Balancing Machine Brochure

Innovative Balancing Solutions

 Belt Drive type balancing machine is widely used in small, middle and big-sized motors rotors, impeller, fans, crankshaft, turbocharger, water pump, roller,
grinding wheel, main shaft of machine tool , textile machinery, tool , spindle, etc ..

PHQ-160H PHQ-1000H
Model PHQ-50 PHQ-300H PHQ-2000H PHQ-5000 PHQ-10000 PHQ-20000
PHQ-500H PHQ-3000H

160 1000
Max Mass of Workpiece(kg) 50 300 2000 5000 10000 20000
500 3000

1000 1600
Max Diameter of Workpiece (mm) 700 1220 1800 2400 2400 2800
1500 2100

160-1780
Distance Between Two Support Bearings (mm) 80-700 130-1270 160-1780 500-2200 750-4600 750-5600
160-2280

Journal Diameter Scope of Workpiece (mm) 80-75 15-75 25-120 40-380 60-400 60-400

40-400 40-700
Diameter Scope of Driving Belt (mm) 18-200 40-500 40-800 50-1000 50-1000 100-1300
40-600 50-900

1.5 4
Requency Conversion Motor Power (kw) 0.75 1.5 5 15 18.5 30
2.2 7.5

2000
Machine Bed Length(mm) 900 1500 2000 2500 5000 6000
2500

PHQ-50 PHQ-160H/300H/500H PHQ-1000H/2000H/3000H PHQ-10000H PHQ-20000

Innovative Balancing Solutions. @JP Balancer Co.
 Universal Joint Drvive type balancing machine is widely used in balancing all kinds of light, middle and big-sized motors rotors, impeller, fans, crankshaft,
turbocharger, water pump, roller, grinding wheel, screw rotor etc ...

PHW-1000H
Model PHW-2000H PHW-5000 PHW-10000H PHW-20000 PHW-30000 PHW-40000 PHW-100000
PHW-3000H

1000
Max Mass of Workpiece(kg) 2000 5000 10000 20000 30000 40000 100000
3000

1600
Max Diameter of Workpiece (mm) 1800 2400 2400 2800 3000 3400 4200
2100

1600
Distance Between Two Support Bearings (mm) 1900 2500 4000 5200 6000 7000 10000
1900

Journal Diameter Scope of Workpiece (mm) 25-120 40-380 60-400 60-400 80-500 80-560 80-620

250
Universal coupling torque(N.m) 300 1250 2250 5000 7800 9000 15000
700

4
Requency Conversion Motor Power (kw) 7.5 15 22 55 75 90 220
7.5

2500
Machine Bed Length(mm) 3000 4000 5500 7000 8000 8000 10000
3000

PHW-1000H/2000H PHW-3000H PHW-5000 PHW-20000 PHW-100000

Innovative Balancing Solutions. @JP Balancer Co.
 One machine with two drive system (belt drive device & coupling drive type), more widely application range.

PHWQ-1000H
Model PHWQ-2000H PHWQ-5000 PHWQ-10000H PHWQ-20000 PHWQ-30000
PHWQ-3000H

1000
Max Mass of Workpiece(kg) 2000 5000 10000 20000 30000
3000

1600
Max Diameter of Workpiece (mm) 1800 2400 2400 2800 3000
2100

1600
Distance Between Two Support Bearings (mm) 1900 2500 4000 5200 6000
1900

Journal Diameter Scope of Workpiece (mm) 25-120 40-380 60-400 60-400 80-500

250
Universal coupling torque(N.m) 300 1250 2250 5000 7800
700

4
Requency Conversion Motor Power (kw) 7.5 15 22 55 75
7.5

2500
Machine Bed Length(mm) 3000 4000 5500 7000 8000
3000

PHWQ-3000H PHWQ-5000 PHWQ-20000 PHWQ-30000

Innovative Balancing Solutions. @JP Balancer Co.
 Vertical balance all kinds of discoid parts, such as: brake disk,brake drum, clutch, pulley, flywheel, torque converter etc...
It can add drilling or milling device to remove material.

