RCP – 1200(R5)

Date: 04.02.12

MACHINERY & EQUIPMENT FOR 1200 TPD ROTARY KILN CEMENT PLANT
SCOPE OF SUPPLY & TECHNICAL SPECIFICATION FOR

M/s. LAKE CEMENT LIMITED, TANZANIA

PROMAC ENGINEERING INDUSTRIES LIMITED

ALAHALLI, ANJANAPURA POST, BANGALORE - 560 062, INDIA.

SL. QTY. DESCRIPTION

NO.

A. LIMESTONE CRUSHING, MATERIAL, STORAGE & PROPORTIONING

SECTION

211HP1 1 R.C.C. HOPPER FOR UNCRUSHED LIMESTONE

Construction : RCC
Material handled : R.O.M. Limestone
Capacity : 100 Tonnes
Scope : CLIENT

211VG1 1 VERTICAL PIN GATE

Size : 1000 mm x 800 mm wide
Operation : Manual
Scope : PROMAC

211AF1 1 APRON FEEDER

Capacity : 300 TPH
Size : 1200 mm x 8000 mm long (Approx.)
Drive unit (Indicative) : 30 KW - 1000 RPM, VVFD motor with suitable
ratio helical gear box and Fluid Coupling on HS
Side & Geared Coupling on LS Side.
Scope : PROMAC

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211BC1 1 SPILLAGE BELT CONVEYOR

Capacity : 30 TPH
Length : 8.0 Mtr (approx.)
Belting : 1400 mm
Drive unit : 3.7KW with suitable ratio Geared motor
Scope : PROMAC

211IC1 1 IMPACT CRUSHER

Capacity : 250 TPH
Feed size : 90% < 300 mm, 5-10% of 500 mm (Max.)
Product size : -25 mm (95% passing); Max. 30 mm
Drive unit : 350 KW / 1500 rpm 6.6KV HT Slip-ring
induction motor
Final unit : By belt and sheaves
Scope : PROMAC

211BF1 1 DUST EXTRACTION SYSTEM FOR CRUSHER

Type : Reverse pulse jet
Capacity : 25000 m3/hr
Operating Air Temp : 350C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 278 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 56 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of Crusher House.
Scope : PROMAC

211AC1 1 ROTARY VANE FEEDER BELOW BAG FILTER

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Capacity : 1 TPH
Drive : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

211FN1 1 FAN FOR DUST EXTRACTION

Capacity : 27500 m3/hr @ 300 mm WG
Motor : 30 KW, 1500 RPM SCI motor
Scope : PROMAC

211SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

211EH1 1 MONORAIL HOIST

Capacity : 10 T
Type : Electric Hoist
Scope : PROMAC

211BC2 1 SHORT BELT CONVEYOR BELOW CRUSHER

Capacity : 300 TPH
Size : 1000 mm wide x 10 m (approx.)
Drive unit : 5.5 KW with suitable geared motor
Scope : PROMAC

211BC3 1 CONVEYOR FEEDING TO STACKER CONVEYOR

Capacity : 300 TPH
Material Handled : Limestone / additives
Length : 45 m (approx.)
Belting : 800 mm wide
Drive unit : 7.5 KW with suitable geared motor
Scope : PROMAC

211BF2 1 DUST EXTRACTION SYSTEM FOR TRANSFER TOWER

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Type : Reverse pulse jet

Capacity : 5000 m3/hr
Operating Air Temp : 350C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 56 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 12 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Scope : PROMAC

211AC2 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Size : 250 mm φ
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

211FN2 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 5500 m3/hr
Pressure : 250 mm WG
Drive : 5.5 KW - 1500 RPM SCI Motor
Scope : PROMAC

211SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

221HP1 1 MS DUMP HOPPER FOR ADDITIVES

Capacity : 25T
Construction : MS
Material handled : Additives

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Scope : PROMAC

221PG1 1 PIN GATE

Opening size : 800 mm x 800 mm
Scope : PROMAC

221VF1 1 VIBRATING FEEDER

Type : Electro magnetic type vibrating feeder
Capacity : 100 TPH
Scope : PROMAC

221BC1 1 BELT CONVEYOR FEEDING ADDITIVES UPTO TT-1

Capacity : 100 TPH
Length : 28 m (approx.)
Belting : 650 mm wide
Drive unit : 7.5 KW with suitable geared motor
Scope : PROMAC

221BC2 1 SHORT BELT CONVEYOR FEEDING ADDITIVES TO MAIN CONVEYOR

Capacity : 100 TPH
Length : 12 m (approx.)
Belting : 650 mm wide
Drive unit : 3.7 KW with suitable geared motor
Scope : PROMAC

221BF1 1 D.E. SYSTEM FOR ADDITIVE DUMP HOPPER & TRANSFER POINTS
Type : Reverse pulse jet
Capacity : 14000 m3/hr
Operating Air Temp : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.

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Cloth area : 156 Sq. mtrs

Filter cloth : Polyester needle felt
Compressed air Req : 32 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of transfer point.
Scope : PROMAC

221AC1 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

221FN1 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 15400 m3/hr
Pressure : 300 mm WG
Drive : 18.5 KW - 1500 RPM – 415 V, 3 Phase, 50 Hz.
- SCI Motor
Scope : PROMAC

221SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

211BC4 1 STACKER BELT CONVEYOR

Capacity : 300 TPH (Max.)
Length : 242 Mtrs (approx.)
Belting : 800 mm
Drive unit : 45 KW, 1475 RPM SCI Motor with suitable ratio
helical gear box.
Scope : PROMAC

211BW1 1 BELT WEIGHER

Capacity : 350 TPH (Max.)
Belt Width : 800 mm Wide

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Scope : PROMAC

STOCK PILES FOR LIMESTONE & ADDITIVES

211SP1-2 2 Moderate Grade Limestone

Capacity : 2500 Tonnes (Approx.) each

211SP3 1 Low Grade Limestone

Capacity : 1000 Tonnes (Approx.)

221SP1 1 Clay – I
Capacity : 1000 Tonnes (Approx.)

221SP2 1 Clay – II
Capacity : 1000 Tonnes (Approx.)

221SP3 1 Sand
Capacity : 1000 Tonnes (Approx.)

211SP4 1 High Grade Limestone

Capacity : 1000 Tonnes (Approx.)

Stock yard to be built by the CLIENT as per PROMAC's drawings. Civil

works for Stacker and Reclaimer travel are in CLIENT's scope.

211ST1 1 STACKER
Type : Non-Revolving linear type
Conveying capacity : 300 TPH Max.
Raw material : Limestone & additives
Grain size : Max. 30 mm for Limestone
Bulk density : 1.4 t/m3 for Limestone
1.2 t/m3 for Clay I
1.2 t/m3 for Clay II
1.4 t/m3 for Sand

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Traveling speed : 15 m/min.

Travel Drive unit : 2 x 9.3 KW, 1500 RPM SCI motor with 200:1
ratio bevel helical gearbox with hollow o/p shaft.
Stacker winch drive : 11 KW, 1500 RPM SCI motor with 200:1 ratio
helical gear box.
Stacker Travel Length : 200 Mtrs. (Effective)

Boom Conveyor
Capacity : 300 TPH (Max.)
Distance between C/C : 10 m (Approx.)
Belting : 800 mm
Drive unit : 22 KW, 1500 RPM SCI motor with 18:1 ratio
bevel helical gear box with hollow output shaft.
Scope : PROMAC

Note: Rails, Rail clamps, fish plate, Base plates, foundation bolts, etc., are also in
PROMAC’s scope

231SR1 1 BOOM TYPE SCRAPER RECLAIMER (Side Scrapper-Reclaimer)

Type : Cantilever Side Scraper Reclaimer
Capacity : 170 TPH
Travel length : 180 Mtr (approx.)

Track length : 185 Mtr. (approx.)

Track gauge : 6 Mtr

Speed
- LT Travel
- Working : 0.3 to 3 Mtr/ min. Variable
- Traversing : 12 Mtr/ Min.
- Scraper Boom Conv. : 39 Mtr/ Min. (Chain Speed)
- Luffing (Rope speed) : 0.25 Mtr/min. through Pole changing motor

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Scraper Boom Conveyor:

Chain type : Pin bush & roller
Chain pitch : 300 mm
No. of strand : 2
Breaking strength : 40 T / Strand
Chain speed : 39 mtr. / min.
Shovel Width : 300
Shovel Length : 1200 mm lg
Spacing : 630 mm
Drive sprocket : 8 Toothed with Segmental bolted ring 823 PCD
Tail sprocket : Toothless with Segmental bolted ring 823 PCD
Guide Sprocket : Toothless with Segmental bolted ring 823 PCD
Motor : 37 KW, 1500 rpm, SCI, 415 V, 50 Hz, 3 phase
Drive arrangement : Through AC motor, Input fluid coupling, helical
gearbox, geared coupling between drive shaft &
gearbox output shaft.
Chain tension : Through grease cylinder.

Long Travel Mechanism

No. of wheels/ dia : 6 nos. / 630 mm (4 on stock pile rail, 2 on other)
No. of drive wheels : 4 nos. (2 per rail)
Drive arrangement : Through reversible AC motor input coupling with
brake drum brake, helical gear box hollow shaft
mounted, Electro magnetic clutch between
traverse & working motor
Travel speed:

- Working : 0.3 to 3 mtr / hr. (variable)

- Traverse : 12 mtr/ min.
- Motor for working : 4 x 2.2 KW x 1500 rpm, 415 V, 3 Phase, 50 Hz
with VFD for varying the speed
- Motor for traversing : 4 x 7.5KW, 1500 rpm SCI, 415 V, 3 Phase, 50Hz

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Luffing Arrangement :

Method of luffing : Through reversible AC Pole changing motor,

Input coupling with brake drum, brake rope
drum, helical gear box, geared coupling between
drum shaft and gear box output shaft.
Motor : 11 KW/ 3.7 KW, 3000/ 750 rpm Pole changing
SCI, 415 V, 3 Phase, 50 Hz.
Cable reeling drum : 1 No. Cable reeling drum for power & control
composite cable with Spiral winding Anchor point
of cable for CRD is at the center of travel.
Scope : PROMAC

Note: Rails, Rail clamps, fish plate, Base plates, foundation bolts, etc., are also in
PROMAC’s scope

231BC1 1 RECLAIMER BELT CONVEYOR

Capacity : 170 TPH
Length : 235 Mtrs. C/C (approx.)
Belting : 800 mm Wide
Troughing angle : 35 deg
Drive unit : 30 KW - 1500 RPM – 415 V, 3 Phase, 50 Hz. -
SCI Motor with suitable ratio gearbox
Scope : PROMAC

231BF1 1 DUST EXTRACTION SYSTEM FOR TRANSFER TOWER – 3

Type : Reverse pulse jet
Capacity : 5000 m3/hr
Operating Air Temp : 350C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)

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Air to cloth ratio : 1.5 m3/ min/ m2.

Cloth area : 56 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 12 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Scope : PROMAC

231AC1 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Size : 250 mm φ
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

231FN1 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 5500 m3/hr
Pressure : 250 mm WG
Drive : 5.5 KW - 1500 RPM SCI Motor
Scope : PROMAC

231SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

231BC2 1 CONVEYOR FEEDING TO RAW MILL OVER HEAD HOPPERS

Capacity : 170 TPH
Length : 143 Mtrs. C/C (approx.)
Belting : 800 mm Wide
Drive unit : 22 KW - 1500 RPM – 415 V, 3 Phase, 50 Hz. -
SCI Motor with suitable ratio gearbox
Scope : PROMAC

231BC3 1 REVERSIBLE BELT CONVEYOR ABOVE RM HOPPERS

Capacity : 170 TPH
Length : 10 m C/C. (approx.)

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Belting : 800 mm Wide

Drive Unit : 3.7 KW with suitable geared motor (Double drive
system)
Scope : PROMAC

231DG1-2 2 DIVERTING GATE

Material of Construction : MS
Operation : Motorised
Drive : 1.5 KW
Position : 1 No. each at ends of Reversible Conveyor
Scope : PROMAC

231BC4 1 REVERSIBLE BELT CONVEYOR ABOVE LIMESTONE HOPPERS

Capacity : 170 TPH
Length : 10 m C/C. (approx.)
Belting : 800 mm Wide
Drive Unit : 3.7 KW with suitable geared motor (Double drive
system)
Scope : PROMAC

231BC5 1 REVERSIBLE BELT CONVEYOR ABOVE ADDITIVE HOPPERS

Capacity : 170 TPH
Length : 6 m C/C. (approx.)
Belting : 800 mm Wide
Drive Unit : 2.2 KW with suitable geared motor (Double drive
system)
Scope : PROMAC

231HP1 1 MS OVER HEAD HOPPER FOR M.G. LIMESTONE WITH LOAD CELLS
Capacity : 250 Tonnes
Size : 6000 mm x 6000 mm x 9000 mm Ht.
Liners on Slope Surface : 10 Thk SAIL HARD / TISCRAL Plate

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Scope : PROMAC

231HP2 1 MS OVER HEAD HOPPER FOR L.G. LIMESTONE WITH LOAD CELLS
Capacity : 100 Tonnes
Size : 6000 mm x 4000 mm x 6500 mm Ht.
Liners on Slope Surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

231HP3 1 MS OVER HEAD HOPPER FOR H.G. LIMESTONE WITH LOAD CELLS
Capacity : 100 Tonnes
Size : 6000 mm x 4000 mm x 6500 mm Ht.
Liners on Slope Surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

231HP4 1 MS OVER HEAD HOPPER FOR SAND WITH LOAD CELLS

Capacity : 40 Tonnes
Size : 3000 mm x 3000 mm x 5000 mm Ht.
Liners on Slope Surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

231HP5 1 MS OVER HEAD HOPPER FOR CLAY – I WITH LOAD CELLS

Capacity : 40 Tonnes
Size : 3000 mm x 3000 mm x 5000 mm Ht.
Liners on Slope Surface : 10 Thk SS – 409
Scope : PROMAC

231HP6 1 MS OVER HEAD HOPPER FOR CLAY – II WITH LOAD CELLS

Capacity : 40 Tonnes
Size : 3000 mm x 3000 mm x 5000 mm Ht.
Liners on Slope Surface : 10 Thk SS – 409
Scope : PROMAC

231BF2 1 BAG FILTER FOR HOPPER TOP

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Type : Reverse pulse jet

Capacity : 14000 m3/hr
Temperature : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 156 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 32 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of transfer points hoppers
Scope : PROMAC

231FN2 1 FAN FOR DUST EXTRACTION

Capacity : 15400 m3/hr @ 300 mm WG
Motor : 18.5 KW, 1500 RPM SCI motor
Scope : PROMAC

231AC2 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 1 TPH
Size : 250 mm φ
Drive : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

231SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

311PG1-3 3 SLIDING DAMPERS BELOW LIMESTONE OVER HEAD HOPPERS

Type : Screw type sliding damper manually operated
through chain & wheel
Size : 800 mm x 800 mm

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Scope : PROMAC

311PG4-6 3 SLIDING DAMPERS BELOW ADDITIVE OVER HEAD HOPPERS

Type : Screw type sliding damper manually operated
through chain & wheel
Size : 600 mm x 600 mm
Scope : PROMAC

311WF1 1 WEIGH FEEDER FOR MODERATE GRADE LIMESTONE HOPPER

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 0 – 100 TPH
Drive unit : 1.5 KW, variable speed Geared motor
Scope : PROMAC

311WF2 1 WEIGH FEEDER FOR L.G. LIMESTONE HOPPER

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 0 – 50 TPH
Drive unit : 1.1 KW, variable speed Geared motor
Scope : PROMAC

311WF3 1 WEIGH FEEDER FOR H.G. LIMESTONE HOPPER

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 0 – 50 TPH
Drive unit : 1.1 KW, variable speed Geared motor
Scope : PROMAC

311WF4 1 WEIGH FEEDER FOR SAND

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 0 – 20 TPH

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Drive unit : 0.75 KW, variable speed Geared motor

Scope : PROMAC

311WF5 1 WEIGH FEEDERS FOR CLAY – I

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 0 – 20 TPH
Drive unit : 0.75 KW, variable speed Geared motor
Scope : PROMAC

311WF6 1 WEIGH FEEDERS FOR CLAY – II

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 0 – 20 TPH
Drive unit : 0.75 KW, variable speed Geared motor
Scope : PROMAC

311BF1 1 DUST EXTRACTION SYSTEM BELOW PROPORTIONING HOPPERS

Type : Reverse pulse jet
Capacity : 25000 m3/hr
Temperature : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 278 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 56 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of transfer points below hoppers
Scope : PROMAC

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311AC1 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Drive : 0.75 KW, 40 RPM Geared motor with chain
reduction
Scope : PROMAC

311FN1 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 27500 m3/hr @ 300 mm WG
Drive : 30 KW - 1500 RPM SCI Motor
Scope : PROMAC

311SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

311BC1 1 BELT CONVEYOR FOR RAW MIX

Capacity : 150 TPH
Length : 113 m (approx.)
Belt width : 800 mm wide
Drive unit : 22 KW, 1500 RPM SCI motor with suitable ratio
gear box
Scope : PROMAC

311BF2-1 DE SYSTEM FOR BELT CONVEYOR TO MS SURGE HOPPER VENT

Type : Reverse Pulse Jet
Capacity : 12000 m3/hr
Cloth Area : 153 m2 / max.
Filter Cloth : Polyester Needle Belt
311AC2-1 ROTARY AIR LOCK BELOW BAG FILTER
Capacity : 1 TPH
Size : 250 mm Dia
Power : 0.75 KW, 29 RPM Geared Motor
Scope : PROMAC

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311FN2-1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 13200 m3/hr @ 300 mm WG
Drive : 18KW – 1500 rpm
Scope : PROMAC

311SK2-1 DUCTINGS & STACK FOR BAG FILTER

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RAW GRINDING & BLENDING, STORAGE & KILN FEED SECTION

311MS1 1 MAGNETIC SEPERATOR

Scope : PROMAC

311MD1 1 METAL DETECTOR

Scope : PROMAC

311DG1 1 MOTORISED DIVERTOR

Drive : 0.75 KW
Scope : PROMAC

311HP1 1 RCC HOPPER FOR REJECTS

Construction : RCC
Capacity : 50 Tonnes
Size : 5000 mm x 4000 mm x 6500 mm Ht.
Bottom opening : 500 mm x 500 mm
Scope : CLIENT

311CG1 1 CAM SHELL GATE

Scope : PROMAC

311HP2 1 M.S SURGE HOPPER WITH LOAD CELLS

Construction : MS
Capacity : 80 Tonnes
Size : 5,000 mm dia x 6,300 mm ht.
Scope : PROMAC

321PG1 1 PIN GATE

Operation : Manual
Opening Size : 800mm x 800mm (To suit with Weigh feeder)
Scope : PROMAC

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321WF1 1 WEIGH FEEDER FOR RAWMIX

Capacity : 15 to 150 TPH
Length : 3 mtrs (apporx)
Accuracy : 0.5 % on full scale
Drive unit : 1.5 KW, variable speed Geared motor
Scope : PROMAC

321RS1 1 ROTARY AIR SLUICE

Capacity : 250 TPH
Size : 900 mm dia
Drive : 5.5 KW, 15.4 RPM geared motor
Scope : PROMAC

321RM1 1 ASANO VERTICAL ROLLER MILL FOR GRINDING RAW MIX

Type : Vertical roller mill, with built-in separator
Model : AVM – 320
Capacity : 120 TPH for BWI 8.0 KWH/ Sh Ton
Feed size : 85% @ -60mm & 100% @ -70 mm
Product size : 12% retained on 90 micron.
Moisture in feed : 10% Max

Mill Motor : 1500 KW, 980 RPM slip ring motor.

Mill Gear Box : Helical speed reducer
Classifier Rotor size : 2400 dia x 1000 mm depth

Separator Motor : 75 KW, 1500 RPM variable speed AC motor,

with suitable ratio helical vertical mounted
gear box & final drive through ‘V’ belt and
sheave.
Roller Maintenance : Roller removal by Roller swing out
arrangement using hydraulic maintenance
cylinder & power pack.

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a) GEAR BOX LUBRICATION SYSTEM

A separate lubrication unit with accessories will be provided for the gear
box, for lubricating gears, bearings and thrust pads.

b) HYDRAULIC POWER PACK FOR ROLLER LOADING

Pump specification
High Pressure pump : Piston pump
Low pressure pump : Geared pump
Operating pressure : 160 - 200 Kg/cm2
Drive : 11 KW, double end shaft motor
No. of Pumps : 1 No working + 1 No stand-by

Scope : PROMAC

321EC1 1 EOT CRANE FOR MILL MAINTANENCE

Capacity : 25 Tonnes
Lift : 20 mtrs
Operation : Motorized
Purpose : Maintenance of motor, Gear box, Rollers etc.
Scope : PROMAC

321FN1 1 SEAL AIR FAN

Capacity : 130 m3/min @ 620 mm WG & 30 deg C
Drive : 30 KW, 2900 RPM SCI motor.
Scope : PROMAC

321VD1 1 VALVE FOR WATER SUPPLY

Scope : PROMAC

321FV1 1 COUNTER WT TYPE SINGLE FLAP VALVE FOR REJECT HANDLING

Capacity : 120 TPH
Size : 400 mm dia x 1000 mm ht.
Scope : PROMAC

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321BC1 1 BELT CONVEYOR BELOW FLAP VALVE

Material to be handled : Raw Mill Rejects
Capacity : 120 TPH
Length : 4 mtrs
Belting : 650 mm wide
Troughing angle : 30 deg
Drive unit : 3.7 KW with suitable geared motor
Belt speed : 0.5 m/ s.
Scope : PROMAC

321BE1 1 BUCKET ELEVATOR FOR REJECT HANDLING

Type : Continuous discharge chain type bucket
elevator
Material to be handled : Raw meal
Capacity : 120 TPH
Bucket filling efficiency : 70%
Height : 25 mtrs (approx)
Temp of material : 900 C (Max.)
Drive unit : 30 KW, 1500 RPM SCI Motor
Creep Drive : 1.5 KW Geared Motor
Scope : PROMAC
321BC2 1 BELT CONVEYOR BELOW FLAP VALVE
Material to be handled : Raw Mill Rejects
Capacity : 120 TPH
Length : 4 mtrs
Belting : 650 mm wide

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Troughing angle : 30 deg

Drive unit : 3.7 KW with suitable geared motor
Belt speed : 0.5 m/ s.
Scope : PROMAC

321MH1 1 MANUAL HOIST FOR BUCKET ELEVATOR MAINTAINANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

321MS1 1 PERMANENT MAGNET

Location : At discharge of Bucket Elevator
Scope : PROMAC

321CN1 1 TWIN CYCLONE

Capacity : 120 TPH throughputs
Size : 3000 mm dia (Tentative)
Discharge through : Rotary air lock
Liners : Provided at entry of the cyclone.
Scope : PROMAC

321AC1-2 2 ROTARY VANE FEEDER BELOW TWIN-CYCLONES

Location : Below twin cyclone
Capacity : 70 TPH
Size : 400 mm φ
Drive : 3.7 KW, 38.5 RPM geared motor
Scope : PROMAC

321AS1 1 AIR SLIDE FOR FINES BELOW CYCLONE

Material handled : Raw meal
Capacity : 130 TPH
Size : 400 mm wide

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 RCP – 1200(R5)

Temperature : 900C (Max.)

Conveying length : 20 Mtrs. (Approx.)
Scope : PROMAC

321FN2 1 AIR SLIDE FAN

Capacity : 2000 m3/hr @ 500 mm WG
Drive : 7.5 KW, 3000 RPM Motor
Scope : PROMAC

321FN3 1 MILL CIRCULATING AIR FAN

Type : High efficiency backward curve
Capacity : 3600 m3/min @ 850 mm WG
Temperature : 900 C
Efficiency : > 80%
Drive : 750 KW, 1000 RPM AC variable speed Motor
Scope : PROMAC

321SD1 1 SHUT-OFF DAMPER FOR HOT AIR DUCT FROM PRE-HEATER

Type : Guillotine
Operation : Motorized
Purpose : To shut off gas flow
Drive : 0.75 KW
Scope : PROMAC

321DA1 1 DAMPER FOR HOT AIR DUCT FROM PRE-HEATER

Type of damper : Multi louvers regulating
Operation : Motorized (Actuator operated)
Purpose : Flow control
Drive : 0.37 KW
Scope : PROMAC

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 RCP – 1200(R5)

321DA2 1 DAMPER FOR BLEED AIR TO MILL INLET

Type of damper : Multi louvers regulating
Operation : Motorized (Actuator operated)
Purpose : Flow control
Drive : 0.37 KW
Scope : PROMAC

321DA3 1 DAMPER FOR GAS RECIRCULATION DUCT

Type of damper : Multi louvers
Operation : Motorized
Purpose : Flow control
Drive : 0.37 KW
Scope : PROMAC

321DA4 1 DAMPER AFTER MILL FAN

Type of damper : Multi louvers regulating
Operation : Motorized (Actuator operated)
Purpose : Flow control
Drive : 0.37 KW
Scope : PROMAC

321SD2 1 SHUT-OFF DAMPER AFTER MILL FAN

Type : Guillotine
Operation : Motorized
Purpose : To shut off gas flow
Drive : 0.75 KW
Scope : PROMAC

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 RCP – 1200(R5)

321DS1 1set DUCTING & SUPPORTS FOR RAW MILL AS PER THE CIRCUIT
Scope : PROMAC

321HAG1 1 HOT AIR GENERATOR

Capacity : 5.0 M K cal / hr
Fuel : Coal for heat requirement > 1.0 M K cal / hr
Fuel oil for start up & heat req. < 1.0 M K cal / hr
Scope : PROMAC

Note: Storage tank & fuel supply up to Hot air generator are in CLIENT’s
scope of supply.

321SS1 1 SAMPLER BEFORE BUCKET ELEVATOR INLET

Scope : PROMAC

321BE2 1 BUCKET ELEVATOR FEEDING TO BLENDING SILO

Type : Centrifugal discharge steel cord belt elevator.
Capacity : 170 TPH
Lift : 55 m. (Approx)
Drive : 30 KW, 1500 RPM motor with suitable ratio
gear box.
Aux. drive : 1.5 KW Geared motor.
Scope : PROMAC

321MH2 1 MANUAL HOIST FOR BUCKET ELEVATOR MAINTAINANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

321AS2 1 AIR SLIDE FOR RAW MEAL FEEDING TO BLENDING SILO

Capacity : 170 TPH
Size : 400 mm wide

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 RCP – 1200(R5)

Conveying length : 10 Mtrs (Approx)

Scope : PROMAC

321FN4 1 AIR SLIDE FAN

Capacity : 15 m3/min
Pressure : 500 mm WG
Motor : 3.7 KW, 2880 RPM SCI Motor.
Scope : PROMAC

321BF1 1 BAG FILTER ON TOP OF BLENDING SILO

Type : Reverse pulse jet
Capacity : 9800 m3/hr
Temperature : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2
Cloth area : 109 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 21.8 CFM @ 7 Kgs/cm2
Purpose : For de-dusting of silo
Scope : PROMAC

321AC3 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 2 TPH
Size : 250 Ø
Drive : 0.75KW – 29 rpm Geared Motor
Scope : PROMAC

321FN5 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 10800 m3/hr
Pressure : 250 mm WG

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 RCP – 1200(R5)

Drive : 15 KW - 1500 RPM SCI Motor

Scope : PROMAC

321SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

321AS3-8 1set MATERIAL DISTRIBUTOR

Location : On top of Blending Silo
Material Handled : Raw Meal
Capacity : 150 TPH
No. of Trough : 6
Scope : PROMAC

321FN6-7 2 FAN FOR MATERIAL DISTRIBUTOR

Fan Capacity : 12 m3/min
Pressure : 500 mm WG
Drive : 2.2 KW, 3000 RPM SCI motor
Scope : PROMAC

321BS1 1 BLENDING CUM STORAGE SILO

Capacity : 4000 Tonnes
Size : 14 m dia x 30 m Ht (Effective)
: 14 m dia x 48 m Ht (Total)
Description : The silo bottom is divided into seven aeration
sections; each section is fitted with sliding
damper, flap valve, air slide & air valve through
which air is supplied for aeration of the silo
bottom. The particular section from where the
material has to be extracted is aerated for a
period of 10 to 12 minutes, & after that the next
section is aerated automatically. This ensures
material flow from all the corners of the silo in a

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RCP – 1200(R5)

programmed sequence. The aerated material

flows through the air slide & is discharged into
the constant head hopper located underneath
the silo centre. The constant head hopper is
mounted on load cells with high & low level set
points for automatic control of material flow. The
material is extracted from the constant head
hopper through an air slide which is fixed to the
constant head hopper with a sliding gate,
dozing valve and Impact flow meter, which
feeds material into the kiln feed elevator through
air slide.
Cycle time & sequence can be adjustable
depending on variation in raw mix.
The constant head hopper is provided with
2Nos. of outlet along with a set of sliding gate,
dozing valve each & a common air slide. This
air slide will feed to an impact flow meter.
Dynamic check weighing of kiln feed can be
achieved by comparing, the loss in weight of
constant head hopper for a given interval of
time, with totalizer of impact flow meter for that
particular interval of time.
Micro processor based electronics will be
provided to control the total C.F. Silo operation
& this will be hooked up to the main PLC for
status annunciation in CCR & further sequence
interlocking.
Suitable Bag Filter(s) will also be provided for
dedusting of the Blending Silo accessories.

