, and C200HS CJ Series CQM1 Min. input processing time 35 ms 45 ms 40 ms

TS (OUT): Output data transmission time for one node High-speed Communications Mode: 15 ms Long-distance Communications Mode: 110 ms IN: OUT: TI/O: Input delay in the Slave (Minimum value is 0.) Output delay in the Slave (Minimum value is 0.) I/O refreshing time

45

I/O Response Time Characteristics

Section 2-5
CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units
Master Usable node number setting IN0 to IN7 and IN0 to IN15 and OUT0 to OUT7 OUT0 to OUT15 TI/O = 440 ms TI/O = 880 ms TI/O = 1,000 ms TI/O = 2,000 ms

CS Series, C200HX/ C200HG/ C200HE-(Z)E C200HS

CJ-series Master Units


Master Usable node number setting IN0 to IN7 and IN0 to IN15 and OUT0 to OUT7 OUT0 to OUT15 TI/O = 160 ms TI/O = 180 ms TI/O = 120 ms TI/O = 130 ms

CJ1 (without -H suffix) CJ1-H

Note

1. The values in the above table are applicable when connected to the CPU Rack. Add another 20 ms to the values shown in the table when connected to an Expansion Rack. 2. Add another 20 ms to the values shown in the table when using the Slave registration function or communications stop mode.

CQM1 Master Units


Master 2 words CQM1 TI/O = 15 ms PC word allocation setting 4 words 8 words TI/O = 30 ms TI/O = 60 ms

Maximum I/O Response Time


PC cycle

The following timing chart shows the maximum I/O response time.
TPC TPC

TM-in Master Unit processing TS(IN-max) TS Communications cycle TS

TM-out-max

TS(OUT-max)

Input Slave processing Output Maximum I/O response time (TMAX) IN OUT

The maximum I/O response time is the total of the following terms: TMAX = IN + TS 3 + TM-in + TPC 2 + TM-out-max + OUT (TS = TS (IN-max) + TS (OUT-max))

46

I/O Response Time Characteristics


TMAX: TPC: IN: OUT: TS:

Section 2-5
Maximum I/O response time PCs cycle time Input delay in the Slave (Refer to 2-5-3 Slave I/O Delay Times.) Output delay in the Slave (Refer to 2-5-3 Slave I/O Delay Time.) Communications cycle time = Ts (IN-max) + Ts (OUT-max) Ts (IN-max): Communications cycle input time Ts (OUT-max): Communications cycle output time
Master Usable node number setting Communications cycle time High-speed Communications Mode 500 ms 800 ms 500 ms Long-distance Communications Mode 4,000 ms 6,000 ms 4,000 ms

CS Series, C200HX/C200HG/ C200HE-(Z)E, C200HS, and CJ Series CQM1

IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 IN0 to IN1 and OUT0 to OUT1 IN0 to IN3 and OUT0 to OUT3 IN0 to IN7 and OUT0 to OUT7

TM-IN: Input processing time in the Master


Master CS Series, C200HX/C200HG/C200HE(Z)E, and C200HS CQM1 Input processing time 160 ms 120 ms

CJ-series Master Units


Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15 TM-IN = 100 ms TM-IN = 130 ms

Note Add another 15 ms to the values shown in the table when using the Slave registration function or communications stop mode. TM-out-max: Maximum output processing time in the Master
Master CS Series, C200HX/C200HG/C200HE(Z)E, and C200HS CQM1 Max. input processing time 200 ms 230 ms

CJ-series Master Units


Usable node number setting IN0 to IN7 and OUT0 to OUT7 TM-out-max = 130 ms IN0 to IN15 and OUT0 to OUT15 TM-out-max = 140 ms

Note Add another 15 ms to the values shown in the table when using the Slave registration function or communications stop mode. Recognition of Slave I/O Status at Startup When the CompoBus/S System is turned ON, the I/O of Slaves connected to CQM1 Masters may not become effective at the same time as the I/O of Slaves connected to CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters.

47

I/O Response Time Characteristics

Section 2-5

CS-series, CJ-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Masters The I/O of a Slave connected to a CS-series, CJ-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master becomes effective when the Active Node Flag for the Slave goes ON. CQM1 Masters The I/O of a Slave connected to a CQM1 Master becomes effective some time after the Masters PC is turned ON. In High-speed Communications Mode: (PC cycle time) +118 ms In Long-distance Communications Mode: (PC cycle time) +720 ms.

48

I/O Response Time Characteristics

Section 2-5

2-5-3

Slave I/O Delay Times


Specifications Input specifications ON delay time OFF delay time 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. --------1.5 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. --------1.5 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ------1.5 ms max. --1.5 ms max. --Output specifications ON delay time (See note 1.) --------0.5 ms max. 0.5 ms max. 0.5 ms max. 0.5 ms max. 0.5 ms max. 10 ms max. 10 ms max. 6 ms max. 6 ms max. --------0.5 ms max. 0.5 ms max. 0.5 ms max. 0.5 ms max. 0.5 ms max. 10 ms max. 10 ms max. 6 ms max. 6 ms max. ------0.5 ms max. 0.5 ms max. 0.5 ms max. 0.5 ms max. --0.5 ms max. --0.5 ms max. OFF delay time (See note 2.) --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. 10 ms max. 10 ms max. 10 ms max. 10 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. 10 ms max. 10 ms max. 10 ms max. 10 ms max. ------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. --1.5 ms max. --1.5 ms max. --------1.5 ms max.

Model

SRT1-ID04(-1) SRT1-ID08(-1) SRT1-ID16(-1) SRT1-ID16T(-1) SRT1-OD04(-1) SRT1-OD08(-1) SRT1-OD16(-1) SRT1-OD16T(-1) SRT1-MD16T(-1) SRT1-ROC08 SRT1-ROC16 SRT1-ROF08 SRT1-ROF16 SRT2-ID04(-1) SRT2-ID08(-1) SRT2-ID16(-1) SRT2-ID16T(-1) SRT2-OD04(-1) SRT2-OD08(-1) SRT2-OD16(-1) SRT2-OD16T(-1) SRT2-MD16T(-1) SRT2-ROC08 SRT2-ROC16 SRT2-ROF08 SRT2-ROF16 SRT2-VID08S(-1) SRT2-VID16ML(-1) SRT2-ID32ML(-1) SRT2-MD32ML(-1) SRT2-VOD08S(-1)

4-point input terminal block 8-point input terminal block 16-point input terminal block 16-point input 3-tier terminal block 4-point output terminal block 8-point output terminal block

1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. -----

16-point output terminal block --16-point output 3-tier terminal block --8-point output, 8-point input 3-tier terminal block 8-point relay output 16-point relay output 8-point power MOSFET output 16-point power MOSFET output 4-point input terminal block 8-point input terminal block 16-point input terminal block 16-point input 3-tier terminal block 4-point output terminal block 8-point output terminal block 1.5 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. -----

16-point output terminal block --16-point output 3-tier terminal block --8-point output, 8-point input 3-tier terminal block 8-point relay output 16-point relay output 8-point power MOSFET output 16-point power MOSFET output 8-point input sensor connector 16-point input MIL connector 32-point input MIL connector 16-point input, 16-point output MIL connector 8-point output sensor connector 1.5 ms max. --------1.5 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ------1.5 ms max. --1.5 ms max. ---

SRT2-VOD16ML(-1) 16-point output MIL connector SRT2-OD32ML(-1) 32-point output MIL connector SRT1-ID16P SRT1-OD16P SRT2-ID16P SRT2-OD16P SRT2-AD04 SRT2-DA02 SRT1-ID08S SRT2-ID08S SRT1-ND08S 16-point input, PCB attachment 16-point output, PCB attachment 16-point input, PCB attachment 16-point output, PCB attachment Analog 4-point input Analog 2-point output 8-point input sensor terminal 8-point input sensor terminal 4-point input, 4-point output sensor terminal

AD conversion time: 4 ms max. --DA conversion time: 2 ms max. --1 ms max. 1 ms max. 1 ms max. 1.5 ms max. 1.5 ms max. 1.5 ms max. ----1.0 ms max.

49

I/O Response Time Characteristics


Model Specifications Input specifications ON delay OFF delay time time 1 ms max. ----1.5 ms max. 1.5 ms max. 1.5 ms max. ----1.5 ms max. 1.5 ms max. -----

Section 2-5
Output specifications ON delay OFF delay time (See time (See note 1.) note 2.) 1.0 ms max. 1.5 ms max. 0.5 ms max. 0.5 ms max. ----0.5 ms max. 0.5 ms max. --1.5 ms max. 1.5 ms max. ----1.5 ms max. 1.5 ms max. ---

SRT2-ND08S SRT1-OD08S SRT2-OD08S SRT2-ID04CL(-1) SRT2-ID08CL(-1) SRT2-OD04CL(-1) SRT2-OD08CL(-1) E3X-SRT21

4-point input, 4-point output sensor terminal 8-point output sensor terminal 8-point output sensor terminal 4-point input water-resistant terminal 8-point input water-resistant terminal

4-point output water-resistant termi- --nal 8-point output water-resistant termi- --nal 8-point/16-point input Fiber Ampli- See below. fier Communications Unit

Note Maximum Input Delay Time for Fiber Amplifier Communications Unit

1. This is the ON response time for the SRT@-ROC@@ 2. This is the OFF response time for the SRT@-ROF@@ For up to 8 sensors connected: Maximum ON/OFF data input delay time for unit n = 0.1 n +1.5 (ms) For 9 sensors or more connected: Maximum ON/OFF data input delay time for unit n = 0.2 n +1.5 (ms)

50

SECTION 3 CompoBus/S System Wiring


This section explains how to install Units in control panels, wire the signal and power lines, and make other connections needed to assemble a CompoBus/S System. 3-1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-1 3-1-2 3-2 3-2-1 3-2-2 3-2-3 3-3 3-3-1 3-3-2 3-4 3-4-1 3-4-2 3-4-3 3-5 Master Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slave Unit Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extension Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Branching and Extending VCTF Cable . . . . . . . . . . . . . . . . . . . . . . Installing Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crimp Terminal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Master and Slave Terminal Connections . . . . . . . . . . . . . . . . . . . . . Cable Connector Wiring and Assembly . . . . . . . . . . . . . . . . . . . . . . 52 52 52 53 54 57 60 62 62 63 64 64 65 65 68

Connector Installation (Special Flat Cable Only) . . . . . . . . . . . . . . . . . . . . . .

VCTF Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Master/Slave Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operations Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

Mounting

Section 3-1

3-1

Mounting
!Caution A label is stuck to some Masters and Slaves to prevent pieces of wire from entering the Units. Install and wire the Units with the labels in place. Stray strands of wire could cause malfunctions. Always remove the label after installation and wiring to facilitate cooling. The Units could overheat and malfunction if the labels are not removed.

3-1-1

Master Unit Mounting


The Master Unit mounts to the PC itself, just like other Units. This section explains only the precautions that should be taken during Master Unit installation. Refer to the PCs Installation Guide for details on mounting Units to the PC or installing the PC in a control panel. This section provides information on Communications Master Units. For the SRM1 Master Control Unit and CPM2C-S Series, refer to the SRM1 Operation Manual and CPM2C-S Operation Manual.

3-1-2

Slave Unit Mounting


This section explains how to mount a Slave in a control panel. Basically, there are two methods that can be used to mounted a Slave: Screws or DIN Track. Some Slaves allow only one of these methods, while other Slaves, such as the Remote I/O Modules, mounted directly to a board. Others are mounted with special mounting brackets.

Required Parts

The following parts are required to attach a Slave to a DIN track. These parts are not required when attaching a Slave to a control panel with screws.
Part 35-mm DIN track End Plate Model number PFP-50N PFP-100N PFP-100N2 PFP-M 50 cm long 100 cm long 100 cm long Two are required for each Slave. Comments

Direct Mounting with Screws Refer to the Slaves dimension diagram in SECTION 5 Slave Specifications and Operations for a template showing the mounting hole placement. Drill the specified holes in the control panel and install the Slave with the right screws to the specified tightening torque as given below. M4 screw: 0.6 to 0.98 Nm M5 screw (Front mounting): 0.6 to 1.18 Nm M5 screw (Rear mounting): 1.47 to 1.96 Nm DIN Track Mounting Clip the back of the Slave on to the DIN track by holding down the mounting pins on the back of the Slave with a screwdriver, pushing the bottom of the Slave onto the DIN track, and then rotating the Slave up and over the top of

52

Connector Installation (Special Flat Cable Only)

Section 3-2

the track. Attach End Plates at the sides of the Slave to prevent it from sliding on the track.

End Plate

!Caution Always secure the Slave on the DIN track by installing End Plates on each side. Mounting Direction Any of the following six mounting directions can be used, unless specified in the Slaves operation manual.
Vertical
SRT1-ID16
PWR 1 COMM 0 ERR 2 4 6 8 10 12 14 3 5 7 9 11 13 15

IN

No.

IN
14 15

10 11 12 13 14 15

13

12

10

11

COMM

PWR

ERR

REMOTE TERMINAL 24VDC

SRT1-ID16

No.

3-2

Connector Installation (Special Flat Cable Only)


The cable connections can be made with simple connectors if Special Flat Cable is used for the communications cable. There are three types of connectors: the Branch Connector (refer to 3-2-1 Branch Connector), Extension Connector (refer to 3-2-2 Extension Connector), and Connector Terminator (refer to 3-2-3 Connector Terminator). !Caution Connectors cannot be reused once they have been attached to a cable. Be sure that the connectors are positioned correctly before attaching them. !Caution Wire the communications cable separately from power lines and high-voltage lines to prevent any noise. When Special Flat Cable cable is used, determine which wires are to be used, as shown in the following diagram.
Communications power supply + (BS+) Brown Communications data high (BD H) Black Communications data low (BD L) White Communications power supply (BS) Blue

SRT1-ID16

COMM

10 11 12 13 14 15

REMOTE TERMINAL 24VDC

No.

ERR

PWR

4
1 0

5
3 2

7
5 4

8
7 6

10 11 12 13 14 15

REMOTE TERMINAL 24VDC

NI

11

10

12

13

15

14

IN
31 21 01 11 8 9 6 7 4 5 2 3 0 1 MMOC RWP RRE LANIMRET ETOMER CDV42

51 41 31 21 11 01 9 8 7 6 5 4 3 2 1 0
.oN

41

51

61DI-1TRS

53

Connector Installation (Special Flat Cable Only)

Section 3-2

3-2-1

Branch Connector
Branch Connectors are used to make branches from the main line. A commercially available terminal block can also be used to make branches.

Connector Components

The Branch Connector has three components: Cover 1, Cover 2, and the contact block. The following diagram shows Cover 1.
Hinge

Cover number

The following diagram shows Cover 2.


Hinge

Cover number

The following diagram shows the contact block.


Cable stop

Surface number Contacts

Note Cover 1 and Cover 2 can be distinguished by the cover number. Installation Procedure Use the following procedure to attach a Branch Connector to the communications cable. The following procedure is an example to branch the main cable. The same procedure will apply even if the main line does not need to be distinguished from the branch lines. 1,2,3... 1. Make a perpendicular cut in the cable that will be used as the branch line (the branch cable). The cable will not fit in the connector properly if the cut is not straight and perpendicular.
Correct Incorrect

54

Connector Installation (Special Flat Cable Only)

Section 3-2

2. Snap Cover 1 onto the branch cable. Make sure that the hook locks into place.
Cable

Hook

3. Line up the end of Cover 1 with the end of the branch cable.
0.5 mm max. Cover number

4. Position Cover 1 onto Surface 1 of the contact block (the side with the cable stop). The pattern of the contact block is different on Surface 2, so Cover 1 cannot be fitted on Surface 2.
Cover 1 Branch cable

Contact block

5. Snap Cover 2 onto the cable being used as the main line (the main cable). Make sure that the hook locks into place. Cover 2 can still slide along the cable when locked.
Cable

Hook

6. Slide Cover 2 to the point on the main cable where you want the branch line.

55

Connector Installation (Special Flat Cable Only)

Section 3-2

7. Position Cover 2 onto Surface 2 of the contact block (the side without the cable stop). Always align the cables so that the main cables colors match the branch cables colors.
Cover 1 Contact block Branch cable

Main cable

Cover 2 Make sure that the colors of the cables match.

Branch cable Insert until the end of the branch cable is visible. Main cable

!Caution The Units could be damaged if the branch cables colors do not match the main cables colors. 8. The branch cable must be inserted all the way to the contact blocks cable stop. 9. Use a tool such as pliers to compress Cover 1 and Cover 2 together.

!Caution Always align the tool with the centers of the Covers to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications.

56

Connector Installation (Special Flat Cable Only)

Section 3-2

10. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram.
Before Compression After Compression

Locks

3-2-2

Extension Connector
Extension Connectors can be connected to any point of the communications cable regardless of whether it is a main or branch line or whether the main line needs to be distinguished from the branch lines.

Connector Components

The Extension Connector has three components: Cover 1, Cover 2, and the contact block. The following diagram shows Cover 1.
Hinge

Cover number

The following diagram shows Cover 2.


Hinge

Cover number

The following diagram shows the contact block.


Cable Stop

Surface number Contacts

Note Cover 1 and Cover 2 can be distinguished by the cover number.

57

Connector Installation (Special Flat Cable Only)


Installation Procedure 1,2,3...

Section 3-2

Use the following procedure to attach a Extension Connector to the communications cable. 1. Make perpendicular cuts in the cables being connected. The cables will not fit in the connector properly if the cuts are not straight and perpendicular.
Correct Incorrect

2. Snap Cover 1 onto one of the cables. Make sure that the hook locks into place.
Cable

Hook

3. Line up the end of Cover 1 with the end of the cable.


0.5 mm max. Cover number

4. Position Cover 1 onto Surface 1 of the contact block.


Cover 1 Cable

Contact block

Note The patterns of the contact blocks are different, so Cover 1 cannot be fitted on Surface 2. 5. Snap Cover 2 onto the other cable. Make sure that the hook locks into place.
Cable

Hook

58

Connector Installation (Special Flat Cable Only)


6. Line up the end of Cover 2 with the end of the cable.
0.5 mm max. Cover number

Section 3-2

7. Position Cover 2 onto Surface 2 of the contact block. Always align the cables so that their colors match.
Cover 1 Contact block cable

Main cable

Cover 2 Make sure that the colors of the cables match.

cable Insert until the end of the cable is visible. Cable

!Caution The Units could be damaged if the cables colors do not match. 8. Make sure that each cable has been inserted all the way to the contact blocks cable stop. 9. Use a tool such as pliers to compress Cover 1 and Cover 2 together.

!Caution Always align the tool with the centers of the Covers to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications.

59

Connector Installation (Special Flat Cable Only)

Section 3-2

10. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram.
Before Compression After Compression

Locks

3-2-3

Connector Terminator
When the system has a main line that needs to be distinguished from the branch lines, a Connector Terminator is connected at the end of main line opposite the Master. If the main line does not need to be distinguished from the branch lines, a Connector Terminator is connected the end of the communications cable farthest from the Master.

Connector Components

The Connector Terminator has two components: Cover 1 and the contact block. The following diagram shows Cover 1.
Hinge

Cover number

The following diagram shows the contact block.


Cable stop

Surface number Contacts

Installation Procedure

Use the following procedure to attach a Connector Terminator to the communications cable. The following procedure is an example to connect a Connector Terminator to the main cable. The same procedure will apply even if the main line does not need to be distinguished from the branch lines.

60

Connector Installation (Special Flat Cable Only)


1,2,3...

Section 3-2

1. Make a perpendicular cut in the cable being used as the main line (the main cable). The cable will not fit in the connector properly if the cut is not straight and perpendicular.
Correct Incorrect

2. Snap Cover 1 onto the main cable. Make sure that the hook locks into place.
Cable

Hook

3. Line up the end of Cover 1 with the end of the main cable.
0.5 mm max. Cover number

4. Position Cover 1 onto Surface 1 of the contact block (the side with the cable stop).
Cover 1 Main cable

Contact block

5. Make sure that the cable has been inserted all the way to the contact blocks cable stop. 6. Use a tool such as pliers to compress Cover 1 and the contact block together.

61

VCTF Cable Assembly

Section 3-3

!Caution Always align the tool with the centers of the Covers and contact block to prevent any bending or distortion when the connector is compressed. Uneven compression can prevent proper communications. 7. Check the assembled connector from the side and make sure that the locks are completely engaged, as shown in the following diagram.
Before Compression After Compression

Locks

3-3

VCTF Cable Assembly


This section explains how to assemble VCTF cable components. Commercially available 4-conductor VCTF cable and 2-conductor VCTF cable can be used as communications cable in CompoBus/S Systems. Note 1. Lay the communications cables separately from high-voltage lines and power lines to prevent noise interference. 2. This section does not provide information on how to process shielded connectors (i.e., Round Water-resistant Connectors or Sensor I/O Connectors). Refer to the Sensor Catalog for information on how to process these connectors. 3. When using commercially available VCTF cable, determine which signal wires will be used for the BD H, BD L, BS+, and BS signals. 4. When connecting 4-conductor VCTF cable to an assembly connector, check that the conductors and signals are connected in the following patterns.
Conductor color White Red Green Black Signal combination Pattern 1 BD H BS+ BS BD L Pattern 2 BS+ BS BD L BD H Pattern 3 BS BD L BD H BS+ Pattern 4 BD L BD H BS+ BS

3-3-1

Branching and Extending VCTF Cable


Use one of the following methods to branch or extend the VCTF cable. Commercially available relay terminal block (4-conductor/2-conductor VCTF cable branch or extension) T-joint or Combination Connector (4-conductor VCTF cable branch or extension)

Branching or Extension Using Relay Terminal Block Note

Install crimp terminals on each signal wire of the VCTF cable, and connect the two-wire cable (for extension) or three-wire cable (for branching) to a commercially available relay terminal block. Use crimp terminals on the signal wires that match the terminal block being used. 1. Check that the signal wires are connected correctly. The Slave may be damaged if the signal wires, particularly those for the power supply, are connected to signal wires other than those specified.

62

VCTF Cable Assembly

Section 3-3
2. Tighten the terminal block screws to a tightening torque that meets the terminal block specifications. Example: Branching 2-Conductor VCTF Cable Use a commercially available relay terminal block (a terminal block where the terminals facing each other are connected internally), and branch the cables as shown in the following diagram.
Main line cable Main line cable

Communications cable High side (BD H) Shorting bar

Communications cable Low side (BD L) Shorting bar

Relay terminal block

Communications cable High side (BD H)

Communications cable Low side (BD L)

Branch line cable

Branching or Extension Using T-joint Combination Connectors Note

When 4-conductor VCTF cable is used in locations that require water resistance, use XS2R-D427-5 T-joint Connectors or XS2C-D4@ or XS2G-D4@@ Combination Connectors that are specially designed for CompoBus/S Systems. 1. Connectors with cables specially for CompoBus/S Systems are also available. 2. For details on T-joint connectors, cable connectors, and connectors with cables, refer to 1-3-4 Connectors/Terminal Blocks. Example: Branching 4-Conductor VCTF Cable Using T-joint
Cable Socket (female) T-joint Cable

Plug (male)

Plug (male) Cable

3-3-2

Installing Terminators
Use a Terminal-block Terminator or Shield Terminator as the terminator on the VCTF cable. Note Refer to 1-3-4 Connectors/Terminal Blocks for details on Terminal-block terminators, T-joints, and Connectors.

63

Master/Slave Connecting Cables


Terminal-block Terminators

Section 3-4

When the VCTF cable is connected to an SRS1-T Terminal-block Terminator, use crimp terminals on each of the BD H and BD L signal wires, and connect them to each terminal. The signal wires can be connected to any of the terminals. Note 1. Do not connect both signal wires to a single terminal. 2. When connecting the communications power supply using Special Flat Cable or 4-conductor VCTF cable, insulate the BD+ and BS power supply cables. Tighten the terminal screws to the specified tightening torque (0.3 to 0.5 Nm). 3. When connecting Terminal-block Terminators to VCTF cables, use the same crimp terminals as those used to connect the communications cables to the Slaves. (Refer to 3-4 Master/Slave Connecting Cables.)

Shield Terminators

When using 4-conductor VCTF cable, terminators can be connected by connecting an SRS2-1 Shield Terminator to the T-joint. Note The SRS2-1 Shield Connector has a male plug. Connect it to the female socket connector of the T-joint.

3-4

Master/Slave Connecting Cables


This section describes the methods used for connecting communications cables to each device and installing connectors on the Connector Terminal and Sensor Terminal cables.

3-4-1

Crimp Terminal Installation


Attach crimp terminals to the ends of the communications cable when connecting the cable to a Master, Slave, Terminal-block Terminator, or commercially available terminal block. !Caution Do not connect bare signal wires to the terminals since the wires could short and damage the Unit to which they are connected. Note Do not strip too much insulation from the wires when preparing the cable for the crimp terminals. Cover the shaft of the terminal connector and the end of the wire with electrical tape or heat-shrinking tube.

Master or Slave

When connecting communications cable (VCTF cable or Special Flat Cable) to a Master or Slave, attach an M3 crimp terminal like those shown below to each signal wire. M3 Terminals for the Master Unit (Except CJ Series)
6.2 mm max. 6.2 mm max.

Recommended terminal Nippon Crimp Terminal 1.25-N3A Molex Y1.25-3.5L

Comment Forked terminal Forked terminal

Note Refer to 4-2-3 Wiring and Installing Communications Cables for details on crimp terminals used for connecting CJ-series Master Units.

64

Master/Slave Connecting Cables


M3 Terminals for Slave Units
6.0 mm max. 6.0 mm max.

Section 3-4

Recommended terminal (standard JIS part numbers) RAV1.25-3 RAP1.25-3

3-4-2

Master and Slave Terminal Connections


When connecting the communications cable to the terminals of a Master node or those of a Slave node, connect the BD H signal wire to the BD H terminal and the BD L signal wire to the BD L terminal. When supplying power to the Slaves communications power supply, connect the BS+ wire to the BS+ terminal and the BS wire to the BS terminal. The following diagram shows the multi-drop connection method.
Connects to the Connects to the Slave's BD L terminal. Slave's BD H terminal.

Main line cable from the Master or previous Slave Communications cable Low (BD L)

Main line cable to the next Slave or terminator Communications cable High (BD H)

!Caution Do not mix up the wires when connecting the communications cable. In particular, the Slave might be damaged if the power wires are connected to the wrong terminals. When power is being supplied through Special Flat Cable but some Slaves are being supplied from another source, always insulate the BS+ and BS wires. Tighten the terminal screws to the specified tightening torque (0.3 to 0.5 Nm).

3-4-3

Cable Connector Wiring and Assembly


When using the Slaves shown in the following table, attach the special OMRON cable connectors to the cables of the sensors and other external devices.
Slave type Connector Terminals with Transistor Inputs Connector Terminals with Transistor Outputs Sensor Terminals with Connector Outputs Sensor Terminals Model SRT2-VID08S (-1) SRT2-VOD08S (-1) SRT@-OD08S SRT@-ID08S SRT@-ND08S

65

Master/Slave Connecting Cables


Assembling the Cable Connectors

Section 3-4

Use the following procedure to install the sensors cable into the cable connector that plugs into the Sensor Terminal. The following diagram shows the two parts of the cable connector: the connector plug and cover.
Cover

Connector plug

Cable Connector Model Numbers There are two models of cable connectors available for different sized cable wires, as shown in the following table.
Model XS8A-0441 XS8A-0442 Marking XS8-1 XS8-2 Compatible cable wire size (cross-sectional area) 0.3 to 0.5 mm2 0.14 to 0.2 mm2

Make sure that the sensor cables wire size is compatible the cable connector being used. The cable connectors marking is found on the connector plug, as shown in the following diagram.

Marking

Sensor Cable Preparation Sensor cables are usually stripped to semi-strip or strip specifications, but OMRON cable connectors cannot be attached when the cable is stripped in these ways.
Semi-stripped Stripped

To prepare the cable for an OMRON cable connector, cut the tip and strip the cable insulation but not the wire insulation, as shown in the following diagram.
20 mm min.

Inserting Wires into the Cover When connecting the Sensor, match the terminal numbers marked on the connector cover with the colors of the sensor wires as shown in the following table.
Sensor terminal SRT2-VID08S Sensor type 3-wire sensor (without self-diagnostic output function) 2-wire sensor (without self-diagnostic output function) Terminal number 1 2 3 Black (white) Brown (Connect to 1 or (red) 2) Brown (white) --(Connect to 1 or 2) 4 Blue (black) Blue (black)

66

Master/Slave Connecting Cables


Sensor terminal SRT2-VID08S-1 Sensor type 1 3-wire sensor (without self-diagnostic output function) 2-wire sensor (without self-diagnostic output function) Sensor terminal SRT@-ID08S Sensor type 3-wire sensor (without self-diagnostic output function) 2-wire sensor (without self-diagnostic output function) Sensor with teaching function or external diagnostic function Sensor with bank switching function

Section 3-4
Terminal number 2 3

4 Blue (black)

Black (white) Brown (Connect to 1 or (red) 2)

Blue (black) Brown --(Connect to 1 or (white) 2) Terminal number 1 2 Black --(white) Brown --(white) Black Pink (white) (gray) Black Purple 3 Brown (red) --4 Blue (black) Blue (black) Blue (black) Blue

SRT@-ND08S

Brown (red) Brown

Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. When connecting an output device, match the terminal numbers marked on the connector cover with the signal wires of the output device as shown in the following table.
Sensor terminal 1 SRT2-VOD08S SRT2-VOID08S-1 SRT@-OD08S Terminal number 2 3 Yes ----Yes 4

Yes (Connect to 1 or 2) Yes (Connect to 1 or 2) Yes ---

Yes (Connect to 3 or 4)

Insert the wire all the way into the covers hole until it touches. Connector Assembly Use the following procedure to assemble the cable connector. 1,2,3... 1. Check the wire colors and make sure that the sensors wires are aligned with the correct terminal numbers. (The cover is semi-transparent, so the wire colors will be visible through the cover.) 2. Fit the cover (with wires inserted) into the connector plug, as shown in the following diagram.

3. Use a tool such as pliers to press the cover all the way into the connector plug. Always align the tool with the center of the cover so it does not tilt,

67

Operations Checklist

Section 3-5
and press the cover straight into the connector plug. There should not be any gap between the cover and plug.

Inserting and Removing Cable Connectors

The sensor cable can be inserted into the Sensor Terminal once the cable connector has been attached. Inserting the Cable Connector Position the cable connector so that Terminal 1 faces you and push the connector into the Sensor Terminal until it clicks into place. Removing the Cable Connector To remove the cable connector, first pull out the lock lever and then remove the cable connector, as shown in the following diagram.

Lock lever

3-5

Operations Checklist
Go through the items in the following checklist before turning ON the Units in the CompoBus/S System. All of the checks should be answered Yes.
Check Has the Masters Special I/O Unit unit number been set? (Refer to 4-1-2 Switch Settings for details.) Has the node number been set with pin 1 of the DIP switch? (Refer to 4-1-2 Switch Settings for details.) Has the communications mode been set with pin 2 of the DIP switch? (Refer to 4-1-2 Switch Settings for details.) Are pins 3 and 4 of the DIP switch all set to OFF? Answer Yes No Yes No Yes No Yes No

Item CS-series, Switch settings C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units

68

Operations Checklist
Item Switch settings Check Has the Masters Special I/O Unit number been set? (Refer to 4-2-2 Switch Settings for details.) Has the node number been set with pin 1 of the DIP switch? (Refer to 4-2-2 Switch Settings for details.)

Section 3-5
Answer Yes No Yes No

CJ-series Master Units

Has the communications mode been set with pin 2 of the DIP switch? Yes No (Refer to 4-2-2 Switch Settings for details.) Has the communications stop mode been set with pin 3 of the DIP switch? (Refer to 4-2-2 Switch Settings for details.) Yes No

CQM1 Master Units

Switch settings

Has the Slave registration function been set with pin 4 of the DIP Yes No switch? (If the Slave registration function is used, the CPU Units DM Area must also be set.) (Refer to 4-2-2 Switch Settings for details.) Has the PC word allocation (DIP switch pins 1 and 2) been set? Yes No (Refer to 4-3-2 Switch Settings for details.) Has the number of points/node number setting (DIP switch pin 3) Yes No been set? (Refer to 4-3-2 Switch Settings for details.) Has the communications mode been set with pin 4 of the DIP switch? Yes No (Refer to 4-3-2 Switch Settings for details.)

Slaves

Switch settings

Are pins 5 and 6 of the DIP switch all set to OFF? Has the node number been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Has the communications mode been set? (Refer to SECTION 5 Slave Specifications and Operations for details.) Is the Slaves node number unique (not allocated to another Slave)? Have other settings besides the CompoBus/S settings, such as the hold/clear outputs for communications error setting, been set? (Refer to SECTION 5 Slave Specifications and Operations for details.)

Yes No Yes No

Yes No

Yes No Yes No

69

Operations Checklist
Item Master

Section 3-5
Check Is the Master Unit connected at the end of the main line when the main line needs to be distinguished from the branch lines.? Is the cable connected to the Master correctly? (Refer to 3-4 Master/Slave Connecting Cables for details.) With CQM1 Masters, has the alarm output terminal been wired? (Refer to 6-4-2 Error Detection with the Alarm Output (CQM1 Only) for details.) Answer Yes No Yes No Yes No

Wiring

Slave

Are the cables connected to the Slaves correctly? (Refer to 3-4 Master/Slave Connecting Cables for details.)

Yes No

Is there just one Slave connected to each branch line when the main Yes No line needs to be distinguished from the branch lines? (Refer to 2-2-1 Main Line/Branch Line Connections for details.) Terminator Has just one terminator been connected at the end of the main line opposite the Master? (Refer to 2-2-3 Terminator Connection for details.) When the main line needs to be distinguished from the branch lines, is the length of the main line within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) When the main line needs to be distinguished from the branch lines, is the length of the each branch line within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) When the main line needs to be distinguished from the branch lines, is the total length of the branch lines within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) Is the number of Slaves within the limit set on the Master? (Refer to SECTION 4 Master Unit Specifications and Operations for details.) When using 4-conductor VCTF cable or Special Flat Cable, are the main line length and total branch line length of the system with a maximum of 16 Slaves within specifications? (Refer to 2-2-2 Maximum Cable Length for details.) Has just one kind of cable (Special Flat Cable or VCTF cable) been used in the CompoBus/S System? Is the wiring separated from any power/high-voltage lines? Yes No

Main line length

Yes No

Branch line lengths Total branch line length Number of Slaves

Yes No

Yes No

Yes No

Yes No

Cable Noise Cable

Yes No Yes No Yes No Yes No Yes No

2-conductor VCTF Has 2-conductor (0.75 mm2) cable been used? cable 4-conductor VCTF Has 4-conductor (0.75mm2) cable been used? cable Has the 4-conductor cable power supply been used to supply power to the Slaves only (not for other purposes, such as I/O power supply)? Special Flat Cable Has the Special Flat Cable power supply been used to supply power to the Slaves only (not for other purposes, such as I/O power supply)? 4-conductor VCTF Does the power supply configuration match the plan? Cable, Special Flat (Refer to 2-3 Supplying Power to the Slaves for details.) Cable With local and dual power supply Slaves, is there a separate power supply for the I/O? (Refer to 2-3 Supplying Power to the Slaves for details.) 2-conductor VCFF Have the Slaves been wired correctly? (The Units can be damaged if cable the power supply is connected to the communications terminals.) (Refer to 2-3 Supplying Power to the Slaves for details.)

Yes No

Power supply

Yes No Yes No

Yes No

70

SECTION 4 Master Unit Specifications and Operations


This section provides information on the specifications and functions of each Master Unit, including details on switch settings and allocation of Slave I/O. 4-1 C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-1 4-1-2 4-1-3 4-1-4 4-2 4-2-1 4-2-2 4-2-3 4-2-4 4-2-5 4-2-6 4-3 4-3-1 4-3-2 4-3-3 4-4 4-4-1 4-4-2 4-5 4-5-1 4-5-2 Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Areas in the PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring and Installing Communications Cables . . . . . . . . . . . . . . . . Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slave Registration Function and Communications Stop Mode . . . . Allocations for Master Unit in PC . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Allocations in CQM1 PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CJ1W-SRM21 Master Unit for CJ-series PCs . . . . . . . . . . . . . . . . . . . . . . . . 76 83 85 85 88 90 95 100 105 106 106 109 110 116 116 120 120 121 124 72 72 74

CQM1-SRM21-V1 Master Unit for CQM1 PCs . . . . . . . . . . . . . . . . . . . . . .

SRM1-C0@-V2 Master Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPM2C-S Series CPM2C-S@@@C (-DRT). . . . . . . . . . . . . . . . . . . . . . . . . .

71

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs

Section 4-1

4-1
4-1-1

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs


Specifications and Part Names
CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs use the C200HW-SRM21-V1 Master Unit.

Specifications

General Specifications General specifications conform to those of the CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs. Performance Specifications
Item Model Unit classification Internal current consumption Weight Max. number of Masters Master Unit mounting location Max. number of I/O points per Master Number of points per node number Number of usable node numbers per Master C200HW-SRM21-V1 Special I/O Unit 5 V DC, 150 mA max. 200 g max. 10 or 16 Units (See note.) 5 or 8 Units (See note.) Specifications

Can be mounted on the CPU Backplane or Expansion I/O Backplane. Cant be mounted on a SYSMAC BUS Slave (RT). 256 points (128 inputs/128 outputs) 8-point mode 128 points (64 inputs/64 outputs)

IN0 to IN15 and OUT0 to IN0 to IN7 and OUT0 to OUT7 OUT15 (up to 32 Units can be (up to 16 Units can be conconnected) nected)

Note The following table shows the maximum number of Master Units that can be connected and the node number settings for each Master according to the CPU Unit to which it is mounted.
CPU Unit Number of connectable Master Units IN0 to IN15, OUT0 to IN0 to IN7, OUT0 to OUT15 OUT7 10 Units 5 Units

C200HX-CPU3@/4@-(Z)E C200HG-CPU3@/4@-(Z)E C200HE, and C200HS C200HX-CPU5@/6@/8@-(Z)E 16 Units C200HG-CPU5@/6@-(Z)E, and CS

8 Units

72

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs Dimensions

Section 4-1

The following diagram shows the dimensions of the C200HW-SRM21-V1 Master Unit. All dimensions are in mm.

Note Refer to the CS-series Operation Manual, C200HX/C200HG/C200HE-(Z)E Operation Manual, or C200HS Operation Manual for details on the dimensions when the Master Unit is installed on the PCs Backplane. Master Unit Components The following diagram shows the main components of the C200HW-SRM21V1 Master Unit. The functions of these components are described below.

Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves. Rotary Switch This switch sets the Master's one-digit hexadecimal unit number. DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pins 3 and 4: Reserved (Always OFF.)

Communications Terminals Connect the Slaves' transmission cable to these terminals.

73

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs Indicators The following table shows the meaning of the indicators.
Indicator RUN (green) Status ON OFF Meaning The Unit is operating normally.

Section 4-1

SD (yellow) RD (yellow) ERC (red)

ON OFF ON OFF ON OFF

Indicates one of the following conditions: The power is OFF, there is an I/O setting error, the CPU Unit is in standby status, or there is a unit number setting error. Data is being transmitted. Data is not being transmitted. Data is being received. Data is not being received. A Slave has been withdrawn from communications. (Communications error) The Slaves are communicating normally. An error has occurred with an Output Slave. An error has occurred with an Input Slave or all Slaves are operating normally. These indicators represent the four-digit binary slave number of the Slave in which the error occurred.

IN/OUT (red)

ON OFF ON/OFF

8421 (red)

4-1-2

Switch Settings
The Master Units unit number (Special I/O Units unit number) is set with the rotary switch on the front of the Unit.
MACHINE No.

Rotary Switch

The highest possible unit number depends on the PC model and the usable node number setting set with pin 1 of the DIP switch.
CPU Unit CS1 Number of usable Master Units 16 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 8 (allocated words for 2 Special I/O Units (i.e., 20 words)) C200HX-CPU3@-(Z)E /-CPU4@-(Z)E, C200HGCPU3@-(Z)E /-CPU4@-(Z)E, All C200HE/HS PCs C200HX/HG-CPU5@-(Z)E/ CPU6@-(Z)E/CPU8@-(Z)E 10 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 5 (allocated words for 2 Special I/O Units (i.e., 20 words)) 16 (allocated words for 1 Special I/O Unit (i.e., 10 words)) 8 (allocated words for 2 Special I/O Units (i.e., 20 words)) Usable node number setting (with DIP switch) IN0 to IN7 and OUT0 to OUT7 Unit number setting range 0 to F

IN0 to IN15 and OUT0 to OUT15

0 to E

IN0 to IN7 and OUT0 to OUT7

0 to 9

IN0 to IN15 and OUT0 to OUT15

0 to 8

IN0 to IN7 and OUT0 to OUT7

0 to 9, A to F

IN0 to IN15 and OUT0 to OUT15

0 to 8, A to E

Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PC. Set the unit number with a small flat-blade screwdriver, being careful not to damage the switch.

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C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs

Section 4-1

!Caution Always turn OFF the PC before changing the unit number setting. The Master Unit is shipped with the unit number set to 0. The unit number setting determines which words in the PCs Special I/O Unit Area are allocated to the Master Unit. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. The Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number) when the usable node number setting is set to IN0 through IN15 and OUT0 through OUT15. In this case, neither the Masters unit number nor the next unit number can be used on another Special I/O Unit mounted in the PC. If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PC and it will not be possible to start up the CompoBus/S System. For the following PCs, unit numbers A to F cannot be set: C200HE, C200HS, C200HG-CPU33-(Z)E, C200HG-CPU43-(Z)E, C200HX-CPU34-(Z)E, and C200HX-CPU44-(Z)E DIP Switch The DIP switch is used to set the range of usable node numbers of Slaves and the communications mode.
Reserved (Always OFF.) Communications mode Usable node numbers

Note

1. Always turn the PC OFF before changing the settings. 2. Leave pins 3 and 4 set to OFF. Set pin 1 of the DIP switch as shown in the following table.
Pin 1 setting OFF ON Usable node number setting IN0 to IN7 and OUT0 to OUT7 IN0 to IN15 and OUT0 to OUT15

Set pin 2 of the DIP switch as shown in the following table.


Pin 2 setting OFF ON Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance 100 m max. 500 m max. Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 ms or 0.8 ms 4.0 ms or 6.0 ms

Note

1. Make sure that the communications mode of the Master Unit matches that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information relating to the states of the Master Unit indicator, refer to 6-51 Indicators. 2. When using an existing Master Unit model without V1, pin 2 must be set to OFF. Otherwise, normal communications may not be possible.

75

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs

Section 4-1

The Master Unit is factory-set to OFF (for IN0 to IN7 and OUT0 to OUT7). The maximum number of Slaves setting affects both the total number of words allocated and the Slaves communication cycle. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. The Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number) when the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15. In this case, neither the Masters unit number nor the next unit number can be used on another Special I/O Unit mounted in the PC. Pin 2 is factory-set to OFF (High-speed Communications Mode). The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table.

4-1-3

I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs


In CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs, the Master Unit is treated as a Special I/O Unit, so the Slaves I/O data and status information are stored in the sections of the PCs data areas which are allocated to Special I/O Units.

Allocations and Master Unit Settings

The following settings affect I/O allocations to Slaves in the Master Units used with CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs.
Setting at Master Status Unit Usable node num- OFF ber settings (DIP switch pin 1) ON Affect on allocation Uses 10 words (for one unit number) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. Uses 20 words (for two unit numbers) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. First word of the area used in the Special I/O Unit Area CS Series 2000 + n 10 C200HX/HG/HE/HS For 0 n 9: 100 + n 10 For 10 n 15 (A to F): 400 + (n - 10) 10

Unit number setn ting (rotary switch)

Slave Allocations

Slaves are allocated words in the Special I/O Unit Area as described next. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same node number can be allocated. I/O Allocations when Pin 1 Is OFF When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (up to 64 inputs/64 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagrams.

76

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs CS-series PCs
First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140 CIO 2150 Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 8 Unit number 9 Unit number A Unit number B Unit number C Unit number D Unit number E Unit number F Slave allocations in Special I/O Unit Area
15 14 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 First word + 8 First word + 9 13 12 11 10 9 8 7 6 5 4 3 0 2 1

Section 4-1

Bits

Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7
#7 #7

Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6
#0 #0 #7 #7

Outputs

Inputs

Output Slave Error Flags Input Slave Error Flags

Active Output Slave Flags Active Input Slave Flags

#0 #0

Status

C200HX/C200HG/C200HE-(Z)E, and C200HS PCs


First word IR 100 IR 110 IR 120 IR 130 IR 140 IR 150 IR 160 IR 170 IR 180 IR 190 IR 400 IR 410 IR 420 IR 430 IR 440 IR 450

Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 8 Unit number 9 Unit number A Unit number B Unit number C Unit number D Unit number E Unit number F

Slave allocations in Special I/O Unit Area Bits


First w ord First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6

Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Output Slave Error Flags
#7 #0

Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Active Output Slave Flags
#7 #7 #0 #0

Outputs

Inputs

C200HXCPU5@/CPU6@/CPU8@-(Z)E, C200HGCPU5@/CPU6@-(Z)E

First word + 7 First word + 8 First word + 9


#7

Input Slave Error Flags


#0

Active Input Slave Flags

Status

I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (128 inputs/128 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagrams.

77

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs CS-series PCs
First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140
Unit #0 Unit #1 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #11 Unit #12 Unit #13 Unit #14
First word + 8 First word + 9 First word + 10 First word + 11 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Section 4-1

Slave allocations in Special I/O Unit Area Bits

Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Output Slave 9 Output Slave 11 Output Slave 13 Output Slave 15 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Input Slave 9 Input Slave 11 Input Slave 13

Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Output Slave 8 Output Slave 10 Output Slave 12 Output Slave 14 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Input Slave 8 Input Slave 10 Input Slave 12
Inputs Outputs

CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940
Unit #94

First word + 12 First word + 13 First word + 14 First word + 15 First word + 16 First word + 17 First word + 18 First word + 19

Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags
#7 #7 #0 #0 #8 #8 #7 #7 #0 #0 #8 #8

Can not use Unit #95

Input Slave Error Flags


#15 #15

Active Input Slave Flags


#15 #15

Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags Active Input Slave Flags

Status

78

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs C200HX/C200HG/C200HE-(Z)E, and C200HS PCs
First word IR 100 IR 110 IR 120 IR 130 IR 140 IR 150 IR 160 IR 170 IR 180 Unit #0 Unit #1 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8
First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6

Section 4-1

Slave allocations in Special I/O Unit Area Bits Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Output Slave 9 Output Slave 11 Output Slave 13 Output Slave 15 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Input Slave 9 Input Slave 11 Input Slave 13 Input Slave 15
#7 First word + 17 First word + 18 First word + 19 #0 #0 #8 #8

Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Output Slave 8 Output Slave 10 Output Slave 12 Output Slave 14 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Input Slave 8 Input Slave 10 Input Slave 12 Input Slave 14
#7 #7 #15 #15 #0 #0 #8 #8 Status Inputs Outputs

IR 400 C200HX-CPU5@/CPU6@/CPU8@-(Z)E, C200HG-CPU5@/CPU6@-(Z)E IR 410 IR 420 IR 430 IR 440 Unit #A Unit #B Unit #C Unit #D Unit #E

First word + 7 First word + 8 First word + 9 First word + 10 First word + 11 First word + 12 First word + 13 First word + 14 First word + 15 First word + 16

Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags
#7 #15

Active Input Slave Flags

Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags
#15

Active Input Slave Flags

Slave I/O and Corresponding Allocations Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input.
Bits First word + 2
15 14 13 12 11 10 9 Output Slave 5 Bits 7 8 7 6 0 Bits 7 5 4 3 2 1 Output Slave 4 0 0

Set to Node No. 5


8-point Output Slave

8 outputs

Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: When an odd node number has been set: Uses node number setting 1 and node number setting When an even node number has been set: Uses node number setting and node number setting +1.

79

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs

Section 4-1

Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4.
Bits First word + 15 14 2 Bit 7
13 12 11 10 9 8 0 7 6 5 4 3 2 1 0 0

Output Slave 5

bit 7

Output Slave 4

Set to node No. 5


16-point Output Slave

16 outputs

Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used.
Bits First word + 15 14 1 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
13 12 11 10 9 Output Slave 3 8 7 6 5 0 Bit 7 4 3 2 1 Output Slave 2 0 0

Bit 7

Input Slave 3

0 Bit 7

Input Slave 2

16-input/output Slave

Set to node number 2

8 outputs 8 inputs

Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7.
Bits First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15)
15 14 13 12 11 10 9 Input Slave 7 Reserved Bit 8 7 6 0 Bit 7 5 4 3 2 Input Slave 6 1 0 0

Set to node number 7.

4-point input Slave 4 inputs

Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used.

80

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used.

Section 4-1

Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used.
Bits First word + 1 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7 6 5 4 3 2 1 0 Slave 2 Reserved Output 3 Bit 0

Bit 7

Input Slave 3

reserved

Input Slave 2 Bit 3

8-point I/O Slave 4 outputs 4 inputs

Set to node number 2.

Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: When an odd node number has been set: Uses (node number setting 1) to (node number setting + 2) When an even node number has been set: Uses (node number setting) to (node number setting +3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave.
Bits First word + 0 First word + 1
15 14 13 12 11 10 9 Output Slave 1 Bit 7 Output Slave 3 Bit 7 8 0 7
Bit 7

4 3 2 1 Output Slave 0
Output Slave 2

0 0 0

0 Bit 7

Set to node number 1 32-output Slave 32 outputs

Slave with Mixed I/O (16 Outputs and 16 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: When an odd node number has been set: Uses (node number setting -1) and (node number setting) When an even node number has been set: Uses (node number setting) and (node number setting +1).

81

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs

Section 4-1

Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves.
Bits First word + 1
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7
Bit 7

4 3 2 1 output Slave 2

0 0

First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT 15)

Bit 7

Input Slave 3

0 Bit 7

Input Slave 2

Set to node number 3

32 I/O Slave 16 outputs 16 inputs

An Analog Terminal uses 64, 48, 32, or 16 points. I/O allocations are shown in the following table.
Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Even number Odd number Even number Node numbers used Node number setting 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting 1 to node number setting Node number setting to node number setting + 1

Do not allow allocations for the node numbers that are actually used to extend beyond the words allocated to the Master Unit. Participation in communications will not be possible and the COMM indicator will turn OFF if the words allocated to the Master are exceeded for either inputs or outputs. Status Flag Functions The functions of the flags in the status area are described below. Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once. 1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once.

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C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs

Section 4-1

1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slaves Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data.

4-1-4

Data Areas in the PC


The following table shows the data areas in the CPU that are used by the Master Unit.

83

C200HW-SRM21-V1 Master Unit for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs CS-series PCs
Data Area Bit(s) Auxiliary A33000 to Area (A) A33015 A40113 Name Special I/O Unit Restarting Flags Dual Number Use Error Flag (Fatal Error)

Section 4-1

Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. The unit number of the Unit is written to word A418. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks).

A40206

Special I/O Unit Error Flag

A41100 to A41115

Special I/O Unit Number Duplication Flags

A41800 to A41815

Special I/O Unit Error Flags

A50200 to A50215 PC Setup 22600 to 22615

Special I/O Unit Restart Bits

Special I/O Unit Refresh Disable Bits

C200HX/C200HG/C200HE-(Z)E PCs
Data area SR Area Bit(s) SR 25415 Name Special I/O Unit Error Flag Function This flag is turned ON when there is an error in data transfers between the PC and a Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. The unit number of the affected Unit is written to AR 00 and SR 282. These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit OFFONOFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits AR 0100 to AR 0109 can also be used to restart Special I/O Units 0 to 9.) These flags are turned ON when there is an error in data transfers between the PC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits AR 0000 to AR 0009 show the same information for Special I/O Units 0 to 9.)

SR 27400 to SR 27415 SR 28100 to SR 28115

Special I/O Unit Restarting Flags Special I/O Unit Restart Bits

SR 28200 to SR 28215

Special I/O Unit Error Flags

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CJ1W-SRM21 Master Unit for CJ-series PCs


Data area AR Area Bit(s) AR 0000 to AR 0009 Name Special I/O Unit Error Flags

Section 4-2
Function These flags are turned ON when there is an error in data transfers between the PC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits SR 28200 to SR 28209 show the same information for Special I/O Units 0 to 9.) Turn the corresponding bit OFFONOFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. (Bits SR 28100 to SR 28109 can also be used to restart Special I/O Units 0 to 9.) Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. (Bits 00 to 09 of DM 6623 can also be used to disable refreshing of Special I/O Units 0 to 9.) Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number. (Bits 00 to 09 of DM 6620 can also be used to disable refreshing of Special I/O Units 0 to 9.)