Model PHLD-16 PHLD-42 PHLD-65 PHLD-35H

Max Mass of Workpiece(kg) 16 42 65 35

Max Diameter of Workpiece (mm) 800 800 800 180-450

Max Height of Workpiece (mm) 160 160 160 80

Requency Conversion Motor Power (kw) 1.5 1.5 2.2 2.2

PHLD-16/42/65 PHLD with drliing device PHLD-35H (semi-auto milling machine)

Innovative Balancing Solutions. @JP Balancer Co.

 Specially for automotive turbocharger manufacturing & repair industry.

Model PRZY-0.5 PHZY-1.6/5/16

Max Mass of Workpiece(kg) 0.5 1.6/5/16

Max Diameter of Workpiece (mm) 60 300

Distance Between Two Support Bearings (mm) 30-115 60-400

Journal Diameter Scope of Workpiece (mm) 5-15 5-40

Diameter Scope of Driving Belt (mm) 5-15 15-150

Motor Power (kw) 0.1DC 0.23DC

Innovative Balancing Solutions. @JP Balancer Co.

 It can balance one piece / two pieces/ three pieces and four pieces drive shaft. Manual welders and safety cover can be attached.

Model PHCW-100/350 PHCT-100/350 PHCF-100/350

Max Mass of Workpiece(kg) 100/200 100/200 100/200

Workpiece effective length(mm) 2000 4500 5500

Max Diameter of Workpiece (mm) 130 130 130

Max shaft diameter of the workpiece(mm) 120 120 120

Balancing speed(rpm) 3200 3200 3200

Universal coupling torque(N.m) 60 60 60

Requency Conversion Motor Power (kw) 1.5 2.2 2.2

Machine Bed Length(mm) 3300 6000 7000

Innovative Balancing Solutions. @JP Balancer Co.

 Mainly application for on-site balancing works for fan blower, motor, cooling tower, CNC spindle etc...

DM-3 portable balancer parameters

1.7-inch touch screen

2.Win CE operation system
3.Measuring speed 180-10000r/min
4.The resolution of unbalance amount: 0-3
5.Waveform display
6.Indexing function
7.Sensor Detect
8.Harmonic analysis
9.Vector decomposition and composition.
10.100 sets of scaling data storage.
11.Electronic compensation
12.Single/Double plane balance.
13.Data can be exported.
14.The Battery cruise time : 2.5h.
15.Machine weight : 6.78kg
16.Machine size : 450*260*145mm

Innovative Balancing Solutions. @JP Balancer Co.

 Vertical automatic balancing machine, specificaly designed for the balancing of pulley, flywheel, brake drum, assembled clutch etc.

Features:
• Single-sided balance, axial drilling.
• Quick model change, parameterized adjustment, simple operation and
strong compatibility.
• It can be single machine automatic balance, online automatic line for
Customized Fixture
automatic production,
• Can be equipped with MES system to realize data traceability.
• Avoidance function for drill holes.
• Industrial vacuum cleaner for removing dilling chips.
• Operator interface by Siemens PLC.
• Modular Constructed concept.

Innovative Balancing Solutions. @JP Balancer Co.

 Widely used for balancing of assembled brake disc, brake drum, Differential, Clutch etc......

• Fixture customization • Cutter tool customization

Three-jaw Elastic Milling

After Milling
chuck sleeve Device

• Option: ① Intergarte converyor, ② Marking device, ③ Scanner, ④

Deburring

Features:
• Machine parameters are customized according to
product parameters
• Vertical automatic balancing machine, specificaly • Application for all of disc-shape, such as: Brake disc, Brake drum, Clutch, Differential case.
developed for the
• The unbalance is automatically corrected by milling.
• High level of flexbity and quick production change over
• Low failure rate,Reduction in machine"down time"

Innovative Balancing Solutions. @JP Balancer Co.