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 RCP – 1200(R5)

RCC Silo to be by CLIENT whereas the silo accessories mentioned

above will be supplied by PROMAC.

411BL1-3 3 SILO AERATION BLOWERS

2W+1SB
Type : Roots blower
Capacity : 950 m3/hr.
Static pressure : 5000 mm WG
Drive : 22 KW, 1500 RPM SCI Motor.
Scope : PROMAC

411SG1-6 6 SLIDE GATES BELOW SILO

Size : 300 x 300
Type : Screw type manually operated
Scope : PROMAC

411PNG1-6 6 PNEUMATIC SHUT OFF GATES

Type : Pneumatically operated
Size : To suit the system
Scope : PROMAC

411AS1-6 6 AIR SLIDE FOR SILO EXTRACTION

Material Handled : Raw Meal
Capacity : 100 TPH
Size : 300 mm wide
Temperature : 1200C (Max.)
Conveying length : 5 Mtrs. (Approx.)
Bulk density material : 1.1 T/ m3.
Trough thickness : 3.15 mm
Air slide cloth : Polyester Air slide fabric
Scope : PROMAC

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 RCP – 1200(R5)

411FN1-2 2 AIR SLIDE FAN

Capacity : 480 m3/hr @ 500 mm WG
Temperature : 350C
Fan speed : 3000 RPM
Drive : 2.2 KW, 2830 RPM SCI Motor.
Scope : PROMAC

411HP1 1 KILN FEED BIN MOUNTED ON LOAD CELLS

Capacity : 40 Tons.
Scope : PROMAC

421SG1-2 2 MANUAL SLIDE GATE BELOW BIN

Type : Screw type manually operated
Scope : PROMAC

421PNG1-2 2 PNEUMATIC SHUT OFF GATE

Type : Pneumatically operated
Scope : PROMAC

421DV1-2 2 DOZING VALVE

Scope : PROMAC

421AS1-2 2 SHORT EXTRACTION AIR SLIDE BELOW KILN FEED BIN

Capacity : 100 TPH
Size : 400 mm wide x 3,500 mm
Scope : PROMAC

421BL1-2 2 BIN AERATION BLOWERS

1w+1sb
Type : Roots blower
Capacity : 300 m3/hr.
Static pressure : 3000 mm WG

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 RCP – 1200(R5)

Drive : 5.5 KW, 1500 RPM SCI Motor.

Scope : PROMAC

421AC1 1 ROTARY VANE FEEDER

Capacity : 100 TPH
Size : 500 mm dia
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

421FM1 1 SOLID FLOW METER

Capacity : 100 TPH
Scope : PROMAC

421AS3 1 AIR SLIDE BELOW BLENDING SILO

Capacity : 100 TPH
Size : 400 mm wide x 30,000 mm Lg
Scope : PROMAC

421FN1 1 AIR SLIDE FAN

Capacity : 45 m3/min @ 600 mm WG
Motor : 7.5 KW, 2880 RPM SCI Motor.
Scope : PROMAC

421SS1 1 SAMPLER
Scope : PROMAC

421BF1 1 BAG FILTER FOR SILO EXTRACTION EQUIPMENTS

Type : Reverse pulse jet
Capacity : 7000 m3/hr
Temperature : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)

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 RCP – 1200(R5)

Air to cloth ratio : 1.5 m3/ min/ m2.

Cloth area : 78 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 15.6 CFM @ 7 Kgs/cm2
Purpose : For de-dusting of silo extraction equipment
Scope : PROMAC

421AC2 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 2 TPH
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

421FN2 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 7700 m3/hr
Pressure : 250 mm WG
Drive : 11 KW - 1500 RPM SCI Motor
Scope : PROMAC

421SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

421AS4 1 CROSS AIR SLIDE FEEDING TO KILN FEED BUCKET ELEVATOR

Capacity : 100 TPH
Size : 400 mm wide x 20,000 mm Lg
Scope : PROMAC

421FN3 1 AIR SLIDE FAN

Fan : 30 m3/min @ 600 mm WG
Motor : 5.5 KW, 2880 RPM SCI Motor.
Scope : PROMAC

421BE1 1 BUCKET ELEVATOR FEEDING TO PREHEATER

Type : Centrifugal discharge steel cord belt elevator.

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 RCP – 1200(R5)

Capacity : 100 TPH

Height : 80 mtr (Approx.)
Drive : 45 KW, 1500 RPM motor with suitable gear box.
Aux. drive : 2.2 KW Geared motor.
Scope : PROMAC

421MH1 1 MANUAL HOIST FOR BUCKET ELEVATOR MAINTAINANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

421DG1 1 MOTORISED DIVERTING GATE

Type : Motorised
Drive : 0.75 KW
Scope : PROMAC

421AS5 1 AIR SLIDE FOR RECIRCULATION FEEDING TO BLENDING SILO

Capacity : 100 TPH
Size : 400 mm wide x 10,500 mm lg.
Scope : PROMAC

421FN4 1 AIR SLIDE FAN

Fan : 70 m3/min
Pressure : 600 mm WG.
Drive : 11 KW/ 2800 RPM SCI motor
Scope : PROMAC

421AS6 1 AIR SLIDE FEEDING TO PRE-HEATER

Capacity : 100 TPH
Size : 400 mm wide x 10,500 mm lg.
Scope : PROMAC

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 RCP – 1200(R5)

421FN5 1 AIR SLIDE FAN

Fan : 10 m3/min
Pressure : 600 mm WG.
Drive : 2.2 KW/ 2800 RPM SCI motor
Scope : PROMAC

421AC3 1 RVF FEEDING TO PRE-HEATER

Capacity : 100 TPH
Size : 500 mm φ
Construction : SS
Drive : 3.7 KW, 20 RPM Geared motor
Scope : PROMAC

421FV1 1 FLAP VALVE FEEDING TO PRE-HEATER

Capacity : 100 TPH
Construction : SS
Scope : PROMAC

421BF2 1 BAG FILTER FOR BUCKET ELEVATOR & AIRSLIDE VENTING

Type : Reverse pulse jet
Capacity : 15000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 167 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 34 CFM @ 7 Kgs/cm2
Purpose : For de-dusting of Bucket Elevator & Airslide
Scope : PROMAC

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 RCP – 1200(R5)

421AC4 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 2 TPH
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

421FN6 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 16500 m3/hr
Pressure : 300 mm WG
Drive : 18.5 KW - 1500 RPM – SCI Motor
Scope : PROMAC

421SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

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 RCP – 1200(R5)

B. COAL CRUSHING, STORAGE, GRINDING & FIRING SECTION

511SP1 1 STORAGE YARD FOR COAL

Capacity : 5000 T
Size : 35 M wide x 90 M Lg. x 2.5 M Ht
Scope : CLIENT

511HP1 1 RCC DUMP HOPPER

Capacity : 60 T
Material Handled : Coal / Gypsum / Limestone
Scope : CLIENT

511SG1 1 SLIDING DAMPER BELOW DUMP HOPPER

Type : Screw Type Sliding damper manually
operated through chain and wheel
Opening size : 800 mm x 800 mm
Scope : PROMAC

511RF1 1 RECIPROCATING FEEDER

Capacity : 60 TPH
Material Handled : Coal / Gypsum / Limestone
Width : 800 mm wide
Length : 3000 mm lg.
Drive unit : 3.7 KW with suitable geared motor
Scope : PROMAC.

511BC1 1 SHORT BELT CONVEYOR FEEDING TO CRUSHER

Capacity : 60 TPH
Belt Width : 650 mm
Length : 15 m (Approx.)
Drive unit : 3.7 KW with suitable geared motor
Scope : PROMAC

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 RCP – 1200(R5)

511MS1 1 MAGNETIC SEPERATOR

Size : Over belt width
Scope : PROMAC

511MD1 1 METAL DETECTOR

Scope : PROMAC

511BC2 1 SHORT REVERSIBLE BELT CONVEYOR FEEDING TO CRUSHERS

Capacity : 60 TPH
Belt Width : 650 mm
Length : 4 m (Approx.)
Drive unit : 3.7 KW with suitable geared motor (Double
drive system)
Scope : PROMAC

511HC1 1 HAMMER CRUSHER FOR COAL / LIMESTONE

Type : Reversible swing Hammer Impact.
Capacity : 50 TPH
Feed size : 250 mm
Product size : -20 mm
Drive unit : 55 KW, 1500 RPM SCI Motor with final drive
through belt and sheaves
Scope : PROMAC

621DG1 1 MANUAL DIVERTING GATE

Type : Manual
Purpose : To by-pass raw material to belt conveyor
Scope : PROMAC

621HC1 1 CRUSHER FOR GYPSUM / LIMESTONE

Type : Toothed Crusher
Capacity : 15 TPH

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 RCP – 1200(R5)

Feed size : 250 mm

Product size : -20 mm
Drive unit : 11 KW, 1500 RPM x 2 Nos. SCI Motor with final
drive through belt and sheaves
Scope : PROMAC

511BF1 1 DUST EXTRACTION SYSTEM FOR CRUSHER HOUSE

Type : Reverse pulse jet
Capacity : 10000 m3/hr
Temperature : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.2 m3/ min/ m2.
Cloth area : 139 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 28 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of crusher house
Scope : PROMAC

511AC1 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 1 TPH
Drive : 0.75 KW, 20 RPM geared motor
Scope : PROMAC

511FN1 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 11000 m3/hr
Pressure : 300 mm WG
Drive : 15 KW, 1500 RPM SCI Motor
Scope : PROMAC

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 RCP – 1200(R5)

511SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

511BC3 1 BELT CONV. FOR COAL/GYPSUM/LIMESTONE BELOW CRUSHERS

Capacity : 60 TPH
Belt Width : 650 mm
Length : 37 m (Approx.)
Drive unit : 5.5 KW with suitable geared motor.
Scope : PROMAC

511DG1 1 MOTORISED DIVERTING GATE

Operation : Motorized
Drive : 0.75 KW
Purpose : Diverting Gypsum & Limestone / Coal to
respective conveyors.
Scope : PROMAC

511BC4 1 BELT CONVEYOR FEEDING CRUSHED COAL TO TT-5

Capacity : 60 TPH
Belt Width : 650 mm
Length : 118 m (Approx.)
Drive unit : 18.5 KW, 1500 RPM SCI Motor with suitable
gear box.
Scope : PROMAC

511BC5 1 REVERSIBLE BELT CONVEYOR FEEDING TO RAW COAL HOPPER

& VIBRATING SCREEN
Capacity : 60 TPH
Belt Width : 650 mm
Length : 12 m (Approx.)
Drive unit : 5.5 KW with suitable geared motor.
Scope : PROMAC

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RCP – 1200(R5)

5111VS1 1 VIBRATING SCREEN

Capacity : 20 TPH
Type : Single Deck Circular motion
Deck opening size : 5mm SQ.
Deck size : 1400mm x 2750mm
Drive : 5.5 KW, 1500 RPM SCI motor and final drive
through V-belt & sheaves
Scope : PROMAC

511HC2 1 HAMMER MILL

Type : Reversible swing
Capacity : 20 TPH
Rotor size : 800mm Dia. X 600mm wide
Feed size : -25 mm (Max.)
Product size : -5 mm
Drive unit : 22 KW / 1500 rpm SCI motor
Final unit : By belt and sheaves
Scope : PROMAC
511BC7 BELT CONVEYOR
Capacity : 20 TPH
Size : 500mm wide x 6 m (approx.)
Drive unit : 1.5 KW with suitable geared motor
Scope : PROMAC

511BE1 1 BUCKET ELEVATOR

Capacity : 20 TPH
Type : Centrifugal Discharge Belt
Height : 23m (Approx.)
Drive : 7.5 KW, 1500 RPM sci motor with suitable
worm reducer and couplings
Scope : PROMAC

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RCP – 1200(R5)

511BF4 1 DUST EXTRACTION SYSTEM FOR HAMMER MILL & SCREEN

Type : Reverse pulse jet
Capacity : 10000 m3/hr
Temperature : 35 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.2 m3/ min/ m2.
Cloth area : 139 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 28 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of crusher house
Scope : PROMAC

511AC4 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 1 TPH
Drive : 0.75 KW, 20 RPM geared motor
Scope : PROMAC

511FN4 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 11000 m3/hr
Pressure : 300 mm wg
Drive : 15 KW, 1500 RPM SCI Motor
Scope : PROMAC

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 RCP – 1200(R5)

511SK4 1 DUCTINGS & STACK AS PER CIRCUIT

Scope : PROMAC

511BC6 1 BELT CONVEYOR FEEDING TO BUNKER IN BOILER HOUSE

Capacity : 20 TPH
Belt Width : 500 mm
Length : 170 m (Approx.)
Drive unit : 11 KW with suitable geared motor.
: Open type gallery with one side walkway &
trestles will be provided for supporting the
conveyor and conveyor belt is covered with
hood.
Scope : PROMAC

511BF2 1 DUST EXTRACTION SYSTEM FOR TRANSFER TOWER - 4

Type : Reverse pulse jet
Capacity : 7000 m3/hr
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.2 m3/ min/ m2.
Cloth area : 98 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 20 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of transfer tower
Scope : PROMAC

511AC2 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 1 TPH

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 RCP – 1200(R5)

Drive : 0.75 KW, 20 RPM geared motor

Scope : PROMAC

511FN2 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 7700 m3/hr @ 300 mm wg
Drive : 9.3 KW, 1500 RPM SCI Motor
Scope : PROMAC

511SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

511HP2 1 MS CRUSHED COAL HOPPER WITH LOAD CELLS

Capacity : 80 Tones
Size : 6000 mm sq. x 6500 mm Ht.
Liners on Slope surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

511BF3 1 DUST EXTRACTION SYSTEM FOR RAW COAL HOPPER

Type : Reverse pulse jet
Capacity : 6000 m3/hr
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG. (Max.)
Air to cloth ratio : 1.2 m3/ min/ m2.
Cloth area : 84 Sq. mtrs
Filter cloth : Polyester needle felt
Compressed air Req : 17 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For de-dusting of transfer points
Scope : PROMAC

511AC3 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH

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 RCP – 1200(R5)

Drive : 0.75 KW - 40 RPM Geared Motor

Scope : PROMAC

511FN3 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 6600 m3/hr
Pressure : 300 mm WG
Drive : 7.5 KW - 1500 RPM – 415 V, 3 Phase, 50 Hz. -
SCI Motor
Scope : PROMAC

511SK3 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

521PG1 1 PIN GATE BELOW RAW COAL HOPPER

Size : To suit the weigh feeder
Scope : PROMAC

521WF1 1 WEIGH FEEDER

Type : Electronic Microprocessor based with master
ratio controller
Capacity : 1.5-15 TPH
Drive : 0.75 KW, variable speed Geared motor
Scope : PROMAC

521RS1 1 ROTARY AIR SLUICE

Capacity : 15 TPH
Size : 400 mm dia.
Drive : 2.2 KW, 40 RPM geared motor.
Scope : PROMAC

521CM1 1 COAL MILL

Type : Air Swept ball mill with trunion bearing
Capacity : 10 TPH for HGI of coal = 45

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RCP – 1200(R5)

5 TPH for HGI of petcoke = 45

Feed Size : 80% passing 20 mm
Product Size : 12% retained on 90 microns for coal
2-3% retained on 90 microns for petcoke
Moisture : 10% (Max)
Mill Size : 2.6 M Ø x 6.0 M Lg. + 1.5M Lg. drying chamber
Mill Shell : Material for mill shell will be as per IS 2062.
Shell will be fabricated out of 28 thick plate, with
55 mm thick flanges and will be provided with
suitable door for maintenance.
Mill Heads : High quality cast steel grade 280-520 of IS
1030/1989.