AR 0100 to AR 0109

Special I/O Unit Restart Bits

DM Area (PC Setup)

DM 6620 (bits Special I/O Unit Refresh Dis00 to 09) able Bits

DM 6623 (bits Special I/O Unit Refresh Dis00 to 15) able Bits

C200HS PCs
Data area SR Area Bit(s) SR 25415 Name Special I/O Unit Error Flag Function This flag is turned ON when there is an error in data transfers between the PC and a Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. The unit number of the affected Unit is written to AR 00. These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. These flags are turned ON when there is an error in data transfers between the PC and the corresponding Special I/O Unit or the same unit number has been set on more than one Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit OFFONOFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except Remote I/O Racks). Each bit corresponds to the Unit with the same unit number.

SR 27400 to SR 27409 AR Area AR 0000 to AR 0009

Special I/O Unit Restarting Flags Special I/O Unit Error Flags

AR 0100 to AR 0109 DM Area (PC Setup) DM 6620 (bits 00 to 09)

Special I/O Unit Restart Bits

Special I/O Unit Refresh Disable Bits

4-2
4-2-1

CJ1W-SRM21 Master Unit for CJ-series PCs


Specifications and Part Names
General Specifications General specifications conform to those of the CJ-series PCs. Performance Specifications
Item Model Unit classification CJ1W-SRM21 Special I/O Unit Specifications

Specifications

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CJ1W-SRM21 Master Unit for CJ-series PCs


Item Internal current consumption Allowable current from the Slave communications power supply connection terminals Weight Max. number of Masters Master Unit mounting location Max. number of I/O points per Master Specifications 5 V DC, 150 mA max. 4 A (14 to 26.4 V DC)

Section 4-2

66 g max. (including provided connector) 40 Units Can be connected in the CJ-series CPU Rack or Expansion I/O Rack. 256 points (128 inputs/128 outputs) 128 points (64 inputs/64 outputs)

Number of points per 8-point mode node number Number of usable node numbers per Master IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected) IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected)

Dimensions

The following diagram shows the dimensions of the CJ1W-SRM21-V1 Master Unit. All dimensions are in mm.
80
(When provided connector is connected.)

2.7

20

65

SRM21

RUN ERH ERC SD RD

901 901

23

MACH No. 1 x10 x100


REGS ESTP DR NODE

23

90

ON

BS+ BDH BDL BS BS+ BS

2.7

1 2 3 4

456 456

86

78 78

Refer to the CJ-series Operation Manual for details on installing the CJ1WSRM21 when it is connected in a CJ-series CPU Rack or Expansion Rack.

CJ1W-SRM21 Master Unit for CJ-series PCs Part Names and Functions
SRM21
RUN ERH ERC SD RD

Section 4-2

Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves.

901

23

MACH No. 1 x10 x100


REGS ESTP DR NODE

901

23

Rotary Switches Used to set the Master Units Special I/O Unit number at the CPU Unit as a 2-digit decimal number. The top switch is used to set the tens digit and the bottom switch is used to set the ones digit.

1 2 3 4

ON

456 456

BS+ BDH BDL BS BS+ BS

Indicators The following table shows the meaning of the indicators.


Indicator RUN (green) Status ON OFF Meaning The Unit is operating normally. Indicates one of the following conditions (the ERH and ERC indicators light when errors other than the following errors occur): Power is not turned ON, watchdog timer error, etc. Indicates one of the following conditions: Errors occurring at the CPU Unit, such as Special I/O Unit number setting error. The Unit is exchanging data with the CPU Unit normally. Indicates one of the following conditions: Master Unit internal error, communications error, or verification error The Slaves are communicating normally. Data is being transmitted. Data is not being transmitted. Data is being received. Data is not being received.

ERH (red)

ERC (red)

SD (yellow) RD (yellow)

78 78

DIP Switch These pins have the following functions: Pin 1: Usable node number setting Pin 2: Communications mode Pin 3: Communications stop mode Pin 4: Slave registration function

Communications Connector Used to connect the Slaves communications power supply and communications cables. When the communications power supply is not supplied to the Slaves from communications cable, connect the communications cable BD H and BD L signal lines only.

ON

OFF ON

OFF ON OFF ON OFF

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CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

4-2-2

Switch Settings
The rotary switches are used to set the Master Units Special I/O Unit number as a decimal number.
901 901

Rotary Switches

23

MACH No. 1 x10 x100

23

The range of usable node number settings (set using pin 1 of the DIP switch) are listed in the following table.
DIP switch pin 1 (NODE) OFF Usable node number setting IN0 to IN7 and OUT0 to OUT7 (When using the words for one Special I/O Unit (10 words)) IN0 to IN15 and OUT0 to OUT15 (When using the words for two Special I/O Units (20 words)) Unit number setting range 0 to 95

456 456

ON

Any unit number in the ranges above can be set, as long as the same unit number has not been set on another Special I/O Unit mounted in the PC. Set the unit number with a small standard screwdriver; be careful not to damage the switch. !Caution Always turn the PC OFF before changing the unit number setting. The Master Unit is shipped with the unit number set to 00. The unit number setting determines which words in the PCs Special I/O Unit Area and DM Area are allocated to the Master Unit. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Masters unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PC. If the same unit number is used for the Master and another Special I/O Unit, an I/O UNIT OVER error will occur in the PC and it will not be possible to start up the CompoBus/S System. DIP Switch The DIP switch is used to set the range of usable node numbers of Slaves, the communications mode, communications stop mode, and Slave registration function.

1 2 3 4

Slave registration function Communications stop mode

Communications mode Usable node numbers

Note

1. Always turn the PC OFF before changing the settings. 2. DIP switch pins 1 to 4 are all set to OFF at the factory.

88

78 78

0 to 94

ON

CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

Set pin 1 (NODE) of the DIP switch as shown in the following table.
Pin 1 setting OFF Usable node number setting IN0 to IN7 and OUT0 to OUT7 (up to 16 nodes can be connected) Maximum I/O points 128 points (64 inputs, 64 outputs) Words allocated in the Special I/O Unit Area 10 words (words for one unit) Input/output data: 4 input words and 4 output words Status information: 2 words 20 words (words for two units) Input/output data: 8 input words and 8 output words Status information: 4 words

ON

IN0 to IN15 and OUT0 to OUT15 (up to 32 nodes can be connected)

256 points (128 inputs, 128 outputs)

Note

1. The usable node number setting determines the total number of words allocated, and combined with the DIP switch pin 2 setting, determines the Slaves communication cycle. Refer to 4-1-3 I/O Allocations in CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS PCs for details. 2. When the usable node number setting is set to IN0 to IN15 and OUT0 to OUT15, the CompoBus/S Master Unit is allocated twice as many words in the PCs Special I/O Unit Area (the words for unit number set on the Master and the next unit number). The Masters unit number and the next unit number cannot be used by another Special I/O Unit mounted to the PC. Set pin 2 (DR) of the DIP switch as shown in the following table.

Pin 2 setting OFF

Communications mode setting High-speed Communications Mode Long-distance Communications Mode

Communications distance 100 m max.

Communications baud rate 750 kbps

Communications cycle time 0.5 ms (pin 1 OFF) or 0.8 ms (pin 1 ON) 4.0 ms (pin 1 OFF) or 6.0 ms (pin 1 ON)

ON

500 m max.

93.75 kbps

Note

1. The communications mode of the Master Unit must match that of all Slaves. If the CompoBus/S System contains a Slave whose communications mode does not agree with that of the Master Unit, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected. (In such cases, the COMM indicator on the Master Unit will light normally.) For information on the Master Unit indicator statuses, refer to 6-3 Checking Operations of CJ-series Master Units. 2. The setting of pin 2 determines the communications distance, baud rate, and cycle time as shown in the above table. Set pin 3 of the DIP switch as shown in the following table.
Pin 3 setting OFF Communications stop mode setting Communications mode Continues remote I/O communications when a communications error occurs. Communications stop mode Stops remote I/O communications when a communications error occurs.

ON

If communications stop mode is set, communications automatically stop when a remote I/O communications error occurs, thereby preventing system malfunctions.

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CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

Note If the communications stop mode causes remote I/O communications to stop, communications will not restart when the cause of the error is removed. Turn ON the power again or restart the Unit to resume communications. Refer to 42-5 Slave Registration Function and Communications Stop Mode. Set pin 4 (REGS) of the DIP switch as shown in the following table.
Pin 4 setting OFF ON Slave registration function setting Slave registration function setting disabled Slave registration function setting enabled

The Slave registration function monitors Slaves that are joined in the network, and those unregistered Slaves that are illegally joined to the network, based on Slave information registered in the Slave registration tables (Special I/O Unit DM Area). Refer to 4-2-5 Slave Registration Function and Communications Stop Mode. Note Set the Slave registration tables in the Special I/O Unit DM Area when using the Slave registration function. Refer to 4-2-5 Slave Registration Function and Communications Stop Mode.

4-2-3

Wiring and Installing Communications Cables


Applicable Connectors Use either of the following connectors when connecting CompoBus/S communications cable to a CJ-series Master Unit
Manufacturer/Model Phoenix Contact FK-MCP1.5/6-STF-3.81 Appearance Remarks Screwless terminals (provided with the CJ-series Master Unit)

Communications Connector Wiring

Phoenix Contact MC1.5/6-STF-3.81

Screw terminals

90

CJ1W-SRM21 Master Unit for CJ-series PCs Communications Connector Pin Arrangement
Screwless Terminals FK-MCP1.5/6-STF-3.81 Screw Terminals MC1.5/6-STF-3.81

Section 4-2

BS+ BDH BDL BS BS+ BS


CompoBus/S communications cable

BS+ BDH BDL BS BS+ BS


CompoBus/S communications cable

24-VDC communications power supply

24-VDC communications power supply

The BS+ and BS terminals are internally connected. The BS+ and BS terminals are used to supply communications power supply to the Slaves (they are not used for the Master Unit). When supplying communications power at the Slave, such as by using 2-conductor VCTF cable, connect the BD H and BD L terminals. Note The signal wires for Special Flat Cable are shown in the following diagram. Special Flat Cable can be easily connected to CJ-series Master Units because the upper four pins of the communications connector have the same pin arrangement (Special Flat Cable signal wires are connected in order, with the communications power supply connected to the lower two pins.)
Communications power supply + (BS+) Brown Communications data high (BD H) Black Communications data low (BD L) White Communications power supply (BS) Blue

Communications Cable Crimp Terminals The following table shows the recommended crimp terminals for the signal wires connected to the communications connector. Use either of the following cable crimp terminals.
Model AI-series AI0.75-8GY (product code 3200519) H0.75/14 (product code 046290) Manufacturer Phoenix Contact Weidmuller Co., Ltd.

Insert the cable into the crimp terminal and crimp the end section.
Sleeve

Crimp terminal Cable

91

CJ1W-SRM21 Master Unit for CJ-series PCs Use the following crimping tools.
Model UD6 (product code 1204436) or ZA3 Series PZ1.5 Crimper (product code 900599) Manufacturer Phoenix Contact Weidmuller

Section 4-2

Preparing and Connecting Communications Cables Use the following procedure to connect the communications data/communications power supply to the connector. Note 1. Always turn OFF the Masters power supply and communications power supply before connecting or disconnecting the communications data/communications power supply 2. Use a dedicated communications connector. Screwless Connector Install the screwless communications connector in the Master Unit and then prepare as follows: 1,2,3... 1. Remove sufficient (approx. 10 mm) insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly.
Approx. 10 mm

Note If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube.
Apply vinyl tape or heatshrinking tube

2. After installing the crimp terminal to the stripped end of the signal wires, apply vinyl tape or heat-shrinking tube. The signal wires of the CJ-series Master Units communications connector can be connected without using crimp terminals. Note Always use the specified crimping tool to install crimp terminals. When a crimping tool is not used, the terminal cannot be correctly crimped and may cause the cables to be disconnected. 3. Check the direction of the connector and insert each of the signal wires securely into the back of the connector holes. (The signal wires are fixed, so a tool is not required to secure them.) If crimp terminals are not installed on the signal wires, use a small flat-

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CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

blade screwdriver to push down the orange tab on the connector and push in the signal wire.
+ (BS+) (BS)
BS+ BDH BDL BS BS+ BS

CompoBus/S communications power supply (supplying Slaves) CompoBus/S communications data

High (BD H) Low (BD L)

+ (BS+) (BS)

Communications cable

Communications power supply (connected to power supply.)

Note To disconnect the signal wires from a screwless connector, push down on the orange tab and at the same time pull out the signal wire. (The signal wires can be easily removed while leaving the communications connector installed in the Master Unit.)

BS+ BDH BDL BS BS+ BS

2
Small flat-blade screwdriver

Check that the communications connector is securely fixed to the Master Unit. Tighten the communications connector to the specified tightening torque (0.25 to 0.3 Nm). Connector with Screws When using connectors with screws, remove the communications connector from the Master Unit and assemble the connector and cable according to the following procedure, as required. (If the Master Unit has sufficient space around it, the procedure can be followed while leaving the communications connector installed in the Master Unit.)

1,2,3...

1. Remove sufficient (approx. 10 mm) insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly.
Approx. 10 mm

Note If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube.

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CJ1W-SRM21 Master Unit for CJ-series PCs


Apply vinyl tape or heatshrinking tube

Section 4-2

2. After installing the crimp terminal to the stripped end of the signal wires, apply vinyl tape or heat-shrinking tube. Note Always use the specified crimping tool to install crimp terminals. When a crimping tool is not used, the terminal cannot be correctly crimped and may cause the cables to be disconnected. 3. Check the direction of the connector and insert each of the signal wires securely into the back of the connector holes.
+ (BS+) (BS)
High (BD H) Low (BD L) CompoBus/S communications power supply (supplying Slaves) CompoBus/S communications data

+ (BS+) (BS)

Communications cable

Communications power supply (connected to Power Supply Unit.)

Note Before inserting the signal wires, check that the connectors lock screws are sufficiently loose. If the screws are not loose when the signal wires are inserted, the signal wires will enter the gap at the back of the connector rather than the side to be tightened and may not be secured. 4. Tighten the signal wires securely using the connectors signal wire lock screws. A standard screwdriver that is only slim at the end cannot be inserted into the back of the screw hole, so use a small flat-blade screwdriver that is of uniform thickness. The tightening torque is 0.22 to 0.25 Nm.
Small flat-blade screwdriver of uniform thickness

Note Use a precision flat-blade screwdriver and M2 size terminal screws for the communications connector.

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CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

5. Connect the communications cable connector to the Master Unit, as shown in the following diagram.

BS+ BDH BDL BS BS+ BS

6. Tighten the connector screws and secure the connector to the Master Unit. The tightening torque is 0.25 to 0.3 Nm.

4-2-4

Allocations
CJ-series Master Units are allocated words for Slave I/O data and status flags in the Special I/O Unit Area of the Master. Words in the Special I/O Unit DM Area is allocated for the Slave registration function and communications stop mode.

Allocations and Master Unit Settings

The areas used by the Master Unit depend on the Master Unit settings, as shown in the following table.
Setting at Master Unit Usable node number settings (DIP switch pin 1) Status OFF Affect on allocation Uses 10 words (words for one unit) from the Special I/O Unit Area as follows: Output: 4 words, input: 4 words, status: 2 words. (100 words are allocated in the Special I/O Unit DM Area) Uses 20 words (words for two units) from the Special I/O Unit Area as follows: Output: 8 words, input: 8 words, status: 4 words. (100 words are allocated in the Special I/O Unit DM Area) First word of the area used in the Special I/O Unit Area is CIO 2000 + (n 10) words First word of the area used in the Special I/O Unit DM Area is D20000 + (n100) words

ON

Special I/O Unit number setting (rotary switch)

Slave Allocations

Slaves are allocated in the Special I/O Unit Area as shown in the following diagram. In CompoBus/S Systems, node numbers of Input Slaves and Output Slaves are treated separately so the same number can be allocated.

95

CJ1W-SRM21 Master Unit for CJ-series PCs I/O Allocations when Pin 1 Is OFF

Section 4-2

When pin 1 is OFF and node addresses IN0 to IN7 and OUT0 to OUT7 (64 inputs/64 outputs max) are used, words are allocated to the Slaves for each node number as shown in the following diagram.
Special I/O Unit Area in Master PC
First word

CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070

Unit number 0 Unit number 1 Unit number 2 Unit number 3 Unit number 4 Unit number 5 Unit number 6 Unit number 7 Unit number 92 Unit number 93 Unit number 94 Unit number 95

Slave allocations in Special I/O Unit Area Bits


15 14 13 12 11 10 9 Output Slave 1 First word Bit 7 First word Output Slave 3 Bit 7 +1
First word +2 First word +3 First word +4 First word +5 First word +6 First word +7 First word +8 First word +9 Bit 7 Bit 7 Bit 7 Bit 7 Bit 7 Bit 7 Output Slave 5 Output Slave 7

8 0

7
Bit 7

5 4 3 2 1 Output Slave 0
Output Slave 2

0 0 0

0 Bit 7 0 Bit 7 0
Bit 7 Bit 7

Output Slave 4

Outputs

0
Output Slave 6

0
Input Slave 0

Input Slave 1

0
Input Slave 3 Input Slave 5 Input Slave 7

0
Input Slave 2 Input Slave 4

CIO 2920 CIO 2930 CIO 2940 CIO 2950

0 Bit 7 0 Bit 7

Input

0 Input Slave 6 0 Bit 7 0 Bit 7 Output Slave Error Flags Bit 7 Active output Slave Flags 0 0 Bit 7 Input Slave Error Flags Bit 7 Active Input Slave Flags 0 0

Status

I/O Allocations when Pin 1 is ON When pin 1 is ON and node addresses IN0 to IN15 and OUT0 to OUT15 (up to 128 inputs/128 outputs) are used, words are allocated to the Slaves for each node number as shown in the following diagram.
Special I/O Unit Area in Master PC

First word CIO 2000 CIO 2010 CIO 2020 CIO 2030 CIO 2040 CIO 2050 CIO 2060 CIO 2070 CIO 2080 CIO 2090 CIO 2100 CIO 2110 CIO 2120 CIO 2130 CIO 2140
Unit #0 Unit #1 Unit #2 Unit #3 Unit #4 Unit #5 Unit #6 Unit #7 Unit #8 Unit #9 Unit #10 Unit #11 Unit #12 Unit #13 Unit #14
First word + 8 First word + 9 First word + 10 First word + 11 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Slave allocations in Special I/O Unit Area Bits

Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Output Slave 9 Output Slave 11 Output Slave 13 Output Slave 15 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Input Slave 9 Input Slave 11 Input Slave 13

Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6 Output Slave 8 Output Slave 10 Output Slave 12 Output Slave 14 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Input Slave 8 Input Slave 10 Input Slave 12
Inputs Outputs

CIO 2900 CIO 2910 Unit #90 CIO 2920 Unit #91 CIO 2930 Unit #92 Unit #93 CIO 2940
Unit #94

First word + 12 First word + 13 First word + 14 First word + 15 First word + 16 First word + 17 First word + 18 First word + 19

Input Slave 14 Input Slave 15 Output Slave Error Flags Active Output Slave Flags
#7 #7 #0 #0 #8 #8 #7 #7 #0 #0 #8 #8

Can not use Unit #95

Input Slave Error Flags


#15 #15

Active Input Slave Flags


#15 #15

Output Slave Error Flags Active Output Slave Flags Input Slave Error Flags Active Input Slave Flags

Status

96

CJ1W-SRM21 Master Unit for CJ-series PCs Slave I/O and Corresponding Areas Slave with 8 Inputs or 8 Outputs The Slave is treated as one node number for output or input.

Section 4-2

Bits First word + 2


15 14 13 12 11 10 9 Output Slave 5 Bits 7 8 7 6 0 Bits 7 5 4 3 2 1 Output Slave 4 0 0

Set to Node No. 5


8-point Output Slave

8 outputs

Slave with 16 Inputs or 16 Outputs The Slave is treated as two node numbers for output or input, and allocated in the same words as follows: When an odd node number has been set: Uses node number setting 1 and node number setting When an even node number has been set: Uses node number setting and node number setting +1. Example: When a 16-point Output Slave set as node number 5, the areas for Output Slaves 4 and 5 are used. Other Output Slaves cannot use the area allocated for Output Slave 4.
Bits First word + 15 14 2 Bit 7
13 12 11 10 9 8 0 7 6 5 4 3 2 1 0 0

Output Slave 5

bit 7

Output Slave 4

Set to node No. 5


16-point Output Slave

16 outputs

Slave with Mixed I/O (8 Inputs and 8 Outputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. Example: When a Slave with 8 inputs and 8 outputs set as node number 2, the area for node number 2 outputs and inputs is used.
Bits First word + 15 14 1 Bit 7 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
13 12 11 10 9 Output Slave 3 8 7 6 5 0 Bit 7 4 3 2 1 Output Slave 2 0 0

Bit 7

Input Slave 3

0 Bit 7

Input Slave 2

16-input/output Slave

Set to node number 2

8 outputs 8 inputs

Slave with 4 Outputs or 4 Inputs The Slave is treated as one node number for output or input. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used.

97

CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

Example: When a Slave with 4 inputs is set as node number 7, the Slave is allocated the rightmost 4 bits (bits 8 to 11) in the area assigned for input node number 7.
Bits
15 First word + 7 (IN0 to IN7 and OUT0 to OUT7) First word + 11 (IN0 to IN15 and OUT0 to OUT15) 14 13 12 11 10 9 Input Slave 7 Reserved Bit 3 8 7 6 0 Bit 7 5 4 3 2 Input Slave 6 1 0 0

Set to node number 7.

4-point input Slave 4 inputs

Slave with Mixed I/O (4 Outputs and 4 Inputs) Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs. The Slave uses the rightmost 4 bits only, however, of the area allocated for one node number. (The leftmost 4 bits cannot be used by another Slave.) When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used. Example: When a Slave with 4 outputs and 4 inputs is set to node number 2, the rightmost 4 bits (bits 0 to 3) of the area for node number 2 for both output and input are used.
Bits First word + 1 First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT15)
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7 6 5 4 3 2 1 0 Slave 2 Reserved Output 3 Bit 0

Bit 7

Input Slave 3

Reserved

Input Slave 2 Bit 3

8-point I/O Slave 4 outputs 4 inputs

Set to node number 2.

Slave with 32 Outputs or 32 Inputs The Slave is treated as four node numbers for output or input and is allocated 2 consecutive words, as follows: When an odd node number has been set: Uses (node number setting 1) to (node number setting + 2) When an even node number has been set: Uses (node number setting) to (node number setting +3). Example: When a Slave with 32 outputs is set to node number 1, it uses the area assigned for Output Slave 0 to Output Slave 3. The area for Output Slave 0, 2, and 3 cannot be used for another Output Slave.
Bits First word + 0 First word + 1
15 14 13 12 11 10 9 Output Slave 1 Bit 7 Output Slave 3 Bit 7 8 0 0 7
Bit 7 Bit 7

4 3 2 1 Output Slave 0
Output Slave 2

0 0 0

Set to node number 1 32-output Slave 32 outputs

98

CJ1W-SRM21 Master Unit for CJ-series PCs Slave with Mixed I/O (16 Outputs and 16 Inputs)

Section 4-2

Slaves that have both outputs and inputs are also assigned a single node number, so the same node number is used for both outputs and inputs, and each is regarded as two node numbers. Outputs and inputs are allocated to the same words, as follows: When an odd node number has been set: Uses (node number setting 1) and (node number setting) When an even node number has been set: Uses (node number setting) and (node number setting +1). Example: When a Slave with 16 inputs and 16 outputs is set to node number 3, it uses Output Slave 2 and 3, and Input Slave 2 and 3. Output Slave 2 and Input Slave 2 cannot be used by other Slaves.
Bits First word + 1
15 14 13 12 11 10 9 Output Slave 3 Bit 7 8 0 7
Bit 7

4 3 2 1 output Slave 2

0 0

First word + 5 (IN0 to IN7 and OUT0 to OUT7) First word + 9 (IN0 to IN15 and OUT0 to OUT 15)

Bit 7

Input Slave 3

0 Bit 7

Input Slave 2

Set to node number 3

32 I/O Slave 16 outputs 16 inputs

Using an Analog Terminal An Analog Terminal uses 16, 32, 48, or 64 points. I/O allocations are shown in the following table.
Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs 16 points SRT2-AD04: 1 input SRT2-DA02: 1 output Odd number Even number Odd number Even number Node numbers used Node number setting 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting 1 to node number setting Node number setting to node number setting + 1

Do not use words for the node number outside the words allocated in the Master Unit. If words outside the specified output or input areas are used, the Unit cannot participate in communications and the COMM indicator will not turn ON. Status Flag Functions The functions of the flags in the status area are described below. Active Output Slave Flags These flags indicate which Output Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node.

99

CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once. 1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Active Input Slave Flags These flags indicate which Input Slaves (0 to 15) are active nodes in the system. When the corresponding flag is ON, the Slave is an active node. All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): No communications participation The node hasnt participated in communications even once. 1 (ON): Communications participation The flag wont change even if the node is withdrawn from the system. Output Slave Error Flags These flags indicate the communications status of the Output Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Input Slave Error Flags These flags indicate the communications status of the Input Slaves (0 to 15). All of these flags are reset when the power is turned ON or operation is restarted. 0 (OFF): Communications normal or inactive node 1 (ON): Withdrawn from communications (communications error) Note 1. When the CompoBus/S System starts up, inputs from Input Slaves and outputs to Output Slaves become effective when the Active Slave Flag for the Slave is turned ON. It is recommended to write a ladder program that verifies that the Slaves Active Slave Flag is ON and its Error Flag is OFF before transmitting or receiving I/O data. 2. When CJ-series Master Units are set to communications stop mode, communications will stop when the Output Slave Error Flag or Input Slave Error Flag will turn ON. (Refer to 4-2-5 Slave Registration Function and Communications Stop Mode.)

4-2-5

Slave Registration Function and Communications Stop Mode


The CJ-series Master Units now support a Slave registration function and communications stop mode. This new capability enables the CompoBus/S System to deliver increased reliability. Slave Registration Function The words allocated in the DM Area to the Master Unit as a Special I/O Unit contains a Slave registration table. By registering the Slaves that are normally participating in communications, the Slaves that are not joined to the network or are slow to join, or unregistered Slaves that are illegally joined can be monitored. This function prevents system malfunctions due to incorrect wiring on site. The Slave registration function is enabled by turning ON pin 4 of the DIP switch on the Master Unit.

100

CJ1W-SRM21 Master Unit for CJ-series PCs Communications Stop Mode

Section 4-2

By setting communications stop mode, remote I/O communications will stop when a communications error occurs, and information on the Slave with the communications error is stored in the Special I/O Unit DM Area. This function prevents the System from running on incorrect I/O data without having to disconnect a Slave with a communications error, and enables quick troubleshooting of the communications error. When remote I/O communications are stopped in communications stop mode, they will not resume when the cause of the error is removed. To restart remote I/O communications, turn ON the power again, or restart the Unit. When the Unit is set to standard communications mode, even if a communications error occurs, the remote I/O communications will continue with the Slave with the error disconnected. Also, the Slave with the communications error is not recorded in the Special I/O Unit DM Area, so a standard status area check using the program is required. If a verification error occurs while using the Slave registration function, as it is not a communications error, remote I/O communications will continue even if communications stop mode is enabled. Communications stop mode is set using pin 3 of the DIP switch on the Master Unit. (pin 3 ON: communications stop mode, pin 3 OFF: normal communications mode) Words Allocated for Slave Registration and Communications Stop Mode The words used for the Slave registration function and communications stop mode are allocated in the Special I/O Unit DM Area according to the Master Units Special I/O Unit number, as shown below.

First word = D20000 + (unit number 100)

15 14 13 12 11 10 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 First word + 8 First word + 9 First word + 10 to First word + 99

0 Bit
CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.)

Output Slave Registration Table (Used only when Slave registration function is enabled.) Input Slave Registration Table (Used only when Slave registration function is enabled.) Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) Reserved for system use (Cannot be used.) Status Flags (Used when Slave registration or communications stop mode are enabled.) Communications Stopped Node Number and Slave Type (Used only when communications stop mode is enabled.) Output Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) Input Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) Output Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) Input Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.)

Master Unit-to-CPU Unit

Not used. (Can be used as work bits/words.)

101

CJ1W-SRM21 Master Unit for CJ-series PCs

Section 4-2

The contents from the first word to the first word +9 cannot be used for any other purpose. They can be used, however, if the Slave registration function and communications stop mode are not enabled. The functions of each area are given in the following table.
Word Bit +0 00 01 02 to 13 14 15 +1 00 01 02 to 13 14 15 +2 00 to 15 Input Slave Registration table Name Output Slave Registration Table OUT0 OUT1 OUT2 to OUT13 OUT14 OUT15 IN0 IN1 Function Registers a list of the Output Slaves that are normally operating in the network. This list is used for checking the Slaves with the Slave registration function. Bits 00 to 15 correspond to Slave node numbers 0 to 15. The Output Slave is registered by turning ON its corresponding bit. The bits in the Special I/O Unit Area must be registered to correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, turn ON the bits for the other node numbers too. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave must be set.

+3

00 to 15

Registers a list of the Input Slaves that are normally operating in the network. This list is IN2 used to check the Slaves with the Slave registration function. to Bits 00 to 15 correspond to IN13 Slave node numbers 0 to 15. IN14 The Input Slave is registered by turning ON its corresponding IN15 bit. Registered Slave Par- The waiting time between when the Master Unit is started until the Slaves ticipation Monitoring start to be checked using the Slave registration function. The time is set in Time increments of 1 ms as a hexadecimal. The setting range is 0000 (default is 2000 ms) or 0001 to FFDC (1 to 65500 ms). If the monitoring time lapses and there are still registered Slaves not joined in the network, a verification error (Slave missing) will occur. Reserved for system use.

102

CJ1W-SRM21 Master Unit for CJ-series PCs


Word Bit +4 00 Name Registration Completed Flag

Section 4-2

Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted.

00 to 07 08

Reserved for system use. Verification Error Flag: Slave Missing

This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). This flag is turned ON when an unregistered Slave has joined the network. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). This flag is turned ON when the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5).

09

Verification Error Flag: Unregistered Slave in Network

10

Communications Stopped Flag

11 to 14 15

Reserved for system use. Error Flag This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted.

+5

00 to 07

Communications Stopped Node Number

08 to 14 15

Reserved for system use. Communications Stopped Slave type

When the Master Unit is set to communications stop mode and remote I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted.

103

CJ1W-SRM21 Master Unit for CJ-series PCs


Word Bit +6 00 01 02 to 13 14 15 Name Output Slave Verifica- OUT0 tion Error: Slave Miss- OUT1 ing OUT2 to OUT13 OUT14 OUT15 Function When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted.

Section 4-2

+7

00 01 02 to 13 14 15

Input Slave VerificaIN0 tion Error: Slave Miss- IN1 ing IN2 to IN13 IN14 IN15

The bits in the Special I/O Unit Area correspond to the node numbers actually used by the Slaves. Therefore, for Slaves with 16 points or higher, the bits other than those set for the node number may also be turned ON. For example, the two consecutive bits used by a 16-point Slave or the four consecutive bits used by a 32-point Slave may be turned ON at the same time.

+8

00 01 02 to 13 14 15

Output Slave Verifica- OUT0 tion Error: UnregisOUT1 tered Slave in OUT2 Network to OUT13 OUT14 OUT15

+9

00 01 02 to 13 14 15

Input Slave Verification Error: Unregistered Slave in Network

IN0 IN1 IN2 to IN13 IN14 IN15

Slave Registration Function Procedure

When the Slave registration function is used, the Output/Input Slave registration table and registered Slave participation monitoring time must be set in the Special I/O Unit DM Area, but the power must be turned OFF and ON again or the Unit restarted to enable the settings. The following example shows the procedure for using the Slave registration function. (Information on other Slave registration function settings and connections are omitted here.)

104

CJ1W-SRM21 Master Unit for CJ-series PCs 1,2,3...

Section 4-2

1. Turn OFF pin 4 of the DIP switch on the Master Unit to disable the Slave registration function. 2. Turn ON the power to the CPU Unit to which the Master Unit is mounted. 3. Use a Programming Device for the CPU Unit to set the following information in the Special I/O Unit DM Area words used by the Master Unit. Output Slave registration table Input Slave registration table Registration Slave participation monitoring time 4. Turn OFF the power to the CPU Unit to which the Master Unit is mounted. 5. Turn ON pin 4 of the DIP switch on the Master Unit to enable the Slave registration function 6. Turn ON the power to the CPU Unit to which the Master Unit is mounted or restart the Master Unit. The settings in the Special I/O Unit DM Area can be set while pin 4 of the DIP switch on the Master Unit is set to ON, but a verification error may occur due to the incorrectly set Slave registration table.

4-2-6

Allocations for Master Unit in PC


The following table shows the words in the CPU Unit that are related to the Master Unit.

Data area Auxiliary Area (A)

Bit(s) A33000 to A33015 A40113

Name Special I/O Unit Restarting Flags Dual Number Use Error Flag (Fatal Error)

Function These flags are turned ON while a Special I/O Unit is restarting. Each bit corresponds to the Unit with the same unit number. This flag is turned ON in the following situations: When the same unit number has been set on more than one CS1 CPU Bus Unit. When the same unit number has been set on more than one Special I/O Unit. When the same word is allocated more than once for Basic I/O Units. This flag is turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. The unit number of the Unit is written to word A418. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit (i.e., when A40113 is ON). Each bit corresponds to the Unit with the same unit number. These flags are turned ON when the same unit number has been set on more than one Special I/O Unit, or when an error has occurred during data transfer between the PC and the Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON and then OFF to restart a Special I/O Unit. Each bit corresponds to the Unit with the same unit number. Turn the corresponding bit ON to disable refreshing of the corresponding Special I/O Unit (except those on Slave Racks).

A40206

Special I/O Unit Error Flag

A41100 to A41115

Special I/O Unit Number Duplication Flags

A41800 to A41815

Special I/O Unit Error Flags

A50200 to A50215 PC Setup 22600 to 22615

Special I/O Unit Restart Bits

Special I/O Unit Refresh Disable Bits

105

CQM1-SRM21-V1 Master Unit for CQM1 PCs

Section 4-3

4-3
4-3-1

CQM1-SRM21-V1 Master Unit for CQM1 PCs


Specifications and Part Names
General Specifications General specifications conform to those of the SYSMAC CQM1 and CQM1H PCs. Performance Specifications
Item Model Unit classification Internal current consumption Weight Max. number of Masters Master Unit mounting location Max. number of I/O points per Master CQM1-SRM21-V1 Special I/O Unit 5 V DC, 180 mA max. 200 g max. CQM1 PC: 1 Master Unit CQM1H PC: Up to the maximum number of I/O points that can be connected to the CPU Unit. No restrictions. Specifications

Specifications

CQM1-CPU11/21: 32 points (16 inputs/16 outputs) or 64 points (32 inputs/32 outputs) CQM1-CPU41/42/43/44-V1 or CQM1H: 32 points (16 inputs/16 outputs), or 64 points (32 inputs/32 outputs), or 128 points (64 inputs/64 outputs) (Switch using DIP switch setting) Uses the I/O Area in the CPU Unit. Number of points per 8 or 4 points node number Number of usable node numbers per Master 8 points per node number: IN0 to IN1 and OUT0 to OUT1, or IN0 to IN3 and OUT0 to OUT 3, or IN0 to IN7 and OUT0 to OUT7 4 points per node number: IN0 to IN3 and OUT0 to OUT 3, or IN0 to IN7 and OUT0 to OUT7, or IN0 to IN15 and OUT0 to OUT15

106

CQM1-SRM21-V1 Master Unit for CQM1 PCs Alarm Output Specifications


Item Maximum switching capacity Minimum switching capacity Relay type Minimum ON time Circuit configuration Specification 2 A (24 V DC) 10 mA (5 V DC) G6D-1A

Section 4-3

100 ms (Outputs are ON at least 100 ms.)


CQM1-SRM21-V1 Internal circuitry 2 A, 24 V DC max.

!Caution For conformance to the EC Directives (Low-voltage Directives), provide reinforced insulation or double insulation for the power source that is used for the alarm output. Dimensions The following diagram shows the dimensions of the CQM1-SRM21-V1 Master Unit. All dimensions are in mm.
SGM21-V1

110

32 (When the cover is removed)

107

Note Refer to the CQM1 Operation Manual (W226) for details on the dimensions when the Master Unit is installed.

107

CQM1-SRM21-V1 Master Unit for CQM1 PCs Master Unit Components

Section 4-3

The following diagram shows the main components of the CQM1-SRM21-V1 Master Unit. The functions of these components are described below.
SRM21-V1

Indicators Indicates the operating status of the Master Unit and the status of communications with the Slaves.

Terminal block screws These screws attach the terminal block. The terminal block can be removed when these screws are loosened.

DIP Switch These pins have the following functions: Pins 1 and 2: PC word allocation setting Pin 3: Number of points/unit number setting Pin 4: Communications mode Pins 5 to 6: Reserved (Always OFF.) Alarm Output Terminals These terminals are shorted when an error occurs. Connect to a warning device. Communications Terminals Connect the Slaves' transmission cable to these terminals.

Indicators The following table shows the meaning of the indicators.


Indicator RUN (green) Status ON OFF Meaning The Unit is operating normally. Indicates one of the following conditions: The power is OFF, there is an I/O UNIT OVER error, or there is an I/O Bus error. Data is being transmitted. Data is not being transmitted. Data is being received. Data is not being received. A Slave has been withdrawn from communications. (Communications error) The Slaves are communicating normally. The data areas between the Slaves overlaps when the number of points/unit number setting is set to 4-point mode. A node number is out-of-range, as follows: (The Unit doesnt check for node numbers 8 or higher.) The PC is allocated 2 words and the number of points/unit number is set to 8-point mode, but the node number is 2 to 7. The PC is allocated 4 words and the number of points/unit number is set to 8-point mode, but the node number is 4 to 7. The PC is allocated 2 words and the number of points/unit number is set to 4-point mode, but the node number is 4 to 7. The data area and address settings are correct.

SD (yellow) RD (yellow) ERC (red)

ON OFF ON OFF ON OFF

ERS (red)

ON

Flashing

OFF

108

CQM1-SRM21-V1 Master Unit for CQM1 PCs


Indicator IN/OUT (red) Status ON OFF 8421 (red) ON/OFF

Section 4-3
Meaning An error has occurred with an Output Slave. An error has occurred with an Input Slave or all Slaves are operating normally. These indicators represent the four-digit binary slave number of the Slave in which the error occurred.

4-3-2

Switch Settings
DIP Switch The DIP switch is used to make the PC word allocation setting and the number of points/unit number setting.
Reserved (Always OFF.) Communications mode Number of points/unit number setting PC word allocation setting

Set the PC word allocations with pins 1 and 2, as shown in the following table. This is the total number of words allocated to Slaves in the PC.
Pin 1 OFF ON OFF ON Pin 2 OFF OFF ON ON Max. number of Slaves setting 2 words (1 input word, 1 output word) 4 words (2 input words, 2 output words) 8 words (4 input words, 4 output words)

The Master Unit is shipped with pins 1 and 2 set to OFF (2 words). Word addresses are allocated separately for inputs and outputs. The words are allocated in order from the left of the PC to the right, just like regular I/O Units. Note Always turn OFF the PCs Power Supply before changing the setting. !Caution Always set pin numbers 5 to 6 of the DIP switch to OFF. Set the number of points/unit number with pin 3, as shown in the following table.
Pin 3 OFF ON Number of I/O points/Unit number 8 points (8-point mode) 4 points (4-point mode)

109

CQM1-SRM21-V1 Master Unit for CQM1 PCs

Section 4-3

The following table shows all of the possible combinations of DIP switch settings.
Setting Pin 1 Pin 2 Pin 3 PC word allocation Max. number of Points/n Usable node Communications cycle I/O points ode numbers time number HighLong-disspeed tance Communi- Communications cations Mode Mode 16 input points, 8 points IN: 0 and 1 0.5 ms 4.0 ms 16 output points OUT: 0 and 1 32 input points, 8 points IN: 0 to 3 0.5 ms 4.0 ms 32 output points OUT: 0 to 3 64 input points, 8 points 64 output points 16 input points, 4 points 16 output points 32 input points, 4 points 32 output points 64 input points, 4 points 64 output points IN: 0 to 7 OUT: 0 to 7 IN: 0 to 3 OUT: 0 to 3 IN: 0 to 7 OUT: 0 to 7 IN: 0 to 15 OUT: 0 to 15 0.5 ms 4.0 ms Use of Analog Terminals

OFF ON OFF ON OFF ON OFF ON

OFF OFF ON ON OFF OFF ON ON

OFF OFF OFF OFF ON ON ON ON

2 words (1 IN/1 OUT) 4 words (2 IN/2 OUT) 8 words (4 IN/4 OUT) 2 words (1 IN/1 OUT) 4 words (2 IN/2 OUT) 8 words (4 IN/4 OUT)

0.5 ms 0.5 ms 0.8 ms

4.0 ms 4.0 ms 6.0 ms

Possible (Only for Master Unit models withV1. Not possible for models without V1.) Not possible

Note When the CQM1 Master Unit is used in 4-point mode, Slaves with 16 points or more cannot be used. If Slaves with 16 points or more are used, a data area overlap error (ERS indicator lit) will occur. Set the communications mode with DIP switch pin 4 (DR), as shown in the following table.
Pin 4 OFF ON Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance 100 m max. 500 m max. Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 or 0.8 ms 4.0 or 6.0 ms

Note

1. Make sure that the communications mode of the Master Unit is the same as that of all the Slaves. If the CompoBus/S System contains a Slave with a different communications mode, the COMM indicator on that Slave will not light, and normal communications with that Slave will not be possible. Other Slaves will not be adversely affected, and the COMM indicator on the Master Unit will light normally. For information relating to the states of the Master Unit indicator, refer to 6-5-1 Indicators. 2. When using a previous Master Unit model (without V1), pin 4 must be set to OFF. Otherwise, normal communications may not be possible. 3. Pin 4 is factory-set to OFF (High-speed Communications Mode). 4. The settings for the communications distance, baud rate, and communications cycle time vary according to the setting of pin 4, as shown in the above table.

4-3-3

I/O Allocations in CQM1 PCs


In CQM1 PCs, the Master Unit is treated just like an I/O Unit that has both inputs and outputs, so the Slaves I/O data is stored in the words allocated to those inputs and outputs.

110

CQM1-SRM21-V1 Master Unit for CQM1 PCs

Section 4-3

The group of words allocated to the Master is determined by the mounting position of the Master Unit, and the specific bits used by each Slave are determined by the node number set on the Slave. Master Units for CQM1 PCs dont have the status area information that is provided with the Master Units for CS-series, C200HX/C200HG/C200HE(Z)E, and C200HS PCs. The following equation shows the maximum time required for inputs from the Input Slaves and outputs to the Output Slaves to become effective after the CompoBus/S System is turned ON. In High-speed Communications Mode: (PC cycle time) + 118 ms In Long-distance Communications Mode: (PC cycle time) +720 ms. This delay must be taken into account when writing ladder programs for the PC. It is recommended to write a routine in the ladder program that checks whether the alarm output terminal is OFF before processing I/O with the Slaves. Master Unit Settings The following settings affect I/O allocations to Slaves of the Master Units used with CQM1 PCs. PC Word Allocation In order for the Master Unit to allocate words to Slaves, the total number of words allocated to the Master Unit must be set in the PC. The following three settings can be made: 2 words (1 input word, 1 output word) 4 words (2 input words, 2 output words) 8 words (4 input words, 4 output words) Number of Points/Node Number This setting determines the amount of memory (number of bits) allocated to each node number. The following two settings can be made: 8 points (8-point mode) 4 points (4-point mode) Refer to the table on page 109 for details on the possible combinations of DIP switch settings. Slave Allocations The Slaves are allocated input and output words as shown below. In CompoBus/S Systems, the node numbers of Input Slaves and Output Slaves are handled separately so the same node numbers can be set for both one Input and one Output Slave. I/O Allocations in 8-point Mode PC Word Allocation: 2 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF Pin 2: OFF Pin 3: OFF
Bits Inputs: First word Outputs: First word Input Slave 1 Output Slave 1 Input Slave 0 Output Slave 0

PC Word Allocation: 4 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below.

111

CQM1-SRM21-V1 Master Unit for CQM1 PCs Pin 1: ON Pin 2: OFF Pin 3: OFF

Section 4-3

Bits Inputs: First word Inputs: First word + 1 Outputs: First word Outputs: First word + 1 Input Slave 1 Input Slave 3 Output Slave 1 Output Slave 3 Input Slave 0 Input Slave 2 Output Slave 0 Output Slave 2

PC Word Allocation: 8 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF or Pin 1: ON Pin 2: ON Pin 2: ON Pin 3: OFF Pin 3: OFF
Bits Inputs: First word Inputs: First word + 1 Inputs: First word + 2 Inputs: First word + 3 Outputs: First word Outputs: First word + 1 Outputs: First word + 2 Outputs: First word + 3 Input Slave 1 Input Slave 3 Input Slave 5 Input Slave 7 Output Slave 1 Output Slave 3 Output Slave 5 Output Slave 7 Input Slave 0 Input Slave 2 Input Slave 4 Input Slave 6 Output Slave 0 Output Slave 2 Output Slave 4 Output Slave 6

Note When the number of points/node number is set to 8-point mode, each 16point Slave (input or output) is treated as 2 node numbers and those bits are allocated so that all 16 bits are in the same word, as described below. When an odd node number has been set, the previous node numbers allocated memory is also used. When an even node number has been set, the next node numbers allocated memory is also used. For example, when a 16-output Slaves node number is set to 3, the Slave uses the bits for Output Slave 2 and Output Slave 3. When the node number is set to 0, the Slave uses the bits for Output Slave 0 and Output Slave 1. The Slave with 4 inputs or 4 outputs is regarded as one Slave Unit. When an odd node number has been set: Bits 8 to 11 are used and bits 12 to 15 are not used. When an even node number has been set: Bits 0 to 3 are used and bits 4 to 7 are not used.

112

CQM1-SRM21-V1 Master Unit for CQM1 PCs

Section 4-3

An Analog Terminal uses 64, 48, 32, or 16 points. For this reason, in 8-point mode, I/O allocations are as shown in the following table.
Number of points allocated 64 points SRT2-AD04: 4 inputs Node number setting Odd number Even number 48 points SRT2-AD04: 3 inputs Odd number Even number 32 points SRT2-AD04: 2 inputs SRT2-DA02: 2 outputs 16 points SRT2-AD04: 1-input SRT2-DA02: 1-output Odd number Even number Odd number Even number Node numbers used Valid setting range 2 words 4 words 8 words allocated allocated allocated Not possible Not possible 0 to 1

Node number setting - 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting - 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting - 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting - 1 to node number setting Node number setting to node number setting + 1

Not possible

Not possible

0 to 3

Not possible

0 to 1

0 to 5

0 to 1

0 to 3

0 to 7

If a node number is outside the setting range, the words allocated to the Slave will extend beyond the input or output area, which will prevent the Slave participating in communications. If this happens, the COMM indicator will not light. Connector Terminals with 32 inputs or 32 outputs are allocated the words for four 8-point nodes, i.e., they are allocated two I/O words. Therefore, the following nodes will be used in addition to the set nodes. Connector Terminals with 16 inputs or 16 outputs will be allocated I/O as Slaves with 16 inputs or Slaves with 16 outputs for the node number setting.
Node number setting Odd number Node numbers used Valid setting range 2 words allocated Node number setting 1 to node number setting +2 Node number setting to node number setting + 3 Not possible 4 words allocated 0 to 1 8 words allocated 0 to 5

Even number

If a node number is not within the setting range, the words allocated to the Slave will extend beyond the input or output area, which will prevent the Slave from participating in communications. If this happens, the COMM indicator will not light.

113

CQM1-SRM21-V1 Master Unit for CQM1 PCs I/O Allocation Example (4 Words)

Section 4-3

In this example the number of points/node number is set to 8, the PC word allocations are set to 4 words, and the system has the configuration shown in the following diagram. (The node numbers are indicated by #0, #1, and #2.)
CQM1-SRM21-V1 CQM1
SRM IN 16

OUT 16 OUT 16

PS: Power Supply Unit CPU: CPU Unit IN: Input Unit or CPU Unit inputs OUT: Output Unit SRM: Master Unit Terminator

CPU

PS
#1 SRT1ID04 4 inputs #2

IN 16

#2 SRT1ROC16 16 outputs

#1 SRT1OD08 8 outputs

#0 SRT1ND08S 4 inputs, 4 outputs

SRT1ID08 8 inputs

The I/O allocations for this system are shown below.


Inputs IR 000 IR 001 IR 002 IR 003 Built-in CPU inputs SRT1ID04 SRT1ND08S SRT1-ID08 Input Unit Unused bits Bits

Outputs IR 100 IR 101 IR 102 IR 103 SRT1-OD08 SRT1-ROC16 Output Unit Output Unit SRT1ND08S

Bits

Unused bits

I/O Allocations in 4-point Mode PC Word Allocation: 2 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF Pin 2: OFF Pin 3: ON
Bits Inputs: First word Outputs: First word Input Slave 3 Input Slave 2 Input Slave 1 Input Slave 0

Output Slave 3

Output Slave 2

Output Slave 1

Output Slave 0

PC Word Allocation: 4 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below.

114

CQM1-SRM21-V1 Master Unit for CQM1 PCs Pin 1: ON Pin 2: OFF Pin 3: ON

Section 4-3

Bits Inputs: First word Inputs: First word + 1 Input Slave 3 Input Slave 7 Input Slave 2 Input Slave 6 Input Slave 1 Input Slave 5 Input Slave 0 Input Slave 4

Outputs: First word Output Slave 3 Output Slave 2 Output Slave 1 Output Slave 0 Outputs: First word + 1 Output Slave 7 Output Slave 6 Output Slave 5 Output Slave 4

PC Word Allocation: 8 Words The following diagram shows the I/O allocations when the DIP switch is set as shown below. Pin 1: OFF or Pin 1: ON Pin 2: ON Pin 2: ON Pin 3: ON Pin 3: ON
Bits Inputs: First word Input Slave 3 Inputs: First word + 1 Input Slave 7 Inputs: First word + 2 Input Slave 11 Inputs: First word + 3 Input Slave 15
Input Slave 2 Input Slave 6 Input Slave 10 Input Slave 14 Input Slave 1 Input Slave 5 Input Slave 9 Input Slave 13 Input Slave 0 Input Slave 4 Input Slave 8 Input Slave 12

Outputs: First word Output Slave 3 Outputs: First word + 1 Output Slave 7

Output Slave 2 Output Slave 6

Output Slave 1 Output Slave 5

Output Slave 0 Output Slave 4 Output Slave 8

Outputs: First word + 2 Output Slave 11 Output Slave 10 Output Slave 9

Outputs: First word + 3 Output Slave 15 Output Slave 14 Output Slave 13 Output Slave 12

In 4-point mode, 8-point Slaves use two node numbers.


Slave 8-point Slave Node number setting Odd number Even number Node number actually used Node number setting to node number setting + 1

Example: When the PC word allocations are set to 8 words and an 8-output Slaves node number is set to 3, the Slave uses the words for Input Slave 3 and Input Slave 4.

115

SRM1-C0@-V2 Master Control Units I/O Allocation Example (2 Words)

Section 4-4

In this example the number of points/node number is set to 4, the PC word allocations are set to 2 words, and the system has the configuration shown in the following diagram. (The node numbers are indicated by #0, #1, #2, and #3.)
CQM1-SRM21-V1 CQM1

IN 16 SRM IN 16 OUT 16 OUT 16

PS: Power Supply Unit CPU: CPU Unit IN: Input Unit or CPU Unit inputs OUT: Output Unit SRM: Master Unit Terminator

#2 SRT1ID04 4 inputs

#0 SRT1ID08 8 inputs

CPU

PS

#0 SRT1OD04 4 outputs

#1 SRT1OD08

#3 SRT1ND08S

8 outputs 4 inputs, 4 outputs

The I/O allocations for this system are shown below.