 Single-station Automatic

Features:
• Balancing machine unit:
The part above the rigid plate (except the roller) adopts anti-magnetic design.
• Rotary transport unit:
The gripper is made of antimagnetic material.
• Weight removal unit:
The tooling fixture and the force offset chuck adopt anti-magnetic material
1. It is videly used for high, medium and low production lines
2. The robot or pick and place gantry can be integrated
3. We’ll supply an automated guard for protection
4. Fast changover
5. Advanced measure system can do MES, suitable for mass production
6. JP Can provide single-station/two-station/four stations erotor balancer models

Innovative Balancing Solutions. @JP Balancer Co.

 Two-station Five-station

Advantages:
• Wide range of application, quick changeover of small batches and multiple varieties.
• Fully automatic measurement and weight removal, simple training can be on duty operation.
• Fault alarm prompt, easy maintenance.
• It can be equipped with a separate automatic assembly line or a fully automatic rotor production line.
• According to the rotor characteristics, there are multiple deduplication methods such as R/V/T milling.
• Fully independent intellectual property rights, special products can support highly customized solutions.
• The main electrical components adopt brand components, machine performance is stable and reliable.
• Sound and light prompt for qualified judgment, one person can operate two machines at the same time.

Innovative Balancing Solutions. @JP Balancer Co.

 Functions:
Single-plane / Double Plane dynamic balance
Current test
Voltage test
power test
Indexing algorithm
500 sets of workpiece parameters
1 million Measurement record
Display unit customization
Supported several languages
Date count
Data output
Permission function
Programmed power supply
Scanner
Pneumatic fixture
Bracket quick stop
Tricolor warning light
Overcurrent protection
Overvoltage protection
Short circuit protection
Air pressure protection (equipment)
Start with both hands
Dual power protection
Automatic security door/Safety grating
Counterweight box indicator light
Maintenance lighting

Innovative Balancing Solutions. @JP Balancer Co.

 Machine function:
• Chips sorting box
• Safety guarding, safety light curtain
• Human machine interface control
• Detachable mesh protection
• Tricolor alarm light sound and light tips
• Electrical cabinet file placement bag
• Automatic color marking
• Equipment integration design
• Print label
• With or Without workpiece testing
• CW or CCW detection

Software function:
• Man-machine transation 12'' touch screen • Sensor detection
• Account management • Data save & record
• Supporting 8 different language • Trouble shooting
• Siemens PLC • Remote monitor
• Clamp compensation • USB data can be exported
• Indexing function • Data printing
• ISO accuracy calculation • Automaticly guide operation step

Innovative Balancing Solutions. @JP Balancer Co.

 Features:
• CCD image can automatic identify incoming material model
• End surface and radial runout measurement first harmonic second harmonic
• Automatic centering dynamic unbalance measurement and marking/coding
• High-precision expansion sleeve fixture / multi-jaw fixture that can clamp a wide range
• Gantry loader assembly line automatic conveying automatic sorting
• The measurement and unbalance data can be exported which is convenient for users to do data statistics
• Short production cycle time suitable for mass production
• Mainly used in automatic balancing detection and sorting of wheel hubs can also detect the unbalance amount
and angle of wheel hubs

Innovative Balancing Solutions. @JP Balancer Co.

 Features:
• Applied to the balance correction of automobile tire wheels
• Using the Shanghai Jianping dynamic balance algorithm, the workpiece is automated from loading,
balance detection, automatic marking, auxiliary manual trimming and unloading. It can be applied to mass
continuous production.
• Adopt the measurement control system developed by Shanghai Jianping, which integrates measurement,
control and calculation functions
• The interface is clear and intuitive, easy to operate and use
• It can be connected with unmanned automatic line and other equipment

Innovative Balancing Solutions. @JP Balancer Co.

 This machine is dedicated to balancing and correction for 4 cylinder/ 6 Cylinder car crankshaft.

Features:
• Can do twice and more weight removing correction for workpieces
• Automatic measurement automatic drilling correction and retest
• Manual loading and unloading
• 15'' touch screen
• Advanced balancing machine measuring software
• Rigid structual design, longer service life

Innovative Balancing Solutions. @JP Balancer Co.

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