Trunion Bearing at : 1000 mm Dia x 400 mm Wide. Sockets will

Discharge End be of cast Iron IS - 210 Grade. Socket will be
lined with white metal IS - 25.
Slide Shoe Bearing at : Slide Shoe Bearing at Inlet side of the Mill will
Feed End be provided

Bearing lubrication : Mill lubrication and oil cooling system consisting

of 15 LPM, 3 kg/cm2 hydraulic vane pump with
0.37 KW motor mounted on fabricated oil tank
with heat exchanger for oil cooling. One unit for
each trunion bearing.
Pinion assembly : Pinion will be EN 9 forged, pinion shaft will be
IS : 2004 or EN-8.
Girth gear : Made out of cast steel to IS 2644 Grade II with
UTS = 70 Kgf/mm2. provide with grease spray
lubrication system.
Mill liner plate : Hi-chrome
Grinding media : Hi-chrome
Liner Fixing Bolts : Forged bolts with self locking arrangements.

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 RCP – 1200(R5)

Mill Drive Motor : 350 KW, 960 RPM, 6.6KV, 3 phase Slip ring
Motor with Class ‘F’ insulation
Mill Gear Box : Single stage 6.3 : 1 Ratio Helical Speed reducer
having service factor – 2.5 on consumed power
Gear Box Lubrication : Oil Pumps with capacity 15 LPM @ 3 Kg/cm2
pressure with 0.37 KW Drive
Creep Drive : 11 KW 1500 RPM SCI Motor with ratio helical
gear box.

Scope : PROMAC

521EH1 1 MONORAIL HOIST FOR MILL MAINTENANCE

Capacity : 15 T
Operation : Electric
Scope : PROMAC

521MH1 1 MANUAL HOIST FOR BALL MILL CHARGING

Capacity : 5T
Scope : PROMAC

521HC1 1 DYNAMIC CLASSIFIER

Capacity : 13 TPH Throughput
Size : 1750 mm rotor dia x 2750 mm casing dia
Drive : 22 KW, 1500 RPM VVVF Drive with suitable
ratio bevel helical gear box.
Scope : PROMAC

521FV1 1 COUNTER WEIGHT TYPE FLAP VALVE FOR REJECTS

Capacity : 25 TPH
Size : 400 mm dia X 1000 mm ht.
Scope : PROMAC

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 RCP – 1200(R5)

521SC1 1 SCREW CONVEYOR FOR GRITS

Capacity : 25 TPH
Size : 400 mm φ x 6000 mm lg.
Drive : 3.7 KW with suitable geared motor
Scope : PROMAC

521BF1 1 REVERSE PULSE JET BAG FILTER

Type : Reverse pulse jet.
Capacity : 580 m3/min
Operating Air temp. : 90 0C
Dust load at inlet : 290 gm / m3
Dust load at outlet : 50 mgm / Nm3 (max)
Pressure drop in B.F. : 150 mm wg (max)
Air to cloth ratio : 1.1 m3 / min / m2
Filter cloth : Anti-static Polyester needle felt
Discharge device type : Rotary air lock
Purpose : For dedusting of exhaust gas from mill
Total Cloth Area : 527 m2 (Approx.) antistatic bags.
Compressed air : 105 CFM @ 7 KSC
Scope : PROMAC

521AC1-2 2 ROTARY AIR LOCKS BELOW BAG FILTER

Capacity : 15 TPH (each)
Size : 300 mm dia
Drive : 2.2 KW, 40 RPM geared motor
Scope : PROMAC

521SC2 1 REVERSIBLE SCREW CONVEYOR

Capacity : 15 TPH
Size : 400 mm φ x 6000 mm
Drive : 3.7 KW with suitable geared motor
Scope : PROMAC

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 RCP – 1200(R5)

521SS1-2 2 SAMPLERS
Type : Screw type
Scope : PROMAC

521DA1 1 DAMPER AT BAG FILTER INLET

Type : Multi Louver regulating
Purpose : To regulate/control dust loaded air
Operation : Motorized
Drive : 0.37 KW
Scope : PROMAC

521DA2 1 DAMPER AT BAG FILTER OUTLET

Type : Multi Louver regulating
Purpose : To regulate/control dust loaded air
Operation : Motorized
Drive : 0.37 KW
Scope : PROMAC

521FN1 1 MILL CIRCULATING AIR FAN

Capacity : 640 m3/min @ 600 mm WG
Temperature : 95 0C
Dust load (Normal) : 50 mg / Nm3
Drive : 90 KW, 1480 RPM AC variable speed Motor.
Scope : PROMAC

521MH2 1 CHAIN PULLEY BLOCK FOR MILL FAN MAINTENANCE

Capacity : 5T
Scope : PROMAC

521ST1 1 SPARK TRAP

Scope : PROMAC

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 RCP – 1200(R5)

521EV1-2 2 EXPLOSION VENT

Scope : PROMAC

521SD1 1 SHUT-OFF DAMPER FOR HOT AIR DUCT FROM PRE-HEATER

Type : Guillotine
Purpose : To control flow of clean air from Bag filter.
Operation : Motorized
Drive : 0.37 KW
Scope : PROMAC

521DA3 1 DAMPER FOR DUCT AT MILL INLET

Type : Multi Louver regulating
Purpose : To regulate/control gas
Operation : Motorized
Drive : 0.37 KW
Scope : PROMAC
521DA4 1 DAMPER FOR BLEED AIR
Type : Multi Louver regulating
Purpose : To regulate/control fresh air flow
Operation : Motorized
Drive : 0.37 KW
Scope : PROMAC

521DS1 1 DUCTINGS, SUPPORT & STACK FOR COAL MILL AS PER CIRCUIT
Scope : PROMAC

521HP1 1 M.S COAL FINES HOPPER FOR KILN FIRING LINE

Capacity : 25 T
Material Handled : Fine Coal
Material Density : 0.8 T/m3
Size : 3500 mm dia x 6350 mm ht
Bottom Opening : 800 mm x 800 mm

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 RCP – 1200(R5)

Hopper Valley Angle : 700

Liners on Slope surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

531SG1 1 SLIDE GATE BELOW HOPPER

Operation : Manual
Scope : PROMAC

531AG1 1 AGITATOR BELOW HOPPER

Capacity : 8 TPH
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

531SC1 1 SCREW FEEDER

Capacity : 8 TPH
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

521HP2 1 M.S COAL FINES HOPPER CALCINER FIRING LINE

Capacity : 25 T
Material Handled : Fine Coal
Material Density : 0.8 T/m3
Size : 3500 mm dia x 6350 mm ht
Bottom Opening : 800 mm x 800 mm
Hopper Valley Angle : 700
Liners on Slope surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

541SG1 1 SLIDE GATE BELOW HOPPER

Operation : Manual
Scope : PROMAC

541AG1 1 AGITATOR BELOW HOPPER

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 RCP – 1200(R5)

Capacity : 8 TPH
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

541SC1 1 SCREW FEEDER

Capacity : 8 TPH
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

541SG2 1 SLIDE GATE BELOW HOPPER FOR TANKER LOADING

Operation : Manual
Scope : PROMAC

541AG2 1 AGITATOR BELOW HOPPER FOR TANKER LOADING

Capacity : 8 TPH
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

541SC1A 1 SCREW FEEDER FOR TANKER LOADING

Capacity : 8 TPH
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

531MH1 1 CHAIN PULLEY BLOCK

Capacity : 2T
Scope : PROMAC

531BL1-2 2 COAL TRANSPORTING PUMP (ROOTS BLOWER)

541BL1 1 (1 Working for each Kiln & Calciner firing Line + 1 Common Stand-by)
Roots Blower capacity : 20 m3/min
Pressure : 3000 mm WG
Drive : 15 KW, 1500 RPM SCI motor
Scope : PROMAC

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 RCP – 1200(R5)

531HP1 1 CONSTANT HEAD HOPPERS WITH LOAD CELLS FOR KILN FIRING
Capacity : 5T
Scope : PROMAC

531BF1 1 BAG FILTER FOR HOPPER

Type : Reverse pulse jet
Capacity : 5000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.2 m3/ min/ m2.
Cloth area : 70 m2
Filter cloth : Polyester needle felt
Compressed air Req : 14 CFM @ 7 Kgs/cm2
Scope : PROMAC
531FN1 1 FAN FOR BAG FILTER
Capacity : 5500 m3/hr
Pressure : 300 mm WG.
Drive : 7.5 KW, 1500 RPM SCI Motor
Scope : PROMAC

531SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

531SG2 1 SLIDE GATE BELOW KILN FIRING COAL HOPPER

Type : Manual
Scope : PROMAC

531AG2 1 AGITATOR BELOW CONSTANT HEAD HOPPER

Capacity : 5 TPH
Drive : 2.2 KW, Variable speed

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 RCP – 1200(R5)

Scope : PROMAC

531SC2 1 SCREW FEEDER

Capacity : 5 TPH
Drive : 2.2 KW, Variable speed
Scope : PROMAC

531FM1 1 IMPACT FLOW METER BELOW CONSTANT HOPPER

Capacity : 5 TPH
Accuracy : ± 1.5 % on full scale
Drive : 0.75 KW / 1500 RPM SCI motor
Scope : PROMAC

531AC1 1 RVF BELOW FLOW METER

Capacity : 5 TPH
Drive : 1.1 KW, 20 RPM Geared Motor.
Scope : PROMAC

531FN2 1 PRIMARY AIR FAN FOR KILN FIRING

Capacity : 180 m3/min
Pressure : 700 mm W.G
Drive : 30 KW, 1500 RPM SCI Motor
Scope : PROMAC

541HP1 1 CONSTANT HEAD HOPPER ON LOAD CELLS FOR CALCINER FIRING

Capacity : 5T
Scope : PROMAC

541BF1 1 BAG FILTER FOR CONSTANT HEAD HOPPER AT PH-TOWER

Type : Reverse pulse jet
Capacity : 5000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.

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 RCP – 1200(R5)

Dust load at outlet : 50 mg/ Nm3. (Max.)

Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.2 m3/ min/ m2.
Cloth area : 70 m2
Filter cloth : Polyester needle felt
Compressed air Req : 14 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Scope : PROMAC

541FN1 1 FAN FOR BAG FILTER

Capacity : 5500 m3/hr
Pressure : 300 mm WG.
Drive : 7.5 KW, 1500 RPM SCI Motor
Scope : PROMAC

541AC1 1 ROTARY VANE FEEDER

Capacity : 1 TPH
Drive : 0.75 KW, variable speed Geared Motor.
Scope : PROMAC

541SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

541SG2 1 SLIDE GATE BELOW CALCINER FIRING COAL HOPPER

Type : Manual
Scope : PROMAC

541AG2 1 AGITATOR BELOW CONSTANT HEAD HOPPER

Capacity : 8 TPH
Drive : 2.2 KW, Variable speed
Scope : PROMAC

541SC2 1 SCREW FEEDER

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 RCP – 1200(R5)

Capacity : 8 TPH
Drive : 2.2 KW, Variable speed
Scope : PROMAC

541FM1 1 IMPACT FLOW METER BELOW CONSTANT HOPPER

Capacity : 8 TPH
Accuracy : ± 1.5 % on full scale
Drive : 0.75 KW / 1500 RPM SCI motor
Scope : PROMAC

541AC2 1 RVF BELOW FLOW METER

Capacity : 8 TPH
Size : 300 mm dia
Drive : 1.1 KW, 20 RPM Geared Motor.
Scope : PROMAC

541FN2 1 PRIMARY AIR FAN FOR CALCINER FIRING

Capacity : 80 m3/min
Pressure : 700 mm WG
Drive : 11 KW, 1500 RPM SCI Motor
Scope : PROMAC

531PL1 1set CONVEYING PIPE LINE FOR COAL

541PL1
Suitable coal conveying pipe will be provided between burner and coal
supply point.

521CO2 1 CO2 PURGING SYSTEM

A CO2 purging system with complete accessories like cylinders, solenoids

valves for automatic operation in response to temperature sensors installed
on bag filter and fine coal hopper will be provided.
Scope : PROMAC

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 RCP – 1200(R5)

C. PYRO PROCESSING SECTION

431PH1 1set ‘5’ STAGE SINGLE STREAM SUSPENSION PRE-HEATER WITH

431EJ1 PRECALCINER (RSP) (DIMENSIONS INSIDE REFRACTORY)
431ES1 Capacity : 1400TPD (Rated)
431CN1-5 : 1700TPD (Design)
431FD1a-1b 1st Stage Twin Cyclone : 3300 mm φ x 10,400 mm ht.
431FD1c-1d 2nd Stage Cyclone : 5100 mm φ x 11,220 mm ht.
431FD2-5 3rd Stage Cyclone : 5100 mm φ x 11,220 mm ht.
4th Stage Cyclone : 5300 mm φ x 11,660 mm ht.
5th Stage Cyclone : 5300 mm φ x 11,660 mm ht.

431PC-1 PRECALCINER : RSP

Swirrel Calciner : 2550 mm φ x 5000 mm ht
Mixing Chamber : 3570 mm x 3570 mm x 9280 mm ht
Calciner Burner Capacity : 33mkcal/hr
RSP Make : PROMAC (as per TEC's design)

Thimbles for 2nd Cyclone will be made out of 16 thk SS-304 and Thimbles for
3rd to 5th cyclones will be made out of 16 thk SS-316, Chute expansion joints,
air lock dampers & dispersion boxes will also be supplied by PROMAC.

Cyclones 1 to 5, ducts and chutes etc., shall be site fabricated by PROMAC,

as per TEC drawings & design.
Complete Refractory
Scope : PROMAC

431TD1 1 TERTIARY AIR DUCT

Tertiary duct will be built by PROMAC as per TEC's design.
Complete Refractory
Scope : PROMAC

Supporting structure for TA Duct is in PROMAC’s scope.