Inputs IR 000 IR 001 IR 002 CPU Unit inputs SRT1- SRT1ND08S ID04 SRT1-ID08 Bits

Input Unit

Outputs IR 100 IR 101 IR 102 SRT1ND08S SRT1-OD08 Output Unit Output Unit SRT1OD04

Bits

4-4

SRM1-C0@-V2 Master Control Units


The SRM1 Master Control Unit contains both CPU Unit and Master Unit and it connects to all I/O using CompoBus/S. This manual provides SRM1 specifications only. For details, refer to the CompoBus/S SRM1(-V2) Master Control Unit Operation Manual (W318).

4-4-1

Specifications and Part Names


Item Model Port SRM1-C01-V2 Peripheral port Specifications SRM1-C02-V2 Peripheral port RS-232C port

Specifications

116

SRM1-C0@-V2 Master Control Units General Specifications


Item Power supply voltage Allowable power supply voltage Power consumption Inrush current Noise immunity Vibration resistance Specifications 24 V DC 20.4 to 26.4 V DC 3.5 W max. 12.0 A max.

Section 4-4

1500 Vp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) Conforming to JIS C0911: 10 to 57 Hz with single-amplitude of 0.075 mm 57 to 150 Hz with fixed acceleration of 9.8 m/s2 10 sweeps each in X, Y, and Z directions (8 minutes per sweep x 10 sweeps = 80 minutes) Conforms to JIS C0912 147 m/s2 3 times each in X, Y, and Z directions Operating: 0 to 55C Storage: 20 to 75C 10% to 90% (with no condensation) No corrosive gases M3 DC power: 2 ms min. 150 g max.

Shock resistance

Ambient temperature Ambient operating relative humidity Operating environment Terminal screw size Power holding time Weight

Master Specifications
Item I/O points Specifications 256 points (128 inputs/128 outputs) or 128 points (64 inputs/64 outputs) (Determined by the usable node number setting in DM. The default setting is 256 points.) 8-point mode IN0 to IN15/OUT0 to OUT15 or IN0 to IN7/OUT0 to OUT7 (Can be switched with setting in DM.) Input: IR 000 to 007 Output: IR 010 to 017 Ladder program 14 basic instruction + 81 special instructions with 129 variations LD instruction: 0.97 ms, MOV instruction: 9.1 ms 4,096 words 2,022 words + 512 words (Read only) 128 total 640 Flash memory: User programs, etc. (without battery) Lithium battery: Data memories, etc. (Battery life: 10 years or more at ambient temperature of 25C) 1 port

Number of points per node number Usable node numbers

I/O words Programming language Instructions Processing speed Program capacity Data memory Timers/Counters Work bits Memory backup

Peripheral port

117

SRM1-C0@-V2 Master Control Units


Item RS-232C port

Section 4-4
Specifications 1 port (SRM1-C02-V2 only) Host link, NT link, 1:1 PC link, ASCII data transfer with XON, XOFF flow control Programming Console (CQM1-PR001-E/C200H-PR027-E) SYSMAC Support Software C500-ZL3AT1-E (for IBM PC/AT, English version)

Programming Devices

Dimensions (Common)
15

PWR RUN ERR SD

85.5

110

RD ERS COMM

36 40 60

Mounting Holes

Two, 4.2 dia. or M4

100 0.2

(Unit: mm)

30 0.2

118

SRM1-C0@-V2 Master Control Units Name and Function of Parts


Mounting Screw Hole Used when screwing onto control panel.
PWR

Section 4-4

CPU Indicator Section Indicates status of SRM1 as CPU Unit. CompoBus/S Indicator Section Indicates status of SRM1 as CompoBus/S Master Unit, and status of communications with Slaves. Communications Port Status LED Blinks during communications with peripheral port or RS-232C port. Power Supply Terminals Used to connect SRM1 power supply (common to internal circuitry power supply, I/O power supply, and communications power supply).

RUN ERR SD RD ERS COMM

Peripheral Port Used to connect Programming Devices. Connection requires special cable.

RS-232C Port (SRM1-C02-V2 only) Used to connect to the RS-232C interface cable of a personal computer, PC, etc. Not available on SRM1-C01-V2.

Mounting Screw Hole Used when screwing onto control panel. CompoBus/S Communications Terminal Used to connect CompoBus/S communications cable.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) RUN (green) ERR (red) Status ON OFF ON OFF ON Flashing OFF ON OFF ON OFF ON Power ON Power OFF RUN/MONITOR mode PROGRAM mode or abnormal stop Fatal error (operation discontinues) Non-fatal error (operation continues) Normal CompoBus/S sending data CompoBus/S not sending data CompoBus/S receiving data CompoBus/S not receiving data CompoBus/S communications error Other Communicating with peripheral port or RS-232C port Other Meaning

SD (yellow) RD (yellow) ERC (red)

OFF COMM (yellow) Flashing OFF

119

CPM2C-S Series CPM2C-S@@@C (-DRT)

Section 4-5

4-4-2

Settings
The CompoBus/S System settings are described in this section. Usable node numbers are set from a Programming Device by specifying either of the following values as BCD in data memory (bits 0 to 3 of DM6603).
Bits 0 to 3 DM6603

Usable Node Number Settings

@@
Setting (BCD) Usable Node Number Setting 0 IN0 to IN15/OUT0 to OUT15 IN0 to IN7/OUT0 to OUT7 1

Cannot be changed

Note The setting is read when SRM1 is started. After changing the setting, be sure to restart SRM1. Communications Mode Setting
Bits 4 to 7 DM6603

The communications mode is set from a Programming Device by specifying either of the following values as a BCD in data memory (bits 4 to 7 of DM6603).

@@
Setting (BCD) 0 1 Communications mode setting High-speed Communications Mode Long-distance Communications Mode Communications distance 100 m max. 500 m max. Communications Communications baud rate cycle time 750 kbps 93.75 kbps 0.5 or 0.8 ms 4.0 or 6.0 ms

Cannot be changed

Note Long-distance Communications Mode can only be set in the SRM1-C0@-V2. Earlier models (SRM1-C0@, SRM1-C0@-V1) cannot use this mode.

4-5

CPM2C-S Series CPM2C-S@@@C (-DRT)


The CPM2C-S Series is a small PC based on the CPM2C Series with built-in CompoBus/S Master functions. The CPM2C-S Series, like the CPM2C Series, incorporates a variety of functions, such as pulse synchronous control, input interrupt control, high-speed counters, pulse outputs, and clock functions. Up to 32 CompoBus/S Slaves can be connected to the CPM2C-S Series to construct an I/O link system with up to 256 points (128 inputs and 128 outputs). With CompoBus/S Slaves, such as CompoBus/S Remote Terminals, Analog Terminals, Sensor Terminals, and Bit Chain Terminals connected, the CPM2C-S Series saves wiring effort and supports long-distance communications. A model number with the suffix -DRT means that the model also supports DeviceNet Slave functions, thus enabling I/O linking with the DeviceNet Master.

120

CPM2C-S Series CPM2C-S@@@C (-DRT)

Section 4-5

4-5-1

Specifications and Part Names


The following diagram shows a system configuration of a CPM2C-S PC with DeviceNet Slave functions.
CS1, C200HX/C200HG/C200HE (-ZE), and CVM1/CV PCs DeviceNet transmission path Remote I/O commu nications and mes sage communica tions up to 32 inputs and 32 outputs

System Configuration

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

CPM2C-S Series I/O control, interrupt inputs, high-speed counters, pulse outputs, pulse sync control, and analog I/O Expansion Units CompoBus/S transmission path Remote I/O communications up to 128 inputs and 128 outputs CompoBus/S Slave

Unit Specifications
Unit With CompoBus/S Master functions With CompoBus/S Master and DeviceNet Slave functions Number of inputs 6 at 24 V DC Number of outputs 4 NPN transistors 4 PNP transistors 4 NPN transistors 4 PNP transistors Model CPM2C-S100C CPM2C-S110C CPM2C-S100C-DRT CPM2C-S110C-DRT

Master Specifications
Item Programming method 1 address/instruction Number of instructions Execution time Program capacity Maximum I/O points Input bits Output bits CompoBus/S input bits CompoBus/S output bits Work bits SR bits TR bits HR bits AR bits LR bits Instruction length 1 to 5 words/instruction Basic instructions: 14 Special instruction: 105 (185 variations) Basic instructions: 0.64 s (LD instruction) Special instructions: 7.8 s (MOV instruction) 4,096 words CPU: 10 points (6 inputs and 4 outputs) Expansion: 338 points (182 inputs and 156 outputs) 160 bits: 00000 to 00915 160 bits: 01000 to 01915 128 bits: 02000 to 02715 128 bits: 03000 to 03715 Bits not used as I/O bits in words can be used as work bits Bits not used as CompoBus/S I/O bits in words can be used as work bits Specification

672 bits: 02800 to 02915 (words 028 to 029), 03800 to 04915 (words 038 to 049), and 20000 to 22715 (words 200 to 227) 448 bits: 22800 to 25515 (words 228 to 255) 8 bits: TR0 to TR7 320 bits: HR 0000 to 1915 (words HR 00 to 19) 384 bits: AR 0000 to 2315 (words AR 00 to 23) 256 bits: LR 0000 to 1515 (words LR 00 to 15)

121

CPM2C-S Series CPM2C-S@@@C (-DRT)


Item Timer/Counters

Section 4-5

Specification 256 bits: TIM/CNT 000 to 255 1-ms timer (TMHH instruction), 10-ms timer (TIMH instruction), 100-ms timer (TIM instruction), 1-s/10-s timer (TIML instruction), Decrementing counter (CNT instruction), and reversible counter (CNTR instruction) Read/Write: 2,048 words (DM 0000 to 2047) (DM 2000 to 2021 are the error log area.) Read-only: 456 words (DM 6144 to 6599) PC Setup: 56 words (DM 6600 to 6655) 256 points (128 inputs and 128 outputs) or 128 points (64 inputs and 64 outputs) (Determined by the node number settings in the DM Area. The value is by default set to 256.) 8-point mode IN0 to IN15 and OUT0 to OUT15 or IN0 to IN7 and OUT0 to OUT7 (selected with DM settings) Input: 020 to 027 (CompoBus/S input bits) Output: 030 to 037 (CompoBus/S output bits) DeviceNet remote I/O link points: Up to 1,024 points (Up to 32 input words and 32 output words) Explicit message communications Read/Write any desired area from the Master Flash memory: User program, DM (Read only), and PC Setup Memory backup: Holds DM (Read/Write), HR, AR, and CNT contents with battery for 2 years at an ambient temperature of 25C. CQM1H-PRO01-E, CQM1-PRO01-E, or C200H-PRO27-E Programming Console WS02-CXPC1-EV2 CX-Programmer WS01-CPTB1-E SYSMAC-CPT C500-ZL3AT1-E SYSMAC Support Software

DM words

CompoBus/S Mas- I/O points ter function

Number of points per node number Node number setting I/O words DeviceNet Slave function

Power failure backup function

Programming Device

Dimensions (Same for All Units)

(Unit: mm)

The CPM2C-S has rotary switches for DeviceNet settings and communications connector only if the CPM2C-S model number has a suffix of DRT. For the dimensions of the CPM2C-S with wires connected or Expansion Units mounted, refer to the CPM2C-S Series Operation Manual.

122

CPM2C-S Series CPM2C-S@@@C (-DRT) Name and Function of Parts


Communications Port Used to connect Programming Devices and other RS-232C devices. Used both as a peripheral port and RS-232C port. Connection requires special cable.

Section 4-5

DIP Switch Used to set the operation of the CPM2C-S. (See CPM2C-S Operation Manual.) CPU Indicator Section Indicates the status of CPM2C-S, status of communications with Slaves, and status of built-in I/O. Models with the model number suffix "DRT" have a DeviceNet indicator. Rotar y Switches (for models with the model number suffix "DRT" only) Indicates the node number as a DeviceNet Slave. (See CPM2C-S Operation Manual.)

CompoBus/S Communications Terminal Used to connect CompoBus/S communications cable.

DeviceNet Communications Terminal (for models with the model number suffix "DRT" only) Used to connect DeviceNet communications cable.

I/O Connector Used to connect I/O (6 inputs and 4 outputs). (See CPM2C-S Operation Manual.)

DIN Track Mounting Hook

Indicators The following table shows the meaning of the indicators.


Indicator PWR RUN ERR/ALM Name Power Run Operating error Color Green Green Red Status ON OFF ON OFF ON Flashing OFF SD RD ERC COMM Sending data Receiving data Yellow Yellow ON OFF ON OFF ON OFF Flashing OFF --Power ON Power OFF RUN/MONITOR mode PROGRAM mode or abnormal stop Fatal error (operation stops) Non-fatal error (operation continues) Normal CompoBus/S sending data CompoBus/S not sending data CompoBus/S receiving data CompoBus/S not receiving data CompoBus/S communications error Other Communicating with peripheral port or RS-232C port Other Lights or flashes according to the status of the DeviceNet node. (See note.) Meaning

Communications Red error Port communica- Yellow tions Module status Green/Red

MS (models with model number suffix DRT only)

NS (models with Network status model number suffix DRT only) 0 to 5 Input 0 to 3 Output

Green/Red

---

ON, flashes, or OFF according to the status of DeviceNet network. (See note.)

Yellow Yellow

ON OFF ON OFF

Input terminals turned ON (See note.) Input terminals turned OFF (See note.) Output terminals turned ON (See note.) Output terminals turned OFF (See note.)

Note Refer to the CPM2C-S Series Operation Manual for details.

123

CPM2C-S Series CPM2C-S@@@C (-DRT)

Section 4-5

4-5-2

Settings
The CompoBus/S System settings are described in this section.

Usable Node Number Usable node numbers are set by specifying either of the following BCD values Settings in data memory (bits 0 to 3 of DM6603). Bits 0 to 3

DM 6603 XX(( Cannot be changed

Setting (BCD) 0 1

Usable node number settings IN0 to IN15/OUT0 to OUT15 IN0 to IN7/OUT0 to OUT7

Note The setting is read when the CPM2C-S is started. After changing the setting, be sure to restart the CPM2C-S. Communications Mode Setting The communications mode is set by specifying either of the following BCD values in data memory (bits 4 to 7 of DM6603).

Bits 4 to 7 DM 6603 XX((


Setting (BCD) Communications mode setting High-speed communications mode Long-distance Communications Mode Communications distance 100 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

Cannot be changed

500 m max.

93.75 kbps

4.0 or 6.0 ms

124

SECTION 5 Slave Specifications and Operations


This section explains the functions of each Slave, including information on specifications, switch settings, and I/O. 5-1 Remote Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1-1 5-1-2 5-1-3 5-1-4 5-1-5 5-1-6 5-2 5-2-1 5-2-2 5-2-3 5-2-4 5-2-5 5-2-6 5-3 5-4 SRT@@-ID@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT@-ID16T (-1) Remote Terminals with 16 Transistor Inputs (and 3-tier Terminal Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT@-OD@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT@-OD16T (-1) Remote Terminals with 16 Transistor Outputs (and 3-tier Terminal Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT@-MD16T (-1) Remote Terminals with 8 Input and 8 Output Transistors (3-tier Terminal Block). . . . . . . . . . . . . . . SRT@-RO@@@ Remote Terminals with Relay/Power MOS FETs SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT2-VOD@@@@ (-1) Connector Terminals with 8 or 16 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs SRT2-OD32ML (-1) Connector Terminals with 32 Transistor Outputs SRT2-MD32ML (-1) Connector Terminals with 16 Transistor Inputs and 16 Transistor Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring and Assembly of Communications Connector and MIL Connector for Connector Terminals . . . . . . . . . . . . . . . . . Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3-1 5-4-1 5-4-2 5-4-3 5-5 5-5-1 5-5-2 5-6 5-7 5-6-1 5-7-1 SRT@-@D16P Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRT2-OD@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shielded Connector Wiring and Assembly. . . . . . . . . . . . . . . . . . . . SRT@-@D08S Sensor Terminals with 8 Transistor Inputs or 4 Transistor Inputs and 4 Transistor Outputs . . . . . . . . . . . . . . . . SRT@-OD08S Sensor Terminal with 8 Transistor Outputs . . . . . . . E3X-SRT21 Fiber Amplifier Communications Unit . . . . . . . . . . . . SRT2-AD04 Analog Input Terminal . . . . . . . . . . . . . . . . . . . . . . . . Fiber Amplifier Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Input Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 275 281 281 288 288 Sensor Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 264 267 248 Water-resistant Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 240 240 248 226 193 205 216 174 Connector Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 165 174 153 143 137 127 127

125

5-8 5-9

Analog Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8-1 5-9-1 SRT2-DA02 Analog Output Terminal . . . . . . . . . . . . . . . . . . . . . . . CPM1A-SRT21 I/O Link Unit for CPM1A and CPM2A . . . . . . . . . I/O Link Units for CPM1A and CPM2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

298 298 307 307 311 311 315 315 323 330 330 331

5-10 I/O Link Units for CPM2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10-1 CPM2C-SRT21 I/O Link Unit for CPM2C. . . . . . . . . . . . . . . . . . . . 5-11 Sensor Amplifier Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11-1 SRT1-T@D04S Sensor Amplifier Terminals . . . . . . . . . . . . . . . . . . 5-11-2 Sensor Amplifier Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12-1 Two-wire DC Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12-2 Sensor Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126

Remote Terminals

Section 5-1

5-1
5-1-1

Remote Terminals
SRT@@-ID@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Inputs
The following tables show the ratings and input specifications for the SRT@ID@@@ (-1) Remote Terminals. Ratings
Item Models SRT1-ID04 SRT1-ID08 SRT1-ID16 SRT1-ID04-1 SRT1-ID08-1 SRT1-ID16-1 SRT2-ID04 SRT2-ID08 SRT2-ID16 SRT2-ID04-1 SRT2-ID08-1 SRT2-ID16-1 SRT@-ID04: 4 points (NPN) SRT@-ID08: 8 points (NPN) SRT@-ID16: 16 points (NPN) SRT@-ID04-1: 4 points (PNP) SRT@-ID08-1: 8 points (PNP) SRT@-ID16-1: 16 points (PNP) SRT1-ID@@ (-1): High-speed Communications Mode SRT2-ID@@ (-1): High-speed Communications Mode or Long-distance Communications Mode Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the Special Flat Cable.) 20.4 to 26.4 V DC (24 V DC +10%/15%) 1 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0 mm double-amplitude 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting Pulling: 50 N Tightening: 1.5 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m Specification

Specifications

Input points

Communications mode

Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength

127

Remote Terminals
Item Node number settings Weight

Section 5-1
Specification The node number is set on a DIP switch. (Set the node number before turning on the Slave.) SRT@-ID04: 80 g max. SRT@-ID08: 80 g max. SRT@-ID16: 110 g max. SRT@-ID04-1: 80 g max. SRT@-ID08-1: 80 g max. SRT@-ID16-1: 110 g max.

Note The current consumption is the value with all 4 and 8 and 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. Input Specifications
Item Input current ON delay time OFF delay time ON voltage Specification 6 mA max./point at 24 V DC 1.5 ms max. 1.5 ms max. SRT@-ID@@: SRT@-ID@@-1: OFF voltage SRT@-ID@@: SRT@-ID@@-1: OFF current Insulation method Input indicators 1 mA max. Photocoupler LED (yellow) 15 V DC min. (between each input terminal and V) 15 V DC min. (between each input terminal and G) 5 V DC min. (between each input terminal and V) 5 V DC min. (between each input terminal and G)

Slave Components

The following diagram shows the main components of the SRT2-ID08 Transistor Remote Terminal. The functions of these components are described below.

DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pins 1 and 2: Communications mode setting (SRT2 Series) or Reserved (Always OFF.) (SRT1 Series) Pins 3 to 6: Node number setting

CompoBus/S Indicators Indicate the status of the Slave and communications. Input Indicators Indicate the status of each contact. (Lit when the input is ON.) The SRT@-ID04 and SRT@-ID04-1 have 4 indicators, the SRT@-ID08 and SRT@-ID08-1 have 8 indicators, and the SRT@-ID16 and SRT@-ID016-1 has 16 indicators.

Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Terminal Block Connect the CompoBus/S communications cable, communications power supply, I/O power supply, and input devices such as switches and sensors to the terminal block.

128

Remote Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) 0 to 3 (4 inputs) 0 to 7 (8 inputs) 0 to 15 (16 inputs) (yellow) ON OFF ON OFF

Section 5-1

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

DIP Switch The DIP switch is located on the left side of the Transistor Remote Terminal, under the cover. Always turn OFF the Slave before changing the node number setting.
Reserved (Always OFF.) Communications mode setting (SRT2 Series) or Reserved (Always OFF.) (SRT1 Series) Node number setting

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 2.
Pin 2 OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 2 only apply to SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators.

129

Remote Terminals
Node Number Settings

Section 5-1

Set the node number with pins 3 through 6, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 3 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 4 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 5 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 6 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID04.
Photocoupler 24 V DC 24 V DC

Internal circuitry

0 V Photocoupler 24 V DC

0V

130

Remote Terminals

Section 5-1
The following diagram shows the internal circuits for the SRT@-ID04-1.
Photocoupler 24 V DC 24 V DC Internal circuitry

Photocoupler

The following diagram shows the internal circuits for the SRT@-ID08.
24 V DC Photocoupler 24 V DC

Internal circuitry

0 V Photocoupler

0V

The following diagram shows the internal circuits for the SRT@-ID08-1.
Photocoupler 24 V DC 24 V DC Internal circuitry

Photocoupler

131

Remote Terminals

Section 5-1
The following diagram shows the internal circuits for the SRT@-ID16.
Photocoupler

24 V DC

Internal circuitry

Photocoupler

The following diagram shows the internal circuits for the SRT@-ID16-1.
Photocoupler 24 V DC

Internal circuitry

Photocoupler

Terminal Arrangement and Wiring

Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.

Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.

132

Remote Terminals

Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID04.
CompoBus/S 24 V DC

CompoBus/S communications power supply


Brown
Brown
Brown
Black

Blue

Blue

CompoBus/S communications

NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)

NPN output 3-wired sensor (photoelectric or proximity sensor)

Note The V terminals (terminal numbers 4, 6, and 11) are all connected internally, as are the G terminals (terminal numbers 3, 5, and 7). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 4 and 5 as well as 6 and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID04-1.
CompoBus/S 24 V DC

CompoBus/S communications power supply


Brown

CompoBus/S communications

PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)

Note The V terminals (terminal numbers 4, 6, and 11) are all connected internally, as are the G terminals (terminal numbers 3, 5, and 7). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 4 and 5 as well as 6 and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.

Blue

Blue

I/O power supply

Brown

Black

Blue

I/O power supply

Black

133

Remote Terminals

Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID08.

CompoBus/S

24 V DC

CompoBus/S communications power supply


Brown

Brown

Brown

Black

Black

Blue

Blue

CompoBus/S communications

I/O power supply

NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)

NPN output 3-wired sensor (photoelectric or proximity sensor)

Note The V terminals (terminal numbers 11 and 16) are all connected internally, as are the G terminals (terminal numbers 3 and 8). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 16 and 8. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID08-1.
CompoBus/S 24 V DC

CompoBus/S communications power supply


Brown
Blue

CompoBus/S communications

PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)

Note The V terminals (terminal numbers 11 and 16) are all connected internally, as are the G terminals (terminal numbers 3 and 8). When I/O power is supplied to terminals 11 and 3, power can be supplied to sensors from terminals 16 and 8. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.

134

Blue

I/O power supply

Black

Brown

Blue

Remote Terminals

Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID16.

CompoBus/S

24 V DC

CompoBus/S communications power supply


Brown
Brown
Brown
Black

Blue

Black

Blue

CompoBus/S communications

I/O power supply

NPN output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)

NPN output 3-wired sensor (photoelectric or proximity sensor)

Note When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. The following diagram shows the terminal arrangement and wiring for the SRT@-ID16-1.
CompoBus/S 24 V DC

CompoBus/S communications power supply


Brown
Black

Brown

CompoBus/S communications

I/O power supply

PNP output 3-wired 2-wired sensor sensor (photoelec- (limit switch) tric or proximity sensor)

Note When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.

Blue

Blue

Blue

135

Remote Terminals
SRT@-ID04/ID04-1/ID08/ ID08-1 Dimensions

Section 5-1
The following diagram shows the dimensions for the SRT@-ID04/ID04-1/ ID08/ ID08-1. All dimensions are in mm.
(48) 80 28

(54)

50 27

48 Mounting Holes Two, 4.2 dia. or M4 (65)

68 0.2

SRT@-ID16/ID16-1 Dimensions

The following diagram shows the dimensions for the SRT@-ID16/ID16-1. All dimensions are in mm.

Mounting Holes Two, 4.2 dia. or M4

136

Remote Terminals

Section 5-1

5-1-2

SRT@-ID16T (-1) Remote Terminals with 16 Transistor Inputs (and 3-tier Terminal Blocks)
The following tables show the ratings and input specifications for the SRT@ID16T (-1) Remote Terminal. Ratings
Item Models SRT1-ID16T SRT1-ID16T-1 SRT2-ID16T SRT2-ID16T-1 SRT@-ID16T: 16 points (NPN) SRT@-ID16T-1: 16 points (PNP) SRT1-ID16T (-1): High-speed Communications Mode SRT2-ID16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each input point) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) 1 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Malfunction: 200 m/s2 500 V AC (between insulated circuits) 1,000 V AC for 1 minute (1-mA sensing current, between charged and uncharged sections) Operating: 10 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 100 N in each direction Pulling: 100 N Tightening: 0.3 to 0.5 N m The node number is set with a rotary switch. (Set before turning ON the Slave.) Approx. 300 g Specification

Specifications

Input points Communications mode

Terminal Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength

Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight

Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal.

137

Remote Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Input indicators Specification 6 mA max. at 24 V DC 3 mA min. at 17 V DC 1.5 ms max.

Section 5-1

1.5 ms max. SRT@-ID16T: 15 V DC min. (between each input terminal and V) SRT@-ID16T-1: 15 V DC min. (between each input terminal and G) SRT@-ID16T: 5 V DC max. (between each input terminal and V) SRT@-ID16T-1: 5 V DC max. (between each input terminal and G) 1 mA max. at 24 V DC Photocoupler LED (yellow)

Slave Components

The following diagram shows the main components of the SRT2-ID16T Transistor Remote Terminal. The functions of these components are described below.
Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Reserved (Always OFF)

CompoBus/S Indicators Indicate the status of Slave and communications.

Input Indicators Indicate input status of each contact. (Lit when the input is ON.)

Circuit Block Mounting Screw Used to remove the circuit block when replacing it. Terminal Block Used to connect I/O power supply, and input devices such as switches and sensors. Mounting Screw Holes DIN Track Mounting Hooks Used when screwing the Used when mounting the Unit to a DIN track. Unit to a control panel. Terminal Block Used to connect CompoBus/S communications cables and communications power supply.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) Status ON OFF Meaning The communications power supply is ON. The communications power supply is OFF.

138

Remote Terminals
Indicator COMM (yellow) Status ON OFF ERR (red) 0 to 15 (yellow) ON OFF ON OFF Meaning Normal communications

Section 5-1

A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

Switch Settings

Rotary and DIP switches are used to enter settings.


DIP Switch Rotary Switch Reserved (Always OFF) Node number setting Reserved (Always OFF) Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked RSV (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below.
Node number 0 1 2 3 4 5 6 7 Setting (Hexadecimal) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hexadecimal) 8 9 A B C D E F

Note

1. Node numbers of 16-point Slaves are always treated as even numbers. Even if an odd number is specified, the actual node number setting becomes the even number immediately preceding it. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details.

139

Remote Terminals
Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps

Section 5-1

Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 3 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID16T.
24 V DC DC static converter (Insulated) Internal circuitry Photocoupler 0 to 7

24 V DC Photocoupler 8 to 15

The following diagram shows the internal circuits for the SRT@-ID16T-1.
24 V DC DC-DC converter (Insulated) Internal circuitry

Photocoupler

0 to 7 24 V DC

Photocoupler

8 to 15

Terminal Arrangement and Wiring

Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.

140

Remote Terminals

Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-ID16T.

CompoBus/S communications power supply


Brown
Brown

Brown

Brown
Brown

Black

CompoBus/S communications

2-wired sensor (limit switch)

Blue

NPN output 3-wired sensor (photoelectric sensor or proximity sensor)

Blue

2-wired sensor NPN output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)

The following diagram shows the terminal arrangement and wiring for the SRT@-ID16T-1.

CompoBus/S communications power supply


Brown

Brown

Brown

Black

Blue

CompoBus/S communications

2-wired sensor (limit switch)

PNP output 3-wired sensor (photoelectric sensor or proximity sensor)

2-wired sensor PNP output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)

Note The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them.

Blue

Blue

Black

Blue

Black

Blue

Blue

141

Remote Terminals
SRT@-ID16T/ID16T-1 Dimensions

Section 5-1
The following diagram shows the dimensions for the SRT@-ID16T/ID16T-1. All dimensions are in mm.

Mounting Holes Two, 4.2 dia. or M4

Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF.

142

Remote Terminals

Section 5-1

5-1-3

SRT@-OD@@ (-1) Remote Terminals with 4, 8, or 16 Transistor Outputs


The following tables show the ratings and output specifications for the SRT@OD@@ (-1). Ratings
Item Models Specification SRT1-OD04 SRT1-OD08 SRT1-OD16 SRT1-OD04-1 SRT1-OD08-1 SRT1-OD16-1 SRT2-OD04 SRT2-OD08 SRT2-OD16 SRT2-OD04-1 SRT2-OD08-1 SRT2-OD16-1 SRT@-OD04: 4 points (NPN) SRT@-OD08: 8 points (NPN) SRT@-OD16: 16 points (NPN) SRT@-OD04-1: 4 points (PNP) SRT@-OD08-1: 8 points (PNP) SRT@-OD16-1: 16 points (PNP) SRT1-OD@@ (-1): High-speed Communications Mode SRT2-OD@@ (-1): High-speed Communications Mode and Long-distance Communications Mode Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) SRT@-OD04 and SRT@-OD04-1: 1 A max. SRT@-OD08 and SRT@-OD08-1: 1 A max. SRT@-OD16 and SRT@-OD16-1: 2.4 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude Malfunction: 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 20% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting Pulling: 50 N Tightening: 1.5 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m

Specifications

Output points

Communications mode

Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current

Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength

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Item Node number settings Weight

Section 5-1
Specification The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) SRT@-OD04: 80 g max. SRT@-OD08: 80 g max. SRT@-OD16: 110 g max. SRT@-OD04-1: 80 g max. SRT@-OD08-1: 80 g max. SRT@-OD16-1: 110 g max.

Note The current consumption is the value with all 4 and 8 and 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal. Output Specifications
Item Rated output current Residual voltage Specification 0.3 A/point 0.6 V max. SRT@-OD@@: Between each output terminal and G SRT@-OD@@-1: Between each output terminal and V 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow)

Leakage current ON delay time OFF delay time Insulation method Output indicators

Slave Components

The following diagram shows the main components of the SRT2-OD08 Transistor Remote Terminal. The functions of these components are described below.

DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pin 1: Hold/clear outputs for communications error Pin 2: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pins 3 to 6: Node number setting

CompoBus/S Indicators Indicate the status of the Slave and communications. Output Indicators Indicate the status of each contact. (Lit when the output is ON.) The SRT(-OD04 and SRT(-OD04-1 have 4 indicators, the SRT(-OD08 and SRT(-OD08-1 have 8 indicators, and the SRT(-OD16 and SRT(-OD16-1 have 16 indicators. Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hook Used when mounting the Unit to a DIN track.

Terminal Block Connect the CompoBus/S communications cable, communications power supply, I/O power supply, and output devices such as relays and indicators to the terminal block.

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Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) ON OFF

Section 5-1

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status.

0 to 3 (4 outputs) ON 0 to 7 (8 outputs) OFF 0 to 15 (16 outputs) (yellow)

DIP Switch The DIP switch is located on the left side of the Transistor Remote Terminal, under the cover. Always turn OFF the Slave before changing DIP switch settings.
Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Node number setting

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 1 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 1 (HOLD) OFF ON Output setting Clear output status. Maintain output status.

Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 2.
Pin 2 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

High-speed Com- 100 m max. munications Mode Long-distance 500 m max. Communications Mode

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 2 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times.

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Section 5-1
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Node Number Settings Set the node number with pins 3 through 6, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 3 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 4 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 5 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 6 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the SRT@-OD04.
Photocoupler
Voltage step-down

24 V DC 24 V DC

24 V DC
Internal circuitry

Photocoupler

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Section 5-1
The following diagram shows the internal circuits for the SRT@-OD04-1.
24 V DC Photocoupler

Internal circuitry Photocoupler

Voltage step-down

The following diagram shows the internal circuits for the SRT@-OD08.
24 V DC 24 V DC Photocoupler
Voltage step-down

24 V DC

Internal circuitry

Photocoupler

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Section 5-1
The following diagram shows the internal circuits for the SRT@-OD08-1.
24 V DC Photocoupler

Internal circuitry Photocoupler

Voltage step-down

The following diagram shows the internal circuits for the SRT@-OD16.

Photocoupler

Voltage step-down

24 V DC

Internal circuitry

Photocoupler

The following diagram shows the internal circuits for the SRT@-OD16-1.
24 V DC Photocoupler

Internal circuitry Photocoupler

Voltage step-down

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Remote Terminals
Terminal Arrangement and Wiring

Section 5-1
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal arrangement and wiring for the SRT@-OD04.
CompoBus/S 24 V DC

CompoBus/S communications power supply

CompoBus/S communications

I/O power supply Solenoid Valve Solenoid

Note

1. The V terminals (terminal numbers 4, 5, 6, 7, and 11) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be supplied to output devices from terminals 4, 5, 6, and 7. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD04-1.
CompoBus/S 24 V DC

CompoBus/S communications power supply

CompoBus/S communications

I/O power supply Solenoid Valve

Note

1. G terminals (terminal numbers 3 and 4, 5, 6, 7) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be provided to output devices from terminals 4, 5, 6, and 7.

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Section 5-1
When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08.
CompoBus/S 24 V DC

CompoBus/S communications power supply

CompoBus/S communications

I/O power supply Solenoid Valve Solenoid

Note

1. The V terminals (terminal numbers 11, 8, and 16) are all connected internally. When I/O power is supplied to terminal 11 and 3, power can be supplied to output devices from terminals 8 and 16. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08-1.
CompoBus/S 24 V DC

CompoBus/S communications power supply

CompoBus/S communications

I/O power supply Solenoid Valve

Note

1. G terminals (terminal numbers 3 and 8 and 16) are all connected internally. When I/O power is supplied to terminals 11 and 3, power can be provided to output devices from terminal 8 or 16. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals.

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Remote Terminals

Section 5-1
2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16.

CompoBus/S

24 V DC

CompoBus/S communications power supply

CompoBus/S communications

I/O power supply Solenoid Valve Solenoid

Note

1. When the power supply exceeds 1.0 A, provide an external power supply to the I/O power supply instead of providing the supply from the terminals. 2. When inductive loads such as solenoids and valves are used, either use ones with built-in diodes that absorb the back-electromotive force or connect a diode externally. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16-1.

CompoBus/S

24 V DC

CompoBus/S communications power supply

CompoBus/S communications

I/O power supply Solenoid Valve

Note When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.

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Remote Terminals
SRT@-OD04/OD04-1/ OD08/OD08-1 Dimensions

Section 5-1
The following diagram shows the dimensions for the SRT@-OD04/OD04-1/ OD08/OD08-1. All dimensions are in mm.
(48) 80 28

(54)

50 27

48 Mounting Holes Two, 4.2 dia. or M4 (65)

68 0.2

SRT@-OD16/OD16-1 Dimensions

The following diagram shows the dimensions for the SRT@-OD16/OD16-1. All dimensions are in mm.

Mounting Holes Two, 4.2 dia. or M4

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Section 5-1

5-1-4

SRT@-OD16T (-1) Remote Terminals with 16 Transistor Outputs (and 3-tier Terminal Blocks)
The following tables show the ratings and output specifications for the SRT@OD16T (-1). Ratings
Item Models SRT1-OD16T SRT1-OD16T-1 SRT2-OD16T SRT2-OD16T-1 SRT@-OD16T: 16 points (NPN) SRT@-OD16T-1: 16 points (PNP) SRT1-OD16T (-1): High-speed Communications Mode SRT2-OD16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each output point) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Malfunction: 200 m/s2 Destruction: 300 m/s2 500 V AC for 1 minute (between insulated circuits) 1,000 V AC for 1 minute (1-mA sensing current between charged and uncharged sections) Operating: 10 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 100 N in each direction Pulling: 100 N Tightening: 0.3 to 0.5 N m The node number is set with a rotary switch. (Set the node number before turning ON the Slave.) Approx. 300 g Specification

Specifications

Output points Communications mode

Terminals Power supply type Communications power supply voltage I/O power supply voltage Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength

Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight

Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal.

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Output Specifications
Item Output current Residual voltage Specification 0.5 A/point

Section 5-1

Leakage current ON delay time OFF delay time Insulation method Input indicators

1.2 V max. (SRT@-OD16T: 0.5 A DC, between each output terminal and G) (SRT@-OD16T-1: 0.5 A DC, between each output terminal and V) 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow)

Slave Components

The following diagram shows the main components of the SRT@-ID16T (-@) Remote Terminal. The functions of these components are described below.
Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Hold/Clear outputs for communications error

CompoBus/S Indicators Indicate the status of the Slave and communications.

Output Indicators Indicate output status of each contact. (Lit when the output is ON.)

Circuit Block Mounting Screw Used to remove the circuit block when replacing it.

Terminal Block Used to connect I/O power supply, and output devices such as relays and indicators. DIN Track Mounting Hooks Mounting Screw Holes Used when mounting Used when screwing the the Unit to a DIN track. Unit to a control panel. Terminal Block Used to connect CompoBus/S communications cables and communications power supply.

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Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) 0 to 15 (16 points.) (yellow) ON OFF ON OFF

Section 5-1

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

Switch Settings Rotary and DIP switches are used to enter settings.
Rotary Switch DIP Switch

Hold/Clear outputs for communications error Node number setting Reserved (Always OFF) Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked RSV (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below.
Node number 0 1 2 3 4 5 6 7 Setting (Hexadecimal) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hexadecimal) 8 9 A B C D E F

Note

1. Node numbers of 16-point Slaves are always treated as even numbers. Even if an odd number is specified, the actual node number setting becomes the even number immediately preceding it. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details.

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Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps

Section 5-1

Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 3 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Setting Clear output Hold output

Internal Circuits The following diagram shows the internal circuits for the SRT@-OD16T.
ST 24 V DC

DC static converter (Insulated) Internal circuitry Photocoupler ST 0 to 7

24 V DC

8 to 15 Photocoupler ST: Step-down transformer

The following diagram shows the internal circuits for the SRT@-OD16T-1.
ST 24 V DC

DC static converter (Insulated) Internal circuitry

0 to 7 Photocoupler ST

24 V DC

8 to 15 Photocoupler ST: Step-down transformer

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Remote Terminals
Terminal Arrangement and Wiring

Section 5-1
Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal arrangement and wiring for the SRT@-OD16T.

CompoBus/S communications power supply CompoBus/S communications Solenoid, valve Solenoid, valve Solenoid, valve Solenoid, valve

The following diagram shows the terminal arrangement and wiring for the SRT@-OD16T-1.

CompoBus/S communications power supply CompoBus/S communications Solenoid, valve Solenoid, valve Solenoid, valve Solenoid, valve

Note

1. The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 2. When using inductive loads such as solenoids and valves, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.

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Remote Terminals
SRT@-OD16T/OD16T-1 Dimensions

Section 5-1
The following diagram shows the dimensions for the SRT@-OD16T/OD16T-1. All dimensions are in mm.

Mounting Holes

Two, 4.2 dia. or M4

Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF.

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Section 5-1

5-1-5

SRT@-MD16T (-1) Remote Terminals with 8 Input and 8 Output Transistors (3-tier Terminal Block)
The following tables show the ratings and I/O specifications for the SRT@MD16T (-1). Ratings
Item Models SRT1-MD16T SRT1-MD16T-1 SRT2-MD16T SRT2-MD16T-1 SRT@-MD16T: 8 inputs, 8 outputs SRT@-MD16T-1: 8 inputs, 8 outputs SRT1-MD16T (-1): High-speed Communications Mode SRT2-MD16T (-1): High-speed Communications Mode and Long-distance Communications Mode 3-tier terminal block (with common I/O terminal for each I/ O point) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 Malfunction: 200 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 100 N in each direction Pulling: 100 N Tightening: 0.3 to 0.5 N m The node number is set with a rotary switch. (Set the node number before turning ON the Slave.) Approx. 300 g Specification

Specifications

I/O points Communications mode

Terminals Power supply type Communications power supply voltage I/O power supply voltage Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight

Note The current consumption is the value with all 16 points turned ON excluding the current consumption of the external sensor connected to the input Remote Terminal and the current consumption of the load connected to the output Remote Terminal.

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Input Specifications
Item Input current ON delay time OFF delay time ON voltage Specification 6 mA max. at 24 V DC 3 mA min. at 17 V DC 1.5 ms max.

Section 5-1

1.5 ms max. SRT@-MD16T: 15 V DC min. (between each input terminal and V) SRT@-MD16T-1: 15 V DC min. (between each input terminal and G) SRT@-MD16T: 5 V DC max. (between each terminal and V) SRT@-MD16T-1: 5 V DC max. (between each terminal and G) 1 mA max. at 24 V DC Photocoupler LED (yellow)

OFF voltage

OFF current Insulation method Input indicators

Output Specifications
Item Output current Residual voltage Specification 0.5 A/point 1.2 V max. (SRT@-MD16T: 0.5 A DC, between each output terminal and G) (SRT@-MD16T-1: 0.5 A DC, between each output terminal and V) 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow)

Leakage current ON delay time OFF delay time Insulation method Input indicators

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Slave Components

Section 5-1
The following diagram shows the main components of the SRT@-MD16T (-@) Remote Terminal. The functions of these components are described below.
Rotary Switch Sets node number. DIP Switch The DIP switch's pins have the following functions: Pins 1 and 2: Reserved (Always OFF) Pin 3: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 4: Hold/Clear outputs for communications error

CompoBus/S Indicators Indicate the status of the Slave and communications.

I/O Indicators Indicate I/O status of each contact. The left half is lit when the input is ON, the right half is lit when the output is ON.

Circuit Block Mounting Screw Used to remove the circuit block when replacing it. Terminal Block The left half is the input terminal block and is used to connect I/O power supply, and input devices such as switches and sensors. The right half is the output terminal Mounting Screw Holes DIN Track Mounting Hooks block and is used to connect I/O Used when screwing the Used when mounting power supply, and output devices Unit to a control panel. the Unit to a DIN track. such as relays and indicators.

Terminal Block Used to connect CompoBus/S communications cables and communications power supply.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ON OFF ON Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

ERR (red)

0 to 7 (8 inputs) 0 to 7 (8 outputs) OFF (yellow)

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Remote Terminals
Switch Settings Rotary and DIP switches are used to enter settings.
Rotary Switch DIP Switch

Section 5-1

Node number setting

Reserved (Always OFF)

Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)

Note

1. Always turn the Slave OFF before changing DIP switch settings. 2. In the SRT1 Series, pin 3 must always be left OFF. Otherwise, the Unit may not function correctly. 3. All pins marked RSV (reserved) must be left OFF. If any of them is ON, the Unit may not function correctly. Node Number Settings The rotary switch specifies node numbers as hexadecimal numbers, as shown below.
Node number 0 1 2 3 4 5 6 7 Setting (Hexadecimal) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hexadecimal) 8 9 A B C D E F

Note

1. A 16-point I/O Slave is handled as a single 8-point Input Slave and a single 8-point Output Slave that possess the same node number. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings (SRT2 Series Only) The communications mode is set with pin 3, as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 3 only apply to the SRT2 Series and cannot be used with the SRT1 Series, which operate in High-speed Communications Mode at all times.

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Hold/Clear Outputs for Communications Error

Section 5-1

Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Setting Clear output Hold output

Internal Circuits The following diagram shows the internal circuits for the SRT@-MD16T.
24 V DC DC static converter (Insulated) Internal circuitry Photocoupler 0 to 7

Photocoupler

ST

24 V DC

0 to 7

ST: Step-down transformer

The following diagram shows the internal circuits for the SRT@-MD16T-1.
24 V DC DC static converter (Insulated) Internal circuitry

Photocoupler 0 to 7

ST

24 V DC

0 to 7 Photocoupler ST: Step-down transformer

Terminal Arrangement and Wiring

Install the following M3 crimp terminals on the signal wires and connect to the terminal block, as shown in the following diagram.

6.0mm max.

6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.

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Section 5-1
The following diagram shows the terminal arrangement and wiring for the SRT@-MD16T.

CompoBus/S communications power supply


Brown
Brown

CompoBus/S communications

2-wired sensor NPN output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)

Black

Blue

Blue

Solenoid, valve

Solenoid, valve

The following diagram shows the terminal arrangement and wiring for the SRT@-MD16T-1.

CompoBus/S communications power supply


Brown

Brown

CompoBus/S communications

2-wired sensor PNP output 3-wired sensor (photoelectric (limit switch) sensor or proximity sensor)

Black

Blue

Blue

Solenoid, valve

Solenoid, valve

Note

1. The V terminals V1 and V2 are not connected internally, and neither are the G terminals G1 and G2 (I/O power supply). Care must be taken when connecting them. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.

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Remote Terminals
SRT@-MD16T/MD16T-1 Dimensions

Section 5-1
The following diagram shows the dimensions for the SRT@-MD16T/MD16T-1. All dimensions are in mm.

Mounting Holes

Two, 4.2 dia. or M4

Note The circuit block can be removed by loosening the circuit block mounting screw. Before removing the circuit block for replacement, check that all power supplies, including I/O power supply, to the Unit are turned OFF.

5-1-6

SRT@-RO@@@ Remote Terminals with Relay/Power MOS FETs


The following tables and graphs show the ratings and output specifications for the SRT@-RO@@@. Ratings
Item Models SRT1-ROC08 SRT1-ROF08 SRT1-ROC16 SRT1-ROF16 SRT2-ROC08 SRT2-ROF08 SRT2-ROC16 SRT2-ROF16 SRT@-ROC08: 8 relay outputs SRT@-ROF08: 8 power MOS FET outputs SRT@-ROC16: 16 relay outputs SRT@-ROF16: 16 power MOS FET outputs (The 16-output Remote Terminals cannot be used with a CQM1-SRM21 Master Unit that is in 4-point mode.) Specification

Specifications

Output points

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Item Communications mode

Section 5-1
Specification SRT1-RO@@@: High-speed Communications Mode SRT2-RO@@@: High-speed Communications Mode or Long-distance Communications Mode Local power supply

Power supply type

Communications power 20.4 to 26.4 V DC (24 V DC +10%/15%) supply voltage (including I/ (Power cannot be supplied from the communications O power supply) cable) Current consumption Noise immunity Common terminal current (COM 0, 1, and 2 through 7) Vibration resistance Shock resistance Dielectric strength Internal circuits: 350 mA max. at 24 V DC (Including relay coil current) 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 3 A max.

10 to 55 Hz, 1.0-mm double amplitude Malfunction: 100 m/s2 500 V AC (between insulated circuits) 2,000 V AC (between all output terminals and the power supply or between all communications terminals and all different-polarity contacts) 20 MW min. at 250 V DC (at the same locations as dielectric strength specs.) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) SRT@-ROC08: 145 g max. SRT@-ROF08: 145 g max. SRT@-ROC16: 240 g max. SRT@-ROF16: 240 g max.

Insulation resistance Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Node number settings Weight

166

Remote Terminals
Relay Output Specifications (SRT@-ROC08, SRT@-ROC16)
Item Applicable relay Rated load Rated carry current Max. contact voltage Max. contact current Max. switching capacity Min. permissible load Specification G6D-1A (one for each output point)

Section 5-1

3 A at 250 V AC/3 A at 30 V DC (resistive loads) 3A 250 V AC/30 V DC 3A 730 VA (AC), 90 W (DC) 10 mA at 5 V DC This value fulfills the P reference value of opening/ closing at a rate of 120 times per min. 100,000 operations min. (3 A at 250 V AC/3 A at 30 V DC, resistive loads at 1800 operations/hour) 300,000 operations min. (2 A at 250 V AC/2 A at 30 V DC, resistive loads at 1800 operations/hour) 20,000,000 operations min. (at 18,000 operations/hour)

Electrical life expectancy

Mechanical life expectancy

Power MOS FET Relay Output Specifications (SRT@-ROF08, SRT@ROF16)


Item Applicable relay Load voltage Load current Inrush current Specification G3DZ-2R6PL (one for each output point) 3 to 264 V AC/3 to 125 V DC 100 mA to 0.3 A 6 A max. (10 ms)

Note Refer to the PCB Relays Catalog (X33) for the ratings of the G6D and G3DZ. Reference Data These graphs are based on actual measured values sampled from the production line. Treat the data as reference values because there is some variation in relay characteristics. The following graphs show the characteristics for G6D-1A Relays installed in SRT1-ROC08 and SRT1-ROC16 Relay-mounted Remote Terminals.
Life expectancy (Operations x 100,000) Life Expectancy Max. Switching Capacity

250 V AC/30 V DC resistive load

Switching current (A)

DC resistive load

AC resistive load

250 V AC/30 V DC inductive load (cos = 0.4, L/R = 7 ms)

DC inductive load

AC inductive load (cos = 0.4)

Switching current (A)

Switching voltage (V)

167

Remote Terminals

Section 5-1
The following graphs show the characteristics for G3DZ-2R6PL Relays installed in SRT1-ROF08 and SRT1-ROF16 Relay-mounted Remote Terminals.
Load Current vs. Ambient Temperature Characteristics Inrush Current Limit Non-repetitive (Keep the inrush current to half the rated value if it occurs repetitively.) Inrush Current (A. peak) Ambient Temperature (C)

Load Current (A)

Energizing Time (ms)

Slave Components

The following diagram shows the main components of the Relay-mounted Remote Terminals. The functions of these components are described below.
CompoBus/S Indicators Indicate the status of the Slave and communications.

Mounting Screw Holes Used when screwing the Unit to a control panel.

Power Relays or Power MOS FET Relays These are the power relays (SRT(-ROC08 and SRT(-ROC16) or power MOS FET relays (SRT(-ROF08 and SRT(-ROF16). There are 8 in the 8-output Relay-mounted Remote Terminals and 16 in the 16-output Relay-mounted Remote Terminals. The relays can be replaced. Terminal Block Connect the CompoBus/S communications cable, communications power supply (including the power supply for the outputs), and output devices such as lamps and solenoids to the terminal block. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Relay Removal Tool Use this tool when removing power relays or power MOS FET relays. Remove the tool from the Relay-mounted Remote Terminal by pulling it away from the Unit. DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pin 1: Hold/clear outputs for communications error Pin 2: Communications setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pins 3 to 6: Node number setting

168

Remote Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM (yellow)

Section 5-1

Status Meaning ON The communications power supply is ON. OFF ON OFF The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status.

ERR (red)

ON OFF

0 to 7 (8 outputs) ON 0 to 15 (16 outputs) OFF (yellow)

DIP Switch The DIP switch is located on the left side of the Relay-mounted Remote Terminal, under the cover. Always turn OFF the Slave before changing DIP switch settings.
Hold/Clear outputs for communications error Communications setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Node number setting

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 2 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 1 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 1 (HOLD) OFF ON Output setting Clear output status. Maintain output status.

Communications Mode Setting (SRT2 Series Only) The following communications modes are set with pin 2.
Pin 2 OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 2 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times.

169

Remote Terminals

Section 5-1
Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Node Number Settings Set the node number with pins 3 through 6, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 3 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 4 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 5 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 6 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details.

170

Remote Terminals
Internal Circuits

Section 5-1

The following diagram shows the internal circuits for all of the Relay/Power MOS FET Relay-mounted Remote Terminals (SRT@-ROC08/ROC16 and SRT@-ROF08/ROF16).

Later blocks (4) Internal circuitry (8) (12)

(COM2) (COM4) (COM6)


Relay driver circuit

Relay driver circuit

(5)

(9)

(13)

(COM3) (COM5) (COM7) (6) (10) (14)

Relay driver circuit Relay driver circuit

(7)

(11)

(15)

16-output Units only

Terminal Arrangement and Wiring

Install the following M3 crimp terminals on the signal wires and connect to the terminal block.
6.0mm max. 6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal arrangement and wiring for the 8output Relay-mounted Remote Terminals (SRT@-ROC08 and SRT@-ROF08).