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 RCP – 1200(R5)

431DA1 1 DAMPER FOR TERTIARY AIR DUCT

Type : Multi-Louver type
Operation : Motorised
Purpose : To control flow of gases
Drive : 0.37 KW
Scope : PROMAC

431HD1-3 1 HAND OPERATED DAMPER FOR TERTIARY AIR DUCT

Type : Butterfly Type Hand operated
Scope : PROMAC

431LF1 1 PASSENGER LIFT FOR PH-TOWER

Capacity : 1000 Kgs
Scope : PROMAC

431AB1-16 16 AIR BLASTER

Capacity : 110 liters
Scope : PROMAC

431FN1 1 PRE HEATER EXHAUST FAN (TENTATIVE SPECIFICATION)

Capacity : 4000 m3/min @ 700 mm WG
Temperature : 340 oC
Motor : 650 KW Variable speed AC motor.
Scope : PROMAC

KILN BY-PASS SYSTEM FOR CHLORIDE (CIRCUIT AS PER TEC)

471FN1 1 PROBE COOLING FAN

Type : Single Suction type Turbo Fan
Capacity : 280 m3/min @ 200 mm WG
Temperature : 35 0C
Drive : 15 KW, 1500 RPM – VVVFD Motor
Scope : PROMAC

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 RCP – 1200(R5)

471DA1 1 DAMPER FOR CHLORINE-BYPASS SYSTEM

Type : Multi-Louver type
Operation : Motorised
Purpose : To control flow of gases
Drive : 0.37 KW
Scope : PROMAC

471CN1 1 CYCLONE SEPERATOR

Size : 1900 mm Φ x 4,000 mm Ht.
Scope : PROMAC

471SG1 1 SLIDE GATE BELOW CYCLONE

Scope : PROMAC

471AC1 1 RVF BELOW CYCLONE

Scope : PROMAC

471DA2 1 DAMPER FOR FRESH AIR

Type : Multi-Louver type
Operation : Motorised
Purpose : To control flow of fresh air
Drive : 0.37 KW
Scope : PROMAC

471BF1 1 BAG FILTER FOR CHLORIDE BY-PASS SYSTEM

Capacity : 850 Nm3/ min
Temperature : 200 0C (Max.)
Clean gas dust content : 50 mgm/ Nm3 (Max)
Operating temp of bag : 250 0C (Max)
Total filtering area : 1425 m2
Air Required : 285 CFM @ 7 Kg/cm2
Scope : PROMAC

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 RCP – 1200(R5)

471DA3 1 DAMPER FOR CHLORINE-BYPASS SYSTEM EXHAUST FAN

Type : Multi-Louver type
Operation : Motorised
Purpose : To control flow of gases
Drive : 0.37 KW
Scope : PROMAC

471FN2 1 EXHAUST FAN AFTER BAGFILTER

Capacity : 1500 m3/ min.
Pressure : 650 mm WG
Drive : 225 KW, 1000 RPM – VVVFD Motor
Scope : PROMAC

471DS1 1 DUCTING & SUPPORTS AS PER THE CIRCUIT

Scope : PROMAC
Note: The gases will be exhausted through the Main Stack - 461SK1

471SG2-3 2 SLIDING GATE

Size : 300 mm x 300 mm
Type : Hand operated
Scope : PROMAC

471AC2-3 2 RVF BELOW BAGFILTER

Type of bearings : Anti friction out board mounted
Capacity : 5 TPH
Size : 300 mm dia
Drive : 1.5 KW, 40 RPM geared Motor
Scope : PROMAC

471SC1 1 SCREW CONVEYOR FEEDING BAGFILTER DUST

Capacity : 5 TPH
Size : 315 mm φ x 10,000 mm lg.

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 RCP – 1200(R5)

Drive : 7.5 KW with suitable geared motor

Scope : PROMAC

471HP1 1 MS HOPPER MOUNTED ON LOAD CELLS

Capacity : 60 T
Scope : PROMAC

471SG4 1 SLIDING GATE

Size : 300 mm x 300 mm
Type : Hand operated
Scope : PROMAC

471AC4 1 ROTARY VANE FEEDER

Type of bearings : Anti friction out board mounted
Capacity : 20 TPH
Size : 400 mm dia
Drive : 2.2 KW, 40 RPM geared Motor
Scope : PROMAC

471TC1 1 TRUCK LOADING SYSTEM

Scope : PROMAC

1 KILN INLET HOOD, AIRSEAL, OUTLET AIRSEAL & OUTLET HOOD

Kiln Inlet Tongue Plate Tip Casting – IS 4522, Gr.-7
Kiln Outlet Nose Ring Sector Casting – IS 4522, Gr.-9
Scope : PROMAC

441KL1 1 DRY PROCESS ROTARY KILN WITH MAIN AND AUXILLIARY DRIVE
441HT1 Capacity : 1200 TPD
Size inside dia of shell : 3.2 Meters
Length : 48.0 Meters
Slope : 3.5%
Speed : 5 RPM (Variable)

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 RCP – 1200(R5)

Supports : 3 sets of rollers with replaceable tyre

Shell Material : IS-2002, BQ Plate
Shell Thickness : Under Tyre & Discharge end 45 mm
Balance 22, 25, 28 & 32 mm
Tyre Material : IS-2644, CS-700, High Tensile Cast Steel Gr-II
Tyre Shoes Material : IS-2062 Grade B
Support Rollers Matl. : IS-2708, 1.5% Manganese Cast Steel Gr-III
Support roller shaft Matl. : IS 2004, Forged steel, Class-IV
Thrust Rollers Material : IS-2708 Grade 3
Girth Gear
Type : Spur
Material : IS-2644, CS-700
Guard material : IS-2062
Drive Pinion
Material : IS-2708
Pinion shaft material : IS-2004 or EN-8
441MU1 Main Drive
Motor : 180 KW, 1000 RPM variable speed AC motor.
Gear Box
Type : ¾ stage helical
Reduction Ratio : 35.5 : 1
Service factor : 2.5 on consumed power
Couplings
HS coupling : Tyre
LS coupling : Geared
441LU1 Gear Box Lubrication System (with 1W+1Sb Pump)
Pump flow rate : 50 LPM
Flow Pressure : 1.2 Kg/cm2
Pump drive : 1.1 KW, 1420 RPM
441AU1 Auxiliary drive : 30 KW, 1500 RPM, Diesel Engine

Scope : PROMAC

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 RCP – 1200(R5)

441FN1 1 KILN NOSE RING COOLING FAN

Capacity : 350 m3/min.
Pressure : 200 mm WG
Drive : 22 KW, 1500 RPM Motor
Scope : PROMAC

441FN2-13 12 KILN SHELL COOLING FANS

Capacity : 180 m3/min.
Pressure : 20 mm WG
Drive : 1.5 KW, 1500 RPM Motor
Scope : PROMAC

441TK1 1 DIESEL OIL TANK FOR PILOT BURNER

Purpose : Supply of oil during Kiln Start up
Size : 2.0 M Dia x 3.5 Mtr Ht.
Capacity : 10 m3
Scope : PROMAC

441KB1 1 KILN BURNER

Type : Multi Channel kiln burner with Multi-fuel firing
arrangement.
Capacity : 22mkcal/hr
Scope : PROMAC

461DA1 1 MOTORISED DAMPER FOR DILUTING AIR

Scope : PROMAC

461BF1 1 PULSE JET BAG FILTER FOR KILN/RAW MILL

Gas volume : 4800 m3/ min
Temperature : 230 0C
Inlet dust content : 70 gms/ m3
Clean gas dust content : 50 mgm/ Nm3 (Max)
Filter bag material : Fiber glass with silicon graphite Teflon finish.

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 RCP – 1200(R5)

Operating temp of bag : 250 0C (Max)

Air to cloth ratio : 1.0 m3 /min / m2
Total filtering area : 4800 m2
Air Required : 720 CFM @ 7 Kg/cm2
Discharge Device : Rotary Air Lock & Screw Conveyor
Scope : PROMAC

461DA2 1 MOTORISED DAMPER AT SUCTION FAN INLET

Type of damper : Multi louver/ butterfly
Operation : Motorized (Actuator operated)
Drive : 0.37 KW
Scope : PROMAC

461FN1 1 EXHAUST FAN AFTER KILN BAGFILTER

Capacity : 5280 m3/ min.
Pressure : 300 mm WG
Drive : 350 KW, 1000 RPM VVVF Drive
Scope : PROMAC

461DS1 1 DUCTING & DUCT SUPPORTS AS PER THE CIRCUIT

Scope : PROMAC

461SK1 1 WASTE GAS STACK

Scope : PROMAC
Note: Common Stack for Kiln/Raw Mill Bag Filter, Cl-Bypass Bag Filter

461SG1-8 8 SLIDING GATE BELOW BAGFILTER

Size : 400 mm x 400 mm
Type : Hand operated
Scope : PROMAC

461AC1-8 8 RVF BELOW BAGFILTER

Type of bearings : Anti friction out board mounted

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 RCP – 1200(R5)

Size : 300 mm dia

Drive : 1.5 KW, 40 RPM geared Motor
Scope : PROMAC

461AS1-2 2 HOT AIR SLIDE FOR KILN DUST BELOW BAG FILTER
Capacity : 20 TPH
Size : 200 mm wide x 12,000 mm lg. (approx.)
Scope : PROMAC

461FN2-3 2 AIR SLIDE FAN

Capacity : 15 m3/min
Pressure : 600 mm WG
Motor : 1.5 KW, 2880 RPM Motor
Scope : PROMAC

461AS3 1 CROSS HOT AIR SLIDE FOR KILN DUST

Capacity : 40 TPH
Size : 300 mm wide x 20,000 mm lg. (approx.)
Scope : PROMAC

461FN4 1 AIR SLIDE FAN

Capacity : 10 m3/min @ 600 mm WG
Motor : 3.7 KW, 2880 RPM Motor
Scope : PROMAC

461DG1 1 MOTORISED DIVERTING GATE

Drive : 0.75 KW
Scope : PROMAC

461AS4 1 HOT AIR SLIDE FEEDING TO RAW MILL PRODUCT AIRSLIDE

Capacity : 40 TPH
Size : 300 mm wide x 30,000 mm lg. (approx.)
Scope : PROMAC

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 RCP – 1200(R5)

461FN5 1 AIR SLIDE FAN

Capacity : 60 m3/min
Pressure : 600 mm WG
Motor : 5.5 KW, 2880 RPM Motor
Scope : PROMAC

461AS5 1 HOT AIR SLIDE FEEDING TO DUST BIN ELEVATOR

Capacity : 40 TPH
Size : 300 mm wide x 10,000 mm lg. (approx.)
Scope : PROMAC

461FN6 1 AIR SLIDE FAN

Capacity : 40 m3/min
Pressure : 600 mm WG
Motor : 1.5 KW, 2880 RPM Motor
Scope : PROMAC

461BE1 1 BUCKET ELEVATOR FOR BAGFILTER DUST HANDLING

Type : Continuous Discharge Chain Bucket Elevator
Capacity : 20 TPH
Height : 20 Mtrs. (Approx.)
Drive unit : 7.5 KW, 1500 RPM motor with suitable ratio
helical gear box with fluid coupling.
Aux. Drive : 1.5 KW Geared Motor
Scope : PROMAC

461MH1 1 MANUAL HOIST FOR BUCKET ELEVATOR

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

461HP1 1 SURGE BIN MOUNTED ON LOAD CELL

Capacity : 100 T

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 RCP – 1200(R5)

Scope : PROMAC

461BL1-2 2 BLOWERS FOR SURGE BIN

1W+1SB
Capacity : 250 m3/hr
Pressure : 2000 mm WG
Drive : 2.2 KW, 1500 RPM SCI Motor.
Scope : PROMAC

461SG9 1 SLIDING GATE

Scope : PROMAC

461AC9 1 RVF FEEDING TO DIVERTING GATE

Scope : PROMAC

461DG2 1 MOTORISED DIVERTING GATE

Type : Motorised
Purpose : For Feeding Kiln dust to Truck Loading in case
of Raw Mill Stoppage.
Drive : 0.75 KW
Scope : PROMAC

461FM1 1 IMPACT FLOW METER

Capacity : 15 TPH
Material to be handled : Kiln / Raw Mill dust
Temperature of material : 450 C (max)
Scope : PROMAC

461BF2 1 DUST EXTRACTION SYSTEM

Type : Reverse pulse jet
Capacity : 7000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)

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 RCP – 1200(R5)

Pressure drop in BF : 150 mm WG.

Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 78 m2
Filter cloth : Polyester needle felt
Compressed air Req : 16 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For dedusting of Bucket Elevator, air slides,
hopper venting and transfer points
Scope : PROMAC

461AC10 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Size : 250 mm φ
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

461FN7 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 7700 m3/hr
Pressure : 200 mm WG
Drive : 7.5 KW - 1500 RPM SCI Motor
Scope : PROMAC

461SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

461BF3 1 DUST EXTRACTION SYSTEM FOR AIR SLIDE, BUCKET ELEVATOR

(FEEDING TO BLENDING SILO)
Type : Reverse Pulse Jet
Capacity : 16980 m3/hr
Dust Load at Inlet : 50gm / Nm3
Dust Load at Outlet : 150mg / Nm3 (max.)
Pressure Drop in BF : 150 mm WG. (max)

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 RCP – 1200(R5)

Air to Cloth ratio : 1.5 m3 / min / m2 area

Cloth area : 189 m2
Filter cloth : Polyester Needle Belt
Comp. Air requirement : 37.8 CFM @ 7 Kg / cm2
Discharge Device Type : Rotary Air Lock
Purpose : For DE-Dusting of air slide & B.E
Scope : PROMAC

461AC11 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 2 TPH
Drive : 0.75 KW 29 rpm Geared motor with Chain
Reduction
Scope : PROMAC

461FN8 1 FAN FOR DE SYSTEM

Capacity : 18900 m3/hr @ 300 mm WG
Drive : 30 KW – 1500 rpm, SCI Motor
Scope : PROMAC

461SK3 1 DUCTING & STACK FO RBAG FILTER

Scope : : PROMAC`

451GQ1 1 GRATE COOLER

Type : 1st Seven rows with fixed Grate beam cooling &
remaining rows with Minimum Dust fall (MDF)
through grate plates for better heat recuperation
Fixed grate will be designed to suit Cladius
Peter (CP) fixed grate for future replacement.
Capacity : 1200 MTPD
Grate Area : 30 m2
Stroke : 120 mm

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 RCP – 1200(R5)

Cooler Efficiency : 65 %
Cold clinker Temp. : 65 Deg. C above ambient
Drive mechanism : A duel connecting rod assembly driven by a
crank shaft for reciprocating motion.
Drive : 30 KW, 1000 RPM AC variable speed motor
with helical gear box of suitable reduction ratio.
Final reduction through chain 7 sprockets
Material of Construction
Grate beams : IS-2062/IS-226
HRCS Finger in High Temperature Zone
Grate plates : HRCS -IS-4522 Gr.-9 for 1st chamber
HRCS -IS-4522 Gr.-7 for Grates of other
chambers
Grate Bolts : Stainless Steel in High Temperature Zone
EN-8 in low Temperature Zone
Lubrication system : Centralized lubrication system greasing of all
bearing points progressively at fixed intervals
Type : Multi line radial grease lubrication
Scope : PROMAC

Note: Steel will be conforming to IS: 2062

451AB1-4 4 AIR BLASTER

Capacity : 110 liters
Scope : PROMAC

451PV1-5 5 PNEUMATIC OPERATED FLAP VALVES BELOW COOLER

Scope : PROMAC

451CB1 1 CLINKER BREAKER

Type : Hammer Type
Capacity : 100 TPH

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 RCP – 1200(R5)

Drive : 75 KW, 1500 RPM SCI Motor.

Scope : PROMAC.

451MH1 1 MANUAL HOIST FOR MAINTENANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC
451FV1 1 FLAP VALVE BELOW CLINKER BREAKER
Type : Counter Wt. type
Scope : PROMAC

451FN1-6 6 COOLER COMPARTMENT FANS ( Tentative Specifications )

I Chamber
Fan - IA : 200 m3/min., 1000 mm WG pressure with 55
KW, 1500 RPM AC variable speed motor
Fan - IB : 200 m3/min., 1000 mm WG pressure with 55
KW, 1500 RPM AC variable speed motor

II Chamber
Fan : 485 m3/min., 725 mm WG pressure with 90 KW,
1485 RPM AC variable speed motor

III Chamber
Fan : 460 m3/min., 625 mm WG pressure with 75 KW,
1485 RPM AC variable speed motor

IV Chamber
Fan : 500 m3/min., 550 mm WG pressure with 75 KW,
1485 RPM AC variable speed motor

V Chamber

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 RCP – 1200(R5)

Fan : 500 m3/min., 500 mm WG pressure with 75 KW,

1485 RPM AC variable speed motor

Scope : PROMAC

451EP1 1 E.S.P DUST COLLECTING SYSTEM FOR COOLER

Type : Electro Static Precipitator
Gas Volume : 3000 m3/ min
Temp of gas (Normal) : 2500C
Temp of gas (design) : 3000C
Type of dust : Clinker dust
Dust content at inlet : 50 gms/m3 (max.)
Clean gas dust cont. : 50 mgm/ Nm3
Nature of dust : Abrasive
Density of gas : 0.60 – 0.65 Kg / m3
Pressure Drop in ESP : 20 mm wg
Dust discharge device : Rotary air lock & Screw Conveyer
Scope : PROMAC

451SG1-2 2 SLIDE GATES BELOW ESP

Type : Manual
Scope : PROMAC

451AC1-2 2 ROTARY AIR LOCKS BELOW ESP

Capacity : 5 TPH
Drive : 1.1 KW, geared motor
Scope : PROMAC

451SC1 1 SCREW CONVEYOR BELOW ESP

Capacity : 10 TPH
Size : 315 mm dia
Length : 6000 mm (approx.)
Drive : 3.7 KW with suitable geared motor

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 RCP – 1200(R5)

Scope : PROMAC

451DA1 1 DAMPER AT INLET OF COOLER EXHAUST FAN

Type : Multi louver / guide vane
Operation : Motorized
Purpose : To control flow of gases
Drive : 0.37 KW
Scope : PROMAC

451FN7 1 COOLER EXHAUST FAN

Capacity : 3300 m3/min.
Pressure : 150 mm WG pressure
Temperature of gas : 2500 C (Normal)
3000 C (Max)
Dust load at outlet : 50 mgm / Nm3
Drive : 110 KW, 740 RPM variable speed AC motor.
Scope : PROMAC

451DS1 1set DUCTINGS AND SUPPORTS FOR COOLER EXHAUST

Scope : PROMAC

451DA2 1 DAMPER BEFORE WASTE GAS STACK

Type : Multi louver / guide vane
Operation : Motorized
Purpose : To tap hot gases to VRM
Drive : 0.37 KW
Scope : PROMAC

451SK1 1 WASTE GAS STACK

Scope : PROMAC

451DA3 1 DAMPER FOR HOT AIR DUCTING TO RAW MILL

Type : Multi louver / guide vane

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 RCP – 1200(R5)

Operation : Motorized
Purpose : To tap hot gases to VRM
Drive : 0.37 KW
Scope : PROMAC

451FN8 1 BOOSTER FAN FOR TRANSPORTING HOT GASES TO RAW MILL

Capacity : 2200 m3/min @ 250 mm WG pressure
Temperature of gas : 2000 C (normal) - 2500 C (max)
Drive : 132 KW, 980 RPM SCI motor.
Scope : PROMAC

451DA4 1 DAMPER FOR COOLER GAS FROM BOOSTER FAN (Near VRM)
Type : Multi louver / guide vane
Operation : Motorized
Purpose : To control flow of Hot gases from cooler
Drive : 0.37 KW
Scope : PROMAC

451DB1 1 CLINKER TRANSPORT DEEP PAN CONVEYOR BELOW COOLER

Capacity : 100 TPH
Length : 62 M (approx.)
Drive unit : 30 KW, 1470 RPM Motor with suitable ratio
helical gear box.
Provision will be provided for future extension of the cooler by 7 mtrs
(approx.) in the horizontal length of DPC.
Scope : PROMAC

451MH2 1 MANUAL HOIST FOR MAINTENANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

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 RCP – 1200(R5)

451BF1 1 DUST EXTRACTION SYSTEM

Type : Reverse pulse jet
Capacity : 5400 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 59 m2
Filter cloth : Polyester needle felt
Compressed air Req : 12 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For dedusting of DBC
Scope : PROMAC

451AC3 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Size : 250 mm φ
Drive : 0.75 KW - 40 RPM Geared Motor
Scope : PROMAC

451FN9 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 6000 m3/hr
Pressure : 200 mm WG
Drive : 7.5 KW - 1500 RPM SCI Motor
Scope : PROMAC

451SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

451DG1 1 MOTORISED DIVERTING GATE

Operation : Motorised

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 RCP – 1200(R5)

Drive : 0.37 KW
Scope : PROMAC

451CS1 1 MS SILO FOR REJECT CLINKER

Capacity : 50 T
Scope : PROMAC

451PG1 1 PIN GATE BELOW REJECT SILO

Size : To suit the system
Scope : PROMAC

451FG1 1 FISH MOUTH GATE BELOW REJECT SILO

Scope : PROMAC

451BF2 1 DUST EXTRACTION SYSTEM FOR REJECT SILO & TRANSFER POINTS
Type : Reverse pulse jet
Capacity : 3600 m3/hr
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 42 m2
Filter cloth : Polyester needle felt
Compressed air Req : 8.4 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Purpose : For dedusting of reject silo & transfer points
Scope : PROMAC

451AC4 1 ROTARY AIR LOCK BELOW BAG FILTER

Capacity : 1 TPH
Size : 250 mm φ
Drive : 0.75 KW - 40 RPM Geared Motor

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 RCP – 1200(R5)

Scope : PROMAC

451FN10 1 FAN FOR DUST EXTRACTION SYSTEM

Capacity : 3960 m3/hr
Pressure : 200 mm WG
Drive : 5.5 KW - 1500 RPM – 415 V, 3 Phase, 50 Hz. -
SCI Motor
Scope : PROMAC

451SK3 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

451DB2 1 CLINKER TRANSPORT DPC TO CLINKER STOCK PILE

Capacity : 100 TPH
Length : 44 M (approx.)
Drive unit : 22 KW, 1470 RPM Motor with suitable ratio
helical gear box.
Scope : PROMAC

451MH3 1 MANUAL HOIST FOR MAINTENANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

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 RCP – 1200(R5)

D. CLINKER STORAGE & GRINDING SECTION

451CSP1 1 CLINKER STOCK PILE

Capacity : 30,000 Tonnes
Material Stored : Clinker
Material Bulk Density : 1.2 T /m3
Size : 60 Mtrs Φ
Height : 23.5 Mtrs
Scope : CLIENT

451BF3 1 BAG FILTER ON TOP OF CLINKER STOCK PILE

Type : Reverse pulse jet
Capacity : 17000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 189 m2
Filter cloth : Polyester needle felt
Compressed air Req : 38 CFM @ 7 Kgs/cm2
Purpose : For dedusting of CSP, DBC Transfer points
Scope : PROMAC

451AC5 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 2 TPH
Size : 250 mm φ
Drive unit : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

451FN11 1 FAN FOR DUST EXTRACTION

Capacity : 18700 m3/hr

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 RCP – 1200(R5)

Pressure : 300 mm WG
Motor : 22 KW, 1500 RPM SCI motor
Scope : PROMAC

451SK4 1 DUCTING & STACK FOR BAG FILTER

Scope : PROMAC

621SP1 1 STORAGE YARD FOR GYPSUM

Capacity : 2000 T
Size : 20 M wide x 50 M Lg.
Scope : CLIENT

621BC1 1 BELT CONVEYOR FEEDING GYPSUM/LIMESTONE TO TT-6

Capacity : 50 TPH
Length : 12 m (Approx.)
Width : 650 mm wide
Drive unit : 3.7 KW with suitable geared motor
Scope : PROMAC

611HP1-11 11 MS GROUND HOPPER FOR CLINKER

Type : Screw type manually operated through chain &
wheel.
Opening size : 800 mm x 800 mm
Scope : PROMAC

611SG1-11 11 SLIDING GATES FOR CLINKER

Type : Screw type manually operated through chain &
wheel.
Opening size : 800 mm x 800 mm
Scope : PROMAC

611VF1-11 11 E.M.V.F FOR CLINKER

Capacity : 0 - 50 TPH

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 RCP – 1200(R5)

Drive : 2.2 KW - 1500 RPM SCI Motor

Scope : PROMAC

611BC1-3 3 TUNNEL BELT CONVEYOR FOR CLINKER

Capacity : 120 TPH
Length : 50 m (approx) – 611BC1 & 611BC3
55 m (approx) – 611BC2
Belt width : 800 mm wide
Belt : Heat Resistant grade
Drive unit : 7.5 KW with suitable geared motor
Scope : PROMAC

611BF1 1 DUST EXTRACTION SYSTEM FOR TUNNEL BELT CONVEYORS

Type : Reverse pulse jet
Capacity : 6840 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 114 m2
Filter cloth : Polyester needle felt
Compressed air Req : 15 CFM @ 7 Kgs/cm2
Purpose : For dedusting transfer points and tunnel venting
Scope : PROMAC
611BF2 1 DUST EXTRACTION SYSTEM FOR TUNNEL BELT CONVEYORS
Type : Reverse pulse jet
Capacity : 9000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.

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 RCP – 1200(R5)

Air to cloth ratio : 1.5 m3/ min/ m2.

Cloth area : 109 m2
Filter cloth : Polyester needle felt
Compressed air Req : 22 CFM @ 7 Kgs/cm2
Purpose : For dedusting transfer points and tunnel venting
Scope : PROMAC
611BF3 1 DUST EXTRACTION SYSTEM FOR TUNNEL BELT CONVEYORS
Type : Reverse pulse jet
Capacity : 6840 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 114 m2
Filter cloth : Polyester needle felt
Compressed air Req : 15 CFM @ 7 Kgs/cm2
Purpose : For dedusting transfer points and tunnel venting
Scope : PROMAC

611FN1 1 FAN FOR DUST EXTRACTION

Capacity : 7500 m3/hr
Pressure : 300 mm WG
Motor : 11 KW, 1500 RPM SCI motor
Scope : PROMAC
611FN2 1 FAN FOR DUST EXTRACTION
Capacity : 9900 m3/hr
Pressure : 300 mm WG
Motor : 15 KW, 1500 RPM SCI motor
Scope : PROMAC

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 RCP – 1200(R5)

611FN3 1 FAN FOR DUST EXTRACTION

Capacity : 7500 m3/hr
Pressure : 300 mm WG
Motor : 11 KW, 1500 RPM SCI motor
Scope : PROMAC

611AC1-3 3 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 3 TPH
Size : 250 mm φ
Drive unit : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

611SK1-3 3 DUCTING & STACK FOR BAG FILTER

Scope : PROMAC

611BC4 1 CROSS BELT CONVEYOR FEEDING CLINKER TO TT - 7

Capacity : 120 TPH
Length : 95 m (Approx.)
Width : 800 mm wide
Drive unit : 15 KW, 1500 RPM SCI Motor with suitable
helical gearbox.
Scope : PROMAC

611BF4 1 DUST EXTRACTION SYSTEM FOR TRANSFER TOWERS

Type : Reverse pulse jet
Capacity : 3600 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 42 m2

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 RCP – 1200(R5)

Filter cloth : Polyester needle felt

Compressed air Req : 8.4 CFM @ 7 Kgs/cm2
Purpose : For dedusting transfer points
Discharge device type : Rotary Air Lock
Scope : PROMAC

611FN4 1 FAN FOR DUST EXTRACTION

Capacity : 3960 m3/hr
Pressure : 300 mm WG
Motor : 5.5 KW, 1500 RPM SCI motor
Scope : PROMAC

611AC4 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 3 TPH
Size : 250 mm φ
Drive unit : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

611SK4 1 DUCTING & STACK FOR BAG FILTER

Scope : PROMAC

611BC5 1 BELT CONVEYOR FOR CLINKER, GYPSUM & LIMESTONE

Location : From TT-7 to CM Feed Hoppers
Capacity : 120 TPH
Belt width : 800 mm wide
Length : 105 mtrs lg.
Drive : 18.5 KW, 1500 rpm SCI motor with suitable
ratio helical gear box.
Scope : PROMAC

611DG1 1 3-WAY MOTORISED DIVERTING GATE

Type : Motorized
Purpose : To feed Hoppers or Bulk Loading Silo conveyor

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 RCP – 1200(R5)

Drive : 0.75 KW
Scope : PROMAC

611BC6 1 BELT CONVEYOR ABOVE CM HOPPERS

Capacity : 120 TPH
Size : 800 mm wide
Length : 20 m (approx.)
Drive unit : 5.5 KW with suitable geared motor
Scope : PROMAC

611CS1 1 CLINKER SILO FOR BULK LOADING

Construction : RCC
Capacity : 900 T (approx)
Size : 10000 mm Φ
Height : 12000 mm
Scope : CLIENT

611BF5 1 DUST EXTRACTION SYSTEM FOR BULK LOADING CLINKER SILO

Type : Reverse pulse jet
Capacity : 5400 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 59 m2
Filter cloth : Polyester needle felt
Compressed air Req : 12 CFM @ 7 Kgs/cm2
Purpose : For dedusting transfer points and bulk loading
silo
Scope : PROMAC

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 RCP – 1200(R5)