Load

Load

CompoBus/S communications power supply (including I/O power supply)

Load

Load

Load

CompoBus/S communications

Load

Internal connection Relay or Power MOS FET Relay

Load

Load

171

Remote Terminals

Section 5-1
Note The V and G terminals of the communications power supply (including the I/O power supply) cannot be supplied from the communications cable, so they must be supplied separately. The following diagram shows the terminal arrangement and wiring for the 16output Relay-mounted Remote Terminals (SRT@-ROC16 and SRT@-ROF16).

CompoBus/S

Load

Load

Load

Load

Load

Load

Load

CompoBus/S communications power supply (including I/O power supply)

Load

Load

Load

Load

Load

Load

CompoBus/S communications

Load

Internal connection Relay or Power MOS FET Relay

Note

1. There are two each of the COM2 and COM3 terminals, and two each of the COM4 and COM5 terminals. When power is supplied to all the terminals at once, wiring the COM terminals can be simplified by short-circuiting the central COM terminals. 2. The maximum carry current for each terminal from COM0 to COM7 is 3 A. When power is supplied to all the terminals at once, the total carry current for the COM terminals connected together must not exceed 3 A. 3. The V and G terminals of the communications power supply (including the I/O power supply) cannot be supplied from the communications cable, so they must be supplied separately.

172

Load

Load

Remote Terminals
SRT@-ROC08/ROF08 Dimensions

Section 5-1
The following diagram shows the dimensions for the 8-output Relay-mounted Remote Terminals (SRT@-ROC08 and SRT@-ROF08). All dimensions are in mm.

51

Mounting Holes Two, 4.2 dia. or M4

173

Connector Terminals
SRT@-ROC16/ROF16 Dimensions

Section 5-2
The following diagram shows the dimensions for the 16-output Relaymounted Remote Terminals (SRT@-ROC16 and SRT@-ROF16). All dimensions are in mm.

51

Mounting Holes Two, 4.2 dia. or M4

5-2
5-2-1

Connector Terminals
SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors
The following tables show the ratings and input specifications for the SRT2VID@@@@(-1). Ratings
Item Models SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 SRT2-VID08S: 8 points (NPN)/ Cable connector input SRT2-VID08S-1: 8 points (PNP)/ Cable connector input SRT2-VID16ML: 16 points (NPN)/ MIL connector input SRT2-VID16ML-1: 16 points (PNP)/ MIL connector input Specification

Specifications

Input points/Connection type

174

Connector Terminals
Item Connection Input

Section 5-2
Specification SRT2-VID08S (-1): By XS8A-0441 Connector or XS8A-0442 Connector (both sold separately) SRT2-VID16ML (-1): By XG4M-2030-T MIL Connector (sold separately), or G79-050C, G79-025C, G79-150C and G79-125C MIL-compatible Cables (all sold separately) By communications connector (included as standard) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Cable connector: 2.4 A max. MIL connector: 2.0 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 200 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note: Mounting Brackets A (SRT2-ATT01) and B (SRT2-ATT02) are sold separately. Pulling: 100 N in each direction. (When mounted with Mounting Bracket B: 40 N) Pulling: As stated below. Communications connector: 100 N Cable connector: 40 N MIL connector: 100 N Tightening: 0.25 Nm (for communications connector) The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 75 g

Communications power I/O power Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity

Vibration resistance Shock resistance Dielectric strength Ambient temperature

Ambient humidity Operating environment Standard accessory

Mounting strength Terminal strength

Node number settings Weight

Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors.

175

Connector Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage VID08S/VID08S-1 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max.

Section 5-2

VID16ML/VID16ML-1

1.5 ms max. VID08S/VID16ML: 15 V DC min. (between each input terminal and V) VID08S-1/VID16ML-1: 15 V DC min. (between each input terminal and G) VID08S/VID16ML: 5 V DC max. (between each input terminal and V) VID08S-1/VID16ML-1: 5 V DC max. (between each input terminal and G) 1 mA max. 12 points 16 points/single common circuit

OFF voltage

OFF current

Insulation method Photocoupler Max. simulta8 points neous input points Number of circuits 8 points/single common circuit

Simultaneous Input Points and Installation Spacing For Connector Terminals with transistor inputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. In addition, when installing Connector Terminals, care must be taken to provide adequate space between them to prevent overheating. As shown in the graphs below, the spacing of Connector Terminals varies according to the Connector Terminal type, the ambient operating temperature, and the number of simultaneous input points. Make the distance between Connector Terminals greater than that shown in the graphs. For example, if SRT2-VID16ML Connector Terminals are to be mounted vertically where the ambient operating temperature will be 55C and the maximum number of simultaneous input points will be 8, the spacing of Connector Terminals should be at least 10 mm.
VID08S Input Units mounted vertically
Space between Units L (mm) Space between Units L (mm)

VID08S Input Units mounted facing upward


Space between Units L (mm)

VID08S Input Units mounted horizontally


Space between Units L (mm)

VID08S Input Units mounted facing downward

8 points ON simultaneously

8 points ON simultaneously

8 points ON simultaneously

4 points ON simultaneously

8 points ON simultaneously

4 points ON simultaneously

Ambient operating temperature (C)

Ambient operating temperature (C)

Ambient operating temperature (C)

Ambient operating temperature (C)

VID16ML Input Units mounted vertically


Space between Units L (mm) Space between Units L (mm)
12 points ON simultaneously

VID16ML Input Units mounted facing upward


Space between Units L (mm)
12 points ON simultaneously 8 points ON simultaneously

VID16ML Input Units mounted horizontally


Space between Units L (mm)
12 points ON simultaneously 8 points ON simultaneously

VID16ML Input Units mounted facing downward


12 points ON 8 points ON simultaneously simultaneously

8 points ON simultaneously

4 points ON simultaneously

4 points ON simultaneously

Ambient operating temperature (C)

Ambient operating temperature (C)

Ambient operating temperature (C)

Ambient operating temperature (C)

176

Connector Terminals
Slave Components

Section 5-2
The following diagram shows the main components of the SRT2-VID@@@@ (@) Connector Terminals with transistor inputs. The functions of these components are described below. Models with Sensor Connectors SRT2-VID08S/VID08S-1

Communications Connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply ( see page 236 ). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.)

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin7: Communications mode setting Pin 8: Reserved (Always OFF.)

DIN Track Mounting Hook Input Connector (Cable Connector) Connect 8 inputs with cable connector (see page 236). 2 The XS8A-0441 Cable Connector (compatible wire size: 0.3 to 0.5 mm ) and the 2 XS8A-0442 Cable Connector (compatible wire size: 0.14 to 0.2 mm ) are sold separately.

177

Connector Terminals
Models with MIL Connectors SRT2-VID16ML/VID16ML-1
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply and I/O power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.)

Section 5-2

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin7: Communications mode setting Pin 8: Reserved (Always OFF.) View from arrow (A) (base) DIN Track Mounting Hook Input Connector (MIL Connector) Connect 16 inputs with MIL Connector (see page 238). XG4M-2030-T MIL Connector and compatible cable are sold separately.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ON OFF 0 to 7 (8 inputs) 0 to 15 (16 inputs) ON OFF Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

ERR (red)

DIP Switch The DIP switch is located on the base of the Connector Terminal.
Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.) Node number setting

Note Always turn OFF the Slave before changing DIP switch settings.

178

Connector Terminals
Node Number Settings

Section 5-2

Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Communications Mode Settings The following communications modes are set with pin 7 as shown below.
Pin 7 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode

93.75 kbps

4.0 or 6.0 ms

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details.

179

Connector Terminals
Internal Circuits

Section 5-2

The following diagram shows the internal circuits for the SRT2-VID08S.
V G Photocoupler BS + BS Internal circuitry G V IN IN Photocoupler G V IN IN

BD H BD L

The following diagram shows the internal circuits for the SRT2-VID08S-1.
V G Photocoupler BS + BS G V IN IN Photocoupler G V IN IN

BD H BD L

180

Internal circuitry

Connector Terminals

Section 5-2
The following diagram shows the internal circuits for the SRT2-VID16ML.
V G Photocoupler V V G G

BS + BS

Internal circuitry

IN

BD H BD L

Photocoupler

IN

The following diagram shows the internal circuits for the SRT2-VID16ML-1
V G Photocoupler V V G G

BS + BS

Internal circuitry

IN

BD H BD L

Photocoupler

IN

181

Connector Terminals
Wiring Communications Connector Pin Arrangement

Section 5-2

Communications power supply 24 V DC

I/O power supply 24 V DC

CompoBus/S communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.

Note

1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no.046290) For inserting 2 wires (product no. 901851)

Crimp terminal

Cable

Crimp terminal

Cable

Insert cable then crimp

2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. Cable Connector Pin Arrangement (SRT2-VID08S and SRT2-VID08S1)
Cable connector (Sold separately) Model Cable Connector Compatible cable conductor size

XS8A-0441 0.3 to 0.5 mm2 XS8A-0442 0.14 to 0.2 mm2

Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately.

182

Connector Terminals

Section 5-2
MIL Connector Pin Arrangement (SRT2-VID16ML and SRT2VID16ML-1)
Function Function Name MIL connector MIL socket Model XG4M-2030-T

Reinforcing clip

Mark Connector Pin No.

Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. Terminal Arrangement and Wiring Method
SRT2-VID08S CompoBus/S communications SRT2-VID08S-1 CompoBus/S communications

CompoBus/S communications power supply

I/O power supply

CompoBus/S I/O power communications supply power supply Terminal numbers

Terminal numbers

Sensor

Brown (Red) Black (White) Blue (Black)

Sensor Sensor

Brown (Red) Black (White) Blue (Black)

3-wired sensor

3-wired sensor

Sensor

Brown (White)

Brown (White)

Blue (Black)

Blue (Black)

2-wired sensor

2-wired sensor

Note

1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to sensors from the V and G terminals of the corresponding cable connector.

183

Connector Terminals

Section 5-2
2. In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors.

SRT2-VID16ML CompoBus/S communications

SRT2-VID16ML-1 CompoBus/S communications

CompoBus/S I/O power communications supply power supply

CompoBus/S I/O power communications supply power supply

Sensor

Brown (Red) Black (White) Blue (Black)

Brown (Red)

Sensor

Black (White) Blue (Black)

3-wire sensor

3-wire sensor

Sensor

Sensor

Brown (White)

Brown (White)

Blue (Black)

Blue (Black)

2-wire sensor

2-wire sensor

Mark

Mark

Note

1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to sensors from the V and G terminals of the MIL Connector. 2. In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors.

Compatible External Input Devices and Cables Models with Sensor Connectors (SRT2-VID08S-1) The XS8A-0441 and XS8A-0442 Connectors (sold separately) are used to connect to external input devices. Use the following flowchart to check the compatibility of external input devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors.

Locking Lever

184

Connector Terminals
No

Section 5-2

Is the input power supply voltage 20.4 to 26.4 V DC? Yes

Incompatible

Do input specifications agree? Yes What is the size of the conductors in the cable? 0.3 to 0.5 mm2

No

Incompatible

0.14 to 0.2 mm2

Other

Compatible Use an XS8A-0441 Connector to connect the sensor.

Compatible Use an XS8A-0442 Connector to connect the sensor.

Incompatible

Note

1. The size of the sensor cable conductor is calculated as below. Conductor description of sensor cable:

f Outside diameter of cable (number of wires/wire diameter) conductor size (mm2) = (wire diameter/2)2 p number of wires
Example: E3S-A Sensor

f 4 (18/0.12) Conductor size (mm2) = (0.12/2)2 3.14 18 = 0.20


Since the conductor size works out to be 0.2 mm2, use XS8A-0442 Connector. 2. The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Models with MIL Connectors (SRT2-VID16ML-1) The MIL Connector can be connected to external devices using either of the following methods. 1,2,3... 1. Using an XG4A-2030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.

Insert with protrusion facing right.

185

Connector Terminals

Section 5-2
2. Connecting with OMRON Products Using an MIL-compatible Cable Manufactured by OMRON
MIL-compatible cable

Straight power supply cable G79-O50C (L = 500 mm) G79-O25C (L = 250 mm) Wiring diagram

Cross power supply cable G79-I50C (L = 500 mm) G79-I25C (L = 250 mm) Wiring diagram

Compatible OMRON Products Used with MIL Connectors


Type Straight power supply cable MIL-compatible cable G79-O50C Cable length 500 mm Compatible product I/O Block Compatible model G7TC-OC16 G7TC-OC08 G7TC-ID16-5 G79-O25C 250 mm G7TC-IA16-5 G7VC Series G7OA Series G7OD Series Connector Terminal Conversion Unit Digital Display Unit Type Cross power supply cable MIL-compatible cable G79-I50C G79-I25C Cable length 500 mm 250 mm Connecting part I/O Block XW2B Series M7F Connecting part model G7TC-ID16 G7TC-IA16 G7TC-OC16-1

Note MIL-compatible cables are not provided as standard and must be ordered separately.

186

Connector Terminals
Dimensions Models with Sensor Connectors All dimensions are in mm.

Section 5-2

(70)

Models with MIL Connector All dimensions are in mm.

(77)

Wiring Dimensions Models with Sensor Connector All dimensions are in mm.

(85)

187

Connector Terminals
Models with MIL Connector All dimensions are in mm.

Section 5-2

(82)

Mounting Methods 1,2,3...

Connector Terminals can be mounted using any of methods 1 to 4 below. 1. Mounting Directly to DIN Track (Mounting Brackets Not Required)

DIN Track

Connector side facing front

a) Hook over the top of the DIN Track, then press the Connector Terminal against the DIN Track.
a. Hook over top of DIN Track.

DIN Track

b. The DIN Track Mounting Hook will engage automatically when the Connector Terminal is pressed against the DIN Track.

188

Connector Terminals

Section 5-2
b) Secure both sides of the Connector Terminal with two end plates.
End Plates Hook the bottom, then the top of the end plate over the track, and fasten with a screw.

2. Mounting on DIN Track with Connector Side Facing Upward (Mounting Brackets A and B Required)
Connector side up

a) Secure Mounting Bracket A on the DIN Track with two Phillips screws.
b. Hitch top hooks onto DIN Track.

DIN Track

c. Secure Mounting Bracket A on DIN Track with two Phillips screws. These screws are provided with Mounting Bracket A.

a. Hitch bottom hooks onto DIN Track. Mounting Bracket A

b) Press the Connector Terminal down into Mounting Bracket A.

b. Pressing the Connector Terminal downward will cause the DIN Track mounting hooks to engage automatically.

DIN Track

a. Hook the Connector Terminal onto the inner ridge. Mounting Bracket A

189

Connector Terminals

Section 5-2
3. Mounting Perpendicularly to Wall or Panel (Mounting Bracket B Required)
Wall or Panel Face

Perpendicular to wall or panel

Mounting Bracket B

a) Attach Mounting Bracket B to the wall or panel with two Phillips screws.

b) Using Mounting Bracket B in place of the DIN Track, attach the Connector Terminal to it as you would to the DIN Track directly. 4. Mounting Flat against Wall or Panel (Mounting Bracket B Required)
Wall or Panel Face

Flat against wall or panel (Attached to side of Connector Terminal.)

Mounting Bracket B

190

Connector Terminals

Section 5-2
a) Attach Mounting Bracket B perpendicularly to the wall or panel with two Phillips screws.

b) Using Mounting Bracket B in place of the DIN Track, attach the Connector Terminal to it as you would to the DIN Track directly. Mounting Bracket Dimensions The following diagram shows the dimensions of Mounting Brackets A and B.
Mounting Bracket A (SRT2-ATT01)

53.2

Mounting Bracket B (SRT2-ATT02) Mounting dimensions Two, 3.2 dia. or M3 holes

(Unit: mm)

191

Connector Terminals
Mounting Methods All dimensions are in mm.
1. Mounting Directly to DIN Track 2. Mounting on DIN Track with Connector Side Facing Upward

Section 5-2

Mounting Bracket A DIN Track DIN Track

(35)

(120)

3. Mounting Perpendicular to Wall or Panel

4. Mounting Flat against Wall or Panel

Mounting Bracket B

Mounting Bracket B

Distance from Duct (Leave space of at least 20 mm above and below the Connector Terminal.)

Duct

Duct

192

Connector Terminals

Section 5-2

5-2-2

SRT2-VOD@@@@ (-1) Connector Terminals with 8 or 16 Transistor Outputs


The following tables show the ratings and output specifications for the SRT2VOD@@@@ (-1). Ratings
Item Models SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 8 points (NPN)/Cable connector output SRT2-VOD08S-1: 8 points (PNP)/Cable connector output SRT2-VOD16ML: 16 points (NPN)/MIL connector output SRT2-VOD16ML-1: 16 points (PNP)/MIL connector output SRT2-VOD08S: Specification

Specifications

Output points/Connection type

Connection

Output

SRT2-VOD08S (-1): By XS8A-0441 or XS8A-0442 Connector (both sold separately) SRT2-VID16ML (-1): By XG4M-2030-T MIL Connector (sold separately), or G79-050C, G79-025C, G79-150C and G79-125C MILcompatible Cables (all sold separately) Communi- By communications connector (included as standard) cations power I/O power Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) Cable connector: 2.4 A max. MIL connector: 2.0 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2 200 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note:Mounting Brackets A (SRT2-ATT01) and B (SRT2ATT02) are sold separately. Pulling: 100 N in each direction. (When mounted with Mounting Bracket B: 40 N)

Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory

Mounting strength

193

Connector Terminals
Item Terminal strength

Section 5-2
Specification Pulling: As stated below Communications connector: 100 N Cable connector: 40 N MIL Connector: 100 N Tightening: 0.25 N m (for communications connector) The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 75 g

Node number settings Weight

Note This is the current consumption when all the maximum simultaneous output points are ON, excluding the current consumption of external sensors. Output Specifications
Item Output current Residual voltage VOD08S/VOD08S-1 0.3 A max./point VOD08S/VOD16ML: VOD08S-1/VOD16ML-1: Leakage current ON delay time OFF delay time Insulation method Number of circuits VOD08S/VOD16ML: VOD08S-1/VOD16ML-1: 0.5 ms max. 1.5 ms max. Photocoupler 8 points/single common circuit 16 points/single common circuit VOD16ML/VOD16ML-1 0.3 A max./point (2 A common) (See note.) 1.2 V DC max. (between each input terminal and G) 1.2 V DC max. (between each input terminal and V) 0.1 mA max. 0.1 mA max.

Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal.

194

Connector Terminals
Slave Components

Section 5-2
The following diagram shows the main components of the SRT2-VOD@@@@ (-@) Connector Terminals with Transistor Outputs. The functions of these components are described below. Models with Sensor Connectors SRT2-VOD08S/VOD08S-1

Communications connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the output is ON.)

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin 7: Communications mode setting Pin 8: Hold/Clear outputs for communications error View from (A) (base) DIN Track Mounting Hook Output connector (cable connector) Connect 8 outputs with cable connector (see page 65). 2 The XS8A-0441 Cable Connector (compatible conductor size: 0.3 to 0.5 mm2) and XS8A-0442 Cable ) and XS8A-0442 Cable 2 Connector (compatible conductor size: 0.14 to 0.2 mm2)) are sold separately. are sold separately.

195

Connector Terminals
Models with MIL Connectors SRT2-VOD16ML/VOD16ML-1
Communications connector Used to connect CompoBus/S communications data (BD H, BD L), communications power supply, and I/O power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the output is ON.)

Section 5-2

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pins 5 and 6: Reserved (Always OFF.) Pin 7: Communications mode setting Pin 8: Hold/Clear outputs for communications error View from (A) (base) DIN Track Mounting Hook Output Connector (MIL Connector) Connect 16 outputs with MIL connector (see page 238). XG4M-2030-T MIL Connector and compatible cable are sold separately.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ERR (red) ON OFF ON OFF Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status.

0 to 7 (8 outputs) 0 to 15 (16 outputs)

DIP Switch The DIP switch is located on the base of the Connector Terminal.
Hold/Clear outputs for communications error Communications mode setting Reserved (Always OFF.) Node number setting

Note Always turn OFF the Slave before changing DIP switch settings.

196

Connector Terminals
Node Number Settings

Section 5-2

Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Communications Mode Settings The following communications modes are set with pin 7.
Pin 7 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

High-speed Com- 100 m max. munications Mode 500 m max. Long-distance Communications Mode

93.75 kbps

4.0 or 6.0 ms

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Error Pin 8 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 8 (HOLD) OFF ON Setting Clear output status Maintain output status

197

Connector Terminals
Internal Circuits

Section 5-2

The following diagram shows the internal circuits for the SRT2-VOD08S.
V G Photocoupler BS + BS ST G V OUT OUT Photocoupler G V OUT OUT

BD H BD L

Internal circuitry

ST: Step-down transformer

The following diagram shows the internal circuits for the SRT2-VOD08S-1.
V G Photocoupler BS + BS Internal circuitry G V OUT OUT

BD H BD L Photocoupler ST

G V OUT OUT

ST: Step-down transformer

198

Connector Terminals

Section 5-2
The following diagram shows the internal circuits for the SRT2-VOD16ML.
V G Photocoupler BS + BS Internal circuitry ST V V G G

OUT

Photocoupler

BD H BD L OUT

ST: Step-down transformer

The following diagram shows the internal circuits for the SRT2-VOD16ML-1.
V G Photocoupler BS + BS OUT V V G G

BD H BD L

Internal circuitry Photocoupler OUT ST ST: Step-down transformer

199

Connector Terminals
Wiring Communications Connector Pin Arrangement

Section 5-2

Communications power supply 24 V DC

I/O power supply 24 V DC

CompoBus/S communications

The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.

Note

1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no.046290) For inserting 2 wires (product no. 901851)

Crimp Terminal

Cable

Crimp Terminal

Cable

Insert cable then crimp

2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd. Cable Connector Pin Arrangement
Cable connector (sold separately) Cable connector Model Compatible cable conductor size XS8A-0441 0.3 to 0.5 mm2 XS8A-0442 0.14 to 0.2 mm2

Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately.

200

Connector Terminals

Section 5-2
MIL Connector Pin Arrangement (SRT2-VOD16ML and SRT2VOD16ML-1)
Function MIL Socket Function Name MIL connector Model XG4M-2030-T

Reinforcing Clip

Mark Connector Pin No.

Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately. Terminal Arrangement and Wiring Method
SRT2-VOD08S
CompoBus/S communications

SRT2-VOD08S-1
CompoBus/S communications

CompoBus/S I/O power communications supply power supply Terminal numbers

CompoBus/S I/O power communications supply power supply Terminal numbers

Output device Solenoid, etc.

Output device Solenoid, etc.

Output device Valve, etc.

Output device Valve, etc.

Note

1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to output devices from the V and G terminals of the corresponding cable connector.

201

Connector Terminals

Section 5-2
2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.

SRT2-VOD16ML
CompoBus/S communications

SRT2-VOD16ML-1
CompoBus/S communications

CompoBus/S communications power supply

I/O power supply

CompoBus/S communications power supply

I/O power supply

Output device

Output device

Solenoid, etc.

Solenoid, etc.

Output device

Output device

Valve, etc.

Valve, etc.

Mark

Mark

Note

1. The V terminals are all connected internally, as are the G terminals. When providing I/O power from a communications connector, power can be provided to output devices from the V and G terminals of the MIL Connector. 2. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.

Compatible External Output Devices and Cables Models with Sensor Connectors (SRT2-VOD08S-1) The XS8A-0441 and XS8A-0442 Connectors (sold separately) are used to connect to external output devices. Use the following flowchart to check the compatibility of external output devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors.

Locking Lever

202

Connector Terminals
No

Section 5-2

Is the output power supply voltage 20.4 to 26.4 V DC? Yes

Incompatible

Do output specifications agree? No Yes What is the size of the conductors in the cable? 0.3 to 0.5 mm2 Compatible. Use an XS8A-0441 Connector to connect the sensor.

Incompatible

0.14 to 0.2 mm2

Other

Compatible. Use an XS8A-0442 Connector to connect the sensor.

Incompatible

Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Models with MIL Connector (SRT2-VOD16ML-1) The MIL Connector can be connected to external devices in either of the following methods. 1,2,3... 1. Using an XG4A-2030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.

Insert with protrusion facing right.

203

Connector Terminals

Section 5-2
2. Connecting with OMRON Products Using an MIL-compatible Cable Manufactured by OMRON
MIL-compatible cable

Straight power supply cable G79-O50C (L = 500 mm) G79-O25C (L = 250 mm) Wiring diagram

Cross power supply cable G79-I50C (L = 500 mm) G79-I25C (L = 250 mm) Wiring diagram

Compatible OMRON Products Used with MIL Connectors


Type Straight power supply cable MIL-compatible cable model G79-O50C Cable length 500 mm Compatible product I/O Block Compatible model G7TC-OC16 G7TC-OC08 G7TC-ID16-5 G79-O25C 250 mm G7TC-IA16-5 G7VC Series G7OA Series G7OD Series Connector Terminal XW2B Series Conversion Unit Digital Display Unit Type MIL-compatible cable model Cable length 500 mm 250 mm Compatible product I/O Block M7F Compatible model G7TC-ID16 G7TC-IA16 G7TC-OC16-1

Cross power supply G79-I50C cable G79-I25C

Note MIL-compatible cables are not provided as standard and must be ordered separately.

204

Connector Terminals
Dimensions Models with Sensor Connectors All dimensions are in mm.

Section 5-2

(70)

Models with MIL Connectors All dimensions are in mm.

(77)

Note For details on wiring dimensions, installation methods, Mounting Bracket dimensions, and mounting methods, refer to 5-2-1 SRT2-VID@@@@ (-1) Connector Terminals with 8 Input or 16 Output Transistors.

5-2-3

SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs


The following tables show the ratings and input specifications for the SRT2ID32ML (-1). Ratings
Item Models Input points/Connection type Connection Specification SRT2-ID32ML, SRT2-ID32ML-1 SRT2-ID32ML: 32 points (NPN)/MIL connector input SRT2-ID32ML-1: 32 points (PNP)/MIL connector input Communications power: By communications connector (included as standard) Input: MIL connector or MIL-compatible Cables (both sold separately) (see page 213) I/O power: MIL connector Multiple power supplies

Specifications

Power supply type

205

Connector Terminals
Item Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory

Section 5-2
Specification 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) 2.0 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note Mounting Bracket B (SRT2-ATT02) is sold separately 50 N Pulling: As stated below Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 Nm The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 100 g max.

Mounting strength Terminal strength

Tightening torque Node number settings Weight

Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Max. simultaneous input points Number of circuits Specification 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. ID32MIL: 17 V DC min. (between each input terminal and V) ID32ML-1: 17 V DC (between each input terminal and G) ID32ML: 5 V DC max. (between each input terminal and V) ID32M-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler 32 points 32 points/single common circuit

Simultaneous Input Points and Installation Spacing For Connector Terminals with 32 transistor inputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. For example, if Connector Terminals are mounted in a direction other than the following directions at an ambient operating temperature of 55C with all the 32 input points turned ON simultaneously, the Connector Terminals must not be mounted closely together.

206

Connector Terminals

Section 5-2
a. Input Units mounted upside down b. Input Units mounted horizontally with the MIL connectors facing downward c. Input Units mounted facing downward If 32 input points of any Unit mounted in the above directions need to be turned ON simultaneously, the spacing between the Units is limited as shown in the following graph. For example, if the ambient operating temperature is 55C, a minimum space of 10 mm is required between Units.
a. Input Units mounted upside down

b. Input Units mounted horizontally with the MIL connectors facing downward

Distance between Units L (mm)

Operating ambient temperature (C)

c. Input Units mounted facing downward

Slave Components

The following diagram shows the main components of the SRT2-ID32ML (-@) Connector Terminals with Transistor Inputs. The functions of these components are described below.

Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply ( see page 236 ). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top)

Rotary Switch Used to set the node number.

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.)

Input Connector (MIL Connector) Connect 32 inputs with MIL Connector (see page 238). XG4M-4030-T MIL Connector and compatible cable are sold separately. DIN Track Mounting Hook

207

Connector Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power Status ON OFF COMM1 (yellow) Communica- ON tions OFF

Section 5-2

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word m. A communications error has occurred on word m or the Unit is in standby status. Normal communications on word m+1. A communications error has occurred on word m+1 or the Unit is in standby status. A communications error has occurred on word m. Normal communications on word m or the Unit is in standby status. A communications error has occurred on word m+1. Normal communications on word m+1 or the Unit is in standby status. The corresponding input on word m is ON. The corresponding input is OFF or the Unit is in standby status. The corresponding input on word m+1 is ON. The corresponding input on word m+1 is OFF or the Unit is in standby status.

COMM2 (yellow)

ON OFF

ERR1 (red)

Communica- ON tions error OFF

ERR2 (red)

ON OFF

I (yellow) 0 to 15 (16 inputs)

Input

ON OFF

II (yellow) 0 to 15 (16 inputs)

ON OFF

Note Word m is the first word allocated in the Unit. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal.

O N

RSV RSV DR RSV

Node number setting

Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.)

Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.

208

Connector Terminals
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15

Section 5-2
Setting (Hex) 8 9 A B C D E F

Note

1. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch.
Pin 3 Communications mode High-speed Communications Mode Communications distance 100 m max. Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 or 0.8 ms 4.0 or 6.0 ms

OFF ON

Long-distance Com- 500 m max. munications Mode

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Internal Circuits SRT2-ID32ML The following diagram shows the internal circuits for the SRT2-ID32ML.

Photocoupler

Internal circuitry

Photocoupler

209

Connector Terminals
SRT2-ID32ML-1

Section 5-2

The following diagram shows the internal circuits for the SRT2-ID32ML-1.

Photocoupler

Internal circuitry

Photocoupler

Wiring Communications Connector Pin Arrangement

Communications power supply 24 V DC

CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.

Note

1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)

Crimp terminal Cable

Crimp terminal Insert cable then crimp

Cable

2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd.

210

Connector Terminals
MIL Connector Pin Arrangement
Function Function

Section 5-2

MIL socket

Word m

Reinforcing clip

Word m+1

Mark Connector Pin No.

Name MIL connector XG4M-4030-T

Model

Note The XG4M-2030-T MIL Connector is not provided as standard and must be ordered separately.

211

Connector Terminals
Terminal Arrangement and Wiring Method
SR T2-ID32ML SR T2-ID32ML-1

Section 5-2

CompoBus/S communications

CompoBus/S communications

CompoBus/S communications power supply

CompoBus/S communications power supply

I/O power supply


Word m

I/O power supply

Word m

Sensor Brown (White) Blue (Black) 2-wired sensor

Sensor
Brown (red) Black (white) Blue (Black)

Sensor Brown (White) Blue (Black) 2-wired sensor

Sensor
Brown (red) Black (white) Blue (Black)

3-wired sensor

3-wired sensor

Word m+1

Word m+1

Sensor
Brown (red) Black (white) Blue (Black)

Sensor
Brown (red) Black (white) Blue (Black)

3-wired sensor Mark

3-wired sensor Mark

Note

1. The V terminals are all connected internally, as are the G terminals. 2. Wire colors have been changed. Colors in parentheses are the old wire colors.

I/O Allocations

Provided that the first word of the Connector Terminal with 32 transistor inputs allocated to the Master Unit is m, the pin numbers of the MIL connector correspond to the following word and bit allocations.
Word m 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 16 inputs 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 16 inputs

Word m+1 5

212

Connector Terminals
Compatible External Input Devices and Cables 1,2,3...

Section 5-2
Connector Terminals with 32 inputs connect to external devices over one of the following method. 1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.

Insert with protrusion facing right.

2. Connecting with OMRON Products Using MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminal and I/O Block to be connected.

Slave model SRT2-ID32ML SRT2-ID32ML-1

MIL-compatible Cable G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) G79-I50-25-D2 (50 cm) G79-I75-50-D2 (75 cm)

Connecting I/O block G7TC-ID16 G7TC-IA16 G70A-ZIM16-5

Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end.
MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200-D1 (2 m) G79-Y500C-D1 (5 m) Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshis 161071M2

213

Connector Terminals

Section 5-2
The pin numbers of the MIL connector corresponds to the following color wires marked with color dots.
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red

Dimensions

(Unit: mm)

Wired Dimensions
Top view

214

(82) Reference dimension


(Unit: mm)

Connector Terminals
Mounting Methods

Section 5-2
The following mounting methods can be used. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. DIN track mounting (with no mounting brackets): Refer to page 188. Vertical panel mounting (with Mounting Bracket B only): Refer to page 190. Horizontal panel mounting (with Mounting Bracket B only): Refer to page 190. Note The 32-point Connector Terminals cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B.

Mounting Bracket Dimensions

SRT2-ATT02 Mounting Bracket B


Mounting dimensions Two, 3.2 dia. or M3 holes.

(Unit: mm)

Mounting Dimensions

Direct DIN Track Mounting

Vertical Panel Mounting

Horizontal Panel Mounting


SRT2
I 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BS+

DIN track

Mounting bracket B

Mounting bracket B

BSH BSL BS NC NC

IN

0.1

(Unit: mm)

Distance from Duct Keep the Unit at least 20 mm away from the upper and lower ducts.

Duct

Duct (Unit: mm)

45

35

PWR COMM1 ERR1

COMM2 ERR2

215

Connector Terminals

Section 5-2

5-2-4

SRT2-OD32ML (-1) Connector Terminals with 32 Transistor Outputs


The following tables show the ratings and output specifications for the SRT2OD32ML (-1). Ratings
Item Models Output points/Connection type Connection Specification SRT2-OD32ML, SRT2-OD32ML-1 SRT2-OD32ML: 32 points (NPN)/MIL connector output SRT2-OD32ML-1: 32 points (PNP)/MIL connector output Communications power: By communications connector (included as standard) Output: MIL connector or MIL-compatible Cables (both sold separately) (see page 223) I/O power: MIL connector Multiple power supplies

Specifications

Power supply type

Communications power 14 to 26.4 V DC supply voltage (Power can be supplied from the communications cable) I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ 15%) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory 2.0 A max. Communications power: 70 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note Mounting Brackets B (SRT2-ATT02) is sold separately 50 N Pulling: As stated below Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 90 g max.

Mounting strength Terminal strength

Tightening torque Node number settings Weight

Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external loads.

216

Connector Terminals
Output Specifications
Item Output current Residual voltage Specifications 0.3 max./point (4 A common) (See note.)

Section 5-2

Leakage current ON delay time OFF delay time Insulation method Number of circuits

OD32ML: 1.2 V max. (0.3 A DC between each output terminal and G) OD32ML-1: 1.2 V max. (0.3 A DC between each output terminal and V) OD32ML: 0.1 mA max. OD32ML-1: 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler 32 points/single common circuit

Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. Slave Components The following diagram shows the main components of the SRT2-OD32ML (@) Connector Terminals with Transistor Outputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply ( see page 236 ). One compatible connector is provided as standard.

Indicators Indicate the status of the Slave and communications, and output status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top)

Rotary Switch Used to set the node number.

DIP Switch The DIP switch's pins have the fol lowing functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.)

Output Connector (MIL Connector) Connect 32 inputs with MIL Connector (see page 238). XG4M-4030-T MIL Connector and compatible cable are sold separately.

DIN Track Mounting Hook

217

Connector Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power Status ON OFF COMM1 (yellow) Communications ON OFF

Section 5-2

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word n. A communications error has occurred on word n or the Unit is in standby status. Normal communications on word n+1. A communications error has occurred on word n+1 or the Unit is in standby status. A communications error has occurred on word n. Normal communications on word n or the Unit is in standby status. A communications error has occurred on word n+1. Normal communications on word n+1 or the Unit is in standby status. The corresponding output on word n is ON. The corresponding output is OFF or the Unit is in standby status. The corresponding output on word n+1 is ON. The corresponding output on word n+1 is OFF or the Unit is in standby status.

COMM2 (yellow)

ON OFF

ERR1 (red)

Communications error

ON OFF

ERR2 (red)

ON OFF

Outputs I (yellow) 0 to 15 (16 outputs)

ON OFF

II (yellow) 0 to 15 (16 inputs)

ON OFF

Note Word n is the first word allocated in the Unit. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal.

O N

RSV RSV DR HOLD

Node number setting

Hold/Clear setting Communications mode setting Reserved (Always OFF.)

Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.

218

Connector Terminals
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15

Section 5-2
Setting (Hex) 8 9 A B C D E F

Note

1. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below.
SW3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Errors Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Setting Clear output status Maintain output status

219

Connector Terminals
Internal Circuits SRT2-OD32ML

Section 5-2

The following diagram shows the internal circuits for the SRT2-OD32ML.

Photocoupler

Internal circuitry

Photocoupler

SRT2-OD32ML-1 The following diagram shows the internal circuits for the SRT2-OD32ML-1.

Photocoupler

Internal circuitry

Photocoupler

220

ST

ST

Connector Terminals
Wiring Communications Connector Pin Arrangement

Section 5-2

Communications power supply 24 V DC

CompoBus/S Communications The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.

Note

1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)

Crimp terminal

Cable

Crimp terminal

Cable

Insert cable then crimp

2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd.

221

Connector Terminals
MIL Connector Pin Arrangement
Function

Section 5-2

Function

Word n

MIL socket

Reinforcing clip

Word n+1

Mark Connector Pin No.

Name MIL connector XG4M-4030-T

Model

Note The XG4M-4030-T MIL Connector is not provided as standard and must be ordered separately.

222

Connector Terminals
Terminal Arrangement and Wiring Method
SRT2-OD32ML SRT2-OD32ML-1

Section 5-2

CompoBus/S communications

CompoBus/S communications

CompoBus/S communications power supply

CompoBus/S communications power supply

I/O power supply

I/O power supply

Word n

Word n

Solenoid, valve, etc. Solenoid, valve, etc.


Word n+1

Solenoid, valve, etc.


Word n+1

Solenoid, valve, etc.

Solenoid, valve, etc.

Mark

Solenoid, valve, etc.

Mark

I/O Allocations

Provided that the first word of the Connector Terminal with 32 transistor outputs allocated to the Master Unit is n, the pin numbers of the MIL connector correspond to the following word and bit allocations.
15 14 13 12 11 10 9 Word n Word n+1 5 7 8 7 6 5 4 3 2 1 0 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 9 11 13 15 17 19 6 8 10 12 14 16 18 20 Bit 16 outputs 16 outputs

Compatible External Input Devices and Cables

The Connector Terminals with 32 inputs connect to external devices over one of the following method.

223

Connector Terminals
1,2,3...

Section 5-2
1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.

Insert with protrusion facing right.

2. Connecting with OMRON Products Using an MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminals and I/O Block to be connected.

Slave model SRT2-OD32ML

MIL-compatible Cable G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm)

SRT2-OD32ML-1

Connecting I/O block G7TC-OC16/OC08 G70D-SOC16/VSOC16 G70A-ZOC16-3 G70A-ZOC16-4 G70D-SOC16-1 G7TC-OC16-4 M7F

Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end.
MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200C-D1 (2 m) G79-Y500C-D1 (5 m) Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshis 161071-M2

224

Connector Terminals

Section 5-2
The pin numbers of the MIL connector corresponds to the following color wires marked with color dots.
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red

Dimensions

(Unit: mm)

Note For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. Mounting Methods The following mounting methods are available. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. DIN track mounting (with no mounting brackets): Refer to page 188. Vertical panel mounting (with Mounting Bracket B only): Refer to page 190. Horizontal panel mounting (with Mounting Bracket B only): Refer to page 190. Note 1. The 32-point Connector Terminal cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B.

225

Connector Terminals

Section 5-2
2. For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs.

5-2-5

SRT2-MD32ML (-1) Connector Terminals with 16 Transistor Inputs and 16 Transistor Outputs
The following tables show the ratings and I/O specifications for the SRT2MD32ML (-1). Ratings
Item Models Input points/Connection type Specification SRT2-MD32ML, SRT2-MD32ML-1 SRT2-MD32ML: 16 input and 16 output points (NPN)/MIL connector input SRT2-MD32ML-1: 16 input and 16 output points (PNP)/ MIL connector input Communications power: By communications connector (included as standard) Input: MIL connector or MIL-compatible Cables (both sold separately) (see page 233) I/O power: MIL connector Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable)

Specifications

Connection

Power supply type Communications power supply voltage

I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ 15%) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Standard accessory 2.0 A max. Communications power: 60 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases 1 communications connector Note Mounting Bracket B (SRT2-ATT02) is sold separately 50 N Pulling: As stated below. Communications connector: 30 N MIL connector: 30 N Communications connector: 0.25 to 0.3 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Approx. 100 g max.

Mounting strength Terminal strength

Tightening torque Node number settings Weight

Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors.

226

Connector Terminals
Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage OFF current Insulation method Max. simultaneous input points Number of circuits Specifications 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max.

Section 5-2

1.5 ms max. MD32MIL: 17 V DC min. (between each input terminal and V) MD32ML-1: 17 V DC min.(between each input terminal and G) MD32ML: 5 V DC max. (between each input terminal and V) MD32M-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler 16 points 16 points/single common circuit

Output Specifications
Item Output current Residual voltage Specifications 0.3 max./point (4 A common) (See note.) MD32ML: 1.2 V max. (0.3 A DC between each output terminal and G) MD32ML-1: 1.2 V max. (0.3 A DC between each output terminal and V) MD32ML: 0.1 mA max. MD32ML-1: 0.1 mA max.

Leakage current ON delay time OFF delay time Insulation method Number of circuits

0.5 ms max. 1.5 ms max. Photocoupler 16 points/single common circuit

Note When using the V and G terminals of the MIL connector, make sure that current does not exceed 1 A at each terminal. Simultaneous Input Points and Installation Spacing For Connector Terminals with 16 transistor inputs and 16 transistor outputs, the ambient operating temperature places a limit on the maximum number of points that can be turned ON simultaneously. For example, if Connector Terminals are to be mounted in the direction other than the following directions at an ambient operating temperature of 55C with all the 16 points turned ON simultaneously, the Connector Terminals must not be mounted closely together. a. Units mounted upside down b. Units mounted horizontally with the MIL connectors facing downward c. Units mounted facing downward If 16 points of any Unit mounted in the above directions need to be turned ON simultaneously, the spacing of the Units is limited as shown in the following

227

Connector Terminals

Section 5-2
graph. For example, if the ambient operating temperature is 55C, a minimum space of 10 mm is required between Units.

a. Units mounted upside down

b. Units mounted horizontally with the MIL connectors facing downward

Distance between Units L (mm) Operating ambient temperature (C)

c. Units mounted facing downward

Slave Components

The following diagram shows the main components of the SRT2-MD32ML (@) Connector Terminals with Transistor Inputs and Transistor Outputs. The functions of these components are described below.

Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 236). One compatible connector is provided as standard. Indicators Indicate the status of the Slave and communications, and input status of each contact. (Lit when the input is ON.) (A) View from arrow (A) (Top)

Rotary Switch Used to set the node number.

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Hold/Clear Outputs for Communications Errors

Input Connector (MIL Connector) Connect 16 input and 16 output points with MIL Connector (see page 238). XG4M-4030-T MIL Connector and compatible cable are sold separately.

DIN Track Mounting Hook

228

Connector Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) COMM1 (yellow) COMM2 (yellow) ERR1 (red) Communications error ERR2 (red) Name Power Communications Status ON OFF ON OFF ON OFF ON OFF ON OFF I (yellow) 0 to 15 (16 inputs) II (yellow) 0 to 15 (16 outputs) I/O ON OFF ON OFF

Section 5-2

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications on word m. A communications error has occurred on word m or the Unit is in standby status. Normal communications on word n. A communications error has occurred on word n or the Unit is in standby status. A communications error has occurred on word m. Normal communications on word m or the Unit is in standby status. A communications error has occurred on word n. Normal communications on word n or the Unit is in standby status. The corresponding input on word m is ON. The corresponding input is OFF or the Unit is in standby status. The corresponding output on word n is ON. The corresponding output on word n is OFF or the Unit is in standby status.

Note Word m is the word allocated in the Unit as an input Slave. Word n is the word allocated in the Unit as an output Slave. Switch Settings The rotary switch and the DIP switch are located on the upper part of the Connector Terminal.

O N

RSV RSV DR HOLD

Node number setting

Hold/Clear Outputs for Communications Errors Communications mode setting Reserved (Always OFF.)

Note Always turn OFF the Slave before changing switch settings. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hex) 8 9 A B C D E F

229

Connector Terminals
Note

Section 5-2
1. The 32-point Slave is handled as a 16-point input Slave and a 16-point output Slave. The node number of the 32-point Slave must be set to an even number. If an odd number is input, the odd number less one will be set in the Slave. 2. The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP switch as shown below.
Pin CommunicaCommunica3 tions mode tions distance OFF High-speed Com- 100 m max. munications Mode ON Long-distance 500 m max. Communications Mode Communications baud rate 750 kbps 93.75 kbps Communications cycle time 0.5 or 0.8 ms 4.0 or 6.0 ms

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Output setting Clear output status. Maintain output status.

Internal Circuits SRT2-MD32ML The following diagram shows the internal circuits for the SRT2-MD32ML.
Photocoupler

Internal circuitry

230

ST

Photocoupler

Connector Terminals
SRT2-MD32ML-1

Section 5-2

The following diagram shows the internal circuits for the SRT2-MD32ML-1.

Photocoupler

Internal circuitry

Photocoupler

Wiring Communications Connector Pin Arrangement

Communications power supply 24 V DC

CompoBus/S Communications

The communications connector (provided as standard) can be ordered as the following product: BL3.5/6F (product no. 160668) manufactured by Weidmuller Co., Ltd.

Note

1. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)

Crimp terminal

Cable

Crimp terminal Insert cable then crimp

Cable

2. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co., Ltd.

ST

231

Connector Terminals
MIL Connector Pin Arrangement
Function

Section 5-2

Function

Word m

MIL socket

Reinforcing clip

Word n

Mark Connector Pin No.

Name MIL connector XG4M-4030-T

Model

Note The XG4M-4030-T MIL Connector is not provided as standard and must be ordered separately.

232

Connector Terminals
Terminal Arrangement and Wiring Method
SRT2-MD32ML SRT2-MD32ML-1

Section 5-2

CompoBus/S communications

CompoBus/S communications

CompoBus/S communications power supply

CompoBus/S communications power supply

I/O power supply (for inputs)


Word m

I/O power supply (for inputs)


Word m

Sensor Sensor
Brown (red) Black (white) Blue (Black)

Sensor Brown (White) Blue (Black) 2-wired sensor

Brown (White) Blue (Black) 2-wired sensor

Sensor
Brown (red) Black (white) Blue (Black)

3-wired sensor

3-wired sensor I/O power supply (for outputs)


Word n

I/O power supply (for outputs)


Word n

Solenoid, value, etc.

Solenoid, value, etc.

Solenoid, value, etc.

Solenoid, value, etc.

Mark

Mark

Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. I/O Allocations Provided that the words of the Connector Terminal with 32 transistor inputs and 32 transistor outputs allocated as input and output Slaves to the Master Unit are m and n, the pin numbers of the MIL connector correspond to the following word and bit allocations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Word m 25 27 29 31 33 35 37 39 26 28 30 32 34 36 38 40 16 inputs Word n 5 7 9 11 13 15 17 19 6 8 10 12 14 16 18 20 16 outputs

Compatible External Input Devices and Cables

The Connector Terminals with 32 inputs connect to external devices over one of the following method.

233

Connector Terminals
1,2,3...

Section 5-2
1. Using an XG4A-4030-T MIL Connector (sold separately) to Assemble Your Own Cable For details, refer to MIL Connector Wiring and Assembly on page 238.

Insert with protrusion facing right.

2. Connecting with OMRON Products Using an MIL-compatible Cables Manufactured by OMRON Select the MIL-compatible Cable from the following table according to the Connector Terminals and I/O Block to be connected.

Slave model SRT2-MD32ML

MIL-compatible Cable G79-M50-25-D1 (50 cm) G79-M75-50-D1 (75 cm)

Connecting I/O block Inputs:G7TC-ID16/IA16 Outputs:G7TC-OC08/OC16 G7OD-SOC16/VSOC16 G70A-ZOC16-3 Inputs:G70A-ZIM16-5 Outputs:G70A-ZOC16-4 G70D-SOC16-1

Remarks Input and output wires can be distinguished with the following colors. Inputs: Red Outputs: Yellow

SRT2-MD32ML-1

G79-M50-25-D2 (50 cm) G79-M75-50-D2 (75 cm)

Note MIL-compatible cables are not provided as standard and must be ordered separately. The following cables are available, each of which is provided with a single MIL connector for the Connector Terminal end.
MIL-compatible cable G79-A200C-D1 (2 m) G79-A500C-D1 (5 m) G79-Y100C-D1 (1 m) G79-Y200C-D1 (2 m) G79-Y500C-D1 (5 m) Remarks Wire dia.: AWG28 (other end) All wires are precut. Fork terminals provided to other end. Fork terminal: Nippon Tanshis 161071-M2

234

Connector Terminals

Section 5-2
The pin numbers of the MIL connector corresponds to the following color wires marked with color dots.
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Wire color Light brown Yellow Light green Gray White Light brown Yellow Light green Gray White Dots Dot color Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red Black Red

Dimensions

(Unit: mm)

Note For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs. Mounting Methods The following mounting methods are available. These methods are the same as those used for mounting Connector Terminals with 8 or 16 inputs. DIN track mounting (with no mounting brackets): Refer to page 188. Vertical panel mounting (with Mounting Bracket B only): Refer to page 190. Horizontal panel mounting (with Mounting Bracket B only): Refer to page 190. Note 1. The 32-point Connector Terminal cannot be directly panel-mounted with screws. Use the SRT2-ATT02 Mounting Bracket B.

235

Connector Terminals

Section 5-2
2. For details on wiring dimensions, refer to 5-2-3 SRT2-ID32ML (-1) Connector Terminals with 32 Transistor Inputs.

5-2-6

Wiring and Assembly of Communications Connector and MIL Connector for Connector Terminals
Connect the communications cable to the Connector Terminal using the rectangular communications connector provided with the Unit. The Connector Terminals with MIL connectors are used to connect the external I/O. The wiring and assembly methods of square communications connectors and MIL connectors are described here. The Connector Terminals with sensor connectors are used to connect the external I/O cable connector. The cable connector wiring and assembly methods are the same as for Sensor Terminals, so refer to 3-4-3 Cable Connector Wiring and Assembly for details.

Wiring

A CompoBus/S cable must be connected to a Connector Terminal after the communications data (BD H, BD L), communications power supply (BS+, BS), and I/O power supply (G, V) lines are connected to the communications connector (i.e., the connector on the cable end). I/O power is not supplied to 32-point Connector Terminals. !Caution Be sure to turn OFF the Slave power supply and communications power supply before connecting communications data, communications power supply, or I/O power supply lines, and before attaching or detaching connectors. For the connector, use the communications connector provided with the Connector Terminal. Use the following procedure to connect the communications data, communications power supply, and I/O power supply lines to the connector. 1,2,3... 1. Remove sufficient insulation from the signal wires for a crimp terminal, and twist the exposed wire strands together tightly.

If using VCTF cable, cover the severed end of the insulation with vinyl tape or heat-shrinking tube.
Apply vinyl tape or heatshrinking tube

2. After attaching a crimp terminal to the exposed signal wires, cover with vinyl tape or heat-shrinking tube. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no. 046290) For inserting 2 wires (product no. 901851)

Crimp terminal Cable

Crimp terminal

Cable

Insert cable then crimp

The following special tool is available: Crimper PZ1.5 (product number 900599) manufactured by Weidmuller Co., Ltd.

236

Connector Terminals

Section 5-2
3. Paying attention to the orientation of the connector, insert each signal wire into the corresponding hole in the connector, as shown below. SRT2-V@D@@@@ (-1)
CompoBus/S communications data CompoBus/S communications power supply Communications power supply side (G) Communications data I/O power supply + side (V) I/O power supply Low side (BD L) High side (BD H) side (BS ) + side (BS +)

SRT2-@32ML (-1)
CompoBus/S communications power supply side (BS ) + side (BS +)

Communications power supply Communications data CompoBus/S communications data Low side (BD L) High side (BD H)

!Caution Before inserting the signal wires, loosen the clamp screws used to secure wires to the connector. If a wire is inserted before the corresponding screw is loosened, the wire may enter the gap behind the connector, and remain unsecured. Use crimp terminals when wiring. Do not attach twisted bare wires directly to connectors. 4. Tighten the clamp screws securing each signal wire to the connector. Note that a normal screwdriver has a keystone tip with a flared blade, and may not be able to penetrate deeply enough to reach the screw. Use a small slotted screwdriver of constant width. The correct tightening torque is 0.2 to 0.4 Nm. The following example is for the SRT2-V@D@@@@(-1).
Small slotted screwdriver with tip of constant width.

237

Connector Terminals

Section 5-2
Note Use a fine-tipped screwdriver. The size of the communications Connector Terminal screws is M2.5.

Attaching Connectors Note

Attach the communications cable fitted with a connector to the connector of the Connector Terminal. 1. The direction of the connector depends on the Connector Terminal node model. Communications connectors of 8-point and 16-point Connector Terminals lie horizontally, and the communications connectors of 32-point Connector Terminals are positioned vertically. Check the direction of the connector carefully before inserting it. 2. Check that the communications cables are a sufficient length when connecting to prevent them from being pulled out or bent over. Do not place heavy objects on the cable cord. Doing so may cause the cables to break.

1,2,3...

1. Attach the communications cable connector to the connector of the Connector Terminal as shown in the following figure. The following example is for the SRT2-V@D@@@@(-1).

2. Tighten the connector screws to secure the connector to the Connector Terminal. The correct tightening torque is 0.2 to 0.4 Nm. MIL Connector Wiring and Assembly Use the procedure below to assemble a cable using the following MIL connectors. SRT2-V@D16ML (-1): XG4M-2030-T (20-pin MIL Connector) SRT2-@D32ML (-1): XG4M-4030-T (40-pin MIL Connector) The following procedure is an example to assemble the 20-pin MIL Connector. The same procedure will apply if the 40-pin MIL Connector is used. 1,2,3... 1. Using a fine-tipped screwdriver, release both sides of the plug to separate the MIL socket into its contact and cover components. The contact component of the socket has two small hooks on each side. Release both sides of the cover from these hooks one by one, taking care not to forcefully unhook one side only.
Cover

Contact

2. Insert the flat cable between the cover and contact components separated in 1 above, then, after making sure that each cable wire is placed in the correct position on the contact component, lock the cover and contact components together. Use a vise or similar tool to press the components together

238

Connector Terminals
firmly until the hooks engage. The following cables can be used with MIL connectors. 1.27-mm-pitch flat cable AWG28 (7-wire twisted cable) UL2651 (standard cable) UL20012 (fabric cable) UL20028 (color-coded cable)

Section 5-2

3. If necessary, fold the cable back over as shown and lock on a reinforcing clip.

4. Insert the newly assembled MIL connector into the Connector Terminal.

Insert with protrusion facing right.


2

239

Remote I/O Modules

Section 5-3

5-3
5-3-1

Remote I/O Modules


SRT@-@D16P Remote I/O Modules
The following tables show the ratings and I/O specifications for the SRT@@D16P. Ratings
Item Models I/O points SRT1-ID16P SRT2-ID16P 16 input points Specification SRT1-OD16P SRT2-OD16P 16 output points

Specifications

Internal I/O circuit common NPN (+ common) NPN ( common) Mounting method PCB mounting with I/O terminals soldered Communications mode SRT1-@D16P: High-speed communications mode SRT2-@D16P: High-speed Communications Mode or Long-distance Communications Mode --20.4 to 26.4 V DC 24 V DC +10%/15% 60 mA max. 20 mA max.

Power supply type Communications power supply voltage I/O power supply voltage Current consumption (See note.) Ambient temperature Ambient humidity Dielectric strength Node number settings Weight

Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) 500 V AC for 1 minute (1-mA sensing current, between insulated circuits) The node number is set on the address terminal. (Set the node number before turning ON the Slave.) 35 g max.

Note The current consumption is the value with all points turned ON excluding the current consumption of the external sensors connected to the Module inputs and the current consumption of the loads connected to the Module outputs. Characteristics
Item 5-V output current LED drive current (COMM, ERR) SW carry current (ADR0 to 3, HOLD) Specification 20 mA max. (at 5 V0.5 V) 10 mA max. (5 V DC) 1 mA max.

Input Specifications
Item Input current ON delay time OFF delay time ON voltage OFF voltage Specification 2 mA max./point 1.5 ms max. 1.5 ms max. 15 V DC min. (between each input terminal and BS+ terminal) 5 V DC max. (between each input terminal and BS+ terminal)

240

Remote I/O Modules


Output Specifications
Item Rated output current Residual voltage Leakage current ON delay time OFF delay time Specification 0.2 A/point, 0.6 A/common

Section 5-3

0.6 V max. (between each output terminal and G terminal at 0.2 A) 0.1 mA max. (between each output terminal and G terminal at 24 V DC) 0.5 ms max. 1.5 ms max.

Slave Components

The following diagram shows the main components of SRT1-OD16P Remote I/O Modules. The function of these components are described below.
Communications Terminal Connect the CompoBus/S communications cable. Communications Power Supply Terminal Connect the negative line of 24-V DC communications power supply. I/O Terminals Connect I/O devices. 5-V Output Terminal The positive line of power supply for the COMM, ERR, and PWR. Communications Status Terminals Used for indicating the status of communications. Hold/Clear Output Setting Terminal Used for holding or clearing the output. (Incorporated by the Output Module only.)

Communications Terminal Connect the CompoBus/S communications cable. Communications Power Supply Terminal Connect the positive line of 24-V DC communications power supply. I/O Terminals Connect I/O devices.

Communications mode setting terminals (SRT2 Series only) Terminals to set the communications mode. (Not used for Node Number Setting Terminals SRT1 Series.) Used when setting the node number.

Indicators The following table shows the meaning of the indicators.


Indicator COMM (yellow) Low Hi Low Hi Status Meaning Normal communications. A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.

ERR (red)

241

Remote I/O Modules


Communications Mode, Node Number and Output HOLD/CLEAR Mode

Section 5-3
Set the node number with the NC, ADR1 through ADR3, and hold/clear output setting terminals.
SW (see note 3.)
(see note 1.) (see note 2.)

Internal circuitry

BS or G

Note

1. The DR terminal is not used by the SRT1 Series. 2. The HOLD terminal is not used by the Input Module. 3. Low: The input bit is ON. Hi: The input bit is OFF.

Note The HOLD terminal is not used by the Input Module. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with the communications mode setting terminal (DR) as shown below.
DR Hi CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. CommunicaCommunications baud rate tions cycle time 750 kbps 0.5 or 0.8 ms

Low

93.75 kbps

4.0 or 6.0 ms

Communications mode settings are possible for SRT2-series Slaves only. SRT1-series Slaves are always in high-speed communications mode. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. The COMM terminal corresponds to the COM indicator and ERR terminal corresponds to the ERR indicator. Node Number Settings Set the node number with terminals ADR1 through ADR3, as shown in the following table.
Node number 0 2 4 6 8 10 12 14 ADR3 (8) Hi Hi Hi Hi Low Low Low Low ADR2 (4) Hi Hi Low Low Hi Hi Low Low ADR1 (2) Hi Low Hi Low Hi Low Hi Low

Note

1. Low: The input bit is ON. Hi: The input bit is OFF.

242

Remote I/O Modules


2. The node number should be an even number. 3. The terminals are pulled up to the 5-V line internally.

Section 5-3

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Hold/Clear Output Setting for Communications Errors (Output Module Only) The HOLD terminal is used to set the output data status when a communications error occurs, as shown in the following table.
HOLD Hi Low Setting Output status is cleared when a communications error occurs. Output status is maintained.

Internal Circuits

The following diagram shows the internal circuits for the SRT@-ID16P (16 inputs).

The following diagram shows the internal circuits for the SRT@-OD16P (16 outputs).

Internal circuitry

Internal circuitry

243

Remote I/O Modules


External Connections

Section 5-3
The following diagram shows the external connections for the SRT@-ID16P (16 inputs).
Communications

Internal circuitry

24 V DC Two-wired proximity sensor

BS or G

The following diagram shows the external connections for the SRT@-OD16P (16 outputs).
Communications

Internal circuitry

Relay

24 V DC

D1: Reverse voltage prevention diode

Connecting Communications Status Indicators

Internal circuitry

R: LED current limiting resistor LED1: LED for COMM LED2: LED for ERR The maximum current for LED1 and LED2 is 10 mA.

244

Remote I/O Modules

Section 5-3
The 5-V output terminals have positive power supplies (maximum output current of 20 mA) for the ERR and COMM LEDs. Recommended LED colors are red for ERR and yellow for COMM.

Precautions on Inner-layer Pattern Connecting BD H and BD L Terminals

The pattern connecting terminals BD H and BD L should be as short and as straight as possible. The following precautions should also be observed.

10 mm BD L

L1

BD L

SRT@-ID16P/OD16P
L2 BD H

BD H Terminal block

10 mm

Area prohibited to inner layer conductor pattern

Conductor Pattern Length The length of the conductors in the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P (L1, L2) must satisfy the following conditions. L1 + L2 10 cm L1 L2 (Within ratio of 1.5) Conductor Pattern Width The width of the conductor in the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P must be sufficient to carry a current of 250 mA DC, and must also not exceed 0.3 mm (0.3 mm recommended). Area Prohibited to Inner Layer Conductor Pattern Do not create another conductor pattern within 10 mm of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P. Precautions on Crossing Conductors When it is necessary for the conductors of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P to cross, be sure to create one end on the soldered surface of the circuit board, and make the conductors cross between the terminal block and the SRT@-ID16P or SRT@-OD16P.

BD H

BD L SRT(-ID16P/OD16P BD H

Terminal block BD L

245

Remote I/O Modules


Precautions on Bending Conductor Pattern

Section 5-3

When it is necessary for the conductors of the pattern connecting the BD L and BD H terminals of the terminal block to those of either SRT@-ID16P or SRT@-OD16P to change direction, make sure the direction does not veer at a right angle. Keep the direction change within 45.

BD L

BD L SRT(-ID16P/ OD16P Within 45 BD H

Terminal block BD H

Noise Protection Circuit

Add the following protection circuit if noise is generated from the power supply, input section, or output section.
Output section noise protection circuit
PC: Photocoupler
BS +
PHC V 0 to 15 SRT@ V D C R2 G 0 to 15 SRT@ G BS + R
Load

Power supply noise protection cir- Input section noise protection circuit cuit
L

+ 50 V 100 F

50 V 0.1 F

SRT@ BS

Input device

PHC

R1

R D C R SA

L: Coil for the common mode (100 mH min.) Install the coil near the SRT@. V: 24 V DC (Even if a separate power supply is used, the same kind of protection is recommended.)

R1: Resistor for limiting photocoupler input current D: Photocoupler protection diode C: Noise absorption condenser R2: Resistor for limiting operating level PHC: Photocoupler V: DC power supply Recommended circuit example: R1: 2.7 kW; 1/2 W R2: 390 W; 1/4 W C: 50 V; 0.1 mF min. (However, these are only examples and are not guaranteed values. Construct the circuit in accordance with the characteristics of the input device to be connected.)

C: 0.1 mF min. R: Limiting resistor SA: Varistor D: Back-electromotive force protection diode PHS: Photo coupler V: DC power supply

Note

1. Mounting and PCB Cleaning: If a soldering iron is used to solder the circuit, make sure that the circuit is soldered within 3 s at 280 to 300C. If a soldering tub is used to solder the circuit, make sure that the circuit is soldered within 5 s at 260C maximum. Do not pass through a reflow furnace. If it is necessary to pass through a reflow furnace, after reflow processing manually apply soldering only to the main parts. Do not apply strong acid or alkali solvent to clean the flux. Also, do not apply ultrasonic cleaning.

246

Remote I/O Modules


2. NC Terminal:

Section 5-3

The NC terminal is used internally. Therefore, do not connect anything to the NC terminal. Inner-layer Pattern for Noise Protection When adding a noise protection circuit to the input or output section, create inner-layer patterns as follows: There must be at least 2.54 mm between the adjacent inner-layer patterns of the external and internal circuits. The inner-layer pattern of the external circuit must be kept at least 10 mm from each terminal of the SRT@-ID16P or SRT@-OD16P, No parts must be mounted on the soldered surfaces around the SRT@-ID16P or SRT@-OD16P. Example: SRT1-ID16P
(External circuit)
IN15 IN8 DC DC

A 10 mm min.

i H (Internal circuit)j

BD L

Terminal block
BD H

SRT1-ID16P
7 G NC ADR1 ADR2 ADR3

BD H

10 mm min. A

BS+ 0

15 G 5V OUT COMM ERR HOLD

BD L

BS 8

(Internal circuit) (External circuit)


IN0 IN7 DC DC

A A: 2.54 mm min.

(External circuit)

247

Water-resistant Terminals
SRT@-ID16P/OD16P Dimensions

Section 5-4
The following diagram shows the dimensions for the SRT@-ID16P/OD16P. All dimensions are in mm.
16

1.6 dia.

2.5415=38.1

PCB Dimensions (Top View) 2.5415=38.1

35

2.2 dia.

+0.1 0

60

32-0.9 dia. +0.1 0

No cumulative tolerance allowed.

5-4
5-4-1

Water-resistant Terminals
SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs
The following tables show the ratings and input specifications for the SRT2ID@@CL (-1). Ratings
Item Models I/O points Specification SRT2-ID04CL, SRT2-ID04CL-1, SRT2-ID08CL, SRT2ID08CL-1 SRT2-ID04CL: 4 input points (NPN) SRT2-ID04CL-1: 4 input points (PNP) SRT2-ID08CL: 8 input points (NPN) SRT2-ID08CL-1: 8 input points (PNP) Communications XS2C-D4S7: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Inputs XS2G-D4@@: Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2H-D421-@@@: Connector with cable (male plug on one end) XS2W-D42@-@@@: Connectors with cable (Socket/Plug on both ends) I/O power XS2C-D4@@: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2F-D42@-@80-A: Connector with cable (female socket on one end) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable)

Specifications

Connection

Power supply type Communications power supply voltage

248

Water-resistant Terminals
Item Specification I/O power supply voltage 20.4 to 26.4 V DC (24 V DC +10%/ 15%) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Enclosure rating Mounting method Terminal strength Node number settings Weight 2.4 A max.

Section 5-4

Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator) 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) 20 MW min. (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases IP67 M5 screws 100N The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) SRT2-ID04CL (-1): 180 g max. SRT2-ID08CL (-1): 240 g max.

Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Input Specifications
Item Input current ON delay time OFF delay time ON voltage Specifications 6 mA max./point at 24 V DC 3 mA min./point at 17 V DC 1.5 ms max. 1.5 ms max. 15 V DC min. (between each input terminal and V) ID04CL-1/ID08CL-1: 15 V DC (between each input terminal and G) ID04CL/ID08CL: 5 V DC max. (between each input terminal and V) ID04CL-1/ID08CL-1: 5 V DC max. (between each input terminal and G) 1 mA max. Photocoupler LED (yellow) ID04CL (-1): 4 points/single common circuit ID08CL (-1): 8 points/single common circuit ID04CL/ID08CL:

OFF voltage

OFF current Insulation method Input indicator Number of circuits

249

Water-resistant Terminals
Slave Components

Section 5-4
The following diagram shows the main components of the SRT2-ID@@CL (@) Water-resistant Terminals with Transistor Inputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communications power supply (see page 264). Input Indicators Indicate the status of each input. (Lit when the input is ON.)

CompoBus/S Indicators Indicate the status of the Slave and communications. Rotary Switch Used to set the node number

DIP switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting External Power Supply Pin 4: Reserved (Always OFF.) Connector Connect I/O power supply for input.

Input Connectors Connect the cables from switches and sensors here. The SRT2-ID04CL has 4 connectors and SRT2-ID08CL has 8 connectors.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) Name Power Status ON OFF COMM (yellow) Communications ERR (red) Communications error Inputs ON OFF ON OFF ON OFF Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications. A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

IN0 to 3 (4 inputs) IN0 to 7 (8 inputs) (yellow)

Switch Settings

The rotary switch and the DIP switch are located under the transparent cover.
ON

RSV RSV DR RSV

Node number setting

Reserved (Always OFF.) Communications mode setting Reserved (Always OFF.)

Note

1. Always turn OFF the Slave before changing switch settings. 2. Always set all the reserved pins to OFF, or otherwise the Unit may not operate normally.

250

Water-resistant Terminals
Node Number Settings

Section 5-4

Set the node number in hexadecimal with the rotary switch as shown in the following table.
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hex) 8 9 A B C D E F

Note The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 3 of the DIP.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Internal Circuits SRT2ID04CL, SRT2-ID08CL The following diagram shows the internal circuits for the SRT2-ID04-CL and SRT2-ID08CL.
External power supply connector Photocoupler

Internal circuitry

Input connector 0

CompoBus/S communications connector

Photocoupler Input connector 1

251

Water-resistant Terminals
SRT2ID04CL-1, SRT2-ID08CL-1

Section 5-4

External power supply connector Photocoupler

Internal circuitry

Input connector 0

CompoBus/S communications connector

Photocoupler Input connector 1

Wiring SRT2-ID04CL

Input 0

Input 2

Input 1

Input 3

2-wired sensor (or limit switch)

Brown (white)

Blue (black)

3-wired sensor with NPN output (photoelectric sensor or proximity switch)

SRT2-ID04CL-1

Input 0

Input 1

Input 3

Brown (white)

2-wired sensor (or limit switch)

3-wired sensor with PNP output (photoelectric sensor or proximity switch)

252

Black (white) Brown (red)

Blue (black)

Blue (black)

I/O power supply

Black (white) Brown (red) Input 2

Blue (black)

I/O power supply

Water-resistant Terminals
SRT2-ID08CL

Section 5-4

Input 0

Input 2

Input 4

Input 6

Input 1

Input 3

Input 5

Input 7

2-wired sensor (or limit switch)

Brown (white)

Blue (black)

3-wired sensor with NPN output (photoelectric sensor or proximity switch)

SRT2-ID08CL-1

Input 0

Input 2

Input 4

Input 1

Input 3

Input 5

Input 7

2-wired sensor (or limit switch)

Brown (white)

Blue (black)

3-wired sensor with PNP output (photoelectric sensor or proximity switch)

Note

1. The V terminals are all connected internally, as are the G terminals. Input connectors G and V can be used to supply power to sensors, provided that the total current flow through these connectors is less than 2.4 A when input power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.4 A or more. 2. Wire colors have been changed. Colors in parentheses are the old wire colors.

Black (white) Brown (red)

Blue (black)

I/O power supply

Black (white) Brown (red) Input 6

Blue (black)

I/O power supply

253

Water-resistant Terminals
Dimensions SRT2ID04CL, SRT2-ID04CL-1
10

Section 5-4

Mounting dimensions Three, 5.3 dia. or M5 holes

(Unit: mm)

SRT2ID08CL, SRT2-ID08CL-1
10

Mounting dimensions Three, 5.3 dia. or M5 holes

(Unit: mm)

254

Water-resistant Terminals
Communications Cable, I/O Power Supply, and I/O Wiring Communications Cable Wiring

Section 5-4

Use the following connectors to connect the communications cable. Connectors


Type Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Connector Plug Assembly (male) (Crimp terminals/Solder terminals) T-joint
XS2R-D427-5 T-joint

Model XS2C-D4S7 XS2G-D4S7 XS2R-D427-5


XS2R-D427-5 T-joint

XS2C-D4S7 Connector Socket Assembly (female)

XS2G-D4S7 Connector Plug Assembly (male)

XS2C-D4S7 Connector Socket Assembly (female)

XS2G-D4S7 Connector Plug Assembly (male)

4-conductor VCTF cable XS2G-D4S7 Connector Plug Assembly (male) XS2G-D4S7 Connector Plug Assembly (male)

4-conductor VCTF cable

4-conductor VCTF cable

SRT2-ID04CL

SRT2-ID08CL

XS2C-D4S7 Connector Socket Assembly (female)

XS2C-D4S7 Connector Socket Assembly (female)

Note Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. I/O Power Supply Wiring Use the following XS2-series Round Water-resistant Connectors to wire I/O power supply. Connectors
Type Model Connectors with Cable (Socket and Plug) XS2W-D42@-@81-@ Connector with Cable (Female socket on XS2F-D42@-@80-@ one end) T-joint XS2R-D427-5

SRT2-ID04CL

SRT2-ID08CL

I/O power supply XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug) XS2R-D427-5 T-joint XS2R-D427-5 T-joint XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug)

I/O power supply

XS2F-D42(-(80-( Round Water-resistant Connector with Cable (socket on one end)

255

Water-resistant Terminals
Note

Section 5-4
1. Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. 2. A single I/O power supply can be used for input and output. Input devices may, however, malfunction due to noise generated from output devices. Therefore, it is recommended to use independent I/O power supplies. 3. Commercial available VCTF cable can be used for I/O power cable, provided that the specifications of the VCTF cable, such as the permissible current and voltage drop, satisfy the conditions. I/O Wiring Used the following XS2-series Round Water-resistant Connectors to wire I/O. Connectors
Type Model Connector with Cable (Male plug on one XS2H-D421-@80-A end) Connectors with Cable (Socket and plug) XS2W-D42@-@81-A Connector Plug Assembly (Male) (Crimp terminals/Solder terminals) XS2R-D4@@

A sensor with a relay connector can directly connect to the Unit. When connecting a device, check the pin arrangement of the device with the datasheet.
XS2M-D42(-(81-A Round Water-resistant Connector with Cable (socket and plug) XS2H-D421-(80-A Round Water-resistant Connector with Cable

Sensor with built-in connector XS2G

Sensor with relay connector

Sensor with cord

Refer to the Sensor General Catalog for sensors with connectors and Round Water-resistant Connectors (sensor I/O connectors) in detail. Note 1. Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot maintain the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. 2. Attach the XS2Z-12 Water-resistant Cover or XS2Z-15 Dust Cover to unused connectors.
XS2Z-12 Water-resistant Cover XS2Z-15 Dust Cover

The connector with the Water-resistant Cover will be of IP67 construction. Attach the Water-resistant Cover to the connector and tighten the Water-resistant Cover securely by hand to a torque of 0.39 to 0.49 Nm.

Press the Dust Cover deeply enough to the Dust Cover. The Dust Cover is not of IP67 construction.

256

Water-resistant Terminals
Note

Section 5-4
1. Check that the junction of the contact block and cover is free of external force imposed, or otherwise the IP67 enclosure rating will be lost. 2. Water-resistant Terminals used as Slaves are of IP67 construction. Do not attempt to use the Water-resistant Terminals for applications where the Water-resistant Terminals are always underwater. 3. The Unit is a plastic resin mold product. Do not tread on the Unit or put objects on the Unit. OMRONs 2-wired Proximity Sensors with relay connectors are classified into M1GJ models, which have the IEC pin arrangement, and M1J models, which have the OMRON pin arrangement. The following Water-resistant Terminals are compatible with these different pin arrangements.
2-wired sensor (with relay connector) IEC pin arrangement (M1GJ model) OMRON pin arrangement (M1J model) Compatible Water-resistant Terminals SRT2-ID04CL-1 SRT2-ID08CL-1 SRT2-ID04CL SRT2-ID08CL

5-4-2

SRT2-OD@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Outputs


The following tables show the ratings and input specifications for the SRT2OD@@CL (-1). Ratings
Item Models I/O points Specification SRT2-OD04CL, SRT2-OD04CL-1, SRT2-OD08CL, SRT2-OD08CL-1 SRT2-OD04CL: 4 output points (NPN) SRT2-OD04CL-1: 4 output points (PNP) SRT2-OD08CL: 8 output points (NPN) SRT2-OD08CL-1: 8 output points (PNP) Communications XS2C-D4S7: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Outputs XS2G-D4@@: Connector Plug Assembly (male) (Crimp terminals/Solder terminals) XS2H-D421-@@@: Connector with cable (male plug on one end) XS2W-D42@-@@@:Connectors with cable (Socket/Plug on both ends) I/O power XS2C-D4@@: Connector Socket Assembly (female) (Crimp terminals/Solder terminals) XS2F-D42@-@80-A: Connector with cable (female socket on one end) Multiple power supplies 14 to 26.4 V DC (Power can be supplied from the communications cable) 20.4 to 26.4 V DC (24 V DC +10%/15%) 2.4 A max. Communications power: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (tested with impulse noise simulator)

Specifications

Connection

Power supply type Communications power supply voltage I/O power supply voltage I/O power supply current Current consumption (See note.) Noise immunity

257

Water-resistant Terminals
Item Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Enclosure rating Mounting method Terminal strength Node number settings Weight Specification

Section 5-4

10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2 150 m/s2 500 V AC (between insulated circuits) 20 MW min. (between insulated circuits) Operating: 10 to 55C (with no icing or condensation) Storage: 25 to 65C (with no icing or condensation) Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases IP67 M5 screws 100N The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) SRT2-OD04CL (-1): 180 g max. SRT2-OD08CL (-1): 240 g max.

Note This is the current consumption when all the maximum simultaneous output points are ON, excluding the current consumption of external loads. Output Specifications
Item Output current Residual voltage Leakage current ON delay time OFF delay time Insulation method Output indicator Number of circuits Specifications OD04CL (-1): 0.3 A/point 1.2 A/common OD08CL (-1): 0.3 A/point 2.4 A/common 1.2 V max. 0.1 mA max. 0.5 ms max. 1.5 ms max. Photocoupler LED (yellow) OD04CL (-1): 4 points/single common circuit OD08CL (-1): 8 points/single common circuit

Slave Components

The following diagram shows the main components of the SRT2-OD@@CL (-@) Water-resistant Terminals with Transistor Outputs. The functions of these components are described below.
Communications Connector Used to connect CompoBus/S communications data (BD H, BD L) and communica tions power supply (see page 264). Output Indicators Indicate the status of each output. (Lit when the output is ON.)

CompoBus/S Indicators Indicate the status of the Slave and communications.

Rotary Switch Used to set the node number

DIP switch The DIP switch's pins have the following functions: Pins 1 to 2: Reserved (Always OFF.) Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.)

External Power Supply Connector Connect I/O power supply for output.

Output Connectors Connect the cables from relays and display terminals here. The SRT2-OD04CL has 4 connectors and SRT2-OD08CL has 8 connectors.

258

Water-resistant Terminals
Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power

Section 5-4

COMM (yellow)

Communications Communications error

Status Meaning ON The communications power supply is ON. OFF The communications power supply is OFF. ON Normal communications. OFF ON OFF ON OFF A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status.

ERR (red)

OUT0 to 3 (4 outputs) Output OUT0 to 7 (8 outputs) (yellow)

Switch Settings

The rotary switch and the DIP switch are located under the transparent cover.
ON

RSV RSV DRHOLD

Node number setting

Hold/Clear outputs for communications error Communications mode setting Reserved (Always OFF.)

Note

1. Always turn OFF the Slave before changing switch settings. 2. Always set all the reserved pins to OFF, or otherwise the Unit may not operate normally. Node Number Settings Set the node number in hexadecimal with the rotary switch as shown in the following table.
Node number 0 1 2 3 4 5 6 7 Setting (Hex) 0 1 2 3 4 5 6 7 Node number 8 9 10 11 12 13 14 15 Setting (Hex) 8 9 A B C D E F

Note The possible range of node numbers varies with the type of Master and settings in the Master. Refer to 2-1 Communications Specifications for details.

259

Water-resistant Terminals
Communications Mode Settings

Section 5-4

The following communications modes are set with pin 3 of the DIP switch as shown below.
Pin 3 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators. Hold/Clear Outputs for Communications Error Pin 4 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 4 (HOLD) OFF ON Output setting Clear output status. Maintain output status.

Internal Circuits SRT2OD04CL and SRT2OD08CL The following diagram shows the internal circuits for the SRT2-OD04CL and SRT2-OD08CL.
External power supply connector Photocoupler

ST

Output connector 0 CompoBus/S communications connector Internal circuitry

Photocoupler

Output connector 1

260

Water-resistant Terminals
SRT2-OD04CL-1 and SRT2-OD08CL-1

Section 5-4

The following diagram shows the internal circuits for the SRT2-OD04CL-1 and SRT2-OD08CL-1.

External power supply connector

Photocoupler Internal circuitry Output connector 0

CompoBus/S communications connector

Photocoupler

Output connector 3 (Output connector 7) ST

Wiring SRT2-OD04CL

Output 0

Output 2

Output 1

Output 3

I/O power supply

Solenoid

Valve

261

Water-resistant Terminals
SRT2-OD04CL-1

Section 5-4

Output 0

Output 2

Output 1

Output 3

I/O power supply

Solenoid

Valve

Note The V terminals are all connected internally, as are the G terminals. Output connectors G and V are available to external power supply, provided that the total current flow through these connectors is less than 2.0 A when output power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.0 A or more. SRT2-OD08CL

Output 0

Output 2

Output 4 Output 6

Output 1 Output 3

Output 5 Output 7

I/O power supply

Solenoid

Valve

SRT2-OD08CL-1

Output 0

Output 2

Output 4 Output 6

Output 1 Output 3

Output 5 Output 7

I/O power supply

Solenoid

Valve

262

Water-resistant Terminals

Section 5-4

Note The V terminals are all connected internally, as are the G terminals. Output connectors G and V are available to external power supply, provided that the total current flow through these connectors is less than 2.4 A when output power supply is provided to the external power supply connector. Connect external power supply if the total current flow is 2.4 A or more. Dimensions SRT2OD04CL, SRT2-OD04CL-1

10

Mounting dimensions Three, 5.3 dia. or M5 holes

(Unit: mm)

263

Water-resistant Terminals
SRT2OD08CL, SRT2-OD08CL-1

Section 5-4

10

Mounting dimensions Three, 5.3 dia. or M5 holes

(Unit: mm)

Note For details on the communications cable, I/O power supply, and I/O wiring, refer to Communications Cable, I/O Power Supply, and I/O Wiring on page 255 under 5-4-1 SRT2-ID@@CL (-1) Water-resistant Terminals with 4 or 8 Transistor Inputs.

5-4-3

Shielded Connector Wiring and Assembly


Connect external I/O power supply and I/O Units to Water-resistant Terminals through Shielded Connector (round Water-resistant connectors). Water-resistant Terminals has a male plug for the external power supply connector and a female socket for the I/O connector. Select ones from the following XS2series Round Water-resistant Connectors according to the I/O power supply method or the I/O Unit.

264

Water-resistant Terminals
Connectors for External Power Supply
Connector type Round Water-resistant Connectors with Cable (socket and plug) Round Water-resistant Connector with Cable (socket on one end) Connector Socket Assembly (female) (Crimp terminals/Solder terminals)
SRT2-ID04CL

Section 5-4

Model XS2W-D42@-@81-@ XS2F-D42@-@80-@ XS2C-D4@@

SRT2-ID08CL

I/O power supply XS2W-D42(-(81-( Round Water-resistant Connectors with Cable (socket and plug)

I/O power supply

I/O power supply XS2F-D42(-(80-( Round Water-resistant Connector with Cable (socket on one end)

XS2R-D427-5 T-joint

XS2R-D427-5 T-joint

XS2F-D42(-(81-( Round Water-resistant Connector with Cable (socket on one end)

I/O Connectors
Connector type Connector with cable (male plug on one end) Round Water-resistant Connectors with Cable (socket and plug) Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Model XS2H-D421-@80-A XS2W-D42@-@81-A XS2G-D4@

The sensor with a relay connector can directly connect to the Unit. When connecting a device, check the pin arrangement of the device with the datasheet.
XS2W-D42(-(81-A Round Water-resistant Connectors with Cable (socket and plug) XS2H-D421-(80-A Connector with cable (male plug on one end)

Sensor with built-in connector XS2G Sensor with relay connector

Sensor with cord

Press the cable connector to the terminal connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 Nm). !Caution Tighten the connector securely by hand to a torque of 0.39 to 0.49 Nm. If the connector is not tightened securely, the connector will be loosened or cannot keep the enclosure rating. Do not tighten the connector with tools such as pliers, or otherwise the connector may be broken. !Caution Connectors vary in direction. Check the direction before inserting the connector. !Caution Do not pull or bend the cable. Provide some margin when laying the cable. Check that the cable is free of heavy objects, or otherwise the cable may be broken.

265

Water-resistant Terminals
Note

Section 5-4
1. A single I/O power supply can be used for input and output. Input devices may, however, malfunction due to noise generated from output devices. Therefore, it is recommended to use independent I/O power supplies. 2. Refer to the Sensor Catalog for sensors with connectors and Round Water-resistant Connectors (sensor I/O connectors) in detail. The communications cable connects to Water-resistant Terminals or T-joints through a round communications connector. Press the cable connector to the terminal or joint connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 Nm).

Round Communications Connector to Waterresistant Terminals or Tjoints

!Caution The connector direction varies with the type of Connector Terminal. Check the connecting direction before inserting the connector. !Caution Do not pull or bend the communications cable. Provide some margin when laying the communications cable. Check that the communications cable is free of heavy objects, or otherwise the cable may be broken. Shielded Terminator Connection The Shielded Terminator has round communications connector (or shielded connector). Connect the Shield Terminator to T-joints or the round communications connectors of communications cable. Press the cable connector to the terminal or joint connector until the cable connector comes in contact with the bottom end of the cable connector. Tighten the connector screws to the specified tightening torque (0.39 to 0.49 Nm).

!Caution The connector direction varies with the type of Connector Terminal. Check the connecting direction before inserting the connector.

266

Sensor Terminals

Section 5-5

5-5
5-5-1

Sensor Terminals
SRT@-@D08S Sensor Terminals with 8 Transistor Inputs or 4 Transistor Inputs and 4 Transistor Outputs
The following tables show the ratings and I/O specifications for the SRT@@D08S Ratings
Item Models Specification SRT1-ID08S SRT1-ND08S SRT2-ID08S SRT2-ND08S SRT@-ID08S: 8 input points SRT@-ND08S: 4 input and 4 output points SRT1-@D08S: High-speed Communications Mode SRT2-@D08S: High-speed Communications Mode or Long-distance Communications Mode Network power supply 14 to 26.4 V DC (see note 1) (Power can be supplied from the communications cable) Communications: 50 mA max. at 24 V DC 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C Storage: 20 to 65C Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N m Pulling: 50 N Tightening: 0.6 to 1.18 N m

Specifications

I/O points Communications mode Power supply type Communications power supply voltage Current consumption (see note 2) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength

Node number settings The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) Weight SRT@-ID08S: 100 g max. SRT@-ND08S: 80 g max.

Note

1. Maintain a voltage of 20.4 to 26.4 V DC when using a 2-wired Proximity Sensor. 2. This is the current consumption when all contacts are OFF, not including the current consumption of the sensors. Be sure to take the sensors current into account when supplying power from a CompoBus/S cable. The maximum current consumption of the Sensor Terminal can be calculated from the following equation: Max. current consumption = current consumption of the Sensor Terminal + ({input current + output current + sensors current consumption} the number of sensors being used)

267

Sensor Terminals

Section 5-5
The total current consumption of the sensors must be less than 500 mA. Input Specifications
Item ON voltage OFF voltage OFF current Input current ON delay time OFF delay time Insulation resistance Insulation method Specification 12 V DC min. (between each input terminal and VCC, the external sensor power supply) 4 V DC max. (between each input terminal and VCC, the external sensor power supply) 1 V max. 10 mA max./point 1 ms max. 1.5 ms max. 20 MW min. at 250 V DC (between insulated circuits) Photocoupler

Output Specifications
Item Rated output current Residual voltage Leakage current ON delay time OFF delay time Insulation resistance Insulation method Specification 20 mA max. 1 V max. (between each output terminal and VCC, the external sensor power supply) 0.1 mA max. (between each output terminal and VCC, the external sensor power supply) 1.0 ms max. 1.5 ms max. 20 MW min. at 250 V DC Photocoupler

268

Sensor Terminals
Slave Components

Section 5-5
The following diagram shows the main components of the Sensor Terminals. The functions of these components are described below.

CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 6: Hold/clear outputs for communications error

Mounting Screw Holes Used when screwing the Unit to a control panel.

I/O Indicators Indicate the status of each contact. (Lit when the input or output is ON.) The SRT@-ID08S has 8 input indicators and the SRT@-ND08S has 4 input indicators and 4 output indicators.

Sensor Terminal I/O Connectors Connect the cables from the sensors here. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. CompoBus/S Terminal Block Connect the CompoBus/S communications cable and the communications power supply (including the I/O power supply).

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) COMM (yellow) Status ON OFF ON OFF ON OFF Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. The corresponding input is ON. The corresponding input is OFF or the Unit is in standby status. The corresponding output is ON. The corresponding output is OFF or the Unit is in standby status.

ERR (red)

IN0 to 3 (4 inputs/outputs) ON IN0 to 7 (8 inputs) OFF (yellow) OUT0 to 3 (4 inputs/outputs) (yellow) ON OFF

269

Sensor Terminals
DIP Switch

Section 5-5

Node number setting

Hold/clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)

Note Always turn OFF the Slave before changing DIP switch settings. Node Number Settings Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 5 as shown below.
Pin 5 OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 5 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators.

270

Sensor Terminals
Hold/Clear Outputs for Communications Error

Section 5-5

Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 Output setting OFF Clear output status. ON Maintain output status.

Sensor Compatibility

Use the following flowchart to determine whether a sensor is compatible with the Sensor Terminal.
No Incompatible

Can the sensor be used with 14 to 26.4 V DC? (20.4 to 26.4 V DC for 2-wired proximity sensors) Yes
Are the sensors I/O specifications compatible with the Sensor Terminals I/O specifications? (See page 267 and page 275 for details on the specifications.)

No

Incompatible

Yes What is the size of the conductors in the sensor's cable?

0.3 to 0.5 mm2


Compatible Use an XS8A-0441 Connector to connect the sensor.

0.14 to 0.2 mm2

Other

Compatible Use an XS8A-0442 Connector to connect the sensor.

Incompatible

Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Internal Circuits The following diagram shows the internal circuits for the SRT@-ID08S (8 inputs).

Internal circuitry

Terminals for 1 sensor

271

Sensor Terminals

Section 5-5
The following diagram shows the internal circuits for the SRT@-ND08S (4 inputs and 4 outputs).

Internal circuitry

Terminals for 1 sensor

Terminal Arrangement and Wiring


CompoBus/S

The following diagram shows the terminal arrangement and wiring for the SRT@-ID08S (8 inputs).
I/O Connectors Terminal numbers

Black (white)

Brown (red)

Brown (white)

Blue (black)

CompoBus/S communications

Sensor

Sensor

3-wired sensor 2-wired sensor (Without diagnostic (Without diagnostic output function) output function)

Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. The following table shows the terminal arrangement and wiring for the Sensor Terminals I/O Connector.
Terminal number 1 2 3 4 IN (Input) NC (Not used.) VCC (V) (External sensor power supply, + terminal) GND (G) (External sensor power supply, terminal) Function

272

Blue (black)

CompoBus/S communications power supply (including I/O power supply)

Sensor Terminals

Section 5-5
The following diagram shows the terminal arrangement and wiring for the SRT@-ND08S (4 inputs and 4 outputs).
CompoBus/S Terminal numbers I/O Connectors

CompoBus/S communications power supply (including I/O power supply) CompoBus/S communications

Black (white)

Pink (Gray)

Brown

Black

Blue (black)

Brown (red)

Sensor

Sensor

Sensor with teaching function Sensor with external diagnostic function

Sensor with bankswitching function

Note In accordance with the changes in the standards for photoelectric sensors and proximity sensors, wire colors have been changed. Colors in parentheses are the old wire colors. The following table shows the terminal arrangement and wiring for the Sensor Terminals I/O Connector.
Terminal number 1 2 3 4 IN (Input) OUT (Output) VCC (V) (External sensor power supply, + terminal) GND (G) (External sensor power supply, terminal) Function

Purple

Blue

273

Sensor Terminals
SRT@-ID08S Dimensions

Section 5-5
The following diagram shows the dimensions for the SRT@-ID08S (8 inputs). All dimensions are in mm.

Mounting Holes Two, 4.2 dia. or M4

SRT@-ND08S Dimensions

The following diagram shows the dimensions for the SRT@-ND08S (4 inputs and 4 outputs). All dimensions are in mm.

Mounting Holes Two, 4.2 dia. or M4

274

Sensor Terminals

Section 5-5

5-5-2

SRT@-OD08S Sensor Terminal with 8 Transistor Outputs


The following tables show the ratings and output specifications for the SRT@OD08S. Ratings
Item Models Output points Communications mode SRT1-OD08S SRT2-OD08S 8 points SRT1-OD08S: High-speed Communications Mode SRT2-OD08S: High-speed Communications Mode or Long-distance Communications Mode Specification

Specifications

Power supply type Local power supply Communications power 20.4 to 26.4 V DC (24 V DC +10%/15%) supply voltage (Power can be supplied from the communications cable) (including I/O power supply) I/O power supply current Current consumption (See note.) Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength 2.4 A max. 50 mA max. at 24 V DC 1.5 kVp-p a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.5 mm double amplitude Malfunction: 200 m/s2 (approx. 20G) Destruction: 300 m/s2 (approx. 30G) 500 V AC (between insulated circuits) Operating: 0 to 55C Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N m Pulling: 50 N Tightening torque: 0.6 to 1.18 N m Excluding strength of connector lock The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) 100 g max.

Node number settings Weight

Note The current consumption is the value when all points are OFF, excluding the current consumption of the external sensor connected to the Sensor Terminal inputs and the current consumption of the load connected to the Sensor Terminal outputs. Output Specifications
Item Output current Residual voltage Leakage current ON delay time OFF delay time Specification 0.3 A max./point 0.6 V max. 0.1 mA max. 0.5 ms max. 1.5 ms max.

275

Sensor Terminals
Item Insulation method Output indicators Specification Photocoupler LED (yellow)

Section 5-5

Slave Components

The following diagram shows the main components of the SRT@-OD08S Sensor Terminals. The functions of these components are described below.
CompoBus/S Indicators Indicate the status of the Slave and communications. Indicate the status of the Slave and communications. DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series) Pin 6: Hold/Clear outputs for communications error

Mounting Screw Holes Used when screwing the Unit to a control panel. Output Indicators Indicate the output status of each contact. (Lit when the output is ON.)

Output Connector for Remote Terminal Connect the cable connector attached to output wires leading to output devices such as solenoids, valves, and lamps Cable connectors XS8A-0441 (compatible wire size: 0.3 to 0.5 mm2) and XS8A-0442 (compatible wire size: 0.14 to 0.2 mm2) are sold separately. DIN Track Mounting Hook Used when mounting the Unit to a DIN track. Power Supply Terminal Block Used to connect the CompoBus/S communications power supply (including I/O power supply). Power supply from the special Flat Cable is not possible, so a separate power supply must be connected. CompoBus/S Terminal Block Used to connect the CompoBus/S communications cable.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) COMM (yellow) Status Meaning ON The external power supply is ON. OFF ON OFF ERR (red) ON OFF The external power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.

276

Sensor Terminals
Indicator OUT 0 to 7 (yellow) Status Meaning ON The corresponding output is ON. OFF

Section 5-5

The corresponding output is OFF or the Unit is in standby status.

DIP Switch

Node number setting

Hold/Clear outputs for communications error Communications mode setting (SRT2 Series) or Reserved (Always OFF) (SRT1 Series)

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. In the SRT1 Series, pin 5 must always be left OFF. Otherwise, the Unit may not function correctly. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 (HOLD) OFF ON Output setting Clear output status. Maintain output status.

Communications Mode Settings (SRT2 Series Only) The following communications modes are set with pin 5.
Pin 5 OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max.

ON

93.75 kbps

4.0 or 6.0 ms

The communications mode settings using pin 5 only apply to the SRT2-series Slaves and cannot be used with the SRT1-series Slaves, which operate in High-speed Communications Mode at all times. Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details.

277

Sensor Terminals
Node Number Settings

Section 5-5

Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Compatible External Devices and Cables Remote Terminals with Connector Output Transistors use the XS8A-0441 and XS8A-0442 Connectors (sold separately) to connect to external devices. Use the following flowchart to check the compatibility of external devices and cables. Refer to 3-4-3 Cable Connector Wiring and Assembly for details on the assembly, wiring, and installation of cable connectors.

Locking lever

278

Sensor Terminals
Can the external device or cable No be used with 20.4 to 26.4 V DC? Yes Are the output specifications of the external device or cable compatible with those of the Remote Terminal? Yes No Incompatible

Section 5-5

Incompatible

What is the size of the conductors in the cable? 0.3 to 0.5 mm2 0.14 to 0.2 mm2 Other

Compatible. Connect with XS8A-0441 Connector.

Compatible. Connect with XS8A-0442 Connector.

Incompatible

Note The XS8A-0441 and XS8A-0442 Connectors are not provided with the Unit. The Connectors must be ordered separately. Internal Circuits

DC static converter (Insulated)


Internal circuitry

Photocoupler

24 V DC Terminals for 1 sensor

279

Sensor Terminals
Terminal Arrangement and Wiring
CompoBus/S Terminal numbers

Section 5-5
internal circuitry. The following diagram shows the terminal arrangement and wiring for the SRT@-OD08S.
Output Connectors

CompoBus/S communications power supply (including I/O power supply) CompoBus/S communications

Output device Solenoid

Output device Valve

The following table shows the terminal arrangement and wiring for the Remote Terminals output connector.
Terminal number 1 2 3 4 Function VCC (V) (External device power supply, + terminal) GND (G) (External device power supply, terminal) OUT (Output)

Note

1. Terminals 3 and 4 are connected internally, so external devices should be connected to terminal 1 (+24 V) and either terminal 3 or 4. 2. The BS and BS+ terminals of the communications power supply (including the I/O power supply) cannot be supplied from a flat cable, so they must be supplied separately. 3. When inductive loads such as solenoids and valves are used, either use loads with built-in diodes that absorb the back-electromotive force or connect a diode externally.

280

Fiber Amplifier Communications Units


SRT@-OD08S Dimensions

Section 5-6

The following diagram shows the dimensions for the SRT@-OD08S. All dimensions are in mm.
(74.8)

Mounting Holes Two, 4.2 dia. or M4

5-6
5-6-1

Fiber Amplifier Communications Units


E3X-SRT21 Fiber Amplifier Communications Unit
The Fiber Amplifier Communications Units are Communications Units for E39-TM1 Terminal Block Units or E3X-DA-N-series Digital Fiber Amplifier Units used with Optical Fiber Sensors. Note In the following description, Digital Fiber Amplifier Units and Terminal Block Units are referred to collectively as Fiber Amplifier Units The E3X-SRT21 uses CompoBus/S and receives input from the Fiber Amplifier Unit. (Models that function as DeviceNet or RS-422A Slaves are also available.) Fiber Amplifier Units with connectors can also be used. Data is exchanged with the Fiber Amplifier Units by connecting the Fiber Amplifier Communications Unit to the left side of the multiple Fiber Amplifier Units. The E3X-MC11 Mobile Console for Fiber Amplifier Units can also be connected.

281

Fiber Amplifier Communications Units

Section 5-6

This section provides an overview of the specifications and functions of the Fiber Amplifier Communications Unit for CompoBus/S. For details, refer to the Fiber Amplifier Communications Unit Operation Manual (Cat. No. Z152)
CompoBus/S Master Unit

PLC

CompoBus/S

Remote I/O communications

Fiber Sensors

CompoBus/S

E3X-MC11 Mobile Console

E3X-DA-N-series Digital Fiber Amplifiers (use Cordless Slave Connectors) E3X-SRT21 Fiber Amplifier Communications Unit for CompoBus/S

The unit numbers (addresses) are allocated to the Digital Fiber Amplifiers in order starting from the left, as follows: Amplifiers that use one node: Unit numbers 1 to 6 Amplifiers that use two nodes: Unit numbers 1 to 14 Specifications
Item Models I/O points and I/O connection conditions E3X-SRT21 6 inputs + 2 status points input from Fiber Amplifier Unit or 14 inputs + 2 status points input from Fiber Amplifier Unit (switch using DIP switch setting) Specification

282

Fiber Amplifier Communications Units


Item Connection

Section 5-6
Specification Inputs: Fiber Amplifier Units Communications: Communications Connector (standard connector provided with Unit) I/O power: Communications Connector (standard connector provided with Unit)

Power supply type Network power supply Communications power 14 to 26.4 V DC supply voltage (Power can be supplied from the communications cable) I/O power supply voltage Current consumption (See note.) Maximum input delay time Communications power: 30 mA max. at 24 V DC Up to 8 Sensors connected: 0.1 n + 1.5 (ms) (n: unit number) 9 or more Sensors connected: 0.2 n + 1.5 (ms) (n: unit number) Operating: 20 to 55C (with no icing or condensation) Storage: 30 to 70C (with no icing or condensation) Operating: 35% to 85% (with no condensation) No corrosive gases The node number is set on a rotary switch. (Set the node number before turning ON the Slave.) 30 34.6 71.3 mm (W H D) 150 g max.

Ambient temperature Ambient humidity Operating environment Node number settings Dimensions Weight

Note This is the current consumption when all the maximum simultaneous input points are ON, excluding the current consumption of external sensors. Slave Part Names and Functions
C E
A

DIP switch

ON

0
2

4 6

Communications Connector Communications connector for CompoBus/S used to supply power from the CompoBus/S communications power terminal to all the Sensors connected to the Communications Unit

E3X-MC11 Mobile Console Connector Used to connect the Mobile Console.

13 1 5

11

1 2 3 4 NODE ADR

Rotary switches
1
3
PWR COMM ERR U.ERR SS

5 7

Sensor reset switch Resets the connected sensor by turning the power supply OFF and ON. LED indicators

Power supply connectors The E3X-SRT21 is supplied power from the communications connector, so power supply cables are not used.

283

Fiber Amplifier Communications Units


Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Name Power Status ON OFF COMM (yellow) Communications ON OFF

Section 5-6

Meaning The communications power supply is ON. The communications power supply is OFF. Normal CompoBus/S communications. A CompoBus/S communications error has occurred or the Unit is in standby status. A CompoBus/S communications error has occurred. Normal CompoBus/S communications or the Unit is in standby status. A Unit error has occurred. The Unit is communicating normally or is in standby status. Normal Sensor communications A Sensor communications error has occurred. Sensors are in communications wait status or power is turned OFF.

ERR (red)

Communications error

ON OFF

U.ERR (red)

Unit error

ON OFF ON ON OFF

SS (green) SS (red) SS (---)

Sensor communications status

Switch Settings Rotary Switches


0 C E
2

CompoBus/S node number setting

4 6 9 8 1
3

Number of connected Sensors registered. Registers the number of connected Sensors. Registering the number of Sensors allows detection of errors in the configuration. Up to 14 Fiber Amplifier Units can be connected, so an error will occur if this switch is set to 15 or 16.

13 1 5

5 7

Note Fiber Amplifier Units that use two unit numbers (E3X-DA6TW, E3X-DA8TW) must be counted as two Units when counting the number of Sensors. DIP Switch
ON

11

Operating mode setting Communications mode setting Reserved for system use Reserved for system use

1234

Operating Mode Setting (Pin 1) This pin sets the operating mode. The maximum number of Fiber Amplifier Units that can be connected and the nodes that each Unit is allocated depends on the operating mode, as follows:
Pin 1 (MODE) OFF ON Maximum number of Fiber Amplifier Units connected 6 Units 14 Units Number of allocated nodes 1 input node 2 input nodes

284

Fiber Amplifier Communications Units

Section 5-6

Note Fiber Amplifier Units that use two unit numbers (E3X-DA6TW, E3X-DA8TW) must be counted as two Units when counting the number of Sensors. Communications Mode Setting (Pin 2) This pin is used to switch the CompoBus/S communications mode
Pin 2 (DR) OFF ON Communications mode setting High-speed Communications Mode Long-distance Communications Mode

Note The Slave communications mode setting must match the communications mode setting of the Master Unit. If the communications modes are different, the Master Unit will not communicate properly. Check the operating status of the Slaves using the indicators. I/O Allocations Pin 1 OFF (Up to 6 Sensors) Up to 6 Sensors can be connected in this mode. The data is 8 bits and is stored in the IN Area, which is set as the node number area
Bit 00 01 02 03 04 05 06 07 Contents Unit 1 ON/OFF data Unit 2 ON/OFF data Unit 3 ON/OFF data Unit 4 ON/OFF data Unit 5 ON/OFF data Unit 6 ON/OFF data Sensor Communications Error Flag Sensor Communications Flag

Sensor Communications Error Flag Bit 06 turns ON when the registered number of Sensors does not match the number of Sensors that are enabled to communicate, or when a communications error occurs after communications have been established with the Sensors. Sensor Communications Flag Bit 07 turns ON when communications are established with the Sensors. Pin 1 ON (Up to 14 Sensors) Up to 14 Sensors can be connected in this mode. The data allocated is 16 bits and is stored in the IN Area, as shown in the following table.
Node number Odd number Even number Node numbers actually used Node number setting - 1 to node number setting Node number setting to node number setting + 1

285

Fiber Amplifier Communications Units


Odd node number Node number -1 Even node numBit ber Node number 00 01 02 03 04 05 06 Node number Node number +1 07 00 01 02 03 04 05 06 07

Section 5-6
Contents Unit 1 ON/OFF data Unit 2 ON/OFF data Unit 3 ON/OFF data Unit 4 ON/OFF data Unit 5 ON/OFF data Unit 6 ON/OFF data Unit 7 ON/OFF data Unit 8 ON/OFF data Unit 9 ON/OFF data Unit 10 ON/OFF data Unit 11 ON/OFF data Unit 12 ON/OFF data Unit 13 ON/OFF data Unit 14 ON/OFF data Sensor Communications Error Flag Sensor Communications Flag

CompoBus/S Wiring

BS+ BDH
Communications power supply 24 V DC

BS BDL

NC

NC

BD H BD L
CompoBus/S communications

Note

1. The power supplied from the CompoBus/S communications power supply is supplied to the Communications Unit and all the Sensors connected to it. Consider the current consumption of the Communications Unit and the Sensors when selecting the power supply. The E3X-SRT21 is a network power supply. Special Flat Cable or 4-conductor VCTF cable can be used to supply power. Check that the allowable current of the communications cable is not exceeded. 2. OMRON recommends the following products manufactured by Weidmuller Co., Ltd. for use as crimp terminals.
Sleeve (product no.046290) For inserting 2 wires (product no.901851)

Crimp terminal

Cable

Crimp terminal

Cable

Insert cable then crimp

3. The following special tool is available: Crimper PZ1.5 (product no. 900599) manufactured by Weidmuller Co. Ltd.

286

Fiber Amplifier Communications Units

Section 5-6

4. The tightening torque for the cable lock screws is 0.2 to 0.4 Nm. Dimensions The following diagram shows the dimensions of the Unit. All dimensions are in mm. The area shown with broken lines indicates the dimensions when the connector is mounted to the Unit.