611AC5 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 3 TPH
Size : 250 mm φ
Drive unit : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

611FN5 1 FAN FOR DUST EXTRACTION

Capacity : 6000 m3/hr
Pressure : 300 mm WG
Motor : 7.5 KW, 1500 RPM SCI motor
Scope : PROMAC

611SK5 1 DUCTING & STACK FOR BAG FILTER

Scope : PROMAC

611SG12 1 SLIDE GATE BELOW CLINKER BULK LOADING SILO

Operation : Manual
Scope : PROMAC

611PNG1 1 PNUEMATIC GATE BELOW CLINKER BULK LOADING SILO

Operation : Pneumatically operated
Scope : PROMAC

611TC1 1 TELESCOPIC CHUTE FOR BULK LOADING SILO

Type : Telescopic Chute
Purpose : For direct truck Loading
Scope : PROMAC

611WB1 1 WEIGH BRIDGE FOR CLINKER BULK LOADING

Capacity : 60 Tons
Scope : PROMAC

611BC7 1 REVERSIBLE BELT CONVEYOR FEEDING LS / GYPSUM HOPPERS

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 RCP – 1200(R5)

Capacity : 120 TPH

Size : 800 mm wide x 5 M Lg. (approx.)
Drive unit : 5.5 KW with suitable geared motor (Double
drive system)
Scope : PROMAC

611HP12 1 MS OVER HEAD HOPPER FOR CLINKER

Construction : MS
Capacity : 300 T
Size : 6000 mm x 6000 mm x 10000 mm Ht.
Liners on slope surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

611HP13 1 MS OVER HEAD HOPPER FOR LIMESTONE

Construction : MS
Capacity : 100 T
Size : 6000 mm x 4000 mm x 7000 mm Ht.
Liners on slope surface : 10 Thk SAIL HARD / TISCRAL Plate
Scope : PROMAC

611HP14 1 MS OVER HEAD HOPPER FOR GYPSUM

Capacity : 80 T
Size : 6000 mm x 4000 mm x 7000 mm Ht.
Liners on slope surface : 10 Thk SS – 409
Scope : PROMAC

631SG1-3 3 SLIDING DAMPERS BELOW HOPPERS

Type : Screw type sliding damper manually operated
through chain and wheels
Size : 800 mm x 800 mm
Scope : PROMAC

631WF1 1 WEIGH FEEDER FOR CLINKER

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 RCP – 1200(R5)

Type : Electronic Belt Weigh Feeders

Capacity : 10 to 100 TPH
Drive unit : 1.5 KW, Variable speed Geared motor
Scope : PROMAC

631WF2 1 WEIGH FEEDER FOR LIMESTONE

Type : Electronic Belt Weigh Feeders
Capacity : 2 to 20 TPH
Drive unit : 0.75KW, Variable speed Geared motor
Scope : PROMAC

631WF3 1 WEIGH FEEDER FOR GYPSUM

Type : Electronic Belt Weigh Feeders
Capacity : 1 to 10 TPH
Drive unit : 0.75 KW, Variable speed Geared motor
Scope : PROMAC

631BF1 1 DUST EXTRACTION SYSTEM

Type : Reverse pulse jet
Capacity : 30000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 334 m2
Filter cloth : Polyester needle felt
Compressed air Req : 67 CFM @ 7 Kgs/cm2
Purpose : For dedusting of Hoppers & Transfer points
Scope : PROMAC

631FN1 1 FAN FOR DUST EXTRACTION

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 RCP – 1200(R5)

Capacity : 33000 m3/hr

Pressure : 300 mm WG
Motor : 37 KW, 1500 RPM SCI motor
Scope : PROMAC

631AC1 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 3 TPH
Size : 250 mm φ
Drive unit : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

631SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

631BC1 1 REVERSIBLE BELT CONVEYOR FEEDING TO CEMENT MILL

Capacity : 120 TPH
Length : 12 m (approx.)
Belt width : 800 mm wide
Drive unit : 5.5 KW with suitable geared motor (Double
drive system)
Scope : PROMAC
Note: Reversible Belt Conveyor provided for calibration purpose.

631BM1 1 CEMENT GRINDING MILL

Type : Slide shoe type closed circuit 2 chamber ball
mill with high efficiency classifier
Capacity : 70 TPH - OPC Basis
Feed size : 80% passing - 20 mm, 100% passing - 35 mm
Bond Work Index : for Clinker 13.50 KWhr/Sh.Ton
for Gypsum 8.16 KWhr/Sh.Ton
for Limestone 8.00 KWhr/Sh.Ton
Product size : 3400 Cm2/gm on Blaine specific surface

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RCP – 1200(R5)

Moisture in feed : 10 % max in Limestone & 15% max in Gypsum

Feed Proportions : Clinker 80% + Limestone 15 % + Gypsum 5 %
Mill size : 3.6 M Ø x 15 M Lg. with 2 chambers.
Mill shell : The material of the shell will be as per IS 2062
specification. Shell will be fabricated out of 40
mm thick plate with 70 mm thick shell at slide
shoe location will be provided with suitable
doors for maintenance. (Welding of shell
Radiographic test :10%, if flaws are found :20%)

Girth Gear : Made out of cast steel. Conforming to IS-2644

2005 Grade II. Suitable gear guard with dip type
lubrication system along with spray lubrication
will be provided.

Pinion Assembly : Pinion will be EN9 forged, Pinion shaft will be

forged steel of IS-2004 - 2006 Class-IV
connected to torsional shaft.

Slide Shoe Bearings : Fixed bearings at mill outlet - There will be 2

Nos. bearing shoes. There will be an axial
bearing located at discharge side of the mill.
Floating bearings at mill inlet - There will be 2
Nos. bearing shoes.
High pressure oil supply system -There will be
two separate high pressure oil supply systems;
one for each bearing with a capacity of 10 LPM
and pressure of 250 Bar having 11 Kw pump.
Low pressure oil supply system -There will be
two separate low pressure oil supply systems;
one for each bearing with a capacity of 40 LPM
and pressure of 12 Bar having 5.5 Kw pump.

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 RCP – 1200(R5)

Axial bearing oil supply system - A separate oil

supply system will be provided for axial bearing
with a capacity of 10 LPM & pressure of 15 Bar.

Mill liner plate : Hi-Chrome steel

Liner Fixing Arrangement: Semi Bolt less type.

Grinding media : Hi-Chrome steel

Inlet & Outlet chutes : Fabricated out of MS plates conforming to IS

2062 - 2006 and machined.
Main bed frames &
Drive base frame : Fabricated out of MS plates I beams &
channels & machined.

Water Spray System : Internal Water Spray system will be provided

for cement cooling purpose

Drive Unit
Mill Motor : 2650 KW,1000 RPM, Slip ring 6.6 KV, 3
phase, 50 Hz TEFC slip ring motor Class 'F'
insulation, IP 55 Protection.

Mill Gear Box : Two stage with 8 : 1 Ratio Helical gear box
having service factor – 2.5 on consumed
power with forced lubrication system

Creep drive : 75 KW / 1500 rpm. SCI motor with suitable ratio

helical gear box & jaw clutch.

Scope : PROMAC

631EC1 1 EOT CRANE FOR MILL DRIVE MAINTENANCE

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 RCP – 1200(R5)

Capacity : 20 T
Lift : 12 mtrs (apporx.)
Scope : PROMAC

631MH1 1 HOIST FOR BALL CHARGING

Capacity : 2T
Lift : 6 mtrs (approx.)
Scope : PROMAC

631BF2 1 MILL VENT BAG FILTER

Type : Reverse pulse jet
Capacity : 540 m3/min
Dust load at outlet : 50 mg/ Nm3. (Max.)
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 360 m2
Filter cloth : Polyester needle felt
Compressed air Req : 70 CFM @ 7 Kgs/cm2
Scope : PROMAC

631DA1 1 DAMPER AT INLET OF FAN FOR MILL VENTING

Type : Multi louver / guide vane
Operation : Motorized
Purpose : To control flow
Drive : 0.37 KW
Scope : PROMAC

631FN2 1 FAN FOR MILL VENTING

Capacity : 600 m3/min.
Pressure : 350 mm WG
Motor : 55 KW, 1500 RPM SCI motor

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Scope : PROMAC

631SG4-5 2 SLIDE GATES BELOW BAG FILTER

Scope : PROMAC

631AC2-3 2 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 5 TPH
Size : 250 mm φ
Drive unit : 0.75 KW, 40 RPM Geared motor
Scope : PROMAC

631SK2 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

631FV1 1 FLAP VALVE AT MILL OUTLET

Capacity : 210 TPH
Scope : PROMAC

631AS1 1 AIR SLIDE FEEDING TO BUCKET ELEVATOR WITH MERAL TRAP

Capacity : 210 TPH
Width : 600 mm
Length : 4500 mm (approx.)
Scope : PROMAC

631FN3 1 AIR SLIDE FAN

Capacity : 8 m3/min
Pressure : 500 mm WG
Motor : 2.2 KW, 2880 RPM
Scope : PROMAC

631BE1 1 BUCKET ELEVATOR FEEDING CLASSIFIER

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 RCP – 1200(R5)

Type : Continuous discharge chain bucket elevator

Capacity : 210 TPH
Height : 30 mtrs.
Drive unit : 45 KW, 1500 RPM motor with Gear box
connected through fluid coupling.
Aux. Drive : 1.5 KW Geared Motor
Scope : PROMAC
631MH2 1 MANUAL HOIST WITH MONORAIL FOR RECYCLE B.E.
Type : Chain Pulley Block
Capacity : 3T
Lift : 5 Mtrs
Scope : PROMAC

631AS2 1 AIR SLIDE FEEDING TO CLASSIFIER

Capacity : 210 TPH
Size : 500 mm wide x 3500 mm (approx.)
Scope : PROMAC

631FN4 1 AIR SLIDE FAN

Capacity : 20 m3/min
Pressure : 600 mm WG
Motor : 5.5 KW/ 3000 rpm motor
Scope : PROMAC

631DB1 1 DISTRIBUTOR TO CLASSIFIER

Scope : PROMAC

631DA2 1 DAMPER FOR FRESH AIR TO CLASSIFIER

Type : Multi louver / guide vane
Operation : Motorized
Purpose : To control flow

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Drive : 0.37 KW
Scope : PROMAC

631HC1 1 HIGH EFFICIENCY CLASSIFIER

Volume of Air : 1950 m3/min.
Feed Rate : 210 TPH
Drive unit : 110 KW AC drive with VVVF.
Scope : PROMAC

631FV2 1 DOUBLE FLAP VALVE BELOW CLASSIFIER

Scope : PROMAC

631AS4 1 GRIT RETURN AIR SLIDE FEEDING TO MILL

Capacity : 140 TPH
Size : 400 mm
Length : 12,000 (approx.)
Scope : PROMAC

631FN5 1 AIR SLIDE FAN

Capacity : 15 m3/min
Pressure : 600 mm WG
Motor : 3.7 KW, 2880 RPM SCI Motor.
Scope : PROMAC

631FM1 1 IMPACT FLOW METER

Material Handled : Grits from the separator
Scope : PROMAC

631BF3 1 CLASSIFIER VENT BAG FILTER

Type : Reverse jet bag filter
Capacity : 1950 m3/min
Temperature : 60 0C
Dust load at outlet : 50 mg/ Nm3. (Max.)

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Air to cloth ratio : 1.2 m3/ min/ m2.

Cloth area : 1625 m2
Compressed air Req : 240 CFM @ 7 Kgs/cm2
Scope : PROMAC

631FN6 1 CIRCULATING FAN

Capacity : 2150 m3/min.
Pressure : 550 mm WG
Temperature : 90 0C
Drive : 275 KW, 1500 RPM, Slipring Motor
Scope : PROMAC

631AS5-7 3 AIR SLIDE FEEDING TO CROSS AIR SLIDE FOR PRODUCT

Capacity : 40 TPH
Size : 300 mm wide x 8000 mm (approx.)
631FN7-8 Fan Capacity : 9 m3/min.
Pressure : 500 mm WG
Drive : 2.2 KW/ 3000 RPM SCI Motor
Scope : PROMAC

631AC4-7 4 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 20 TPH
Size : 400 mm φ
Drive : 1.5 KW, 30 RPM geared motor
Scope : PROMAC

631AS8 1 PRODUCT AIR SLIDE FOR FINES BELOW BAG FILTER

Capacity : 75 TPH
Size : 400 mm wide
Length : 16,000 mm lg. (approx.)
Scope : PROMAC

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 RCP – 1200(R5)

631FN9 1 AIR SLIDE FAN

Capacity : 24 m3/min
Pressure : 600 mm WG
Motor : 5.5 KW, 2880 RPM Motor
Scope : PROMAC

631SS1 1 SAMPLER
Scope : PROMAC

631DS1 1 DUCTINGS, SUPPORTS & STACK FOR CEMENT MILL AS PER CIRCUIT
Scope : PROMAC

641GE1 1 HOT AIR GENERATOR

Capacity : 1.5 M K cal / hr
Fuel : Coal
Temperature of hot gas : 3000C
Dilution Air Fan drive : 7.5 KW SCI motor
Combustion Air Fan drive: 3.7 KW SCI motor
Scope : PROMAC

641HP1 1 CONSTANT HEAD HOPPER WITH LOAD CELLS FOR HAG FIRING
Capacity : 10 T
Scope : PROMAC
Note : Tanker with pumping arrangement will be under Client scope

641BF1 1 BAG FILTER FOR HOPPER

Type : Reverse pulse jet
Capacity : 5000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.2 m3/ min/ m2.