30

34.6

(106)

PWR COMM ERR U.ERR SS

(44) (65)

71.3

34.8

(75)

16

287

Analog Input Terminals

Section 5-7

5-7
5-7-1

Analog Input Terminals


SRT2-AD04 Analog Input Terminal
Note Do not connect the Analog Input Terminal to any of the following incompatible Master Units or incorrect data may be transmitted.
PC CS-series, C200HX/ C200HG/ C200HE-(Z)E, and C200HS CJ-series CQM1 SRM1 (Integrated with CPU Unit) CPM2C-S (Integrated with CPU Unit) Incompatible Master Units C200HW-SRM21 Compatible Master Units C200HW-SRM21-V1

--CQM1-SRM21 SRM1-C0@ SRM1-C0@-V1 ---

CJ1W-SRM21 CQM1-SRM21-V1 SRM1-C0@-V2 All Units

The Analog Input Terminal is also incompatible with the following Master Units: 3G8B3-SRM0@ CompoBus/S VME Board C200PC-ISA@2-SRM SYSMAC Board Specifications The following tables show the ratings and input specifications for the SRT2AD04. General Specifications
Item Model Input points Power supply type Communications power supply voltage Current consumption Noise immunity Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Weight Specification SRT2-AD04 4, 3, 2, or 1 points (switchable using DIP switch) (4, 3, 2, or 1 words are allocated to the Master.) Network power supply 14 to 26.4 V DC (Power can be supplied from the communications cable.) Communications power: 100 mA max. 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 500 V AC for 1 minute (between insulated circuits) 20 MW min. at 250 V DC (between insulated circuits) Operating: 10 to 55C Storage: 25 to 65C Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N Pulling: 50 N Approx. 120 g

288

Analog Input Terminals


Input Specifications
Item Voltage input Input signal range Specification

Section 5-7

Current input

0 to 5 V 0 to 20 mA 1 to 5 V 4 to 20 mA 0 to 10 V 10 to 10 V Input signal range settings for Input 0 and Input 1 are shared. Input signal range settings for Input 2 and Input 3 are shared. 15 V 1 MW min. 1/6000 (Full scale) 0.3%FS 30 mA Approx. 250 W 0.4%FS

Max. signal input Input impedance Resolution General 25C precision 0 to 55C Conversion time AD conversion output data Averaging Function Burnout detection function Insulation method

0.6%FS 0.8%FS 1 ms/point (4 ms/4 points, 3 ms/3 points, 2 ms/2 points, or 1 ms/1 point) Binary data -10 to 10 V: Full scale F448 to 0 to 0BB8 Hex Other: Full scale 0000 to 1770 Hex Can be set (with DIP switch) Available Between analog input and communications line: Photocoupler Between each analog input signal: Non-insulated

Slave Components

The following diagram shows the main components of the SRT2-AD04 Analog Input Terminal. The functions of these components are described below.

DIP Switch SW101 Open the cover to reveal DIP switch SW101. The DIP switch's pins have the following functions: Pins 1 and 2: Number of input points setting Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Pins 5 to 8: Node number setting

CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch SW102 Open the cover to reveal DIP switch SW102. The DIP switch's pins have the following functions: Pins 1 to 3: Input range setting for Inputs 0 and 1 Pins 4 to 6: Input range setting for Inputs 2 and 3 Pin 7: Averaging setting Pin 8: Reserved (Always OFF.)

Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track.

Terminal Block Used to connect CompoBus/S communications cables, communications power supply, and input devices.

289

Analog Input Terminals


Indicators The following table shows the meaning of the indicators.
Indicator PWR (green) Status ON

Section 5-7

Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. An error has occurred in the Unit. Normal communications or the Unit is in standby status.

OFF COMM (yellow) ON OFF ERR (red) U.ERR (red) ON OFF ON OFF

DIP Switches

Always turn OFF the Slave before changing DIP switch settings. SW101
Number of input points setting Communications mode setting Reserved (Always OFF.) Node number setting

Pin 1 OFF OFF ON ON OFF ON OFF ON

Pin 2

Number of input points setting 4 points (Factory setting) 3 points (Inputs 0 to 2 valid) 2 points (Inputs 0 and 2 valid) 1 point (Input 0 valid)

Pin 3 OFF ON

Communications mode setting High-speed Communications Mode (Factory setting) Long-distance Communications Mode

Pin 4

Always set to OFF.

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details.

290

Analog Input Terminals


Node Number Setting

Section 5-7

Set the node number with pins 5 through 8, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 5 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 6 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 7 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 8 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

A single Analog Input Terminal is allocated 64 points, 48 points, 32 points, or 16 points. Points are assigned as shown in the following table. Note that when a CQM1 Master Unit is used in 4-point mode, the Analog Input Terminal cannot be connected.
Allocated points 64 points (4 inputs) Node number setting Odd Even 48 points (3 inputs) Odd Even 32 points (2 inputs) Odd Even 16 points (1 input) Odd Even Node number actually used Node number setting 1 to node number setting + 6 Node number setting to node number setting + 7 Node number setting 1 to node number setting + 4 Node number setting to node number setting + 5 Node number setting 1 to node number setting + 2 Node number setting to node number setting + 3 Node number setting 1 to node number setting Node number setting to node number setting + 1

291

Analog Input Terminals


SW102

Section 5-7

Input range setting

Reserved (Always OFF.) Averaging

Pin 1 Pin 4 OFF ON OFF ON OFF

Pin 2 Pin 5 OFF OFF ON ON OFF

Pin 3 Pin 6 OFF OFF OFF OFF ON

Range setting for Inputs 0 and 1 Range setting for Inputs 2 and 3 0 to 5 V (Factory setting) 1 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA

ON OFF ON 0 to 20 mA Do not set to any values but those given above. Pin 7 OFF ON Pin 8 Averaging No averaging (Factory setting) With averaging (8-time moving average) Always set to OFF.

Note Input range settings for Input 0 and Input 1 are shared, and those for Input 2 and Input 3 are shared. An example is shown below. Input 0 and Input 1: 4 to 20 mA (Pins 1, 2, 3 = OFF, OFF, ON) Input 2 and Input 3: 1 to 5 V (Pins 4, 5, 6 = ON, OFF, OFF) Internal Circuits The following diagram shows the internal circuits for the SRT2-AD04.
V+
250 510 k

510 k

I+ V+

Input 0

BS+ BS

Internal circuitry

DC static converter (Insulated)

510 k 250 510 k

I+ V+

Input 1

510 k

BD H
510 k

250

I+ V+

Input 2

BD L
510 k 250 510 k

I+ AG

Input 3

Analog GND

292

Analog Input Terminals


Terminal Block

Section 5-7
Install the following M3 crimp terminals on the signal wires and connect them to the terminal block.
6.0mm max. 6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm. The following diagram shows the terminal block for the SRT2-AD04.
BD H BD L BS BS + NC AG V0+ AG 0 I0+ V1+ NC 1 I1+ V2+ NC 2 I2+ V3+ NC 3 I3+

Note For current input, short terminals V+ and I+. Wiring Wire the connector terminals of the Analog Input Terminal as shown below according to voltage input or current input.
Voltage Input V+ BD H BD L BD L BD H CompoBus/S CompoBus/S communications communications power supply (including internal circuit power supply) BS + BS + I+ Current Input V+ I+

AG

AG

0V

0V (For current input, short terminals V+ and I+.)

For current input, short terminals V+ and I+. Use the short circuiting fitting provided to accomplish this. Input Range and Conversion Data The analog data that is input will be converted to digital values according to the input range. Note If the input range is surpassed, the AD conversion data will be fixed at the upper or lower limit. 10 to 10 V Voltages between 10 V and 10 V correspond to F448 to 0BB8 Hex (3000 to 3000). The range of data that can be converted is F31C to 0CE4 Hex (3300 to 3300). When voltage is negative, it is expressed as 2s complement (16

293

Analog Input Terminals

Section 5-7
bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex).
Hexadecimal (decimal) conversion data 0CE4 (3300) 0BB8 (3000)

11 V 10 V

0000 (0) 0V 10 V 11 V

Voltage

F448 (3000) F31C (3300)

0 to 10 V Voltages between 0 V and 10 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When voltage is negative, it is expressed by 2s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex).
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)

0000 (0) 0.5 V FED4 (300) 0V 10 V 10.5 V Voltage

0 to 5 V Voltages between 0 V and 5 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When voltage is negative, it is expressed by 2s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 V input (0000 Hex).
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)

0000 (0) 0.25 V FED4 (300) 0V 5 V 5.25 V Voltage

1 to 5 V Voltages between 1 V and 5 V correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300).

294

Analog Input Terminals

Section 5-7
When voltage is less than the input range (i.e., input voltage is less than 0.8 V), the burnout detection function is activated, and data becomes 7FFF.
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)

7FFF

0000 (0) FED4 (300)

0.8 V 1V 5 V 5.2 V

Voltage

0 to 20 mA Currents between 0 mA and 20 mA correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When current is negative, it is expressed by 2s complement (16 bits). In the event of disconnection, the data becomes the same value as in the case of 0 mA input (0000 Hex).
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)

0000 (0) 1 mA FED4 (300) 0 mA 20 mA 21 mA Current

4 to 20 mA Currents between 4 mA and 20 mA correspond to 0000 to 1770 Hex (0 to 6000). The range of data that can be converted is FED4 to 189C Hex (300 to 6300). When current is less than the input range (i.e., input current is less than 3.2 mA) the burnout detection function is activated, and data becomes 7FFF.
Hexadecimal (decimal) conversion data 189C (6300) 1770 (6000)

7FFF

0000 (0) FED4 (300)

3.2 mA 4 mA

Current 20 mA 20.8 mA

Switching between 4, 3, 2, and 1 Inputs

It is possible to restrict the number of inputs with pins 1 and 2 of DIP switch SW101. In this way, the sampling cycle can be set to 4 ms/4 points, 3 ms/3

295

Analog Input Terminals

Section 5-7
points, 2 ms/2 points, or 1 ms/1 point, making conversions faster. In accordance with the number of inputs, the number of words allocated to the Analog Input Terminal in the PC for the Master Unit will also be set to 4 words/4 points, 3 words/3 points, 2 words/2 points, or 1 word/1 point. When the number of inputs is 3, Inputs 0, 1, and 2 will be used; when the number of inputs is 2, Inputs 0 and 2 will be used; and when the number of inputs is 1, Input 0 will be used.

Averaging Function (8time Moving Average)

When pin 7 of DIP switch SW102 is ON, the averaging function (8-time moving average) will be activated for all Inputs 0 to 3. The averaging function outputs the average of the previous 8 inputs (moving average) as conversion data. Turn ON this pin when the inputs fluctuate slightly but frequently as shown in the following figure. The averaging function will make the actual inputs smoother.

Actual input Averaged input

Time

Note Even in this case, conversion data will be updated at the normal rate of 1 ms/ point. After power is turned ON, the data transmitted first are sampled 8 times, averaged, and then output. Burnout Detection Function When the input range is 1 to 5 V or 4 to 20 mA, and the input signal is less than 0.8 V or less than 3.2 mA, the input line is deemed to be disconnected, and the burnout detection function is activated. Once the burnout detection function is activated, the conversion data is set to 7FFF Hex. The time required to activate or cancel the burnout detection function is the same as the time required for conversion. If input returns to the convertible range, the burnout detection function will be cancelled automatically, and normal data conversion will be resumed. Precautions on Using Shared Power Supply for Input Devices If the power supply is shared by input devices, and a disconnection occurs during voltage input, the status of the circuit becomes as shown in the follow-

296

Analog Input Terminals

Section 5-7
ing figure. (There is no effect during current input, even if the power supply is shared.)
Analog Input Terminal

A
Power supply Input device

V+ I+

Voltage generated V+ Input device I+

Internal circuits

When portion A in the above diagram is disconnected, the sneak circuit indicated by will be formed. As a result, despite the disconnection, a voltage equivalent to 1/2 to 1/3 of the output of the connected input device is generated at the disconnected input device. (The same is true if portion B is disconnected.) When this kind of voltage is generated, the burnout detection function may fail to activate. For voltage input, either do not have the power supply shared by the input devices, or use an isolator for each input. AD Conversion Data
15 14 13 12 11 10 First word 9 8 7 6 5 4 3 2 1 0 Bit

Input 0 AD conversion data

First word +1

Input 1 AD conversion data

First word +2 First word + 3

Input 2 AD conversion data Input 3 AD conversion data

When the AD conversion data becomes negative, it is expressed as 2s complement. The NEG instruction can be used to obtain the absolute value from this 2s complement. Conversion Time AD conversion data is updated every 1 ms for each point.

297

Analog Output Terminals


SRT2-AD04 Dimensions

Section 5-8
The following diagram shows the dimensions for the SRT2-AD04. All dimensions are in mm.

(54)

Mounting Holes Two, 4.2 dia. or M4

Note To prevent damage from static electricity, mount the Unit where it cannot be touched accidentally.

5-8
5-8-1

Analog Output Terminals


SRT2-DA02 Analog Output Terminal
Note Do not connect the Analog Output Terminal to any of the following incompatible Master Units or incorrect data may be transmitted.
PC Incompatible Master Units CS-series, C200HX/ C200HW-SRM21 C200HG/ C200HE-(Z)E, and C200HS CJ-series --CQM1 SRM1 (Integrated with CPU Unit) CPM2C-S (Integrated with CPU Unit) CQM1-SRM21 SRM1-C0@ SRM1-C0@-V1 --Compatible Master Units C200HW-SRM21-V1

CJ1W-SRM21 CQM1-SRM21-V1 SRM1-C0@-V2 All Units

The Analog Output Unit is also incompatible with the following Master Units: 3G8B3-SRM0@ CompoBus/S VME Board C200PC-ISA@2-SRM SYSMAC Board SDD-CS1 NKE Corporation UNI-WIRE Send Unit

298

Analog Output Terminals


Specifications

Section 5-8
The following tables show the ratings and output specifications for the SRT2DA02. General Specifications
Item Model Output points Power supply type Communications power supply voltage Current consumption Noise immunity Vibration resistance Shock resistance Dielectric strength Insulation resistance Ambient temperature Ambient humidity Operating environment Mounting method Mounting strength Terminal strength Weight SRT2-DA02 2 or 1 points (switchable using DIP switch) (2 or 1 words are allocated to the Master.) Network power supply 14 to 26.4 V DC (Power cannot be supplied from the communications cable) Communications power: 170 mA max. 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of1 ns (via impulse noise simulator) 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 500 V AC (between insulated circuits) 20 MW min. at 250 V DC (between insulated circuits) Operating: 10 to 55C Storage: 25 to 65C Operating: 25% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) No corrosive gases M4 screws or 35-mm DIN track mounting 50 N Track direction: 10 N Pulling: 50 N Approx. 100 g Specification

Output Specifications
Item Output signal range Specification Voltage output Current output 0 to 5 V 4 to 20 mA 1 to 5 V 0 to 10 V 10 to 10 V Output signal range is set separately for Output 0 and Output 1. 5 k W min. 600 W max. 0.5 W max. 1/6,000 (Full scale) 0.4%FS 0.8%FS 2 ms/2 points (2 outputs) or 2 ms/1 point (1 output) ---

Allowable load resistance of external output External output impedance Resolution General 25C precision 0 to 55C Conversion time

DA conversion input data Binary data 10 to 10 V: Full scale F448 to 0 to 0BB8 Hex Other: Full scale 0000 to 1770 Hex Insulation method Between analog output and communications line: Photocoupler Between each analog output signal: Non-insulated

299

Analog Output Terminals


Slave Components

Section 5-8
The following diagram shows the main components of the SRT2-DA02 Analog Output Terminal. The functions of these components are described below.

DIP Switch SW101 Open the cover to reveal DIP switch SW101. The DIP switch's pins have the following functions: Pin 1: Reserved (Always OFF.) Pin 2: Number of output points setting Pin 3: Communications mode setting Pin 4: Reserved (Always OFF.) Pins 5 to 8: Node number setting

CompoBus/S Indicators Indicate the status of the Slave and communications. DIP Switch SW102 Open the cover to reveal DIP switch SW102. The DIP switch's pins have the following functions: Pins 1 to 3: Output range setting for Output 0 Pins 4 to 6: Output range setting for Output 1 Pins 7 and 8: Hold/Clear outputs for communications error

Mounting Screw Holes Used when screwing the Unit to a control panel. DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cables, communications power supply, and output devices.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) Status ON OFF Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status. An error has occurred in the Unit. Normal communications or the Unit is in standby status.

COMM (yellow) ON OFF ERR (red) U.ERR (red) ON OFF ON OFF

DIP Switches

Always turn OFF the Slave before changing DIP switch settings. SW101
Reserved (Always OFF.) Number of output points setting Communications mode setting Reserved (Always OFF.) Node number setting

Pin 1

Always set to OFF.

300

Analog Output Terminals


Pin 2 OFF ON Pin 3 OFF ON Pin 4

Section 5-8
Number of output points setting 2 points (Factory setting) 1 point (Output 0 valid) Communications mode setting High-speed Communications Mode (Factory setting) Long-distance Communications Mode Always set to OFF.

Note Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Node Number Setting Set the node number with pins 5 through 8, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 5 (8) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 6 (4) OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 7 (2) OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 8 (1) OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

A single Analog Output Terminal is allocated either 32 points or 16 points. Points are assigned as shown in the following table. Note that when CQM1 Master Unit is used in 4-point mode, an Analog Output Terminal cannot be connected.
Allocated points Node number setting Node number actually used 32 points Odd Node number setting 1 to node num(2 outputs) ber setting + 2 Even Node number setting to node number setting + 3 16 points (1 output) Odd Even Node number setting 1 to node number setting Node number setting to node number setting + 1

301

Analog Output Terminals


SW102

Section 5-8

Output range setting

Output setting for communications error

Pin 1 Pin 4 OFF ON OFF ON

Pin 2 Pin 5 OFF OFF ON ON

Pin 3 Pin 6 OFF OFF OFF OFF

Range setting for Output 0 Range setting for Output 1 0 to 5 V (Factory setting) 1 to 5 V 0 to 10 V 10 to 10 V

OFF OFF ON 4 to 20 mA Do not set to any values but those given above. Pin 7 OFF OFF ON ON OFF ON OFF ON Pin 8 Output setting for communications error Clear to lower output limit (Factory setting) Clear to upper output limit 0 V output (When output range is 10 to 10 V.) Clear to lower output limit (Any other time.) Hold output

Note Output range is set separately for Output 0 and Output 1. An example is shown below. Output 0: 4 to 20 mA (Pins 1, 2, 3 = OFF, OFF, ON) Output 1: 1 to 5 V (Pins 4, 5, 6 = ON, OFF, OFF) Internal Circuits The following diagram shows the internal circuits for the SRT2-DA02.

BS+ BS

DC static converter (Insulated) Internal circuitry

I+ V+
Output 0

BD H BD L
Analog GND

I+ V+
Output 1

Terminal Block

Install the following M3 crimp terminals on the signal wires and connect them to the terminal block.
6.0mm max. 6.0mm max.

Note Tighten the terminal block screws to the specified tightening torque of 0.5 Nm.

302

Analog Output Terminals

Section 5-8
The following diagram shows the terminal block for the SRT2-DA02.
BD H BD L BS + NC NC V0+ 0 I0+ V1+ NC 1 I1+

BS NC

NC

NC

Wiring

Wire the connector terminals of the Analog Output Terminal as shown below according to voltage output or current output.
Voltage Output V+ BD H BD L BS BS + I+ Current Output V+ I+

+ BD L BD H External CompoBus/S CompoBus/S device communications communications power supply (including internal circuit power supply)

External device

Output Range and Conversion Data

The digital values that are input are converted to analog data according to the output range. 1 to 5 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 1 and 5 V. The output range is 0.8 to 5.2 V.
Voltage 5.2 V 5V

1V 0.8 V 0V 0000 (0) Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300)

8000 FED4 (300)

303

Analog Output Terminals


0 to 5 V

Section 5-8

Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 0 and 5 V. The output range is 0.25 to 5.25 V.
Voltage 5.25 V 5V

0V FED4 8000 (300) 0.25 V 0000 (0)

Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300)

0 to 10 V Values 0000 to 1770 Hex (0 to 6000) correspond to voltages between 0 and 10 V. The output range is 0.5 to 10.5 V.
Voltage 10.5 V 10 V

0V FED4 8000 (300) 0.5 V 0000 (0)

Hexadecimal (decimal) 1770 189C 7FFF conversion data (6000) (6300)

10 to 10 V Values F448 to 0BB8 Hex (3000 to 3000) correspond to voltages between 10 and 10 V. The output range is 11 to 11 V. Negative voltages are specified as 2s complement (16 bits).
Voltage 11 V 10 V F31C F448 8000 (3300) (3000)

0000 (0) 0V

Hexadecimal (decimal) 0BB8 0CE4 7FFF conversion data (3000) (3300)

10 V 11 V

304

Analog Output Terminals


4 to 20 mA

Section 5-8

Values 0000 to 1770 Hex (0 to 6000) correspond to currents between 4 and 20 mA. The output range is 3.2 to 20.8 mA.
Current 20.8 mA 20 mA

4 mA 3.2 mA 0 mA 0000 (0) Hexadecimal (decimal) 7FFF conversion data

8000 FED4 (300)

1770 189C (6000) (6300)

Switching between 2 and 1 Outputs

It is possible to restrict the number of outputs with pin 2 of DIP switch SW101. In accordance with the number of outputs, the number of words allocated to the Analog Output Terminal in the PC for the Master Unit will also be set to 2 words/2 points or 1 word/1 point. When the number of outputs is 2, Outputs 0 and 1 will be used; and when the number of outputs is 1, Output 0 will be used. Pins 7 and 8 of DIP switch SW102 are used to select one of the following methods for processing output data when a communications error occurs in the CompoBus/S System. Pin 7 OFF, Pin 8 OFF: Clear to lower limit value Pin 7 OFF, Pin 8 ON: Clear to upper limit value Pin 7 ON, Pin 8 OFF: Clear to 0 V (when voltage range is 10 to 10 V.) Clear to lower limit value (All other times.) Pin 7 ON, Pin 8 ON: Hold the value immediately preceding error When the pins are set at Low Clear, High Clear, or 0 V, output data will become as shown in the following table.
Output range 0 to 5 V 1 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA Pin 7 OFF, Pin 8 OFF 0.25 V 0.8 V 0.5 V 11 V 3.2 mA Pin 7 OFF, Pin 8 ON 5.25 V 5.2 V 10.5 V 11 V 20.8 mA Pin 7 ON, Pin 8 OFF 0.25 V 0.8 V 0.5 V 0V 3.2 mA

Output Data During Communications Error

DA Conversion Data

In the Master Unit, DA conversion data should be output as shown in the following diagram.
15 14 13 12 11 10 First word 9 8 7 6 5 4 3 2 1 0 Bit

Output 0 DA conversion data

First word + 1

Output 1 DA conversion data

To output a negative voltage is output, specify DA conversion data as 2s complement. The NEG instruction can be used to obtain the 2s complement from the absolute value.

305

Analog Output Terminals


Conversion Time SRT2-DA02 Dimensions

Section 5-8
DA conversion data is updated every 2 ms irrespective of the number of output points. The following diagram shows the dimensions for the SRT2-DA02. All dimensions are in mm.

Mounting Holes Two, 4.2 dia. or M4

Note To prevent damage from static electricity, mount the Unit where it cannot be touched accidentally.

306

I/O Link Units for CPM1A and CPM2A

Section 5-9

5-9
5-9-1

I/O Link Units for CPM1A and CPM2A


CPM1A-SRT21 I/O Link Unit for CPM1A and CPM2A
The following table shows the ratings and I/O specifications for the CPM1ASRT21. Ratings
Item Model I/O points CPM1A-SRT21 8 input points, 8 output points (All the I/O points use the same node number. I/O is performed only with I/O memory of CPM1A/CPM2A, not with external devices.) Connect expansion I/O connecting cable to the expansion connector of the CPU Unit or the Expansion Unit. --Supplied from CPM1A or CPM2A CPU Unit. (See note.) Specification

Specifications

Connection to CPM1A/ CPM2A Power supply type Communications power supply and internal circuits power supply Vibration resistance

Conforming to JIS C0911 10 to 57 Hz with single-amplitude of 0.075 mm 57 to 150 Hz with fixed acceleration of 9.8 m/s2 80 minutes each in X, Y, and Z directions (8 minutes per sweep 10 sweeps = 80 minutes) Conforming to JIS C0912 Peak acceleration of 147 m/s2 3 times each in X, Y, and Z directions Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 75C (with no icing or condensation) Operating: 10% to 90% (with no condensation) Storage: 10% to 90% (with no condensation) No corrosive gases The node number is set on a DIP switch. (Set the node number before turning ON the CPM1A or CPM2A CPU Unit.) Approx. 200 g

Shock resistance

Ambient temperature Ambient humidity Operating environment Node number settings

Weight

Note CompoBus/S communications and common I/O terminals are not used.

307

I/O Link Units for CPM1A and CPM2A


Slave Components

Section 5-9

The following diagram shows the main components of the CPM1A-SRT21 I/O Link Unit for CPM1A/CPM2A. The functions of these components are described below.
DIP Switch Open the cover to reveal the DIP switch. The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting Pin 6: Hold/Clear outputs for communications error

Expansion I/O Connecting Cable (provided with this Unit) Connect to the expansion connector of the CMP1A/CPM2A CPU Unit or the Expansion Unit.

No. COMM ERR

CompoBus/S Indicators Indicate the status of the Slave and communications.


SRT21

EXP BD H NC(BS+) BD L NC(BS-)NC

Expansion Connector Open the cover to reveal the expansion connector. Other Expansion Units for CPM1A/CPM2A can be connected here.

DIN Track Mounting Hooks Used when mounting the Unit to a DIN track. Terminal Block Used to connect CompoBus/S communications cable. Shared communications and I/O terminals are not used. Mounting Screw Holes Used when screwing the Unit to a control panel.

Indicators The following table shows the meaning of the indicators.


Indicator COMM (yellow) ERR (red) Name Communications Status ON OFF ON OFF Meaning Normal communications. A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.

Communications error

DIP Switch

Always turn OFF the CPM1A or CPM2A CPU Unit before changing DIP switch settings.
Node Address

Hold/Clear outputs for communications error Node number setting Communications mode setting

Node Number Setting Set the node number with pins 1 through 4, as shown in the following table.
Node number 0 1 2 Pin 4 (8) OFF OFF OFF Pin 3 (4) OFF OFF OFF Pin 2 (2) OFF OFF ON Pin 1 (1) OFF ON OFF

308

I/O Link Units for CPM1A and CPM2A


Node number 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 4 (8) OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Pin 3 (4) OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 2 (2) ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 1 (1) ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

Section 5-9

Note

1. All the 8 input and 8 output points use the same node number. 2. The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 5.
Pin 5 (DR) OFF Communications mode Communications distance Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

High-speed Com- 100 m max. munications Mode Long-distance 500 m max. Communications Mode (see note 1)

93.75 kbps

4.0 or 6.0 ms

Note

1. Only the C200HW-SRM21-V1, CQM1-SRM21-V1, CPM2C-S, and SRM1C0@-V2 Master Units can use Long-distance Communications Mode. 2. Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 (HOLD) OFF ON Setting Clear output status. Maintain output status.

309

I/O Link Units for CPM1A and CPM2A


Terminal Arrangement and Wiring

Section 5-9

The following diagram shows the terminal arrangement and wiring for the CPM1A-SRT21.
3 BD H 2 BS 4 BS + *1

BD L

*1 *1: Not used

BD L BD H CompoBus/S communications

When viewed from the CPM1A or CPM2A CPU Unit, the 8 input and 8 output points under the CompoBus/S I/O Link Unit are allocated to the I/O memory (input and output bits) of the CPU Unit, as is the case with Expansion I/O Units. However, actual I/O operation is not performed for the I/O memory of the CPM1A or CPM2A CPU Unit, but it is performed for the I/O memory of the CPU Unit in which the CompoBus/S Master Unit is mounted.
CompoBus/S Master Unit (or SRM1 CompoBus/S Master Control Unit or CPM2C-S CPU Unit)

CPM1A/CPM2A CPU Unit

CPM1A-SRT21 I/O Link Unit for CPM1A/CPM2A

CompoBus/S Communications Cable (Special Flat Cable or VCTF cable)

Allocation to CPM1A/ CPM2A I/O Bits

As with other Expansion I/O Units for the CPM1A and CPM2A, both input and output bits for the I/O Link Unit start with the word following the last word allocated to the CPM1A or CPM2A CPU Unit or the previous Expansion I/O Unit to which it is connected. If the last input word allocated to the CPM1A/CPM2A CPU Unit or the previous Expansion Unit is word m, and the last output word allocated to that Unit is word n, word allocations are as shown in the following figure.
I/O Link Unit for CPM1A/CPM2A
Bits 00 to 07 of word m+1

8 input points 8 output points


Bits 00 to 07 of word n+1

For example, an I/O Link Unit for CPM1A/CPM2A can be connected to the first 30-point I/O CPM2A CPU Unit as shown in the following figure.
Input number
IR 000 IR 001 IR 002

30-point I/O CPU Unit Output number


IR 010 IR 011

Link Unit for CPM1A/CPM2A


IR 012

310

I/O Link Units for CPM2C


Allocation to Master CPU Unit

Section 5-10
The 8 input and 8 output points allocated to the I/O memory of the CPM1A or CPM2A CPU Unit are allocated to the Special I/O Unit data area of the Master CPU Unit according to the node number. Both 8 input and 8 output points use the same node number. For example, if the range of node numbers IN0 to IN7 and OUT0 to OUT7 is set, and node number 0 is used, data will be input from bits 00 to 07 of word n (Output Slave 0) and data will be output to bits 00 to 07 of word n + 4 (Input Slave 0).

Master PC (CS1 Series) CPU Unit Because node number is 0* I/O Memory Output IR 2000 (n) Input IR 2004 (n+4) *: For node numbers IN0 to IN7/OUT0 to OUT7 CompoBus/S Network 8 points CompoBus/S Master Unit No. 0

Node number is 0
I/O Link Unit for CPM1A/CPM2A

30-point I/O CPU Unit

I/O Memory
Output Slave 0

8 points

Input IR 002

8 points

Input Slave 0

8 points
Output IR 012

5-10 I/O Link Units for CPM2C


5-10-1 CPM2C-SRT21 I/O Link Unit for CPM2C
Specifications The following table shows the ratings and I/O specifications for the CPM2CSRT21. Ratings
Item Model I/O points Specification CPM2C-SRT21 8 input points, 8 output points (All the I/O points use the same node number. I/O is performed only with I/O memory of CPM2C, not with external devices. One input word and output word of CPM2C are allocated.) Connect expansion I/O connecting cable to the expansion connector of the CPU Unit or the Expansion Unit. (Up to 5 Units are connectable.) --Supplied from CPM2C CPU Unit. (See note.)

Connection to CPM2C

Power supply type Communications power supply and internal circuits power supply Node number settings Weight

The node number is set on a DIP switch. (Set the node number before turning ON the CPM2C CPU Unit.) Approx. 150 g

Note CompoBus/S communications power supply is not connected. Standard Specifications Conform to standard CPM2C specifications.

311

I/O Link Units for CPM2C


Slave Components

Section 5-10
The following diagram shows the main components of the CPM2C-SRT21 I/O Link Unit. The functions of these components are described below.

Indicators Indicate the status of the Slave and communications

DIP Switch The DIP switch's pins have the following functions: Pins 1 to 4: Node number setting Pin 5: Communications mode setting Pin 6: Hold/Clear outputs for communications error

Communications Connector Connect the CompoBus/S communications cable. The communications power supply is not connected. A suitable connector is provided with the CPM2C-SRT21.

Indicators The following table shows the meaning of the indicators.


Indicator COMM (yellow) ERR (red) Name Communications Status ON OFF ON OFF Meaning Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.

Communications error

DIP Switch

Always turn OFF the CPM2C CPU Unit before changing DIP switch settings.
Hold/Clear outputs for communications error Communications mode setting Node number setting

Note Always turn OFF the power supply to the CPM2C before setting the DIP switch. Node Number Setting Set the node number with 1 through 4, as shown in the following table.
Node number 0 1 2 3 4 5 6 7 SW4 (8) OFF OFF OFF OFF OFF OFF OFF OFF SW3 (4) OFF OFF OFF OFF ON ON ON ON SW2 (2) OFF OFF ON ON OFF OFF ON ON SW1 (1) OFF ON OFF ON OFF ON OFF ON Node number 8 9 10 11 12 13 14 15 SW 4 (8) ON ON ON ON ON ON ON ON SW 3 (4) OFF OFF OFF OFF ON ON ON ON SW2 (2) OFF OFF ON ON OFF OFF ON ON SW1 (1) OFF ON OFF ON OFF ON OFF ON

312

I/O Link Units for CPM2C


Note

Section 5-10
1. All 8 input and 8 output points use the same node number. 2. The actual node number setting range depends on the PC model in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Communications Mode Settings The following communications modes are set with pin 5 of the DIP switch.
Pin 5 (DR) OFF CommunicaCommunications mode tions distance High-speed Com- 100 m max. munications Mode Long-distance Communications Mode 500 m max. Communications baud rate 750 kbps Communications cycle time 0.5 or 0.8 ms

ON

93.75 kbps

4.0 or 6.0 ms

Note

1. Only the C200HW-SRM21-V1, CQM1-SRM21-V1, SRM1-CO@-V2, and CPM2C-S Master Units can be Long-distance Communications Mode. 2. Make sure that the communications mode of the Slave is the same as that of the Master Unit. If the communications modes are not the same, normal communications with the Master Unit will not be possible. The operating status of the Slave can be verified with LED indicators. Refer to 6-5-1 Indicators for details. Hold/Clear Outputs for Communications Error Pin 6 is used to set the output data status when a communications error occurs, as shown in the following table.
Pin 6 (HOLD) OFF ON Setting Clear output status Maintain output status

Terminal Arrangement and Wiring


CompoBus/S communications

CompoBus/S communications

The BD H terminals are all connected internally, as are the BD L terminals.

When viewed from the CPM2C CPU Unit, the 8 input and 8 output points under the CompoBus/S I/O Link Unit are allocated to the I/O memory (input and output bits) of the CPU Unit, as is the case with Expansion I/O Units. One input and one output words are allocated. Actual I/O operations are not performed for the I/O memory of the CPM2C CPU Unit, but it is performed for the

313

I/O Link Units for CPM2C

Section 5-10
I/O Memory of the CPU Unit in which the CompoBus/S Master Unit is mounted.
CompoBus/S Master Unit (SRM1 CompoBus/S Master Control Unit or CPM2C-S Series)

CPM2C CPU Unit

CPM2C-SRT21 I/O Link Unit for CPM2C

CompoBus/S Communications Cable (Special flat cable or VCTF cable)

Allocation to CPM2C I/O Bits

As with other Expansion I/O Units for the CPM2C, both input and output bits for the I/O Link Unit start with the word following the last word allocated to the CPM2C CPU Unit or the previous Expansion I/O Unit to which it is connected. If the last input word allocated to the CPM2C CPU Unit or the previous Expansion Unit is word m, and the last output word allocated to that Unit is word n, word allocations are as shown in the following figure.

Word m+1

I/O Link Unit for CPM2C

Input word m+1

CompoBus/S communications error 0: Normal 1: Error CompoBus/S communications 0: Not in communication 1: In communication

Data from Master

---: Not used for AR bits

Output word n+1

Word n+1

---: Used for AR bits

Transmission data to Master

An I/O Link Unit for the CPM2C Series can be connected to the first 20-point I/ O CPM2C CPU Unit as shown in the following figure.
CPU Unit (with 20 I/O points) CPM2C-SRT21 I/O Link Unit for CPM2C

Input number IR 000

Input number IR 001

Output number Output number IR 010 IR 011

Note

1. Data transmissions are not synchronized for all 8 I/O points. Eight-point data simultaneously output from the Master CPU will not always reach the CPM2C CPU Unit simultaneously. Eight-point data simultaneously output from the CPM2C CPU Unit will not always reach the CPU Unit of the Master simultaneously. If 8-point data needs synchronization, write the ladder

314

Sensor Amplifier Terminals

Section 5-11
program to read the data twice consecutively on the input side and treat the data as valid data only if the same data is read both times. 2. Output bits allocated to the I/O Link Unit for CPM2C but not used for data output can be used as work bits. 3. Allocated input bits cannot be used as work bits regardless of the input bits are used for data input or not.

Allocation to Master CPU Unit

The 8 input and 8 output points allocated to the I/O memory of the CPM2C CPU Unit will be allocated in the Special I/O Unit data area of the Master CPU Unit according to the node number. Both 8 input and 8 output points use the same node number. For example, if the range of node numbers IN0 to IN7 and OUT0 to OUT7 is set, and node number 0 is used, data will be input from bits 00 to 07 of word n (Output Slave 0) and output to bits 00 to 07 of word n + 4 (Input Slave 0).
Master PC (CS1 Series)
CPU Unit CompoBus/S Master Unit No. 0

Node number is 0
I/O Link Unit for CPM2C I/O Link Unit

CPM2C
20-point I/O CPU Unit

Because node number is 0* I/O Memory 8 points Output IR 2000 (n) Output Slave 0 I/O Memory 8 points Input IR 001 8 points Input Slave 0 8 points Output IR 011

Input IR 2004 (n+4) *: For node numbers IN0 to IN7/OUT0 to OUT7 CompoBus/S Network

Note Input word bits 08 and 09 of the CPM2C CPU Unit are used by the I/O Link Unit for CPM2C. As an Output Slave of the Master CPU Unit, only 8 points are allocated.

5-11 Sensor Amplifier Terminals


5-11-1 SRT1-T@D04S Sensor Amplifier Terminals
Combinations
Sensor Amplifier Communications Terminals Input 4 input points (1 channel x 4 units) 4 input points (4 channels x 1 unit) Model SRT1-TID04S SRT1-TKD04S Terminal Block Unit Connector Units (1 Channel Input) Input E3X-N Connector Specifications Model

General-purpose, E3X-NT16 1 channel Multi-function, 1 channel 1 input point E3X-NT26 E39-JID01

Sensor Amplifier Expansion Terminals Input 4 input points (1 channel x 4 units) 4 input points (4 channels x 1 unit) Model SRT1-XID04S SRT1-XKD04S

Connecting Unit (4 Channels Input) Input E3X-N Connector Specifications Multi-function, 1 channel Model E3X-NM16

315

Sensor Amplifier Terminals


Specifications

Section 5-11
The following tables show the ratings and specifications for the SRT1T@D04S. Sensor Amplifier Terminals
Item SRT1-TID04S Specification SRT1-TKD04S SRT1-XID04S Expansion Total of four E3X-NT@6 or E39-JID01 SRT1-XKD04S One E3X-NM16

Classification Connected Sensors

Communications Total of four One E3X-NM16 E3X-NT@6 or (see note 1) E39-JID01 (see note 1) 4 points High-speed communications mode only Network power supply 14 to 26.4 V DC (see note 3)

Input points (see note 2) Communications mode Power supply type Communications power supply voltage Current consumption Noise immunity Vibration resistance Shock resistance Dielectric strength Ambient temperature Ambient humidity Mounting method Mounting strength Terminal strength Node number settings Weight

-------

60 mA max. (see note 4) 10 mA max. (see note 4) 1.5 kVp-p with a pulse width of 0.1 to 1 ms and a rise time of 1 ns (via impulse noise simulator) 10 to 55 Hz, 1.5-mm double amplitude 200 m/s2 500 V AC (between insulated circuits) Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) M4 screws or 35-mm DIN track mounting 49 N in each direction. Track direction: 10 N Pulling: 49 N Tightening: 0.6 to 1.18 N m The node number is set on a DIP switch. (Set the node number before turning ON the Slave.) 70 g max. 65 g max. 45 g max. 35 g max.

Note

1. When adding Connector Units, use SRT1-XID04S or SRT1-XKD04S. 2. The Sensor Amplifier Terminal is treated as a Slave with four input points if the Sensor Amplifier Communications Terminal is used alone. The combination of Sensor Amplifier Communications Terminal and Sensor Amplifier Expansion Terminal are treated as a Slave with eight input points. 3. The communications power supply voltage must be 20.4 to 26.4 V DC if the Terminal is connected to 2-wired proximity sensors. 4. The value doesnt include the current consumption of Connector Units. Connector Units E3X-N Connector Unit
Item E3X-NT16 Amplifier General-purpose Number of fiber inputs 1 channel Current consumption Response time Specification E3X-NT26 Multi-function 4 channels E3X-NM16

50 mA max. 150 mA max. 500 ms max. (2.0 ms max. when connected to the SRT1@@D04S)

316

Sensor Amplifier Terminals


Item E3X-NT16 Timer function Indicators Teaching confirmation function Output Ambient illumination Insulation resistance Dielectric strength Vibration resistance Shock resistance Ambient temperature Ambient humidity Mounting method Mounting strength Weight Specification E3X-NT26

Section 5-11

E3X-NM16

Not available OFF-delay timer (fixed to 40 ms) Orange LED: Lit during output operation Green LED: Lit with stable light reception or no light Indicators (red/green LED) and buzzer Light ON and Dark ON (switch selectable) Sunlight:10,000 lux max.; incandescent lamp: 3,000 lux max. 20 MW min. at 500 V DC 1,000 V AC at 50/60 Hz Destruction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 500 m/s2 Operating: 0 to 55C (with no icing or condensation) Storage: 20 to 65C (with no icing or condensation) Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Connected to SRT1-@@D04S 49 N in each direction. 30 g max. 30 g max. 60 g max.

Terminal Block Unit


Item Model Input points Input current ON voltage OFF voltage OFF current ON delay time OFF delay time Input indicators External sensor current capacity Vibration resistance Shock resistance E39-JID01 1 point 10 mA max. 12 V DC min. (between input terminal and external sensor power supply) 4 V DC max. (between input terminal and external sensor power supply) 1 mA max. 1 ms max. (connected to SRT@-@@D04S) 1.5 ms max. (connected to SRT@-@@D04S) LED (orange) 50 mA max. 10 to 55 Hz, 1.0-mm double amplitude 200 m/s2 (approx. 20G) Specification

Ambient tempera- Operating: 0 to 55C (with no icing or condensation) ture Storage: 20 to 65C (with no icing or condensation) Ambient humidity Operating: 35% to 85% (with no condensation) Storage: 25% to 85% (with no condensation) Mounting method M4 screws or 35-mm DIN track mounting Mounting 49 N in each direction. (But only 10 N in direction of track.) strength Terminal strength Pulling: 49 N Tightening: 0.6 to 1.18 N m Weight 25 g max.

317

Sensor Amplifier Terminals


Slave Components
SRT1-TID04S

Section 5-11
The following diagram shows the main components of the Sensor Amplifier Terminals. The functions of these components are described below.
SRT1-TKD04S

Indicators Node Number Settings

Indicators Node Number Settings

Mounting Screw Holes

Mounting Screw Holes

Contact 0 Contact 2 Contact 1

DIN Track Mounting Hook

Contacts 0 to 3

DIN Track Mounting Hook

Contact 3 Communications Power Supply Terminals Connect a 24-V DC communications power supply. Communications Terminals Connect the CompoBus/S communications cable.

Communications Power Supply Terminals Connect a 24-V DC communications power supply. Communications Terminals Connect the CompoBus/S communications cable.

Indicators The following table shows the meaning of the indicators.


Indicator PWR (green) Name Power Status ON OFF COMM (yellow) ERR (red) Communications ON OFF ON OFF Meaning The communications power supply is ON. The communications power supply is OFF. Normal communications. A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.

Communications error

DIP Switch

Always turn OFF the Slave before changing DIP switch settings.
Node number setting Reserved (Always OFF.)

Reserved (Always OFF)

Note

1. Always turn OFF the Slave before changing DIP switch settings. 2. Pins 5 and 6 must always be left OFF. Otherwise, the Unit may not function correctly. Node Number Settings Set the node number with pins 1 through 8, as shown in the following table.
Node number 0 1 2 Pin 1 (1) OFF ON OFF Pin 2 (2) OFF OFF ON Pin 4 (4) OFF OFF OFF Pin 8 (8) OFF OFF OFF

318

Sensor Amplifier Terminals


Node number 3 4 5 6 7 8 9 10 11 12 13 14 15 Pin 1 (1) ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON Pin 2 (2) ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Pin 4 (4) OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pin 8 (8) OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

Section 5-11

Note The actual node number setting range depends on the type of PC in which the Master is mounted as well as the Masters settings. Refer to 2-1 Communications Specifications for details. Internal Circuits The following diagram shows the internal circuits for the E39-JID01.

Terminal Arrangement and Wiring

The following diagram shows the terminal arrangement and wiring for the E39-JID01.
3-wired Sensor 2-wired Sensor

Internal Circuitry

Black Brown Blue

Brown Sensor Blue

Sensor

319

Sensor Amplifier Terminals


Dimensions Sensor Amplifier Terminals

Section 5-11

SRT1-TID04S Sensor Amplifier Terminals (1 Channel x 4 Units) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes

Two, 4.2 dia. or M4

SRT1-XID04S Sensor Amplifier Expansion Terminal (1 Channel x 4 Units) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes

Two, 4.2 dia. or M4

320

Sensor Amplifier Terminals

Section 5-11
SRT1-TKD04S Sensor Amplifier Terminal (4 Channels x 1 Unit) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes

Two, 4.2 dia. or M4

SRT1-XKD04S Sensor Amplifier Expansion Terminal (4 Channels x 1 Unit) All dimensions are in mm.
Two, 4.5 dia. Mounting Holes

Two, 4.2 dia. or M4

321

Sensor Amplifier Terminals


Connector Units

Section 5-11

E3X-NT@6 Connector (General-purpose or Multi-function, 1 Channel) All dimensions are in mm.


Output indicator Stability indicator

Two, 2.4 dia.

E3X-NM16 Connector (Multi-function, 4 Channels) All dimensions are in mm.


Output indicator Stability indicator

Eight, 2.4 dia.

322

Sensor Amplifier Terminals


E39-JID01 Terminal Block Unit (1 Input Point) All dimensions are in mm.
Output indicator

Section 5-11

5-11-2 Sensor Amplifier Terminals


Attaching and Removing Connector Units 1 Channel x 4 Units
Sensor Amplifier Terminal SRT1/SRT2-TID04S SRT1/SRT2-XID04S E3X-NT16 E3X-NT26 E39-JID01 Connector Unit

Attaching Connector Units: 1,2,3... 1. Hook Section A of the Connector Unit onto Section B of the Sensor Amplifier Terminal. 2. Push in the Connector Unit until Section C locks inside Section D of the Sensor Amplifier Terminal.
Section C

Section D

Section A

Section B

Bottom view

Section A

323

Sensor Amplifier Terminals


Removing Connector Units: 1,2,3...

Section 5-11

1. While pushing Section D, pull the Connector Unit in direction E. 2. When Section D releases from the lock, the Connector Unit can be removed.
E

Push here

Section D

4 Channels x 1 Unit
Sensor Amplifier Terminal SRT1/SRT2-TKD04S SRT1/SRT2-XKD04S E3X-NM16 Connector Unit

Attaching Connector Unit: 1,2,3... 1. Hook Section A of the Connector Unit onto Section B of the Sensor Amplifier Terminal. 2. Push in the Connector Unit until Section C locks inside Section D of the Sensor Amplifier Terminal.
Section C

Section D

Section A

Section B

Bottom view

Section A

Removing Connector Unit: 1,2,3... 1. While pushing Section D, pull the Connector Unit in direction E.

324

Sensor Amplifier Terminals

Section 5-11
2. When Section D releases from the lock, the Connector Unit can be removed.
E

Push here

Section D

Expanding Sensor Amplifier Terminals 1,2,3... 1. Remove the cover from the side of the SRT@-T@D04S. When the cover is removed, the expansion connector can be seen inside.
Cover

2. Connect this expansion connector to the connector located on the side of the SRT@-X@D04S.
SRT(-T(D04S SRT(-X(D04S

Side view Connector

Removing Contact Connector Cover

Contacts 1 through 3 of the SRT@-TID04S are covered with a contact connector cover. When using these contacts, refer to the following figure and pull out and remove Section A of the contact connector cover in the direction of its end.
Section A Contact connector cover

325

Sensor Amplifier Terminals


E3X-N Connectors Nomenclature
E3X-NT(6 Operation indicator (orange) Stability indicator (green) Teaching indicator (red/green) Teaching button Mode selector Timer switch Operation mode selector Operation mode selectors Teaching indicator (red/green) Four operation indicators (orange) Four stability indicators (green) E3X-NM16

Section 5-11

Channel selector Teaching button Mode selector

Note The E3X-NT16 does not have a timer function. Optical Axis Adjustment (Super-flashing Function) Set the mode selector of the E3X-N@ to TEACH. The super-flashing function of the E3X-N@ will be activated. When the optical axes of the fiber heads are divergent and the light value decreases by approximately 10% of the maximum value, the tip of the emitting fiber will start flashing and the built-in buzzer will beep. At this time, if the optical axes are divergent, adjust the axes. The peak light value will be memorized by the E3X-N@. Do not press the teaching button before or while adjusting the optical axes, otherwise, the super-flashing function will not operate.

Fiber for light emission

Fiber for light reception

Light reception The peak of light reception 90% of the peak value Lit in this range.

Angle of the head () Flashing Lit Flashing

Sensitivity Settings
Maximum Sensitivity Setting
Procedure Operation E3X-NT 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH.
TEACH

E3X-NM
TEACH TIMER SET RUN

RUN

The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep.

326

Sensor Amplifier Terminals


Procedure Operation 4 Press the teaching button for three seconds minimum with or without a sensing object. In the case of the E3X-NM, select a channel with the channel selector, at which time the stability indicator for the selected channel will flash. The teaching indicator (red) turns green. The built-in buzzer beeps once when the color of the teaching indicator is red. The built-in buzzer beeps continuously when the color of the teaching indicator is green. Note: The built-in buzzer will stop beeping when the teaching button is no longer being pressed. 5 Set the mode selector to RUN to complete the sensitivity setting. The teaching indicator is OFF. Note: When the sensitivity is set to maximum, the sensitivity will be automatically adjusted regardless of the set distances of the fibers or light. 6 Select the logical output required with the operation mode selector. E3X-NT

Section 5-11
E3X-NM
TEACH TEACH

TEACH

TEACH TIMER SET RUN

RUN

L D

ON ON

CH 1 L ON D ON

2 3 4

327

Sensor Amplifier Terminals


No-object Teaching
Procedure Operation E3X-NT 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH.
TEACH

Section 5-11

E3X-NM
TEACH TIMER SET RUN

RUN

The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep. Press the teaching button for 0.5 to 2.5 seconds without a sensing object. In the case the E3X-NM, select a channel with the channel selector and press the teaching button, at which time the stability indicator for the selected channel will flash. The teaching indicator (red) is lit. The built-in buzzer beeps once.
TEACH TEACH

Set the mode selector to RUN. No-object teaching will be set when the first sensing object passes through the sensing area. The teaching indicator (red) turns green (automatically turned off in one second). Select the logical output required with the operation mode selector.

TEACH

TEACH TIMER SET RUN

RUN

L D

ON ON

CH 1 L ON D ON

2 3 4

Note

1. After no-object teaching is performed, the first to fifth incident with the corresponding sensing objects will be sampled to adjust the sensitivity. 2. The E3X-N@ will be ready to detect objects in approximately one second after the mode selector is set to RUN.

With/Without-object Teaching
Procedure Operation 1 Locate the sensor head within the rated sensing range with the E3X-N@. 2 Set the mode selector to TEACH. E3X-NT --TEACH TEACH TIMER SET RUN

E3X-NM

RUN

The super-flashing function of the E3X-N@ will be activated. --Therefore, adjust the optical axes so that the tip of the emitting fiber will be lit. If the optical axes are divergent, the tip of the emitting fiber will flash and the built-in buzzer of the E3X-N@ will beep.

328

Sensor Amplifier Terminals


Procedure Operation 4 Locate a sensing object in the sensing area and press the teaching button once. In the case of the E3X-NM, select a channel with the channel selector and press the teaching button, at which time the stability indicator for the selected channel will flash.
Through-beam Model Reflective Model
Mark

Section 5-11
E3X-NT E3X-NM
TEACH TEACH

Reflective Model

Light is in terrupted. Base

The teaching indicator (red) is lit. The built-in buzzer beeps once.
5

Move the object and press the teaching button.


Through-beam Model Reflective Model
Mark

TEACH TEACH

Reflective Model

Light is received. Base

If teaching is OK: The teaching indicator (red) turns green. The built-in buzzer beeps once. If teaching is NG: The teaching indicator (red) starts flashing. The operation indicator also starts flashing. (E3X-NM) The built-in buzzer beeps 3 times. Change the position of the object and the sensing distance that have been set and repeat from the beginning.
6 Set the mode selector to RUN to complete the sensitivity setting. The teaching indicator (green) is OFF. Select the logical output required with the operation mode selector.
TEACH TEACH TIMER SET RUN

RUN L D CH 1 L ON D ON 2 3 4

ON ON

329

Application Precautions

Section 5-12

5-12 Application Precautions


5-12-1 Two-wire DC Sensor Connections
When connecting a Unit with transistor inputs to a 2-wire DC sensor, check that the following conditions are satisfied, or otherwise the Unit may malfunction. Relationship between ON Voltage of Unit with Transistor Inputs and Residual Voltage of Sensor VON VCC VR VCC: I/O power supply voltage (calculated at 20.4 V in consideration of the worst condition through the power supply voltage range is between 20.4 and 26.4 V.) VON: ON voltage of Unit with transistor inputs (Refer to page 331 for specifications for each Slave.) Output residual voltage of sensor V R: The above formula can be satisfied by setting the I/O power supply voltage (VCC) to 26.4 V. Relationship between ON Current of Unit with Transistor Inputs and Control Output (Load current) of Sensor IOUT (min) ION IOUT (max) IOUT:Sensor control output (Load current) ION: ON current of Unit with transistor inputs ION is obtained from the following formula. ION = (VCCVRVF) / RIN VF: Residual voltage of Transistor Input (Refer to page 331 for specifications for each Slave.) RIN:Input impedance of Unit with transistor inputs (Refer to page 331 for specifications for each Slave.) If ION is smaller than IOUT (min), connect the bleeder resistance R obtained from the following formula. R (VCC VR) / (IOUT (min) ION) Power W (VCC VR)2/R 4 (Excess gain)
Unit with transistor inputs

2-wire sensor

Relationship between OFF Current of Unit with Transistor Inputs and Current Leakage of Sensor IOFF Ileak IOUT: OFF current of Unit with transistor inputs (Refer to page 331 for specifications for each Slave.) Ileak: Current leakage of sensor If Ileak is smaller than IOUT, connect the bleeder resistance R obtained from the following formula. R (IOFF x RIN + VF) / (Ileak IOFF) Power W (VCC VR)2/R 4 (Excess gain)

330

Application Precautions
Specifications of each Slave

Section 5-12

The following table shows specifications of each Slave: The ON voltage, residual voltage, input impedance, and OFF current.
Model SRT@-ID04/08/16 (-1) SRT@-ID16T/MD16T (-1) SRT2-VID08S (-1) SRT2-VID16ML (-1) SRT2-ID32ML (-1) SRT2-MD32ML (-1) SRT@-ID08S SRT@-ND08S SRT2-ID04CL (-1) SRT2-ID08CL (-1) ON voltage (VON) 15 V 15 V 15 V 15 V 15 V 15 V 12 V 12 V 15 V 15 V Residual voltage (VF) 2.5 V (See note.) 1.5 V 1.5 V 1.5 V 1.5 V 1.5 V 4.5 V (See note.) 4.5 V (See note.) 1.5 V 1.5 V Input impedance (RIN) 4.7 kW 4.4 kW 4.4 kW 4.4 kW 4.4 kW 4.4 kW 2.7 kW 2.7 kW 4.4 kW 4.4 kW OFF current (IOUT) 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA 1.0 mA

Note The value includes the voltage drop resulting from the LEDs and diodes.

5-12-2 Sensor Inrush Current


When the sensor ready to input is turned ON after the PC is turned ON and the internal power supply of a Slave is turned ON, the wrong signal may be input from the sensor due to the inrush current of the sensor. Check the period between the moment the sensor is turned ON and the moment the operation of the sensor has become stable. Then program a timer delay after the sensor is turned ON. Program example
00000 TIM 000 #0001

TIM000

00001 00100

1,2,3...

1. Set input bit IR 00000 to the sensor power supply voltage. 2. Insert a timer delay for the stabilization of the sensor. The delay will be 100 ms if OMRONs Proximity Sensor is used. 3. After the timer is ON, sensor input to input bit IR 00001 is accepted and output bit IR 00100 will be ON.

331

SECTION 6 Starting Communications


This section provides information on error processing, periodic maintenance operations, and troubleshooting procedures needed to keep the CompoBus/S System operating properly. 6-1 6-2 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1-1 Power-up Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2-1 6-2-2 6-2-3 6-2-4 6-3 6-3-1 6-3-2 6-3-3 6-3-4 6-3-5 6-4 6-4-1 6-4-2 6-4-3 6-4-4 6-5 6-6 6-5-1 6-6-1 6-6-2 6-7 6-7-1 6-7-2 6-7-3 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Status Using Status Information . . . . . . . . . . . . . . . . . . . . Checking Normal Operations Using Ladder Programs . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking Status Using Status Information . . . . . . . . . . . . . . . . . . . . Checking Status Using Special I/O Unit DM Area . . . . . . . . . . . . . Checking Normal Operations Using Ladder Programming . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error Detection with the Alarm Output (CQM1 Only) . . . . . . . . . . Checking Normal Operations Using Ladder Programming . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions for Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . Settings after Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 336 337 339 340 345 345 345 347 351 353 357 357 358 359 359 362 362 364 364 364 365 365 365 365 334 335

Checking Operations of CJ-series Master Units . . . . . . . . . . . . . . . . . . . . . . .

Checking Operations of CQM1 Master Units. . . . . . . . . . . . . . . . . . . . . . . . .

Checking Slave Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Precautions for Replacement of Units or Parts . . . . . . . . . . . . . . . . . . . . . . . .

333

Turning the Power ON

Section 6-1

6-1

Turning the Power ON


Once all of the connections and settings have been made, power can be supplied to all of the Units in the CompoBus/S System and communications can be started. !Caution Power Connections Be sure to check the power supply connections carefully before turning the power ON. Incorrect wiring can damage the Units in the system or cause them to malfunction.

Required Settings

The settings required for CompoBus/S I/O data communications are the Master Unit switch settings, the node number setting, and the communications mode setting on each Slave Unit. Depending on the Slaves being used, other settings such as holding or clearing outputs for communications errors may be required. Refer to SECTION 4 Master Unit Specifications and Operations and SECTION 5 Slave Specifications and Operations for details. Before turning ON the power, check the settings and wiring, referring to 3-5 Operations Checklist.

Turning the Power ON

The Units in a CompoBus/S System can be turned ON in any order. Turn ON the power to the Slaves first, however, to enable communications to start at the same time that the Master Unit is started up. The following table shows which Units are supplied by each power supply.
Unit Master Required power supply PCs power supply

Network power supply Slave Communications power supply (including the I/O power supply) Dual power supply Slave Local power supply Slave Communications power supply and I/O power supply Slave power supply

CompoBus/S communications will start up automatically once the required power has been supplied to all of the Units. Note 1. An error will not occur if the Slave has the same node number setting as another Unit. Use the status area in the Master Unit to detect for Slaves that have the same node number. 2. When the Slave registration function is used with CJ-series Master Units, the Slaves start to be checked after the Master has been started up and the registered Slave input monitoring time has lapsed. When Slaves are slow to power up, a verification error (Slave missing) may occur, so check the power-up timing. 3. When using CJ-series Master Units, if the Slave registration function is used and the system is started up after being connected and set, incorrect node number settings and Slaves that are missing from the network can be easily checked.

334

Turning the Power ON

Section 6-1

6-1-1

Power-up Checklist
After turning the power ON, use the following checklist to verify the CompoBus/S communications have started properly.
Unit Check Master Are the RUN, SD, and RD indicators lit? With CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units, is the ERC indicator OFF? With CJ-series Master Units, are the ERH and ERC indicators OFF? With CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units, are the active node flags ON for all of the Slaves connected to the system? Slave With CQM1 Masters, are the ERS and ERC indicators OFF? Are the PWR and COMM indicators lit? Is the ERR indicator OFF? Is the U.ERR indicator OFF? (For SRT2-AD04 and SRT2-DA02 Analog Terminals only) Answer Yes No Yes Yes Yes No No No

Yes Yes Yes Yes

No No No No

Note

1. If any questions are answered No, refer to 6-2 Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units to 6-5 Checking Slave Operations for instructions on identifying and clearing the cause of the error. 2. For SRM1 and CPM2C-S Master Units, refer to the SRM1 Operation Manual and CPM2C-S Operation Manual.

335

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units

Section 6-2

6-2
6-2-1

Checking Operations for CS-series, C200HX/C200HG/ C200HE-(Z)E, and C200HS Master Units
Indicators
Indicator status RUN ERC SD ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF RD ON OFF OFF OFF --The PCs power is OFF. The Master is not completely connected to the Backplane. Probable cause --Turn the PCs power supply ON. Mount the Master properly. Replace the faulty Unit, which will be indicated by a$ in the I/O table. After correcting the cause, toggle the Units restart bit in the AR Area. Replace the Unit if it doesnt reset when the restart bit is toggled. Set unique unit numbers. If the usable node numbers are within IN0 to IN15 and OUT0 to OUT15, 9 or F cannot be set. node numbers A to F cannot be used with C200HX-CPU3@-(Z)E/ -CPU4@(Z)E, C200HG-CPU3@-(Z)E/ CPU4@-(Z)E, or C200HS PCs. Check the I/O connecting cables between all Racks. Clear the error after the connection is fixed. Use a Slave that can communicate properly, or make the communications mode of each Slave match that of the Master Unit. Check the Communications Error Flags or indicators and clear the cause of the communications error. See Communications Error Node Number Indicators below. Possible remedy

Errors and Troubleshooting


Situation Normal communications PCs power OFF Not connected to Backplane

CPU Unit standby sta- OFF tus Special I/O Unit error OFF

One of the Special I/O Units is faulty. OFF Refreshing between the PC and Master Unit is not being performed properly. The same unit number has been set on two or more Special I/O Units. An out-of-range unit number has been set.

I/O UNIT OVER error

OFF

OFF

OFF

OFF

I/O BUS error

OFF

OFF

OFF

OFF

Slave not connected

ON

OFF

ON

OFF

The I/O bus is not connected correctly. (In CS-series PCs, an I/O BUS error may have occurred in another Unit.) No Slaves are connected, or the communications mode of each Slave does not match that of the Master Unit. An error has occurred with a Slave during communications and it is withdrawn from the system.

Communications error ON with a Slave

ON

ON

---

Note Check the systems operation with just one Slave connected (one Slave at a time) if the CompoBus system does not operate but the Masters indicator status does not match any of those in the table. Communications Error Node Number Indicators When a communications error occurs with a Slave during communications and the ERC indicator lights, the other indicators will show the node number of the Slave where the error occurred in binary. When several communications errors occur simultaneously, the node number of the Slave with the first recognized communications error will be displayed. The display will not be changed if another communications error occurs while a node number is already being displayed. A new node number can be displayed after the first communications error is cleared. When a communications error occurs in a 16-point or greater Slave, any of the node numbers currently used by that Slave may be displayed.

336

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units

Section 6-2

The following table shows some examples of node number displays.


Situation ERC Communications error in the Input Slave with node number 13 Communications error in the Output Slave with node number 6 Communications error in the Input Slave with node number 0 A communications error occurs in the Output Slave with node number 11 after an error occurs in the Input Slave with node number 3. ON ON ON ON Indicator status I/O 8 4 2 OFF ON ON Possible remedy 1

Check the communications cable to Input Slave 13 and the status of the Slave itself. ON OFF ON ON OFF Check the communications cable to Output Slave 6 and the status of the Slave itself. OFF OFF OFF OFF OFF Check the communications cable to Input Slave 0 and the status of the Slave itself. OFF OFF OFF ON ON First, check the communications cable to Input Slave 3 and the status of the Slave itself. Once the error in Input Slave 3 is cleared, the display will show the error in Output Slave 11 and this error can be cleared.

OFF ON

6-2-2

Checking Status Using Status Information


When using CS-series, C200HX/C200HG/C200HE-(Z)E, or C200HS Master Units, information on active Slave status and communications error status is stored for each Slave in the status area of the PCs Special I/O Unit Area.

Status Area Location and Configuration

The location and configuration of the status area is shown in the following table. Usable Node Number is IN0 to IN7 and OUT0 to OUT7 Two words are used for flags when the max. number of Slaves setting is 16.
PC CS-series PCs C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs Location of Status Area First word = 2000 + unit number 10 Unit numbers 0 to 9: First word = 100 + unit number 10 Unit numbers A to F (10 to 15): First word = 400 + (unit number 10) 10
Bits
Output Slave Communications Error Flags First word + 8 Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Output Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0

First Input Slave Communications Error Flags word + 9 Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0

Active Input Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0

Usable Node Number is IN0 to IN15 and OUT0 to OUT15 Four words are used for flags when the max. number of Slaves setting is 32.
PC CS-series PCs C200HX/C200HG/ C200HE-(Z)E, and C200HS PCs Location of Special I/O Unit Area First word = 2000 + unit number 10 Unit numbers 0 to 8: First word = 100 + unit number 10 Unit numbers A to E (10 to 14): First word = 400 + (unit number 10) 10

337

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units

Section 6-2
Bits

First word + 16 First word + 17 First word + 18 First word + 19

Output Slave Communications Error Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Input Slave Communications Error Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Output Slave Communications Error Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 Input Slave Communications Error Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8

Active Output Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Input Slave Flags Slave 7 - - - - - - - - - - - - - - - - - - - - - - - 0 Active Output Slave Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8 Active Input Slave Flags Slave 15 - - - - - - - - - - - - - - - - - - - - - - 8

Status Flag Functions

The status flags have the following functions. These flags are automatically cleared to 0 when the power is turned ON or the system is restarted. Active Output Slave Flags These flags indicate whether the corresponding Output Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)

Active Input Slave Flags These flags indicate whether the corresponding Input Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)

Output Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Output Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error)

Input Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Input Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error)

Note Input from Input Slaves and output to Output Slaves are enabled when the CompoBus/S System is started up and the Active Node Flag corresponding to the Slave turns ON. During actual operation, it is recommended to create ladder programming that processes Slave I/O after checking that Active Node Flags are ON and Communications Error Flags are OFF.

338

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units

Section 6-2

6-2-3

Checking Normal Operations Using Ladder Programs


This section provides information on how to write a ladder program to monitor the operation of the CompoBus/S System and prohibit using the I/O data of the Slaves in the system when an error occurs. To write a ladder program for CompoBus/S remote I/O communications for the CS-series, C200HX, C200HG, C200HE-(Z)E, or C200HS Master Unit, it is recommended to write I/O data on condition that the Active Node Flags and Communications Error Flags in the status area are monitored to check the operation of the CompoBus/S System. The CompoBus/S status area has the following flags. (Refer to page 79.) Active Node Flags: Once a Slave joins the CompoBus/S network after the Slave is turned ON, the Active Node Flag corresponding to the Slave will be ON. Communications Error Flags: If a Slave in the network fails to communicate with the Master, the Communications Error Flag corresponding to the Slave will be ON. After the Communications Error Flag is ON, the previous input data from the input Slave will be kept on hold. While the Communications Error Flag is ON, the input date of the input Slave is not reliable. (The program will be executed with the previous data.) The following ladder program example uses I/O data after checking the normal operation of the CompoBus/S System. In this example, the C200HX Master with unit number 0 is used and usable node numbers are IN0 to IN7 and OUT0 to OUT7.

339

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units

Section 6-2

Wrong
(n + 4 words bit 00) Input Slave Bit 00 of node number 0 The system is not always in normal operation when bit 00 of input Slave 0 is turned ON. Normal operation

Normal communications CompoBus/S Master Unit Bit 10400 is ON and the system seems to be in normal operation. Communications error

Communications error CompoBus/S Master Unit

Bit 10400 is ON and the system seems to be in normal operation.

Slave

Slave

Bit 00 ON

Bit 00 is OFF when a communications error occurs.

Correct
10900 (n + 9 words bit 00) Input Slave Node address 0 Active Node Flag 10908 (n + 9 words bit 08) AR bit Work bit (a) is ON if input Slave Node 0 is in normal communication in the network. Input Slave Normal operation Node address 0 Communications Error Flag

10400 (n + 4 words bit 00) Input Slave Node address 0 Bit 00 Bit 00 of input Slave is used after checking that the system is in normal operation.

It is possible to write a ladder program that confirms normal operation when a work bit (a) turns OFF. A ladder program that checks all the Active Node Flags and Communications Error Flags in a batch, checks the overall CompoBus/S System operations, and then performs I/O processing for the Slaves in a batch can also be written. For details, refer to the section for CJ-series Master Units under 6-3-4 Checking Normal Operations Using Ladder Programming.

6-2-4

Troubleshooting
When an error occurs, the indicators of a Master Unit connected to a CSseries, C2missing00HX/C200HG/C200HE-(Z)E, or C200HS PC will indicate the error. Check the Master Units indicators and perform the error processing described in the following table.

340

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units

Section 6-2

When an error occurs in a Slave, the Slave can be identified from the status of the Masters indicators or from the status flags in the PCs Special I/O Unit Area.
Error The Master Units RUN indicator is OFF Probable cause The PCs power is OFF. The same unit number has been set on another Special I/O Unit, causing an I/O UNIT OVER error in the PC. Possible remedy Turn the PCs power supply ON.

The Master Units RUN indicator is OFF

Check that the same unit number is not used by more than one Special I/O Unit and restart the PC. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range, causing an I/O for Special I/O Units and restart the PC. UNIT OVER error in the PC. CS-series: Unit numbers 0 to F can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 16 when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to E can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 8 when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 C200HX-CPU3@-(Z)E/-CPU4@-(Z)E, C200HX-CPU3@-(Z)E/ -CPU4@-(Z)E, C200HE, and C200HS PCs: Unit numbers 0 to 9 can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 10 when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to 8 can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 5 when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 C200HX-CPU5@-(Z)E/-CPU6@-(Z)E/-CPU8@-(Z)E and C200HG-CPU5@-(Z)E/-CPU6@-(Z)E PCs: Unit numbers 0 to 9 or A to F can be set when the maximum number of Slaves setting is 16 (pin 1 OFF); Mountable number of Master Units is 16 (when using 10 words as a Special I/O Unit; Usable node number setting is IN0 to IN7 and OUT0 to OUT7 Unit numbers 0 to 8 or A to E can be set when the maximum number of Slaves setting is 32 (pin 1 ON); Mountable number of Master Units is 8 (when using 20 words as a Special I/O Unit; Usable node number setting is IN0 to IN15 and OUT0 to OUT15 A Special I/O Unit error occurred in Turn the PC OFF and then ON again. the PC because the usable node number setting was changed with the PC power ON, but just the Master Unit was restarted. A Special I/O Unit error occurred in the PC because the Master Unit is not connected securely. An input-output I/O table error occurred in the PC because the Master Units unit number or usable node number setting was changed after the I/O table was registered. The Master Unit is faulty. Turn the PC OFF, make sure that the Master Unit is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs. Register the I/O table again.

Replace the Master Unit.

341

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units


Error The Master Units SD indicator is OFF The Master Units RD indicator is OFF Probable cause

Section 6-2

---

Possible remedy Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Replace the Master Unit if the error recurs. The communications cable is not con- Connect the communications cable correctly. nected to the Master. A Slaves number has been set to 8 to Either change the Input and Output Slaves node number set15 even though the usable node tings so that they are 0 to 7 or change the usable node numaddress setting is IN0 to IN7 and ber setting to IN0 to IN15 and OUT0 to OUT15. OUT0 to OUT7. One of the Slaves is not turned ON. (The Slaves PWR indicator is OFF.) There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Turn ON the Slaves power supply.

Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 344 for a list of common mistakes.) The Master Units ERC indicator is ON The Master Unit is faulty. Power is not being supplied to the Slaves. There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 344 for common mistakes and their remedies. Replace the Master Unit. Turn ON the Slaves power supply. Check the power supply cable connections and connect the cables to the Slaves correctly.

Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. There is a non-existent node number Either reset the Master Unit with the PCs Restart Bit or turn because a Slaves node number was the PC OFF and then ON again. changed after communications were established. The same node number is used on two Slaves. Change the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. A common system mistake has been Refer to the table on page 344 for common mistakes and made. (Refer to the table on page 344 their remedies. for a list of common mistakes.) A Slave Unit is faulty. Replace the faulty Slave Unit.

342

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units


Error A Slave Units COMM indicator is OFF or its ERR indicator is ON Probable cause An error has occurred at the Master Unit.

Section 6-2

Possible remedy Check the Master Units indicators and follow the procedures listed above.

The Slave cannot participate in com- Turn ON the Slaves power supply. munications because its power supply is OFF. (The Slaves PWR indicator is OFF.) The Slave cannot participate in com- Check the power supply cable connections and connect the munications because there is a prob- cables to the Slaves correctly. lem with the Slaves power supply. The Slave cannot participate in com- Check the power supply capacity. If it is inadequate, either munications because its power supply change the system configuration or change the power supply is inadequate. so that sufficient power is provided. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The same node number is used on another Slave. Check the connections and cable. Replace the communications cable if it is faulty.

Change one of the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Either change the Input and Output Slaves node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 344 for common mistakes and their remedies. Replace the Slave Unit. Change to node numbers that do not exceed the I/O Area range, then turn ON the PC again.

A Slaves number has been set to 8 to 15 even though the usable node number setting is IN0 to IN7 and OUT0 to OUT7. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 344 for a list of common mistakes.) The Slave Unit is faulty. The area used by the Analog Terminal or 32-point Connector Terminal exceeds the range of the Master Unit I/O Area. The same node number is set on two or more Input Slaves or Output Slaves.

The indicators on the Master and Slaves are normal, but there are errors in the com- The PCs Output OFF Bit is ON, so the munications data Output Slave outputs are always OFF. The communications power supply to the Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF.

Check the Active Node Flags for the Master and see whether the flags are ON for all of the connected Slaves. If two Slaves have the same node number, change the Slaves node number settings. Turn OFF the PCs Output OFF Bit. Provide an I/O power supply to the Slaves.

There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. Usable node numbers setting is incor- Refer to 4-1-3 I/O Allocations in CS-series, C200HX/ rect. C200HG/C200HE-(Z)E, and C200HS PCs and reset the usable node numbers to correct values. The Analog Terminal is connected to a Change the Master Unit to a C200HW-SRM21-V1. C200HW-SRM21 (without V1). A common system mistake has been Refer to the table on page 344 for common mistakes and made. (Refer to the table on page 344 their remedies. for a list of common mistakes.) The Master or a Slave Unit is faulty. Replace the Slave Unit. Replace the Master Unit if the problem recurs.

343

Checking Operations for CS-series, C200HX/C200HG/C200HE-(Z)E, and C200HS Master Units Common Mistakes
Mistake A terminator is not connected. The terminator is not connected at the end of the cable farthest from the Master.

Section 6-2

The following table shows common connection mistakes and their remedies.
Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. Connect the terminator at the end of the cable farthest from the Master.

The master is not connected at one end of the main line in a Connect the Master at one end of the main line. system in which the main line must be distinguished from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications. Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications.

The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Special Flat Cable are used together in the same system. There is a break in the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Use just one kind of cable in the system. Reconnect or replace the communications cable. Make sure that the connectors are crimped correctly on the cable. Replace the faulty connector.

344

Checking Operations of CJ-series Master Units

Section 6-3

6-3
6-3-1

Checking Operations of CJ-series Master Units


Indicators
Indicator status RUN ERH ERC SD ON OFF OFF OFF ON Probable cause RD ON ----Turn the PCs power supply ON. Supply the correct voltage to the PC. Possible remedy

Errors and Troubleshooting


Situation Normal communications PCs power OFF

OFF OFF OFF OFF The PCs power is OFF. The correct voltage is not being supplied to the PC. The Master Unit is faulty. The PC is faulty.

Unit number setting error

OFF

ON

Replace the Master Unit. Replace the PC (CPU Unit, Power Supply Unit). OFF OFF OFF The same unit number is set Set unit numbers that are unique on another Special I/O Unit, and within the specified range. or the unit number is not within the specified range for Special I/O Units. The Master Unit was Restart the PC and set to automatrestarted after changing the ically create I/O tables. usable node number setting switch (DIP switch pin 1). The CPU Unit is faulty. Restart the PC. If the same error occurs, replace the CPU Unit. Replace the Master Unit.

Master Unit error CPU Unit error

OFF ---

OFF ON ON ---

OFF OFF The Master Unit is faulty. -----

Communications error

ON

---

ON

---

---

An error has occurred in the Remove the cause of the error, CPU Unit. and restart the PC. If the same error occurs, replace the CPU Unit. A Slave disconnection has Remove the cause of the error. In been detected. communications stop mode, turn ON the power or restart the Unit after removing the cause of the error. In normal communications mode, the Unit will restart automatically. The Master Unit is faulty. Restart the Master Unit. If the same error occurs, replace the Master Unit. When a Slave is missing, the Unit will restart automatically when the missing Slave is connected to the network. When an unregistered Slave is detected, restart the Master Unit after removing the unregistered Slave.

Verification error

ON

---

ON

ON

---

When the Slave registration function is used indicates detection of a Slave that is missing in the network or an unregistered Slave that is in the network.

Note Check the systems operation with just one Slave connected (one Slave at a time) if the CompoBus system does not operate but the Masters indicator status does not match any of those in the table.

6-3-2

Checking Status Using Status Information


When using CJ-series Master Units, information on active Slave status and communications error status is stored for each Slave in the status area of the PCs Special I/O Unit Area.

345

Checking Operations of CJ-series Master Units

Section 6-3

This status can be read out using a Programming Device (such as the CXProgrammer) to monitor Slave status. Status Area Location and Configuration The location and configuration of the status area is shown in the following table.
PC CJ-series PCs Location of Status Area First word = 2000 + unit number 10

Usable Node Number is IN0 to IN7 and OUT0 to OUT7


15 14 13 12 11 10 First word +8 First word +9 Slave 7 Slave 7 9 8 0 0
Output Slave Communications Error Flags Input Slave Communications Error Flags

7 6 5 4 3 2 1 0 Bits Active Output Slave Flags Slave 7 0 Active Input Slave Flags Slave 7 0

Usable Node Number is IN0 to IN15 and OUT0 to OUT15


15 14 13 12 11 10 First word + 16 First word + 17 First word + 18 First word + 19 Slave 7 Slave 7 Slave 15 Slave 15 9 8 0 0 8 8
Output Slave Communications Error Flags Input Slave Communications Error Flags Output Slave Communications Error Flags Input Slave Communications Error Flags

7 6 5 4 3 2 1 Active Output Slave Flags Slave 7 Active Input Slave Flags Slave 7 Active Output Slave Flags Slave 15 Active Input Slave Flags Slave 15

0 Bits 0 0 8 8

Status Flag Functions

The status flags have the following functions. These flags are automatically cleared to 0 when the power is turned ON or the system is restarted. Active Output Slave Flags These flags indicate whether the corresponding Output Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)

Active Input Slave Flags These flags indicate whether the corresponding Input Slaves are active nodes in the CompoBus/S communications.
Flag status 0 (OFF) 1 (ON) Meaning The corresponding Slave is not participating in communications. (OFF if the Slave didnt participate even one time.) The corresponding Slave is participating in communications. (Not changed even if the Slave is withdrawn from communications.)

Output Slave Communications Error Flags These flags indicate whether a communications error has occurred with the corresponding Output Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) (This flag turns OFF automatically when the Slave rejoins communications.)

346

Checking Operations of CJ-series Master Units Input Slave Communications Error Flags

Section 6-3

These flags indicate whether a communications error has occurred with the corresponding Input Slaves.
Flag status 0 (OFF) 1 (ON) Meaning Normal communications or the Slave is not participating in communications. Withdrawn from communications (communications error) (This flag turns OFF automatically when the Slave rejoins communications.)

Note

1. Input from Input Slaves and output to Output Slaves is enabled when the CompoBus/S System is started up and the Active Node Flag corresponding to the Slave is turned ON. During actual operation, it is recommended to create a ladder program that processes Slave I/O after checking that Active Node Flags are turned ON and Communications Error Flags are OFF. 2. When the CJ-series Master Unit is set to communications stop mode, communications will stop when the Output Slave Communications Error Flag or Input Slave Communications Error Flag turns ON.

6-3-3

Checking Status Using Special I/O Unit DM Area


CJ-series Master Units are allocated an area in the PCs Special I/O Unit DM Area for setting and information storage for the Slave registration function and communications stop mode. Use a Programming Device (such as the CX-Programmer) to read the area and check the communications status and which Slave the error occurred in.

Master Units DM Area Words and Configuration

The following table shows the location and configuration of the Special I/O Unit DM Area words used by CJ-Series Master Units.
PC CJ-series PCs Location of Status Area First word = D20000 + unit number 100

347

Checking Operations of CJ-series Master Units


First word = D20000 + (unit number 100)
15 14 13 12 11 10 First word First word + 1 First word + 2 First word + 3 First word + 4 First word + 5 First word + 6 First word + 7 First word + 8 First word + 9 First word + 10 to First word + 99
Not used. (Can be used as work bits/words.) Status Flags (Used when Slave registration or communications stop mode are enabled.) Communications Stopped Node Number and Slave Type (Used only when communications stop mode is enabled.) Output Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) Input Slave Verification Error: Slave Missing (Used only when Slave registration function is enabled.) Output Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) Input Slave Verification Error: Unregistered Slave in Network (Used only when Slave registration function is enabled.) Master Unit-to-CPU Unit

Section 6-3

0 Bits
CPU Unit-to-Master Unit (The contents of this area is transferred to the Master Unit from the CPU Unit when the power is turned ON. When the contents has changed, turn ON the power again.)

Output Slave Registration Table (Used only when Slave registration function is enabled.) Input Slave Registration Table (Used only when Slave registration function is enabled.) Registered Slave Participation Monitoring Time (Used only when Slave registration function is enabled.) Reserved for system use. (Cannot be used.)

The contents from the first word to the first word +9 cannot be used for any other purpose. These words can be used, however, if the Slave registration function and communications stop mode are not enabled. Checking Operations Using DM Area Words The following table shows the functions of the words in the Master Units Special I/O Unit DM Area that are used to check operations.

348

Checking Operations of CJ-series Master Units

Section 6-3

For details on the words used to set the Slave registration function, refer to 42-5 Slave Registration Function and Communications Stop Mode.
Word +4 Bit 00 Name Registration Completed Flag Function This flag is turned ON when all registered Slaves have joined the network. If all the registered Slaves have joined the network within the registered Slave participation monitoring time this flag will turn ON even if unregistered Slaves have also joined. The flag will not turn ON, however, if there are no Slaves set in the Slave registration table. The flag will remain ON until the power is turned OFF and ON again or the Unit is restarted.

08

Verification Error Flag: Slave Missing

09

This flag is turned ON under the following conditions. Registered Slaves do not join the network within the registered Slave participation monitoring time. When the Slave that caused the verification error is joined in the network, the flag will automatically be turned OFF. Check which Slave caused the error in the bit for verification error (Slave missing) in Output Slave (first word + 6) or verification error (Slave missing) in Input Slave (first word + 7). Verification Error Flag: This flag is turned ON when an unregistered Slave has joined the netUnregistered Slave in Net- work. The flag will remain ON until the power is turned OFF and ON work again or the Unit is restarted, even if the Slave that caused the verification error is removed from the network. Check which Slave caused the error in the bit for Output Slave verification error (unregistered Slave in network) (first word + 8) or Input Slave verification error (unregistered Slave in network) (first word + 9). Communications Stopped This flag is turned ON when the Master Unit is set to communications Flag stop mode and remote I/O communications stop due to a communications error,. Once the flag has turned ON, the status remains until the power is turned OFF and ON again or the Unit is restarted. Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) and communications stopped Slave type (bit 15 of first word + 5). Error Flag This flag is turned ON when any of the bits 08 to 10 are set to1(ON). The flag is automatically turned OFF when all the bits 08 to 10 are turned OFF. Communications Stopped When the Master Unit is set to communications stop mode and remote Node Number I/O communications stop due to a communications error, the node number of the Slave that caused the error is stored as a 2-digit hexadecimal (00 to 0F: 1 to 15). Check the Slave type (Output or Input) in the word for communications stopped Slave type (bit 15 of first word + 5). The node address stored will be held until the power is turned OFF and ON again or the Unit is restarted. Communications Stopped When the Master Unit is set to communications stop mode and remote Slave Type I/O communications stop due to a communications error, the Slave type of the Slave that caused the error is stored as follows: 0 (OFF): Output Slave 1 (ON): Input Slave Check which Slave caused the error in the bits for communications stopped node number (bits 00 to 07 of first word + 5) When communications have stopped, the bit status is held until the power is turned OFF and ON again or the Unit is restarted.

10

15

+5

00 to 07

15

349

Checking Operations of CJ-series Master Units


Word +6 Bit 00 01 02 to 13 14 15 Name Output Slave Verification Error: Slave Missing

Section 6-3
Function When the Slave registration The bits in the Special I/O function is enabled, the bit Unit Area correspond to the corresponding to the node node numbers actually used number of the Output Slave by the Slaves. Therefore, for that caused the verification Slaves with 16 points or error (Slave missing) will be higher, the bits other than turned ON. those set for the node number may also be turned ON. For Bits 00 to 15 correspond to Output Slave node numbers 1 example, the two consecutive bits used by a 16-point Slave to 15. When the Slave that or the four consecutive bits caused the verification error used by a 32-point Slave may joins the network, the bit will be turned ON at the same automatically turned OFF. time. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave that caused the verification error (Slave missing) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. When the Slave that caused the verification error joins the network, the bit will automatically turned OFF. When the Slave registration function is enabled, the bit corresponding to the node number of the Output Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Output Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted. When the Slave registration function is enabled, the bit corresponding to the node number of the Input Slave where a verification error (unregistered Slave in network) will be turned ON. Bits 00 to 15 correspond to Input Slave node numbers 1 to 15. Once a bit has been turned ON the status will be held until the power is turned OFF and ON again or the Unit is restarted.

OUT0 OUT1 OUT2 to OUT13 OUT14 OUT15

+7

00 01 02 to 13 14 15

Input Slave Verification Error: Slave Missing

IN0 IN1 IN2 to IN13 IN14 IN15

+8

00 01 02 to 13 14 15

Output Slave Verification Error: Unregistered Slave in Network

OUT0 OUT1 OUT2 to OUT13 OUT14 OUT15

+9

00 01 02 to 13 14 15

Input Slave Verification Error: Unregistered Slave in Network

IN0 IN1 IN2 to IN13 IN14 IN15

350

Checking Operations of CJ-series Master Units

Section 6-3

6-3-4

Checking Normal Operations Using Ladder Programming


This section provides information on how to write a ladder program to monitor the operation of the CompoBus/S System and prohibit using the I/O data of the Slaves in the system when an error occurs or the Slaves are not participating in the network correctly. Master Unit Settings The following table shows the Master Unit settings used in the programming example (when all Slaves OUT0 to OUT15 and IN0 to IN15 are connected).
Masters unit number Usable node numbers 0 IN0 to IN15 and OUT0 to OUT15

Example 1

Communications will be performed only when the Communications Error Flags of all Slaves are OFF, and the Active Node Flags correspond to the configuration of connected Slaves. Status Area (Refer to page 99 for details.)
15 14 13 12 11 10 CIO 2016 CIO 2017 CIO 2018 CIO 2019 Slave 7 Slave 7 Slave 15 Slave 15 9 8 0 0 8 8
Output Slave Communications Error Flags Input Slave Communications Error Flags Output Slave Communications Error Flags Input Slave Communications Error Flags

7 6 5 4 3 2 1 Active Output Slave Flags Slave 7 Active Input Slave Flags Slave 7 Active Output Slave Flags Slave 15 Active Input Slave Flags Slave 15

0 Bits 0 0 8 8

Active Node Flags: Once a Slave joins the CompoBus/S network after the Slave is turned ON, the Active Node Flag corresponding to the Slave will be ON. Communications Error Flags: If a Slave in the network fails to communicate with the Master, the Communications Error Flag corresponding to the Slave will be ON. After the Communications Error Flag is ON, the previous input data from the input Slave will be kept on hold. While the Communications Error Flag is ON, the input data of the input Slave is not reliable. (The program will be executed with the previous data.) Operations The input conditions require the Input Slave and Output Slave Active Node Flags to match the network configuration and that the Output Slave or Input Slave Communications Error Flags are OFF.

351

Checking Operations of CJ-series Master Units


a > (320) 2016 #00FF > (320) 2017 #00FF > (320) 2018 #00FF > (320) 2019 #00FF = (300) 2016 #00FF = (300) 2017 #00FF = (300) 2018 #00FF = (300) 2019 #00FF b

Section 6-3

Communications error

Determines that Communications Error Flags in leftmost 8 bits of DM 2016 to DM 2019 are OFF. If the Flag for any node is ON, the comparison result with constant #00FF is ON, and work bit turns ON.

Slave joined network

Determines that Active Node Flags for Slaves in rightmost 8 bits of DM 2016 to DM 2019 match the Slave configuration. Set the FF part of the constant #00FF to match the configuration of connected Slaves.

a JMP (004)

Slave joined network

Communications error Slave I/O processing program

#0001

Slave I/O is processed when the JMP condition is ON only. If the JMP condition is OFF, the program jumps to JME and Slave I/O is not processed.

JME (005) #0001

Example 2

The input conditions can be set according to the following table when the Slave registration table and communications stop mode are used (DIP switch pins 3 and 4 both set to ON). DM Area Contents (Refer to page 103 for details.)
DM Bit address D20004 00 08 09 10 Name Registration Completed Flag Verification Error Flag: Slave Missing Function ON when all registered Slaves have joined network. ON when a Slave are not present in network.

Verification Error Flag: Unregis- ON when an unregistered Slave tered Slave in Network is in the network. Communications Stopped Flag ON when communications have stopped due to a communications error. ON when any of the flags 08 to 10 are ON.

15

Error Flag

352

Checking Operations of CJ-series Master Units Operations


c TST (350) D20004 #F TST (350) D20004 #0 d

Section 6-3

When bit 15 of D20004 is ON, work bit c (error detected) turns ON.

Error detected Bit 15 (Error Flag)


d

Bit 00 (Registration Completed Flag)


c

Registered Slaves joined network

When bit 00 of D20004 is ON, work bit d (registered Slaves joined network) turns ON.

JMP (004)

Registered Slaves joined network

Error detected Slave I/O processing program

#0002

Slave I/O is processed when JMP condition is ON only. If the JMP condition is OFF, the program jumps to JME and Slave I/O is not processed.

JME (005) #0002

6-3-5

Troubleshooting
When an error occurs, the indicators of a Master Unit connected to a CJseries PC will indicate the error. Check the Master Units indicators and perform the error processing described in the following table. When an error occurs in a Slave, the Slave can be identified from the status of the Masters indicators (refer to page 74) or from the status flags (refer to page 345) in the PCs Special I/O Unit Area.

Error The Master Units RUN indicator is OFF

Probable cause The PCs power is OFF. The same unit number has been set on another Special I/O Unit, causing an area overlap error in the PC.

Possible remedy

Turn the PCs power supply ON. Check that the same unit number is not used by more than one Special I/O Unit and restart the PC. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit. The unit number has been set outside Check that the unit number is set within the range specified the specified range, causing an area for Special I/O Units and restart the PC. overlap error in the PC. CJ-series PCs: Unit numbers 0 to 95 can be set when the Master Unit is using 10 words as a single Special I/O Unit and the usable node number setting is IN0 to IN7 and OUT0 to OUT7 (DIP switch pin 1 OFF). Unit numbers 0 to 94 can be set when the Master Unit is using 20 words as two Special I/O Units and the usable node number setting is IN0 to IN15 and OUT0 to OUT15 (DIP switch pin 1 ON). The usable node number setting was changed with the PC power ON, and the Master Unit was restarted only. A Special I/O Unit error occurred in the PC because the Master Unit is not connected securely. The Master Unit is faulty. Communications stop mode is set. Turn the PC OFF and then ON again, and recreate the I/O tables. Turn the PC OFF, make sure that the Master Unit is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs. Replace the Master Unit. Communications stop when a communications error occurs in communications stop mode. Remove the cause of the error, and then reset the Master Unit using the PCs Restart Bit or turn the PC OFF and then ON again.

353

Checking Operations of CJ-series Master Units


Error The Master Units SD indicator is OFF (when communications stop mode is not enabled) The Master Units RD indicator is OFF Probable cause ---

Section 6-3
Possible remedy Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Replace the Master Unit if the error recurs.

The communications cable is not connected to the Master. A Slaves number has been set to 8 to 15 even though the usable node address setting is IN0 to IN7 and OUT0 to OUT7. One of the Slaves is not turned ON. (The Slaves PWR indicator is OFF.) There is a problem with the Slaves power supply. The Slaves power supply is inadequate.

Connect the communications cable correctly. Either change the Input and Output Slaves node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Turn ON the Slaves power supply.

Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 344 for a list of common mistakes.) The Master Units ERC indicator is ON The Master Unit is faulty. Power is not being supplied to the Slaves. There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 344 for common mistakes and their remedies. Replace the Master Unit. Turn ON the Slaves power supply. Check the power supply cable connections and connect the cables to the Slaves correctly.

Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communi- Check the connections and cable. Replace the communicacation cable connection or the cable tions cable if it is faulty. itself. There is a non-existent node number Either reset the Master Unit with the PCs Restart Bit or turn because a Slaves node number was the PC OFF and then ON again. changed after communications were established. The same node number is used on two Slaves. Change the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. A registered Slave has not joined the Check the Slave registration table and the node number setnetwork (when Slave registration func- ting for each Slave. tion is enabled). An unregistered Slave is in the network (when Slave registration function is enabled). A common system error has occurred. Refer to the table on page 344 for common errors and their (Refer to the table on page 344 for a remedies. list of common errors.) The Master Unit is faulty. A Slave Unit is faulty. Replace the Master Unit. Replace the faulty Slave Unit.

354

Checking Operations of CJ-series Master Units


Error The Master Units ERH indicator is ON Probable cause The I/O table is not registered. The same unit number has been set on another Special I/O Unit. Possible remedy Recreate the I/O tables.

Section 6-3

Check that the same unit number is not used by more than one Special I/O Unit and turn the PC OFF and ON again. In particular, when the usable node number setting is IN0 to IN15 and OUT0 to OUT15, check that the next unit number after the one set on the Master Unit is not set on another Special I/O Unit.

The unit number has been set outside Check that the unit number is set within the range specified the specified range. for Special I/O Units and turn the PC OFF and ON again. CJ-series PCs: Unit numbers 0 to 95 can be set when the Master Unit is using 10 words as a single Special I/O Unit and the usable node number setting is IN0 to IN7 and OUT0 to OUT7 (DIP switch pin 1 OFF). Unit numbers 0 to 94 can be set when the Master Unit is using 20 words as two Special I/O Units and the usable node number setting is IN0 to IN15 and OUT0 to OUT15 (DIP switch pin 1 ON). A Slave Units COMM indicator is OFF or its ERR indicator is ON The CPU Unit is faulty. An error has occurred at the Master Unit. Replace the CPU Unit. Check the Master Units indicators and follow the procedures listed above.

The Slave cannot participate in com- Turn ON the Slaves power supply. munications because its power supply is OFF. (The Slaves PWR indicator is OFF.) The Slave cannot participate in com- Check the power supply cable connections and connect the munications because there is a prob- cables to the Slaves correctly. lem with the Slaves power supply. The Slave cannot participate in com- Check the power supply capacity. If it is inadequate, either munications because its power supply change the system configuration or change the power supply is inadequate. so that sufficient power is provided. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The same node number is used on another Slave between inputs Slaves or between output Slaves. A Slaves number has been set to 8 to 15 even though the usable node number setting is IN0 to IN7 and OUT0 to OUT7. Communications modes of Master Unit and Slave do not match. A common system mistake has been made. (Refer to the table on page 356 for a list of common mistakes.) The Slave Unit is faulty. Check the connections and cable. Replace the communications cable if it is faulty.

Change one of the Slaves node number settings to eliminate the duplication and then turn the Slaves ON again. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again. Either change the Input and Output Slaves node number settings so that they are 0 to 7 or change the usable node number setting to IN0 to IN15 and OUT0 to OUT15. Set the communications mode so that it is the same as that of the Master Unit. Refer to the table on page 356 for common mistakes and their remedies. Replace the Slave Unit.

The area used by the Analog Terminal Change to node numbers that do not exceed the I/O Area or 32-point Connector Terminal range, then turn ON the PC again. exceeds the range of the Master Unit I/O Area.

355

Checking Operations of CJ-series Master Units


Error The indicators on the Master and Slaves are normal, but there are errors in the communications data Probable cause The same node number is set on two or more Input Slaves or Output Slaves. The PCs Output OFF Bit is ON, so the Output Slave outputs are always OFF. The communications power supply to the Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF. There is a problem with the communication cable connection or the cable itself. Usable node numbers setting is incorrect.

Section 6-3
Possible remedy Check the Active Node Flags for the Master and see whether the flags are ON for all of the connected Slaves. If there is a duplication, change the Slaves node number settings. Turn OFF the PCs Output OFF Bit. Provide an I/O power supply to the Slaves.

Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-2-4 Allocations and reset the usable node numbers to correct values.

A common system mistake has been Refer to the table on page 356 for common mistakes and made. (Refer to the table on page 356 their remedies. for a list of common mistakes.) The Master or a Slave Unit is faulty. Replace the Slave Unit. Replace the Master Unit if the problem recurs.

Common Mistakes
Mistake A terminator is not connected.

The following table shows common connection mistakes and their remedies.

Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. The terminator is not connected at the end of the cable far- Connect the terminator at the end of the cable farthest from thest from the Master. the Master. The master is not connected at one end of the main line in a Connect the Master at one end of the main line. system in which the main line must be distinguished from the branch lines. The length of the main line, a branch line, or the total length Make sure that the lengths of the cables in the system are of the branch lines of the system in which the main line must within the specifications listed in 2-2-2 Maximum Cable be distinguished from the branch lines is not within specifi- Length, or change the communications mode to Long-discations. tance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Use just one kind of cable in the system. Special Flat Cable are used together in the same system. There is a break in the communications cable. Reconnect or replace the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Make sure that the connectors are crimped correctly on the cable. Replace the faulty connector.

356

Checking Operations of CQM1 Master Units

Section 6-4

6-4
6-4-1

Checking Operations of CQM1 Master Units


Indicators
The Master Units indicators can indicate operating errors.
Indicator status RUN ERC ERS SD ON OFF OFF OFF OFF OFF OFF ON RD ON ALM Output OFF --The PCs power is OFF. Probable cause --Possible remedy

Error Status
Situation Normal communications

PCs power OFF OFF I/O UNIT OVER OFF error I/O BUS error ON/ OFF

OFF OFF OFF OFF OFF OFF

Turn the PCs power supply ON. The PCs limit on I/O points Reduce the PC word allowas exceeded by the Com- cation setting or remove poBus/S Master Unit. one of the other Units.

OFF OFF

OFF OFF OFF

Slave not connected

ON

OFF OFF

ON

OFF OFF

Data area over- ON lap

---

ON

OFF OFF ON

Address over error

ON

---

Flashing ON

ON

OFF

Communications error with a Slave

ON

ON

---

ON

---

ON

The connection between Check the mounting of each the CPU Unit and I/O bus is I/O Unit and the End Cover. not correct. Turn the PC ON again after correcting the cause of the error. No Slaves are connected, Use a Slave that can comor the communications municate properly, or make mode of each Slave does the communications mode not match that of the Master of each Slave match that of Unit. the Master Unit. When the number of Check the area allocated to points/node number setthe 8-point Slave where the ting is set to 4, this status error occurred, eliminate indicates that the same the area overlap, and then area is allocated to more restart the PC. than one Slave. Communi- See Communications Error cations will be stopped. Node Number Indicators below. When the PC word alloca- Check the indicators and tion setting is 2 or 4 words, set the node number to an this status indicates that an acceptable value. out-of-range node number See Communications Error from 0 to 7 has been set. Node Number Indicators below. An error has occurred with Check the indicators and a Slave during communica- clear the cause of the comtions and it is withdrawn munications error. See from the system. Communications Error Node Number Indicators below.

Note Check the systems operation with just one Slave connected (one Slave at a time) if the CompoBus system doesnt operate but the Masters indicator status doesnt match any of those in the following table. Communications Error Node Number Indicators When a communications error occurs with a Slave during communications and the ERC indicator lights or the ERS indicator lights or flashes, the other indicators will show the node number of the Slave where the error occurred in binary. When several communications errors occur simultaneously, the node number with the highest priority error will be displayed. The priority is as follows: 1,2,3... 1. Area overlap error (ERS lit) 2. Address over error (ERS flashing) 3. Communications error (ERC lit)

357

Checking Operations of CQM1 Master Units

Section 6-4

When the same error occurs in two or more Slaves, the node number of the Slave with the first recognized error will be displayed. The display will not be changed if the same error occurs in another Slave while a node number is already being displayed for that error. The new node number can be displayed after the first error is cleared. When a communications error occurs in a 16-point Slave, either one of the node numbers used by the Slave may be displayed. The following table shows some examples of node number displays.
Situation ERC Area overlap in Output Slaves with node numbers 4 and 5 --ERS ON Indicator status I/O 8 4 ON OFF ON Possible remedy 2 1 OFF OFF Change the node number for Output Slave 4 or 5. Alternatively, change the number of points/node number setting to 8. Restart the PC afterwards. ON ON Change the node number for Input Slave 7. Alternatively, change the PC word allocation and number of points/node number settings. OFF ON Check the communications cable to Input Slave 13 and the status of the Slave itself.

Address over error in the --Input Slave with node number 7 Communications error in the Input Slave with node number 13 ON

Flashing OFF OFF ON

OFF

OFF ON

ON

Communications error in ON the Output Slave with node number 6 Communications error in the Input Slave with node number 0 A communications error occurs in the Output Slave with node number 11 after a communications error occurs in the Input Slave with node number 3. ON

OFF

ON

OFF ON

ON

OFF Check the communications cable to Output Slave 6 and the status of the Slave itself.

OFF

OFF OFF OFF OFF OFF Check the communications cable to Input Slave 0 and the status of the Slave itself. OFF OFF OFF ON ON First, check the communications cable to Input Slave 3 and the status of the Slave itself. Once the error in Input Slave 3 is cleared, the display will show the error in Output Slave 11 and this error can be cleared.