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 RCP – 1200(R5)

Cloth area : 70 m2
Filter cloth : Polyester needle felt
Compressed air Req : 14 CFM @ 7 Kgs/cm2
Discharge Device type : Rotary air lock
Scope : PROMAC

641FN1 1 FAN FOR BAG FILTER

Capacity : 5500 m3/hr
Pressure : 300 mm WG.
Drive : 7.5 KW, 1500 RPM SCI Motor
Scope : PROMAC

641SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

641SG2 1 SLIDE GATE BELOW HAG FIRING COAL HOPPER

Type : Manual
Scope : PROMAC

641AG2 1 AGITATOR BELOW CONSTANT HEAD HOPPER

Capacity : 1 TPH
Drive : 0.75 KW, Variable speed
Scope : PROMAC

641SC2 1 SCREW FEEDER

Capacity : 1 TPH
Drive : 0.75 KW, Variable speed
Scope : PROMAC

641FM1 1 IMPACT FLOW METER BELOW CONSTANT HOPPER

Capacity : 1 TPH
Accuracy : ± 1.5 % on full scale
Scope : PROMAC

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641AC1 1 RVF BELOW FLOW METER

Capacity : 1 TPH
Drive : 0.75 KW, 20 RPM Geared Motor.
Scope : PROMAC

641FN2 1 FAN FOR HAG FIRING

Capacity : 30 m3/min
Pressure : 700 mm W.G
Drive : 5.5 KW, 1500 RPM SCI Motor
Scope : PROMAC

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E. CEMENT STORAGE & PACKING SECTION

631BE2 1 BUCKET ELEVATOR FEEDING CEMENT SILO & CEMENT HOPPER

Type : Centrifugal discharge belt bucket elevator
Capacity : 100 TPH
Height : 38 mtrs.
Drive unit : 37 KW, 1500 RPM motor with Gear box
connected through fluid coupling.
Aux. Drive : 1.5 KW Geared Motor
Scope : PROMAC

631MH3 1 MANUAL HOIST FOR BUCKET ELEVATOR MAINTAINANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

631AS9 1 AIR SLIDE FEEDING TO RCC CEMENT SILO

Capacity : 100 TPH
Size : 400 mm wide
Length : 8,000 mm lg.
Scope : PROMAC

631FN10 1 AIR SLIDE FAN

Capacity : 12 m3/min
Pressure : 600 mm WG
Drive : 2.2 KW/ 2800 RPM SCI motor
Scope : PROMAC

631DG1 1 MOTORISED DIVERTING GATE

Drive : 0.75 KW
Purpose : To feed either RCC Silo or Air Slide
Scope : PROMAC

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 RCP – 1200(R5)

631AS10 1 AIR SLIDE FEEDING TO RCC CEMENT SILO

Capacity : 100 TPH
Size : 400 mm wide
Length : 20,000 mm lg.
Scope : PROMAC

631FN11 1 AIR SLIDE FAN

Capacity : 30 m3/min
Pressure : 600 mm WG
Drive : 5.5 KW/ 2800 RPM SCI motor
Scope : PROMAC

631CS1 1 RCC SILO FOR CEMENT STORAGE

Capacity : 2500 Tonnes
Size : 12 m φ x 24 m Ht
Scope : CLIENT

631BF4 1 SILO VENT DUST COLLECTOR

Type : Reverse pulse jet
Capacity : 7000 m3/hr
Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 78 m2
Filter cloth : Polyester needle felt
Compressed air Req : 16 CFM @ 7 Kgs/cm2
Purpose : For silo venting & Bucket elevator dedusting
Discharge device : Rotary Air Lock
Scope : PROMAC

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631FN12 1 BAG FILTER FAN

Capacity : 7700 m3/min @ 300 mm WG
Drive : 9.3 KW, 1500 RPM SCI Motor
Scope : PROMAC

631AC8 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 1 TPH
Drive : 0.37 KW
Scope : PROMAC

631SK4 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

631CS2 1 CEMENT STORAGE RCC SILO

Capacity : 2500 Tonnes
Type : Flat bottom silo
Size : 12 m φ x 24 m Ht
Bottom opening : 500 mm φ
Scope : CLIENT

631BF5 1 SILO VENT DUST COLLECTOR

Type : Reverse pulse jet
Capacity : 5000 m3/hr
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 56 m2
Filter cloth : Polyester needle felt
Compressed air Req : 12 CFM @ 7 Kgs/cm2
Purpose : For silo venting

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 RCP – 1200(R5)

Discharge device : Rotary Air Lock

Scope : PROMAC

631FN13 1 BAG FILTER FAN

Capacity : 5500 m3/min @ 300 mm WG
Drive : 7.5 KW, 1500 RPM SCI Motor
Scope : PROMAC

631AC9 1 ROTARY VANE FEEDER BELOW BAG FILTER

Capacity : 1 TPH
Drive : 0.37 KW
Scope : PROMAC

631SK5 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

711SG1-2 2 SLIDE GATE BELOW RCC CEMENT SILO FOR EXTRACTION

Operation : Manual
Qty : 1 working + 1 provision for future
Scope : PROMAC
Note: Provision for extraction for future Packing Plant will be provided.

711PG1 1 PNEUMATIC FLOW CONTROL GATE BELOW RCC SILO

Operation : Pneumatically operated
Scope : PROMAC

711AC1 1 ROTARY VANE FEEDER BELOW SILO

Capacity : 150 TPH
Size : 400 mm dia
Drive : 2.2 KW, 40 RPM geared motor
Scope : PROMAC

711BL1-2 2 RCC CEMENT SILO AERATION SYSTEM (Blowers)

(1W + 1S)

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Capacity : 900 m3/hr

Pressure : 7000 mm WG
Drive : 30 KW, 1500 RPM SCI Motor.
Scope : PROMAC

721SG1-2 2 SLIDE GATE BELOW STEEL CEMENT SILO FOR EXTRACTION

Operation : Manual
Qty : 1 working + 1 provision for future
Scope : PROMAC
Note: Provision for extraction for future Packing Plant shall be provided.

721PG1 1 PNEUMATIC FLOW CONTROL GATE BELOW RCC SILO

Operation : Pneumatically operated
Scope : PROMAC

721AC1 1 ROTARY VANE FEEDER BELOW SILO

Capacity : 150 TPH
Size : 400 mm dia
Drive : 2.2 KW, 40 RPM geared motor
Scope : PROMAC

721BL1-2 2 CEMENT STORAGE STEEL SILO AERATION SYSTEM (Blowers)

(1W + 1S)

Capacity : 900 m3/hr

Pressure : 7000 mm WG
Drive : 30 KW, 1500 RPM SCI Motor.
Scope : PROMAC

711AS1 1 AIR SLIDE BELOW RCC CEMENT SILO

Capacity : 150 TPH
Size : 400 mm
Length : 20,000 mm (approx)
Scope : PROMAC

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711FN1 1 AIR SLIDE FAN

Fan : 25 m3/min
Pressure : 500 mm WG
Drive : 3.7 KW, 3000 RPM SCI Motor
Scope : PROMAC

721AS1 1 AIR SLIDE BELOW STEEL CEMENT SILO

Capacity : 150 TPH
Size : 400 mm
Length : 13,000 mm (approx)
Scope : PROMAC

721FN1 1 AIR SLIDE FAN

Fan : 16 m3/min
Pressure : 500 mm WG
Drive : 2.2 KW, 3000 RPM SCI Motor
Scope : PROMAC

711BE1 1 BUCKET ELEVATOR FOR CEMENT

Type : Centrifugal Belt type
Material handled : Cement
Capacity : 150 TPH
Height : 22 Mtrs. (Approx.)
Drive unit : 15 KW, 1500 RPM motor with suitable ratio
helical gear box
Aux. Drive : 1.5 KW Geared Motor
Scope : PROMAC

711MH1 1 MANUAL HOIST FOR BUCKET ELEVATOR MAINTAINANCE

Type : Chain Pulley Block
Capacity : 3T
Scope : PROMAC

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711VS1 1 VIBRATING SCREEN

Capacity : 150 TPH
Drive : 5.5 KW
Scope : PROMAC

711HP1 1 REJECT BIN

Construction : MS
Scope : PROMAC

711HP2 1 M.S FEED HOPPER WITH LOAD CELLS

Capacity : 20 T
Size : 3000 mm x 3000 mm x 4000mm Ht.
Scope : PROMAC

711SG3 1 SLIDE GATE

Size : 400 mm x 400 mm
Scope : PROMAC

711PNG1 1 PNEUMATIC CONTROL GATE

Capacity : 120 TPH
Operation : Pneumatically operated / controlled
Scope : PROMAC

711PK1 1 CEMENT PACKING MACHINE

Type : Electronic Rotary Packer
Capacity : 120 TPH
No. of filling spouts : 8 spout rotary packer
Bag weight gross : 50 Kgs
Type of bag : HDPE bags
Machine output : 2400 Bags/ hr.
No. of operators : 2 per machine
Direction of rotation : Clockwise/ Anti-clock wise

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Weight accuracy : After starting of the packer the electronic scales

are adjusted for 5-7 weighing then the accuracy
is as follows:
+ 250 gms/ - 80 gms for an average of 20
consecutive weighings.
Controlled air reqd : 38 CFM @ 7 Kgs/ cm2
Scope : PROMAC

711BC1-2 2 RADIAL BAGS THROW OFF BELT CONVEYOR WITH ROLLERWAYS

Capacity : 120 TPH
Belt width : 800 mm wide
Drive : 1.5 KW, 60 RPM Geared Motor.
Scope : PROMAC

711HP3-4 2 SPILLAGE HOPPER

Capacity : 1T
Size : 1500 mm x 1500 mm x 1500 mm Ht.
Scope : PROMAC

711SC1 1 SPILLAGE SCREW CONVEYOR

Capacity : 5 TPH
Size : 250 mm φ x 12500 mm Lg.
Drive : 2.2 KW with suitable geared motor
Scope : PROMAC

711BC3-4 2 FIXED BELT CONVEYOR FOR BAG LOADING WITH BAG-DIVERTERS

Capacity : 180 TPH
Length : 10 m
Belting : 650 mm wide
Drive : 3.7 KW / 1500 RPM SCI motor with suitable
gear box
Scope : PROMAC

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711BD1-2 2 BAG-DIVERTERS FOR FIXED BELT CONVEYORS

Type : Manual Operation
Quantity : 2 Nos. per fixed Belt Conveyor
Scope : PROMAC

711BA1-4 4 BAG LOADERS

Type : Roof mounted type with manual slewing and
motorized luffing mechanism.
Capacity : 90 TPH each
Bags Conveyed : 1800 bags/hr (Max.)
Belt width : 650 mm wide
Length : 6000 mm lg

FEED BELT
Belt speed : 1.25 m/sec.
Drive : 2.2 KW/ 100 rpm geared motor
Conveyor speed : 0.12 m/sec
Drive : 2.2 KW / 750 RPM SCI motor with suitable gear
box.
DISCHARGE BELT
Belt width : 500 mm wide
Length : 2700 mm lg.
Belt speed : 1.25 m/ sec.
Drive : 2.2 KW/ 100 RPM geared motor.
Luffing drive : 1.1 KW/ 1500 RPM SCI motor.
Slewing : Manual
Scope : PROMAC

711BF1 1 BAG FILTER FOR PACKING SECTION

Type : Reverse pulse jet
Capacity : 38000 m3/hr

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Temperature : 40 0C
Dust load at inlet : 50 gm/ Nm3.
Dust load at outlet : 50 mg/ Nm3. (Max.)
Pressure drop in BF : 150 mm WG.
Air to cloth ratio : 1.5 m3/ min/ m2.
Cloth area : 423 m2
Filter cloth : Polyester needle felt
Compressed air Req : 85 CFM @ 7 Kgs/cm2
Purpose : For Packing House
Scope : PROMAC

711AC2 1 ROTARY VANE FEEDER

Capacity : 5 TPH
Size : 250 mm dia.
Drive : 0.75 KW, 40 RPM geared motor
Scope : PROMAC

711FN2 1 BAG FILTER FAN

Capacity : 41800 m3/hr
Pressure : 300 mm WG
Drive : 45 KW, 1500 RPM SCI Motor
Scope : PROMAC

711SK1 1 DUCTINGS & STACK FOR BAG FILTER

Scope : PROMAC

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F. UTILITIES

COMPRESSED AIR SYSTEM SCHEME:

GROUPED COMPRESSORS:

Compressors shall be located at 3 locations, and the same are in scope
of PROMAC.

Stand by Compressor will be provided at all these locations by PROMAC

as to carry out the maintenance work without affecting the process.

The complete compressed airline with required valves from respective

section compressor to the user points will be provided by PROMAC.

The Compressors Groups will be as follows (Tentative Scheme) :

811CP1-2 2 COMPRESSOR FOR LIMESTONE CRUSHING & HANDLING SECTION

1W+1SB
Type : Screw type
Capacity : 200 CFM
Pressure : 7 Kg/Cm2
Drive : 45 KW, 1500 RPM SCI motor
Tapping Points : For Bag Filters of Limestone Crusher &
Handling Section
Scope : PROMAC

811CP3-5 3 COMPRESSOR FOR RAW MILL, COAL MILL & PYRO SECTION
2W+1SB
Type : Screw type
Capacity : 750 CFM
Pressure : 7 Kg/Cm2
Drive : 150 KW, 1500 RPM SCI motor

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Tapping Points : For Bag Filters of all Raw Grinding, Coal

Grinding, Pyro Section, Clinker Storage &
Handling Section
Scope : PROMAC

811CP6-7 2 COMPRESSOR FOR GRINDING & PACKING SECTION

1W+1SB
Type : Screw type
Capacity : 750 CFM
Pressure : 7 Kg/Cm2
Drive : 150 KW, 1500 RPM SCI motor
Tapping Points : For Bag Filters of Clinker Grinding Section,
Packing Section & Packing Machine.
Scope : PROMAC

811PL1 1set Compressed Air Supply System

Compressed air from respective dedicated compressor units will be supplied
to their tapping points within the plant via suitable pipeline and valves.
Scope : PROMAC

WATER TREATMENT & CIRCULATION SCHEME:

821PW1 1 Water Source

Ample water has to be supplied from water source & filled in RCC Main
Water Tank on daily basis for proper running of plant.
Scope : CLIENT

821WT1 1 Main Water Storage Tank

Construction : RCC
Type : Ground level water tank.
Scope : CLIENT as per dimensions given by PROMAC

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 RCP – 1200(R5)

821RO1 1 Water Treatment Plant

Reverse Osmosis (RO) Plant system for water treatment for supply of treated
water for process machinery will be provided by PROMAC

821WT2 1 Processed / Soft / Treated Water Storage Tank

Construction : RCC
Type : Ground level water tank.
Scope : CLIENT as per dimensions given by PROMAC

821WP1-2 2 Cooling & Processed Water Circulation System

821PL1 1set Water from RO treatment plant will be supplied to process machinery and re-
circulated via suitable water pumps, valves and pipelines within the plant.
Scope : PROMAC.

821WT3 1 Return Water Collecting Tank / Sump

Construction : RCC
Type : Ground level water tank.
Scope : CLIENT as per dimensions given by PROMAC

FIRE HYDRANT SYSTEM:

831WT1 1 Dedicated RCC water Tank for fire fighting to be constructed by CLIENT.

831FH1 1 Water pipes, pressurized tanks and hydrants will be provided by PROMAC.
Also one set of outdoor fire hydrants will be supplied by PROMAC which will
be located at proper locations along the road within the plant

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RCP – 1200(R5)




NOTES :

1. Complete civil works including equipment foundations, embedded plates, RCC

silos and hoppers are in CLIENT’s scope.

2. Motor KWs indicated for bought-out items like fans, Compressors, roots blowers,
etc., may change, depending upon Manufacturer’s recommendations.

3. Lengths of all Belt conveyors, Screw conveyors, Bucket elevators, Air slides etc.,
are tentative & may alter as per the layout.

4. Stringers and short supports of the belt conveyors will be provided by PROMAC
and the same will be supported on RCC floor/ steel galleries.

5. Specification is subject to change during detail design.




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