ON

OFF

6-4-2

Error Detection with the Alarm Output (CQM1 Only)


The CompoBus/S Master Unit for CQM1 PCs is equipped with an alarm output terminal (ALM) which is shorted by an internal relay when an error occurs. The alarm output is shorted when there is an area overlap error (ERS indicator ON) or a communications error (ERC indicator ON). The alarm output can be used to speed the response to an error by connecting the output to a warning device such as a buzzer or using the alarm output as an input to the PC to trigger an error subroutine. The following table shows the specifications for the alarm output terminal (ALM). Use these specifications for reference when wiring the alarm output.
Item Maximum switching capacity Minimum switching capacity Relay model Minimum ON time Circuits configuration 2 A (24 V DC) 10 mA (5 V DC) G6D-1A 100 ms (Outputs are ON at least 100 ms.)
CQM1-SRM21-V1 Internal circuit 24 V DC max. at 2 A

Specification

358

Checking Operations of CQM1 Master Units

Section 6-4

6-4-3

Checking Normal Operations Using Ladder Programming


This section provides information on how to write a ladder program to monitor the operation of the CompoBus/S System and prohibit using the I/O data of the Slaves in the system when an error occurs or the Slaves are not participating in the network correctly. The CQM1 Master Unit does not have a status area but an alarm output terminal (ALM) instead. The alarm output terminal is short-circuited if either of the following errors occur. (Refer to page 97.) Area duplication error (ERS indicator is lit) Communications error (ERC indicator is lit) It is recommended to write a program that enables the Input Unit to accept alarm output and the I/O data of the Slaves in the network is used only when the alarm output terminal is OFF.

6-4-4

Troubleshooting
The indicators of a Master Unit connected to a CQM1 PC will indicate when an error has occurred. Check the Master Units indicators and perform the error processing described in the following table. When an error occurs in a Slave, the Slave can be identified from the status of the Masters indicators (refer to page 108) or from the status flags in the PCs Special I/O Unit Area. The alarm output can also be used to determine when an error has occurred. Refer to 6-4-2 Error Detection with the Alarm Output (CQM1 Only) for details.
Error Probable cause The PCs power is OFF. An I/O UNIT OVER error occurred in the PC. An I/O BUS error occurred in the PC because the Master Unit is not connected securely. An I/O BUS error occurred in the PC because the PCs End Cover is not connected securely. Possible remedy Turn the PCs power supply ON. Either change the PC word allocation setting on pins 1 and 2 of the DIP switch or remove another I/ O Unit. Turn the PC OFF, make sure that the Master Unit is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs. Turn the PC OFF, make sure that the End Cover is mounted correctly, and then turn the PC ON again. Replace the Master Unit if the error recurs.

The Master Units RUN indicator is OFF

An I/O BUS error occurred in the PC Turn the PC OFF and then ON again. because the PC word allocation setting (pins 1 and 2) was changed after communications were established. The Master Unit is faulty. Replace the Master Unit. The Master Units SD indicator is OFF The same area may be allocated to more than one Slave. (The Master Units ERS indicator will be ON at the same time.) The Master Unit is faulty. See the explanation under The Master Units ERS indicator is ON., below. Replace the Master Unit.

359

Checking Operations of CQM1 Master Units


Error The Master Units RD indicator is OFF

Section 6-4

Probable cause Possible remedy The communications cable is not connected Connect the communications cable correctly. to the Master. One of the Slaves is not turned ON. (The Slaves PWR indicator is OFF.) There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Turn ON the Slaves power supply. Check the power supply cable connections and connect the cables to the Slaves correctly.

Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. Communications modes of Master Unit and Set the communications mode so that it is the Slave do not match. same as that of the Master Unit. A common system mistake has been made. Refer to the table on page 362 for common mis(Refer to the table on page 362 for a list of takes and their remedies. common mistakes.) The Master Unit or a Slave Unit is faulty. The Master Units ERS indicator is ON The same area may be allocated to more than one Slave. Replace the Master Unit. Replace the Slave Units if the problem recurs. Either change the Slaves node number settings to eliminate the I/O Area overlap or change the Master Units number of points/node number setting to 8-point mode by turning pin 3 of the DIP switch OFF. Turn the PC ON again after making the necessary changes.

The PCs data area has been exceeded.

Either change the node number setting of the Slave that exceeded the PCs I/O Area or change the Master Units number of points/node number setting to 8-point mode by turning pin 3 of the DIP switch OFF. Turn the PC ON again after making the necessary changes. A 16-point or greater Slave has been conEither remove the 16-point or greater Slave or nected even though the Master Units num- change the Master Units number of points/node ber of points/node number setting is 4-point number setting to 8-point mode by turning pin 3 of mode. (Pin 3 of the DIP switch is ON.) the DIP switch OFF. Turn the PC ON again after making the necessary changes. There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. The Master Units ERS indicator is flashing A Slave Unit is faulty. The PC word allocation setting is 2 or 4 words, but an out-of-range node number from 0 to 7 has been set. (An address over error occurred.) Replace the faulty Slave Unit. Either remove the Slave where the error occurred or change the Masters PC word allocation setting (pins 1 and 2) and max. number of Slaves setting (pin 3) so that the Slaves node number is acceptable. Refer to 4-3-2 Switch Settings for a table showing all of the possible DIP switch settings. Replace the faulty Slave Unit.

A Slave Unit is faulty.

360

Checking Operations of CQM1 Master Units


Error The Master Units ERC indicator is ON Probable cause Power is not being supplied to the Slaves. There is a problem with the Slaves power supply. The Slaves power supply is inadequate. Possible remedy Turn ON the Slaves power supply.

Section 6-4

Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided.

There is a problem with the communication Check the connections and cable. Replace the cable connection or the cable itself. communications cable if it is faulty. There is a non-existent node number because a Slaves node number was changed after communications were established. The same node number is set on two or more Input Slaves or Output Slaves. Either reset the Master Unit with the PCs Restart Bit or turn the PC OFF and then ON again.

After changing the Slaves node number settings to eliminate the duplication, turn the Slaves ON again and then turn the PC ON again. A common system mistake has been made. Refer to the table on page 362 for common mis(Refer to the table on page 362 for a list of takes and their remedies. common mistakes.) A Slave Units COMM indicator is OFF or its ERR indicator is ON A Slave Unit is faulty. An error has occurred at the Master Unit. The Slave cannot participate in communications because its power supply is OFF. (The Slaves PWR indicator is OFF.) The Slave cannot participate in communications because there is a problem with the Slaves power supply. The Slave cannot participate in communications because its power supply is inadequate. The Slave cannot participate in communications because there is a problem with the communication cable connection or the cable itself. The node address set for the Slave is outside the setting range. When outside the setting range with the node addresses 0 to 7: ERS indicator of the Master Unit flashes When outside the setting range with the node address 8 to 15: ERS indicator of the Master Unit goes OFF The same node number is set on two or more Input Slaves or Output Slaves. Replace the faulty Slave Unit. Check the Master Units indicators and follow the procedures listed above. Turn ON the Slaves power supply.

Check the power supply cable connections and connect the cables to the Slaves correctly. Check the power supply capacity. If it is inadequate, either change the system configuration or change the power supply so that sufficient power is provided. Check the connections and cable. Replace the communications cable if it is faulty.

Change the node address of the Slave that caused the address over or change the Master Units PC word allocation setting (pins 1 and 2) and max. number of Slaves setting (pin 3) so that the Slaves node number is acceptable. Refer to 4-3-2 Switch Settings for a table showing all of the possible DIP switch settings.

Change one of the Slaves node number settings to eliminate the duplication, turn the Slave ON again, and then turn the PC ON again. Communications modes of Master Unit and Set the communications mode so that it is the Slave do not match. same as that of the Master Unit. A common system mistake has been made. Refer to the table on page 362 for common mis(Refer to the table on page 362 for a list of takes and their remedies. common mistakes.) The Slave Unit is faulty. Replace the Slave Unit.

361

Checking Slave Operations


Error The indicators on the Master and Slaves are normal, but there are errors in the communications data Probable cause The same node number is set on two or more Input Slaves or Output Slaves.

Section 6-5

Possible remedy Change one of the Slaves node number settings to eliminate the duplication, turn the Slave ON again, and then turn the PC ON again. The PCs Output OFF Bit is ON, so the Out- Turn OFF the PCs Output OFF Bit. put Slave outputs are always OFF. The communications power supply to the Provide an I/O power supply to the Slaves. Slaves is ON, but the I/O power supply is OFF, so the Output Slave outputs and Input Slave inputs are always OFF. There is a problem with the communication cable connection or the cable itself. The setting of the number of words allocated to the PC, or the number of points allocated to a single node number is incorrect. An Analog Terminal is connected to a CQM1-SRM21 (without V1). A common system mistake has occurred. (Refer to the table on page 362 for a list of common mistakes.) The Master or a Slave Unit is faulty. Check the connections and cable. Replace the communications cable if it is faulty. Refer to 4-3-3 I/O Allocations in CQM1 PCs and correct the number of words allocated to the PC or the number of points allocated to a single node number. Change the Master Unit to a CQM1-SRM21-V1. Refer to the table on page 362 for common mistakes and their remedies. Replace the Slave Unit. Replace the Master Unit if the problem recurs.

Common Mistakes
Mistake A terminator is not connected.

The following table shows common connection mistakes and their remedies.
Remedy Connect a terminator (connector or terminal-block) at the end of the cable farthest from the Master. Connect the terminator at the end of the cable farthest from the Master. Connect the Master at one end of the main line.

The terminator is not connected at the end of the cable farthest from the Master. The master is not connected at one end of the main line of the system that has the main line distinguishable from the branch lines. The length of the main line, a branch line, or the total length of the branch lines of the system in which the main line must be distinguished from the branch lines is not within specifications.

Make sure that the lengths of the cables in the system are within the specifications listed in 2-2-2 Maximum Cable Length, or change the communications mode to Long-distance Communications Mode so that the length of the cables in the system will be within specifications. The total communications cable in the system in which the Refer to 2-2-2 Maximum Cable Length and change the conmain line does not need to be distinguished from the branch figuration so that the length of the total communications lines is not within specifications. cable length will be within specifications. 2-conductor VCTF cable, 4-conductor VCTF cable, and Use just one kind of cable in the system. Special Flat Cable are used together in the same system. There is a break in the communications cable. Reconnect or replace the communications cable. When 4-conductor VCTF cable or Special Flat Cable is being used, a connector is not attached securely to the cable. A connector is faulty. Make sure that the connectors are crimped correctly on the cable. Replace the faulty connector.

6-5
6-5-1

Checking Slave Operations


Indicators
This section explains the indicators common to all of the Slave Units. In addition to these common indicators, Slaves have other indicators, such as indicators that reflect the status of the Slaves I/O point. Refer to SECTION 5 Slave Specifications and Operations for details on the indicators specific to each Slave.

362

Checking Slave Operations Indicator Meanings

Section 6-5
The following table shows the meaning of the common indicators.
Indicator Color PWR Green (POWER OUT) COMM Yellow Status Meaning ON The communications power supply is ON. OFF ON OFF ERR (BUS/S ERR) Red ON OFF The communications power supply is OFF. Normal communications A communications error has occurred or the Unit is in standby status. A communications error has occurred. Normal communications or the Unit is in standby status.

Indicator Status for Errors

The following table shows the status of the common indicators when an error occurs. Check the Masters indicators to determine the node number of the Slave in which the error occurred. The Slaves node number will also be indicated in the status area (not provided in CQM1 Master Units) allocated in the Special I/O Unit Area of the Master Unit.
Probable cause Possible remedy Turn the Slaves power supply ON. Check the area allocated to the 8point Slave where the error occurred, eliminate the area overlap, and then restart the PC.

Situation Slaves power OFF Data area overlap

Indicator status

PWR COMM ERR OFF OFF OFF The Slaves power is OFF. ON OFF ON With a CQM1 Master thats number of points/node number setting is set to 4, the same area may be allocated to more than one Slave. Communications will be stopped. With a CQM1 Master thats PC word allocation setting is 2 or 4 words, an out-of-range node number from 0 to 7 may have been set. With a CQM1 Master, an out-ofrange node number from 8 to 15 may have been set. When a CS-series, C200HX/ C200HG/ C200HE-(Z)E, C200HS, or CJ-series Master is used and the range of usable node numbers is from 0 to 7, there are Slaves whose node numbers are set between 8 and 15. The communications mode setting of the Master Unit does not match that of the Slave.

Address over error

ON

ON

OFF

Node number out-ofrange error

ON

OFF

OFF

Check the Masters indicators to determine the node number and set the node number within the specified range. Check the Masters indicators to determine the node number and set the node number within the specified range.

Communications mode conflict

ON

OFF

OFF

Communications error ON

OFF

ON

Make the communications mode of the Master Unit and Slave agree, then power-up the Master Unit again. An error has occurred with a Slave Check the Masters indicators and during communications and it is clear the cause of the communicawithdrawn from the system. tions error. The Masters power is OFF. Turn ON the Masters power supply.

Masters power OFF

ON

OFF

---

Errors Limited to Analog Terminals


Situation Analog Terminal Error Indicator status Probable cause Possible remedy RUN COMM ERR U.ERR ON OFF OFF ON An error has occurred in inter- Power-up the Slave again. If nal circuits of the CPU, anathe Slave does not return to log-digital converter or digital- normal, replace it. analog converter, etc.

363

Cleaning and Inspection

Section 6-6

6-6
6-6-1

Cleaning and Inspection


This section describes the routine cleaning and inspection recommended as regular maintenance.

Cleaning
Clean the CompoBus/S regularly as described below in order to keep it in its optimal operating condition. Wipe the Unit with a dry, soft cloth for regular cleaning. When a spot cannot be removed with a dry cloth, dampen the cloth with a neutral cleanser, wring out the cloth, and wipe the Unit. A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove the smudge when cleaning. !Caution Never use volatile solvents such as paint thinner or benzene or chemical wipes. These substances could damage the surface of the Unit.

6-6-2

Inspection
Be sure to inspect the system periodically to keep it in optimal operating condition. In general, inspect the system once every 6 to 12 months, but inspect more frequently if the system is used with high temperature or humidity or under dirty/dusty conditions.

Inspection Equipment

Prepare the following equipment before inspecting the system. Required Equipment Have a standard and phillips screwdriver, multimeter, alcohol, and a clean cloth. Equipment that Could be Needed Depending on the system conditions, you might need a synchroscope, oscilloscope, thermometer, or hygrometer (to measure humidity).

Inspection Procedure

Check the items in the following table and correct any items that are below standard.
Environmental conditions Item Ambient and cabinet temperature Ambient and cabinet humidity Dust/dirt accumulation Are the Units mounted securely? Are the connecting cable connectors fully inserted? Are the external wiring screws tight? Are the connecting cables undamaged? Standard See below. See below. None No looseness No looseness No looseness No damage Equipment Thermometer Hygrometer Visual inspection Phillips screwdriver Phillips screwdriver Phillips screwdriver Visual inspection

Installation

The following table shows the acceptable operating temperature and operating humidity ranges for CompoBus/S Units.
Unit Master Unit Remote Terminal Remote I/O Module Sensor Amplifier Terminal Acceptable temperature Acceptable humidity* 0 to 55C 10% to 90% 0 to 55C 0 to 55C 0 to 55C 35% to 85% 35% to 85% 35% to 85%

364

Precautions for Replacement of Units or Parts


Unit Sensor Terminal

Section 6-7
Acceptable temperature Acceptable humidity* 0 to 55C 35% to 85% 35% to 85% 25% to 85% 25% to 85% 25% to 85% 10% to 90% 10% to 90%

Fiber Amplifier Communications 20 to 55C Unit Connector Terminal 10 to 55C Water-resistant Terminal Analog Terminal CPM1A/CPM2A I/O Link Unit CPM2C I/O Link Unit 10 to 55C 10 to 55C 0 to 55C 0 to 55C

Note Acceptable humidity range with no condensation or frost.

6-7

Precautions for Replacement of Units or Parts


The CompoBus/S Master Unit and Slave Units make up the system. The entire system is affected when a Unit is faulty, so a faulty Unit must be repaired or replaced quickly. We recommend having spare Units available to restore operation as quickly as possible.

6-7-1

Precautions for Unit Replacement


Observe the following precautions when replacing a faulty Unit. After replacement make sure that there are no errors with the new Unit. When a Unit is being returned for repair, attach a sheet of paper detailing the problem and return the Unit to your OMRON dealer. If there is a faulty contact, try wiping the contact with a clean, lint-free cloth dampened with alcohol. Re-mount the Unit after cleaning off any lint. !Caution To prevent electric shock when replacing a Unit, be sure to turn OFF the power supplies to all of the nodes (Master and Slaves) before removing the faulty Unit.

6-7-2

Settings after Unit Replacement


After replacing a Unit, set the new Units switches to the same settings that were on the old Unit. !Caution When the CPU Unit has been replaced, transfer any required DM Area or HR Area data to the new CPU Unit before restarting operation.

6-7-3

Replacing Relays
Faulty relays or power MOSFET relays in Remote Terminals can be removed and replaced. !Caution Be sure to turn OFF the Slaves power supply before removing the faulty relay to prevent electric shock. The relays pins often bend or break when the relay is removed, so remove faulty relays only.

Remote Terminal Relays 1,2,3...

Use the following procedure to replace a relay in an Remote Terminal. 1. The relay removal tool attached to the Remote Terminal is used to remove the relay. Align the relay removal tool so that it squeezes the old relay, push it all the way in, and pull it out to remove the relay.

365

Precautions for Replacement of Units or Parts

Section 6-7

2. Check the orientation of the new relay carefully and insert it to the same depth as the other relays.

366

Appendix
Standard Models Masters
Master Units
Model C200HW-SRM21-V1 CJ1W-SRM21 CQM1-SRM21-V1 Applicable PCs CS1, C200HX/C200HG/C200HE-(Z)E, and C200HS CJ-series CQM1

SRM1 Master Control Units


Model SRM1-C01-V2 SRM1-C02-V2 Specifications Dedicated CompoBus/S controller without RS-232C connector Dedicated CompoBus/S controller with RS-232C connector

CPM2C-S Programmable Controllers


Model CPM2C-S100C CPM2C-S110C CPM2C-S100C-DRT CPM2C-S110C-DRT Specifications CPU Unit with CompoBus/S Master functions, 6 transistor inputs, 4 transistor outputs (NPN) CPU Unit with CompoBus/S Master functions, 6 transistor inputs, 4 transistor outputs (PNP) CPU Unit with CompoBus/S Master functions, DeviceNet Slave functions, 6 transistor inputs, 4 transistor outputs (NPN) CPU Unit with CompoBus/S Master functions, DeviceNet Slave functions, 6 transistor inputs, 4 transistor outputs (PNP)

Other Masters
Model 3G8B3-SRM@1 C200PC-ISA@2-SRM SDD-CS1 CompoBus/S VME Board SYSMAC Board Uniwire CompoBus/S Send Unit, manufactured by NKE. Specifications

Slaves
Remote Terminals
Compatible with High-speed Communications Mode SRT1-ID04 SRT1-ID04-1 SRT1-ID08 SRT1-ID08-1 SRT1-ID16 Model Compatible with Highspeed and Long-distance Communications Modes SRT2-ID04 SRT2-ID04-1 SRT2-ID08 SRT2-ID08-1 SRT2-ID16 Specifications

4 transistor inputs, two independent power supplies (NPN) 4 transistor inputs, two independent power supplies (PNP) 8 transistor inputs, two independent power supplies (NPN) 8 transistor inputs, two independent power supplies (PNP) 16 transistor inputs, two independent power supplies (NPN)

367

Standard Models
Model Compatible with Highspeed and Long-distance Communications Modes SRT2-ID16-1 SRT2-ID16T SRT2-ID16T-1 SRT2-OD04 SRT2-OD04-1 SRT2-OD08 SRT2-OD08-1 SRT2-OD16 SRT2-OD16-1 SRT2-OD16T SRT2-OD16T-1 SRT2-MD16T SRT2-MD16T-1 SRT2-ROC08 SRT2-ROC16 SRT2-ROF08 SRT2-ROF16 Specifications

Appendix

Compatible with High-speed Communications Mode SRT1-ID16-1 SRT1-ID16T SRT1-ID16T-1 SRT1-OD04 SRT1-OD04-1 SRT1-OD08 SRT1-OD08-1 SRT1-OD16 SRT1-OD16-1 SRT1-OD16T SRT1-OD16T-1 SRT1-MD16T SRT1-MD16T-1 SRT1-ROC08 SRT1-ROC16 SRT1-ROF08 SRT1-ROF16

16 transistor inputs, two independent power supplies (PNP) 3-tier terminal block, 16 transistor inputs, two independent power supplies (NPN) 3-tier terminal block, 16 transistor inputs, two independent power supplies (NPN) 4 transistor outputs, two independent power supplies (NPN) 4 transistor outputs, two independent power supplies (PNP) 8 transistor outputs, two independent power supplies (NPN) 8 transistor outputs, two independent power supplies (PNP) 16 transistor outputs, two independent power supplies (NPN) 16 transistor outputs, two independent power supplies (PNP) 3-tier terminal block, 16 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 16 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 8 transistor inputs, 8 transistor outputs, two independent power supplies (NPN) 3-tier terminal block, 8 transistor inputs, 8 transistor outputs, two independent power supplies (NPN) 8 relay outputs, local power supply 16 relay outputs, local power supply 8 power MOS FET outputs, local power supply 16 power MOS FET outputs, local power supply

Connector Terminals
Model SRT2-VID08S SRT2-VID08S-1 SRT2-VID16ML SRT2-VID16ML-1 SRT2-ID32ML SRT2-ID32ML-1 SRT2-MD32ML SRT2-MD32ML-1 SRT2-VOD08S SRT2-VOD08S-1 SRT2-VOD16ML SRT2-VOD16ML-1 SRT2OD32ML SRT2OD32ML-1 Specifications Connection with sensor connector (for cable connection), 8 transistor inputs, multiple power supplies (NPN) Connection with sensor connector (for cable connection), 8 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor inputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 32 transistor inputs, multiple power supplies (NPN) Connection with MIL connector, 32 transistor inputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor inputs, 16 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor inputs, 16 transistor outputs, multiple power supplies (PNP) Connection with sensor connector (for cable connection), 8 transistor outputs, multiple power supplies (NPN) Connection with sensor connector (for cable connection), 8 transistor outputs, multiple power supplies (PNP) Connection with MIL connector, 16 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 16 transistor outputs, multiple power supplies (PNP) Connection with MIL connector, 32 transistor outputs, multiple power supplies (NPN) Connection with MIL connector, 32 transistor outputs, multiple power supplies (PNP)

All models are compatible with both High-speed and Long-distance Communications Modes.

368

Standard Models

Appendix

Remote I/O Modules


Model Compatible with Highspeed Communications Mode SRT1-ID16P SRT1-OD16P Compatible with Highspeed and Long-distance Communications Mode SRT2-ID16P SRT2-OD16P Mounted to PCB, 16 inputs (NPN) Mounted to PCB, 16 outputs (NPN) Specifications

Not compatible with Long-distance Communications Mode.

Sensor Amplifier Terminals


Model Compatible with High-speed Communications Mode SRT1-TID04S SRT1-TKD04S SRT1-XID04S SRT1-XKD04S Specifications

4 inputs (1 channel 4 units), Communications Terminal, network power supply 4 inputs (4 channels 1 unit), Communications Terminal, network power supply 4 inputs (1 channel 4 units), Expansion Terminal 4 inputs (4 channels 1 unit), Expansion Terminal

Not compatible with Long-distance Communications Mode.

Fiber Amplifier Communications Unit


Model E3X-SRT21 Specifications 8 inputs or 16 inputs (includes 2 status points) from Fiber Amplifier Unit, network power supply

This model is compatible with both High-speed and Long-distance Communications Modes.

Analog Terminals
Model SRT2-AD04 SRT2-DA02 Specifications 4 analog inputs (switchable between 4, 3, 2, and 1 points), network power supply 2 analog outputs (switchable between 2 and 1 points), network power supply

Both models are compatible with both High-speed and Long-distance Communications Modes.

Sensor Terminals
Compatible with High-speed Communications Mode SRT1-ID08S SRT1-ND08S SRT1-OD08S Model Compatible with Highspeed and Long-distance Communications Modes SRT2-ID08S SRT2-ND08S SRT2-OD08S Specifications

8 inputs, network power supply 4 inputs/4 outputs, network power supply 8 outputs, local power supply

369

Standard Models

Appendix

Water-resistant Terminals
Model SRT2-ID04CL SRT2-ID04CL-1 SRT2-ID08CL SRT2-ID08CL-1 SRT2-OD04CL SRT2-OD04CL-1 SRT2-OD08CL SRT2-OD08CL-1 Specifications Connection with shielded connector (round water-resistant connector), 4 transistor inputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor inputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor inputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor inputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor outputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 4 transistor outputs (PNP), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor outputs (NPN), multiple power supplies, IP67 enclosure ratings Connection with shielded connector (round water-resistant connector), 8 transistor outputs (PNP), multiple power supplies, IP67 enclosure ratings

All models are compatible with both High-speed and Long-distance Communications Modes.

Bit Chain Terminal


Model SRT1-B1T Specifications 8 inputs, 8 outputs (switchable between inputs and outputs in a batch), local power supply

Not compatible with Long-distance Communications Mode.

I/O Link Unit for CPM1A/CPM2A


Model CPM1A-SRT21 Specifications 8 inputs, 8 outputs, data exchange with CPM1A/CPM2A CPU Units

This model is compatible with both High-speed and Long-distance Communications Modes.

I/O Link Unit for CPM2C


Model CPM2C-SRT21 Specifications 8 inputs, 8 outputs, data exchange with CPM2C CPU Unit

This model is compatible with both High-speed and Long-distance Communications Modes.

Other Slaves
Model FND-X06H-SRT FND-X12H-SRT FND-X25H-SRT FND-X50H-SRT FND-X06L-SRT FND-X12L-SRT Position Driver, 200-VAC input, 6 A Position Driver, 200-VAC input, 12 A Position Driver, 200-VAC input, 25 A Position Driver, 200-VAC input, 50 A Position Driver, 100-VAC input, 6 A Position Driver, 100-VAC input, 12 A Specifications

Not compatible with Long-distance Communications Mode.

370

Standard Models
Slaves Manufactured by Other Companies
Model/Series VQ Series SX Series SY Series MN4TB1 and MN4TB2 Series Solenoid valve with reduced wiring manufactured by CKD Corporation M4TB3 and M4TB4 Series M4G Series MN4S0 Series YS1A1, A2 YS2A1, A2 Valve with reduced wiring manufactured by KOGANEI Corporation Specifications SI manifold solenoid valve manufactured by SMC Corporation

Appendix

Contact the manufacturer for details.

Standard Connection Devices


Communications Cables
Manufacturer Commercially available OMRON Belden (U.S.A.) Model Remarks VCTF cable (JIS C3306), 2 conductors (0.75 mm2 each) VCTF cable (JIS C3306), 4 conductors (0.75 mm2 each) SCA1-4F10 #9409 OMRON Flat Cable, 100 m, 4 conductors (0.75 mm2 each) Designated communications cable. (See note.)

Note Electrical characteristics of the #9409 Belden communications cable are the same as those for the commercially available 2-conductor VCTF cable.

371

Standard Models

Appendix

Connectors
Model Branch Connector Extension Connector Connector Terminator Round Water-resistant Connectors with Cable (socket and plug) SCN1-TH4 SCN1-TH4E SCN1-TH4T XS2W-D42@-@81-@ Specifications Use this connector to branch a cable. (Used with OMRON Flat Cable only.) Use this connector to extend the OMRON Flat Cable. This connector has a built-in terminator. (Used with OMRON Flat Cable only.) Use this connector to connect Water-resistant Terminals and Tjoints. Can be used as a power supply cable (with the female socket connected to the Water-resistant Terminal). Can be used as an I/O cable for sensors that have connectors (with the male plug connected to the Water-resistant Terminal, if the product has a model number suffix A). A connector with cable used to connect Water-resistant Terminals to T-branch connectors. Can be used as a power supply cable (with the female socket connected to the Water-resistant Terminal) and the other end wired to a commercially available terminal block. A connector with cable used to connect Water-resistant Terminals to I/O devices. Can be used as an I/O cable (with the male plug connected to the Water-resistant Terminal) and the other end wired to the I/O device with loose wires. A connector used to connect to the communications connectors or external power supply connectors of Water-resistant Terminals or T-joint plugs. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.75 mm2 A connector used to connect to the external power supply connectors of Water-resistant Terminals or T-joint plugs. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A connector used to connect to T-joint sockets. Applicable cable dia.: 6 to 8 mm Applicable conductor size: 0.18 to 0.75 mm2 A connector used to connect to I/O connectors of Water-resistant Terminals or T-joint sockets. Applicable cable dia.: 3 to 6 mm Applicable conductor size: 0.18 to 0.3 or 0.5 to 0.75 mm2 A joint used to T-branch a VCTF cable (e.g., a communications cable or power supply cable). A communications connector for connecting CJ-series Master Units. Communications cables (BD H, BD L, BS+, BS) and communications power lines (BS +, BS) can be connected simultaneously. This connector has screwless terminals for signal lines and connector lock screws. A communications connector for connecting CJ-series Master Units. Communications cables (BD H, BD L, BS+, BS) and communications power lines (BS +, BS) can be connected simultaneously. This connector has screw terminals for signal lines and connector lock screws. Communications cables, communications power supply and I/O power supply connectors manufactured by Weidmuller Co., Ltd. A shielded terminator plug used to connect to T-joints. This terminal block has a built-in terminator. (Can be used with 2or 4-conductor VCTF cable and OMRONs Special Flat Cable.)

Connector with Cable (female socket on one end)

XS2F-D42@-@80-@

Connector with Cable (male plug on one end)

XS2H-D421-@80-A

Connector Socket Assembly (female) (Crimp terminals/ Solder terminals)

XS2C-D4S7

XS2C-D4@@

Connector Plug Assembly (male) (Crimp terminals/Solder terminals)

XS2G-D4S7

XS2G-D4@@

T-joint Communications Connector (6-pin)

XS2R-D427-5 FK-MCP1.5/6-STF3.81

MC1.5/6-STF-3.81

Communications Connector (Connector Terminals) Shielded Terminator Plug (Male) Terminal-block Terminator

BL3.5/6F (Product No. 160668) SRS2-1 SRS1-T

372

Standard Models

Appendix

Other Products
Connector Terminal Mounting Brackets
SRT2-ATT01 Mounting Bracket A SRT2-ATT02 Mounting Bracket B Related Slaves: Connector Terminals

Cable Connectors
Related Slaves: Connector Terminals with Sensor Connectors, Remote Terminals with Connector Output Transistors, Sensor Terminals
Model XS8A-0441 XS8A-0442 Marking XS8-1 XS8-2 0.3 to 0.5 mm2 0.14 to 0.2 mm2 Applicable wire size

MIL Connectors
Related Slaves: Connector Terminals with MIL Connectors
Model XG4M-2030-T XG4M-4030-T Remarks MIL Connector for SRT2-V@D16ML (-1) MIL Connector for SRT2-@D32ML (-1)

MIL Connector Cables


Model G79-050C Cable length 500 mm Connectable units I/O Block Applicable models G7TC-OC16 G7TC-OC08 G7TC-ID16-5 G79-025C 250 mm G7TC-IA16-5 G7VC Series G7OA Series G7OD Series Connector Terminal Conversion Unit Digital Display Unit Model G79-150C G79-125C Cable length 500 mm 250 mm Connectable units I/O Block XW2B Series M7F Applicable models G7TC-ID16 G7TC-IA16 G7TC-OC16-1

373

Standard Models

Appendix

MIL-compatible Cables for SRT2@D2ML (-1)


Slave SRT2-ID32ML SRT2-OD32ML MIL-compatible cable G79-I50-25D1 (50 cm) G79-I75-50-D1 (75 cm) G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-M50-25-D1 (50 cm) G79-M75-50-D1 (75 cm) Applicable models G7TC-ID16 G7TC-IA16 G7TC-OC16/OC08 G70D-SOC16/VSOC16 G70A-ZOC16-3 Input: G7TC-ID16/-IA16 Output: G7TC-OC08/OC16 G70D-SOC16/VSOC16 G70A-ZOC16-3 G70A-ZIM16-5 G70A-ZOC16-4 G70D-SOC16-1 G7TC-OC16-4 M7F Input: G70A-ZIM16-5 Output: G70A-ZOC16-4 G70D-SOC16-1 I/O can be distinguished by color Input tubes: Red Output tubes: Yellow Remarks

SRT2-MD32ML

SRT2-ID32ML-1 SRT2-OD32ML-1

SRT2-MD32ML-1

G79-I50-25-D2 (50 cm) G79-I75-50-D2 (75 cm) G79-O50-25-D1 (50 cm) G79-O75-50-D1 (75 cm) G79-I50-25-D1 (50 cm) G79-I75-50-D1 (75 cm) G79-M50-25-D2 (50 cm) G79-M75-50-D2 (75 cm)

I/O can be distinguished by color Input tubes: Red Output tubes: Yellow

I/O Connectors for External Power Supplies (Shield Round Waterresistant Connector for Water-resistant Terminals)
Connectors for External Power Supplies
Connectors Connectors with Cable (female socket and plug) Connector with Cable (socket on one end) Connector Socket Assembly (female) (Crimp terminals/Solder terminals) Model XS2W-D42@-@81-@ XS2F-D42@-@80-@ XS2C-D4@@

I/O Connectors
Connector Connector with Cable (male plug on one end) Connectors with Cable (socket and plug) Connector Plug Assembly (male) (Crimp terminals/Solder terminals) Model XS2H-D421-@80-A XS2W-D42@-@81-A XS2C-D4@@

Replaceable Relays
Relay Relay Power MOS FET relay Model number G6D-1A G3DZ-2R6PL Units SRT1-ROC08 and SRT1-ROC16 Remote Terminals SRT1-ROF08 and SRT1-ROF16 Remote Terminals

Fiber Amplifier Units


Model E3X-DA6 E3X-DAB6 E3X-DAG6 E3X-DA6TW E3X-DA8 E3X-DAB8 E3X-DAG8 E3X-DA8TW E39-TM1 E3X-DA6-P Remarks Fiber Amplifier Units with Connectors: Note: Models with retractable cords (such as E3X-DA11/21/41/51-N and E3X-DAB11-N) and water-resistant models cannot be connected. Fiber Amplifier Units from specified lot numbers can also not be connected. Refer to the Fiber Amplifier Unit Operation Manual (Cat. No. Z152)

374

Index A
alarm output CQM1, 358 Analog Input Terminals AD conversion data, 297 averaging function, 296 burnout detection function, 296 components, 289 dimensions, 298 DIP switch, 290 indicators, 290 input range, 293 internal circuitry, 292 models, 15, 369 node numbers, 291 used in CompoBus/S System, 7 wiring, 293 Analog Output Terminals components, 300 DA conversion data, 305 dimensions, 306 DIP switch, 300 models, 15, 369 node numbers, 301 output range, 303 specifications, 299, 300 used in CompoBus/S System, 8 wiring, 303 averaging function, 296 communications baud rate, 5 cable assembly, 62 cycle time, 5 errors, 357 modes, 3, 5, 12, 13, 29 Connector Terminals, 179, 197, 209, 219, 230 CPM2C-S Series, 124 Remote I/O Modules, 242 Remote Terminals, 169 Sensor Terminals, 251, 260 SRM1 Master Control Units, 120 SRT2 Series, 129, 140, 145, 156, 162, 242 power supply, 32 settings, 334 CompoBus/S System cables, 16, 37 communications, 24, 25 configuration, 6 connection example, 34 connection methods, 8, 27 main/branch line connections, 25 multidrop connections, 28 operations checklist, 68 power supply, 334 Slave Units, 7 startup checklist, 335 terminator connections, 31 with distinct main and branch lines, 8, 26, 27, 29, 31 with no distinction between main and branch lines, 9, 26, 27, 29, 31 connections Sensor Amplifier Terminals, 323 Connector Terminals communications mode settings, 179 components, 177 dimensions, 187 Mounting Brackets, 191, 215 indicators, 178 input devices and cables, 184 models, 14, 368 Mounting Brackets, 373 mounting, 188, 215 Mounting Brackets, 192 node numbers, 179 specifications, 174 transistor input communications mode settings, 209 components, 207 dimensions, 214 DIP switch, 208 indicators, 208 input devices and cables, 213 internal circuitry, 209 node numbers, 208 specifications, 205 switch settings, 208 wiring, 210 transistor input and output communications mode settings, 230 components, 228

B
Branch Connector, 28 installation, 54 specifications, 18 burnout detection function, 296

C
C200HX, C200HG, C200HE, and C200HS PCs, 76 I/O allocation, 76 Slave I/O status, 44, 48 cables, 16 allowable current, 35 Cable Assemblies, 41, 62 connectors assembling, 66 model numbers, 66 wiring and assembly, 65 details, 16 length, 29, 30, 37 models, 371 special flat cable, 24, 34 used in CompoBus/S System, 8, 9 VCTF, 24, 27, 33, 34 checklists operation, 68 cleaning, 364

375

Index
DIP switch, 229 indicators, 229 input devices and cables, 233 internal circuitry, 180 wiring, 231 transistor output communications mode settings, 197, 219 components, 195, 217 dimensions, 205, 225, 235 DIP switch, 196, 218 indicators, 196, 218 input devices and cables, 202, 223 internal circuitry, 198, 220, 230 node numbers, 197, 218, 229 specifications, 193, 216, 226 switch settings, 218, 229 wiring, 200, 221 used in CompoBus/S System, 7 wiring, 182 Connector Terminator installation, 60 specifications, 19 Connector Units dimensions, 322 connectors Branch Connector, 16 Connector Terminator, 16 details, 16, 41 Extension Connector, 16 installation, 53 models, 372 Terminal-block Terminator, 18 CPM2C-S Series Master Unit dimensions, 122 setting node numbers, 124 setting the communications mode, 124 specifications, 120 CQM1 error detection with alarm output, 358 I/O allocation example, 114 I/O allocation in PCs, 110, 116 Slave I/O status, 44, 48 relay/power MOS FET, 173, 174 transistor input, 136, 142 transistor input and output, 165 transistor output, 152, 158 Sensor Amplifier Terminals, 320 Sensor Terminals, 274, 281 SRM1 Master Control Units, 118 Water-resistant Terminals, 254, 263 DIP switch Analog Input Terminals, 290 Analog Output Terminals, 300 Connector Terminals transistor input, 208 transistor output, 196, 218, 229 I/O Link Units, 308, 312 Master Units C200HX, C200HG, C200HE, and C200HS, 75, 88 CQM1, 109 Remote Terminals relay/power MOS FET, 169 transistor input, 129 transistor input and output, 162 transistor output, 145 Sensor Amplifier Terminals, 318 Sensor Terminals, 270, 277 Water-resistant Terminals, 250, 259

E
E3X-N Connectors no-object teaching, 328 optical axis adjustment, 326 sensitivity settings, 326 with/without-object teaching, 328 EC Directives, xvii errors detection CQM1, 358 Master Units CQM1, 357 Slave Units, 363 Extension Connector allowable current, 36 installation, 57 specifications, 18

D
dimensions Analog Input Terminals, 298 Analog Output Terminals, 306 Connector Terminals, 187, 214 Mounting Brackets, 191, 215 transistor input, 214 transistor input and output, 235 transistor output, 205, 225 Connector Units, 322 CPM2C-S Master Units, 122 Master Units C200HX, C200HG, C200HE, and C200HS, 73 CQM1, 107 Remote I/O Modules, 248 Remote Terminals

F
flags status, 82, 99, 338, 346 flat cables, 34 installation, 53 limitations, 35

H
High-speed Communications Mode, 3, 5 used in CompoBus/S System, 8

376

Index

I
I/O allocation Analog Terminals, 82, 99 C200HX, C200HG, C200HE, and C200HS PCs, 76 Connector Terminals, 212, 223 CQM1 example, 114 I/O Link Units communications mode settings, 309 components, 308, 312 DIP switch, 308, 312 indicators, 308, 312 models, 15, 370 node numbers, 308, 312 specifications, 307, 311 terminal arrangement, 310, 313 used in CompoBus/S System, 8 wiring, 310, 313 I/O response times, 41 characteristics, 41, 48 maximum, 43, 46 minimum, 41, 45 indicators Analog Input Terminals, 290 Analog Output Terminals, 300 Connector Terminals, 178 transistor input, 208 transistor input and output, 229 transistor output, 196, 218 I/O Link Units, 308, 312 Master Units C200HX, C200HG, C200HE, and C200HS, 74, 87 CQM1, 108 Remote I/O Modules, 241 Remote Terminals relay/power MOS FET, 169 transistor input, 129 transistor input and output, 161 transistor output, 145, 155 Sensor Amplifier Terminals, 318 Sensor Terminals, 269, 276 SRM1 Master Control Units, 119 Water-resistant Terminals, 250, 259, 284 input range Analog Input Terminals, 293 inspecting, 364 installation Branch Connector, 54 Connector Terminator, 60 Extension Connector, 57 flat cables, 53 solderless connector, 64 intended audience, xii internal circuitry Analog Input Terminals, 292 Connector Terminals transistor input, 209 transistor input and output, 180, 230

transistor output, 198, 220 Remote I/O Modules, 243 Remote Terminals relay/power MOS FET, 171 transistor input, 130 transistor input and output, 163 transistor output, 146, 156 Sensor Amplifier Terminals, 319 Sensor Terminals, 271, 279 Water-resistant Terminals, 251, 260

L
Long-distance Communications Mode, 3, 5 used in CompoBus/S System, 9

M
main line, 25 Master Units, 76 communications modes, 12 compatibility, 10 components C200HX, C200HG, C200HE, and C200HS, CQM1, 108 dimensions C200HX, C200HG, C200HE, and C200HS, CQM1, 107 DIP switch C200HX, C200HG, C200HE, and C200HS, CQM1, 109 errors CQM1, 357 I/O allocation C200HX, C200HG, C200HE, and C200HS, CQM1, 110 in CompoBus/S System, 8, 9 indicators C200HX, C200HG, C200HE, and C200HS, CQM1, 108 models, 13, 367 mounting, 52 node numbers, 111 number of points, 111 PC word allocation, 111 rotary switch C200HX, C200HG, C200HE, and C200HS, settings, 76, 95, 111 specifications C200HX, C200HG, C200HE, and C200HS, used in CompoBus/S System, 10 maximum switching capacity, xv MIL connectors models, 373 wiring and assembly, 238 models Analog Input Terminals, 15, 369 Analog Output Terminals, 15, 369 cable connectors, 66, 373

73

73 75, 88

76

74, 87

74, 88 72

377

Index
communications cables, 371 Connector Terminals, 14, 368 Mounting Brackets, 373 connectors, 372 I/O Link Units, 15, 370 list of standard models, 367 Master Units, 13, 367 MIL connectors, 373 Remote I/O Modules, 15, 369 Remote Terminals with Power MOS FETs, 15 Remote Terminals with Relays, 15 Remote Terminals with Transistors, 14 replaceable relays, 374 Sensor Amplifier Terminals, 369 Sensor Terminals, 15, 369 Slave Units, 14 SRM1 Master Control Units, 367 Water-resistant Terminals, 15, 370 mounting Connector Terminals, 188, 192, 215, 225, 235 Mounting Brackets, 192 Master Units, 52 Slave Units, 52 multi-drop method, 28 communications cables, xvi general, xi, xii operating environment, xiii safety, xii

R
reference values, 167 relay, 167 Remote I/O Modules components, 241 dimensions, 248 indicators, 241 internal circuitry, 243 models, 15, 369 node numbers, 242 specifications, 240 terminal arrangement, 244 used in CompoBus/S System, 7 wiring, 244 Remote Terminals models, 14, 15 relay/power MOS FET components, 168 dimensions, 173, 174 DIP switch, 169 indicators, 169 internal circuitry, 171 node numbers, 170 specifications, 165 transistor input communications mode settings, 129 components, 128 dimensions, 136, 142 DIP switch, 129 indicators, 129 internal circuitry, 130 specifications, 127, 136 terminal arrangement, 133 wiring, 133 transistor input and output components, 161 DIP switch, 162 indicators, 161 internal circuitry, 163 node numbers, 162 specifications, 159, 160 switch settings, 162 terminal arrangement, 164 wiring, 164 transistor output components, 144, 154 dimensions, 152, 158, 165 DIP switch, 145, 155 indicators, 145, 155 internal circuitry, 146, 156 node numbers, 146, 155 specifications, 143, 153 switch settings, 155 terminal arrangement, 149

N
node numbers Analog Input Terminals, 291 Analog Output Terminals, 301 Connector Terminals transistor input and output, 229 transistor output, 218 display, 4 I/O Link Units, 308, 312 Remote I/O Modules, 242 Remote Terminals relay/power MOS FET, 170 Sensor Amplifier Terminals, 318 Sensor Terminals, 278 setting, 120, 124, 146, 155, 162, 179, 197, 208 noise protection Sensor Terminals, 246

P
power ON, 334 power supply arrangement, 39 common, 33 communications, 32 for Slave Units, 31, 32, 38, 39 independent, 33 local, 32 multiple power supplies for Slaves, 32 network power supply, 32 required for each Unit, 334 precautions application, xiv

378

Index
wiring, 149 used in CompoBus/S System, 7 replacing, 365 relays, 365 Units, 365 rotary switch Master Units C200HX, C200HG, C200HE, and C200HS, 74, 88 installation, 64 special flat cable, 24, 34 allowable current, 35 used for Slave Unit power supply, 34 specifications, 24 Analog Output Terminals, 299 Branch Connector, 18 communications, 24 Connector Terminals transistor input, 205 transistor input and output, 226 transistor input or output, 174 transistor output, 193, 216 Connector Terminator, 19 CPM2C-S Series, 120 Extension Connector, 18 I/O Link Units, 307, 311 Master Units C200HX, C200HG, C200HE, and C200HS, 72 with built-in CPU, 12 with communications functions, 10 Remote I/O Modules, 240 Remote Terminals relay/power MOS FET, 165 transistor input, 127, 137 transistor input and output, 159, 160 transistor output, 143, 153 Sensor Amplifier Terminals, 316 Sensor Terminals, 267, 275 SRM1 Master Control Units, 12, 116 Terminal-block Terminator, 20 Water-resistant Terminals, 248, 252, 257, 261 SRM1 Master Control Units dimensions, 118 indicators, 119 models, 367 setting the communications mode, 120 setting usable node numbers, 120 specifications, 12, 116 status flags, 82, 99, 338, 346 system configuration, 6

S
safety precautions, xii Sensor Amplifier Terminals components, 318 connections, 323 dimensions, 320 DIP switch, 318 E3X-N Connectors, 326 indicators, 318 internal circuitry, 319 models, 369 node numbers, 318 specifications, 316 terminal arrangement, 319 wiring, 319 Sensor Terminals allowable voltage range, 37 combinations, 315 communications mode settings, 251, 260 compatibility, 271 components, 269, 276 dimensions, 274, 281 DIP switch, 270, 277 external devices and cables, 278 indicators, 269, 276 internal circuitry, 271, 279 models, 15, 369 node numbers, 278 noise protection, 246 specifications, 267, 275 terminal arrangement, 272 used in CompoBus/S System, 7 wiring, 272 shielded connectors wiring and assembly, 264 Slave Analog Terminals, 12 Slave Units allowable current, 36 characteristics, 7 errors, 363 I/O response times, 41, 44 I/O status at startup, 44, 47 in CompoBus/S System, 8, 9 local power supply, 15, 32 models, 14 mounting, 52 multiple power supplies, 15, 32 network power supply, 15, 32 solderless connector

T
T-branch method, 27 terminal arrangement I/O Link Units, 310, 313 Remote I/O Modules, 244 Remote Terminals transistor input, 133, 141 transistor input and output, 164 transistor output, 149 Sensor Amplifier Terminals, 319 Sensor Terminals, 272 Terminal Block Connector, 28 Terminal-block Terminator specifications, 20 terminators, 31 in CompoBus/S System, 9, 10

379

Index
T-joints allowable current, 36 used for CompoBus/S connections, 28 troubleshooting Master Units, 340, 353

V
VCTF cable, 24, 27, 33 allowable current, 35 limitations, 35 used for Slave Unit power supply, 34 used in CompoBus/S System, 8, 9, 26

W
Water-resistant Terminals, 3 components, 250, 258, 283 dimensions, 254, 263 DIP switch, 250, 259 indicators, 250, 259, 284 internal circuitry, 251, 260 models, 15, 370 specifications, 248, 257 switch settings, 250, 259 used in CompoBus/S System, 7 wiring, 252, 261 wiring example, 40 wiring Analog Input Terminals, 293 Analog Output Terminals, 303 Connector Terminals, 182 transistor input, 210 transistor input and output, 231 transistor output, 200, 221 I/O Link Units, 310, 313 Remote I/O Modules, 244 Remote Terminals transistor input, 133 transistor input and output, 164 transistor output, 149 Sensor Amplifier Terminals, 319 Sensor Terminals, 272

380

Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. W266-E1-07

Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
Revision code 01 02 Date August 1996 June 1997 Revised content Original production Major revision mainly based on the addition of Slave Units (16-point Remote Terminals, Sensor Amplifier Terminals, Remote I/O Modules), changes in indication of the number of connectable Slaves (node number indication), etc. Pages xiii, xiv: Precautions added. 6 Conformance to EC Directives added. Page 6: 1-2-2 System Configuration added. Pages 6, 8, 60: Note 2 added. Page 7: Information on the new SRM1 Master Control Unit added. CQM1CPU41-E/42-E/43-E/44-E changed to CQM1-CPU41-EV1/42-EV1/43-EV1/44EV1 respectively. Page 10: Usable node number information added to the table. Page 12: Models added to the table. Pages 16 to 21, 32, 33: Node number information added. Page 31: Caution on EC Directives added. Page 32: Cautions added. Pages 35 to 44: Changes to the specifications made. Page 52: Remote I/O Module and Sensor Amplifier Terminal specifications added. Page 66: Table added to C200HX, C200HG, C200HE, and C200HS Master Unit Installation. Page 79: Remote I/O Module and Sensor Amplifier Terminal connection information added. Page 101: Models lists updated. Communications Cable added. Pages 9, 14, 36, 39, 40, 42, 45, 47, 125: Information on PNP-type Remote Terminals added. Overall revision accompanying Master Unit version upgrade (supporting longdistance communications), Slave version upgrade (supporting long-distance communications), and the addition of Slave models (Remote Terminals, 3-tier Terminal Blocks, Connector Terminals, Analog Terminals, CPM1A/CPM2A I/O Link Unit). Overall revision based on the following changes. Special Flat Cable for long-distance communications. Use of 4-conductor VCTF cable. CPM2C-S Master Unit added. Slaves added, including 32-point Connector Terminals, Water-resistant Terminals, and CPM2C I/O Link Units. Overall revision based on restructuring the manual and the following changes. CJ1W-SRM21 Master Unit added supporting new functions (Slave registration function and communications stop mode). Slaves added, including Fiber Amplifier Communications Units and Position Drivers.

03 04

June 1998 June 1999

05

February 2001

06

November 2001

381

Revision code 07

Date October 2003

Revised content Additions and changes were made on the following pages: Page xvii: Note added under table. Page 2: Diagram changed to remove one of the terminators. Page 3: Corrected CIO 2000 to CIO 2002 in third row of table for OUT data. Page 6: Changed CIO Area to I/O Area in master characteristics. Page 31: Moved diagram to preceding subheading. Page 37: Changed order of symbol definitions for equations. Page 53: Added information and diagram on mounting direction Page 160: Swapped V and G terminals in specification for residual voltage, and removed information on leakage current for specific models. Page 172: Changed notes on COM terminals. Pages 173, 174: Corrected dimension from 50 to 51 in diagram. Page 193: Corrected 14 to 20.4 for I/O power supply voltage. Page 215: Changed diagram for horizontal panel mounting. Pages 254, 263, 264: Corrected dimension from 20 to 10 in diagram.

382

OMRON CORPORATION FA Systems Division H.Q. 66 Matsumoto Mishima-city, Shizuoka 411-8511 Japan Tel: (81)55-977-9181/Fax: (81)55-977-9045 Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)6835-3011/Fax: (65)6835-2711

Authorized Distributor:

Cat. No. W266-E1-07

Note: Specifications subject to change without notice.

Printed in Japan

This manual is printed on 100% recycled paper.

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